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„Industrie 4.0“ – the German approach towards Digitalization
Dr.-Ing. Gunther Kegel
President VDE, Vice President ZVEI, CEO Pepperl+Fuchs,
South Africa, June 2017
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Pepperl+Fuchs at a glance!
5700EMOLOYEESAround the globe
600MILLION €
global Sales
UnlimitedSOLUTION POSSIBILITIES
Offered by our experts throughout the world
60YEARS
Since the company was
founded in Mannheim,
Germany
30000PRODUCTS
For the individual needs of
our customer’s
applications
3GLOBAL
HEADQUARTERS in Europe, US und Asia
600ENGINEERS
Design Products, systems
and solutions for tomorrow
50LOCAL OFFICES
To stay in directl contact
with the customer
5GLOBAL
MANUFACTURING
SITES
2FOUNDER
FAMILIESPrivately own 100% of the
company in the third
generation.
50%OF ALL
EMPLOYEES
Generate value in
production
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Division Factory Automation
Industrial Sensors
Proximity sensors
Photoelectric sensors
Industrial vision
Ultrasonic sensors
Rotary encoders
AS-Interface
RFID
20.000
active products
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Division Process Automation
Explosion Protection
Ex-i barriers61%
Fieldbus10%
Ex-boxes7%
Signal Conditioner
6%
Remote I/O6%
Purge5%
HMI5%
Intrinsically safe
barriers
Signal conditioners
Fieldbus
Remote I/O-Systems
Purge systems
HMI systems
Explosion protection
equipment
Wireless Technology
10.000
active products
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VDE and ZVEI
VDE – the German Association of Electro Technology is
predominantly an organization of professionals focusing on
science, standardization and testing also addressing
students and young academics in Electro Technology and
Information Technology.
ZVEI – the Central German Association of the
Electrotechnical Industry is predominantly an organization of
industrial companies focusing on industrial initiatives, market
research, politics and regulations addressing the global
needs German Electrotechnical companies.
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Internet of Things - IoT
Internet Embedded
Systems
Cyber Physical Systems
“Internet of Things - IoT“
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IoT enforces basic changes
Every automation device becomes a digital „Entitiy“!
“Entities“ will become “Things” connected via the „Internet of
Things“!
The data created in real-time by the “Things” will be used to
further optimize existing processes and business models.
New “big data“ methodologies to process the gigantic data will
enable new business models that – to a certain degree – will
make existing business models obsolete.
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Diagnostics
SG
Strategie &
Use Cases
SG
Modelle &
Standards
SG
Forschung
SG
Sicherheit
Ausschüsse
Vertragsrecht/
Gewerblicher
Rechtsschutz
Ausschuss
Berufs-
bildung
Forschungs-
institute
GMANutzer
Einbindung
über Use
Cases
Geschäfts-
stelle (GS)(Ifok, VDI
Technologie-
zentrum)
Strategie-
kreis (SK)
Lenkungskreis (LK)
AG 3Sicherheit
vernetzter
Systeme
AG 4Rechtliche
Rahmen-
bedingungen
AG 2Forschung
und
Innovation
AG 1Referenz-
architektur,
Standards und
Normung
AG 5Arbeit, Aus-
/Weiterbildung
Industrie 4.0 Konferenz
Führungskreis Industrie 4.0 (FK I4.0)
AK IT in
Automation
Ausschuss
Berufs-
bildung
SC
openAASAG: Arbeitsgruppe
AK: Arbeitskreis
SC: Steering Committee
SG: Spiegelgremium
Political Platform „Industrie 4.0“
Mirroring Working Groups in the associations
Frankfurt am Main, 30. März 2017 –Dr. Gunther Kegel Folie 10
145 Participants from90 Companies and Universities
Frankfurt am Main, 30. März 2017 –Dr. Gunther Kegel Folie 11
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Industrie 4.0:Integrating 3 dimensions through open
communication and data standards
horizontal
integration along the
value chain
Integration along
life-cycle
vertical integration
in production networks
Quelle: acatech / final report
Reference Architecture Modell „RAMI 4.0“Source: „Plattform Industrie 4.0“
Aspects
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Device e.g.Rotary Encoder
„Industrie 4.0“-Component
AdministrationalShell
I4.0-conform Communication
Entity
Relevant digital data to fully
describe the entity and it‘s
communication
I4.0-Component
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Asset Administration Shell
Identification
Communication
Engineering
Configuration
Safety (SIL)
Security (SL)
Lifecycle Status
Energy Efficiency
Condition Monitoring
Others
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AASAsset Administration Shell
1. The working group „Reference
Architecture“ ot the „Plattform Industrie
4.0“ recently published the next progress
report.
2. TheEnglish version is available at
http://www.plattform-
i40.de/I40/Redaktion/EN/Downloads/Publika
tion/structure-of-the-administration-
shell.pdf?__blob=publicationFile&v=5
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Fourth Industrial Revolution
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Additive ManufacturingUse connected horizontal value chains from design to logistic to reduce the total cost of customized
items. Produce individual products at a price of mass production.
Predictive MaintenanceCollect data from as many sources as possible and use big data approaches to find correlations
between data to predict the health status of your plant assets without dedicated domain knowledge.
Augmented RealityUse CAD data to overlay real time images from plant assets to better understand and navigate
inside complex plants and devices to improve maintenance and repair.
Plant Energy ManagementConnect machines and business processes to further optimize the energy consumption by balancing
throughput and activate machines and devices only when needed.
I4.0 - What are the benefits?
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Plug and ProduceExchange complex devices in multi-vendor automation systems of large plants seamless by passing
set-up parameters automatically across new versions and releases.
“Big Data” based Demand ManagementCollect data along the complete supply chain of production facilities and companies to reduce
intermediate stock, create a dedicated demand forecast on all levels, reduce “bull-whip” effects and
reduce lead-time whenever sudden demand changes are occurring.
Modulare ManufacturingCreate manufacturing modules with open interface architecture plugged together to create a value
chain allowing a numbering-up instead of scaling up in case of increased throughput demands.
Cloud-based-pay-per-use Distributed ControlControl distributed process plants – such as sewage plants of tank farms – by connecting the plant
assets to the internet and share one control software by implementing it in the cloud.
I4.0 What are the benefits?
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When will „Industrie 4.0” create a substantial
impact on the economy?
Companies Universities
Source: VDE
until 20206%
until 202562%
until 203027%
later4%
never1%
until 202025%
until 202551%
until 203016%
later4%
never4%
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Smart Business Processes
Smart Production Processes
Smart Products, Smart Connectivity, Smart Services
Smart Collaboration, Smart Standardization
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SmartBridgebesteht in der aktuellen Konfiguration
aus einem Wireless-Adapter sowie der
SmartBridge-App
Wireless-AdapterIO-Link-Master, Bluetooth-Modul,
„data management“-CPU
Kommunikation zum Sensor über IO-Link
SmartBridge-AppAuswahl-Menü mit allen
Sensoren in Reichweite und
angepassten Screens
für verschiedene Sensoren
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“Ethernet to the Field” - Demonstrator
Field-Switch
Switch Up to 1000 m
Zone 1
Up to 1000 m powered 2-wire cable, installed
in increased safety Ex-e
PactWare
FDI-i-DTMWLAN
Router
iPad
Web-Browser
Standard Ethernet
Up to 200 m intrinsically safe powered 2-wire
cable in intrinsic safety Ex-i
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2-wire-Ethernet in the FieldLive Demonstration in Hanover 2015 / 2016 / 2017
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MOBILE INDUSTRIAL
COMMUNICATION
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Added Values
Services
Vendor
VisualisationData Connectivity
Customer Connectivity User
Sensors
+
Machines
Connectivity
Data
Management
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FTF - Technology
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Source: Lufthansa Technik AG
µm Crack Detection in turbine chassisCombining Laser Light Section and Interferometer
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