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General Electric Transportation
Systems
e
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Table of ContentsI. Definitions 3
II. Essential Packaging Functions 6
III. Containment of the Product 7
IV. Protection of the Part from Physical Damage 9
A. External Packaging 9
B. Internal Packaging 12V. Convenience of Use and Safe Handling by Users 12
A. Ergonomics 13
B. Height Restrictions 15
C. Weight Restrictions 16
D. GETS Standardized Skid/Pallets 17
E. Oversized Parts 18
F. Additional Concerns 21G. Packaged Quantity / Shipment Quantity 21
VI. Communication of Information 23
A. Necessary Information 23
B. Unitizing Parts
23
C. Packing Slips 25
VII. Compliance to Standards 25
A. Legal and Regulatory Requirements 25
B. Environnemental Acceptability 26
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I. Definitions
Air-Bubble A form of internal packaging materials that includes thin sheets of plastic
containing thin-walled spheres of air.
Corrugated
Fiberboard
The structure formed by gluing one or more sheets of fluted corrugating
medium to one or more flat facings of liner boards.
Ergonomics An applied science concerned with the characteristics of people that need
to be considered in designing and arranging things that such people use so
that people and things will interact more effectively and safely.
Fasteners Used to make something stay firmly in place. To fasten implies an action
such as nailing or stapling when referring to pallets, and stitching and
gluing when related to corrugated.
Foam-in-Place A chemical process that produces foamed cushioning conforming to the
shape of the item.
Fumigation Fumigation maybe required for wood products entering the United States.
The recommended practice is to make sure all wood material must be free
of bark and visible bugs which should eliminate wood from needing
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Oversized Part A part that overhangs the side of a pallet.
Pallet / Skid A platform on which unit loads are placed to permit stacking of materials
and for movement of materials and skid /pallet as a single unit. Ref. GETS
drawing number 41C670159.
Plastic Film Also referred to as Stretch Film; General term for the type of film which is
not heat-treated after having been applied.
Plastic Strapping Plastic band designed for application with tensioning tools and, generally
Overhang Overhang
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Molded Generally applied to the packaging of appliances, computers, and electronic
hardware.
Polyurethane A thermoplastic or thermosetting resin used especially in tough resistant
coatings. Generally applied to the packaging of computers, electronics,
and medical instruments.
Robust Packaging materials that are strongly formed and constructed; sturdy.
Shrink Film A film that has been orientated to varying degrees in one or two directions
during manufacture and can be shrunk by heating after being applied to the
object to be packaged. Provides a tight, contour fitting, unitizing sleeve or
wrap.
Skid / Pallet A platform on which unit loads are placed to permit stacking of materials
and for movement of materials and skid /pallet as a single unit. Ref. GETS
drawing number 41C670159.
Solid Wood Packing Solid wood-packing material must be of non-coniferous material. If
coniferous wood is used in packaging, a certification stating that the wood
was heat treated or kiln dried must accompany the shipment.
Steel Strapping Flat-steel band designed for application with tensioning tools and, generally
d i j ti ith th hi t t d h dli f t i l
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Inbound Packaging & Shipping Guidelines
II. ESSENTIAL PACKAGING FUNCTIONS
It is expected that the packaging of inbound parts will perform a number of
necessary functions during transportation, storage and use, including:
• Containment of the product
•Protection of the product from physical damage
• Convenience of use and safe handling by users
• Communication of information
• Compliance with legal and regulatory requirements
• Environmental acceptability and ease of disposal and/or
recycling
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In addition, the supplier may be subject to any additional costs associated with
repackaging of the product.
ALL PRODUCTS SENT TO GETS RENEWAL PARTS MUST BE PRE-
PACKAGED FOR IMMEDIATE RESALE. Exceptions to this specification
include parts that have received previous written authorization from a GETS
Supplier Quality Engineer to be packaged in a different manner.
III. Containment of the Product
The use of robust packaging materials is required for proper containment of the
product. The packaging materials used must stabilize the product during
shipment and storage. The design of the package should be sufficient to
withstand the amount of shock and vibration associated with the designated
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To enhance our commitment to safety, it is required that all materials shipped to
GETS are shipped in a secure manner. All materials shipped on skid /pallets
must be fastened to the skid /pallet. Acceptable fastening materials include:
•Plastic Strapping (Polypropylene, Polyester, Nylon)
• Metallic Strapping – for loads in excess of 600 lbs (272 kg) or greater
• Plastic (stretch) film
• Shrink film
All strapping must be applied using proper tension. Excessive tension may
cause the container and or skid /pallet to fail. When strapping to corrugated
cartons, use of corner or edge protectors is recommended to prevent the
collapse of carton edges.
It is recommended that all strapping should be applied vertically. The use of
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Figure 1
INCORRECT
IV. Protection of the Product from Physical Damage
External Packaging
External packaging must contain and stabilize the product during shipment.
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Figure 2 illustrates an acceptable packaging technique. The materials are
packaged in robust corrugated boxes that allow them to be stacked and are
vertically arranged. Figure 3 illustrates an unacceptable packaging technique.
The materials are packaged in a very weak corrugated box that does not allow
for stacking.
Figure 2 (Correct) Figure 3 (incorrect)
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are not warped. Do not use wood skids /pallets or dunnage containing
coniferous wood products. Reference the definition section of this document.
Figure 4 illustrates an acceptable pallet. The correct skid / pallet is made of
structurally sound, robust materials and contains a bottom running board.
Figure 5 illustrates an unacceptable skid / pallet. The incorrect skid / pallet does
not contain a bottom running board and, accordingly, is not structurally sound.
Figure 4 (Correct) Figure 5 (incorrect)
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Internal Packaging
Internal packaging materials must sufficiently cushion the product so as to
protect it from shock, vibration, and surface damage during handling.
Acceptable internal packaging materials include:
• Shrink-wrap
• Air bubble
• Cellulose wadding
• Corrugated paper
• Expandable Polystyrene (EPS): molded
• Polyurethane• Foam-in-place
• Polyethylene
Loose fill EPS (foam peanuts and shells), newspapers, straw, or pellets are not
acceptable internal packaging materials for GETS. Bubble pak or foam fill is
acceptable keeping in mind to minimize as much as possible.
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unit load height restrictions, weight restrictions, carton disassembly and other
requirements that may affect ergonomics and worker safety.
Ergonomics
Every package that requires manual handling must meet the following
guidelines. Any exceptions should be addressed on a one on one basis:
• Any package that may be manually handled should not exceed the standard
dimensions of 30” (76.2 cm) length by 20” (50.8 cm) width by 18”
(45.7cm) depth. This includes packages unitized on skid /pallets that are
moved by fork-trucks but are manually placed on the skid /pallet.
• Large boxes that are used to hold more than one part should not be higher
than 24” (61 cm) from the floor to allow easy accessibility to the center of
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• The weight of the package must be clearly written and visible on the top of
the box. In addition, the weight must be written on at least one side of the
box in a manner that is clearly visible.
•Packages weighing greater than 40 pounds (18.2 kg) increase the risk of
injury if they are manually handled. These packages must be designed in a
way that will encourage mechanical mobility and discourage manual
handling.
The incorporation of handholds can increase a package’s acceptable weight
tolerance by 10%. We recommend that handholds be provided whenever
possible.
• The acceptable weight of a box with handholds is 40 pounds (18.2 kg).
• All handholds should be located to ensure that when the item is picked up it
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Height Restrictions
All parts must be packaged in a manner that allows them to be stacked.
Uniform packing is required for all like parts to allow for proper stacking of all
packages. It is required that all like parts be packaged using the same
packaging techniques. Figure 6 (next page) illustrates this concept. If these
guidelines are followed, products can be easily stacked.
To help ensure the safety of our employees, packages that are stacked on a
pallet may not exceed 4 ft. four feet (122 cm) in height. This will help prevent
injury caused by an employee reaching above his or her head for a package.
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Figure 6
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• Packages, with handholds, weighing less than 40 pounds (18.2 kg) do
not require a skid /pallet.
• Packages weighing greater than 40 pounds (18.2 kg) must always be
skidded / palletized.
The weight of all packages must be evenly distributed within the package.
If the nature of the part prohibits even distribution within the package, then the
use of a warning label indicating “Heavy End” is required.
Standardized Skids /Pallets
The use of a standard 3’ x 3’ Max. (91.4 cm x 91.4 cm) skid / pallet per GETS
drawing 41C670159 is preferred for all materials coming into GETS. One
exception is oversized parts. Parts that hang over the side of a standard 3’ x 3’
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Oversized Parts
Figure 7 illustrates a skid /pallet as too small for the part. Oversized parts such
as these must be placed on a larger skid / pallet. Another exception for
shipments received, is that skid /pallets should be robust and sized properly to
make maximum utilization of shipping containers. Skid / pallets must be
designed in a manner so they can be loaded and unloaded from containers and
transportation equipment easily and safely at all destinations.
Figure 8 illustrates examples of how to use skid /pallets to secure and ship
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Figure 7 (incorrect)
Example #2
Example #1
Results of Sub-Standard size skid / pallet – Damaged Product
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Figure 8 (Examples of best practice for packaging oversize parts correctly)
Example #1
No Wider Than 24"
2 Examples of
oversize parts
Large items similar to 8' long battery box
sheets are to be placed on two standard pallets side by side and banded securely to them.
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Additional Concerns
The use of pins is strictly prohibited for all packaging. When sealing the top of
a box the highly recommended method is tape. If the use of staples is
necessary please use caution when applying. To ensure the safety of our
employees, the prongs of all staples should be fully bent into a closed position.
Figure 8 and 9 represents the orientation of the prongs of the staples. As
illustrated in figure 9 the prongs must be completely bent into a closed position.
Figure 8 Figure 9
P k d R i t / Shi t Q tit
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the factory or into warehouses where the shipments can be broken down by
them into factory pack sizes for our on floor assembly.
Notes on fork pocket orientation of skid /pallets:
1. If material is brought in on a flat bed truck, the skid /pallets have to be soarranged that they are able to be unloaded from the side via a jitney. The
sides of the flatbed trailer (if any) must be able to come down from their
original position so that a jitney can unload the material
2. If material is brought in on a closed trailer, the skid / pallets must be so
arranged that they can be unloaded via a jitney from the rear of the trailer
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VI. Communication of Information
Necessary Information
Every package which is a container in itself, whether skidded /palletized or
loose, must contain the following information (inside and outside – permanent
marker:
• Part Number – The GETS part number with drawing revision
• Description – Description of the enclosed parts
• Quantity – The quantity of parts enclosed in the package
• Purchase Order Number – The GETS purchase order number • Address – Include “GETS” Bldg. / receiving designation
• Date – Specify the date of shipment
• Weight – The weight of the package
• Marking / Country of Origin – Unless produced in the United
States
Unitizing Parts
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clearly written and easily identifiable on the top and sides of the package. At no
time is it permitted to stack material in such a manner that the part information
or the material itself cannot be easily identified. In addition, all kits and groups
of parts must be sent to GETS pre-assembled and individually packaged unless
previously authorized otherwise.
The use of warning labels, when appropriate, is essential to provide safe
transportation and storage of all materials. Warning labels should be
prominently displayed on all four sides of the package.
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Packing Slip
Each shipment must contain a packing slip placed inside an envelope that is
wired, taped or properly stapled to the outside of the container. Parts that are
sent individually (without being shrink-wrapped together) must have individual
packing slips. In multiple shipments (multiple units of the same parts shrink-
wrapped together) the packing list must be applied to the top carton and be
easily visible.
Each packing slip must contain the following information:
1. GETS purchase order number
2. Complete vendor name
3. Mode of shipment to GETS, including carrier and type of vehicle
4. GETS warehouse destination
5. Total number of packages6. Quantity – Indicate the quantity shipped
7. Ordering unit of measure
8 GETS part number with current drawing revision
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established by Federal, State, Provincial, and local governments including those
applicable to the location where your package will be discarded.
Environmental Acceptability
Federal, State and International legislation prohibits wasteful and/or excessive
packaging. The challenge is to meet the established packaging requirements
with the amount and degree of packaging required without excess. Over-
packaging and wasteful “just in case” packaging is undesirable for both the
supplier and the user. Please strive to conserve the use of packaging materials
while meeting the established packaging requirements.
Hazardous Materials
IT IS IMPERATIVE THAT OUR RECEIVERS BE ABLE TO IDENTIFY
HAZARDOUS MATERIALS BEFORE HANDLING
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Material Safety Data Sheets (MSDS)
Hazardous materials must be approved prior to packaging and shipping,
including those materials that may protect a part during shipment (i.e. rust
protection materials). MSDS must be received in accordance with regulations
established by the U.S. Environmental Protection Agency and Occupational
Safety and Health Administration. All information and regulations regarding
such documents can be found in 29 CFR 1910.1200 or 40 CFR.
EPA Toxic Substance Control Act (TSCA)
Any chemical material entering the United States or being exported from the
United States must be registered with the U.S. Environmental Protection
Agency under the Toxic Substance Control Act. All chemicals are regulated, not
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VIII. APPENDIX A
Packaging Objection - DMR
GE Transportation Systems
2901 East Lake Road; Erie, PA 16531
Supplier: ______________________ Part Number: ________________________
Purchase Order #: ______________ Part Description: _____________________
GE Buyer: _____________________ Date Received:
_______________________
Carrier: _______________________
Circle the appropriate number(s):
1. No packing list
2. Weight not shown on exterior of container
3. Package is over acceptable weight limits
4. Height of packages is greater than four feet
5. Different parts packed together
6. Improper use of staples and pins
7. Incorrect/Missing information on shipping label
8. Incorrect/Missing information on packing slip
9. Improper dunnage (use of foam peanuts, straw, newspaper, etc.)
10. Not on standard (3’ x 3’) pallet per GETS drawing number 41C670159
11. Oversized parts not shipped on adequate oversized skid
12. Manufacturer name or part number of a rust preventive / paint on parts with shipment.
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VIII. APPENDIX B
RevisionDate Originated/Revised by: Reason
A 04/28/00 RJ Martin New
B 05/30/03 RJ Martin CO -83076 Update document with a skid / pallet drawing, GETS
41C670159 and word changes within document with any
reference of pallet to read: skid / pallet per the new drawingand the old nomenclature of pallet. Add photo’s, pages 18
and 19 of what happens to products if incorrect skid / pallets
are used and examples of oversize parts and how they can be
secured to correct skid / pallets. Also add a revision sheet
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Author: Randy J. Martin Approval: R. Martin 84A220081
Issued: GETS Drafting / [4/6/00] BUS. AREA: [ ] DIST: [if reqd.] Sheet 30 of 30
This Drawing is the Property of GENERAL ELECTRIC COMPANY, TRANSPORTATION SYSTEMS DIVISION. This drawing is loaned upon the express condition that it shall not be reproduced in any manner,
and shall be returned upon demand. It is submitted for evaluation purposes and it, and the information contained therein, shall not be otherwise used nor disclosed to third parties without written permission of
General Electric Co.
EssentialPackaging
Functions
Containment of the Product
Definitions
ExternalPackaging
InternalPackaging
A
B
Convenience of
Use and Safe
Handling by User
Ergonomics
Height
Restrictions
WeightRestrictions
Oversize Parts
Additional
Concerns
Communicationof Information
NecessaryInformation
Unitized Parts
Packing Slips
Compliance toStandards
Legal andRegulatory
Requirements
EnvironmentalAcceptability
HazardousMaterials
I 3
II6
III 7
9
12
V 12
13
15
16
18
21
VI 23
23
23
25
VII 25
25
26
26
Toxic SubstanceControl Act
27
Material SafetyData Sheets
27
Key for PFD Boxes
Tab I = Subject, # = Page
Protection of Partfrom Physical
Damage
VI 9
Shipping Requirements
Listed below are the current shipping requirements for GE. Our expectati ons are that you will adhere to these requirements when shipping parts to our facility. Note that weight and
size of certain parts may cause an exception, but these guidelines must be followed whenever possible.
General Requirements
1. No individual box, with more than 1 item, will weigh morethan 40 pounds.
2. Avoid boxes deeper than 25” which cause employees to reach
down to pick up items.
3. Reduce weight, such as dunnage and external packaging.
4 . D o N ot usestyrofoam peanuts, styrofoam wrap, or shredded
paper. Use crumpled paper, bubble wrap,
or biodegradable packing.5. To avoid lacerations, use plastic banding rated for the weight
of the load. Use steel banding for loads in excess of 600
pounds.
6. When sealing boxes, use clear box tape instead of staples.
Skid / Pallets
We expect skids / pallets to arrive undamaged. Use
hardwood skid / pallets designed to withstand
shipping conditions:
1. Use 36”x36” skid / pallets per GETS drawing number
41C670159. Exception: Up to 48" skid / pallets can
be used depending on the size of the part.
2. Space beneath skid / pallets MUST be a minimum of
4” for proper forklift use3. Skid / pallets must have at least 3 cross-members.
One at each end and one in the middle.
4. Items should be no higher than 30” (overall height
with skid / pallet) to fit into our storage areas.
5. Skid / pallets shipped on a flat bed truck must be
arranged so they can be unloaded from the side via a
jitney.
6. Skid / Pallets shipped on a closed trailer must be
arranged so they can be unloaded from the rear via a
jitney.
Parts
1. Avoid individual wrapping unless finish will be damaged in
shipment.
2 .Use cardboard spacers to separate parts.
3. Bag large quantity i tems by a standard unit (i. e. 1 bag = 1000 bolts).
This eases inventory count.
4. Mark each box with quantity, part number, and weight. Followour
bar code specifications.5. Include a packing list.
6. Pack only one drawing number per box.
Packaged /
ShipmentQuantity
21
Inbound Packaging & Shipping Guidelines Drawing # 84A20081 Section VIII Appendix C - PFD
StandardizedPallets
17