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SMMaximum Value for OEMsMaximum Value for OEMs
Maximum Value for OEMsSM
NX7 and NX70 PLC IntroductionNX7 and NX70 PLC Introduction
From “OEMax NX7 NX70 Introduction CN rev11.ppt”From “OEMax NX7 NX70 Introduction CN rev11.ppt”
Thomas Sugimoto
Strategic Marketing Manager
Thomas Sugimoto
Strategic Marketing Manager
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OutlineOutline
PLC Market TrendsOE Max Following the Trend
NX-7 and NX-70 ComparisonTwo NX-7 Product Families
NX7 Controller Features and I/O Expansion
Successful Applications with NX7 PLC
High Performance and Modular I/O with NX70
NX70 Product Portfolio
Successful Applications with NX70 PLC
Question and Answer
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PLC Trends
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Global PLC Market TrendsGlobal PLC Market Trends
Global End Users outsourcing design work to OEMs and SIsPLC Buying Power is moving to OEMs and SIsOEMs tend to use many small PLCs instead of one large PLC
Global OEMs now building Machines in ChinaPreviously machines were imported into mainland ChinaLower costs by sourcing Components (PLCs) inside China
Global OEMs purchase PLCs as ComponentsBuy best component for the job at the best pricePay for only the necessary performance and featuresDo not standardize on one brand for all componentsConsequently no PLC supplier has more than 26% of the China PLC market
Servo
OE Max Controls Bridge
OE MAXControls
NXPLC
NXIODIO
DrivesInverter
SW
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China PLC Market TrendsChina PLC Market Trends
Over 75% of China PLC Market is Small PLCsGongKong 2003 - 75% of units and 64% of CNY (mainland only)
Small PLC is <256 I/O pts
PLC growth is also strongest with Small PLCsGrowth from 10-20% per year
China PLC Market Share
Small PLC
Medium to Large PLC
Growing!
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OEMax is following the Market Trend, Satisfying the needs of
OEMs
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Turbo Air Compressor OEM DVD, TV Machine Builder OEM
OE Max follows the Market TrendOE Max follows the Market Trend
OE Max PLCs focus on:Micro to Small PLCsOEMs, Independent System Integrators
OE Max PLCs do NOT focus onLarge PLCs – large PLCs moving towards DCS, Process MarketsLarge End Users
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OE Max follows the Market TrendOE Max follows the Market Trend
For Micro and Small PLC Market, Maximizing Value is more important than Performance and Features
What does maximizing Value mean?Right PLC for the application at a competitive price
Prompt Service
High Reliability and Global Brand Quality
TM
Maximum Value for OEMs SM
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Comparison of NX7 and NX70 PLC - 2 Series of OE Max PLCs - Choose the Series based upon your
Processor and I/O Performance needs
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Comparison of NX7(S) and NX70 PLCsComparison of NX7(S) and NX70 PLCs
NX7(S) Micro PLC Box-type – DIN rail
Small, Economical
104pt Digital, Analog
(in 2006)
Embedded FunctionsCounter
Pulse Output
Pulse Catch
NX70 Small PLCModular – Backplane
High Performance
384pt Digital, 96ch Analog max
Many Function ModulesRTD, Thermocouple
Motion Modules – Pulse Output, High Speed Counter
Network Modules - “WireLink”, Serial Communication Modules
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Two NX7 Models - Choose the model which fits your
application at the lowest cost
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Two Models of NX7 PLCTwo Models of NX7 PLC
Standard (NX7S-XXXX) - No I/O Expansion10/14/20/28/40/48pt Bases Standard Features Include
24VDC Inputs, 24VDC Transistor, or AC/DC Relay Outputs120/240VAC2KWord Program Memory and 2KWord Data Memory2 Serial Communication PortsFlash Program Backup,128W Flash Data Backup
Target Smaller Machine Control Applications
Extended (NX7-XXXX) – I/O Expansion Supported28/48pt Bases plus up to 104pts with Expansion I/O ModulesExtended has all features of the Standard version plus:
Larger 9KWord Program Memory, SuperCap and Battery Backup of 2KWord DataRTC –Real Time ClockAnalog I/O (Year 2006)
Target Machine Control, Temperature Control, Data LoggingSCADA (Supervisory Control and Data Acquisition)
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NX7 Controller Features and Expansion I/O
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Diagnostic LED’s• RUN/PROG/ERROR• COM1/COM2
Battery*(Inside Cover)
Optional I/O ExpansionBus Connector*
COM1 • RS-232/485 Port• Connect to PC
3-Position switch• RUN/RMT/PROG
NX7(S) Controller FeaturesNX7(S) Controller Features
COM2 • RS-232*/485 Port• Modbus RTU slave• User Defined Protocol
I/O Status LEDs
I/O Terminal BlockCompact Dimension (WxHxD) : 10,14,20,28 points= 100x 90x 78mm 40,48 points= 146x 90x 78mm*Varies based upon NX7(S) model
I/O Terminal Block
DIN-RAIL Mounted PLC – No backplane
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Expansion BusConnector
NX7 (only) I/O ExpansionNX7 (only) I/O Expansion
I/O Status LED’s
I/O Terminal Block
Expansion BusConnector
Dimension (WxHxD) : 100mm x 90 mm x 78mm
(Same size as 10,14,20,28 Point Controllers)
I/O Terminal Block
Add up to 2 I/O Expansion Blocks
to Controller Base Unit (Extended Model only)
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Successful NX7 PLC Applications(includes NX7S)
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Material Handling Material Handling
WinGPC Programming Software
I/O ExpansionNX7 Controller Base Unit
EOI – Text Display
RS232C/RS485
Serial Port #1
RS232C/RS485
Serial Port #2
Applications - Label Printing - Bar Code Reader - Conveyor
Bar Code ReaderLabel Printer
Bar Code Reader
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SCADA (Supervisory Control and Data Acq)SCADA (Supervisory Control and Data Acq)
PC Modbus Master
SCADASoftware on
PC
NX7 Modbus SlavesData Monitoring(wireless communications)
Applications • Flood Control & Waste Water (no battery)• Building HVAC & Lighting Control Brazos River Authority
MODEM
MODEMMODEM
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Tire ComponentsTire Components
Application:• Winding (Wire Reel)• Production of thin Tire Cord from thick Steel Wire
NX7 - Machine Control
RUN/STOP Commands
Inverter (AC Drive) - Winder
Thick wire to Thin Wire
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Special Lift ApplicationsSpecial Lift Applications
Application:• Small Lifts• NOTE: Larger Lifts should use NX70
NX7 – Wheelchair Lift
Control Panels
Motor Control
Songsan Special Elevators Co
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Environmental ProtectionEnvironmental Protection
Application:• Filter Press• Filter sludge from mine waste water under high pressure
NX7 Machine Control
-Easy Expansion I/O up to 104pts
-Reliable in Hard Environment
Hengshui Haijiang Filter Press
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Assembly MachineAssembly Machine
Application:• Ornament(Bracelet) Machine• Place beads on bracelet quickly and reliably
NX7 – easy 2-Axis Motion Control
NX7 PTO to Low-Cost Steppers
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Molding MachineMolding Machine
Application:• Rubber, Silicone Molding Machines
NX7S
– NX7S 40-48pt Digital I/O- Less demanding application than Plastic Injection molding so NX7S fits application well
Xiamen Xin Ren Bao
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NX70 PLC – High Performance with Modular I/O
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NX70 FeaturesNX70 Features
NX70 has the performance of a Medium PLC20KWord Program with 0.2usec/step
but the size and cost of a Small PLC
NX70 targets applications that require:Larger program size
Higher execution speed
Large amounts of I/O – up to 384 digital I/O and 96 analog I/O32-pt digital module
8-ch analog module
Networking - WireLink
Special Function Modules such as RTD, Thermocouple, High Speed Counter, Pulse and PWM output
Large number of Serial Ports – up to 24 additional serial ports
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NX70 DesignNX70 Design
Traditional Backplane design for High Performance
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NX70 Product Family- Processors, Digital and Analog I/O, High Speed Counter, Pulse/PWM Output, Serial Communications, Wirelink Network
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NX70-CPU70p1 NX70-CPU70p2
NX70 CPU Models : CPU70p1, CPU70p2NX70 CPU Models : CPU70p1, CPU70p2
NX70-CPU70p1
Max I/O points : 384 points
RS232C/ RS485, 1port (Programming Tool,
for MMI S/W, T/P….)
Program Memory : 9.6K words built-in
Data Memory : 2k Words built-in
NX70-CPU70p2 Max I/O points : 384 points
RS232C/ RS485, 2port (Programming Tool, MMI..)
Modbus RTU, User Define Protocol
Program Memory : 20K words built-in
Data Memory : 4k Words built-in
8 Loop PID function,
Real time clockNOTE: v2.00+ FW
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NX70 PLC Applications
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Applications:DVD, TV Machine Builder OEM
Electronics and Semiconductor MachinesElectronics and Semiconductor Machines
OE Max PLCs are famous in Korea (Samsung brand) in the Semiconductor and Electronics industry
Variety of Analog I/O and Serial Communications Modules
Many other types of MachinesNX70-AI8V : 8CH, Analog Voltage InNX70-AI8C : 8CH, Analog Current In
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Application:Flocking Machine Controller
Textile IndustryTextile Industry
Textile IndustryFlocking Machine
NX70’s efficient I/O architecture keeps costs low
32-bit high density digital I/O
2/4-CH Voltage Output Module to control 6 OEMax Servos
Design change from Inverter to Servo to increase performance
BD Flocking Machine
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Application:Turbo Air Compressor OEM
Compressor and Pump ApplicationsCompressor and Pump Applications
Larger machine control applications
Turbo Air Compressors
Hydraulic Pumps
NX70’s more powerful I/O capabilities are required
Analog I/O (8-ch module)
Digital I/O (384pts)
Samsung Techwin Turbo Air Compressor
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Marine ApplicationsMarine Applications
Marine Certification for ship monitoring system
NX70 supports over 24 Serial Ports using Serial Communication Unit (SCU)
Application:Ship Monitoring
NX70-SCU
2 Serial Ports
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Building AutomationBuilding Automation
NX70 CPU with Optical Link Module (CPL9710) for BUILDING-BUILDING communications
Optical Link provides Protection from High Voltage, Lightning
CPL9710 same operation as MW-Link Module
Program download
I/O Data Transfer using Shared Memory technique
Application:Outdoor Data Monitoring
Optical Link
NX
70
_CPU
70
p2
CPL9
71
0
I/O
I/O
NX
70
_PO
WER
1
NX
70
_CPU
70
p2
CPL9
71
0
I/O
I/O
NX
70
_PO
WER
1
PS CPU O/L DI DO
NX70 CPU1 NX70 CPU2
Optical-Link
PS CPU O/L DI DO
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Plastics Injection Molding MachinePlastics Injection Molding Machine
High Accuracy Analog I/O for improved quality of molding
Thermocouple and RTD modules designed with 24-bit A-D Converters (scaled to 16-bit signed integer)
Extra quality in design
Application:Plastic Injection Molding (32% of plastic parts made by injection molding by weight)
From IDSA M&P website
Mold Temp
Barrel Temp
Clamp Pressure
Analog, TC, RTD Modules
Injection Pressure
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Commercial Washing ApplicationCommercial Washing Application
OE Max PLCs found in a wide variety of industrial and commercial applications
Monitoring Temperature of Oil to prevent overheating of Motors Application:
Commercial Washing Machines
Thermocouple,RTD
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Power Generation and Boiler ControlPower Generation and Boiler Control
OE Max PLCs are used in Power Generation and Boiler ApplicationsMonitoring and Controlling Temperature, Heat/Steam Flow, Networking of Stations
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Maximum Value for OEMsSM