Reference Manual
HPS 2010
Harness Protection Systems
Mission StatementTo become the preferred supplier of electrical, lighting and safety solutions for mobile plant and equipment in the mining and services industry.We will strive to improve and expand our range of products that meet and exceed OEM standards, maintaining the latest technology and innovation available backed by technical support and supply.
Contents
Conduit Polyflex® PA6 (Nylon) 5Polyflex® PPmod Lockable 6Polypropylene (PP) Split 8
Sealed FittingsSEM-FAST Adaptor Kits 10Threadconnect Adaptor Kits 12Threadconnect Fittings 14Threadconnect Reducers 16Military Plug Adaptors 17
Hinged FittingsHinged 'T' & 'Y' Fittings 18Reducers for Hinged Fittings 22
Fitting AccessoriesEnd Caps & Sleeves 24Cable Glands 25Conduit Mounts 26
EnclosuresEnclosures 28Pendant Control Enclosure 32
PVC Tubing 34
Flexible Braiding 35
HeatshrinkStandard Wall Heatshrink 36Adhesive-lined Heatshrink 38
Terminal Insulators 40
Connector InsulatorsBackshells for DT Series 42Connector Insulators 44
Chemical Compatibility 46
Index 47
State of the Art Design & Technology
The Schlemmer Group are world leaders in the field of harness protection and are the preferred manufacturer for virtually all major car and commercial vehicle producers worldwide.
Schlemmer products are also used by a large number of off highway, construction equipment and specialist vehicle manufacturers to help ensure electrical reliability in extreme environmental conditions.
With an extensive history spanning more than 55 years Schlemmer has a proven reputation for uncompromising quality and innovative design.
schlemmer - quality harness protection systems
Schlemmer offer a wide range of sealed and unsealed harness protection adaptors and fittings to suit almost any application.
The Sealed Fittings range including Quickconnect, Threadconnect Adaptor Kits, and Threadconnect ‘T’ Piece Fittings offer an international protection rating IP67 allowing for a completely sealed harness setup.
The SEM-FAST Adaptor Kit range offers an even higher rating of IP68.
When a completely sealed harness is not required Hinged ‘T’ & ‘Y’ Fittings are a handy snap-lock solution for harness division.
A selection of fitting accessories designed to satisfy all harness mounting, terminating and support requirements are available completing Schlemmer’s comprehensive range of harness protection.
Deutsch Backshells are designed and manufactured by Deutsch specifically for protecting wiring between conduit and DT connector.
Each Backshell accepts multiple sizes and types of conduit including Schlemmer PA6, PP Split, and PPmod Lockable.
Utilising a twin clamp design each Backshell securely fastens to 3 sizes of Schlemmer corrugated conduit without the need for additional tooling.
The rear housing of each Backshell features a ridged ring providing a steadfast gripping area for heatshrink application.
The comprehensive range of Backshells includes both straight and 90° versions suiting the entire range of Deutsch DT Series connectors.
schlemmer Fittings Deutsch Backshells
PA6 (Nylon) is ideal for applications that require a conduit with high impact and abrasion protection with outstanding chemical resistance.
PA6 (Nylon) conforms to FMVSS302, is flame retardant, halogen free and maintains excellent flexibility in temperature extremes of -40°C to +120°C.
PA6 (Nylon) conduit is supplied non-split making it ideal for mining and fuel haul applications when used with the extensive range of Schlemmer sealed fittings.
PPmod (High Temperature Polypropylene) makes for a flexible conduit with good impact and abrasion resistance and can withstand a broad range of chemicals.
PPmod has a working temperature range of -40°C to +135°C, is self extinguishing and conforms to FMVSS302.
PPmod (High Temperature Polypropylene) conduit is supplied in a 'Lockable' format making it ideal for use in engine bays, open environment applications or for application after a harness has been installed.
PP (Standard Polypropylene) is used in the manufacture of basic automotive conduit.
FMVSS302 compliant, a temperature range of -40°C to +105°C with basic impact, abrasion and chemical resistance. PP (Standard Polypropylene) is ideal for vehicle interior, chassis and body sections.
PP (Standard Polypropylene) conduit is only available in split configuration and is compatible with a wide range of Schlemmer Hinged Fittings and Quickconnect / SEM-FAST adaptors.
pa6 (nylon) pp (stanDarD) ppmod (high temp)
4
NW Size Cross Reference
Identification
Due to varying sizing methods and manufacturer interpretations there are different sizing formats used for PA6,PP Split and PPmod Lockable conduit.
The table below provides a cross-reference for all conduit ranges within this catalogue to Schlemmer NW sizing, and to UK NC sizing.
Marked on all rolls of PA6 & PPmod Lockable conduit, as well as all Hinged Fittings, SEM-FAST Fittings & most Quickconnect Fittings is an 'NW' number.
Conduit Sealed Fittings Hinged Fittings
NWSchlemmer
IdentificationPA6 Conduit PPmod Lockable Conduit PP Split Conduit NCUK
IdentificationSize Part Number Part Number NW V Part Number Size
NW4.5 1200068 NC06
NW6 1200069 NC07
NW7.5 1200070 LT7 NC08
NW8.5 1200089 NC10
NW10 1200100 1940008 NW8.5 V LT10 NC12
NW13 1200135 1940011 NW11 V LT13 NC16
NW14 1940013 NW13 V
NW17 1200178 1940015 NW15 V LT16 NC20
NW22 1200224 1940019 NW19 V LT20 NC25
NW26 1940026 NW26 V NC30
NW29 1200291 LT30 NC32
NW37 1200372 LT36 NC40
NW50 1200500 NC50
Please note that due to many different qualities of split conduit available on the market only Total Source supplied PP Split Conduit is confirmed to match the above NW sizing.
5
Polyflex® PA6 Corrugated Conduit (Nylon)Part No. NW ( A ) NC ( A ) Outside Diameter - mm ( X ) Inside Diameter - mm ( Y ) Roll Length - m
1200068 4.5 6 7.10 5.00 100
1200069 6 7 9.20 6.00 100
1200070 7.5 8 10.00 6.70 50
1200089 8.5 10 11.70 8.40 50
1200100 10 12 13.00 9.90 50
1200135 13 16 15.80 12.70 50
1200178 17 20 21.20 16.60 50
1200224 22 25 25.40 21.30 50
1200291 29 32 34.50 29.00 25
1200372 37 40 42.40 36.00 25
1200500 50 50 54.00 47.70 25
Highly durable
& flexible
Flame retardant &
halogen free Polyamide 6
AtAtFF BrBr
ClCl
Conduit
Polyflex® PA6 SpecificationsMaterial : Polyamide 6 (PA6) (Nylon)Operating Temp : Continuous -40 °C to +120°C
Short term +150°CApprovals : TUV, NFR, L.C.I.E., UL, ADR & GGVSBurning Behaviour : According to FMVSS 302,
< 100 mm/min., HB according to UL94
UV Resistance : According to DIN EN ISO 8580
X
A
Y
Operational temperature
-40°C to +120°C -40°C-40°C
+120°C+120°C
Used for sealed harnesses requiring
protection of up to IP68
IP68IP68IP68
Outstanding chemical,
oil & solvent resistance
For use in applications that demand excellent flexibility, high levels of physical resistance and the ability to withstand the extremes of high and low temperatures. Schlemmer Polyflex PA6 (Nylon) is self extinguishing, halogen free and has an outstanding resistance to a wide variety of chemicals, oils and solvents. Polyflex PA6 conduit can be used in both high and low voltage fields and when used with the appropriate fittings allows for sealed harnesses with a rating of up to IP68.For chemical compatibility go to page 46.
Polyflex® PA6 (Nylon)
6
Polyflex PPmod Lockable conduit has been specifically developed to incorporate the convenience of a split conduit combined with the benefits and security of an non-split conduit. The locking mechanism provides a secure seal which can be simply reopened after locking to allow access to the harness without damaging the conduit in the process. Constructed from modified polypropylene, this high heat resistant conduit is suitable for a variety of applications including extreme temperature applications.
Polyflex® PPmod Lockable
Locking mechanism for
security and usability
Operational temperature
-40°C to +135°C
Polyflex PPmod self-
extinguishing. Burn rate of 0 according to
DIN7500
Can be reopened after
being locked closed
Can be closed by hand
or for high volumes,
closing tool available
Polyflex PPmod UV resistant
& acid proof
-40°C-40°C
+135°C+135°C
UV
Polyflex® PPmod Lockable Corrugated ConduitPart No. NW V ( A ) NW ( A ) Outside Diameter - mm ( X ) Inside Diameter - mm ( Y ) Roll Length - m
1940008 8.5 V 10 12.8 8.6 50
1940011 11 V 13 15.7 11.2 50
1940013 13 V 14 18.3 12.2 50
1940015 15 V 17 21.3 14.9 50
1940019 19 V 22 25.6 19 50
1940026 26 V 26 31.5 24.6 25
NW V size is marked on PPmod Lockable Conduit.
PPmod Lockable SpecificationsMaterial : High Temperature Polypropylene (PPmod)Operating Temp : Continuous -40 °C to +135°C
Short term 500 hours @ +150°CBurning Behaviour : According to FMVSS 302,
self-extinguishing Type B & burning rate 0 according to DIN7500
UV Resistance : According to DIN EN ISO 8580
X
A
Y
Unlocked Locked
7
PPmod Lockable Conduit ToolsPart No. Description Suitable Conduit Size - NW Fig
9001511 Single cable insertion tool 6 - 13 1
9001520 Universal cable insertion tool with offset flange 10 - 26 2
9001543 Universal cable insertion tool - small 8.5 - 12 3
9001550 Universal cable insertion tool - large 13 - 26 3
9001558 Closing tool for PPmod Lockable conduit - black 8.5 V 4
9001561 Closing tool for PPmod Lockable conduit - grey 11 V 4
9001552 Closing tool for PPmod Lockable conduit - blue 13 V 4
9001567 Closing tool for PPmod Lockable conduit - yellow 15 V 4
9001555 Closing tool for PPmod Lockable conduit - green 19 V 4
9001564 Closing tool for PPmod Lockable conduit - red 26 V 4
Conduit
Fig.1 Fig.2 Fig.3 Fig.4
Using Conduit Tools
Insert the point of the single cable insertion tool into end of conduit with cable as shown.
Single Cable Insertion Tool
Universal Cable Insertion Tool
Closing Tool
While holding end of conduit with cable, pull the insertion tool down the length of conduit.
Pinch one end of PPmod Lockable conduit closed and squeeze on closing tool.
While holding one end pull the locking tool down the length of conduit.
Insert tool wedge containing wires into conduit split.
Drag insertion tool down the length of conduit whilst holding cables.
Hold
8
Polypropylene (PP) Split Corrugated ConduitPart No. NW ( A ) Outside Diameter - mm ( X ) Inside Diameter - mm ( Y ) Roll Length - m
LT7/50 7.5 10.4 7 50
LT7/400 7.5 10.4 7 400
LT10/30 10 12.8 9.7 30
LT10/250 10 12.8 9.7 250
LT13/30 13 15.7 12.6 30
LT13/150 13 15.7 12.6 150
LT16/30 17 20.9 16.3 30
LT16/100 17 20.9 16.3 100
LT20/30 22 25.2 21.1 30
LT20/100 22 25.2 21.1 100
LT25/10 23 30 25 10
LT25/30 23 30 25 30
LT30/10 29 35 31.2 10
LT30/50 29 35 31.2 50
LT36/25 37 42 36 25
Please note that due to many different qualities of split conduit available on the market only Total Source supplied PP Split Conduit is confirmed to match NW sizing.
-20°C-20°C
+90°C+90°C
PP Split Conduit SpecificationsMaterial : PolypropyleneOperating Temp : Continuous -20 °C to +90°C
Short term +120°C
Wide range of sizes & multiple lengths
available
Operational temperature
-20°C to +90°C
Quick & easy cable insertion
Polypropylene (PP) Split conduit is a basic harness protection conduit for use in a wide variety of applications. Manufactured from polypropylene it has moderate temperature and abrasion resistance. Compatible with a wide selection of the Schlemmer Hinged and Quickconnect / SEM-FAST fittings.
Polypropylene (PP) Split
X
A
Y
9
Conduit
PP Split Conduit ToolsPart No. Description Suitable Conduit Size - NW Fig
9001511 Single cable insertion tool 6 - 13 1
9001520 Universal cable insertion tool with offset flange 10 - 26 2
9001543 Universal cable insertion tool - small 8.5 - 12 3
9001550 Universal cable insertion tool - large 13 - 26 3
Fig.1 Fig.2 Fig.3
Using Conduit Tools
Insert the point of the single cable insertion tool into end of conduit with cable as shown.
While holding end of conduit with cable, pull the insertion tool down the length of conduit.
Single Cable Insertion Tool
Universal Cable Insertion Tool Insert tool wedge containing wires
into conduit split.Drag insertion tool down the length of conduit whilst holding cables.
Hold
10
SEM FAST is the latest adaptor range from Schlemmer. The new design utilises special locking clamps which automatically insert themselves between the corrugations of the conduit. A harness with an International Protection rating of IP68 can be achieved by using the supplied 'O' Ring in conjunction with Polyflex PA6 (Nylon) conduit.
Special lock-in design.
High tensile strength
Seals to IP68 using supplied
'O' Ring *only with
PA6 conduit
IP68IP68IP68
SEM-FAST Adaptor Kits
Using SEM-FAST Adaptor Kits
Insert conduit into already 'closed' SEM-FAST adaptor and firmly push in until locking clamps catch.
To remove fitting use a small flat blade screwdriver to disengage clamps from conduit.
To create a seal of up to IP68 use the supplied 'O' Ring in the first groove of the conduit.
Kit supplied with adaptor body, 'O' Ring, flat washer and nut.
'O' Ring
Adaptor Body
Flat Washer
'O' Ring
Nut
SEM-FAST SpecificationsMaterial : Adaptor Body Polyamide 6 (PA6)
‘O’ Ring PerbunaneBurning Behaviour : According to FMVSS 302
< 100mm/min
AtAtFF BrBr
ClCl
Part No. SEM16M1690Part No. SEM16M16
Part No. SEM20M2590Part No. SEM25M25
Flame retardant &
halogen free Polyamide 6
Compatible with PA6,
PPmod Lockable or
PP Split conduit
PA6PA6
11
Sealed Fittings
SEM-FAST Adaptor Kit - StraightPart No. NW ( A ) NC ( A ) Thread Size V - mm W - mm X - mm Y - mm Z - mm Pack Qty
SEM8PG7 7.5 8 PG7 19 18 34 11 7.5 5
SEM10M12 8.5 10 M12 X 1.5 20.6 20 35 11 7.5 5
SEM12M12 10 12 M12 X 1.5 21.6 22 36 12 7.5 5
SEM12M16 10 12 M16 X 1.5 21.6 22 36 12 11 5
SEM16M16 13 16 M16 X 1.5 25.5 25 38 12 11 5
SEM16M20 13 16 M20 X 1.5 25.5 25 38 12 15.2 5
SEM20M20 17 20 M20 X 1.5 34.5 31 43 13 15.4 5
SEM20M25 17 20 M25 X 1.5 34.5 31 43 13 19.1 5
SEM25M25 22 25 M25 X 1.5 40.5 36 48 13 25 5
SEM32M32 29 32 M32 X 1.5 49.5 46 52 15 25.5 5
SEM40M40 37 40 M40 X 1.5 59 55 62 17 34 1
SEM50M63 50 50 M63 X 1.5 72 72 68 19 43.5 1
One unit comprised of :
1 x Adaptor Body 1 x Flat Washer 1 x Nut 1 x 'O' Ring
SEM-FAST Adaptor Kit - 90°Part No. NW ( A ) NC ( A ) Thread Size V - mm W - mm X - mm Y - mm Z - mm Pack Qty
SEM12M1690 10 12 M16 X 1.5 21.6 20 49.3 12 9.5 5
SEM16M1690 13 16 M16 X 1.5 25.5 20 51.8 12 9.5 5
SEM16M2090 13 16 M20 X 1.5 25.5 25 59.3 12 13.5 5
SEM20M2090 17 20 M20 X 1.5 34.5 25 58.3 12 13.5 5
SEM20M2590 17 20 M25 X 1.5 34.5 31 64.5 13 17 5
SEM32M3290 29 32 M32 X 1.5 49.5 38 74.6 13 23 5
SEM40M4090 37 40 M40 X 1.5 59 48 92.5 15 31 1
SEM50M6390 50 50 M63 X 1.5 72 72 125.1 19 51.5 1
One unit comprised of :
1 x Adaptor Body 1 x Flat Washer 1 x Nut 1 x 'O' Ring
V
A
Z
YX
W
V
A
W
Z
X
Y
12
Threadconnect SpecificationsMaterial : Adaptor Body Polyamide 66 (PA66)
Conical Seal NeopreneFlat Washer Perbunane
For maximum effectiveness the conical seal must be placed at least two corrugations back from the end of the conduit, as shown above.
Tighten firmly by hand to ensure an IP67* rated connection.
*IP67 seal can only be achieved when used with PA6 conduit.
Straight Threadconnect Adaptor Kits are supplied with an adaptor body, cap nut, conical seal, flat washer and nut.
Adaptor Body
Flat Washer
Conical Seal
Cap nut
Nut
For maximum effectiveness the conical seal must be placed at least two corrugations back from the end of the conduit, as shown above.
90° Threadconnect Adaptor Kits are supplied with a 90° elbow adaptor body, cap nut, conical seal, locking washer, flat washer and nut.
Adaptor Body
Lock Washer
Flat Washer
Conical Seal
Cap nut
Nut
When tightening 90° Kits, the locking washer will click into the groves in the cap nut ensuring a secure, slip-free IP67* rated connection.
Part No. SD10M1690Part No. SD10M16
Part No. SD32M3290Part No. SD32M32
Using Threadconnect Adaptor Kits
Compatible with PA6
or PPmod Lockable conduit
PA6PA6
90° versions feature a
locking washer ensuring
a slip-free connection
Seals to IP67 using supplied
conical seal *only with
PA6 conduit
IP67IP67IP67
Based upon the traditional compression fitting design Threadconnect Adaptor Kits are available in a large variety of thread sizes allowing attachment to pre-threaded housings and for through panel applications. A protection rating of IP67 can be achieved by using the supplied conical seal and flat washer with Schlemmer PA6 conduit.
Threadconnect Adaptor Kits
AtAt
FF BrBrll
ClCl
Halogen free Polyamide 66
13
Sealed Fittings
Threadconnect Adaptor Kits - StraightPart No. NW ( A ) NC ( A ) Thread Size W - mm X - mm Y - mm Z - mm Pack Qty
SD10M16 8.5 10 M16 X 1.5 25 25 38 16 5
SD12M16 10 12 M16 X 1.5 25 29 40 16 5
SD12M20 10 12 M20 X 1.5 29 29 40 20 5
SD12PG11 10 12 PG11 26 29 40 19 5
SD16M16 13 16 M16 X 1.5 27 26 38 16 5
SD16M20 13 16 M20 X 1.5 27 26 38 20 5
SD16PG13 13 16 PG13 29 26 34 20 5
SD20M20 17 20 M20 X 1.5 32 28 42 20 5
SD20PG16 17 20 PG16 34 28 40 23 5
SD25M25 22 25 M25 X 1.5 46 35 49 25 5
SD25M32 22 25 M32 X 1.5 50 33 48 32 5
SD32M32 29 32 M32 X 1.5 52 35 49 32 1
SD32PG29 29 32 PG29 52 35 49 37 1
SD40M40* 37 40 M40 X 1.5 63 37 49 40 1
SD50M50* 50 50 M50 X 1.5 76 37 49 50 1
One unit comprised of :
1 x Adaptor Body 1 x Flat Washer 1 x Nut 1 x Conical Seal 1 x Cap Nut
* Supplied with 'O' Ring & Acetal Clamping Ring instead of Flat Washer & Conical Seal. Seals to IP54.
Z
W
A
Y
X
Threadconnect Adaptor Kit - 90°Part No. NW ( A ) NC ( A ) Thread Size V - mm W - mm X - mm Y - mm Z - mm Pack Qty Fig
SD10M1690 8.5 10 M16 x 1.5 25 46 35 16 59 5 1
SD12M1690 10 12 M16 x 1.5 25 46 35 16 59 5 1
SD16M1690 13 16 M16 x 1.5 26 47 35 16 59 5 1
SD16M2090 13 16 M20 x 1.5 29 49 36 20 60 5 1
SD20M2090 17 20 M20 x 1.5 31 52 44 20 62 5 1
SD25M2590 22 25 M25 x 1.5 39 62 47 25 74 5 1
SD32M3290 29 32 M32 x 1.5 47 70 54 32 81 5 2
One unit comprised of :
1 x Adaptor Body 1 x Flat Washer 1 x Nut 1 x Conical Seal 1 x Cap Nut
Y
V
A
Z
X
W
Fig.1
Fig.2
Y
V
A
Z
X
W
14
Threadconnect Fittings utilise a traditional compression design and are supplied complete with the necessary cap nuts and sealing rings to enable an IP67 sealed T junction used in a conduit run. A locking ‘T’ Piece version is offered providing additional security through the use of a lock washer preventing the cap nut from coming loose. The versatility of this range is extended whilst retaining the waterproof seal of IP67 by utilising Threadconnect Reducers - page 16.
Threadconnect Fittings
'T' Piece manifolds available in locking
version
Extended versatility using
Adaptors & Reducers - page 16
Suitable for hazardous
applications when used with
PA6 conduit
Threadconnect SpecificationsMaterial : Adaptor Body Polycarbonate
Conical Seal NeopreneCap Nut Polyamide 6
Operating Temp : -25 °C to +80°C
Cap Nut
Adaptor Body
Cap Nut
Cap Nut
Conical Seal
Conical Seal
Threadconnect 'T' Piece
Adaptor Body
Adaptor Body Access Cap
Cap NutCap Nut
Cap Nut
Conical Seal
Conical SealLock Washer
Lock Washer
Threadconnect 'T' Piece - Locking
Threadconnect Manifold
Conical Seal
Cap Nut
Cap Nut
Conical Seal
Cap Nut
Adaptor Body
Cap Nut
Seals to IP67 using supplied
conical seal *only with
PA6 conduit
IP67IP67IP67 Compatible with PA6 or PPmod Lockable conduit
PA6PA6
15
Sealed Fittings
Threadconnect ‘T’ Piece - LockingPart No. NW ( A - B - C ) NC ( A - B - C ) X - mm Y - mm Z - mm Pack Qty
CTP12 10 - 10 - 10 12 - 12 - 12 73 52 28 1
CTP16 13 - 13 - 13 16 - 16 - 16 75 53 31 1
CTPB20 17 - 17 - 17 20 - 20 - 20 82 60 36 1
CTPB28 22 - 22 - 22 25 - 25 - 25 98 71 43 1
One unit comprised of :
1 x Adaptor Body 3 x Lock Washer 3 x Conical Seal 3 x Cap Nut 1 x Adaptor Body Access Cap
Not compatible with Threadconnect Reducers.
Threadconnect ManifoldPart No. NW ( A - B - C - D ) NC ( A - B - C - D ) X - mm Y - mm Z - mm Pack Qty
SE25X12 22 - 22 - 10 - 10 25 - 25 - 12 - 12 121 73 42 1
One unit comprised of :
1 x Adaptor Body 4 x Conical Seal 4 x Cap Nut
Threadconnect ‘T’ PiecePart No. NW ( A - B - C ) NC ( A - B - C ) Mount Flange X - mm Y - mm Z - mm Pack Qty
SE10 8.5 - 8.5 - 8.5 10 - 10 - 10 No 74 50 24 1
SE12 10 - 10 - 10 12 - 12 - 12 No 80 53 24 1
SE20 17 - 17 - 17 20 - 20 - 20 Yes 76 54 32 1
SE25* 22 - 22 - 22 25 - 25 - 25 Yes 96 83 42 1
SE2520 22 - 22 - 17 25 - 25 - 20 Yes 96 53 42 1
One unit comprised of :
1 x Adaptor Body 3 x Conical Seal 3 x Cap Nut
* Supplied with adaptor to achieve outlet size.X
A
Y
B
C
Z
X
A
Y
B
C
Z
X
A
Y
B
C D
Z
16
Threadconnect Reducers can be used to adapt the outlet of a sealed 'T' Piece to accept a smaller diameter conduit.Tightening the cap nut compresses the Neoprene conical seal around the inserted conduit and maintains an international protection rating of IP67.
Threadconnect Reducers
Part No. SF1208 Part No. SF2520
Threadconnect Reducer Kits
Reducer Seal
Cap Nut
Threadconnect Reducer KitsPart No. NW Size Reduction ( A ) NC Size Reduction ( A ) X - mm Y - mm Pack Qty
SF1208 10 to 7.5 12 to 08 20 24 5
SF1612 13 to 10 16 to 12 22 26 5
SF2012 17 to 10 20 to 12 23 32 5
SF2016 17 to 13 20 to 16 23 32 5
SF2512 22 to 10 25 to 12 23 42 5
SF2516 22 to 13 25 to 16 23 42 5
SF2520 22 to 17 25 to 20 23 42 5
One unit comprised of :
1 x Reducer Seal 1 x Cap Nut
Not compatible with Threadconnect 'T' Piece - Locking.
Y X
A
Reducer SpecificationsMaterial : Adaptor Body Polycarbonate
Conical Seal NeopreneCap Nut Polyamide 6
Seals to IP67 using supplied
conical seal *only with
PA6 conduit
IP67IP67IP67
Suitable for hazardous
applications when used with
PA6 conduit
Compatible with PA6
or PPmod Lockable conduit
PA6PA6
17
Sealed Fittings
Cap Nut
Conical Seal
Adaptor Body
Military Plug Adaptors Kits
Part No. SF02 Part No. SF14
Military Plug Adaptor KitsPart No. NW ( A ) NC ( A ) Thread Size ( B ) X - mm Y - mm Pack Qty
SF02 10 12 7/8”-20 UNEF 36 31 5
SF06 10 12 1” -20 UNEF 39 35 5
SF03 17 20 1” -20 UNEF 36 35 5
SF04 17 20 13/16” -18 UNEF 36 38 5
SF05 22 25 17/16” -18 UNEF 38 44 5
SF12 22 25 15/8” -18 UNEF 44 48 5
SF14 22 25 M34 x 1.25 45 41 5
SF13 29 32 15/8” -18 UNEF 45 48 5
One unit comprised of :
1 x Adaptor Body 1 x Conical Seal 1 x Cap Nut
Y X
A B
Mil. Plug Adaptor SpecificationsMaterial : Adaptor Body Polycarbonate
Conical Seal NeopreneCap Nut Polyamide 6
Seals to IP67 using supplied
conical seal *only with
PA6 conduit
IP67IP67IP67
Military Plug Adaptors are primarily used for attaching military specification plugs to a sealed conduit system.
Military Plug Adaptors
Suitable for hazardous
applications when used with
PA6 conduit
Compatible with PA6
or PPmod Lockable conduit
PA6PA6
18
The Schlemmer range of one piece hinged snap-lock fittings make junction creation an easy task when required in applications where a completely sealed harness is not required or for use with PP Split conduit.The various combinations of outlet diameters allow for the secure attachment of different sized conduit to a main harness and can be used with PA6, PPmod Lockable or PP Split conduit.Hinged Fittings are also designed to couple together using a ‘Hook Up’ outlet allowing the user to create custom manifold combinations quickly and easily. Hinged fittings offer protection to a rating of IP54.
Hinged 'T' & 'Y' Fittings
Snap-lock clips for quick
and easy assembly
Secure grip to
conduit
Both inside & outside conduit
gripping models
available
Connect multiple fittings together using hookup outlet
to create manifolds
Numerous sizes available. Reducers also available for
even more size options - page 22
T-Piece Fittings - Outside Gripping
Part No 9806090 Part No 9806121Part No 9806131
Y-Piece Fittings - Outside Gripping
Part No 9817083 Part No 9817311
Y-Piece Fittings - Inside Gripping
Part No 9805540
Hinged Fittings SpecificationsMaterial : Polyamide 66 (PA66)Operating Temp : -40 °C to +135°C
Selected models feature mounting slot
compatible with Mounting Clips
- page 26 - 27
Compatible with PA6,
Lockable or Split conduit *excluding
inside gripping
PA6PA6
Quick & easy hand assembly
- no tools required
19
Hinged Fittings
T-Piece - Outside GrippingPart No. NW ( A - B - C ) NC ( A - B - C ) Hook Up Mounting Slot Pack Qty
9806082 7.5 - 7.5 - 7.5 8 - 8 - 8 - Yes 1
9806088 8.5 - 8.5 - 10 10 - 10 - 12 - Yes 1
9806097 10 - 10 - 7.5 12 - 12 - 8 - Yes 1
9806086 10 - 8.5 - 10 12 - 10 - 12 - Yes 1
9806089 10 - 10 - 10 12 - 12 - 12 - Yes 1
9806090 13 - 8.5 - 10 16 - 10 - 12 - Yes 1
9806091 13 - 10 - 10 16 - 12 - 12 - Yes 1
9806092 13 - 7.5 - 13 16 - 8 - 16 - Yes 1
9806096 17 - 13 - 13 20 - 16 - 16 - Yes 1
9806095 17 - 7.5 - 17 20 - 8 - 20 - Yes 1
A C
B
T-Piece - Outside GrippingPart No. NW ( A - B - C ) NC ( A - B - C ) Hook Up Mounting Slot Pack Qty
9806130 10 - 7.5 - 7.5 12 - 8 - 8 A No 1
9806131 13 - 10 - 10 16 - 12 - 12 A Yes 1
A C
B
Create manifold using Hook Up outlet
Most outside gripping Hinged Fittings feature a single outlet with a protruding ridged ring used to “hook up” with other Hinged Fittings creating manifolds.
This ridged ring simulates a piece of corrugated conduit allowing other Hinged Fittings, the next size up, to securely clamp down around it.
A C
B
20
T-Piece - Outside GrippingPart No. NW ( A - B - C ) NC ( A - B - C ) Hook Up Mounting Slot Pack Qty
9806133 8.5 - 8.5 - 8.5 10 - 10 - 10 C Yes 1
9806111 10 - 7.5 - 10 12 - 8 - 12 C Yes 1
9806160 10 - 10 - 7.5 12 - 12 - 8 C Yes 1
9806138 10 - 10 - 10 12 - 12 - 12 C Yes 1
9806127 13 - 4.5 - 10 16 - 6 - 12 C Yes 1
9806158 13 - 7.5 - 13 16 - 8 - 16 C Yes 1
9806118 13 - 8.5 - 13 16 - 10 - 16 C Yes 1
9806172 13 - 10 - 7.5 16 - 12 - 8 C Yes 1
9806104 13 - 13 - 10 16 - 16 - 12 C Yes 1
9806159 13 - 13 - 7.5 16 - 16 - 8 C Yes 1
9806101 13 - 10 - 13 16 - 12 - 16 C Yes 1
9806115 13 - 13 - 13 16 - 16 - 16 C Yes 1
9806137 17 - 7.5 - 17 20 - 8 - 20 C Yes 1
9806120 17 - 8.5 - 17 20 - 10 - 20 C Yes 1
9806136 17 - 10 - 17 20 - 12 - 20 C Yes 1
9806107 17 - 10 - 13 20 - 12 - 16 C Yes 1
9806100 17 - 7.5 - 13 20 - 8 - 16 C Yes 1
9806166 17 - 13 - 13 20 - 16 - 16 C Yes 1
9806167 17 - 17 - 7.5 20 - 20 - 8 C Yes 1
9806141 17 - 13 - 17 20 - 16 - 20 C Yes 1
9806135 17 - 22 - 17 20 - 25 - 20 C Yes 1
9806103 22 - 17 - 13 25 - 20 - 16 C Yes 1
9806126 22 - 22 - 17 25 - 25 - 20 C No 1
9806114 22 - 13 - 17 25 - 16 - 20 C No 1
9806113 22 - 7.5 - 22 25 - 8 - 25 C No 1
9806121 22 - 10 - 22 25 - 12 - 25 C No 1
9806108 22 - 13 - 22 25 - 16 - 25 C No 1
9806102 22 - 22 - 22 25 - 25 - 25 C No 1
9806124 26 - 17 - 13 30 - 20 - 16 C No 1
9806112 26 - 22 - 22 30 - 25 - 25 C No 1
9806110 26 - 26 - 22 30 - 30 - 25 C No 1
9806129 26 - 10 - 26 30 - 12 - 30 C No 1
9806146 26 - 17 - 26 30 - 20 - 30 C No 1
A C
B
21
Hinged Fittings
Y-Piece - Outside GrippingPart No. NW ( A - B - C ) NC ( A - B - C ) Hook Up Mounting Slot Pack Qty Fig
9817079 7.5 - 7.5 - 7.5 8 - 8 - 8 - No 1 1
9817303 10 - 10 - 10 12 - 12 - 12 A No 1 4
9817304 13 - 7.5 - 10 16 - 8 - 12 C Yes 1 3
9817306 13 - 10 - 10 16 - 12 - 12 C No 1 3
9817305 13 - 10 - 13 16 - 12 - 16 C No 1 3
9817308 13 - 13 - 13 16 - 16 - 16 C No 1 3
SM200812 17 - 7.5* - 10 20 - 8* - 12 C No 1 3
SM201212 17 - 10* - 10 20 - 12* - 12 C No 1 3
9817310 17 - 13 - 10 20 - 16 - 12 C No 1 3
9817309 17 - 17 - 10 20 - 20 - 12 C No 1 3
9817201 17 - 13 - 17 20 - 16 - 20 A No 1 2
9817200 22 - 10 - 17 25 - 12 - 20 A No 1 2
9817203 22 - 13 - 17 25 - 16 - 20 A No 1 2
9817202 22 - 17 - 17 25 - 20 - 20 A No 1 2
SM251225 22 - 10* - 22 25 - 12* - 25 C No 1 3
9817311 22 - 13 - 22 25 - 16 - 25 C No 1 3
9817302 22 - 22 - 22 25 - 25 - 25 C No 1 3
* Reducer supplied to achieve outlet size.
B
A C
B
A C
B
A C
B
A C
Fig.2
Fig.4
Fig.1
Fig.3
22
Hinged Fittings
Reducers for use with Hinged FittingsPart No. NW Size Reduction NC Size Reduction Pack Qty Fig
7807270 8.5 to 4.5 10 to 6 10 1
7807272 10 to 4.5 12 to 6 10 1
7807276 10 to 7.5 12 to 8 10 1
7807288 10 to 8.5 12 to 10 10 2
7807278 13 to 7.5 16 to 8 10 1
7807280 13 to 10 16 to 12 10 1
7807282 22 to 17 25 to 20 10 1
Reducers SpecificationsMaterial : Polyamide 66 (PA66)Operating Temp : -40 °C to +135°C
Easily reduce manifold outlet
size to suit application
Compatible with both T and Y piece manifolds
Fig. 1
Fig. 2
1616
88
66
1010
1010
2525
1212
Multiple size conversions
available
Used in conjunction with either ‘T’ or ‘Y’ piece fittings these reducers can either enable a conduit outlet to accept smaller size conduit or allow multiple smaller conduits to exit a single outlet.
Reducers for Hinged Fittings
Fig.1 Fig.2
CA
TALO
GU
ESWorklamps Catalogue
For all your worklamp needs ask for a copy of our worklamps catalogue WL2009.
• Heavy Duty LED • Heavy Duty HID • Heavy Duty Halogen • Marine Lamps • General Purpose Lamps • Fluorescent Interior Lamps • Accessories
Available now in print or to download from www.ionnic.com
For a complete catalogue covering our reversing safety products ask for RAS2009.
• bbs-tek broadband alarms • Self adjusting bbs-tek alarms • Smart BACKALARM • NIGHTSHIFT alarms • Dual function alarms • Petroleum tanker spec alarms • Reversing sensors • Thermal imaging cameras • CCTV Systems • BACKCHAT intercom systems • Economy alarms
Reversing & Audible Safety Catalogue
Available now in print or to download from www.ionnic.com
24
End Caps & Sleeves offer the ability to pass single or multiple cables from a harness while maintaining an excellent degree of protection against dust and water ingress.
End Caps & Sleeves
Suitable for single or multiple
cables
End Caps with 3, 5 or 6
outlets available
Quick & easy means of conduit
termination using End Caps
End CapsPart No. NW ( A ) NC ( A ) B - mm C - mm No. of Outlets Pack Qty
SJ03 8.5 - 10 10 - 12 20 15 3 5
SJ05 10 12 21 17 5 5
SJ06 13 16 24 19 6 5
Single cable outlets can be achieved by trimming the end from an individual gland.
End SleevesPart No. NW ( A ) NC ( A ) Outlet Diameter - mm ( B ) C - mm D - mm Pack Qty
SJ12 10 12 4 - 8 29 18 5
SJ16 13 16 6 - 10 33 22 5
SJ20 17 20 9 - 15 33 27 5
SJ25 22 25 10 - 17 47 29 5
SJ32 29 32 12 - 20 48 35 1
SJ40 37 40 19 - 30 47 44 1
End Cap & Sleeve SpecificationsMaterial : End Caps Black PVC
End Sleeves Black TPEOperating Temp : End Caps -20 °C to +60°C
End Sleeves -25 °C to +80°C
End Sleeves
Part No. SJ12 Part No. SJ25 Part No. SJ40
End Caps
Part No. SJ06Part No. SJ05Part No. SJ03
A
B
C
A B
D
C
25
Fitting Accessories
Cable GlandsPart No. Clamping Range - mm ( A ) Thread Size ( B & C ) D - mm E - mm Pack Qty
SR12 2.5 - 6.5 M12 X 15mm 30 19 10
SR16 3.5 - 10 M16 X 15mm 45 25 10
SR20 7 - 14 M20 X 15mm 48 29 10
SR25 9 - 18 M25 X 15mm 51 36 10
SR32 14 - 25 M32 X 15mm 55 46 5
SR40 18 - 32 M40 X 16mm 65 59 5
SR50 24 - 38 M50 X 16mm 72 67 1
SR63 35 - 48 M60 X 16mm 67 80 1
One unit comprised of :
1 x Adaptor Body 1 x Conical Seal 1 x Conical Clamp 1 x Cap Nut 1 x Flat Washer 1 x Nut
Cable Gland SpecificationsMaterial : Polyamide 6 (PA6) (Nylon)
Conical Seal NeopreneOperating Temp : -25 °C to +100°CApprovals : UL, CSA, VDE
Cap Nut
Conical Clamp
Conical Seal
Adaptor Body
Flat washer
Nut
Conical seal & clamp
design ensures maximum strain relief
to cable
IP68 gas & water
tight seal
IP68IP68IP68
Cable glands are rated to IP68 and due to their high quality construction offer maximum grip and strain relief on a variety of harness applications even in the most rugged of conditions.
Cable Glands
48mmØ48mmØ
2.5mmØ2.5mmØ
Suitable for use with cable
diameters 2.5 to 48mm
Part No. SR32Part No. SR63
A
B
E
D
C
26
Conduit End Pieces - Primarily used to stop split conduit from opening apart at the end of a run, Conduit End Pieces are an effective way to secure split conduit and keep it tightly closed around a harness to prevent it from opening under normal conditions.
Conduit Mounting Clips - A secure ‘push in’ style mounting clip solution to mounting conduit. Requiring a 6.5mm hole and a plate thickness of 0.5mm to 5.1mm these mounting clips make mounting conduit quick and simple.
‘P’ Clamps - Made from rigid polyacetal resin and feature an offset mounting hole, making it easy to mount after the conduit is inserted.
Hinged Fitting Mounting Clip - Enables Schlemmer Hinged 'T' & 'Y' Piece Fittings (pages 18 - 21), featuring a mounting slot, to become mounting points.
Conduit Mounts
Conduit Mount SpecificationsMaterial : Conduit End Pieces Polyamide 66 (PA66)
Conduit Mounting Clips Polyamide 66 (PA66)'P' Clamps Polyacetal Resin
Hinged Fitting Mounting Clip Polyamide 66 (PA66)Operating Temp :
Conduit End Pieces -40 °C to +135°CConduit Mounting Clips -40 °C to +135°C
'P' Clamps -60 °C to +110°CHinged Fitting Mounting Clip -40 °C to +135°C
Conduit Mounting Clips Hinged Fitting Mounting Clip
Securely fasten PP
Split & PPmod Lockable
conduit using End Pieces
'P' Clamps for offset
mounting
Quick & secure 'pop-in' style
Christmas Tree mounting clips
Make Hinged Fittings
(pages 18 - 21)into mounting
points
Compatible with PA6,
PPmod Lockable or
PP Split conduit
PA6PA6
Conduit End Pieces
Part No. 9805945Part No. 9805939
Part No. 9805917 Part No. 9805914
Part No. 8211027Part No. 8211060
'P' Clamps
27
Fitting Accessories
Conduit End PiecesPart No. NW ( A ) NC ( A ) B - mm C - mm D - mm Pack Qty Fig
9805940 4.5 6 10 12 10 10 1
9805941 7.5 8 13 15 13 10 1
9805939 8.5 10 16 18 13 10 2
9805942 10 12 16 18 13 10 1
9805943 13 16 19 21 13 10 1
9805944 17 20 24 26 15 10 1
9805945 22 25 29 30 16 10 1
Clamps use corrugations to hold conduits in place to stop any lateral movement.
Conduit Mounting ClipsPart No. NW ( A ) NC ( A ) B - mm C - mm D - mm Pack Qty
9805917 4.5 6 21 13 13 10
9805911 7.5 8 24 16 13 10
9805912 8.5 10 25 17 13 10
9805913 10 12 27 18 13 10
9805914 13 16 30 21 13 10
9805925 17 20 35 26 13 10
9805916 22 25 40 31 13 10
Clamps use corrugations to hold conduits in place to stop any lateral movement.
‘P’ ClampsPart No. A - mm B - mm C - mm D - mm E - mm Pack Qty
8211060 5.7 - 6.3 28 10 16 6.7 10
8211094 8.6 - 9.3 30 14 16 6.3 10
8211108 9.5 - 10.3 32 15 16 6.7 10
8211124 11.5 - 12.3 34 17 16 6.3 10
8211000 12.3 - 13.3 36 18 16 6.3 10
8211035 15.5 - 16.3 38 121 16 6.7 10
8211019 21.4 - 22.3 47 27 19 6.7 10
8211027 24.4 - 25.3 58 32 23 8.6 10
Hinged Fittings Mounting ClipPart No. Description Pack Qty
ST-CLIP ‘Christmas Tree’ Clip 10
Designed specifically for use with Hinged 'T' & 'Y' Piece Fittings, mounting slot required - page 18 - 21.
10mm
8mm
16mm
22mm
27mm
B
A
E
CD
10mm
8mm A
DC
B
D
B
CA
D
B
CA
Fig.2Fig.1
28
Diecast Enclosures - Industrial grade heavy duty die cast boxes with a flanged base for easy mounting. These units provide a high degree of RFI & EMI shielding and can be sealed to IP66 using the supplied gasket, making them ideal for mining, industrial, agricultural and marine use.ABS Enclosures - These sturdy enclosures have a wall thickness of 3mm+ and are UL 94V-0 rated. Mounting points are molded into the enclosure base and a rating of IP65 can be achieved by using the supplied neoprene seal.PVC Enclosures – Solid and lightweight the PVC range is ideal for applications requiring a basic enclosure. An international protection rating of IP56 is achieved using the supplied seal.Polycarbonate Enclosures - Constructed from sturdy thermoplastic polycarbonate with stainless steel cover screws for excellent resistance in harsh conditions. The larger models (170mm+) feature nylon twist-lock screws making enclosure access quicker and easier. Sealable to IP55 and incorporating mounting points on the inside base.Fuel Junction Box - This enclosure utilises the mounting screws from the fuel sender to attach itself allowing all of the connections to reside in a protected environment. A protection rating of IP67 can be achieved by using the supplied seal.
Enclosures
Wide range of sizes &
material types available
Models available
sealing up to IP66
Select ranges feature
mounting points inside
box for securing components
IP66IP66IP66 Halogen free & self-extinguishing
models available
AtAtFF BrBr
ClCl
Fuel Junction Box
Diecast Enclosures - IP66
Polycarbonate Enclosures
ABS Enclosures - IP65 PVC Enclosures
29
Enclosures
ABS Enclosures - IP65Part No. A - mm B - mm C - mm Wall Thickness - mm
H0300 65 60 40 3
H0301 105 75 40 3.2
H0302 85 80 55 3.3
H0304 125 85 55 3.3
H0306 165 85 55 3.3
H0308 165 125 75 3.3
H0310 186 146 75 3.8
Material: ABS
Operating Temp: -40°C to +75°C
IP Rating: IP65
Approvals: UL 94V-0
Incorporates mounting points on inside base.
Diecast Enclosures - IP66Part No. A - mm B - mm C - mm D - mm E - mm Wall Thickness - mm Fig
H0420 89 35 30 100 - 1.4 1
H0421 114 64 30 127 30 1.4 2
H0422 114 64 55 127 30 1.4 2
H0423 114 90 55 127 50 1.8 2
H0424 120 100 35 137 60 1.8 2
H0427 171 121 55 189 80 1.8 2
H0429 222 146 55 238 98 2.2 2
Material: Diecast Aluminium
Operating Temp: -40°C to +100°C
IP Rating: IP66
Approvals: -
Fig.2
Fig.1
C
A
D
B
C
A
D
BE
PVC EnclosuresPart No. A - mm B - mm C - mm Wall Thickness - mm
265/1 77 77 55 2.8
265/3 108 108 77 4.1
265/4 162 108 84 4.1
265/5 211 108 84 4.1
265/7 300 200 152 4.7
Material: PVC
Operating Temp: -20°C to +60°C
IP Rating: IP56
Approvals: -
CB
A
A
BC
30
Polycarbonate EnclosuresPart No. A - mm B - mm C - mm Wall Thickness - mm Fig
50856 113 113 57 2.3 1
50860 113 79 57 2.3 1
50861 113 113 87 2.6 1
50862 119 161 73 2.6 1
50864 170 145 86 2.6 2
50866 230 180 91 3.2 2
50868 322 250 120 3.2 2
50870 170 145 158 2.6 3
50872 230 180 160 3 3
50874 322 251 170 3 3
Material: Self-extinguishing thermoplastic polycarbonate
Operating Temp: -20°C to +60°C
IP Rating: IP55
Approvals: UL94V-0, 960°C glow wire test, IEC695-2-1, IMQ approved to standard CEI C431.
Incorporates mounting points on inside base.
Fig 2 & Fig 3 models come with nylon twist-lock screws. Stainless steel metal screws included with Fig 1 models.
Part No. A - mm B - mm C - mm Wall Thickness - mm
PJ110706 110 75 65 2.4
PJ111106 110 110 65 2.4
PJ151107 150 110 75 2.8
PJ151507 150 150 75 2.8
Material: Noryl (halogen free thermoplastic, UV stabilised)
Operating Temp: -25°C to +110°C
IP Rating: IP55
Approvals: CE marked, UL94, V1 rating, IEC695-2-1, 960oC glow wire test
Incorporates mounting points on inside base.
Fig.1
Fig.2
Fig.3
A
BC
A
BC
A
BC
A
BC
31
Enclosures
Fuel Junction EnclosurePart No. NW ( A ) NC ( A )
ST01 10 12
Material: Polyoxymethylene (housing & lid) Perbunane (lid seal)
Operating Temp: -25°C to +80°C
IP Rating: IP67 (using supplied lid seal)
Approvals: -
One unit comprised of : 1 x Housing 1 x Lid Seal 1 x Lid 1 x Cap Nut 1 x Conical Seal
120mm
97mm
93mm
109mm
Ø6mm
42m
m
80m
m
A
Ø5mm
32
Robust and adaptable, the Pendant Control Enclosure can be configured to suit a multitude of applications.Made from polyurethane this enclosure features an easy grip handle, moulded hang point and switch protection cowl. A cable strain relief along with a range of face plates, switches and suzi coils are also available.
Pendant Control Enclosure
Configurable to personal
requirements
3 switch face plates available.
Carling Toggle or Mil-Spec
switches available
Enclosures - Pendant ControlPart No. Description
HC1 Hand controller body
CG16SR IP68 strain relief adaptor - 5mm to 10mm
FP Face plate - blank
FP2 Face plate - 2 hole
FP3 Face plate - 3 hole
Requires 7 x 8mm screws for face plate.
Part No. CG16SR
Part No. HC1
Part No. TS301E
Part No. MTS101
88mm
70m
m
70mm
12mm
25m
m16m
m
145mm
205m
m
Ø6mm
Part No. RC022
Face Plates
33
Enclosures
Compatible Suzi CoilsPart No. No. of Cores Cores - Qty x mm2 Tails Working Length - m Fig
RC013 7 7 x 0.5 2x Tangent 3 1
RC014 7 7 x 0.5 2x Tangent 2 1
RC031 7 7 x 1.5 2x Tangent 8 2
RC032 7 1 x 2, 6 x 1 2x Tangent 3 3
RC022 7 7 x 0.75 Tangent & Axial (N12) 7.2 4
Suggested SwitchesPart No. Action Terminal Type Maximum Load @ 12V Fig
TS403A- OFF - - ON -
Screw 15 1
TS403E Blade 15 1
MTS403 Screw 15 1
TS508A - OFF - - Mom. ON -
Screw 15 2
MTS508 Screw 10 2
TS401A- ON - - ON -
Screw 15 3
TS401E Blade 15 3
MTS401 Screw 15 3
TS101A - ON - - OFF - - ON -
Screw 15 4
TS101E Blade 15 4
MTS101 Screw 15 4
TS301A - Mom. ON - - OFF -
- Mom. ON -
Screw 15 5
TS301E Blade 15 5
MTS301 Screw 10 5
Switch AccessoriesDescription Fig
P23 On/off plate 6
TS001 Full toggle switch boot 7
TS002 Half toggle switch boot 8
Voltage: 12V-24V
Pole: Single
MTS series switches are compliant to Military Spec MIL-S-3950.
Fig.1
Fig.2
Fig.3
Fig.4
Fig.5
Tangent
Tangent
Axial
7 Pin N12 Plug
Tangent
Fig.1
0.5
0.5
0.5
0.5
0.5
0.5
0.5
Fig.2
1.5
1.5
1.5
1.5
1.5
1.5
1.5
Fig.3
2
1
1
1
1
1
1
Fig.4
0.75
0.75
0.75
0.75
0.75
0.75
0.75
N12 Plug
Fig.6 Fig.7 Fig.8
34
PVC TubingPart No. Outside Diameter - mm ( A ) Inside Diameter - mm ( B ) Wall Thickness - mm Roll Length - m
PVC4 4.5 4 0.5 25
PVC6 6.5 6 0.5 25
PVC8 8.65 8 0.65 25
PVC10 10.65 10 0.65 25
PVC12 12.85 12 0.85 25
PVC16 16.85 16 0.85 25
PVC20 20.85 20 0.85 50
PVC25 25.85 25 0.85 50
PVC35 36 35 1.0 50
Flexible and hard wearing, PVC tubing is available in a wide variety of sizes and is a proven choice for general all round harness protection.
PVC Tubing
Available in a wide variety of
sizes
Self-extinguishing fire retardant
Operating temperature up to +75°C
+75°C+75°C4.5mmØ4.5mmØ12mmØ12mmØ35mmØ35mmØ
PVC Tubing
PVC Tubing SpecificationsMaterial : Flexible V75 Cable Grade PVCOperating Temp : Continuous Up to +75°CFlammability : Self-extinguishingHardness : Shore A 92
A
B
35
Flexible Braiding
Flexible BraidingPart No. Normal Size - mm Expanded size - mm Roll Length - mm
SZ0310/25 3 10 25
SZ0310/250 3 10 250
SZ0620/15 6 20 15
SZ0620/100 6 20 100
SZ0620/300 6 20 300
SZ1230/10 12 30 10
SZ1230/100 12 30 100
SZ2040/5 20 40 5
SZ2040/50 20 40 50
SZ2560/50 25 60 50
Flexible Braiding is an easy to install, flexible solution for use with wiring harnesses. Available in a number of different sizes and lengths, Flexible Braiding is resistant to abrasion, ozone, grease, oils and many chemicals and has an operating temperature of -70°C to 120°C.
Flexible Braiding
Salt, oil, most fuels
and solvent resistant
Extremely flexible - easy to apply over
irregular shapes
UL recognized
SS
Open weave construction
allows for complete drainage
Highly resistant to
abrasion
-70°C-70°C
+120°C+120°CExtreme operating
temperature -70°C to +120°C
Flexible Braiding SpecificationsMaterial : Braided Polyethelene TerephthalateOperating Temp : -70 °C to +120°CFlammability : UL225, method VW-1
36
Standard Wall Heatshrink
Light weight and flexible
Highly resistant to decay,
chemicals, copper
corrosion and ultra violet rays
Standard Wall available in handy
dispenser box
UV
Wide range of sizes & multiple lengths
available
Standard Wall SpecificationsOperating Temp : -55 °C to +125°CShrink Temp : +95 °CShrink Ratio : 2:1 (50%)Dielectric Strength : >20kV / mm
2:1 shrink ratio2:12:12:1
Reliable and cost-effective for use in standard duty electrical applications.Features include a low recovery temperature, flexibility, 2:1 shrink ratio, flame retardant and a high insulation capacity. Standard Wall Heatshrink is also available in a convenient dispenser box providing tube protection and less wastage.
Apply heat thoroughly to the entire strip using hot air gun or similar tool.
Depending on the type of heatshrink used, the shrink ratio will be at least 2:1.
Cut length of heatshrink allowing for approximately 10mm of overlap.
Using Heatshrink
10mm10mm
Standard Wall Heatshrink - Dispenser
Standard Wall Heatshrink - Roll
37
Heatshrink
2:1 Standard Wall Heatshrink - 1.2mRed Black Diameter - mm Recovered Diameter - mm Recovered Wall Thickness - mm Length - m
HS1.5RED HS1.5BLK 1.5 0.75 0.36 1.2
HS2.5RED HS2.5BLK 2.5 1.2 0.44 1.2
HS3.5RED HS3.5BLK 3.5 1.7 0.44 1.2
HS5RED HS5BLK 5 2.5 0.56 1.2
HS7RED HS7BLK 7 3.5 0.56 1.2
HS10RED HS10BLK 10 5 0.56 1.2
HS13RED HS13BLK 13 6.5 0.69 1.2
HS20RED HS20BLK 20 10 0.78 1.2
HS25RED HS25BLK 25 12.5 0.86 1.2
HS30RED HS30BLK 30 15 0.86 1.2
HS40RED HS40BLK 40 20 0.96 1.2
HS50RED HS50BLK 50 25 0.96 1.2
HS76RED HS76BLK 76 38 1.27 1.2
HS100RED HS100BLK 100 50 1.4 1.2
2:1 Standard Wall Heatshrink Rolls - 25m to 200mRed Black Diameter - mm Recovered Diameter - mm Recovered Wall Thickness - mm Roll Length - m
HSR1.5RED HSR1.5BLK 1.5 0.75 0.36 200
HSR2.5RED HSR2.5BLK 2.5 1.2 0.44 200
HSR3.5RED HSR3.5BLK 3.5 1.7 0.44 200
HSR5RED HSR5BLK 5 2.5 0.56 100
HSR7RED HSR7BLK 7 3.5 0.56 50
HSR10RED HSR10BLK 10 5 0.56 50
HSR13RED HSR13BLK 13 6.5 0.69 50
HSR20RED HSR20BLK 20 10 0.78 50
HSR25RED HSR25BLK 25 12.5 0.86 50
HSR30RED HSR30BLK 30 15 0.86 50
HSR40RED HSR40BLK 40 20 0.96 25
HSR50RED HSR50BLK 50 25 0.96 25
HSR76RED HSR76BLK 76 38 1.27 25
HSR100RED HSR100BLK 100 50 1.4 25
2:1 Standard Wall Heatshrink - DispenserRed Black Diameter - mm Recovered Diameter - mm Recovered Wall Thickness - mm Roll Length - m
DHS2.5RED DHS2.5BLK 2.5 1.2 0.44 20
DHS3.5RED DHS3.5BLK 3.5 1.7 0.44 20
DHS5RED DHS5BLK 5 2.5 0.56 10
DHS7RED DHS7BLK 7 3.5 0.56 10
DHS10RED DHS10BLK 10 5 0.56 10
DHS13RED DHS13BLK 13 6.5 0.69 5
DHS20RED DHS20BLK 20 10 0.78 5
DHS25RED DHS25BLK 25 12.5 0.86 5
38
Adhesive-lined Heatshrink
Dual Wall Heatshrink is light weight and flexible
Adhesive lined ranges provide
permanent waterproof protection
Strain relief sleeves for
ultra secure connection
from cable to connector
Highly resistant to decay,
chemicals, copper
corrosion and ultra violet rays
UV
Wide range of sizes & multiple lengths
available
3:1 3.5:1
& 4.5:1 shrink ratios
available
3.5:13.5:13.5:14.5:14.5:14.5:1
3:13:13:1
Adhesive-lined SpecificationsOperating Temp : Dual Wall -55 °C to +85°C
Medium Wall -55 °C to +110°CThick Wall -55 °C to +110°C
Shrink Temp : Dual Wall +95 °CMedium Wall +95 °C
Thick Wall +105 °CShrink Ratio : Dual Wall 3:1
Medium Wall 3.5:1Thick Wall 4.5:1
Dielectric Strength : Dual Wall >15kV / mmMedium Wall >25kV / mm
Thick Wall >15kV / mm
Dual Wall - Flexible tubing with a dual wall construction and a hot melt adhesive lining which forms a permanent reliable waterproof insulation.Medium Wall - Features hot melt adhesive and a thicker wall making it ideal for installations that require an extremely tough yet lightweight insulation, providing a higher degree of physical protection.Thick Wall - Strain Relief Sleeves - Heavy duty heatshrink used to form an extremely secure connection between a cable and connector with the highest level of physical protection. Hot melt adhesive lines the interior of the sleeve excluding a 15mm area at one end. This adhesive free area provides a slip free surface ensuring the sleeve holds fast to the connector.
Thick Wall Heatshrink - Strain Relief Sleeves
Dual Wall Heatshrink
Medium Wall Heatshrink
39
Heatshrink
Apply heat starting at the connector end. The 15mm adhesive free area will grip to connector providing a reliable connection for the remaining shrink.
Strain Relief Sleeves shrink down to approximately 1/4 of original size.
Place Strain Relief Sleeve over cable as shown with the 15mm slip-free area covering part of connector.
Using Cable Strain Relief Sleeve
15mm adhesive free
3.5:1 Medium Wall Heatshrink - 1.2mBlack Diameter - mm Recovered Diameter - mm Recovered Wall Thickness - mm Length - m
MW12 12 3 1.5 1.2
MW22 22 6 2.5 1.2
MW27 27 8 2.5 1.2
MW35 35 9 2.5 1.2
MW40 40 12 2.5 1.2
MW50 50 17 2.5 1.2
MW60 60 20 2.5 1.2
MW72 72 22 2.5 1.2
Recovered Wall Thickness excludes adhesive.
3:1 Dual Wall Heatshrink - 1.2mRed Black Diameter - mm Recovered Diameter - mm Recovered Wall Thickness - mm Length - m
DW3RED DW3BLK 3 1 0.95 1.2
NA DW4.8BLK 4.8 1.6 1.1 1.2
DW6RED DW6BLK 6 2 1.15 1.2
DW9RED DW9BLK 9 3 1.3 1.2
DW12RED DW12BLK 12 4 1.4 1.2
DW18RED DW18BLK 18 6 1.6 1.2
DW24RED DW24BLK 24 8 1.9 1.2
NA DW39BLK 39 13 2.5 1.2
Recovered Wall Thickness includes adhesive.
4.5:1 Thick Wall Heatshrink - Strain Relief Sleeve (SRS)Black Diameter - mm Recovered Diameter - mm Recovered Wall Thickness - mm Length - mm
SRS27/6 27 6 3 100
SRS43/10 43 10 3.5 140
Recovered Wall Thickness excludes adhesive.
40
Increase product safety by preventing electrical shorts and shocks.An extensive range of insulators suitable for use in a multitude of applications from small alternator terminal caps to large battery terminals.
Terminal Insulators
Wide range available
Protect terminals from
accidental shorts
Finger tab for easy
removal on all 200 Series
Straight Lead
90o Lead
200 Series
Alternator CapTerminal Insulator SpecificationsMaterial : Flexible PVCFlammability : UL94V2
Battery Terminal Insulators - 90° LeadRed Black Type Wire Size - mm ( A ) Fig
SY2912-RED SY2912-BLK Right hand. Heavy duty 18 1
SY2914-RED SY2914-BLK Left hand. Heavy duty 18 2
A
67mm
27m
m
25m
m
72m
m46m
m
62mm
A
67mm
27m
m
25m
m
72m
m46m
m
62mm
Fig.1 Fig.2
41
Terminal Insulators
Terminal Insulators - Alternator CapRed Black Type Wire Size - mm Fig
NA SY2900-BLK Standard duty 4 1
SY2980-RED SY2980-BLK Standard duty 8 2
SY7034-1811 NA Standard duty 9 3
Fig.3
21m
m
23mm
23m
m
19mm
40mm
Fig.2
45mm
25m
m
21mm
19mm
27m
m
Fig.1
35mm 14mm
13mm
16m
m
17m
m
Battery Terminal Insulators - Straight LeadRed Black Type Wire Size - mm ( A ) Fig
SY2917-RED SY2917-BLK Medium duty 13 1
SY2919-RED* SY2919-BLK* Heavy duty 17 2
* To be updated to Fig.1 style when current stock has been depleted.
82mm
A
40mm22
mm
20m
m35m
m58mm
23mm
Fig.1
22m
m41m
m
73mm
23mm
94mm 46mm
24m
m
A
Fig.2
Terminal Insulators - 200 SeriesRed Black Type Wire Size - mm ( A ) B - mm C - mm D - mm E - mm F - mm
SY2960-RED SY2960-BLK Standard duty 3 - 6 13 19 54 18 22
NA SY2965-BLK* Medium duty 4 - 6 18 22 63 21 24
SY2965-RED NA Medium duty 8 - 14 18 22 63 21 24
SY2968-RED SY2968-BLK Heavy duty 14 - 18 21 26 78 26 28
SY2971-RED SY2971-BLK Heavy duty 14 - 18 26 31 80 30 33
SY2975-RED SY2975-BLK Heavy duty 20 - 24 34 38 86 38 41
* To be updated to 8 - 14 mm wire size when current stock has been depleted.
AC
B
D E
F
42
Designed to provide an interface connection between Schlemmer conduit and DT Series Deutsch connectors.The innovative design of the Backshell allows each unit to accommodate several different sizes of conduit. The Backshells provide secure attachment to PA6, PPmod Lockable or PP Split conduit, and are designed to facilitate the attachment of heat shrink to rear of housing.The Backshell range is available for the entire standard Deutsch DT range.
Backshells for DT Series
Each Backshell accepts 3
conduit sizes
Quick & easy hand assembly
- no tools required
Protect from dirt, paint over spray & pressure washing
DT Series Backshell SpecificationsMaterial : Polyamide 66 (PA66) BlackOperating Temp : -40 °C to +125°C
Compatible with PA6,
PPmod Lockable or
PP Split conduit
PA6PA6
Part No. 1011-257-0205
Part No. 1011-255-0205
Part No. 1011-247-1205
Part No. 1011-256-0205
Part No. 1011-248-1205
Part No. 1011-249-1205
Part No. 1011-258-0205
Part No. 1011-250-1205
Backshells suiting DT SocketsBackshells suiting DT Plugs
43
Connector Insulators
Backshells to suit Deutsch DT Series Plugs - 90°Part No. Suits NW ( A ) NC ( A ) B - mm C - mm D - mm
1011-256-0205 DT06-2S 7.5, 8.5, 10 8, 10, 12 32 37 19
1011-260-0305 DT06-3S 7.5, 8.5, 10 8, 10, 12 37 48 23
1011-264-0405 DT06-4S 7.5, 8.5, 10 8, 10, 12 35 44 22
1011-268-0605 DT06-6S 7.5, 8.5, 10 8, 10, 12 39 50 21
1011-244-0805 DT06-8S 8.5, 10, 13 10, 12, 16 41 50 29
1011-248-1205 DT06-12S 12, 13, 17 14, 16, 20 45 51 36B
A
D
C
Backshells to suit Deutsch DT Series Plugs - StraightPart No. Suits NW ( A ) NC ( A ) B - mm C - mm D - mm
1011-255-0205 DT06-2S 7.5, 8.5, 10 8, 10, 12 42 37 19
1011-259-0305 DT06-3S 7.5, 8.5, 10 8, 10, 12 46 48 23
1011-263-0405 DT06-4S 7.5, 8.5, 10 8, 10, 12 44 45 22
1011-267-0605 DT06-6S 7.5, 8.5, 10 8, 10, 12 45 50 23
1011-243-0805 DT06-8S 8.5, 10, 13 10, 12, 16 49 51 28
1011-247-1205 DT06-12S 12, 13, 17 14, 16, 20 55 51 36
C
D
B
A
Backshells to suit Deutsch DT Series Sockets - 90°Part No. Suits NW ( A ) NC ( A ) B - mm C - mm D - mm
1011-258-0205 DT04-2P 7.5, 8.5, 10 8, 10, 12 45 18 18
1011-262-0305 DT04-3P 7.5, 8.5, 10 8, 10, 12 56 25 23
1011-266-0405 DT04-4P 7.5, 8.5, 10 8, 10, 12 53 22 22
1011-270-0605 DT04-6P 8.5, 10, 13 10, 12, 16 55 26 21
1011-246-0805 DT04-8P 8.5, 10, 13 10, 12, 16 57 27 28
1011-250-1205 DT04-12P 12, 13, 17 14, 16, 20 59 29 36
A
BD
C
Backshells to suit Deutsch DT Series Sockets - StraightPart No. Suits NW ( A ) NC ( A ) B - mm C - mm D - mm
1011-257-0205 DT04-2P 7.5, 8.5, 10 8, 10, 12 55 20 19
1011-261-0305 DT04-3P 7.5, 8.5, 10 8, 10, 12 65 27 23
1011-265-0405 DT04-4P 7.5, 8.5, 10 8, 10, 12 59 24 22
1011-269-0605 DT04-6P 8.5, 10, 13 10, 12, 16 65 28 22
1011-245-0805 DT04-8P 8.5, 10, 13 10, 12, 16 62 30 28
1011-249-1205 DT04-12P 12, 13, 17 14, 16, 20 64 29 36
D
B
A
C
44
Connector Insulators are designed specifically to insulate the unprotected cables between Deutsch connectors and the joining harness or conduit. Suitable for the DT, HD10, HD30 and DRC ranges, Connector Insulators are a quick and easy method of cable protection.
Connector Insulators
Light weight
& flexible
Connector Insulator SpecificationsMaterial : PVCOperating Temp : -20 °C to +70°CWall Thickness : 1.5mm
DRC Series
DT Series
HD10 & HD30 Series
Quick & easy protection
of area between conduit
& connector-20°C-20°C
+70°C+70°COperating
temperature -20°C to +70°C
Highly resistant to
abrasion
45
Connector Insulators
250612
Connector Insulators - Deutsch DRC SeriesPart No. Suits A - mm
DRCB24 Plugs & sockets with shell size 24 22
DRCB40 Plugs & sockets with shell size 40 28
DRCB70 Plugs & sockets with shell size 70 36
Connector Insulators - Deutsch HD10 & HD30 SeriesPart No. Suits A - mm
HDB30-18 Complete HD10 series. HD30 series with shell size 18 18
HDB30-24 HD30 series with shell size 24 22
Connector Insulators - Deutsch DT SeriesPart No. Suits A - mm
DTB2P 2 circuit plugs 10
DTB2S 2 circuit sockets 10
DTB3P 3 circuit plugs 10
DTB3S 3 circuit sockets 10
DTB4P 4 circuit plugs 12
DTB4S 4 circuit sockets 12
DTB6P 6 circuit plugs 12
DTB6S 6 circuit sockets 12
DTB8P 8 circuit plugs 16
DTB8S 8 circuit sockets 17
DTB12P 12 circuit plugs 18
DTB12S 12 circuit sockets 18
A
110mm
110mm
AA
110mm
46
Chemical Compatibility
Chemical Compatibility R = Resistant C = Conditional N - Non ResistantReagent Concentration % @ Temp. + °C PA6/PA66 PPmod Reagent Concentration % @ Temp. + °C PA6/PA66 PPmod
Acetaldehyde 40 20 C R Kerosine 100 80 R 20°C R
Acetone 100 20 R R Lactic acid, hydrous to 90 20 10% R R
Acrylic acid 100 >30 N Lubricating grease - base :
Ammonia solution, hydrous saturated 20 20% R R diester oil 110 C
Benzine 100 20 R C polyphenyle ester 110 R
Benzoic acid, hydrous any 40 20% C R silicone oil 110 R
Benzole 100 20 R C Magnesium chloride, hydrous saturated 20 10% R R
Boric acid, hydrous dilute 40 C R Mercury pure 20 R R
Butanediol, hydrous to 10 20 pure R R Methyl alcohol 100 20 R 40°C R
Butylacetate 100 20 R C Methylene chloride 100 20 C C
Calcium chloride, hydrous saturated 40 R R Mineral oil R 20°C R
Carbon bisulphide 100 20 R R Nickel chloride, hydrous saturated 20 10% C R
Carbon dioxide 100 60 R Nickel sulphate, hydrous saturated 20 10% C R
Carbon tetrachloride 100 20 R N Nitric acid, hydrous 50 20 N C
Caustic potash solution, hydrous 50 20 R R Oil and grease 20 R C
Caustic soda lye, hydrous 10 20 R R Oleic acid 20 R R
Chlorine any 20 N N Oxalic acid any 20 10% C R
Citric acid to 10 40 20% R R Ozone pure N C
Cooling liquids DIN 53521 120 C Phosphoric acid, hydrous dilute 20 10% N R
Cyclohexanol 20 R R Potassium bromide, hydrous any 20 10% R R
Diesel fuel 85 R 20oC R Potassium chloride, hydrous 10 20 R R
Drilling oil R Potassium dichromate, hydrous 40 20 5% C R
Ethyl alcohol, hydrous 10 20 40 Vol% R R Potassium nitrate, hydrous any 20 10% R R
Ferrous chloride, hydrous 10 20 R R Seawater 40 R R
Fluorine 50 40 pure N N Sodium chlorate, hydrous saturated 20 10% C R
Formaldehyde, hydrous dilute 40 pure R 40% R Sulphuric acid, hydrous 10 20 N 50% R
Hydraulic fluid 80 R Toluene 100 20 R
Hydraulic oil DIN 51524 100 R Trichloroethylene 100 20 C C
Hydrochloric acid 30 20 20% N R Urea, hydrous to 10 40 20% R R
Hydrogen 100 60 20°C R R Xylene 100 20 R N
Hydrosilicoflouric acid, hydrous to 30 20 N R Zinc chloride, hydrous dilute 60 10% C R
IP Rating ChartFirst Characteristic Description Second Characteristic Description
0 Not protected 0 Not protected
1 Protected against solid objects greater than 50mm 1 Protected against dripping water
2 Protected against solid objects greater than 12.5mm 2 Protected against dripping water when tilted to 15o
3 Protected against solid objects greater than 2.5mm 3 Protected against spraying water
4 Protected against solid objects greater than 1mm 4 Protected against splashing water
5 Dust protected 5 Protected against water jets
6 Dust tight 6 Protected against heavy seas
7 Protected against the effects of immersion
8 Protected against submersion
Cable Size Conversion to mm2Australian Wire Size Description Actual Size - mm2 American Wire Gauge Actual Size - mm2
3 mm 16 / 0.3 1.13 24 AWG 0.22
4 mm 26 / 0.3 1.84 22 AWG 0.35
5 mm 46 / 0.3 2.90 20 AWG 0.50
6 mm 65 / 0.3 4.59 18 AWG 0.80
16 AWG 1.00
14 AWG 2.00
12 AWG 3.00
10 AWG 5.00
dn
d2 x π (3.14)4
x n (number
of strands)
= Cable size in mm2
46
47
Index
Part No. Page
1
1200068 5
1200069 5
1200070 5
1200089 5
1200100 5
1200135 5
1200178 5
1200224 5
1200291 5
1200372 5
1200500 5
1940008 6
1940011 6
1940013 6
1940015 6
1940019 6
1940026 6
2
265/1 31
265/3 31
265/4 31
265/5 31
265/7 31
5
50856 32
50860 32
50861 32
50862 32
50864 32
50866 32
50868 32
50870 32
50872 32
50874 32
7
7807270 24
7807272 24
7807276 24
7807278 24
7807280 24
7807282 24
7807288 24
7807290 24
7807291 24
7807292 24
7807294 24
7807295 24
7807296 24
8
8211000 29
8211019 29
Part No. Page
8211027 29
8211035 29
8211060 29
8211094 29
8211108 29
8211124 29
9
9001511 7
9001511 9
9001520 7
9001520 9
9001543 7
9001543 9
9001550 7
9001550 9
9001552 7
9001555 7
9001558 7
9001561 7
9001564 7
9001567 7
9805911 29
9805912 29
9805913 29
9805914 29
9805916 29
9805917 29
9805925 29
9805939 29
9805940 29
9805941 29
9805942 29
9805943 29
9805944 29
9805945 29
9806082 21
9806086 21
9806088 21
9806089 21
9806090 21
9806091 21
9806092 21
9806095 21
9806096 21
9806097 21
9806100 22
9806101 22
9806102 22
9806103 22
9806104 22
9806107 22
9806108 22
9806110 22
9806111 22
9806112 22
9806113 22
9806114 22
9806115 22
9806118 22
9806120 22
Part No. Page
9806121 22
9806124 22
9806126 22
9806127 22
9806129 22
9806130 21
9806131 21
9806133 22
9806135 22
9806136 22
9806137 22
9806138 22
9806141 22
9806146 22
9806158 22
9806159 22
9806160 22
9806166 22
9806167 22
9806172 22
9817079 23
9817200 23
9817201 23
9817202 23
9817203 23
9817302 23
9817303 23
9817304 23
9817305 23
9817306 23
9817308 23
9817309 23
9817310 23
9817311 23
C
CG16SR 34
CTP12 17
CTP16 17
CTPB20 17
CTPB28 17
D
DHS10BLK 39
DHS10RED 39
DHS13BLK 39
DHS13RED 39
DHS2.5BLK 39
DHS2.5RED 39
DHS20BLK 39
DHS20RED 39
DHS25BLK 39
DHS25RED 39
DHS3.5BLK 39
DHS3.5RED 39
DHS5BLK 39
DHS5RED 39
DHS7BLK 39
DHS7RED 39
DRC24-BT 47
Part No. Page
DRC40-BT 47
DRC70-BT 47
DT12PBS-ST 45
DT12P-BT120 47
DT12SBS-RA 45
DT12SBS-ST 45
DT12S-BT120 47
DT2PBS-ST 45
DT2P-BT120 47
DT2SBS-RA 45
DT2SBS-ST 45
DT2S-BT120 47
DT3PBS-ST 45
DT3P-BT120 47
DT3SBS-RA 45
DT3SBS-ST 45
DT3S-BT120 47
DT4PBS-ST 45
DT4P-BT120 47
DT4SBS-RA 45
DT4SBS-ST 45
DT4S-BT120 47
DT6PBS-ST 45
DT6P-BT120 47
DT6SBS-RA 45
DT6SBS-ST 45
DT6S-BT120 47
DT8PBS-ST 45
DT8P-BT120 47
DT8SBS-RA 45
DT8SBS-ST 45
DT8S-BT120 47
DW12BLK 41
DW12RED 41
DW18BLK 41
DW18RED 41
DW24BLK 41
DW24RED 41
DW39BLK 41
DW3BLK 41
DW3RED 41
DW4.8BLK 41
DW6BLK 41
DW6RED 41
DW9BLK 41
DW9RED 41
F
FP 34
FP2 34
FP3 34
H
H0300 31
H0301 31
H0302 31
H0304 31
H0306 31
H0308 31
H0310 31
Part No. Page
H0420 31
H0421 31
H0422 31
H0423 31
H0424 31
H0427 31
H0429 31
HC1 34
HD10-3BT 47
HD10-6BT 47
HD30-24BT 47
HS1.5BLK 39
HS1.5RED 39
HS100BLK 39
HS100RED 39
HS10BLK 39
HS10RED 39
HS13BLK 39
HS13RED 39
HS2.5BLK 39
HS2.5RED 39
HS20BLK 39
HS20RED 39
HS25BLK 39
HS25RED 39
HS3.5BLK 39
HS3.5RED 39
HS30BLK 39
HS30RED 39
HS40BLK 39
HS40RED 39
HS50BLK 39
HS50RED 39
HS5BLK 39
HS5RED 39
HS76BLK 39
HS76RED 39
HS7BLK 39
HS7RED 39
HSR1.5BLK 39
HSR1.5RED 39
HSR100BLK 39
HSR100RED 39
HSR10BLK 39
HSR10RED 39
HSR13BLK 39
HSR13RED 39
HSR2.5BLK 39
HSR2.5RED 39
HSR20BLK 39
HSR20RED 39
HSR25BLK 39
HSR25RED 39
HSR3.5BLK 39
HSR3.5RED 39
HSR30BLK 39
HSR30RED 39
HSR40BLK 39
HSR40RED 39
HSR50BLK 39
HSR50RED 39
HSR5BLK 39
48
Index
Part No. Page
HSR5RED 39
HSR76BLK 39
HSR76RED 39
HSR7BLK 39
HSR7RED 39
L
LT10/250 8
LT10/30 8
LT13/150 8
LT13/30 8
LT16/100 8
LT16/30 8
LT20/100 8
LT20/30 8
LT25/10 8
LT25/30 8
LT30/10 8
LT30/50 8
LT36/25 8
LT7/400 8
LT7/50 8
M
MTS101 35
MTS301 35
MTS401 35
MTS403 35
MTS508 35
MW12 41
MW22 41
MW27 41
MW35 41
MW40 41
MW50 41
MW60 41
MW72 41
P
P23 35
PJ110706 32
PJ111106 32
PJ151107 32
PJ151507 32
PVC10 36
PVC12 36
PVC16 36
PVC20 36
PVC25 36
PVC35 36
PVC4 36
PVC6 36
PVC8 36
R
RC013 35
RC014 35
RC022 35
Part No. Page
RC031 35
RC032 35
S
SD10M16 15
SD10M1690 15
SD12M16 15
SD12M1690 15
SD12M20 15
SD12PG11 15
SD16M16 15
SD16M1690 15
SD16M20 15
SD16M2090 15
SD16PG13 15
SD20M20 15
SD20M2090 15
SD20PG16 15
SD25M25 15
SD25M2590 15
SD25M32 15
SD32M32 15
SD32M3290 15
SD32PG29 15
SD40M40 15
SD50M50 15
SE10 17
SE12 17
SE20 17
SE25 17
SE2520 17
SE25X12 17
SEM10M12 11
SEM12M12 11
SEM12M16 11
SEM12M1690 11
SEM16M16 11
SEM16M1690 11
SEM16M20 11
SEM16M2090 11
SEM20M20 11
SEM20M2090 11
SEM20M25 11
SEM20M2590 11
SEM25M25 11
SEM32M32 11
SEM32M3290 11
SEM40M40 11
SEM40M4090 11
SEM50M63 11
SEM50M6390 11
SEM8PG7 11
SF02 19
SF03 19
SF04 19
SF05 19
SF06 19
SF12 19
SF1208 18
SF13 19
SF14 19
Part No. Page
SF1612 18
SF2012 18
SF2016 18
SF2512 18
SF2516 18
SF2520 18
SJ03 26
SJ05 26
SJ06 26
SJ12 26
SJ16 26
SJ20 26
SJ25 26
SJ32 26
SJ40 26
SM200812 23
SM201212 23
SM251225 23
SR12 27
SR16 27
SR20 27
SR25 27
SR32 27
SR40 27
SR50 27
SR63 27
SRS27/6 41
SRS43/10 41
ST01 33
ST-CLIP 29
SY2900-BLK 43
SY2912-BLK 42
SY2912-RED 42
SY2914-BLK 42
SY2914-RED 42
SY2917-BLK 43
SY2917-RED 43
SY2919-BLK 43
SY2919-RED 43
SY2960-BLK 43
SY2960-RED 43
SY2965-BLK 43
SY2965-RED 43
SY2968-BLK 43
SY2968-RED 43
SY2971-BLK 43
SY2971-RED 43
SY2975-BLK 43
SY2975-RED 43
SY2980-BLK 43
SY2980-RED 43
SY7034-1811 43
SZ0310/10 37
SZ0310/25 37
SZ0310/250 37
SZ0620/100 37
SZ0620/15 37
SZ0620/300 37
SZ1230/10 37
SZ1230/100 37
SZ2040/5 37
SZ2040/50 37
Part No. Page
SZ2560/5 37
SZ2560/50 37
SZ3070/5 37
SZ3070/50 37
T
TS001 35
TS002 35
TS101A 35
TS101E 35
TS301A 35
TS301E 35
TS401A 35
TS401E 35
TS403A 35
TS403E 35
TS508A 35
Part No. Page
49
Notes
50
Notes
51
General Information
Reference Manual Rev.01 - 02/2010This reference manual supersedes all previous editions.
Total Source reserves the right to change, or discontinue products or specifications without notice. All data and assistance
is given as a general guide only and the final decision on suitability and application must be with the customer.
Dimensions are offered as a guide only.
Warranty Statement
Total Source warrants the replacement only of products for a period of 12 months from date of purchase against faulty
workmanship and material components. All warranty claims may only be returned by prior arrangement.
Copyright
This publication is copyright.All rights reserved. This publication may not be reproduced in full or in part by any means (electronic or mechanical) without
the prior written permission of Total Source.
& are registered trade marks of AEI Pty. Ltd. All other brand or product names are trademarks or
registered trademarks of their respective owners.
Available from :
Des
ign
: A
EI /
Supp
ly L
ine
Prin
ted
in A
ustr
alia
For your nearest distributor call toll free : 1800 724 690 [email protected]
www.ionnic.com