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Welcome to KSF
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5149
Kocel Steel Foundry Co., Ltd is a large-sized steel foundry enterprise that established between Kocel
Machinery Co., Ltd and Austrias voestalpine Giesserei Linz GmbH
Chinese partner share 51% of the stock and Austria partner share 49% of the stock.
General Situation
.
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168
1300015000/,150
KSF locate at YinChuan National Economy and Technology Development Area. The company
occupies an area of 160,000 square meters with building area of 80,000 square meters.
The annual capacity is 13000-15000 tons, the max weight up to 150 tons/piece.
General Situation
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Organization
/Organization
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Global Customers
/Market
Industry distribution:
:
Energy: Gas turbine, Steam turbine, Hydro, Nuclear, Wind;
:
Machinery : Mining, cements, milling machine, forge machine
:
Compressor:
/:Ship building and off-shore equipment
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China Market
/Chinese development
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China Market
/Chinese Market
Siemens
O&G
Hydro/Steam turbine/Gas turbine/O&G
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Asia Market
/Asia Market
OJSC Power Machinery
Gas turbine/Steam turbine/Hydro
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Europe Market
Siemens
Gas turbine
Siemens
Siemens
Steam
/Europe Market
Gas turbine/Steam turbine/Hydro/O&G/Steel Mill
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America Market
/North and south America Market
Gas turbine/Steam turbine/Hydro/Mineral/O&G
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Products
//// Gas Turbine
TS
CDC
Blade carrier
Main customer is GE, Siemens, MHI, Hitachi
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Products
/ Nuclear
/Outer casting HP& IP
/Rings
/Valve
CPR Technolo
AP1000 Technology
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Products
/ Steam Turbine
30100300MW to 1000MW and bigger also
Outer casing, Inner casing, Valve
From Low Allo to Hi h Allo
Casting, elbow and weld-on pipe, high alloy cladding
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Hydro Turbine Products
/Francis turbines----/Blade/Crown/Band
/Kaplan turbines----/Blade/Hub/Central body/Blade
lever/upstream body
/Pelton turbines
/Bulb Pit turbines----/Blade/Hub/Central body
/Pump-turbines----/Blade
Products
/ Three Gorge (JiBu) XiaJiang
/ XiangJiaBa Bele Monte AnGu
/XiLuoDu Chaglla( Brazil) SAB(Canada)
/ LuDiLa /GeZhouBa
Seymareh( Switzerland) Teles Pires(Brazil)
La sarcelle( Canada)
Rio Marderia( Brazil)
/XianYou
/PanKou
NANT DE DRANCE(France)
Angostrua(France)
Smoky falls(Canada)
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1 .
Mining machine Castings
3.
2.
Cerments industry Castings
/ Machinery Products
Steel rolling Castings
4.
Forging Equipment Castings
5. Gereral Castings
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1 .
Off-shore Equipment Castings
2. Ship Building Castings
Ship building and Off shore Products
3. Ocean Float Platform Castings
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IT
/TDMTotal Digital Management
ERP
PDM
80
More than 80 independent workstations for R & D Management System
/3C
CADZhongwang CADSolidWorksUG
CAEMagma
CAMUG+CNC Machining Center
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/Material
/High Alloy Steel
/Low Alloy Steel
/Carbon Steel
////Weight
Foundry capability
/Standard
ISO
GB/T, JB
JIS
ASTM
DIN EN, BS EN, NF EN
GL/LR/DNV/ABS/CCS/BV
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/ Molding Capability
/Work Area: 11000m
/Pit:
108m10m3.5m
84m12m4.5m
/Crane:
Foundry capability
/Sand Mixer:
2* 20 t/h (moveable)
2*40 t/h (moveable)
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Melting capability
/Melting Capacity:
/EAF (Electic Arc Furnace) 60 t
/LF (Ladle Furnace) 60 t
/VOD 75 t
(Vacuum Oxidization Decarbonization)
/MF 20 t x 2 sets
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Finishing capability
/Fettling
/Riser Cutting
/Powder cutting equipment
/Cutting torch
/Arc air equipment
/Welding process
/SMAW
/GMAW
/GTAW
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Finishing capability
/Heat Treatment Capacity:
/Pre-Heating:
65025 6.06.03.6m 100t
65025 8.06.05.0m 150t
///
Normalizing/quenching/tempering/stress relieving
/Max. Temperature 12005/Max. Dimension 12.5 x 6.5 x 5.5m
/Max. Weight 150t/piece
/Polymer Quenching Tank
30~505 8.06.05.0m 60m
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Inspection and Dim. Control
&
Chemical composition & mechanical
property
/Dimension control
/3D Layout machine (5 x 10m)
Inspection
/ Laser tracker
/Gage beam /3.5m
/Light pen measuring instrument
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Inspection
/NDT
RT : DZ-9/3000 Linear Accelerator
Ir-192 Ray detector /TS-1A
Co-60 Ray detector /TS-1B
UT : Ultrasonic flaw detector
(USN60 /CTS26A)
MT : AC&DC Magnetic Powder Detector
PT : StandardVT : Surface standard block
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Employee
9%
Others
81%Operator
10%
Administrative
/Human resource
80080%.
KSF employs 800 people, of which employees with technical secondary school and higher
educational background count for 80%.
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Production Flow
Casting-Technology,Design,
Calculation,SimulationGrinding Excavations, Welding
Stress Relieving
Final NDT Test
Finish Machining
Pattern making
Moulding
Melting and Pouring Shake Out and Cleaning Riser Cutting Quality Heat Treatment
Rough Machining
Grinding prior NDT
NDTNDT Inspection
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Tel: 0086 951 2031136Fax:0086 951 2031218Zip Code: 750021E-mail:[email protected]://steelfoundry.kocel.com