OTC Ball Joint Service KitsMaster / Intermediate / Starter Kits

6559 Ball Joint Master Service Kit. The ultimate ball joint service kit!•The6559BallJointMasterServiceKitofferscompletecoverageofCarandTruck/Van/SUVapplications. With70+adapters,c-frameandapplicationguidemeansthereisnothingelsetoaddforservicingballjoints.•Themajorityofvehicleshavepress-inballjoints,sostopsearchingformake-shiftsolutionsforservicingthese vehicles–everythingrequiredislaidoutinthisonecompletekit.•Withakitofthismagnitude,findingthecorrectadaptersandusingthemcorrectlyiskeytominimizingservicetime. Thatisexactlywhattheincludedballjointapplicationguideisdesignedtodo–containsapplicationchartsand diagramswithstep-by-stepinstructions.Coverageupto2008modelyear.

6529 Car Ball Joint Master Service Kit.• This50+adapterkitisthemostcompleteCar balljointservicekitavailable,andthefirstofit’s kindonthemarket.•With70%ofOEM’shavingcarswithpress-in balljoints,thiskitisdesignedtoservice thoseapplications.• Thiskitisasubsetofthe6559andincludes 50+adapters,C-Frame,BallJointApplication Guide,andLocationCardallprovidedin2cases.

6539 Truck Ball Joint Master Service Kit.• This55+adapterkitisthemostcomplete Truck/Van/SUVballjointservicekitavailable.•WiththemajorityofTruck/Van/SUVapplications havingpress-inballjointsanduniversaljoints, thiskitisdesignedtoservicethoseapplications. (note;coverssameapplicationsasthe8031 Chrysler/JeepTruck/Van/SuvBallJointKitwithout requiringlargerC-Frame)• Thiskitisasubsetofthe6559andincludes55+ adapters,C-Frame,BallJointApplicationGuide, andLocationCardallprovidedin2cases.

Master Ball Joint Kits

800.533.6127 www.otctools.com

6529-5 Honda/Acura Car Ball Joint Adapter Set• 19adaptersincludedtoremove&installballjoints• Worksonupperandlowerballjointson:1996– 2008HondaandAcuracarswithpressinballjoints• Vehicleapplicationchartanddiagramsincluded. Doesnotincludethe7248C-Framepress.

6529-4 GM Car Ball Joint Adapter Set•18adaptersincludedtoremove&installballjoints• Worksonupperandlowerballjointson: 1996–2008Chevrolet,Buick,Pontiac,Oldsmobile, andCadillaccarswithpressinballjoints• Vehicleapplicationchartanddiagramsincluded. Doesnotincludethe7248C-Framepress.

6529-2 Chrysler/Mitsubishi Car Ball Joint Adapter Set• 20adaptersincludedtoremoveandinstall balljoints.• Worksonupperandlowerballjointson: 1996–2008Chrysler,Dodge,Plymouth,and Mitsubishicarswithpressinballjoints• Vehicleapplicationchartanddiagramsincluded. Doesnotincludethe7248C-Framepress.

Ball Joint Service Kits / Adapter Sets & Accessories

6530 Ball Joint Intermediate Service Kit•This20+adapterkitcoversmanyTruck/Van/SUVapplicationsandsomecarapplications.

•WiththemajorityofCarsandTruck/Van/SUVapplicationshavingpress-inballjointsanduniversaljoints,thiskitisdesignedtoservicemanyofthoseapplications.

•Thiskitisacombinationof7249,7918,and7996kits,andincludes20+adapters,C-Frame,andApplicationDiagramsallprovidedinacase.

8031 Chrysler/Jeep Truck/Van/SUV Service Kit•This18adapterkitcoversChrysler/JeepTruck/Van/SUV2WDand4WDapplications.

• IncludesLargeC-FrameforusewiththeOEMsizeballjointadapters.

• Includes18adapters,LargeC-Frame,applicationchartandinstructionsallprovidedinacase.

7249 Ball Joint Starter Service Kit•Thisstarterkitisthebackbonetoballjoint,U-joint,anchorpins,andmanyothergeneralpressingoperations.Kitincludes5adaptersandC-Frameprovidedinacase.

7248 C-Frame Press•TheC-FrameusedinconjunctionwithOTCBallJointAdapters.Canalsobeusedforremoving/installing;universaljointswithneedlebearings,pressedinwheelstuds,andbrakeanchorpinsonheady-dutyvehicles.Suitableforgeneralpressingoperations.

7918 Ball Joint Update Adapter Set•Thisadaptersetwillupdatea7249BallJointStarterServiceKittoa6530BallJointIntermediateServiceKit,lessthe7996HondaBallJointLowerBallJointAdapterSet.Greatlyexpandstheapplicationcoverage.

6529-1 BMW Car Ball Joint Adapter Set•11adaptersincludedtoremove&installballjoints• Worksonupperandlowerballjointson: 1992–1999318series,1998–1999323series, 1996–1999328series,1996–1999M3.• Vehicleapplicationchartanddiagramsincluded. Doesnotincludethe7248C-Framepress.

8033 Chrysler Ball Joint Socket• Removesandinstallsthe screw-intypeballjointsused onmid-size,rear-wheeldrive Chryslercars.• SimilartoMillerToolsNo.C-3560.• Socketis2"longwitha3/4"drive;fits 1-59/64"balljoints.

6529-3 Ford/Mazda Car Ball Joint Adapter Set• 25adaptersincludedtoremove&installballjoints• Worksonupperandlowerballjointson: 1996–2008Ford,Lincoln,Mercury,andMazda carswithpressinballjoints• Vehicleapplicationchartanddiagramsincluded. Doesnotincludethe7248C-Framepress.

8032A Ford/Mercury Car Ball Joint Adapter Set•Allowseasyremoval andinstallationofthe lowerballjointon1996–2009 FordTaurusandMercurySablevehicles.• Lowerballjointcannowbereplacedwithouthaving toreplacetheentirespindleassemblysavingupto anhouroflabor.• AdaptersareusedwithOTCNo.7248C-Frame.

7996 Honda Car Ball Joint and Adapter SetUsewithballjointservicesetNos.6530,7248,and7249toremoveandinstalllowerballjointsonHonda1986–97Accord,1988–00Civic,1993–99delSol,1988–91CRX,and1983–99Prelude.

Intermediate Ball Joint Kits

Starter Ball Joint Kits

Ball Joint Adapter Sets

6529-10 Car Ball Joint Master Set Upgrade for 6539• 14additionaladaptersrequiredtocompletea6529 CarBallJointMasterSetwhenaddedtothe6539 TruckBallJointAdapterSet.

Ball Joint Adapter Sets & Accessories

6734 Honda/Acura Car Ball Joint Adapter SetUsethisthree-piecetoolkit,alongwithOTCC-frameNo.7248,toremoveandinstalllowerballjointsonthefollowingHondaandAcuravehicles:• HondaAccordSedan’03-’08• HondaAccordCoupe’03-’08• AcuraTSX’04-’08

6529-6 Import Car Ball Joint Adapter Set• 15adaptersincludedtoremove&installballjoints• Worksonupperandlowerballjointson: ’96-’08Toyota,Hyundia,Kia,Infinity,Saab, andNissancarswithpressinballjoints• Vehicleapplicationchartanddiagramsincluded. Doesnotincludethe7248C-Framepress.

6539-1 Import Truck Ball Joint Adapter Set• 35adaptersincludedtoremove&installballjoints.• Worksonupperandlowerballjointson’96-’08 Toyota,Honda,Acura,Hyundai,KIA,Infinity,Isuzu, andNissanTrucks,Vans,andSUV’swithpressin balljoints.• Vehicleapplicationchartanddiagramsincluded. Doesnotincludethe7248C-Framepress.

6733 Honda/ Toyota Truck/Van/SUV Ball Joint Adapter SetTwo-piecekitcontainsspecialtyballjointadaptersforusewiththeindustrystandardOTCNo.7248C-frame.DesignedtoworkwiththefollowingHondaandToyotavehicles:• HondaCR-V’97-’06,HondaOdyssey’95-’06• Toyota4Runner’96-’02ToyotaSequoia’01-’08• ToyotaTacoma’95-’04

6539-2 Chrysler/Mitsubishi Truck Ball Joint Adapter Set• 35adaptersincludedtoremove&installballjoints.• Worksonupperandlowerballjointson’96-’08 Chrysler,Dodge,Jeep,Plymouth,andMitsubishi Trucks,Vans,andSUV’swithpressinballjoints.• Vehicleapplicationchartanddiagramsincluded. Doesnotincludethe7248C-Framepress.

8034 Chrysler Ball Joint Socket•Removesandinstallsthescrew-in typeballjointsusedonChrysler/ Dodgelighttrucksandvans.• SimilartoMillerToolsNo.C-3561.• Socketis2"longwitha3/4"drive;fits 2-9/64"balljoints.

7894 Dodge/Jeep Truck, SUV Ball Joint Adapter SetUsewithballjointservicesetNos.6530,7248,and7249toremoveorinstallaftermarketandoriginalequipmentupperandlowerballjoints,andtheoffsetballjointsusedtochangecaster/camber.Workson’84-’89“downsized”JeepWagoneer,CherokeeandComanche;’87-’08Wrangler;’93-’04GrandCherokee;’94-’99DodgeRam4WD1/2-tonpickup.

6735 Sprinter Van Ball Joint Kit• Eightpiecekitcontainsthetoolsneededtoservice lowerballjointson’04–’09DodgeSprintervans: tierodremover/separator;wheelalignmentstuds; balljointremover;driver,receiver,&installingrings.• UsethiskitwithOTCNo.6736C-frame.

6736 Large C-Frame• Requiredforusewith No.6735SprinterVanBallJointKit.• WhenusedwithOTCNo.6730UpdateKit,you canexpandtheapplicationsofOTCNos.7249, 7918,and6530BallJointKits.

6539-3 Ford/Mazda Truck Ball Joint Adapter Set• 32adaptersincludedtoremove&installballjoints.• Worksonupperandlowerballjointson’96-’08 Ford,Lincoln,Mercury,andMazdaTrucks,Vans, andSUV’swithpressinballjoints.• Vehicleapplicationchartanddiagramsincluded. Doesnotincludethe7248C-Framepress.

6731 Ford Truck Ball Joint Adapter Update KitThree-piecekitcontainsspecialtyballjointadaptersforusewiththeindustrystandardOTCNo.7248C-frame.DesignedtoworkwiththefollowingFordvehicles:F-150’97-’03,F-250’97-’99,Expedition’97-’02,Explorer’95-’05,Ranger’98-’08.

7825 Ford Van Ball Joint AdapterThistoolenablesyoutoquicklyremovethelowerballjointon’92to-’04,3/4-and1-tonvans(E-250andE-350)whenusedwithballjointservicesetNos.6530,7248,and7249.

7919 Ford 2WD Van Ball Joint Adapter SetThissetisdesignedtoremove/ installpress-fitupperandlowerballjoints.FitsmostFord’92to’042WD3/4-and1-tonvans.

6730 C-Frame Update KitKitcontainstwoadapterswhich,whencoupledwiththelargeC-frameincludedinOTCNo.8031SUVBallJointKit,makeitpossibletouseanyadapterdesignedforusewiththesmallerOTCNo.7248C-frame.

6935 U-Joint Service AdapterForusewiththe7248C-Frametoservicetheu-jointsfoundonDana604WDfrontdriveaxles.Application Examples:•1977-1991ChevroletandGMC1Ton•1975-2010Dodge¾&1Ton•2000-2002FordExcursion•1999-2010F250 •1985-2010F350•1999-2008F450 •1999-2004F550

Ball Joint Adapter Sets & Accessories

11-111 Rev. 1©2013OTC.Allrightsreserved.Becauseofongoingproductimprovements,wereservetherighttochangedesign,materials,andspecificationswithoutnotice.Certainkitsmayrequireadditionalcablesoradapters.Productshippedmaydifferfromphoto(s)shown.

6539-4 GM Truck Ball Joint Adapter Set• 28adaptersincludedtoremove&installballjoints.• Worksonupperandlowerballjointson’96-’08 Buick,Cadillac,Oldsmobile,Pontiac,Chevrolet, GMC,andHummerTrucks,Vans,andSUV’swith pressinballjoints.• Vehicleapplicationchartanddiagramsincluded. Doesnotincludethe7248C-Framepress.

6732 GM Truck/SUV Ball Joint Adapter SetFour-piecekitdesignedtobeusedwiththeindustrystandardOTCNo.7248C-frame.ContainsspecialtyballjointadapterstofitthefollowingGMvehicles:TrailBlazer&Envoy’02-’08,1500Silverado’99-’06,Suburban&Tahoe’95-’06,Avalanche’02-’08,Escalade’99-’07Express&Savana’03-’08,HummerH2’03-’07.

6529MAN-08

• Newapplicationguideto coverCarandTruck/Van/ SUVmakesandmodels thru2008.

• ReferencesBoltIn/PressFit, Removal/Installadapterp/n’s, andreplacecontrolarm applications.

• IncludesRemove/Install diagramswithadapterp/n’s toeliminateguesswork.

• QuickReferenceChartto quicklydetermineiftoolsare requiredandwhichkit containsthem.

Sample of Application Chart

Sample of Application Diagram

7920 GM 4WD Truck/SUV GM Ball Joint Adapter SetUsewithballjointservicesetNos.6530,7248,and7249toserviceGM’s1996to19994WD1/2-and3/4-tonpickups,andSuburban,Yukon,andTahoeSUVs.Easilyremoveorinstalleitheraftermarketororiginalequipmentpress-fitlowerballjoints.

6539-10 Truck Ball Joint Master Set Upgrade for 652918additionaladaptersrequiredtocompletea6539TruckBallJointMasterSetwhenaddedtothe6529CarBallJointAdapterSet.

7704 Domestic 4WD Truck Ball Joint Adapter SetThiskitisusedwithballjointservicesetNos.6530,7248,and7249toremoveandinstallupperandlowerballjointson’67to’921/2-and3/4-ton4WDvehiclesfittedwithDana44frontaxles(foundonFord,Dodge,GM,International,andJeepvehicles).

7080 Domestic 4WD Truck Ball Joint Spanner WrenchDesignedforremovalandinstallationofballjointadjustingsleeveson1/2-,3/4-,and1-tonDana44openyokefrontaxlesfoundonChrysler,Ford,GM,International,andJeep4WDvehicles.•Permitseasytorquingwith1"socketforcorrect upperball-jointpreload.

6529MAN-08 – Ball Joint Application GuideReferenceallballjointadapterapplications.Canbeusedwithallballjointkitsandadaptersets.

800.533.6127 www.otctools.com