Date 20-06-16
(No. Syarikat: 15043-V)KILANG KELAPA SAWIT CHANGKAT CHERMIN
.(MOHD HADZRI BIN ARSAD)
Senior Manager
KILANG KELAPA SAWIT CHANGKAT CHERMIN
Progress Report
For the month ofMAY 2016
KUALA LUMPUR KEPONG BERHAD
PAGE 1
HIGHLIGHTSEstimated percentage of FFB pushed by shovelPercentage FFB pushed due to grading
PRODUCTION
RAINFALL RECORD (mm) Year 2016
Fin Year Oct Nov Dec Jan Feb Mar Apr May Jun Jul Aug SepLast FY 294.00 354.75 192.00 142.50 130.75 77.50 247.25 142.25 95.75 76.25 142.00 169.25This FY 306.25 401.25 120.25 84.50 71.50 14.50 58.75 302.25
OTHER HIGHLIGHTS
DESCRIPTION OF PROBLEMS / ACHIEVEMENTS
Comments :This month OER decreased by 1.09% and KER decreased 0.07% as compared to last month figure.The todate OER low by 0.54% as compared to last year same period.Rainfall has shown a trend of increase and is higher compared to previous year of the same month.
21.99
4.524.78
21.45
4.54
20.39 21.48
PROGRESS REPORT ON
(8TH MONTH OF FINANCIAL YEAR)FOR THE MONTH OF MAY 2016
KILANG KELAPA SAWIT CHANGKAT CHERMIN
Todate Current Financial Year Same Period Last Year
100.0%0.0%
Last Month TodateThis Month This Month
ITEM
4.85
O.E.R %
K.E.R %
21.14
4.44
PAGE 2
1 PRODUCTION REPORT
1.1. FFB STATEMENT
1.1.1. FFB CONTRIBUTION
Estimate for Estimate +/- Estimate +/- EstimateThis Month Todate This Month Todate This Month Todate
KLK Estates MT MT MT MT MT MT3,548.180 37,131.260 5,164.000 38,714.000 -31.29% -4.09%3,742.770 31,652.290 4,736.000 39,826.000 -20.97% -20.52%2,236.290 25,569.260 3,730.000 28,205.000 -40.05% -9.34%
974.280 6,941.800 1,253.000 9,978.000 -22.24% -30.43%468.730 4,934.140 783.000 6,232.000 -40.14% -20.83%362.580 2,219.330 442.000 3,502.000 -17.97% -36.63%873.100 8,813.830 1,400.000 11,503.000 -37.64% -23.38%289.540 2,295.210 333.000 3,021.000 -13.05% -24.02%
- -- -- -- -- -- -- -- -- -
Sub Total 12,495.470 119,557.120 17,841.000 140,981.000 -29.96% -15.20%
Non-KLK Estates718.550 4,338.860 564.000 6039.000 27.40% -28.15%159.200 1,205.350 270.000 3096.000 -41.04% -61.07%
43.210 704.020 84.000 1003.000 -48.56% -29.81%- 142.920 - -196.030 562.550 - -
- 184.070 - -- 73.820 - -- 90.790 - -
- -- -- -
Sub Total 1,116.990 7,302.380 918.000 10,138.000 21.68% -27.97%
Outsiders- -- -- -- -- -- -- -- -- -- -- -- -
Sub Total - - - - - -
Grand Total 13,612.460 126,859.500 18,759.000 151,119.000 -27.44% -16.05%
Comment :
BUKIT KATHO
SUBURKAMPAR
Total FFB received for the month lower 27.44% or 5146.54m/t as compared to the estimated for this month.Pinji Estate, Batu Dua Estate, Menglembu Estate contribute 8.21% from total crops this month.
MENGLEMBU
NURSEMANSG.PULAU
ALLAGAR ESTATE
BATU DUA
KUALA KANGSAR ESTATE
PINJI
LEKIR ESTATECHANGKAT CHERMIN ESTATERAJA HITAM ESTATESERAPOH ESTATEGLENEALY ESTATESENGGANG ESTATE
PAGE 31.1.2. FFB COMPOSITION
Composition of crop from various years of planting are :-
MT % MT %1984 66.01 0.48 486.26 0.38 1985 27.17 0.20 162.94 0.13 1986 31.99 0.24 219.63 0.17 1987 77.99 0.57 367.51 0.29 1988 - - 1989 45.74 0.34 147.27 0.12 1990 83.35 0.61 506.52 0.40 1991 339.57 2.49 2,717.28 2.14 1992 353.29 2.60 2,700.82 2.13 1993 12.35 0.09 90.67 0.07 1994 55.55 0.41 474.62 0.37 1995 46.06 0.34 335.79 0.26 1996 75.68 0.56 635.05 0.50 1997 55.43 0.41 507.88 0.40 1998 387.13 2.84 2,974.14 2.34 1999 381.79 2.80 3,631.75 2.86 2000 330.24 2.43 2,604.60 2.05 2001 1,037.13 7.62 9,516.14 7.50 2002 1,719.29 12.63 19,129.19 15.08 2003 763.91 5.61 8,046.56 6.34 2004 1,060.58 7.79 11,753.24 9.26 2005 739.59 5.43 7,710.88 6.08 2006 1,160.70 8.53 12,116.19 9.55 2007 1,730.97 12.72 14,853.94 11.71 2008 187.81 1.38 1,487.56 1.17 2009 1,003.15 7.37 8,772.82 6.92 2010 536.87 3.94 5,074.32 4.00 2011 810.32 5.95 6,433.11 5.07 2012 352.81 2.59 2,955.32 2.33 2013 139.99 1.03 447.50 0.35
- - - - - - - - - - - - - - - - - - - -
Total 13,612.46 100.00 126,859.50 100.00
Append below the classification of Palms According to Age :-Category Palm Age (years) TM % TD %
Immature 1st - 3rd 1% 0%Young 4th - 9th 34% 31%Prime 10th - 18th 56% 61%Old 19th and above 9% 7%Comments :
This Month TodateYear of Planting
Remarks
FFB composition vary from the years 1984 to 2012 with most of the crop come from 1998 till 2011
1.1.3. FFB QUALITY
CONTRIBUTING This Last This Last This Last This Last This Last This Last This Last This LastESTATES Month Month Month Month Month Month Month Month Month Month Month Month Month Month Month Month
C/CHERMINRAJA HITAMLEKIRSERAPOHGLENEALYSENGGANGALLAGARPINJIKUALA KANGSARMENGLEMBUBATU DUA
Total/Average 0 0
1.1.4. % FFB ON FLOOR AND IN LOADING RAMP FOR GRADING
FFB INTAKE (MT) % %
Comments :
WEIGHT (MT)LOADING RAMP
WEIGHT (MT)FFB GRADING
No grading carried out at mill ramp.
PAGE 4
No. of Grading % Black % Underripe % Long Stalk % Pest Damaged % Empty Bunch% Overnight % Rotten
1.1.5. LOOSE FRUIT & TRASH CONTENT
This Last This Last This Last This LastNO ESTATES Month Month Month Month Month Month Month Month
1 LEKIR2 C.CHERMIN3 RAJA HITAM4 GLENEALY5 SERAPOH6 ALLAGAR7 KUALA KANGSAR8 SENGGANG9 PINJI
10 KAMPAR11 BUKIT KATHO12 SUBUR
Average 0 0
NO Outsider Estate123
Average 0 0
1.1.6. LOOSE FRUITS TO FFB RATIO
NO ESTATES12345678
1.1.7. STONES & TRASH IN FFB
NO ESTATES1 All Estate2345678
Comments :Trash analysis was stop from February 2016.
-
TrashTonnage (mt) % to FFBStones (kgs) per 100 tn FFB
This Month Last MonthTotal Tonnage
This Month Last Month% to FFB
Fruit in Load Loose Fruit (%) FFB %
PAGE 4.1
No. of Grading % Loose Trash Content in Trash Content in
PAGE 5
1.2. PRODUCTION QUALITY
1.2.1. PRODUCTION OIL / DESPATCH OIL
X S.D. X S.D. X S.D. X S.D.
FFA %
Moisture (VM) %
Dirt %
Peroxide Value %
DOBI
ANALYSIS RESULT BY (KDC/TQCC)
TaikoSAMPLE Average StandardFFA 3.42 3.0 MaxVM 0.14 0.13 MaxDIRT 0.05 0.03 MaxPEROXIDE VALUE 0.70 0.60 MaxIODINE VALUE 52.10 50 - 54DOBI VALUE 2.74 3.0 MinCAROTENE 523.00 600 MinE233 (1% CORR.) 1.17 1.20 MaxE269 (1% CORR.) 0.25 0.20 MaxIRON 5.0 - 3.0PHOSPHORUS 8.0 - 5.0D.F. (Delta Y) 16.75 20.0 MinQUALITY RATING NIL
Comments :
0.07 2.83 0.032.82 0.042.83
1.15
0.02
5.073
0.01 0.13
0.0500.70
Oil quality was graded as fair.
4.830 0.033
0.14
52.102.77
523.00
0.120.0400.7052.102.74
508.00
0.25
16.71
1.160.25
17.1916.71
0.110.0520.70
2.72532.00
52.10
1.180.26
16.39
0.180.0380.7052.102.74
529.001.200.25
< 0.25
> 2.31
1st Week 2nd Week 3rd Week3.30 3.42 3.48 3.49
0.13
0.045
2.78
0.01
0.06
0.046
0.13
4th Week
0.033
0.13 0.01
2.080
DESPATCH PRODUCTIONThis Month Last Month This Month Last Month
2.500
3.49 0.67
Marketing
< 5.0
Specification
3.39 0.23 3.18 0.22 3.48 0.16
PAGE 61.2.2. PRODUCTION / DESPATCH KERNEL
MARKETINGX S.D. X S.D. X S.D. X S.D. SPECIFICATION
4.90 0.24 4.85 0.11 4.86 0.19 4.76 0.21 6%5.39 0.23 5.46 0.22 5.55 0.10 5.45 0.13 7%1.15 0.15 1.13 0.03 1.10 0.18 1.12 0.03
15.18 0.76 16.15 1.11
1.2.3. CPO DESPATCHBUYER MILL BUYER'S + / -
NET NET ON MILLWEIGHT WEIGHT NET WEIGHT
tn tn tn1- 34.730 34.750 0.0202- 3934.950 3934.330 -0.6203- 210.500 210.460 -0.0404- 0.0005- 0.0006- 0.0007- 0.0008- 0.0009- 0.000
10- 0.000 4180.180 4179.540 -0.640
1.2.4. PK DESPATCHBUYER MILL
NETWEIGHT
tn1- 523.8402- 200.960 3- 4-5-6-7-
Total : 724.800
1.2.5. CXC REPORT
Comments :
MOISTURE %
THIS MONTH
DIRT %FFA %TOTAL BROKEN KERNEL %STONE CONTENT %
Unitata Berhad (SG)
PRODUCTIONLAST MONTH
DESPATCHTHIS MONTH LAST MONTH
105Total CPO tankers dispatched with no GPS installed (C)
90
Cargill (SG)ISF (SG)Mewah (SG)
Sang Kee (SG)
THIS MONTH LAST MONTH
The buyer net weight have shortage -0.64 m/t ( 0.015 % ) than mill net weight.
90
1010
Total CPO tankers dispatched with active GPS (A) 105
8
The Kernel quality was fair.
No. of loads with the weight shortage of 80kg and aboveTotal number of CPO tankers dispatched (A+B+C)
Total CPO tankers dispatched with non-active GPS (B)
PAGE 6.1
LOADS FROM MONTH: May 2016
Ticket No Driver Vehicle Date Mill Buyer Loss (A) BuyerA 176689 Selgan AGX 9392 5.5.16 38.710 38.420 0.290 ISF 0.270A 176878 Hasra Azlan BLP 5777 9.5.16 40.440 40.340 0.100 ISF 0.020A 176984 Normahadi BLT 7775 11.5.16 41.120 40.990 0.130 ISF 0.070A 177181 Normahadi BLT 7775 16.5.16 41.070 40.970 0.100 ISF 0.060A 177229 Thavasegaran AJV 7989 17.5.16 40.730 40.640 0.090 ISF 0.030A 177237 Normahadi BLT 7775 17.5.16 41.240 41.090 0.150 ISF 0.120A 177545 Hasrul Nizam BLY 7775 23.5.16 40.170 40.080 0.090 ISF 0.010 0.000A 177839 Ridwan BNF 1333 27.5.16 39.320 39.160 0.160 ISF 0.110A 177929 Thavasegaran AJV 7989 28.5.16 40.790 40.700 0.090 ISF 0.020A 177991 Hasra Azlan BLP 5777 30.5.16 40.790 40.700 0.090 ISF 0.020
Total 1.290 0.730 0.000* Chargeable to transporters when (A) - (B) is above 80kg. Quantity chargeable is net after minus the limit of 80kg.
Comments
EXTRACTED FROM CXC REPORTCPO Despatch Loads With Weight Shortage of 80kg and Above
Actual oil recovered (MT) at Mill
(B)
Weight Details (MT) Tanker with GPS
Charges to the
transporters (MT) *
All tankers are equipped with GPS registered with MPOB.
PAGE 6.2
No. Tanker number Date Time Action Taken / RemarksNett Weight diff. with buyers (+/-) (MT)
Total 0.000
GPS VIOLATION REPORT FOR KILANG KELAPA SAWIT CHANGKAT CHERMIN ON May 2016On Exit the Zone Grid of Authorized Route during CPO delivery to Buyers Only
PAGE 71.3. COST OF PRODUCTION
(Basis : Cost per tonne CPO)
ThisMonth Todate Year ' s
May 2016 8 mths EstimateRM / tn RM / tn RM / tn
Indirect Cost 52.78 48.67 44.85
Depreciation 174.72 142.60 106.91
Manufacturing Cost 179.33 126.73 122.23
Ex-Mill Cost 406.83 318.00 273.99
Cooking Oil Cess
Palm Oil Stabilisation Cess 2.00 2.00 2.00
CPO (Sabah) Sales Tax
Despatch & Selling 45.80 31.74 27.42
TOTAL EXPENDITURE 454.63 351.74 303.41
A/c This Month Estimate
Code RM/ton CPO RM/ton CPO Diff. (%)IC 01 1.08 0.63 41.7%IC 02 14.01 10.30 26.5%IC 03 6.31 4.65 26.3%
IC 04 3.21 2.40 25.2%IC 11 1.68 1.08 35.7%IC 19 4.38 2.87 34.5%IC 20 14.12 12.21 13.5%
PK 41 5.83 4.14 29.0%PK 42 13.54 7.81 42.3%PK 43 7.31 6.67 8.8%PK 44 57.28 34.68 39.5%
PK 45 4.40 2.56 41.8%
PK 46 2.12 1.65 22.2%PK 47 6.24 5.69 8.8%
PK 48 5.08 3.98 21.7%PK 51 6.54 2.75 58.0%
PK 52 3.63 3.53 2.8%PK 53 7.44 5.92 20.4%
PK 55 7.20 6.97 3.2%PK 56 3.47 2.24 35.4%PK 57 29.65 7.92 73.3%
Pk 63 9.56 8.42 11.9%Pk 71 45.80 27.42 40.1%
Comments :
Higher cost due to low crop processed.
Higher cost due to replace conveyor chain liner.
Higher cost due to low crop processed.
High cost to low crop processed.
Payment for flight ticket for foreign workers (long leave & repatriated).
Higher cost due to low crop processed.
Higher cost due to low crop processed.
Yoshimine boiler annual inspection, replace chain for fibre conveyor.
Higher cost due to low crop processed.
Comments
Total expenditure is higher than estimated due to low crop processed.
Higher cost due to low crop processed.
Higher cost due to low crop processed and serviced EFB press.
Higher cost due to low crop processed.Higher bill for staff & workers medical.
Higher cost due to low crop processed.
Higher cost due to low crop processed.
Adjustment CPO transport charge diffrence from Oct'15-Feb'16 that not taken up as commented by auditor propn until Sept'16
High cost due to Dosh inspection fees and register CEPSWAM course fees.
High cost due to major service of Westfalia decanter (RM 66,733)Higher cost due to low crop processed.
Higher cost due to mill inspection and repair sterilizer no.3 nozzle.
Higher cost due to replaced stone, gravel sand for sand filter and softener resin. Higher cost due replaced purlin for roofing.Higher cost due to repair work at effluent pond no.3 bund (piling bakau wood).
PAGE 82 PROCESS PERFORMANCE
2.1. STERILIZATION
Summary of sterilisation cycle for the month is tabulated as follows :-
Function X (min) S.D.Deaeration 31st. Peak (1.2 Bar / 17.4 psi) 141st. Peak exhaust 1.52nd. Peak (1.2 Bar / 17.4 psi) 42nd. Peak exhaust 1.53rd. Peak (1.2 Bar / 17.4 psi) 43rd. Peak exhaust 2.54th. Peak (2.8 Bar / 40 psi) 6Holding Time 30Final exhaust 7Steaming cycle 74 0Door Open to Door Shut Time 35
X S.D. X S.D.USB after 1st Threshing (%) 1.56 0.06 1.51 0.12USB after 2nd Threshing (%) 0.95 0.27 0.78 0.13Threshing Efficiency (%)
STERILIZER CONDENSATE
This Month Last MonthX S.D. X S.D.
7.89 0.17 7.73 0.12
Condensate / FFB Ratio
Absolute oil loss (kg/tn FFB)
Comments :
It was slightly higher compared to last month.The OLWB of Sterilizer Condensate for the month was recorded at 7.89 %.
Last MonthThis Month
Steriliser condensate (Oil Content in Wet Basis)
USB slightly higher compared to last month.
PAGE 9.02.2. DIGESTING & PRESSING STATION
2.2.1. DIGESTER TEMPERATURE OC
This Month Last Month DIGESTER X S.D. X S.D. Digester No. 1 98.00 0.60 98.00 0.65 Digester No. 2 98.00 0.50 98.00 0.50 Digester No. 3 98.00 0.81 98.00 0.45 Digester No. 4 98.00 0.62 98.00 0.61 Digester No. 5 Digester No. 6 Digester No. 7 Digester No. 8 Digester No. 9
2.2.2. PRESSING
Press Press Press Press Press Press Press Press Press AverageNo. 1 No. 2 No. 3 No. 4 No. 5 No. 6 No. 7 No. 8 No. 9
X 4.34 4.31 4.30 4.31 4.32S.D. 0.08 0.09 0.10 0.10 0.09
X 4.28 4.29 4.19 4.27 4.26S.D. 0.21 0.06 0.39 0.17 0.21
X 7.15 7.11 7.09 7.10 7.11S.D. 0.11 0.22 0.24 0.20 0.19
X 7.01 7.05 6.86 7.05 6.99S.D. 0.47 0.20 0.77 0.48 0.48
X 10.56 10.13 10.07 9.48 10.06S.D. 1.50 2.19 1.42 1.68 1.70
X 11.25 10.63 11.24 11.75 11.22S.D. 1.89 1.39 2.17 0.95 1.60
X 121.75 215.00 148.50 136.25 155.38S.D.
X 230.50 232.00 154.00 101.00 179.38S.D.
Comments :
This Month
Last Month
This Month
Last Month
OLDB maintain well below in house target 8.00 %.
OIL LOSS ON DRY BASIS (OLDB)
NUT BREAKAGE (%)
PRESS RUNNING HOURS
This Month
Last Month
This Month
Last Month
OIL LOSS ON WET BASIS (OLWB)
PAGE 9.12.2.3.
This Month
Last Month
This Month
Last Month
This Month
Last Month
This Month
Last Month
This Month
Last Month
This Month
Last Month
This Month
Last Month
This Month
Last Month
X 42.36 44.57 20.00 19.00 56.79 59.81 4.32 4.26 15.34 15.63 22.30 20.80S.D.N
True Nut TrashTrue Mesocarp (ripe)
True Mesocarp (unripe)
Oil in Mesocarp OLWB Normal Parthenocarp
Abnormal Partnenocarp
PAGE 9.2
2.2.4. EFB PRESSING
Press Press Press Press Super SuperNo. 1 No. 2 No. 3 No. 4 Press 1 Press 2
PRESS RUNNING This Month 196.50 177.50 200.00 246.50 HOURS Last Month 102.00 240.50 230.75 188.00 DOWN TIME This Month
Last Month
2.2.5. OIL RECOVERED
This Month F F A (%) DOBI
VM (%)OLWB (%)
Press 1 Press 2 Press 3 Press 4 Press 5 Press 6 Press 7 Press Fibre (OLDB) 3.30 3.12 3.46 0.00 0.00 0.00 0.00 Ratio EFB Liquor to FFB (%)
2.2.6. SPLITTER
RUNNING HOURSThis Month Last Month
No. 1 No. 2
Comments :
3.15
Last Month6.121.5388.366.99
6.001.57
87.80
3.29
Quality for oil recovered almost same compared last month figure.
7.11
PAGE 10
2.3. CLARIFICATION STATION
2.3.1. CLARIFICATION TANK
This Month Last MonthTank 1 Tank 2 Tank 3 Tank 1 Tank 2 Tank 3
X 98.00 98.00 98.00 98.00S.D
% Oil in underflow X 7.35 7.44 7.26 7.39 (% OLWB) S.D 0.09 0.14 0.09 0.16
2.3.2. SLUDGE SEPARATOR (S) / CENTRIFUGE (C)
DA 30 (1) DA 30 (2) DA45 (1) DA45 (2) C1 C2 C3 C4 C5 C6Decanter
(HP)X 0.47 0.52 0.86 0.86 0.93
S.D 0.09 0.03 0.03 0.03 0.02X 0.74 0.69 0.87 0.87 0.94
S.D. 0.19 0.17 0.01 0.01 0.02T Mth X 65.75 72.50 199.00 200.75 14.00 5.00 8.00 2.15 2.50 2.00L Mth X 30.00 50.25 193.75 192.25 19.25 2.50 22.25 9.50 2.00 2.50T Mth X 1.60 1.60 1.90 1.90L Mth X 1.60 1.60 1.90 1.90T Mth XL Mth XT Mth XL Mth X
Comments :
Separate Waste Basculator (mt)
Oil losses on Absolute Terms (Kg/tn FFB)
The temperature of clarification tank maintained above 95OC.The OLWB of heavy phase for separator was below 1%.DA 30 no.1 and no.2 are running to process decanter heavy phase.
Nozzle size (mm)
Temperature OC
This MonthLast
Month
% Oil loss on wet basis (x)
Operating Hours (hrs)
PAGE 11
2.3.2. DECANTER (D)
Inlet98.0098.00 D1 D2 D1 D2 D1 D2
X 7.58 3.58 70.22 0.93S.D 0.11 0.17 0.37 0.02X 7.60 3.50 70.40 0.94
S.D. 0.07 0.16 1.61 0.02X 88.43 75.85 9.66 95.32
S.D 0.49 0.40 0.13 0.55X 88.56 75.91 9.30 95.12
S.D. 0.14 0.59 0.13 0.10X 3.99 20.57 20.12 3.75
S.D 0.43 0.37 0.37 0.54X 3.84 20.59 20.30 3.89
S.D. 0.18 0.56 1.63 0.10T Mth X 257.25L Mth X 285.50
Comments :
Last Month
Decanter running satisfactory.
Temperature (oC)
Operating Hours
NOS % (x)
Heavy Phase
This MonthLast
Month
This Month
This Month
This MonthLast
Month
Light Phase
Oil % (x) Last Month
Solid Phase
VM % (x)
PAGE 12
2.3.3. DILUTION RATE & ABSOLUTE OIL LOSS
X S.D. X S.DDILUTION RATE % 19.60 1.43 20.56 1.08Separator Waste to FFB ratio 0.55 0.01 0.56 0.02Decanter cake to FFB ratio 0.03 0.05 0.03 1.22Absolute Oil loss in Separator/Centrifuge kg/mt FFB 4.56 0.22 4.85 0.19Absolute Oil loss in Decanter Cake kg/mt FFB 0.96 0.06 0.92 0.06Total Oil loss kg/MT FFB 5.52 0.28 5.77 0.25
2.3.4. OIL LOSSES AFTER DEOILING TANK TO EFFLUENT
DescriptionAfter Deoiling tank (OLWB)After Cooling pond
Comments :
Dilution rate low compared to last month.
0.840.85
0.880.87
This Month Last Month
This Month Last Month
The total oil loss OLWB slightly lower to last month.
PAGE 13
2.3.5. PURIFIER & VACUUM DRYER
No: 1 No: 2 No: 1 No: 2 No: 3 No: 4 No: 5X 0.55
S.D 0.06X 0.53
S.D. 0.04X 0.05
S.D 3.87X 0.05
S.D. 4.89X
S.DX
S.D.X
S.DX
S.D.
2.3.6. VACUUM DRYER
X S.D X S.D X S.DThis Month 0.55 0.04 0.13 0.01 76.36Last Month 0.53 0.04 0.13 0.01 75.47This MonthLast MonthThis MonthLast Month
Comments :
% Dirt
This MonthLast
Month
PURIFIER After PurifierBefore Purifier
% VM
This MonthLast
Month
VM Rem. Eff
This MonthLast
Month
Dirt Rem. Eff
This MonthLast
Month
No: 2
No: 3
Production oil quality for dirt quite high.To improve further on decompaction of tanks.
VACUUM DRYER Vacuum (-cm Hg) VM % After DryerVM % Before DryerVM.
Removal Eff.
No: 1
2.4. NUT & KERNEL STATION PAGE 13.1
2.4.1. NUT SILO & KERNEL SILOS
DESCRIPTION No: 1 No: 2 No: 3 No: 4X 20.98 20.92
S.D 0.08 0.03X 20.90 20.93
S.D. 0.06 0.07X 20.10 20.21
S.D 0.04 0.05X 20.12 20.21
S.D. 0.19 0.11X 3.83 3.39
S.DX 3.73 3.44
S.D.
2.4.2. KERNEL SILO
1 2 3 4 5 1 2 3 4 5Top 36.00 34.00 36.00 34.00 32.00 36.00 36.00 38.00 34.00 34.00
Middle 45.00 44.00 46.00 42.00 42.00 45.00 44.00 46.00 42.00 44.00Bottom 70.00 68.00 72.00 62.00 60.00 70.00 68.00 74.00 64.00 65.00
% VM Fresh Kernel X 20.16 20.17S.D 0.05 0.15X 4.90 4.94 4.88 4.95 4.79 4.85 4.34 4.46 5.03 5.10
S.D% Drying Efficiency 75.69 75.95
Comments :
This MonthLast
Month
The quality of kernel was satisfactory.
This Month Last Month
% Drying Efficiency
% Dried Kernel
Temperature oC
% VM Fresh Nut
This MonthLast
Month
% Dried Nut
This MonthLast
Month
2.4.3. NUT CRACKING EFFICIENCY PAGE 13.2
X SD X SD X SD X SD X SD X SD X SD X SD X SDWhole Nut (%) 87.05 2.67 89.11 1.14Broken Nut (%) 5.07 1.99 3.27 1.22Whole Kernel (%) 4.12 1.44 3.92 1.36Brokern Kernel (%) 3.83 1.97 2.60 1.51
X SD X SD X SD X SD X SD X SD X SD X SD X SDWhole Kernel (%) 36.05 2.92 34.52 3.94Broken Kernel (%) 12.77 1.82 12.89 2.51Uncracked Nut (%)Half cracked Nut (%) 3.50 1.31 4.68 1.21
X SD X SDRipple Mill No: 1 96.20 1.53 95.51 2.06Ripple Mill No: 2 94.92 1.36 95.04 1.77Ripple Mill No: 3Ripple Mill No: 4Ripple Mill No: 5Ripple Mill No: 6Ripple Mill No: 7Ripple Mill No: 8Ripple Mill No: 9
Comments :
No: 6 No: 7 No: 8 No: 9Mixture Composition after Cracker
No: 1 No: 2 No: 3 No: 4 No: 5
Nut cracking and recovery efficiency were satisfactory.
R I P P L E M I L L
R I P P L E M I L L
No: 1 No: 2 No: 3
Nut Cracking Eff.
Kernel Recovery Eff.
Nut Composition before Cracker (INPUT)
No: 4 No: 5 No: 6 No: 7 No: 8 No: 9
PAGE 142.4.4. KERNEL LOSSES / COST
X SD X SD X SD X SD X SD X SD
0.55 0.08 0.54 0.10
1st Stage
2nd Stage
1st Stage
2nd Stage
1st Stage
2nd Stage
1st Stage
2nd Stage
1st Stage
2nd Stage
1st Stage
2nd Stage
0.75 0.75 0.56 0.63
Claybath0.99 0.04 1.00 0.09
2.4.5. RUNNING COST
Comments :
Line 3Line 1 Line 2 Line 3 Line 1 Line 2
1,296.360
Cost / MT of PK (RM)
Cost / MT of FFB (RM)
1.992 2.060 2.404
0.095 0.099
Cyclone Fibre
LTDSHydrocyclone (PK in wet shell)
This Month Last Month Todate
1,553.670 13,855.000
Last MonthThis Month
0.109
All the losses was maintained at < 1%.
Kernel Produced (mt)Total Kaolin or Calcium Carbonate Cost (RM)Other Cost e.g Sodium Silicate (RM)
650.590 754.140 5,762.510
PAGE 152.5. BOILER / POWER HOUSE
2.5.1. BOILER HOUSE
Description This Month Last Month TodateBoiler Chemical Cost (RM) 1905.74 2178.13 17760.33 Cost / MT FFB (RM) 0.14 0.14 0.14
2.5.2. POWER HOUSE
DescriptionThis Month Last Month This Month Last Month This Month Last Month This Month Last Month This Month Last Month
Turbines > NadrowskiNo. 1 (504 KW) - 9.3 - 3255.0No. 2 (504 KW) - - - -No. 3 (1200 KW) - 9.5 - 7000.0No. 4 (1500 KW) 308.0 294.0 277200.0 294000.0Diesel Gen Set > CaterpillarNo. 1 (250 KW) - - - - - -No. 2 (150 KW) 35.0 22.0 1767.0 1218.0 589.00 405.0 3.00 3.01No. 3 (360 KW) 14.0 3.0 1419.0 330.0 473.00 111.0 3.00 3.36KwHr / mt FFB (Turbine + Genset)
2.5.3. TNB POWER SUPPLY
KwHr RM KwHr RM KwHr RMPalm Oil Mill 91416.00 39557.58 66807.00 28905.42 679118.00 2919223.70Rubber FactoryEcomat PlantTotal 91416.00 39557.58 66807.00 28905.42 679118.00 2919223.70
Comments :
3.6
TNB power supply started on 21/4/2014.
This Month
Steam Consumption per KwHr (Turbine)20.6
Last Month Todate
Operating Hours Total KwH Generated Kw KwHr / LitDiesel Consumption
(Litres)
PAGE 16
2.6. WATER TREATMENT PLANT
2.6.1. WATER CONSUMPTION
Description This Month Last Month This Month Last Month m3/mt FFBOwn 366.00 365.00Estate
Mill 20827.00 24271.00 1.53 FCTOTAL 21193.00 24636.00 0.00 0.00 1.53
2.6.2. WATER TREATMENT COST
This Month Last Month TodateChemical Cost (RM) 760.00 680.00 5720.00Cost /m3 water (cts / m3) 0.04 0.03Cost /mt FFB (cts / mt FFB) 0.06 0.04 0.04Water Consumption (m3 / mt FFB) 1.53 1.56
2.6.3. MONTHLY LICENCE COSTPUMPING RAW WATER FROM RIVER
This Month Last Month TodateTotal Volume of water (m3) consumedTotal Cost (RM)
Comments :
Domestic
Water consumed%
Water consumption was recorded at 1.53 m3/mt FFB. Which is slightly lower than previous month.Raw water is pumped from tube well. Domestic usage supplied by LAP.
PAGE 17
2.7. General (Visitors / Security / Training Programme / Details of Breakdown, etc)
2.7.1. Visitation
Date16.5.1616.5.1619.5.16
2.7.2. Training
Date
2.7.3. Security
Date
2.7.4. OSH Matter
Date6.5.16
2.7.5. RSPO Matter
Date
2.7.6. Amenities
Date
2.7.7. Water Supply
Date
2.7.8. EFB DISPOSAL
2.7.9. DECANTER CAKE DISPOSAL
Balance b/f (mt) Production (mt) Collected (mt) Balance c/f (mt)- 346.99 341.99 5.00
1,944.39 10.00 Balance b/f (mt) Production (mt) Collected (mt) Balance c/f (mt)
- 1,954.39
Remarks
Remarks
Remarks
10 person Pejabat Daerah &Tanah Manjung.
RemarksPersonMohd Faisal & Mohd Shahre Jabatan Alam Sekitar.Md.Najib JKKP - Annual inspection of mechinary.
Remarks
Remarks
RemarksMeeting.
PAGE 17.1
2.8.0. Effluent Treatment
Date
2.8.1 Mill Downtime
Date Hours Date Hours24.5.16 4 1/2
Total 4.5 0
2.8.2 Housekeeping / Beautification / Linesite / Compound
Date
2.8.3. Others
Date
Comments
Remarks
Details DetailsLine 1 Line 2
Inclined conveyor to thresher drum chain snapped.
Remarks
Remarks
PAGE 17.2
2.8.4. Effluent Result For May 2016
abcdefgh
2.8.5 Trailing Report
Location TimeTime taken
in Hrs/Min Distance in km Remarks(estimate)
From To From To- - - - - - -
COD (mg / l) NA Total Nitrogen (mg / l)
DOE LimitpH NA BOD (mg / l) 5000 Max
NA Ammonical Nitrogen (mg / l)
NA
NA
32
8185Total Solids (mg / l) NA 389
TQCC Result7.61771272373299
Findings : -
Suspended Solids (mg / l)Oil & Grease (mg / l) NA
PAGE 183.0 MANPOWER
3.1. EMPLOYEES
MALAYS CHINESE INDIANS OTHERS TOTAL Executives 2 1 1 4 Subordinate Staff 13 1 3 17 TOTAL 15 2 4 0 21
3.2. SUBORDINATE STAFF LEAVE STATUS
Leave Leave Leave B/F from Earned Todate TakenYear '15 for Year '16 (A+B) This Bal
No. Position (Days)-A (Days)-B Total Month (A+B-C)1 BURHANUDDIN BIN MOHD LAB SUPERVISOR 0 24 24 2 8 162 W/BRIDGE CLERK 0 24 24 0 6 183 LAI AH FONG BOILER C/MAN 0 18 18 0 4 144 ABDUL RASHID BIN SARMON SUPERVISOR 0 24 24 2 4 205 ZULINA BT MAT JUNOS CLERK 0 24 24 2 5 196 JOHARI BIN ALI SUPERVISOR 0 24 24 1 4 207 FADLIZA BINTI MOHD SALLEH CHIEF CLERK 0 21 21 1 13 88 ABDUL RAHIM BIN ARSAD STORE CLERK 0 24 24 6 15 99 MOHD SAAD BIN BAKAR BOILERMAN 0 18 18 2 7 1110 ABU HASSAN SHAARI BIN MOHAFOREMAN 0 24 24 3 7 1711 JAMALUDDIN BIN AHMAD MANSBOILERMAN 0 18 18 0 4 1412 NORHAYATI BT MAT ISA W/BRIDGE CLERK 0 24 24 2 21 313 VELAN A/L SUBRAMANIAM BOILERMAN 0 17 17 1 9 814 ARUMUGAM A/L MUNIANDY ASST. FOREMAN 0 15 15 1 5 1015 DEVADAS A/L MARIAPPAN BOILERMAN 0 15 15 2 4 1116 ELECTRICAL C/MA 0 21 21 4 18 317 ASST. FOREMAN 0 21 21 8 10 111819 202122232425262728
Comments :
MOHD YUSOFF BIN MOHD HUSS
FARIDAH BT TALIB
Leave Taken Todate
(C)
MOHAMAD HAFIS BIN HASSAN
NAME
PAGE 18.13.3 EMPLOYEE (MILL WORKERS)
(A) CHECKROLL
(1) MALAYSIAN Male Female Sub Total Male Female Sub Total Bumiputera 28 3 31 - 31 Chinese - - - Indian 16 1 17 - 17 Grand Total 44 4 48 - - - 48
(2) NON-MALAYSIAN Sri Lanka - - - India 18 18 - 18 Indonesia 14 14 - 14 Bangladeshi 6 6 - 6 Thai - - - Filipino - - - Grand Total 38 - 38 - - - 38 Total Checkroll 82 4 86 - - - 86
(B) CONTRACT / TEMPORARY
(1) MALAYSIAN Male Female Sub Total Male Female Sub Total Bumiputera - - - Chinese 1 1 - 1 Indian - - - Grand Total 1 - 1 - - - 1
Employees Dependants (Resident)Total
Employees Dependants (Resident)Total
PAGE 19Appendix 1
Unit This Month Last Month Todate1.0 FFB
1.1.1 Weight of FFB processed MT 13,612.460 15,558.060 126,859.500 1.1.2 Estimate MT 18,759.000 17,660.000 151,119.000 1.1.3 Shift Hours Hrs -
2.0 OIL MANUFACTURE2.1.1 Weight of Oil Produced MT 2,775.940 3,341.690 27,208.840 2.1.2 Estimate MT 4,222.000 3,973.000 34,003.000 2.1.3 Oil Extraction Rate % 20.39 21.48 21.45 2.1.4 Estimate % 22.51 22.50 22.50 2.1.5 Press Running Hours Hrs. 621.50 717.50 5,819.25 2.1.6 Production Hours Hrs. 233.25 261.00 2,146.25 2.1.7 Downtime (Line 1) Hrs. 4.50 - 29.00 2.1.8 Downtime (Line 2) Hrs. - 2.1.9 Press Capacity per unit MT / hr 21.90 21.68 21.80 2.2.0 F.F.B. Manufactured / Hours MT / hr 58.36 59.61 59.11 2.2.1 Oil Recovered / Hours MT / hr 11.90 12.80 101.32
3.0 KERNEL MANUFACTURE3.1.1 Weight of kernel Produced MT 650.590 754.140 5,762.520 3.1.2 Estimate MT 938.000 882.000 7,554.000 3.1.3 Kernel Extraction Rate % 4.78 4.85 4.54
;3.1.4 Estimate % 5.00 4.99 5.00 3.1.5 Production Hours Hrs. 233.25 261.00 2,146.25 3.1.6 Kernel Recovered / Hr MT / hr 2.79 2.89 2.68
4.0 DESPATCH AND STOCK4.1.1 Oil Despatched MT 4,179.540 3,531.290 28,326.550 4.1.2 Oil in Stock MT 812.870 2,216.470 15,986.460 4.1.3 Kernels Despatched MT 724.800 570.410 5,754.680 4.1.4 Kernels in stock MT 211.240 285.450 2,302.290
- Packed / Bulk Silo MT 211.240 285.450 2,302.290 - Kernel in Bag MT -
Remarks :
PROGRESS REPORT FOR THE MONTHOF MAY 2016
PAGE 20
MAJOR MAINTENANCE REPORT FOR THE MONTH OF MAY 2016
(1) RECEPTION STATION / (2) LOADING PUMP / (3) STERILISER STATION(4) HOISTING / TIPPER AND THRESHING STATION
PAGE 21
MAJOR MAINTENANCE REPORT FOR THE MONTH OF MAY 2016
(5) PRESS AND DIGESTER STATION / (6) EFB PRESSING STATION / (7) KERNEL PLANT STATION(8) CLARIFICATION STATION
PAGE 22
MAJOR MAINTENANCE REPORT FOR THE MONTH OF MAY 2016
(9) RAW WATER HOUSE AND WATER TREATMENT PLANT STATION / (10) POWER STATION / (11) BOILER STATION(12) EFFLUENT STATION
PAGE 23
MAJOR MAINTENANCE REPORT FOR THE MONTH OF MAY 2016
(13) MILL BUILDING UPKEEP / (14) VEHICLE / (15) WORKSHOP / (16) GENERAL
CoverPageHighlightsProductionReportFFBCompositionFFBQualityLF_TrashContentProductionQualityProdDesKernelCPODesGPSRepCOPProcPerfDigPressStationDigPressStation2EFBPressingClarificationStationDecanterDilutionPurifierNutKernelStationNutCrackingEffKernelLossesBoilerPowerHouseWaterTreatmentGeneralGeneral2General3ManPowerEmployeeAppendix1MajorMaintRep1MajorMaintRep2MajorMaintRep3MajorMaintRep4
Main
KKS Progress Report version 1.43 for May 2016
Please select your desire section by a mouse click
Section ASection B
3
Save
Information for the Progress Report
Co NameKUALA LUMPUR KEPONG BERHAD
Co Reg No.15043-VSetup
OC Code157
OC NameKILANG KELAPA SAWIT CHANGKAT CHERMIN
Co Start of Fin Mth10
Current Year2016Reset
Current Month5May
Current Month, YrMay 2016
Current Fin Mth #8th
Current Fin Mth8th
Current Fin Yr2016
Current Period2015/16
Asst/Manager NameMOHD HADZRI BIN ARSADTitleSenior Manager
Wt Shortage Limit80Kg
By: Chan Kok LeongInstalled to:C:\eProgressRep\version 1.43
Sys last updated:25-Oct-2013Set:28-May-2013
Title ListYearMonthYesNo
Assistant20111No
Senior Assistant20122Yes
Acting Manager20133
Manager20144
Senior Manager20155
20166
20177
20188
20199
202010
202111
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Brief Instructions1. Change the Current Year / Month2. Click to get to desire Worksheet Page3. Enter the necessary data - Use Tab key to move to different fields4. Click Save icon to save your work5. Click Print to preview print out
Notes:1. Click Setup to change system defaults2. Click Reset for default zoom or A4 size
++ means click tab for more pages
11. Process Performance
1. Highlights
2. Production Report
4. FFB Quality
5. LF and Trash Content
6. Production Quality
7. Production and Despatch Kernel
8. CPO Despatch Loads with wt shortage
9. GPS Violation Report
10. Cost of Production
12. Digesting & Pressing Station ++
13. EFB Pressing
1. Clarification Station
2. Decanter
3. Dilution Rate & Absolute Oil Loss
4. Purifier & Vacuum Dryer
5. Nut & Kernel Station
6. Nut Cracking Efficiency
7. Kernel Losses / Cost
8. Boiler / Power House
9. Water Treatment Plant
10. General (Visitors/Security/Breakdown, etc.) ++
11. Man Power
12. Appendix 1
3. FFB Composition
13. Major Maintenance Report ++
CoverPage
KILANG KELAPA SAWIT CHANGKAT CHERMIN
Progress Report
For the month of
MAY 2016
Date6/20/16KUALA LUMPUR KEPONG BERHAD
(No. Syarikat: 15043-V)
KILANG KELAPA SAWIT CHANGKAT CHERMIN
.
(MOHD HADZRI BIN ARSAD)
Senior Manager
Highlights
PROGRESS REPORT ONPAGE 1
KILANG KELAPA SAWIT CHANGKAT CHERMIN
FOR THE MONTH OF MAY 2016
(8TH MONTH OF FINANCIAL YEAR)
HIGHLIGHTS
Estimated percentage of FFB pushed by shovel100.0%
Percentage FFB pushed due to grading0.0%
PRODUCTION
Current Financial YearSame Period Last Year
This MonthLast MonthTodateThis MonthTodate
O.E.R %20.3921.4821.4521.1421.99
K.E.R %4.784.854.544.444.52
RAINFALL RECORD (mm)Year2016
Fin YearOctNovDecJanFebMarAprMayJunJulAugSep
Last FY294.00354.75192.00142.50130.7577.50247.25142.2595.7576.25142.00169.25
This FY306.25401.25120.2584.5071.5014.5058.75302.25
OTHER HIGHLIGHTS
ITEMDESCRIPTION OF PROBLEMS / ACHIEVEMENTS
Comments :
This month OER decreased by 1.09% and KER decreased 0.07% as compared to last month figure.
The todate OER low by 0.54% as compared to last year same period.
Rainfall has shown a trend of increase and is higher compared to previous year of the same month.
Main Menu
ProductionReport
PAGE 2
1PRODUCTION REPORT
1.1.FFB STATEMENT
1.1.1.FFB CONTRIBUTION
Estimate forEstimate+/- Estimate+/- Estimate
This MonthTodateThis MonthTodateThis MonthTodate
KLK EstatesMTMTMTMTMTMT
LEKIR ESTATE3,548.18037,131.2605,164.00038,714.000-31.29%-4.09%
CHANGKAT CHERMIN ESTATE3,742.77031,652.2904,736.00039,826.000-20.97%-20.52%
RAJA HITAM ESTATE2,236.29025,569.2603,730.00028,205.000-40.05%-9.34%
SERAPOH ESTATE974.2806,941.8001,253.0009,978.000-22.24%-30.43%
GLENEALY ESTATE468.7304,934.140783.0006,232.000-40.14%-20.83%
SENGGANG ESTATE362.5802,219.330442.0003,502.000-17.97%-36.63%
ALLAGAR ESTATE873.1008,813.8301,400.00011,503.000-37.64%-23.38%
KUALA KANGSAR ESTATE289.5402,295.210333.0003,021.000-13.05%-24.02%
--
--
--
--
--
--
--
--
--
Sub Total12,495.470119,557.12017,841.000140,981.000-29.96%-15.20%
Non-KLK Estates
PINJI718.5504,338.860564.0006039.00027.40%-28.15%
BATU DUA159.2001,205.350270.0003096.000-41.04%-61.07%
MENGLEMBU43.210704.02084.0001003.000-48.56%-29.81%
BUKIT KATHO-142.920--
KAMPAR196.030562.550--
SUBUR-184.070--
NURSEMAN-73.820--
SG.PULAU-90.790--
--
--
--
Sub Total1,116.9907,302.380918.00010,138.00021.68%-27.97%
Outsiders
--
--
--
--
--
--
--
--
--
--
--
--
Sub Total- 0- 0- 0- 0--
Grand Total13,612.460126,859.50018,759.000151,119.000-27.44%-16.05%
Comment :
Total FFB received for the month lower 27.44% or 5146.54m/t as compared to the estimated for this month.
Pinji Estate, Batu Dua Estate, Menglembu Estate contribute 8.21% from total crops this month.
Main Menu
FFBComposition
PAGE 3
1.1.2.FFB COMPOSITION
Composition of crop from various years of planting are :-
Year of PlantingThis MonthTodate
MT%MT%Palm Age1st-3rd4th-9th10th-18th19th&above
198466.010.48486.260.3832139.994621.937580.361270.18
198527.170.20162.940.1331447.539577.0777482.699352.24
198631.990.24219.630.1730
198777.990.57367.510.2929
1988- 0- 028
198945.740.34147.270.1227
199083.350.61506.520.4026
1991339.572.492,717.282.1425
1992353.292.602,700.822.1324
199312.350.0990.670.0723
199455.550.41474.620.3722
199546.060.34335.790.2621
199675.680.56635.050.5020
199755.430.41507.880.4019
1998387.132.842,974.142.3418
1999381.792.803,631.752.8617
2000330.242.432,604.602.0516
20011,037.137.629,516.147.5015
20021,719.2912.6319,129.1915.0814
2003763.915.618,046.566.3413
20041,060.587.7911,753.249.2612
2005739.595.437,710.886.0811
20061,160.708.5312,116.199.5510
20071,730.9712.7214,853.9411.719
2008187.811.381,487.561.178
20091,003.157.378,772.826.927
2010536.873.945,074.324.006
2011810.325.956,433.115.075
2012352.812.592,955.322.334
2013139.991.03447.500.353
- 0- 00
- 0- 00
- 0- 00
- 0- 00
- 0- 00
- 0- 00
- 0- 00
- 0- 00
- 0- 00
- 0- 00
Total13,612.46100.00126,859.50100.00
Append below the classification of Palms According to Age :-
CategoryPalm Age (years)TM %RemarksTD %
Immature1st - 3rd1%0%
Young4th - 9th34%31%
Prime10th - 18th56%61%
Old19th and above9%7%
Comments :
FFB composition vary from the years 1984 to 2012 with most of the crop
come from 1998 till 2011
Main Menu
FFBQuality
PAGE 4
1.1.3.FFB QUALITY
No. of Grading% Black% Underripe% Overnight% Rotten% Long Stalk% Pest Damaged% Empty Bunch
CONTRIBUTINGThisLastThisLastThisLastThisLastThisLastThisLastThisLastThisLast
ESTATESMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonth
C/CHERMIN
RAJA HITAM
LEKIR
SERAPOH
GLENEALY
SENGGANG
ALLAGAR
PINJI
KUALA KANGSAR
MENGLEMBU
BATU DUA
Total/Average00- 0- 0- 0- 0- 0- 0- 0- 0- 0- 0- 0- 0- 0- 0
1.1.4.% FFB ON FLOOR AND IN LOADING RAMP FOR GRADING
LOADING RAMPFFB GRADING
FFB INTAKE (MT)WEIGHT (MT)%WEIGHT (MT)%
Comments :
No grading carried out at mill ramp.
Main Menu
LF_TrashContent
PAGE 4.1
1.1.5.LOOSE FRUIT & TRASH CONTENT
No. of Grading% LooseTrash Content inTrash Content in
Fruit in LoadLoose Fruit (%)FFB %
ThisLastThisLastThisLastThisLast
NOESTATESMonthMonthMonthMonthMonthMonthMonthMonth
1LEKIR
2C.CHERMIN
3RAJA HITAM
4GLENEALY
5SERAPOH
6ALLAGAR
7KUALA KANGSAR
8SENGGANG
9PINJI
10KAMPAR
11BUKIT KATHO
12SUBUR
Average00- 0- 0- 0- 0- 0- 0
NOOutsider Estate
1
2
3
Average00- 0- 0- 0- 0- 0- 0
1.1.6.LOOSE FRUITS TO FFB RATIO
Total Tonnage% to FFB
NOESTATESThis MonthLast MonthThis MonthLast Month
1
2
3
4
5
6
7
8
1.1.7.STONES & TRASH IN FFB
Trash
NOESTATESStones (kgs) per 100 tn FFBTonnage (mt)% to FFB
1All Estate- 0
2
3
4
5
6
7
8
Comments :
Trash analysis was stop from February 2016.
Main Menu
ProductionQuality
PAGE 5
1.2.PRODUCTION QUALITY
1.2.1.PRODUCTION OIL / DESPATCH OIL
PRODUCTIONDESPATCHMarketing
This MonthLast MonthThis MonthLast MonthSpecification
XS.D.XS.D.XS.D.XS.D.
3.390.233.180.223.490.673.480.16
FFA %< 5.0
0.130.010.130.010.130.010.130.02< 0.25
Moisture (VM) %
0.0452.5000.0462.0800.0334.8300.0335.073
Dirt %
Peroxide Value %
2.780.062.830.072.820.042.830.03
DOBI> 2.31
ANALYSIS RESULT BY (KDC/TQCC)
1st Week2nd Week3rd Week4th WeekTaiko
SAMPLEAverageStandard
FFA3.303.423.483.493.423.0 Max
VM0.180.110.140.120.140.13 Max
DIRT0.0380.0520.0500.0400.050.03 Max
PEROXIDE VALUE0.700.700.700.700.700.60 Max
IODINE VALUE52.1052.1052.1052.1052.1050 - 54
DOBI VALUE2.742.722.772.742.743.0 Min
CAROTENE529.00532.00523.00508.00523.00600 Min
E233 (1% CORR.)1.201.181.161.151.171.20 Max
E269 (1% CORR.)0.250.260.250.250.250.20 Max
IRON0.005.0 - 3.0
PHOSPHORUS0.008.0 - 5.0
D.F. (Delta Y)16.7116.3917.1916.7116.7520.0 Min
QUALITY RATING0.00NIL
Comments :
Oil quality was graded as fair.
Main Menu
ProdDesKernel
PAGE 6
1.2.2.PRODUCTION / DESPATCH KERNEL
PRODUCTIONDESPATCH
THIS MONTHLAST MONTHTHIS MONTHLAST MONTHMARKETING
XS.D.XS.D.XS.D.XS.D.SPECIFICATION
MOISTURE %4.900.244.850.114.860.194.760.216%
DIRT %5.390.235.460.225.550.105.450.137%
FFA %1.150.151.130.031.100.181.120.03
TOTAL BROKEN KERNEL %15.180.7616.151.11
STONE CONTENT %
1.2.3.CPO DESPATCH
BUYERMILLBUYER'S+ / -
NETNETON MILL
WEIGHTWEIGHTNET WEIGHT
tntntn
1-Cargill (SG)34.73034.7500.020
2-ISF (SG)3934.9503934.330-0.620
3-Mewah (SG)210.500210.460-0.040
4-0.000
5-0.000
6-0.000
7-0.000
8-0.000
9-0.000
10-0.000
4180.1804179.540-0.640
1.2.4.PK DESPATCH
BUYERMILL
NET
WEIGHT
tn
1-Unitata Berhad (SG)523.840
2-Sang Kee (SG)200.960
3-
4-
5-
6-
7-
Total :724.800
1.2.5.CXC REPORT
THIS MONTHLAST MONTH
Total CPO tankers dispatched with active GPS (A)10590
Total CPO tankers dispatched with non-active GPS (B)
Total CPO tankers dispatched with no GPS installed (C)
Total number of CPO tankers dispatched (A+B+C)10590
No. of loads with the weight shortage of 80kg and above1010
Comments :
The Kernel quality was fair.
The buyer net weight have shortage -0.64 m/t ( 0.015 % ) than mill net weight.
8
Main Menu
CPODes
PAGE 6.1
EXTRACTED FROM CXC REPORT
CPO Despatch Loads With Weight Shortage of 80kg and Above
LOADS FROM MONTH: May 2016
Weight Details (MT)Actual oil recovered (MT) at Mill (B)Charges to the transporters (MT) *Tanker with GPS
Ticket NoDriverVehicleDateMillBuyerLoss (A)Buyer
A 176689SelganAGX 93925.5.1638.71038.4200.290ISF0.2700.000
A 176878Hasra AzlanBLP 57779.5.1640.44040.3400.100ISF0.0200.000
A 176984NormahadiBLT 777511.5.1641.12040.9900.130ISF0.0700.000
A 177181NormahadiBLT 777516.5.1641.07040.9700.100ISF0.0600.000
A 177229ThavasegaranAJV 798917.5.1640.73040.6400.090ISF0.0300.000
A 177237NormahadiBLT 777517.5.1641.24041.0900.150ISF0.1200.000
A 177545Hasrul NizamBLY 777523.5.1640.17040.0800.090ISF0.0100.000
A 177839RidwanBNF 133327.5.1639.32039.1600.160ISF0.1100.000
A 177929ThavasegaranAJV 798928.5.1640.79040.7000.090ISF0.0200.000
A 177991Hasra AzlanBLP 577730.5.1640.79040.7000.090ISF0.0200.000
0.0000.000
0.0000.000
0.0000.000
0.0000.000
0.0000.000
0.0000.000
0.0000.000
0.0000.000
0.0000.000
0.0000.000
Total1.2900.7300.000
* Chargeable to transporters when (A) - (B) is above 80kg. Quantity chargeable is net after minus the limit of 80kg.
Comments
All tankers are equipped with GPS registered with MPOB.
Main Menu
GPSRep
PAGE 6.2
GPS VIOLATION REPORT FOR KILANG KELAPA SAWIT CHANGKAT CHERMIN ON May 2016
On Exit the Zone Grid of Authorized Route during CPO delivery to Buyers Only
No.Tanker numberDateTimeAction Taken / RemarksNett Weight diff. with buyers (+/-) (MT)
Total0.000
Main Menu
COP
PAGE 7
1.3.COST OF PRODUCTION
(Basis : Cost per tonne CPO)
This
MonthTodateYear ' s
May 20168 mthsEstimate
RM / tnRM / tnRM / tn
Indirect Cost52.7848.6744.85
Depreciation174.72142.60106.91
Manufacturing Cost179.33126.73122.23
Ex-Mill Cost406.83318.00273.99
Cooking Oil Cess
Palm Oil Stabilisation Cess2.002.002.00
CPO (Sabah) Sales Tax
Despatch & Selling45.8031.7427.42
TOTAL EXPENDITURE454.63351.74303.41
A/cThis MonthEstimateComments
CodeRM/ton CPORM/ton CPODiff. (%)
IC 011.080.6341.7%Higher cost due to low crop processed.
IC 0214.0110.3026.5%Higher cost due to low crop processed.
IC 036.314.6526.3%Payment for flight ticket for foreign workers (long leave & repatriated).
IC 043.212.4025.2%Higher cost due to low crop processed.
IC 111.681.0835.7%Higher bill for staff & workers medical.
IC 194.382.8734.5%High cost to low crop processed.
IC 2014.1212.2113.5%High cost due to Dosh inspection fees and register CEPSWAM course fees.
PK 415.834.1429.0%Higher cost due to low crop processed.
PK 4213.547.8142.3%Higher cost due to low crop processed.
PK 437.316.678.8%Higher cost due to low crop processed.
PK 4457.2834.6839.5%Yoshimine boiler annual inspection, replace chain for fibre conveyor.
PK 454.402.5641.8%Higher cost due to replaced stone, gravel sand for sand filter and softener resin.
PK 462.121.6522.2%Higher cost due replaced purlin for roofing.
PK 476.245.698.8%Higher cost due to repair work at effluent pond no.3 bund (piling bakau wood).
PK 485.083.9821.7%Higher cost due to low crop processed.
PK 516.542.7558.0%Higher cost due to mill inspection and repair sterilizer no.3 nozzle.
PK 523.633.532.8%Higher cost due to replace conveyor chain liner.
PK 537.445.9220.4%Higher cost due to low crop processed and serviced EFB press.
PK 557.206.973.2%Higher cost due to low crop processed.
PK 563.472.2435.4%Higher cost due to low crop processed.
PK 5729.657.9273.3%High cost due to major service of Westfalia decanter (RM 66,733)
Pk 639.568.4211.9%Higher cost due to low crop processed.
Pk 7145.8027.4240.1%Adjustment CPO transport charge diffrence from Oct'15-Feb'16 that not taken up as commented by auditor propn until Sept'16
0.0%
Comments :
Total expenditure is higher than estimated due to low crop processed.
Main Menu
ProcPerf
PAGE 8
2PROCESS PERFORMANCE
2.1.STERILIZATION
Summary of sterilisation cycle for the month is tabulated as follows :-
FunctionX (min)S.D.
Deaeration3BarPsi
1st. Peak(1.2 Bar / 17.4 psi)141.217.4
1st. Peak exhaust1.5
2nd. Peak(1.2 Bar / 17.4 psi)41.217.4
2nd. Peak exhaust1.5
3rd. Peak(1.2 Bar / 17.4 psi)41.217.4
3rd. Peak exhaust2.5
4th. Peak(2.8 Bar / 40 psi)62.840
Holding Time30
Final exhaust7
Steaming cycle740
Door Open to Door Shut Time35
This MonthLast Month
XS.D.XS.D.
USB after 1st Threshing (%)1.560.061.510.12
USB after 2nd Threshing (%)0.950.270.780.13
Threshing Efficiency (%)
STERILIZER CONDENSATE
This MonthLast Month
XS.D.XS.D.
Steriliser condensate (Oil Content in Wet Basis)7.890.177.730.12
Condensate / FFB Ratio
Absolute oil loss (kg/tn FFB)
Comments :
The OLWB of Sterilizer Condensate for the month was recorded at 7.89 %.
It was slightly higher compared to last month.
USB slightly higher compared to last month.
Main Menu
DigPressStation
PAGE 9.0
2.2.DIGESTING & PRESSING STATION
2.2.1.DIGESTER TEMPERATURE OC
ThisMonthLastMonth
DIGESTERXS.D.XS.D.
Digester No. 198.000.6098.000.65
Digester No. 298.000.5098.000.50
Digester No. 398.000.8198.000.45
Digester No. 498.000.6298.000.61
Digester No. 5
Digester No. 6
Digester No. 7
Digester No. 8
Digester No. 9
2.2.2.PRESSING
PressPressPressPressPressPressPressPressPressAverage
No. 1No. 2No. 3No. 4No. 5No. 6No. 7No. 8No. 9
OIL LOSS ON WET BASIS (OLWB)This MonthX4.344.314.304.314.32
S.D.0.080.090.100.100.09
Last MonthX4.284.294.194.274.26
S.D.0.210.060.390.170.21
OIL LOSS ON DRY BASIS (OLDB)This MonthX7.157.117.097.107.11
S.D.0.110.220.240.200.19
Last MonthX7.017.056.867.056.99
S.D.0.470.200.770.480.48
NUT BREAKAGE (%)This MonthX10.5610.1310.079.4810.06
S.D.1.502.191.421.681.70
Last MonthX11.2510.6311.2411.7511.22
S.D.1.891.392.170.951.60
PRESS RUNNING HOURSThis MonthX121.75215.00148.50136.25155.38
S.D.0.00
Last MonthX230.50232.00154.00101.00179.38
S.D.0.00
Comments :
OLDB maintain well below in house target 8.00 %.
Main Menu
DigPressStation2
PAGE 9.1
2.2.3.
True Mesocarp (ripe)True Mesocarp (unripe)Oil in MesocarpOLWBNormal ParthenocarpAbnormal PartnenocarpTrue NutTrash
This MonthLast MonthThis MonthLast MonthThis MonthLast MonthThis MonthLast MonthThis MonthLast MonthThis MonthLast MonthThis MonthLast MonthThis MonthLast Month
X42.3644.5720.0019.0056.7959.814.324.2615.3415.6322.3020.80
S.D.
N
Main Menu
EFBPressing
PAGE 9.2
2.2.4.EFB PRESSING
PressPressPressPressSuperSuper
No. 1No. 2No. 3No. 4Press 1Press 2
PRESS RUNNINGThis Month196.50177.50200.00246.50
HOURSLast Month102.00240.50230.75188.00
DOWN TIMEThis Month
Last Month
2.2.5.
OIL RECOVERED
This MonthLast Month
F F A(%)6.006.12
DOBI1.571.53
VM(%)87.8088.36
OLWB(%)7.116.99
Press 1Press 2Press 3Press 4Press 5Press 6Press 7
Press Fibre (OLDB)3.293.153.303.123.460.000.000.000.00
Ratio EFB Liquor to FFB (%)
2.2.6.SPLITTER
Running HoursRUNNING HOURS
This MonthLast Month
No. 1
No. 2
Comments :
Quality for oil recovered almost same compared last month figure.
Main Menu
ClarificationStation
PAGE 10
2.3.CLARIFICATION STATION
2.3.1.CLARIFICATION TANK
This MonthLast Month
Tank 1Tank 2Tank 3Tank 1Tank 2Tank 3
Temperature OCX98.0098.0098.0098.00
S.D
% Oil in underflowX7.357.447.267.39
(% OLWB)S.D0.090.140.090.16
2.3.2.SLUDGE SEPARATOR (S) / CENTRIFUGE (C)
DA 30 (1)DA 30 (2)DA45 (1)DA45 (2)C1C2C3C4C5C6Decanter (HP)
% Oil loss on wet basis (x)This MonthX0.470.520.860.860.93
S.D0.090.030.030.030.02
Last MonthX0.740.690.870.870.94
S.D.0.190.170.010.010.02
Operating Hours (hrs)T MthX65.7572.50199.00200.7514.005.008.002.152.502.00
L MthX30.0050.25193.75192.2519.252.5022.259.502.002.50
Nozzle size (mm)T MthX1.601.601.901.90
L MthX1.601.601.901.90
Separate Waste Basculator (mt)T MthX
L MthX
Oil losses on Absolute Terms (Kg/tn FFB)T MthX
L MthX
Comments :
The temperature of clarification tank maintained above 95OC.
The OLWB of heavy phase for separator was below 1%.
DA 30 no.1 and no.2 are running to process decanter heavy phase.
Main Menu
Decanter
PAGE 11
2.3.2.DECANTER (D)
InletSolid PhaseLight PhaseHeavy Phase
Temperature (oC)This Month98.00
Last Month98.00D1D2D1D2D1D2
Oil % (x)This MonthX7.583.5870.220.93
S.D0.110.170.370.02
Last MonthX7.603.5070.400.94
S.D.0.070.161.610.02
VM % (x)This MonthX88.4375.859.6695.32
S.D0.490.400.130.55
Last MonthX88.5675.919.3095.12
S.D.0.140.590.130.10
NOS % (x)This MonthX3.9920.5720.123.75
S.D0.430.370.370.54
Last MonthX3.8420.5920.303.89
S.D.0.180.561.630.10
Operating HoursT MthX257.25
L MthX285.50
Comments :
Decanter running satisfactory.
Main Menu
Dilution
PAGE 12
2.3.3.DILUTION RATE & ABSOLUTE OIL LOSS
This MonthLast Month
XS.D.XS.D
DILUTION RATE %19.601.4320.561.08
Separator Waste to FFB ratio0.550.010.560.02
Decanter cake to FFB ratio0.030.050.031.22
Absolute Oil loss in Separator/Centrifuge kg/mt FFB4.560.224.850.19
Absolute Oil loss in Decanter Cake kg/mt FFB0.960.060.920.06
Total Oil loss kg/MT FFB5.520.285.770.25
2.3.4.OIL LOSSES AFTER DEOILING TANK TO EFFLUENT
DescriptionThis MonthLast Month
After Deoiling tank (OLWB)0.840.88
After Cooling pond0.850.87
Comments :
The total oil loss OLWB slightly lower to last month.
Dilution rate low compared to last month.
Main Menu
Purifier
PAGE 13
2.3.5.PURIFIER & VACUUM DRYER
PURIFIERBefore PurifierAfter Purifier
No: 1No: 2No: 1No: 2No: 3No: 4No: 5
% VMThis MonthX0.55
S.D0.06
Last MonthX0.53
S.D.0.04
% DirtThis MonthX0.05
S.D3.87
Last MonthX0.05
S.D.4.89
VM Rem. EffThis MonthX
S.D
Last MonthX
S.D.
Dirt Rem. EffThis MonthX
S.D
Last MonthX
S.D.
2.3.6.VACUUM DRYER
VACUUM DRYERVacuum (-cm Hg)VM % Before DryerVM % After DryerVM. Removal Eff.
XS.DXS.DXS.D
No: 1This Month0.550.040.130.0176.36
Last Month0.530.040.130.0175.47
No: 2This Month
Last Month
No: 3This Month
Last Month
Comments :
Production oil quality for dirt quite high.
To improve further on decompaction of tanks.
Main Menu
NutKernelStation
2.4.NUT & KERNEL STATIONPAGE 13.1
2.4.1.NUT SILO & KERNEL SILOS
DESCRIPTIONNo: 1No: 2No: 3No: 4
% VM Fresh NutThis MonthX20.9820.92
S.D0.080.03
Last MonthX20.9020.93
S.D.0.060.07
% Dried NutThis MonthX20.1020.21
S.D0.040.05
Last MonthX20.1220.21
S.D.0.190.11
% Drying EfficiencyThis MonthX3.833.39
S.D
Last MonthX3.733.44
S.D.
2.4.2.KERNEL SILO
This MonthLast Month
1234512345
Temperature oCTop36.0034.0036.0034.0032.0036.0036.0038.0034.0034.00
Middle45.0044.0046.0042.0042.0045.0044.0046.0042.0044.00
Bottom70.0068.0072.0062.0060.0070.0068.0074.0064.0065.00
% VM Fresh KernelX20.1620.17
S.D0.050.15
% Dried KernelX4.904.944.884.954.794.854.344.465.035.10
S.D
% Drying Efficiency75.6975.95
Comments :
The quality of kernel was satisfactory.
Main Menu
NutCrackingEff
2.4.3.NUT CRACKING EFFICIENCYPAGE 13.2
R I P P L E M I L L
Nut Composition before Cracker (INPUT)No: 1No: 2No: 3No: 4No: 5No: 6No: 7No: 8No: 9
XSDXSDXSDXSDXSDXSDXSDXSDXSD
Whole Nut (%)87.052.6789.111.14
Broken Nut (%)5.071.993.271.22
Whole Kernel (%)4.121.443.921.36
Brokern Kernel (%)3.831.972.601.51
R I P P L E M I L L
Mixture Composition after CrackerNo: 1No: 2No: 3No: 4No: 5No: 6No: 7No: 8No: 9
XSDXSDXSDXSDXSDXSDXSDXSDXSD
Whole Kernel (%)36.052.9234.523.94
Broken Kernel (%)12.771.8212.892.51
Uncracked Nut (%)
Half cracked Nut (%)3.501.314.681.21
Nut Cracking Eff.Kernel Recovery Eff.
XSDXSD
Ripple Mill No: 196.201.5395.512.06
Ripple Mill No: 294.921.3695.041.77
Ripple Mill No: 3
Ripple Mill No: 4
Ripple Mill No: 5
Ripple Mill No: 6
Ripple Mill No: 7
Ripple Mill No: 8
Ripple Mill No: 9
Comments :
Nut cracking and recovery efficiency were satisfactory.
Main Menu
KernelLosses
PAGE 14
2.4.4.KERNEL LOSSES / COST
This MonthLast Month
Line 1Line 2Line 3Line 1Line 2Line 3
XSDXSDXSDXSDXSDXSD
Cyclone Fibre0.550.080.540.10
LTDS1st Stage2nd Stage1st Stage2nd Stage1st Stage2nd Stage1st Stage2nd Stage1st Stage2nd Stage1st Stage2nd Stage
0.750.750.560.63
Hydrocyclone (PK in wet shell)
Claybath0.990.041.000.09
2.4.5.RUNNING COST
This MonthLast MonthTodate
Kernel Produced (mt)650.590754.1405,762.510
Total Kaolin or Calcium Carbonate Cost (RM)1,296.3601,553.67013,855.000
Other Cost e.g Sodium Silicate (RM)
Cost / MT of PK (RM)1.9922.0602.404
Cost / MT of FFB (RM)0.0950.0990.109
Comments :
All the losses was maintained at < 1%.
Main Menu
BoilerPowerHouse
PAGE 15
2.5.BOILER / POWER HOUSE
2.5.1.BOILER HOUSE
DescriptionThis MonthLast MonthTodate
Boiler Chemical Cost (RM)1905.742178.1317760.33
Cost / MT FFB (RM)0.140.140.14
2.5.2.POWER HOUSE
DescriptionOperating HoursTotal KwH GeneratedDiesel Consumption (Litres)KwKwHr / LitTurbine / Dieset Gen Set Kw
This MonthLast MonthThis MonthLast MonthThis MonthLast MonthThis MonthLast MonthThis MonthLast Month
Turbines>NadrowskiAllan KKKDresser RandElliotShinkoTurbodyneNadrowskiOthers
No. 1 (504 KW)-9.3-3255.0504
No. 2 (504 KW)----504
No. 3 (1200 KW)-9.5-7000.01200
No. 4 (1500 KW)308.0294.0277200.0294000.01500
Diesel Gen Set >CaterpillarCaterpillarCumminsListerOthers
No. 1 (250 KW)------250
No. 2 (150 KW)35.022.01767.01218.0589.00405.03.003.01150
No. 3 (360 KW)14.03.01419.0330.0473.00111.03.003.36360
KwHr / mt FFB (Turbine + Genset)20.6Steam Consumption per KwHr (Turbine)3.6
2.5.3.TNB POWER SUPPLY
This MonthLast MonthTodate
KwHrRMKwHrRMKwHrRM
Palm Oil Mill91416.0039557.5866807.0028905.42679118.002919223.70
Rubber Factory
Ecomat Plant
Total91416.0039557.5866807.0028905.42679118.002919223.70
Comments :
TNB power supply started on 21/4/2014.
Main Menu
WaterTreatment
PAGE 16
2.6.WATER TREATMENT PLANT
2.6.1.WATER CONSUMPTION
Water consumed
%
DescriptionThis MonthLast MonthThis MonthLast Monthm3/mt FFB
DomesticOwn366.00365.00
Estate
Mill20827.0024271.001.53
FC
TOTAL21193.0024636.000.000.001.53
2.6.2.WATER TREATMENT COST
This MonthLast MonthTodate
Chemical Cost (RM)760.00680.005720.00
Cost /m3 water (cts / m3)0.040.03
Cost /mt FFB (cts / mt FFB)0.060.040.04
Water Consumption (m3 / mt FFB)1.531.56
2.6.3.MONTHLY LICENCE COST
PUMPING RAW WATER FROM RIVER
This MonthLast MonthTodate
Total Volume of water (m3) consumed
Total Cost (RM)
Comments :
Water consumption was recorded at 1.53 m3/mt FFB. Which is slightly lower than previous month.
Raw water is pumped from tube well. Domestic usage supplied by LAP.
Main Menu
General
PAGE 17
2.7.General (Visitors / Security / Training Programme / Details of Breakdown, etc)
2.7.1.Visitation
DatePersonRemarks
16.5.16Mohd Faisal & Mohd ShahrezaJabatan Alam Sekitar.
16.5.16Md.NajibJKKP - Annual inspection of mechinary.
19.5.1610 personPejabat Daerah &Tanah Manjung.
2.7.2.Training
DateRemarks
2.7.3.Security
DateRemarks
2.7.4.OSH Matter
DateRemarks
6.5.16Meeting.
2.7.5.RSPO Matter
DateRemarks
2.7.6.Amenities
DateRemarks
2.7.7.Water Supply
DateRemarks
2.7.8.EFB DISPOSAL
Balance b/f (mt)Production (mt)Collected (mt)Balance c/f (mt)
-1,954.391,944.3910.00
2.7.9.DECANTER CAKE DISPOSAL
Balance b/f (mt)Production (mt)Collected (mt)Balance c/f (mt)
-346.99341.995.00
Main Menu
General2
PAGE 17.1
2.8.0.Effluent Treatment
DateRemarks
2.8.1Mill Downtime
Line 1Line 2
DateHoursDetailsDateHoursDetails
24.5.164 1/2Inclined conveyor to thresher drum chain snapped.
Total4.50
2.8.2Housekeeping / Beautification / Linesite / Compound
DateRemarks
2.8.3.Others
DateRemarks
Comments
Main Menu
General3
PAGE 17.2
2.8.4.Effluent Result For May 2016
DOE LimitTQCC Result
apHNA7.6
bBOD (mg / l)5000 Max177
cCOD (mg / l)NA1272
dTotal Nitrogen (mg / l)NA373
eAmmonical Nitrogen (mg / l)NA299
fTotal Solids (mg / l)NA8185
gSuspended Solids (mg / l)NA389
hOil & Grease (mg / l)NA32
2.8.5Trailing Report
LocationTimeTime taken in Hrs/MinDistance in kmRemarks
(estimate)
FromToFromTo
-------
Findings : -
Main Menu
ManPower
PAGE 18
3.0MANPOWER
3.1.EMPLOYEES
MALAYSCHINESEINDIANSOTHERSTOTAL
Executives2114
Subordinate Staff131317
TOTAL1524021
3.2.SUBORDINATE STAFF LEAVE STATUS
LeaveLeaveLeaveLeave Taken Todate (C)
B/F fromEarned TodateTaken
Year '15for Year '16(A+B)ThisBal
No.NAMEPosition(Days)-A(Days)-BTotalMonth(A+B-C)
1BURHANUDDIN BIN MOHDLAB SUPERVISOR024242816
2FARIDAH BT TALIBW/BRIDGE CLERK024240618
3LAI AH FONGBOILER C/MAN018180414
4ABDUL RASHID BIN SARMONSUPERVISOR024242420
5ZULINA BT MAT JUNOSCLERK024242519
6JOHARI BIN ALISUPERVISOR024241420
7FADLIZA BINTI MOHD SALLEHCHIEF CLERK021211138
8ABDUL RAHIM BIN ARSADSTORE CLERK024246159
9MOHD SAAD BIN BAKARBOILERMAN018182711
10ABU HASSAN SHAARI BIN MOHAMADFOREMAN024243717
11JAMALUDDIN BIN AHMAD MANSURBOILERMAN018180414
12NORHAYATI BT MAT ISAW/BRIDGE CLERK024242213
13VELAN A/L SUBRAMANIAMBOILERMAN01717198
14ARUMUGAM A/L MUNIANDYASST. FOREMAN015151510
15DEVADAS A/L MARIAPPANBOILERMAN015152411
16MOHAMAD HAFIS BIN HASSANELECTRICAL C/MAN021214183
17MOHD YUSOFF BIN MOHD HUSSINASST. FOREMAN0212181011
1800
1900
2000
2100
2200
2300
2400
2500
2600
2700
2800
Comments :
Main Menu
Employee
PAGE 18.1
3.3EMPLOYEE (MILL WORKERS)
(A)CHECKROLL
EmployeesDependants (Resident)Total
(1) MALAYSIANMaleFemaleSub TotalMaleFemaleSub Total
Bumiputera28331- 031
Chinese- 0- 0- 0
Indian16117- 017
Grand Total44448- 0- 0- 048
(2) NON-MALAYSIAN
Sri Lanka- 0- 0- 0
India1818- 018
Indonesia1414- 014
Bangladeshi66- 06
Thai- 0- 0- 0
Filipino- 0- 0- 0
Grand Total38- 038- 0- 0- 038
Total Checkroll82486- 0- 0- 086
(B)CONTRACT / TEMPORARY
EmployeesDependants (Resident)Total
(1) MALAYSIANMaleFemaleSub TotalMaleFemaleSub Total
Bumiputera- 0- 0- 0
Chinese11- 01
Indian- 0- 0- 0
Grand Total1- 01- 0- 0- 01
Main Menu
Appendix1
PAGE 19
Appendix 1
PROGRESS REPORT FOR THE MONTH
OF MAY 2016
UnitThis MonthLast MonthTodatePrevious Todate
1.0FFB
1.1.1Weight of FFB processedMT13,612.46015,558.060126,859.500113,247.040
1.1.2EstimateMT18,759.00017,660.000151,119.000132,360.000
1.1.3Shift HoursHrs- 0- 0
2.0OIL MANUFACTURE
2.1.1Weight of Oil ProducedMT2,775.9403,341.69027,208.84024,432.900
2.1.2EstimateMT4,222.0003,973.00034,003.00029,781.000
2.1.3Oil Extraction Rate%20.3921.4821.45
2.1.4Estimate%22.5122.5022.50
2.1.5Press Running HoursHrs.621.50717.505,819.255,197.75
2.1.6Production HoursHrs.233.25261.002,146.251,913.00
2.1.7Downtime (Line 1)Hrs.4.50- 029.0024.50
2.1.8Downtime (Line 2)Hrs.- 0- 0
2.1.9Press Capacity per unitMT / hr21.9021.6821.80
2.2.0F.F.B. Manufactured / HoursMT / hr58.3659.6159.11
2.2.1Oil Recovered / HoursMT / hr11.9012.80101.3289.42
3.0KERNEL MANUFACTURE
3.1.1Weight of kernel ProducedMT650.590754.1405,762.5205,111.930
3.1.2EstimateMT938.000882.0007,554.0006,616.000
3.1.3Kernel Extraction Rate%4.784.854.54
;3.1.4Estimate%5.004.995.00
3.1.5Production HoursHrs.233.25261.002,146.251,913.00
3.1.6Kernel Recovered / HrMT / hr2.792.892.68
4.0DESPATCH AND STOCK
4.1.1Oil DespatchedMT4,179.5403,531.29028,326.55024,147.010
4.1.2Oil in StockMT812.8702,216.47015,986.46015,173.590
4.1.3Kernels DespatchedMT724.800570.4105,754.6805,029.880
4.1.4Kernels in stockMT211.240285.4502,302.2902,091.050
- Packed / Bulk SiloMT211.240285.4502,302.2902,091.050
- Kernel in BagMT- 0- 0
Remarks :
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MajorMaintRep1
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MAJOR MAINTENANCE REPORT FOR THE MONTH OF MAY 2016
(1) RECEPTION STATION / (2) LOADING PUMP / (3) STERILISER STATION
(4) HOISTING / TIPPER AND THRESHING STATION
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MAJOR MAINTENANCE REPORT FOR THE MONTH OF MAY 2016
(5) PRESS AND DIGESTER STATION / (6) EFB PRESSING STATION / (7) KERNEL PLANT STATION
(8) CLARIFICATION STATION
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MAJOR MAINTENANCE REPORT FOR THE MONTH OF MAY 2016
(9) RAW WATER HOUSE AND WATER TREATMENT PLANT STATION / (10) POWER STATION / (11) BOILER STATION
(12) EFFLUENT STATION
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MAJOR MAINTENANCE REPORT FOR THE MONTH OF MAY 2016
(13) MILL BUILDING UPKEEP / (14) VEHICLE / (15) WORKSHOP / (16) GENERAL
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Sheet1