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Page 1: LABORATORY FACILITIES AND SAFETY

LABORATORY FACILITIES AND SAFETY

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Problem Scenario

Your laboratory is specialized in virology. There has been an important epidemic of H5N1 in your country and the Ministry of Health has asked you to be the referent laboratory for this pathology. What must you do to ensure biosafety in your laboratory?

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The Quality System

Process Control

(Quality Control & Specimen

Management)

Purchasing & Inventory

AssessmentOccurrence

Management

Information Management

Process Improvement

Customer Service

Facilities & Safety

Organization Personnel Equipment

Documents & Records

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Learning Objectives

At the end of this activity, you will be able to: Discuss the importance of laboratory design Know what, where and when the risks are Discuss the importance of using appropriate

biosafety equipment Describe the four biosafety levels Outline factors that need to be considered

when assessing risk Keep appropriate biosafety documentation

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1. Importance of laboratory design

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Laboratory design

1-Path followed by the sample: Reception and registration of patients Sampling rooms Dispatch between different laboratories Analysis of samples

Results Delivery and filing of results Related services: Secretariat, Offices,

Washery, Preparation and sterilization, Storage, Cold room.

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Premises

Reception : > reception and registration of patients > reception and registration of samples from

other departments

Sampling rooms > samples and sorting of samples

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Blood clotting

Haematology

Biochemistry

Washroo

m

Reception and

administration

Bacteriology

Gynaecological specimens

Blood specimens

Common room, stairs

to offices

TOTAL AREA 104 M2

ENTRANCE

Disinfection

Plan

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Washery with autoclaves for sterilization, wash and dry of glassware

Preparation, sterilization and distribution of culture media and reagents

Stock room Cold room Culture room others

Service rooms

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Premises

High ceiling Walls and ceiling with glossy paint :

easy to clean and disinfect. Floor easy to clean and disinfect

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Access to premises

Only authorized persons: technicians, biologists, and maintenance staff ( badges)

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Safety during serviceNo unauthorized persons

No friendsNo childrenNo animals

PleaseOPENAND

CLOSE

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Premises cleaning

Maintenance on a daily basis: Benches Floor

Maintenance on a weekly basis: Ceiling and walls

Maintenance on a weekly basis: Closets Fridges

Date and name of person

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Benches

Non porous covering, easy to clean and resistant to chemicals and disinfectants (Chlorine, etc.)

No wood, no steelGlass, ceramic tiles, etc.

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2. Know the risks

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The risks Most Frequently Reported Infections in US, 1979-1999

Disease or Agent No. of Cases

M. tuberculosis 223

Q fever 176

Hantavirus 169

Hepatitis B virus 84

Brucella sp. 81

Salmonella sp. 66

Shigella sp. 56

Hepatitis non-A, non-B 28

Cryptosporidium sp. 27

Total 1074

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LAIs in US, 1979-1999Category Overt LAI Subclinical

LAITotal LAI No. of

deaths

Bacteria 507 40 547 5(4a)

Rickettsia 185 214 399 1

Viruses 523 406 929 1(1a)

Parasites 47 3 50 11

Fungi 5 0 5 0

Total 1267 663 1930 22

(a) Fetus aborted as a consequence of LAI

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Most Common Routes of Exposure

Inhalation of aerosols generated by accident or by work practices

Percutaneous inoculation Contact between mucous membranes and

contaminated material Ingestion

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Accidents Use of needles and syringes Spills and sprays Injuries with broken glass or other sharp

objects Aspiration through pipettes Bites or scratches of animals or

ectoparasites

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30Injection Preparation Table,1998

No re-use of disposable injection equipment

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Example: recaped syringes

2003

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Example: mouth pipetting

2005

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Aerosols and droplets are main sources of contamination

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Episodes of Single-source, Multiple Laboratory Infections

Disease Probable Source of Infection

Maximum Distance From Source

Number Persons Infected

Brucellosis Centrifugation Basement To 3rd floor

94

Coccidioidomycosis Culture transfersolid media

2 Building floors 13

Coxsackle Virus infection

Spilled tube of infected mouse tissue on floor

5 feet (estimated) 2

Murine Typhus Intranasal inoculation of mice

6 feet (estimated) 6

Tularemia 20 petri plates dropped 70 feet 5

Venezuelan encephalitis

9 lyophilized ampoules dropped

4th floor stairs to 3rd or 5th

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Reitman and Wedum, 1956

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Aerosols from laboratory equipment(1010/ml culture – 10 min. use)

Blender, opened at once 106

Sonicator, with bubbling 106

Pipetting, vigorous 106

Dropping culture 3 x 105

Splash on centrifuge rotor 105

Drop spill on zonal rotor 2 x 104

Blender, opened at 1 minute 2 x 104

Pipetting, carefully 104

Dimmick et al., 1973

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Aerosols from Animal Cage Cleaning

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Samples performed by the patient Stool Urine SputumExternal contamination of sample vial

Samples performed by professional Pus CSF Nasopharyngeal aspirate or bronchoalveolar lavage Nasopharyngeal swab or throat swab BloodRisk at sampling ( needle, contact with skin specially in case of

wounds). External contamination of sample vial

Contamination risks on biological samples

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3. Importance of using appropriate biosafety

equipment

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Using appropriate biosafety equipmentEach and every Biological sample is potentially infectious

It is a risk for every person who will handle it

During samplingDuring transport

At the openingDuring handling in the laboratory

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Personal Protective Equipments

Gloves Coat Mask Glasses Screen Biosafety cabinets ?

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Precautions during sample collection

Protect collector, colleague, staff... wear gloves, coat, (mask, glasses)

VHF: double gloves, filter-masks, boots

dispose needles in special containers, without re-capping, disinfection (sodium hypochlorite 2.5%), incineration

clean working surfaces (hypochlorite) decontaminate material (hypochlorite

10%)

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During sample collection Consider each sample as infectious

Clean outer tube with 10% diluted household bleach (chlorine)

Wear gloves (two layers) Wear lab coat, mask and protective glasses, Use evacuated tubes (vacutainers) for blood sampling

 Organize and disinfect bench space with Chlorine 10% followed by wash with 70% alcohol Clean spills with Chlorine 10% Decontamination of equipment by Soaking in

Chlorine10%

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Preparation and handling of samples Opening under Biosafety Cabinet Use paper or cotton soaked with ethanol 70% to

handle the cap when opening the tube (this will stop contamination by liquid droplets)

Centrifuge at low speed before opening if liquid is spread all over the tube: check the centrifuge before, balance the tube and use capped buckets.

Never use glass pipets for handling the specimens. No mouth pipetting allowed If viruses are involved, freeze the aliquots as soon

and as cold as possible. For bacteriology keep samples at room temperature

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In all diagnostic and health-care laboratories;

Sharp containers

Specific waste disposal

Never manipulate directly broken tubes

Manipulation of sharps and needles

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Waste disposal

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Good Biosafety Practices

TargetSource

Technicians Samples Support staff

Environment

Sampling

Transport

Opening

Handling in lab

Waste disposal

Three critical steps

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4. Four biosafety levels

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Risk Group I

Low individual and community risk

A microorganism unlikely to cause human or animal disease

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Risk Group II

Moderate individual risk, limited community riskA pathogen causing human or animal disease unlikely to be a serious hazard to laboratory staff, the community, livestock or the environmentMay cause serious infection but effective treatment is available and risk of spread is limited

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Group II Examples

Viruses, fungi, parasites, bacteria Legionella Shigella Hepatitis B

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Risk Group III

High individual risk, low community risk

A pathogen producing serious human or animal disease but not readily transmitted to others

Effective treatment available

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Group III examples Viruses, bacteria, fungi

SARS and rabies virus Brucella species Bacillus anthracis Yersinia pestis Multi Drug Resistant Mycobacterium tuberculosis H5N1

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Risk Group IV

High individual and community risk

A pathogen producing serious human or animal disease, readily transmitted from one individual to another.

Effective treatment usually not available

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Group IV Examples

Viruses Ebola Nipah Hendra

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Factors To Consider In Classification

Pathogenicity of the agent Modes of transmission and host range of

organism Local availability of preventive measures Local availability of effective treatment.

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Biosafety levels

Assignment of agent must be based on risk assessment.

Depends on agent and conditions of use Requires professional judgment

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Elements of Containment Primary containment

Protection of personnel and the immediate laboratory environment.

Use of laboratory practices, techniques, safety equipment

Secondary containment Protection of the environment external to

immediate laboratory

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Risk Groups vs. Biosafety Levels (1)

Risk Group Biosafety Level

Laboratory Type

Laboratory Practices

Safety Equipment

1 Basic- Biosafety Level 1

Basic teaching, research

GMT None; open bench work

2 Basic – Biosafety Level 2

Primary health services; diagnostic services, research

GMT plus protective clothing, biohazards sign

Open bench plus BSC for aerosols

BSC= Biological Safety CabinetGMT= Good Microbiological Techniques

* Laboratory Biosafety Manual, 3rd edition, 2005 .

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Risk Groups vs. Biosafety Levels (2)Risk Group 1 Biosafety

LevelLaboratory Type

Laboratory Practices

Safety Equipment

3 Containment- Biosafety Level 3

Special diagnostic services, research

Level 2 + special clothing, access control, directed airflow

BSC and/or other primary devices for all activities

4 Maximum Containment – Biosafety Level 4

Dangerous pathogen units

Level 3 + airlock entry, shower exit, special waste disposal

Class III BSC, or positive pressure suites with class II BSCs, double ended autoclave

BSC= Biological Safety CabinetGMT= Good Microbiological Techniques

* Laboratory Biosafety Manual, 3rd edition, 2005 .

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5. Risk assessment

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Risk

Risk of infection is defined as chance of exposure to hazard or exposure to chance of injury

Risk of infection may be quantitative or qualitative

Laboratory Director’s responsibility

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Criteria for risk assessment Pathogenicity (the ability to cause disease) and

disease severity Infectious dose (lower the dose, the higher the

hazard) Transmission (the importance of aerosols) and

agent stability in the environment Volume and concentration (risk increases) Laboratory activity planned, including potential

genetic manipulation Presence of suitable host Prophylaxis (local availability of vaccine or

treatment) and medical surveillance

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If limited information on agent or specimen

Use standard precautions Use basic containment - BSL 2 Follow national/international regulations

for transport Assess medical data Get epidemiological data Determine geographical origin of agent

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6. Appropriate biosafety documentation

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Awareness, Training, Vigilance

Awareness – Advise workers of possible exposures, safeguards and responsibilities

Training – Inform workers of hazards of their work, and use of appropriate practices, techniques and procedures

Vigilance – Maintain vigilance to guard against safety procedure compromise or errors.

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Good biosafety

Good laboratory practices Awareness of hazards Knowledge of how laboratory infections

occur Knowledge of procedures and techniques

to reduce hazards

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But also

Biosafety Officer

Biosafety manual

Biosafety procedures

Risk assessment

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Total Quality

Improving all internal and external processes that contribute to the final product/service

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Total Quality Principles

Requires: the existence of a Supervisor responsible Standards Operating Procedures the training of the personnel

aware of potential defaulsaware of and applying procedure

Quality manual specific to different laboratories

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Biosafety

The application of combination of laboratory practices and procedures,

laboratory facilities and safety equipment

when working with potentially infectious microorganisms

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Biosafety Principles Requires

the existence of a Supervisor responsible Standards Operating Procedures the training of the personnel

aware of potential hazardsaware of and applying practices and techniques

Biosafety manual specific to different laboratories

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Biosafety Practices Plan Written procedures on the proper way to

do/remove Personal Protective Equipment Entering/leaving isolation suites

Protocols on the use of Biosafety Cabinets Decontamination protocols

Spills Surface Instruments

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Emergency procedures Develop an emergency plan

Cuts, accidental punctures Ingestion of chemicals/hazardous materials Spills Broken/leaking containers Fire, and other natural disaster Facility emergencies

Power outages

Ventilation and Filters failure

Flood Threats

Appropriate documentation on disinfectants Emergency Contact Information Appropriate and complete medical records should be kept Write an Incident Report

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Incident Report Form Relevant information

Date and person reporting the incident Description of the incident Assessment of the problem Corrective Action Reviewed by the Supervisor/Lab Director

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Biosafety in Microbiological and Biomedical Laboratories

BMBL 4th Edition CDC/NIH Canadian Laboratory

Biosafety Guidelines WHO Biosafety

Guidelines ISO 15 190 Documentation on

disinfectants

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Summary

The laboratory must have a restricted entrance The staff must be aware of the risks The staff must be trained to biosafety The staff must use proper biosafety protective

equipment There must be a supervisor There must be standard operating procedures All documents concerning biosafety must be

available

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Summary

All diagnostic and health-care laboratories must be designed and organised for Biosafety level 2 or above.

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Problem Scenario

Your laboratory is specialized in virology. There has been an important epidemic of H5N1 in your country and the Ministry of Health has asked you to be the referent laboratory for this pathology. What must you do to ensure biosafety in your laboratory?


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