Spare Parts Catalog
EasyCoder PM4iBar Code LabelPrinter
Intermec Technologies Corporation
Corporate Headquarters
6001 36th Ave. W.
Everett, WA 98203
U.S.A.
www.intermec.com
The information contained herein is proprietary and is provided solely for the purpose of allowing customers to operate and service Intermec-manufactured equipment and is not to be released, reproduced, or used for any other purpose without written permission of Intermec.
Information and specifications contained in this document are subject to change without prior notice and do not represent a commitment on the part of Intermec Technologies Corporation.
© 2005 by Intermec Technologies Corporation. All rights reserved.
The word Intermec, the Intermec logo, Norand, ArciTech, CrossBar, Data Collection Browser, dcBrowser, Duratherm, EasyADC, EasyCoder, EasyLAN, Enterprise Wireless LAN, EZBuilder, Fingerprint, i-gistics, INCA (under license), InterDriver, Intermec Printer Network Manager, IRL, JANUS, LabelShop, Mobile Framework, MobileLAN, Nor*Ware, Pen*Key, Precision Print, PrintSet, RoutePower, SmartSystems, TE 2000, Trakker Antares and Virtual Wedge are either trademarks or registered trademarks of Intermec Technologies Corporation.
Throughout this manual, trademarked names may be used. Rather than put a trademark (™ or ®) symbol in every occurrence of a trademarked name, we state that we are using the names only in an editorial fashion, and to the benefit of the trademark owner, with no intention of infringement.
There are U.S. and foreign patents pending.
The name Centronics is wholly owned by GENICOM Corporation.
Intermec EasyCoder PM4i– Spare Parts Catalog iii
Preface
Contents
1 IntroductionSpare Parts Policy ..................................................................................................................2EasyCoder PM4i, General View ............................................................................................3
2 Spare PartsKeyboards and Cover ............................................................................................................6Chassis ..................................................................................................................................7Print Mechanism (Media Compartment Side).......................................................................8Label Stop Sensor ................................................................................................................11Ribbon Supply Unit ............................................................................................................12Ribbon Rewind Unit ...........................................................................................................13Ribbon Motor .....................................................................................................................14Side Doors ..........................................................................................................................15Front Door .........................................................................................................................16Media Supply Roll Post .......................................................................................................17Label Slack Absorber ...........................................................................................................18Media Supply Roll Hub Kit (option) ..................................................................................19Fan-Fold Guide (option) .....................................................................................................20Liner Takeup Unit ...............................................................................................................21Paper Cutter Kit (option) ....................................................................................................22CPU Board .........................................................................................................................23Power Supply Unit ..............................................................................................................24Double Serial Interface Kit (Fingerprint option) .................................................................25Serial/Industrial Interface Kit (Fingerprint option) ..............................................................26IEEE 1284 Parallel Interface Kit (option)............................................................................27EasyLAN Ethernet Interface Kit (option) ............................................................................28EasyLAN Wireless Interface Kit (option) ............................................................................29RFID Kit (IM5 869 MHz) (option) ...................................................................................30RFID Kit (Class 1, 915 MHz) (option) ..............................................................................31RFID Kit (Intellitag Gen 2, 869 MHz) (option) .................................................................32RFID Kit (Intellitag Gen 2, 915 MHz) (option) .................................................................33Label Taken Sensor (option) ................................................................................................34Miscellaneous (cables, cleaning card etc.) ...........................................................................35
iv Intermec EasyCoder PM4i – Spare Parts Catalog
Preface
Intermec EasyCoder PM4i– Spare Parts Catalog �
1 Introduction
This chapter contains the Intermec Spare Parts Policy regarding printers and provides an overview of the EasyCoder PM4i with options.
� Intermec EasyCoder PM4i – Spare Parts Catalog
Chapter � – Introduction
Spare Parts PolicyThis Spare Parts Catalog contains information on items presently available as spare parts and accessories for the Intermec EasyCoder PM4i printers.
You will notice that, as a rule, we supply only assembled spare parts. Our policy is based on the conviction that this is a more rational way of stocking spares and supplying adequate service as well.
For further information about parts not listed in this volume, please contact our Spare Parts Sales Department.
Information in this manual is subject to change without prior notice and does not represent a commitment on the part of Intermec.
Note: For updated information, please refer to the latest edition of the Spare Parts Price List.
Some electrical parts may appear to be the same as for EasyCoder F2, F4, and F4 Compact Industrial. This applies for example to printheads, printhead cables, and interface boards. However, they are not compatible and installing the wrong part may render the printer inoperable or even cause damage. Always double-check before replacing any kind of electronics.
Intermec EasyCoder PM4i– Spare Parts Catalog �
Chapter � – Introduction
1
Pos. Description Remarks
1 Keyboards See page 6 2 Print Mechanism See pages 8-103 Label Taken Sensor (option) See page 29 4 Front Door See page 16 5 Cutter and Tray (option) See page 22 6 Transfer Ribbon Mechanism See pages 12-147 Optional Printheads See page 88 Fan-Fold Guide (option) See page 209 Bobbin Adapter (option) See page 1910 Media Roll Retainer (option) See page 19
11 Media Supply Roll Hub (option) See page 1912 Label Slack Absorber See page 18 13 Paper Low Sensor (option) See page 1914 Media Supply Roll Post See page 1715 Liner Takeup Unit See page 2116 Side Door (with/without optional keylock) See page 15
EasyCoder PM4i, General View
3
2
4
8
9
10
13
5
76
11
12
15
16
14
4 Intermec EasyCoder PM4i – Spare Parts Catalog
Chapter � – Introduction
Intermec EasyCoder PM4i– Spare Parts Catalog �
2 Spare Parts
This chapter shows the various spare parts and lists their part numbers. The purpose of the text in the description field is to help understanding the function of each part and is not necessarily the same as the text on drawings, packing slips, and invoices.
� Intermec EasyCoder PM4i – Spare Parts Catalog
Chapter � – Spare Parts
Keyboards and Cover
1 34
Pos. Part No. Description Remarks
1 1-206431-11 Keyboard Overlay (Fingerprint)1 1-206431-01 Keyboard Overlay (IPL)2 1-206161-02 Membrane Keyboard assy.3 1-971651-26 Console pcb Incl. cable to CPU board4 1-206174-00 Front/Left-hand Cover
2
Intermec EasyCoder PM4i– Spare Parts Catalog �
Chapter � – Spare Parts
Chassis
1
Pos. Part No. Description Remarks
1 1-992328-90 Rubber Foot (4 pcs in each printer) 12-pack
� Intermec EasyCoder PM4i – Spare Parts Catalog
Chapter � – Spare Parts
Print Mechanism (Media Compartment Side)
1
3
4
7
5
8
2
Pos. Part No. Description Remarks
1 1-010043-90 Thermal Printhead assy. (8 dots/mm) Media thickness max 175µm1 1-010043-91 Thermal Printhead assy. (8 dots/mm) Media thickness 170–220µm1 1-010044-90 Thermal Printhead assy. (11.81 dots/mm) Media thickness max 175µm1 1-010044-91 Thermal Printhead assy. (11.81 dots/mm) Media thickness 170–220µm1 1-010045-90 Thermal Printhead assy. (8 dots/mm) 3mm offset Media thickness 170–220µm2 1-206278-04 Tear Bar3 1-206203-95 Platen Roller/Liner Drive Roller Incl bearing4 1-206248-01 Guide Link5 1-206380-00 Media Guide6 1-206389-01 Paper Guide (upper) 7 1-206154-00 Edge Guide8 1-206301-90 Cam Handle9 1-206239-00 Pressure Arm– 1-206147-00 Label Stop Sensor assy. Refer to page 11.
6
9
Intermec EasyCoder PM4i– Spare Parts Catalog �
Chapter � – Spare Parts
Print Mechanism (Electronics Compartment Side 1)
Pos. Part No. Description Remarks
1 1-206960-10 Stepper Motor assy. Incl. pulleys2 1-206100-01 Pulley Assembled3 1-995103-01 Belt
1
2
3
2
�0 Intermec EasyCoder PM4i – Spare Parts Catalog
Chapter � – Spare Parts
Print Mechanism (Electronics Compartment Side 2)
Pos. Part No. Description Remarks
1 1-975576-00 Headlift Sensor2 1-206106-95 Headlift Linkage assy.
3 1-206150-95 Pressure Arm assy.
1
2
3
Intermec EasyCoder PM4i– Spare Parts Catalog ��
Chapter � – Spare Parts
1
Label Stop Sensor
Pos. Part No. Description Remarks
1 1-206147-00 Label stop sensor Complete unit incl. cables and paper guide
�� Intermec EasyCoder PM4i – Spare Parts Catalog
Chapter � – Spare Parts
Ribbon Supply Unit
1 2
3
Pos. Part No. Description Remarks
1 1-206112-02 Ribbon Supply Unit assy. Bobbin, hub with code disc, and spring clutch.
2 1-206266-01 Bobbin Plate3 1-975561-04 Ribbon Sensor assy. Incl. cable
Intermec EasyCoder PM4i– Spare Parts Catalog ��
Chapter � – Spare Parts
Ribbon Rewind Unit
1
3
2
Pos. Part No. Description Remarks
1 1-206271-00 Hub2 1-206111-02 Bobbin3 1-206266-01 Bobbin Plate
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Chapter � – Spare Parts
Ribbon Motor
1
2
Pos. Part No. Description Remarks
1 1-206159-90 Ribbon Motor assy Incl. gear wheel and cable2 1-206332-00 Gear Wheel
Intermec EasyCoder PM4i– Spare Parts Catalog ��
Chapter � – Spare Parts
Side Doors
1
Pos. Part No. Description Remarks
1 1-206135-90 Side Door (std) Incl. window and label. No hinges.2 1-206138-00 Hinge assy.3 1-206177-90 Side Door with Keylock Incl. hinges
2
3
�� Intermec EasyCoder PM4i – Spare Parts Catalog
Chapter � – Spare Parts
Front Door
1
Pos. Part No. Description Remarks
1 1-206141-00 Door, Front
Intermec EasyCoder PM4i– Spare Parts Catalog ��
Chapter � – Spare Parts
Media Supply Roll Post
2
3
Pos. Part No. Description Remarks
1 1-206383-90 Media Supply Roll Post assy. Incl. large and small edge guide and screw 2 1-206384-05 Edge Guide, Large3 1-206438-01 Edge Guide, Small
1
�� Intermec EasyCoder PM4i – Spare Parts Catalog
Chapter � – Spare Parts
Label Slack Absorber
2
1
3
Pos. Part No. Description Remarks
1 1-206318-00 Label Slack Absorber assy. Incl. edge guide, spring, shaft, and screw2 1-040321-00 Spring3 1-040329-00 Edge Guide
Intermec EasyCoder PM4i– Spare Parts Catalog ��
Chapter � – Spare Parts
Media Supply Roll Hub Kit (option)
2
3
Pos. Part No. Description Remarks
– 1-206651-70 Media Supply Roll Hub Kit Incl. all illustrated parts1 1-206172-00 Media Supply Roll Hub assy.2 1-150166-00 Bobbin assy.3 1-776290-00 Media Roll Retainer4 1-040327-52 Bobbin Adapter For core inner diameter 76 mm/3 in5 1-206158-00 Paper Low Sensor assy.
4
5
1
�0 Intermec EasyCoder PM4i – Spare Parts Catalog
Chapter � – Spare Parts
Fan-Fold Guide (option)
1
Pos. Part No. Description Remarks
1 1-206651-80 Fan-Fold Guide assy. Complete unit
Intermec EasyCoder PM4i– Spare Parts Catalog ��
Chapter � – Spare Parts
Liner Takeup Unit
1
2
Pos. Part No. Description Remarks
1 1-206571-90 Liner Takeup Unit assy. Includes hub, spring clutch, pulley, shaft, belt, and guide shaft.
2 1-995103-05 Timing Belt
3 1-206226-01 Brace Green brace only.
3
�� Intermec EasyCoder PM4i – Spare Parts Catalog
Chapter � – Spare Parts
Pos. Part No. Description Remarks
1 1-206012-90 Cutter Kit assy. Complete kit2 1-206432-00 Tray3 1-206164-00 Cover 4 1-206163-01 Cutter assy.5 1-971650-50 Cutter Board assy.
Paper Cutter Kit (option)
1
2
3
4
5
Intermec EasyCoder PM4i– Spare Parts Catalog ��
Chapter � – Spare Parts
Pos. Part No. Description Remarks
1 1-971630-90 CPU board assy. Flash and DRAM SIMMs not includedJ21 1-020040-04 Flash SIMM 4MB (Boot) Flash memory expansion*J21 1-020040-08 Flash SIMM 8MB (Boot) Flash memory expansion*J21 1-020040-16 Flash SIMM 16MB (Boot) Flash memory expansion*J10 1-971634-25 SDRAM SIMM 8MB SDRAM memory expansionJ10 1-971634-30 SDRAM SIMM 16MB SDRAM memory expansionJ30 1-956009-90 Real Time Clock Circuit
* All flash memory expansion units are delivered blank except for the boot sector. The latest firmware releases can always be obtained via the Intermec Global Services & Support website.
CPU Board1
P35
J30J21 J20
J101-971630-00 PO2
Reconfiguration required. Refer to EasyCoder PM4i Service Manual Chapter 13.8 for instructions.
�4 Intermec EasyCoder PM4i – Spare Parts Catalog
Chapter � – Spare Parts
Power Supply Unit
1
Pos. Part No. Description Remarks
1 1-971631-50 Power Supply assy.
Intermec EasyCoder PM4i– Spare Parts Catalog ��
Chapter � – Spare Parts
Double Serial Interface Kit (Fingerprint option)
Pos. Part No. Description Remarks
1 1-971642-80 Double Serial Interface Board Kit Complete Kit. Fitted for 2 x RS-232. Modification Circuits (for one port):
– 1-956036-00 RS-422 Non Isolated 1 circuit– 1-956038-01 RS-422 Isolated 1 circuit– 1-985319-00 20 mA Current Loop 2 optocouplers– 1-956037-01 RS-485 1 circuit
1
A
B
C
C
B
A
UARTBB A
A
B
C
C
B
A
B A
UARTA
A
B
C
C
B
A
B A
RS232: IC21, J6ARS422: IC22, J6B, J7, J820MACL: IC23, IC24, J5 J9*, J10**: TRANSM.=J9, RECEIV.=J10
RS232: IC11, J2ARS422: IC12, J3, J4RS485: IC13, J1, J4**: IF END OF CABLE
PASSIVE=B, ACTIVE=A+C
B A
P1
C50
C42
C51
C31
C52
C10 C12
C61
IC8
J5
IC7
IC6
IC5
IC4
IC1
R23R24
C36
C60
C40
R20
R21
R22
IC20
IC21
C33
C34
C35
C41
IC2
C32
C53
C56
C57
R1
R10
R18
R5
R6
R7
R8
R9
IC10C
30
C55 J1R
11
R2
R3
R4
C11
C13
R27
C63
R30
R34
R33
R35
AN
CK
Z2
IC23
IC24
IC22
C62
C64
AN
CK
D1
R26
R28 R29
R19A
NC
K
Z1
C3C4
IC3
C1C2
R12
R13
R14
R15
R17
R16
IC12IC11
IC13
F13J6
J7J10
J9
P3
F1
4F
10
F1
5F
11
F1
6F
12
F9
R32
R31
P2
F2
F3
F4
F5
F8
F7
J3
J2
J4
C54
F1
F6
IC9
AN
CK
AN
CK
R25
AN
CK
1-971642-01 P01
J8
�� Intermec EasyCoder PM4i – Spare Parts Catalog
Chapter � – Spare Parts
Serial/Industrial Interface Kit (Fingerprint option)1
P2
B A
C50
1-971643-01 P01
C67
RS232: IC11, J2A
RS422: IC12, J3, J4
RS485: IC13, J1, J4*
* IF END OF CABLE
UARTA
C40
C51
C34C36
C60
C21
C22
C65
R26
R27
R35
R34
R33
R32
R31
R41
R42
R51
R52
R36
R37
R38
IC20
C61
R21
R22
R23
R24
R25
R28
IC21
IC27
IC28
C33
C35
C66IC3
IC22
C32
C56
C57
R10
R18
R5
R8
R9
C55
C64
C23
C24
C25
C26
C27
C28
R43
R44
R45
R46
R47
R53
R54
R55
R56
R57
IC24
IC23
IC26C62
REL3
REL4
REL1
REL2
C63
R48
R58
P3
F2
F3
F4
F5
F8
F7
F1
F6
R12
R13
R14
R15
R17
R16
J3
J2
J4
C54
IC9
C3C4
C1C2
IC12IC11
IC13
IC10
C31
C52
IC6
IC5
IC4
IC1
C53
R1
R6
R7
C30
J1R11
R2
R3
R4
P1
IC2
IC25
Pos. Part No. Description Remarks
1 1-971643-80 Serial/Industrial Interface Board Kit Complete Kit. Serial port fitted for RS-232. Modification Circuits (for serial port):
– 1-956036-00 RS-422 Non Isolated 1 circuit– 1-956038-01 RS-422 Isolated 1 circuit– 1-956037-01 RS-485 1 circuit
Intermec EasyCoder PM4i– Spare Parts Catalog ��
Chapter � – Spare Parts
IEEE 1284 Parallel Interface Kit (option)
Pos. Part No. Description Remarks
1 1-971641-80 IEEE 1284 Parallel Interface Board Kit Complete kit
1
C14
C2
C12
C13
C11
C9
C8
C3
C1
IC3
IC2
IC5
R19
R18
IC6
C10
C7C6
C5
C4
IC1
R20
R22
R21
R17
R16
R15
R14
R13
R12
R8
R10
R11
F12
F11
F10
F18F17
F16
F15
F14
F13
F8
F7
R3
R7
R6
R5
R4
R9
R2
R1
F19
F1
F2
F3
F9D1
F6
F5
F4
IC4
P3
P1
1-971641-02 P01
�� Intermec EasyCoder PM4i – Spare Parts Catalog
Chapter � – Spare Parts
EasyLAN Ethernet Interface Kit (option)
1
Pos. Part No. Description Remarks
1 1-971645-80 EasyLAN Ethernet Interface Kit Complete kit incl. CD-ROM
2 1-975569-00 RJ45 Extension Cable
2
Intermec EasyCoder PM4i– Spare Parts Catalog ��
Chapter � – Spare Parts
EasyLAN Wireless Interface Kit (option)
Pos. Part No. Description Remarks
1 1-971646-80 EasyLAN Wireless Interface Kit Complete kit incl. CD-ROM
1
�0 Intermec EasyCoder PM4i – Spare Parts Catalog
Chapter � – Spare Parts
RFID Kit (IM5 869 MHz) (option)This product is for operation under a general licence or licence exemption in the following countries only: Austria, Belgium, Denmark, Finland, France, Germany, Greece, Ireland, Luxembourg, The Netherlands, Portugal, Spain, Sweden, United Kingdom, Norway, Switzerland.
Pos. Part No. Description Remarks
1 1-207028-800 RFID Kit (IM5 869 MHz) Complete kit2 075147-001 IM5 Module
3 1-971647-90 I/O Board
4 1-975623-11 IM5 Data Cable
5 1-975624-20 IM5 Power Cable
6 1-975626-20 SMA to MMCX Adapter Cable
7 1-975567-01 Dual Slot I/O Bus Cable
8 1-206586-10 Antenna 869 MHz, RFID PM4i Assy
9 345-005-001 Terminator, SMA plug 1 plug
2
3
4
5
6
7
8
9
1
Intermec EasyCoder PM4i– Spare Parts Catalog ��
Chapter � – Spare Parts
RFID Kit (Class 1, 915 MHz) (option)This product is for operation under a general licence or licence exemption in the USA and Canada only.
Pos. Part No. Description Remarks
1 1-207033-800 RFID Kit (Class 1, 915 MHz) Complete kit2 1-959184-90 Class 1 RFID Module
3 1-971644-900 RFID Option Board
4 1-975567-01 Dual Slot I/O Bus Cable
5 1-206586-90 Antenna Assy Incl. cable
1
2
34
5
�� Intermec EasyCoder PM4i – Spare Parts Catalog
Chapter � – Spare Parts
RFID Kit (Intellitag Gen 2, 869 MHz) (option)This product is for operation under a general licence or licence exemption in the following countries only: Austria, Belgium, Denmark, Finland, France, Germany, Greece, Ireland, Luxembourg, The Netherlands, Portugal, Spain, Sweden, United Kingdom, Norway, Switzerland.
1
2
3
4
5
6
7
8
9
Pos. Part No. Description Remarks
1 1-207100-001 RFID Kit (Intellitag Gen 2, 869 MHz) Complete kit2 IM5A002003 IM5 Module 869 MHz + Terminator
3 1-971647-90 I/O Board
4 1-975623-11 IM5 Data Cable
5 1-975624-20 IM5 Power Cable
6 1-974032-020 SMA to MMCX Adapter Cable
7 1-975567-01 Dual Slot I/O Bus Cable
8 1-207112-900 Antenna (Coupler) RFID PM4i Assy
9 345-005-001 Terminator, SMA plug 1 plug
Intermec EasyCoder PM4i– Spare Parts Catalog ��
Chapter � – Spare Parts
RFID Kit (Intellitag Gen 2, 915 MHz) (option)This product is for operation under a general licence or licence exemption in the USA and Canada only.
1
2
3
4
5
6
7
8
9
Pos. Part No. Description Remarks
1 1-207101-001 RFID Kit (Intellitag Gen 2, 915 MHz) Complete kit2 IM5A002014 IM5 Module 915 MHz + Terminator
3 1-971647-90 I/O Board
4 1-975623-11 IM5 Data Cable
5 1-975624-20 IM5 Power Cable
6 1-974033-020 RSMA to MMCX Adapter Cable
7 1-975567-01 Dual Slot I/O Bus Cable
8 1-207112-900 Antenna (Coupler) RFID PM4i Assy
9 345-004-001 Terminator, RSMA plug 1 plug
�4 Intermec EasyCoder PM4i – Spare Parts Catalog
Chapter � – Spare Parts
Label Taken Sensor (option)
1
Pos. Part No. Description Remarks
1 1-206652-80 Label Taken Sensor Kit Complete kit incl. 2 cable clips
Intermec EasyCoder PM4i– Spare Parts Catalog ��
Chapter � – Spare Parts
Miscellaneous (cables, cleaning card etc.)
Pos. Part No. Description Remarks
– 1-975571-20 Power Cord UL/CSA U.S.A., Canada– 1-975571-30 Power Cord U.K., Ireland– 1-975571-10 Power Cord European standard– 1-975571-00 Power Cord Australia, New Zealand– 1-975583-18 Parallel Interface Cable– 1-091122-06 Serial Interface Cable RS-232– 1-206368-03 Cable assy. Power Supply/CPU board to Printhead– 1-110501-00 Cleaning Card 25-pack– – CompactFlash Memory Card (various sizes) Refer to Spare Parts List– – Font Card (various font collections) Refer to Spare Parts List– 1-010590-90 Configuration Kit for External Keyboard Incl. PC cable, PC software, manual, and
clear & blind keytops.– 5-900901-00 Keyboard Converter PS/2 to RS232C
�� Intermec EasyCoder PM4i – Spare Parts Catalog
Chapter � – Spare Parts
Intermec Technologies CorporationCorporate Headquarters6001 36th Avenue WestEverett, WA 98203U.S.A.
tel 425.348.2600
fax 425.355.9551
www.intermec.com
*1-960607-03*
EasyCoder PM4i, Spare Parts Catalog
*1-960607-03*