MALAYSIA
Smart Factory Solutions
Efficient Manufacturing ProcessDigitized Measuring Processes100% Documentation
Technical Specification Travel Range Z-Axis Travel Range X-Axis Maximum MeasurableTool Diameter
Maximum MeasurableSnap Gauge Diameter
»smile 420« 420 / 600 / 800 mm 210 mm 420 mm 100 mm*
»smile 620« 420 / 600 / 800 mm 210 mm 620 mm 100 mm*
*Selecting „tool inspection“ reduces the maximum snap gauge to 70 mm. Subject to technical modifications. The depicted machines may include options, accessories, and control variants.
Technical Specification Travel Range Z-Axis Travel Range X-Axis Maximum MeasurableTool Diameter
Maximum MeasurableSnap Gauge Diameter
»smileCompact« 350 mm 160 mm 320 mm 0 mm
Subject to technical modifications. The depicted machines may include options, accessories, and control variants.
»smile pilot 1.0«
»smileCompact«
»smile / pilot 1.0« is the perfect profes-
sional introduction into the world of tool
presetters and measuring machines, and with an
unbeatable price-performance ratio. Designed and
developed in-house, the new ZOLLER »pilot 1.0«
image processing technology is equipped with
high-quality features and offers all default measur-
ing functions, such as longitudinal and transverse
dimension, radius, two angles, and radial run-out.
Robust, easy to operate, and built appropriately for
shop floor use, »smileCompact« allows companies
to get started quickly with professional tool presetting and
measuring. »smileCompact« can be used directly on the shop
floor beside the CNC machine or in a production island, and is
a flexible and space-saving option.
User-friendly ZOLLER image processing »pilot 1.0«
ZOLLER »pilotStarter« image pro-cessing software provides all functions needed to preset and measure standard tools.
Fast tool selection from the favorites list (here measuring a side milling cutter) Projector function and cutting edge inspection
- Manual measurement and setting of standard tools
- Quick and easy operation
- Solution for small and medium lot sizes
- Fast and ergonomic operation
- Design appropriate for the shop floor
- Simple, touchless measuring
Technical Specification Travel Range Z-Axis Travel Range X-Axis Maximum MeasurableTool Diameter
Maximum MeasurableSnap Gauge Diameter
»smile 420« 420 / 600 / 800 mm 210 mm 420 mm 100 mm*
»smile 620« 420 / 600 / 800 mm 210 mm 620 mm 100 mm*
*Selecting „tool inspection“ reduces the maximum snap gauge to 70 mm. Subject to technical modifications. The depicted machines may include options, accessories, and control variants.
»smile pilot 2 mT«
Intuitive operation using touch screen:
»pilot 2 mT« focuses on the essential func-
tions which are important for the tool presetter and
measuring machine. The clear structure without
pop-ups and submenus allows easy customizable
use of the measuring machine control. It‘s easy:
just slide and select.
ZOLLER myTouch operating technology »pilot 2 mT«
- Unique touch-screen operating technology
- Simple operation
- Adaptable software interface for individual requirements
Measuring programs with photo-realistic input dialogue
Technical Specification Travel Range Z-Axis Travel Range X-Axis Maximum MeasurableTool Diameter
Maximum MeasurableSnap Gauge Diameter
»smile 420« 420 / 600* / 800*(1) mm 210 mm 420 mm 100 mm(2)
»smile 620« 420 / 600* / 800*(1) mm 310 mm 620 mm 100 mm(2)
»smile pilot 3.0«
»pilot 3.0« fulfills all manufacturing
needs and despite its comprehensive
performance profile it is most importantly: user
friendly. Discover the easy access to the world
of tool measurement via the menu buttons of
the start menu and gain a first impression of
the performance potential of »pilot 3.0«.
- Flexibility due to the modular design and software
- Accurate and capable
- Available with tool inspection
* optional(1) Measuring range Z axis 800 mm is only possible in combination with the table system.(2) Snap gauge 70 mm when selecting the optic carrier standard with tool inspection.Subject to technical modifications. The depicted machines may include options, accessories, and control variants.
Quick and straightforward presentation of measurement results
Technical Specification Travel Range Z-Axis Maximum MeasurableTool Diameter
Maximum MeasurableSnap Gauge Diameter
»redomatic 400« 600 mm 420 mm 100 mm*
»redomatic 400«
ZOLLER »redomatic 400« has
been especially designed for
heat-shrinking of tools to nominal length
while at the same time presetting and
measuring tools of all kinds. This unique
combination has a modular structure,
and is equipped with ZOLLER »pilot 3.0«
image processing technology.
Induction coil Heat-shrink guidance system
Subject to technical modifications. The depicted machines may include options, accessories, and control variants.
Technical Specification Length Z-Axis Maximum MeasurableTool Diameter X-Axis*
Maximum MeasurableTool Diameter*
»venturion 450« 450 / 620 / 820 mm 420 / 620 mm 100 mm
»venturion 600« 600 / 800 / 1000 mm 440 / 5401 / 720 mm1 200 / 100 mm1
»venturion 800«600 / 800 / 1000 / 1200 / 1400 / 1600 mm
1000 / 1200 mm2 200 / 0 mm2
*Measuring ranges may vary when selecting the corresponding options (e.g. DME, incident light camera, measuring probe, etc.)1 If you select 540 or 720 mm as diameter for the X-axis, the diameter of the snap gauge is 100 mm.2 If you select 1,200 mm as diameter for the X-axis, no snap gauge can be used.
Subject to technical modifications. The depicted machines may include options, accessories, and control variants.
»venturion«
With ZOLLER »venturion« you can measure
tools quickly, easily and user independent
– and be prepared for every requirement in the
future. The central database provides the ability
to connect the »venturion« to all stations in your
manufacturing process: CAD, CAM, warehouse,
purchasing and the actual machines.
- Modular design for optimum adaptation
- μm-precise measurement results
- Extensive range of measuring programs
Automatic recognition of cutting edge shape Control-specific data output of the measured tool data
- Tools can be shrunk to at least ±10 μm accuracy
- Only 5 seconds for shrinking
- All-in-one procedure
The team for maximum efficiency: ZOLLER TMS Tool Management Solutions PLUS ZOLLER presetting and measuring device »venturion«
ZOLLER TMS Plus
Only available from ZOLLER: the over-
all package with TMS Tool Management
Solutions PLUS a ZOLLER tool presetter and
measuring machine, services, interfaces to pro-
gramming systems and much more. This powerful
combination is your big PLUS: for a consistent
process solution – from simple tool recording to
transferring the actual data to the machine con-
trols. You only have one contact partner for your
tool presetters and measuring machines, your
software and the service. The central database
works for all modules, over the entire lifecycle of
the tool. ZOLLER TMS Plus puts you that decisive
step ahead of your competitors.
TMS Tool Management Solutions
The three software packages BRONZE,
SILVER and GOLD offer everything for the
economical organization of entire tools, individual
components and machines, effective warehouse
management and manufacturing organization.
The ZOLLER BRONZE Basic Solutions software lets
you organize your complete tools, individual com-
ponents and machines economically. The ZOLLER
SILVER Advanced Solutions software guaran-
tees you effective warehouse management and
standardized production data management with
organized tool management. The GOLD Premium
Solutions by ZOLLER maximize the efficiency of
your tool management. You have full cost control
and transparency of the process chain.
Stock managementArticle characteristics bar according to DIN4000
- One central tool database
- Problem-free linking of interfaces to other systems
- Perfectly integrated into the process chain
- Reduction of search times and “hidden stocks”
- Circulation check and warehouse transparency
- Manufacturing and planning safety
»toolOrganizer« Tool Cabinet
The search for complete tools, tool
components or accessories can be
very time-consuming – time you can save
when you work with the ZOLLER tool cabinet
»toolOrganizer«. No depositing of tools in
incorrect places, no machine downtimes due
to missing tools, no waste time – reliable
orderliness and lowered costs. Stock surface »quickPick« for quickly check-in and check-out Clear arrangement and storage of complete tools
»keeper« Tool Cabinet, Workbench and »autoLock« Storage Cabinet
The »keeper« tool cabinet, in combination
with »quickPick« control software, ensures
transparent output and transparent inventory con-
trol of complete tools and adapters used in your
production process. The »autoLock« is a storage
cabinet for securely storing items like hand tools,
lubricants, or measuring and inspection equipment.
Workbench»smile« »autoLock«»keeper«»toolOrganizer«
ZOLLER Identification Code »zidCode«
The efficient solution for tool identification and
data transmission to the machine: The »zidCode«
identification code developed by ZOLLER requires no
network connection, instead transmitting data for com-
plete tools conveniently with a QR code. With the ZOLLER
»zidCode«, you can save 45% of the time spent manually
entering actual tool data into the machine controls. Input
errors are also completely eliminated at the same time
– doing away with time-consuming follow-up work and
increasing process security.
- Secure, error-free data transmission
- Avoidance of machine crashes
- Very well suited for upgrading turning and milling machines
Set | Measure | Save
Set and measure tools on the ZOLLER presetter
and measuring machine
Print the QR Code
Print actual tool data on the label, including the
QR code
Scan »zidCode«
Scan »zidCode« label with QR code on the CNC
machine, and the actual tool data is automatically
entered into the correct fields on the controls of
the CNC machine
Load Tool
Tool can be physically loaded into the CNC machine
1
2
3
4
1
2
3
4
In Addition, You Will Benefit From:
More flexible conversions
Networkless transmission
Variable use on all machine tool types
Secure and Efficient Processes with »zidCode«
Quickly Read in 100% Correct Data
* Time savings based on tool data input into the machine controls. To calcu-late the total savings for your production, please contact your responsible ZOLLER contact person.
With the ZOLLER »zidCode«, you can save 45% of the time*
spent manually entering actual tool data into the machine
controls. Input errors are also completely eliminated at the
same time – doing away with time-consuming follow-up work
and increasing process security.
45 % Time savings
Example of Data Input for 6 Tools:
04:30 min
without »zidCode«
02:30 min
with »zidCode«
Video demonstrating
the »zidCode«
process and potential
time savings
»smileCheck«»smartCheck«
Equipped with an addition-
al incident light camera,
»smileCheck« and »smartCheck«
can be used to record additional
tool parameters, geometry data,
and cutting contours, both radially
and axially. The LED ring light with
adjustable light intensity optimally
illuminates the tool so that the tool
contours are precisely displayed.
- Axial and radial tool inspection
- Automatic inspection and recording
- Swiveling incident light camera
Contour profile measurement »lasso«/target-actual comparison Tool analysis »metis«/circumferential measurement
Technical Specification Travel Range Z-Axis Travel Range X-Axis Maximum MeasurableTool Diameter
Maximum MeasurableSnap Gauge Diameter
»smileCheck« 420 / 600* / 800*(1) mm 210 mm / 310 mm* 420 mm / 620 mm* 70 mm
»smartCheck« 420 / 600* / 800* mm 210 mm / 310 mm* 420 mm / 620 mm* 70 mm
* optional(1) Measuring range Z axis 800 mm is only possible in combination with the table system.Subject to technical modifications. The depicted machines may include options, accessories, and control variants.
Tool Identification with »idLabel«
With the »idLabel« ZOLLER offers the option of printing data matrix
codes as labels, as an alternative to laser engraving on tool hold-
ers. These labels offer high abrasion resistance and can only be removed
with acetone. Tools are identified by reading in the data matrix code using
a scanner. Tool data are saved to the inventory number in the database.
- Simple to print labels with highly abrasion resistance
- Tool holders are reusable, no permanent label is applied
- Tools are clearly and uniquely identified
Assign Inventory Number
The tool assembly assistant or the tool marker in the ZOLLER TMS
Tool Management Solutions inventory module is used to generate an
inventory number for the tool holder.
Print out QR Code
The printer prints out the inventory number on the labels as a QR
code. Under normal use, these labels last for about 6 months.
Adhere Label
The label is adhered to the tool holder. The adhesive surface must be
grease-free, and may need to be cleaned before adhering the label.
Inventory Tool
Various tool holders are marked with labels. Inventory numbers can
be assigned as needed.
Scan in Label
Scan in data on the presetting and measuring machine. The tool data
and measuring procedure, if necessary, are loaded automatically.
1
2
3
4
5
Technical Specification Travel Range Z-Axis
Manual Fine Adjustment
Manual Rapid Adjustment
Lateral Resolution
Vertical Resolution
»pomSkpGo« | Premium Sensor 300 mm ± 50 mm 200 1.2 µm 0.1 µm
Measuring Volume Measuring Points Smallest Measurable Rounding Working Distance
1.6 x 1.2 x 1.0 mm³ 1.3 million 3 µm 30 mm
Subject to technical modifications. The depicted machines may include options, accessories, and control variants.
»pomSkpGo«
The ZOLLER solution for milling tools and
reversing plates scores with 100% work-
shop compatibility, unlimited mobility, intuitive
operation and precisely traceable results. The
stiff and light basic carbon design enables a
high level of accuracy as well as mobile use: the
machine is set up at the place of operation and
can be started after only 5 minutes.
- μm-precise measurement of the cutting edge preparation
- Mobile use
- Contactless measurement
Cutting edge preparation »skp« Detailed 3D presentation
»pomBasic«
The ZOLLER inspection machine
»pomBasic« measures and checks
drills, milling cutters and countersinks –
in all sizes, and down to micro tools.
Compact and universal, the »pomBasic« can
be employed in the metrology room, tools
receiving or directly in manufacturing.
- Universal tool inspection machine
- Numerous measuring and evaluation algorithms
- Video microscope system with zoom optics
Technical Specification Travel RangeX-Axis
Travel RangeY-Axis
Fine AdjustmentOptics
Measurable and ClampableShaft Diameter
»pomBasic« 190 mm 50 mm 55 mm 0.5–50 mm
»pomBasicMicro« 190 mm 50 mm 55 mm 0.5–50 mm
Zoom Lens Measuring Window W x H
Video microscope system colorwith 6.5-times optical enlargement
3 mm x 2.5 mm – 20 mm x 16 mm
Video microscope system monochrome with 12-times optical enlargement
0.6 mm x 0.5 mm – 7 mm x 5.8 mm
Subject to technical modifications. The depicted machines may include options, accessories, and control variants.
Target-actual comparison on live image Fast and easy circumferential measurement
Technical Specification
Travel Range
Z-Axis
Travel Range
X-Axis
Travel Range
Y-Axis
Tool
Diameter
Snap
Gauge
Diameter
Max. Tool Length for
Axial Incidental
Light Measurement
Relief Angle
Circum-
ference (3D)
Chamfer Width
Circum-
ference (3D)
Chip Space/
Groove Depth
(3D)
Face
Geometry (3D)
»genius 3s« 600 mm 175 mm ± 50 mm 340 mm 100 mm 470 mmØ < 200 mm Ø < 230 mm Ø < 75 mm
Z < 470 mmØ < 230 mmStep < 35 mm»genius 3m« 600 mm 175 mm ± 50 mm 340 mm 70* mm 470 mm
»genius 3«
The ZOLLER solution for mill-
ing tools and reversing plates
scores with 100% workshop compati-
bility, unlimited mobility, intuitive oper-
ation and precisely traceable results.
The stiff and light basic carbon design
enables a high level of accuracy as well
as mobile use: the machine is set up
at the place of operation which can be
right next to the CNC machine.
- Universal measuring machine for metal cutting tools
- Simple operation
- Adaptable software interface for individual requirements
* When selecting the optic carrier with micro incident light cameraSubject to technical modifications. The depicted machines may include options, accessories, and control variants.
Photo-realistic input dialog »fored« Configuration assistant »expert«
»threadCheck«
With six CNC-controlled axes, image pro-
cessing with intuitive operation, ultra-
modern multiple sensors and the fully automatic
»orthoScan« swivel-mounted multi-sensor optic
carrier you can measure pitched tools inductively
and without distortion including test report. The
precise actual data for your tools guarantee you a
high level of production quality and process reli-
ability.
- Swivel-mounted multiple-sensor optic carrier »orthoScan«
- Distortion-free measurement of pitched tools
- Automatically evaluated output of measured results
Measuring program for threading tools Measuring program for thread milling cutters in incident light
Technical Specification Travel RangeZ-Axis
Travel Range X-Axis
Travel Range Y-Axis
MeasurableTool Diameter
Max. Tool Length for AxialIncidental Light Measurement
Measurable SnapGauge Diameter
Swiveling Device forOptical Carrier
»threadCheck« 600 mm 235 mm ± 50 mm 400 mm 500 mm 100 mm ± 30°
Optional: without protective housing and with or without tailstockSubject to technical modifications. The depicted machine may include options, accessories, and control variants.
SUMITEC (PG) SDN BHD
SUMITEC (K.L.) SDN BHD
SUMITEC SDN BHD
ZOLLER MALAYSIA SDN. BHD.
www.sumitec.my
SUMITEC SDN BHDNo.35, JALAN TIONG EMAS,KAWASAN PERINDUSTRIAN TIONG NAM, 81100 JOHOR BAHRU, JOHOR, MALAYSIA.Tel.: +607 299 2222Fax: +607 299 [email protected]
SUMITEC (PG) SDN BHD1082, JALAN TOK KANGAR, PUSAT PERNIAGAAN JURU AVENUE, 14100 SIMPANG AMPAT, PULAU PINANG, MALAYSIA.Tel.: +604 502 0234Fax.: +604 502 [email protected]
ZOLLER for You in Malaysia
Contact ZOLLER MALAYSIA and SUMITEC
Subj
ect t
o te
chni
cal m
odifi
catio
ns. T
he d
epic
ted
mac
hine
s m
ay in
clud
e op
tions
, acc
esso
ries,
and
con
trol
var
iant
s.
Deliv
ered
pro
duct
s ha
ve p
rodu
ct s
afet
y la
bels
in a
ccor
danc
e w
ith IS
O 38
64-2
or A
NSI/
NEM
A Z5
35.4
. BRZ
OLM
AL.0
0-EN
04/
2019
.
Malaysia Representative OfficeZOLLER MALAYSIA SDN. BHD. NO 32, JALAN PJS 11/8BANDAR SUNWAY 4615047100 PETALING JAYA,SELANGOR DARUL EHSANTel.: +60 356 131 190Fax: +60 356 121 [email protected]
SUMITEC (K.L.) SDN BHD No.44, TKT 1, JALAN SUNGAI RASAU D 32/D, BERJAYA PARK, SEKSYEN 32, 40460 SHAH ALAM, SELANGOR, MALAYSIA.Tel.: +603 5525 2183Fax: +603 5525 [email protected]
AUTOMATION
TOOL MANAGEMENTPRESETTING & MEASURING
INSPECTION & MEASURING
mailto:[email protected]