Hydraulic Tensioners
2 hydratight.com
Engineering Driven Safety Focused Solutions
Because ensuring a leak-free solution is critical. It has to be Hydratight.
For more than 100 years, Hydratight has provided world-class bolted joint solutions, assessing and managing joints to ensure leak-free start-ups. Today, we continue to set international standards in joint integrity—but we’re so much more than just a bolting and on-site machining company.
Because even the tiniest leak can be costly and time consuming to repair, we manage every joint on a project for leak-free start-ups and production, which in turn removes the threat of environmental impact caused by unsafe joints. Safety continues to be the most important aspect of our business. We are a global organisation making a real difference to the industries and communities we work in, committed to improving safety, operational efficiency and uptime.
Because you require the support of an innovative partner committed to your success, we not only offer unrivalled service on a global scale, including customer training and software development; but also design and manufacture quality tools and equipment for bolted joint solutions to the highest standards. Our certified teams are dedicated to working closely with you, assessing and managing every joint on your project to prevent leaks from ever occurring, year in, year out.
Because you value safety and reliability, we work to ISO 9001, ISO 14001 and OHSAS 18001 standards in everything we produce, from manufacturing torque and tension bolting equipment to mechanical connectors, from on-site service to creating custom solutions in line with client specifications.
It means that whenever you need a complete joint integrity solution, whichever industry sector you’re in, you can rely on us to get it 100% right first time, every time. This is why it has to be Hydratight.
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Tensioning SolutionsHydratight’s extensive line of tensioners are suitable for either topside or subsea applications. Our tools are available through sales, rental, or with on-site technical support.
Safe, reliable, and repeatable, the use of hydraulic tensioners offers many advantages over less accurate tightening methods:
• Direct: Tension is applied directly to stretch the bolt, so no need to fight against friction or losses.
• Accurate: The applied load is controlled very accurately, because it is directly proportional to the pressure applied to the tensioner.
• Calculated: The load transfer factor is calculable, helping to provide the correct residual load.
• Fast: Operation of tooling and improved accuracy reduces time required to retighten the bolt.
• Versatile: Tensioning allows for loading multiple fasteners in a joint at the same time.
• Reliable: Uniform bolt loading ensures a high level of accuracy by applying a consistent force.
• Stress-free: Purely axial, tensile loading ensures no torsional stresses are introduced.
The accuracy and efficiency provided by a single Hydratight technician and tensioner for bolting applications cannot be matched by any other current technology.
Topside TensionersHydraMax® Tensioners – with their compact fit and high load generation, and the flexibility to work with all standard flanges, the HydraMax® tools can be used in almost every industry and in many different applications.
HL Tensioners – Hydratight’s HL Tensioners provide a simple, safe, accurate, and time saving method for tightening topside bolts and studs, maximising economy and versatility by utilising common hydraulic heads with interchangeable bridges, sockets and pullers.
Subsea TensionersAquaMax® Tensioners – These subsea tensioners are tools specifically designed to tension compact flanges as well as all standard ANSI, API and MSS* types.
Aquajack® Tensioners – These tensioners allow divers to perform the tensioning process with tools designed specifically for their unique requirements.
HydraMax® tensioner
HL tensioner
AquaMax® tensioner
Aquajack® tensioner
* MSS-SP44 now included in ASME B16.47
4 hydratight.com
HydraMax® TensionersWith its compact fit and high load generation, Hydratight’s HydraMax® Topside Tensioner has been cleverly designed to fit all standard flanges, including ANSI, API and compact flanges based on Norsok L005.
HydraMax® tools have been designed to generate high bolt loads associated with compact flanges, while providing versatility for maximum bolt coverage. Incorporating the proven sealing technology used in Hydratight’s Aquajack® Tensioner line, the HydraMax® series combines the reassurance of trusted technology with the usability of simple service operations.
Although originally designed for customers in the Oil & Gas sector requiring a tool for the compact flange, the opportunities for this tool reach into almost any industry, with many different applications.
Features:• Up to 30% more load capacity than HL Tensioners• Maximum working pressure 1500 bar (21 750 psi)• Long stroke capability of 15 mm (9/16") with over stroke elimination• HM01-HM05 have a mechanical over stroke prevention and no spring return;
HM06-HM15 have a relief valve over stroke prevention and spring return• Quick release bridge• Stroke indicator• Interchangeable adapter kits• Quick, simple, hose connection• Eccentric shape tool applies to HM01, HM02, and HM03• Alternative size adaptor kits can be supplied upon request
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HydraMax® Tensioners
CE
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dimension G is measured across tool centerlineB
ØA
Tool Ref
Bolt Dia.Tool
Hyd Area Max Load WeightUnit of
Measure A B C D E F Gin mm
HM01 3/4" M20 in2
mm21.39 894
tonflbfkN
13.4 30124 134.0
4.5 lb 2.06 kg
Std - in 2.40 0.59 3.79 1.08 0.79 8.20 1.90Metric - mm 61.0 15.0 96.3 27.5 20 208 48.0
HM023/4" M20 in2
mm21.921240
tonflbfkN
18.7 41814 186.0
5.6 lb 2.52 kg
Std - in 2.7 0.6 4.1 1.1 0.8 8.9 1.9Metric - mm 69.0 15.0 103.3 27.5 20.0 227.0 48.0
7/8" M22 5.5 lb 2.48 kg
Std - in 2.7 0.7 4.1 1.1 0.9 8.9 2.2Metric - mm 69.0 18.4 103.3 27.5 22.0 225.0 55.0
HM03
3/4" M20
in2
mm22.521628
tonflbfkN
24.5 54876 244.1
6.9 lb 3.12 kg
Std - in 3 0.6 4.1 1.1 0.8 9.1 1.9Metric - mm 77 15 104.8 27.5 20 230 48
7/8" M22 6.8 lb 3.07 kg
Std - in 3 0.7 4.1 1.1 0.9 9 2.2Metric - mm 77 18.4 104.8 27.5 22 228 55
1" M24 7 lb 3.16 kg
Std - in 3 0.8 4.3 1.3 1 9.1 2.3Metric - mm 77 20 109.8 32.5 25 232 59.5
HM04
7/8" M22
in2
mm23.352159
tonflbfkN
32.572793323.8
9 lb 4.1 kg
Std - in 3.5 0.7 4.4 1.1 0.9 9.8 2.2Metric - mm 89.5 18.4 112.3 27.5 22 250 55
1" M24 9.1 lb 4.15 kg
Std - in 3.5 0.8 4.6 1.3 1 10 2.3Metric - mm 89.5 20 117.3 32.5 25 255 59.5
— M27 9.1 lb 4.15 kg
Std - in 3.5 0.8 4.6 1.3 1 10.1 2.3Metric - mm 89.5 20 117.3 33.5 27 256 59.5
1-1/8" M30 9.1 lb 4.15 kg
Std - in 3.5 0.9 4.7 1.4 1.2 10.1 2.7Metric - mm 89.5 23.4 120.3 35.5 30 257 67.2
HM05
1"M24
in2
mm24.272752
tonflbfkN
41.492779412.7
11.5 lb 5.2 kg
Std - in 3.9 0.8 4.7 1.3 1 10.4 2.3Metric - mm 99 20 119.2 32.5 25 263 59.5
M27 11.4 lb 5.19 kg
Std - in 3.9 0.8 4.7 1.3 1.1 10.4 2.3Metric - mm 99 20 119.2 33.5 27 263 59.5
1-1/8" M30 11.4 lb 5.18 kg
Std - in 3.9 0.9 4.8 1.4 1.2 10.3 2.7Metric - mm 99 23.4 122.2 35.5 30 261 67.2
1-1/4" M33 11.6 lb 5.24 kg
Std - in 3.9 1.1 4.9 1.5 1.3 10.3 2.9Metric - mm 99 27.3 125.2 38.5 33 262 74
HM06
1-1/8" M30
in2
mm26.454162
tonflbfkN
62.6140303624.1
15.6 lb 7.07 kg
Std - in 4.6 0.9 4.9 1.4 1.2 10.5 2.7Metric - mm 117.5 23.4 125 35.5 30 266 67.2
1-1/4" M33 15.7 lb 7.11 kg
Std - in 4.6 1.1 5 1.5 1.3 10.6 2.9Metric - mm 117.5 27.3 128 38.5 33 269 74
1-3/8" M36 16 lb 7.24 kg
Std - in 4.6 1.3 5.2 1.6 1.4 10.8 3.4Metric - mm 117.5 31.8 131 41.5 36 273 86.4
1-1/2" M39 16.2 lb 7.35 kg
Std - in 4.6 1.3 5.3 1.8 1.5 10.9 3.4Metric - mm 117.5 33.2 134 44.5 39 277 86.4
HM07
1-1/4" M33
in2
mm27.724980
tonflbfkN
74.9167887746.8
18.4 lb 8.35 kg
Std - in 5 1.1 5 1.5 1.3 10.9 2.9Metric - mm 127 27.3 128 38.5 33 278 74
1-3/8" M36 18.7 lb 8.47 kg
Std - in 5 1.3 5.2 1.6 1.4 11 3.4Metric - mm 127 31.8 131 41.5 36 279 86.4
1-1/2" M39 18.9 lb 8.57 kg
Std - in 5 1.3 5.3 1.8 1.5 11 3.4Metric - mm 127 33.2 134 44.5 39 280 86.4
1-5/8" M42 19 lb 8.64 kg
Std - in 5 1.3 5.4 1.9 1.7 11 3.8Metric - mm 127 34 137 47.5 42 280 96
HM08
1-3/8" M36
in2
mm29.1
5869
tonflbfkN
88.3197854 880.1
22 lb 9.96 kg
Std - in 5.4 1.3 5.2 1.6 1.4 11.1 3.4Metric - mm 136.5 31.8 132.5 41.5 36 283 86.4
1-1/2" M39 22.2 lb 10.05 kg
Std - in 5.4 1.3 5.3 1.8 1.5 11.2 3.4Metric - mm 136.5 33.2 135.5 44.5 39 284 86.4
1-5/8" M42 22.3 lb 10.12 kg
Std - in 5.4 1.3 5.5 1.9 1.7 11.2 3.8Metric - mm 136.5 34 138.5 47.5 42 284 96
1-3/4" M45 23.1 lb 10.47 kg
Std - in 5.4 1.6 5.6 2 1.8 11.2 3.8Metric - mm 136.5 39.3 141.5 50.5 45 285 96.8
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HydraMax® Tensioners
Tool Ref
Bolt Dia. Tool Hyd Area Max Load Weight
Unit of Measure A B C D E F Gin mm
HM09
1-1/2" M39
in2
mm210.596834
tonflbfkN
102.92304071024.9
25.1 lb 11.38 kg
Std - in 5.7 1.3 5.3 1.8 1.5 10.9 3.4Metric - mm 144.5 33.2 135.5 44.5 39 278 86.4
1-5/8" M42 25.2 lb 11.41 kg
Std - in 5.7 1.3 5.5 1.9 1.7 11.1 3.8Metric - mm 144.5 34 138.5 47.5 42 281 96
1-3/4" M45 25.8 lb 11.71 kg
Std - in 5.7 1.6 5.6 2 1.8 11.2 3.8Metric - mm 144.5 39.3 141.5 50.5 45 285 96.8
1-7/8" M48 25.9 lb 11.73 kg
Std - in 5.7 1.7 5.7 2.1 1.9 11.3 4.3Metric - mm 144.5 43 144.5 53.5 48 288 108.4
HM10
1-5/8" M42
in2
mm212.27868
tonflbfkN
118.42652301179.8
30.4 lb 13.77 kg
Std - in 6.1 1.3 5.6 1.9 1.7 11.4 3.8Metric - mm 156 34 142.5 47.5 42 289 96
1-3/4" M45 30.1 lb 13.67 kg
Std - in 6.1 1.6 5.7 2 1.8 11.5 3.8Metric - mm 156 39.3 145.5 50.5 45 293 96.8
1-7/8" M48 31 lb 14.07 kg
Std - in 6.1 1.7 5.8 2.1 1.9 11.7 4.3Metric - mm 156 43 148.5 53.5 48 296 108.4
2" M52 31.6 lb 14.35 kg
Std - in 6.1 1.7 6 2.3 2.1 11.6 4.6Metric - mm 156 44.1 152.5 57.5 52 301 116.6
HM11
1-3/4" M45
in2
mm215.7410152
tonflbfkN
152.83422721522.5
38.8 lb 17.59 kg
Std - in 6.9 1.5 5.7 2 1.8 11.7 3.8Metric - mm 174.5 39.3 145.5 50.5 45 297 96.8
1-7/8" M48 39.6 lb 17.97 kg
Std - in 6.9 1.7 5.8 2.1 1.9 11.9 4.3Metric - mm 174.5 43 148.5 53.5 48 301 108.4
2" M52 40.2 lb 18.24 kg
Std - in 6.9 1.7 6 2.3 2.1 12.1 4.6Metric - mm 174.5 44.1 152.5 57.5 52 306 116.6
2-1/4" M56 41.8 lb 18.94 kg
Std - in 6.9 2 6.3 2.6 2.2 12.5 5.1Metric - mm 174.5 49.5 160.5 65.5 57 318 130.3
M60 41.5 lb 18.82 kg
Std - in 6.9 2 6.3 2.6 2.4 12.7 5.1Metric - mm 174.5 49.5 160.5 65.5 60 323 130.3
HM12
1 7/8" M48
in2
mm219.7212722
tonflbfkN
191.5 428868 1907.7
49.6 lb 22.48 kg
Std - in 7.6 1.7 5.9 2.1 1.9 11.9 4.3Metric - mm 193.5 43 148.5 53.5 48 301 108.4
2" M52 50.1 lb 22.71 kg
Std - in 7.6 1.7 6 2.3 2.1 12.1 4.6Metric - mm 193.5 44.1 152.5 57.5 52 306 116.6
2-1/4" M56 51.4 lb 23.3 kg
Std - in 7.6 2 6.3 2.6 2.2 12.5 5.1Metric - mm 193.5 49.5 160.5 65.5 57 318 130.3
— M60 51.9 lb 23.54 kg
Std - in 7.6 2 6.3 2.6 2.4 12.7 5.1Metric - mm 193.5 49.5 160.5 65.5 60 323 130.3
2-1/2" M64 52.4 lb 23.77 kg
Std - in 7.6 2.2 6.5 2.7 2.5 12.6 5.7Metric - mm 193.5 56 164.5 69.5 64 320 143.5
HM13
2-1/2" M64
in2
mm226.29 16964
tonflbfkN
255.3571914 2544
71.4 lb 32.39 kg
Std - in 8.6 2.2 6.8 2.7 2.5 13.3 5.7Metric - mm 218.5 56 172.2 69.5 64 337 143.5
2-3/4" M68 72.9 lb 33.05 kg
Std - in 8.6 2.5 7.1 3.1 2.8 13.8 6.3Metric - mm 218.5 63 180.2 77.5 70 350 158.7
— M72 72.8 lb 33.03 kg
Std - in 8.6 2.7 7.3 3.2 2.8 13.7 6.9Metric - mm 218.5 69 184.5 81.7 72 347 176
3" M76 72.8 lb 33.01 kg
Std - in 8.6 2.7 7.3 3.2 3 13.9 6.9Metric - mm 218.5 69 184.5 81.7 76 352 176
HM14
— M72
in2
mm236.3523451
tonflbfkN
352.9 790586 3516.7
101.6 lb 46.1 kg
Std - in 10.2 2.7 7.3 3.2 2.8 13.8 6.9Metric - mm 259 69 184.5 81.7 72 351 176
3" M76 103.1 lb 46.75 kg
Std - in 10.2 2.7 7.3 3.2 3 13.9 6.9Metric - mm 259 69 184.5 81.7 76 352 176
— M80 104.7 lb 47.5 kg
Std - in 10.2 2.7 7.6 3.6 3.2 14.5 7.3Metric - mm 259 69.6 193.2 90.5 80 367 186
3-1/4" M85 106 lb 48.07 kg
Std - in 10.2 2.7 7.6 3.6 3.4 14.7 7.3Metric - mm 259 69.6 193.2 90.5 85 374 186
3-1/2" M90 108.6 lb 49.27 kg
Std - in 10.2 3.1 7.8 3.6 3.5 15.3 7.9Metric - mm 259 78.6 198.2 95.5 90 389 200
HM15
3-1/2" M90in2
mm248.0631008
tonflbfkN
466.7 1045362
4650
139.6 lb 63.3 kg
Std - in 11.6 3.1 7.8 3.6 3.5 15.3 7.9Metric - mm 295.5 78.6 199.3 95.5 90 389 200
3-3/4" M95 150.4 lb 68.24 kg
Std - in 11.6 3.2 8.1 4 3.7 16 8.6Metric - mm 295.5 80.7 204.6 100.8 95 405 217.4
4" M100 145.5 lb 65.98 kg
Std - in 11.6 3.5 8.3 4.2 4 16.6 9.1Metric - mm 295.5 89.9 210.9 107.1 102 421 232
ØA
CE
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G
dimension G is measured across tool centerline
B
hydratight.com 7
HL TensionersHydratight’s HL Tensioners provide a simple, safe, accurate and time saving method for tightening topside bolts and studs, maximising economy and versatility by utilising common hydraulic heads with interchangeable bridges, sockets and pullers.
Common hydraulic heads of the HL Tensioners enable the maximum number of bolt diameters to be covered with the minimum number of tools. Colour coding of the hydraulic heads ensures easy identification.
Features:• Maximum working pressure 1034 bar (15 000 psi)• All tools have 15 mm (0.59") stroke except HT02 stroke = 6 mm (0.24")
and HT01 stroke = 8 mm (0.31")• Eccentric shaped tool applies to HT02• Weight includes head, bridge, socket & puller• Alternative size adaptor kits can be supplied
on request
Tool Ref
Bolt Dia.Tool
Hyd Area Max Load WeightUnit of
Measure A B C D F Gin mm
HT02 Maroon
— M16
in2
mm22.101357
tonflbfkN
14.09 31554140.3
4.50 lb 2.04 kg
Std - in 2.9 0.93 3.03 0.98 4.76 2.17Metric - mm 73.5 23.5 77 25 121 55
3/4" M18 4.34 lb 1.97 kg
Std - in 2.9 0.93 3.03 0.98 4.72 2.17Metric - mm 73.5 23.5 77 25 120 55
— M20 4.23 lb 1.92 kg
Std - in 2.9 1.04 3.03 0.98 4.76 2.4Metric - mm 73.5 26.5 77 25 121 61
7/8" M22 4.23 lb 1.92 kg
Std - in 2.9 1.04 3.15 1.1 4.98 2.4Metric - mm 73.5 26.5 80 28 126 61
HT01 Dk Green
1" M24 in2
mm23.532278
tonflbfkN
23.64 52956 235.5
6.88 lb 3.12 kg
Std - in 3.4 1.16 3.66 1.34 5.78 2.52Metric - mm 86 29.5 93 34 147 64
1-1/8" M27 6.77 lb 3.07 kg
Std - in 3.4 1.26 3.78 1.46 6.03 2.83Metric - mm 86 32.0 96 37 153 72
HL01 Dk Blue
— M30in2
mm25.403485
tonflbfkN
36.17 81022 360.3
11.8 lb 5.36 kg
Std - in 4.2 1.42 3.78 1.42 6.57 3.11Metric - mm 107.0 36.0 96 36 167 79
1-1/4" M33 11.5 lb 5.21 kg
Std - in 4.2 1.42 3.78 1.42 6.69 3.11Metric - mm 107.0 36.0 96 36 170 79
1-3/8" M36 11.3 lb 5.11 kg
Std - in 4.2 1.54 3.9 1.54 6.93 3.23Metric - mm 107.0 39.0 99 39 176 82
HL02 Orange
1-1/4" M33in2
mm26.634276
tonflbfkN
44.39 99429 442.2
14.1 lb 6.40 kg
Std - in 4.6 1.42 3.78 1.42 6.77 3.11Metric - mm 117.0 36.0 96 36 172 79
1-3/8" M36 13.9 lb 6.31 kg
Std - in 4.6 1.54 3.9 1.54 7.01 3.23Metric - mm 117.0 39.0 99 39 178 82
1-1/2" M39 14.7 lb 6.68 kg
Std - in 4.6 1.65 4.13 1.77 7.36 3.39Metric - mm 117.0 42.0 105 45 187 86
HL03 Black
1-1/2" M39in2
mm29.165909
tonflbfkN
61.34 137392 611.0
20.6 lb 9.35 kg
Std - in 5.4 1.65 4.13 1.77 7.52 3.39Metric - mm 136.0 42.0 105 45 191 86
1-5/8" M42 20.6 lb 9.35 kg
Std - in 5.4 1.77 4.21 1.85 7.72 3.94Metric - mm 136.0 45.0 107 47 196 100
1-3/4" M45 20.7 lb 9.38 kg
Std - in 5.4 1.93 4.33 1.97 7.95 3.94Metric - mm 136.0 49.0 110 50 202 100
G
ØA
B
C
D
Fstud
leng
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quire
d
near
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1x b
olt d
ia. e
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dimension G is measured across tool centerline
8 hydratight.com
HL Tensioners
Tool Ref
Bolt Dia.Tool
Hyd Area Max Load WeightUnit of
Measure A B C D F Gin mm
HL04 Red
1-5/8" M42
in2
mm212.227881
tonflbfkN
81.81183245814.9
25.9 lb 11.8 kg
Std - in 5.9 1.77 4.21 1.85 7.8 3.94Metric - mm 150.0 45.0 107 47 198 100
1-3/4" M45 25.9 lb 11.8 kg
Std - in 5.9 1.93 4.33 1.97 8.03 3.94Metric - mm 150.0 49.0 110 50 204 100
1-7/8" M48 26.4 lb 12.0 kg
Std - in 5.9 2.01 4.45 2.09 8.27 4.41Metric - mm 150.0 51.0 113 53 210 112
2" M52 26.6 lb 12.1 kg
Std - in 5.9 2.13 4.57 2.2 8.54 4.41Metric - mm 150.0 54.0 116 56 217 112
HL05 Grey
1-7/8" M48
in2
mm215.349894
tonflbfkN
102.72300281023
32.9 lb 15.0 kg
Std - in 6.7 2.01 4.45 2.09 8.27 4.41Metric - mm 169.0 51.0 113 53 210 112
2" M52 33.2 lb 15.1 kg
Std - in 6.7 2.13 4.57 2.2 8.54 4.41Metric - mm 169.0 54.0 116 56 217 112
2-1/4" M56 34.4 lb 15.6 kg
Std - in 6.7 2.32 4.8 2.44 8.94 5.04Metric - mm 169.0 59.0 122 62 227 128
HL06 White
2-1/4" M56
in2
mm219.7512743
tonflbfkN
132.32962771318
45.4 lb 20.6 kg
Std - in 7.5 2.32 5 2.44 9.21 5.04Metric - mm 190.0 59.0 127 62 234 128
— M60 47.4 lb 21.5 kg
Std - in 7.5 2.54 5.28 2.72 9.65 5.55Metric - mm 190.0 64.5 134 69 245 141
2-1/2" M64 46.2 lb 21.0 kg
Std - in 7.5 2.54 5.28 2.72 9.8 5.55Metric - mm 190.0 64.5 134 69 249 141
HL07 Brown
2-1/2" M64
in2
mm224.7115944
tonflbfkN
165.53707071649
57.7 lb 26.2 kg
Std - in 8.2 2.54 5.31 2.72 10.08 5.55Metric - mm 208.0 64.5 135 69 256 141
— M68 59.7 lb 27.1 kg
Std - in 8.2 2.8 5.55 2.95 10.47 6.3Metric - mm 208.0 71.0 141 75 266 160
2-3/4" M72 58.1 lb 26.4 kg
Std - in 8.2 2.8 5.55 2.95 10.63 6.3Metric - mm 208.0 71.0 141 75 270 160
HL08 Lt Green
2-3/4" M72in2
mm228.4018322
tonflbfkN
190.2 4259821894
66.1 lb 30.0 kg
Std - in 8.7 2.8 5.55 2.95 10.63 6.3Metric - mm 222.0 71.0 141 75 270 160
3" M76 71.7 lb 32.5 kg
Std - in 8.7 3.03 5.83 3.23 11.06 6.77Metric - mm 222.0 77.0 148 82 281 172
HL85 Lt Blue
3" M76
in2
mm233.7621778
tonflbfkN
226.0506 347
2252
82.6 lb 37.5 kg
Std - in 9.4 3.7 5.83 3.23 11.34 6.77Metric - mm 239.0 94.0 148 82 288 172
— M80 81.7 lb 37.1 kg
Std - in 9.4 3.43 6.1 3.5 11.77 7.87Metric - mm 239.0 87.0 155 89 299 200
3-1/4" M85 79.8 lb 36.2 kg
Std - in 9.4 3.43 6.1 3.5 11.97 7.87Metric - mm 239.0 87.0 155 89 304 200
3-1/2" M90 78.4 lb 35.6 kg
Std - in 9.4 3.66 6.38 3.78 12.44 7.48Metric - mm 239.0 93.0 162 96 316 190
HL10 Gold
3-3/4" M95in2
mm240.5326147
tonflbfkN
271.4607 912
2704
120 lb 54.4 kg
Std - in 10.9 3.9 6.65 4.02 12.81 8.98Metric - mm 276.0 99.0 169 102 326 228
4" M100 123 lb 55.7 kg
Std - in 10.9 4.13 6.89 4.25 13.31 9.45Metric - mm 276.0 105.0 175 108 338 240
G
ØA
B
C
1x b
olt d
ia. e
xtra
D
F
stud
leng
th re
quire
d
near
est o
bstru
ctio
n dimension G is measured across tool centerline
hydratight.com 9
AquaMax® TensionersHydratight’s AquaMax® Subsea Tensioners are tools specifically designed to tension compact flanges as well as all standard ANSI, API and MSS* types. AquaMax® offers a high load capacity on a wide variety of applications—up to 30% more than traditional tensioners.
Comprising 19 bolt diameter specific tools, with eight tools forming the core range, AquaMax® Tensioners feature Hydratight’s Aquajack® industry leading quick fastening nut technology, guaranteed to save time and increase efficiency.
Primarily for use on subsea applications, each tool within the core range covers 100% of the standard flanges that utilise the bolt diameter it was designed for, and approximately 80% of the flanges that utilise the next size down. Plus, you’ll find all of the same user-friendly features and service operations of the Aquajack® range, providing a comprehensive solution to meet your load generation needs.
Features:• Fits all standard flanges including ANSI, API, Taperlok and compact:
reducing your need for kit and total tool inventory costs• Generates up to 30% more load than Aquajack® tensioners with a maximum
working pressure of 1500 bar (21 750 psi)• Quick fastening reaction nut: allows rapid tool application and removal
regardless of bolt length, corrosion, or thread damage• Unique floating piston design: tilts in any direction without loss of load,
eliminating piston seizure and aiding tool retraction• Eccentric shaped tool applies to AM01, AM02 and AM03• Long stroke capability with over stroke elimination: all tools have
30 mm (1.18") of stroke capability, except AM01 and AM02 = 20 mm (0.79")• Weight excludes reaction nut
* MSS-SP44 now included in ASME B16.47
10 hydratight.com
AquaMax® Tensioners
Tool Ref
Bolt Dia.Tool
Hyd Area
Bolt Dia.
WeightUnit of
Measure A B C D E F Gin mm Tonf lbf kN
AM01 3/4" M20 1.39 in² 13.45 30128 134.0 3.6 lb Std. - in. 2.52 0.61 3.78 1.38 3.97 8.82 1.89894 mm² 1.65 kg Metric - mm 64.0 15.6 96.0 35.0 101.0 224.0 48.1
AM02 3/4" M20 1.92 in² 18.67 41821 186.0 4.1 lb Std. - in. 2.72 0.74 3.68 1.38 3.97 8.82 2.187/8" M22 1241 mm² 1.85 kg Metric - mm 69.0 18.8 93.5 35.0 101.0 224.0 55.5
AM03 7/8"* 1"
M20* 2.52 in²24.48 54835 244.0
6.6 lb Std. - in. 3.19 0.78 4.82 1.81 5.04 11.61 2.34M24*
1627 mm² 3.00 kg Metric - mm 81.0 19.9 122.5 46.0 128.0 295.0 59.4M27
AM04 1"1-1/8"
M24 3.34 in²32.42 72621 323.0
7.9 lb Std. - in. 3.50 0.91 4.94 1.97 5.10 11.93 2.90M27
2154 mm² 3.59 kg Metric - mm 89.0 23.2 125.5 50.0 129.0 303.0 73.8M30
AM05 1-1/8"* M30* 4.26 in² 41.36 92646 412.1 9.8 lb Std. - in. 3.86 1.07 5.15 2.05 5.27 12.32 2.911-1/4" M33 2748 mm² 4.45 kg Metric - mm 98.0 27.2 130.8 52.0 134.0 313.0 74.0
AM06 1-1/4" M33 5.29 in² 51.38 115091 512.0 11.6 lb Std. - in. 4.21 1.24 5.20 2.17 5.04 12.17 3.401-3/8"* M36 3414 mm² 5.24 kg Metric - mm 107.0 31.6 132.0 55.0 128.0 309.0 86.4
AM07 1-3/8"* M36* 6.44 in² 62.53 140067 623.0 14.4 lb Std. - in. 4.55 1.31 5.43 2.30 5.40 12.83 3.401-1/2" M39 4155 mm² 6.52 kg Metric - mm 115.5 33.2 138.0 58.5 137.0 326.0 86.3
AM08 1-1/2" M39 7.70 in² 74.78 167507 745.1 17.8 lb Std. - in. 4.92 1.34 5.69 2.42 5.66 13.35 3.781-5/8" M42 4969 mm² 8.05 kg Metric - mm 125.0 34.0 144.5 61.5 144 339.0 96.0
AM09 1-5/8"* M42* 9.08 in² 88.12 197389 878.1 21.5 lb Std. - in. 5.26 1.50 6.02 2.58 6.05 14.17 3.811-3/4" M45 5855 mm² 9.76 kg Metric - mm 133.5 38.2 153.0 65.5 154 360.0 96.8
AM10 1-3/4" M45 10.57 in² 102.59 229802 1022.2 24.2 lb Std. - in. 5.61 1.69 6.06 2.66 5.87 14.17 4.271-7/8" M48 6817 mm² 10.99 kg Metric - mm 142.5 42.9 154.0 67.5 149.0 360.0 108.4
AM11 1-7/8" M48 12.17 in² 118.13 264611 1177.1 27.1 lb Std. - in. 5.98 1.94 6.10 2.76 5.79 14.29 4.592" M52 7849 mm² 12.27 kg Metric - mm 152.0 49.3 155.0 70.0 147.0 363.0 116.6
AM12 2"* M52* 15.70 in² 152.46 341510 1519.1 35.3 lb Std. - in. 6.71 1.94 6.46 2.99 6.16 15.04 5.132-1/4" M56 10130 mm² 16.03 kg Metric - mm 170.5 49.3 164.0 76.0 156 382.0 130.2
AM13 2-1/4" 2-1/2"
M56 19.68 in²191.08 428019 1904.0
42.5 lb Std. - in. 7.30 2.32 6.61 3.23 6.05 15.35 5.65M60
12696 mm² 19.27 kg Metric - mm 185.5 58.9 168.0 82.0 154.0 390.0 143.4M64
AM142-1/2"* M60* 21.82 in²
211.88 474611 2111.248.9 lb Std. - in. 7.80 2.48 6.99 3.43 6.47 15.43 6.25M64*
2-3/4" M68 14078 mm² 22.19 kg Metric - mm 198.0 62.9 177.5 87.0 164.0 392.0 158.7M72
AM15 2-3/4" 3"
M68 26.25 in²254.85 570864 2539.4
61.4 lb Std. - in. 8.44 2.70 7.40 3.74 6.80 17.24 6.93M72
16934 mm² 27.86 kg Metric - mm 214.5 68.6 188.0 95.0 173.0 438.0 176.0M76
AM16 3"* 3-1/4"
M76* 31.07 in²301.72 675853 3006.3
75.2 lb Std. - in. 9.17 2.73 7.68 4.06 7.22 18.11 7.33M80
20048 mm² 34.12 kg Metric - mm 233.0 69.4 195.0 103.0 184.0 460.0 186.1M85
AM17 3-1/4" 3-1/2"
M80 36.30 in²352.48 789555 3512.1
87.2 lb Std. - in. 9.76 3.08 7.87 4.29 7.09 18.39 7.82M85
23421 mm² 39.55 kg Metric - mm 248.0 78.2 200.0 109.0 180.0 467.0 198.6M90
AM18 3-1/2" M90 41.95 in² 407.29 912330 4058.2 116.3 lb Std. - in. 10.63 3.17 8.76 4.51 8.54 20.47 8.563-3/4" M95 27062 mm² 52.77 kg Metric - mm 270.0 80.6 222.5 114.5 217.0 520.0 217.4
AM19 3-3/4" 4"
M95 47.99 in² 466.02 1043885 4643.4 139. 7lb Std. - in. 11.34 3.53 9.22 4.76 8.78 21.42 9.13M100 30964 mm² 63.37 kg Metric - mm 288.0 89.7 234.3 121.0 223.0 544.0 232.0
ØA
B
CE F
extra
stu
d le
ngth
requ
ired
near
est o
bstru
ctio
n
D
G
dimension G is measured across tool centerline
* Requires reaction nut step-up washer.
hydratight.com 11
Aquajack® TensionersGuaranteed to save time and increase efficiency, Aquajack® tensioners improve diver safety, productivity and reduce diver fatigue.
Hydratight’s Aquajack® subsea tensioners allow divers to perform the tensioning process with tools designed specifically for their unique requirements. Easily positioned in poor visibility conditions, Aquajack® tensioners feature a compact design and long piston stroke. The unique Split Nut® design of these tools allows rapid application to long bolts and damaged threads, and rapid tool removal.
Features:• Maximum tool operating pressure 1500 bar (21 750 psi)• 30 mm (1.18") maximum piston stroke for tools
AJ2 to AJ8; 20 mm (0.79") maximum for tools AJ0 and AJ1; all tools incorporate visible piston stroke indicators
• Innovative tool design ensures maximum tool strokes can be used without over stroking the piston or oil spillage
• Misalignment compensation• Quick, simple hose connection
ØA
B
CE F
extra
stu
d le
ngth
requ
ired
near
est o
bstru
ctio
nD
G
dimension G is measured across tool centerline
Tool Ref Bolt Dia. Tool Hyd Area Max Load Tool
WeightUnit of
Measure A B C D E F Gin mm
AJ0 3/4" M16 in2
mm20.75483
lbskN
1626972.4
3.3 lb1.5 kg
Std - inMetric - mm
2.0552
0.7920
3.794
1.2832.5
3.94100
8.74222
1.8547
AJ1 3/4" M20 in2
mm21.551000
lbskN
33713150
3.3 lb1.5 kg
Std - inMetric - mm
2.666
0.7519
3.5891
1.3835
3.7896
8.54217
2.0752.57/8" M22
AJ21" M24
in2
mm22.561652
lbskN
55680247.7
6.6 lb3.0 kg
Std - inMetric - mm
3.2382
0.9825
4.72120
1.9750
4.92125
11.38289
2.5464.41-1/8" M27
— M30
AJ3 1-1/4" M33 in2
mm23.9
2516lbskN
84825377.3
9.2 lb4.5 kg
Std - inMetric - mm
3.8698
1.1028
5.16131
2.2858
5.12130
12.09307
3.19811-3/8" M36
AJ4 1-1/2" M39 in2
mm25.693671
lbskN
123758550.5
13.2 lb6.0 kg
Std - inMetric - mm
4.49114
1.3033
5.35136
2.4863
5.31135
12.56319
3.58911-5/8" M42
AJ51-3/4" M45
in2
mm29.135890
lbskN
198578883.3
19.8 lb9.0 kg
Std - inMetric - mm
5.47139
1.5740
5.75146
2.7670
5.51140
13.46342
4.491141-7/8" M48
2" M52
AJ62-1/4" M56
in2
mm212.868297
lbskN
2797051244.2
28.7 lb13.0 kg
Std - inMetric - mm
6.46164
1.9349
6.34161
3.2382
5.91150
14.45367
5.43138— M60
2-1/2" M64
AJ72-3/4" M68
in2
mm219.1412348
lbskN
4162951851.8
49.1 lb19.0 kg
Std - inMetric - mm
7.56192
2.9575
7.01178
3.7495
6.50165
15.75400
6.18157— M72
3" M76
AJ83-1/4" M80
in2
mm223.9415445
lbskN
5206952316.2
54.0 lb24.5 kg
Std - inMetric - mm
8.5216
3.3585
7.60193
4.29109
6.50165
16.22412
7.40188— M85
3-1/2" M90
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