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Precision Co., Ltd.Precision Co., Ltd.
forfor “J” FORM PKG (SOJ, PLCC, ETC.) “J” FORM PKG (SOJ, PLCC, ETC.)
GULL FORM PKG (QFP, SOP, ETC.)GULL FORM PKG (QFP, SOP, ETC.)
90° FORM PKG (DIP, SIP)90° FORM PKG (DIP, SIP)
forfor “J” FORM PKG (SOJ, PLCC, ETC.) “J” FORM PKG (SOJ, PLCC, ETC.)
GULL FORM PKG (QFP, SOP, ETC.)GULL FORM PKG (QFP, SOP, ETC.)
90° FORM PKG (DIP, SIP)90° FORM PKG (DIP, SIP)
◀ ◀ TRIM/FORM/SINGULATION SYSTEMTRIM/FORM/SINGULATION SYSTEM ▶ ▶
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INDEXINDEX
1. General Structure of Servo CAM of System
1.1 Comparison Table of CAM Structure
1.2 Layout of Micron CAM Structure
2. Mechanical D/T/F/S System for “J” Form PKG (PLCC32)
2.1 Specification & Configuration for Trim System
2.2 Top View of System
2.3 Front View of System
2.4 Specification & Configuration for Form/Sing System
2.5 Top View of System
2.6 Front View of System
2.7 Side View of System
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INDEXINDEX
3 Mechanical D/T/F/S System for “Gull” Form PKG (QFP100L-14X20)
3.1 Specification & Configuration for Trim System
3.2 Top View of System
3.3 Front View of System
3.4 Specification & Configuration for Form/Sing System
3.5 Top View of System
3.6 Front View of System
3.7 Side View of System
4 Mechanical D/T/F/S System for “90 ” Form PKG (SK-DIP24)
4.1 Specification & Configuration of System
4.2 Top View of System
4.3 Front View of System
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Items MPC’s Features Others
1. Crank Shaft⊙ Split Type w/ Strong Design- Easy Assy, Dis-Assy and Maint.
⊙ Solid Type w/ Weak Design- Difficult Assy, Dis-Assy & Maint
2. Cooling of Speed Reducer
⊙ Oil Circulation- Good Cooling Effect- Automatic Cleaning of Reducer inside by oil circulation
⊙ Fan or Grease- Less Cooling Effect
3. Index Unit
⊙ Rotary block driven by rack & pinion- Easy pitch adjustment, conversion and maintenance
⊙ Servo Motor or Ball Screw- Difficult pitch adjustment, conversion and maintenance- Low speed control- Weak to Inertia force
4. Overload Detect Unit⊙ Air cylinder sensor type with strong design
⊙ Standard with weak design
5. Parts Assy Kit
⊙ Dowel pin or knob type- Easy Maintenance- Quick Conversion- Accurate Alignment & Adjustment
⊙ Bolting & Screw Type- Difficult Maintenance- Unstable Adjustment
6. General Design ⊙ Simple ⊙ Complicated
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Floater CAM
Connecting Rod
Crank Shaft (Split Type)
Index CAM
Main Servo Motor for Tool up/down & Index/Floater CAM Operation
Speed Reducer
Sub-Servo Motor for Tool Open Height Control during Jamming, Maintenance,Rework
Air Cushion
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Specification & Configuration for PLCC32 Trim System
System
Mechanical CAM / Servo Motor (Easy Maintenance Concept)2Up Progressive Magazine to MagazineRotary Type Pick & PlaceIonizer Blow for ESD Control, Cleaning Suction Hood for Resin DustPLC Control with P.C Touch Screen & Ten Key
ToolQ.C.C Type Tool ( 2Up Progressive ) Process : Degate → Dejunk → DebarLive Bug
Vision Uncut Dam bar Check
QualityNo Chip-out, No Scratch, No Visual Crack & Micro Crack, No Bent or Damaged Lead, CPK2.3
Productivity
SPM : 160~200Uptime : 99.9%MTBA : 60 MintsMTBF : 200 Hrs
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On-Loading
Belt Loading
Orientation, Device Check
Floater
Tool (Degate,Dejunk, Debar)
Index UnitIndex Rotary
Vision
Off-Loading
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TouchScreen
Vision
Monitor
Rotary Type Pick & Place
Multi Magazine Stock
MGZ Elevator 2 Units
CAM Servo Motor
Floater&
Index
Orientation, Device Check
Tool
Vision
Multi Magazine Stock
MGZ Elevator 2 Units
Scrap Hood
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Specification & Configuration for PLCC32 Form/Sing. System
System
2 Individual Mechanical CAM / Servo Motors (Form / Singulation)Form (1up Progressive), Singulation (2up Progressive)Magazine to Tube, Auto Tube ChangeRotary Type Pick&Place, L/F Flip-over Unit (On-Loading)Ionizer Blow for ESD Control, Cleaning Suction Hood for Resin DustPLC Control with P.C Touch Screen & Ten Key
Tool
Q.C.C Type Tool 2 Sets (CAM Form 1up / Singulation 2up)Form Tool : L/L Cut →1st Tip Form(“R”)→2nd Form(60)→3rd L/D Form(90)→Final FormSingulation Tool : SingulationForm Punch & Die with DFC, PKG Drop-Down Type Singulation ToolDead Bug
Vision Mis-Orientation, Uncut Dambar Check, Device Check
QualityNo Chip-out, No Scratch, No Visual Crack & Micro Crack, No Bent or Damaged Lead,Lead Coplanarity 2.0 Mils(Max.), CPK2.3
Productivity
SPM : Form (100~120), Singulation (50~60)Uptime : 99.9%MTBA : 60 MintsMTBF : 200 Hrs
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Belt Loading
Magazine On-
Loading
Vision
Index UnitIndex Rotar
y
Index Rotar
y
FloaterForm Tool (1up)
Index Buffer Rail
Sing Tool (2up)
Unit Counter
Chute
Tube Off-Loading
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TouchScreen
VisionMonitor
Rotary Type Pick & Place
Lead Frame Flip-Over
Multi MGZ Stock
MGZ Elevator 2
Units
Vision
Form Tool
Index Buffer Sub-
Rail
Singulation Tool
CAM Servo Motor for
Singulation
Scrap Hood
Main CAM Servo Motor
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Tube Stock & Auto Tube Change
Floater CAM Index
CAM
Main Servo Motor
Air Blow
Chute
Unit Counter
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Specification & Configuration for QFP 100 T/F/S System
System
3 Individual Mechanical CAM / Servo MotorsTrim (1Up), Form(1Up), Sing(2Up Progressive) Magazine to Tray : 4 Mgz Stock, 30 Tray StockIonizer Blow for ESD Control, Cleaning Suction Hood for Resin DustPLC Control with P.C Touch Screen & Ten Key
Tool
Q.C.C Type, Form Punch&Die with DFC, Pkg Push-up Type Sing.1st Tool (1up) : Dambar Cut→Lead Tip Cut2nd Tool(1up) : Form(1 Point CAM)→Lead Length Cut3rd Tool (2up) : Singulation
Vision Uncut Dambar, Lead Check
QualityNo Chip-out, No Scratch, No Visual Crack & Micro Crack, No Bent or Damaged Lead, Lead Coplanarity 1.0mil, Tin Burr 2.0mil, CPK1.67
Productivity
SPM : 100~120 (Trim 100, Form 100, Sing 60)Uptime : 99.9%MTBA : 60 MintsMTBF : 200 Hrs
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Pick&Place for L/F
L/F MGZ Onloader
Orientation, Reverse L/F, Device Check
Trim Tool Form Tool
Vision Buffer
Transfer Pick & Place (1)
Transfer Pick & Place
(2)
Tray Onloader
Sing. Tool (2up)
Tray Offloader
Tray Transfer P&P
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Monitor
Pick & Place
Mgz Carrier Type
Onloading
Orientation, Reverse L/F, Device Check
Vision
Tray Onloadin
g Tray Offloading
Synchronized CAM
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Specification & Configuration for 24 SKDIP T/F/S System
System
Mechanical CAM/Servo Motor1Up ProgressiveMagazine to TubeIonizer Blow for ESD ControlPLC Control with P.C Touch Screen & Ten Key
ToolDejunk D/B & L/D Cut Solid Roller Form SingulationQ.C.C Type ModuleLive Bug
Quality No Chipout, No Scratch, No Crack & Micro Crack, No Bent or Damaged Lead, Lead Coplanarity 2.0 Mils, CPK2.3
Productivity
SPM : 80 ~ 120Uptime : 99.9%MTBA : 60 MntsMTBF : 200 Hrs
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Index CAM
L/F P&P
Orientation, Reverse L/F, Device Check
Sensor
Tube Stock
Air Blower & Unit
Counter
Tube Off
Loading
L/F Scrap Discharg
e
Index
MGZ Transfer
24 SKDIP T/F/S System24 SKDIP T/F/S System
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Monitor
L/F P&P
Mgz Load
er
Orientation, Reverse L/F, Device Check
Tube Stock
Air Blower & Unit
CounterMain Servo Motor
Master Die with
Tool
L/F Scrap Discharg
e
Mgz Elevat
or
Scrap
Hood
Press Guide Post
Sub-Servo Motor
24 SKDIP T/F/S System24 SKDIP T/F/S System