Allen�Bradley
Hardware/SoftwareReference Manual
Bulletin 1395 Digital
Reference Adapter
Board
Catalog No. 148905
Introduction 1�1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Manual Objectives 1�1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Description of Equipment 1�1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Adapter Specifications 1�2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hardware Description 2�1. . . . . . . . . . . . . . . . . . . . . . . . . . . .
General 2�1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Digital Reference Input 2�2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Digital Inputs 2�2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Digital Outputs 2�3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Analog Inputs 2�3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Analog Outputs 2�3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Firmware Location 2�4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Control Description 3�1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Introduction 3�1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parameter Overview 3�1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 4�1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Introduction 4�1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Receiving 4�1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ESD Precautions 4�1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Unpacking & Inspection 4�1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mounting 4�2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Jumper Settings 4�3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connections to Drive 4�3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
24V DC Connection 4�7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Digtial Reference Input 4�7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Encoder Connection 4�7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Analog Input Connections 4�8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tach Velocity 4�9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Digital Inputs 4�11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Analog/Digital Outputs 4�11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Programming Parameters 5�1. . . . . . . . . . . . . . . . . . . . . . . . .
Introduction 5�1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Terminology 5�1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parameter Table 5�2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Configuration Parameters 5�6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Set�Up Parameters 5�10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Table of Contents
Table of Contentsii
Start�Up 6�1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Introduction 6�1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Terminology 6�1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parameter Set�Up 6�1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Example Start�Up Configuration 6�2. . . . . . . . . . . . . . . . . . . . . . . . .
Digital Inputs & Outputs 6�2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Digital Reference Adapter Board 6�4. . . . . . . . . . . . . . . . . . . . . . . . .
Analog Input 6�4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Digital Reference Adapter Board 6�12. . . . . . . . . . . . . . . . . . . . . . . . .
Digital Reference Input 6�12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
System Power Requirements 6�14. . . . . . . . . . . . . . . . . . . . . . . . . . .
Troubleshooting 7�1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Introduction 7�1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hard Faults 7�1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Soft Faults 7�1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Warning Faults 7�1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Digital Reference Faults 7�2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Adapter Troubleshooting 7�2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parameter Table Structure 7�5. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Data Types 7�5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parameter Table Storage 7�6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Reference Materials 8�1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Introduction 8�1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Configuration Parameter List 8�1. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Alphabetical Parameter Reference Listing 8�4. . . . . . . . . . . . . . . . . .
Glossary 8�7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1Chapter
1-1
Introduction
Manual Objectives This manual contains the information necessary to allow you to performthe following functions on the Bulletin 1395 Digital Reference AdapterBoard option:
� Install Hardware
� Verify correct Adapter Board input and output wiring.
� Configure the Adapter control to the Drive and its application.
� Troubleshoot Adapter Board faults
WARNING: Only personnel familiar with the 1395 Driveand the associated machinery should plan or implement theinstallation, start-up, and subsequent maintenance of theDigital Reference Adapter Board. Failure to comply mayresult in personal injury and/or equipment damage.
CAUTION: The 1395 Drive contains ESD (ElectrostaticDischarge sensitive parts and assemblies. Static controlprecautions are required when installing, testing, servicingor repairing this board. Component damage may result ifESD control procedures are not followed. If you are notfamiliar with static control procedures, referenceAllen-Bradley Publication 8000-4.5.2, Guarding againstElectrostatic Damage or any other applicable ESDprotection handbook.
Description of Equipment Adapter boards provide an interface between external devices and the 1395Main Control Board. The Digital Reference Adapter Board provides adigital reference input to the Drive. This signal can be sourced from a dualchannel quadrature encoder, or a single channel encoder. The DigitalReference Adapter Board also allows the 1395 Drive to be controlled usingthe normal discrete devices such as pushbuttons and relays. Analog devicessuch as dancer potentiometers, operator devices such as speed and torquepotentiometers and other analog signals can also be used for control. TheDigital Reference Adapter has the following features:
� One Digital Reference Input – Programmable for either a single channelsingle edge, single channel dual edge, or dual channel quadratureencoder.
� Ten Discrete Inputs – These are 24 VDC inputs, and can be connected toany sink parameter such as the Logic command word. All ten inputs areLED indicated for high input level visibility.
Chapter 1Introduction
1-2
� Five Discrete Outputs – These are 24 VDC outputs, and can beconnected to any source parameter such as the logic status word. All fiveoutputs are LED indicated for high input level visibility.
� Two Analog Inputs – Both inputs have special digitally programmableanalog offset adjustments and digitally controlled variable analog gainadjustments prior to being multiplexed into the analog to digitalconverter. The inputs are configurable to represent any of the 1395signal inputs or the input of another Adapter Board. These inputs alsohave digitally programmable digital gain and digital offset whichprovides maximum interface flexibility.
� Two Analog Outputs – Configurable to represent any of the 1395 signaloutputs or the output of another Adapter Board. Programmable Gain andOffset provides interface flexibility.
� DC Power Supply – A +/– 10 VDC Power Supply is provided to powerpotentiometers connected to the analog inputs.
� LED Indicators – There are 19 green LED indicators on the board.Fifteen are for digital I/O; one indicates that the external 24 VDC supplyis working; two are for the internal +/– 12 VDC analog supplies; and oneindicates that the microprocessor is working.
Adapter Specifications A listing of board specifications and features is provided here. Anyspecifications pertaining directly to procedures detailed in this manual, willbe stated where necessary in the manual.
Digital Reference Input – Current source and sink input for high commonmode noise immunity. Nominal 5 VDC or 12 VDC interface (internalhardware configurable), +/– 10 mA Nominal current source/sinkrequirements.
Encoder for Digital Reference Input: Incremental, 5VDC or 12VDC,500mA, isolated with differential transmitter, 102.5 Khz max., Quadrature905 +/– 275 @ 255C, Duty Cycle: 50% +10%.
Digital Inputs – 24 VDC Nominal; 18 VDC Minimum, 28 VDCMaximum; 10 mA Nominal.
Digital Outputs – 24 VDC Nominal; Current Sourcing Type Driver; DiodeClamped for Inductive Load; 18 VDC Minimum, 28 VDC Maximum;1.5 VDC Saturation, 100 mA Maximum load.
Analog Inputs – 0 to (+/–) 10 VDC, Differential Input Impedance –Differential > 1M ohm; 20K ohms (Single ended to analog common).
Analog Outputs – (+/–) 10 VDC, 2.5 mA Maximum OutputImpedance – 200 ohms.
Power Supply – + 10 VDC, 4 mA Maximum, – 10 VDC, 4mA Maximum.
Firmware Version – 1.xx
2Chapter
2-1
Hardware Description
General Chapter 2 contains a general description of the major hardware componentsof the Digital Reference Adapter Board. It is not intended to be an allencompassing technical description of each hardware component. Thischapter provides basic information to help you:
� Identify the Digital Reference Board input configuration.
� Understand the hardware requirements necessary to interface the DigitalReference Board with peripheral devices.
The Digital Reference Adapter Board connects directly to the Main ControlBoard using either Port A or Port B of the Microbus Interface (Figure 2.1).This interface supplies the Adapter Board with all logic voltages andcommunication capabilities. All user connections to the board are made atTerminal Block TB-3 located at the bottom of the 1395 Drive. The DigitalReference Adapter Board is shown mounted in the standard position in PortA (left port) of a 1395 Drive in Figure 2.1.
Figure 2.1Digital Reference Adapter Board Location (40 - 100 HP VersionShown)
AB0728A
Digital ReferenceAdapter Board
Chapter 2Hardware Description
2-2
Digital Reference Input The Digital Reference Adapter Board contains one digital reference inputwhich produces a digital reference command for the Drive. The AdapterBoard is set up by default for the encoder input signal to be single channel,dual edge (i.e., both the rising edge and falling edge are used by the countinglogic). The hardware is configured for 5 volt signal inputs with the jumpersJ6 and J7 in the 1-2 position. Connector J2 is used to make theinterconnection for the digital reference encoder inputs between the AdapterBoard and the Terminal Block, TB-3, which is used to make the externalconnections.
� TB3-26 Digital Reference Encoder Input NENCB1
� TB3-25 Digital Reference Encoder Input ENCB1
� TB3-24 Digital Reference Encoder Input NENCA1
� TB3-23 Digital Reference Encoder Input ENCA1
Digital Inputs The Digital Reference Adapter Board contains ten programmable digitalinputs rated 24VDC. They can be connected to any Sink parameter such asthe Logic command word. All ten inputs are LED indicated for high inputlevel visibility. These optically coupled inputs provide a means for externalcontrol of the 1395 via pushbuttons, relays, switches, etc.
Connector J3 is used to make the interconnection for the digital inputsbetween the adapter board and the Terminal Block, TB-3, which is used tomake the external connections.
� TB3-43 Digital Input 1
� TB3-44 Digital Input 2
� TB3-45 Digital Input 3
� TB3-46 Digital Input 4
� TB3-47 Digital Input 5
� TB3-48 Digital Input 6
� TB3-49 Digital Input 7
� TB3-50 Digital Input 8
� TB3-51 Digital Input 9
� TB3-52 Digital Input 10
� TB3-53 Digital Input Common
Chapter 2Hardware Description
2-3
Digital Outputs Five programmable solid state digital outputs rated 24VDC are provided.They can be connected to any source parameter such as the logic status word.All five outputs are LED indicated for high input level visibility.
Connector J3 is used to make the interconnection for the digital outputsbetween the Adapter Board and the Terminal Block, TB-3, which is used tomake the external connections.
� TB3-54 Digital Output 1
� TB3-55 Digital Output 2
� TB3-56 Digital Output 3
� TB3-57 Digital Output 4
� TB3-58 Digital Output 5
� TB3-61 +24 VDC ISOL
� TB3-62 +24 VDC COMMON
Analog Inputs The Digital Reference card contains two programmable 12-bit analog todigital inputs. These inputs allow a +/–10V DC analog signal to be convertedto a +/–2048 digital signal, thus providing 4.88 millivolts per bit resolution.Both inputs have special digitally programmable analog offset adjustmentsand digitally controlled variable analog gain adjustments prior to beingmultiplexed into the analog to digital converter. The inputs are alsoconfigurable to represent any of the 1395 signal inputs or the input of anotherAdapter Board. These inputs also have programmable digital scale anddigital offset which provides maximum interface flexibility.
Connector J2 is used to make the interconnection for the analog inputsbetween the Adapter Board and the Terminal Block, TB-3, which is used tomake the external connections.
� TB3-31 Analog Input 1 (+)
� TB3-32 Analog Input 1 (–)
� TB3-33 Analog Input 2 (+)
� TB3-34 Analog Input 2 (–)
Analog Outputs The Digital Reference card contains two programmable 11-bit digital toanalog outputs. These outputs allow a +/–2048 Drive signal to be convertedto a +/–10V DC analog output, thus giving 9.76 millivolts per bit resolution.Through programming of associated Scale and Offset parameters theeffective range of the Drive signal can be extended to +/–32767. The digitalDrive signal can be any of the 1395 run-time parameters.
Chapter 2Hardware Description
2-4
Connector J2 is used to make the interconnection for the analog outputsbetween the Adapter Board and the Terminal Block, TB-3, which is used tomake the external connections.
� TB3-39 Analog Output 1
� TB3-40 Analog Output 1 Common
� TB3-41 Analog Output 2
� TB3-42 Analog Output 2 Common
Firmware Location This board contains firmware version 1.xx. Figure 2.2 shows the physicallocation of the chips and also illustrates the microprocessor and otherhardware on the board.
Figure 2.2Component Locations on Digital Reference Adapter Board
AB0729A
Digital ReferenceAdapter Board
Chapter 2Hardware Description
2-5
Table 2.ADigital Reference Adapter Board Connections
Connector
J2
Type
20 pin Discrete Wire
Purpose
Connection for Analog I/O Hardwareand Digital Reference Encoder InputDevice via TB3 terminals 23 - 42
J1 60 pin Ribbon Connection to Main Control Board
J3 20 pin Discrete WireConnection for Digital I/O Hardwaredevices via TB3 terminals 43 - 62
Table 2.BDigital Reference Adapter Board Jumpers
Position
Factory Set, Do Not Alter
Jumper
J4
J5 Factory Set, Do Not Alter
J6 Factory Set in Position 1�2 (used for 5V or 12V driver circuits)
J7 Factory Set in Position 1�2 (used for 5V or 12V driver circuits)
3Chapter
3-1
Control Description
Introduction Chapter 3 contains a general description of the 1395 Digital ReferenceAdapter Board. This description is intended to provide sufficient backgroundinformation to support other procedures in this manual, and to help you tounderstand how to configure the board.
Parameter Overview The Digital Reference Adapter Board contains two types of parameters,Configurable and Set-Up. Configuration parameters control and monitor therun-time operation of the 1395, while Set-Up parameters program theAdapter Board functions. Programming the Set-Up parameters isaccomplished with the Programming Terminal or through another intelligentdevice connected to the Drive such as an Allen-Bradley PLC. Reference the1395 Installation Manual for an explanation of programming techniques.
All Adapter parameters are referenced by a unique 1395 system parameternumber. However, the parameter number is dependent on whether theAdapter Board is connected to Port A or Port B of the 1395. The followingshows the parameter number ranges for Port A and Port B.
� Port A Configuration Parameters (400 – 499)
� Port A Set-Up Parameters (550 – 599)
� Port B Configuration Parameters (300 – 399)
� Port B Set-Up Parameters (500 – 549)
The Digital Reference Adapter is normally mounted in Port A of the 1395Drive, and is shipped preconfigured and preset when it is supplied as astandard catalog number drive. Table 3.A and Table 3.B detail thepre-configured parameters.
Table 3.AConfiguration Parameters
Port A
400
401
402
403
404
405
450
451
452
453
454
Generic Function Pre�Configured Function
Logic Command #1
External Velocity Reference
Trim Velocity Reference
Not Linked
Not Linked
Not Linked
Logic Status
Armature Current Feedback
Armature Voltage Feedback
Not Linked
Not Linked
Fast source, Discrete input to Drive
Fast source, Analog 1 input to Drive
Fast source, Analog 2 input to Drive
Fast source, Digital Ref. input to Drive
Fast source, Digital Ref. input to Drive
Fast Source, Discrete input to Drive
Fast Sink, Discrete output from Drive
Fast sink, Analog 1 output from Drive
Fast sink, Analog 2 output from Drive
Fast sink, Digital Reference Multiplier
Fast sink, Discrete Output from Drive.
Chapter 3Control Description
3-2
Table 3.BDigital Reference Adapter Preconfigured Setup Parameters
Port A
550
551
552
553
554
555
556
557
558
559
560
561
562
563
564
565
566
567
568
569
570 - 574
575
576
577
578
579 - 582
5831
584
585
586
587
588
589
590
591
592
599
Digital Ref Adapter Preset Function
ADC Scale 1
ADC Offset 1
ADC Scale 2
ADC Offset 2
Analog PR GN 1
Analog Offset 1
Analog PR GN 2
Analog Offset 2
Digital Out 1
Digital Out 2
Digital Out 3
Digital Out 4
Digital Out 5
Digital Ref PPR
Digital Reference Scale
Digital Reference Offset
Digital Ref Filter
One/Two/Quad
Digital Multiplier Constant
Digital Multiplier Select
Not Used
DAC Scale 1
DAC Offset 1
DAC Scale 2
DAC Offset 2
Not Used
Digital In 1
Digital In 2
Digital In 3
Digital In 4
Digital In 5
Digital In 6
Digital In 7
Digital In 8
Digital In 9
Digital In 10
Adapter Board Identifier
Ext. Velocity Reference Scale
Ext. Velocity Reference Digital Offset
Trim Velocity Scale
Trim Velocity Digital Offset
External Velocity Reference Gain
External Velocity Reference Gain
Set by User
Set by User
At Zero Speed
Drive Running
Drive Ready
At Current Limit
At Set Speed
Set by User
Set by User
Set by User
Set by User
Set by User
Set by User
Set by User
-
Armature Voltage Feedback Scale
Armature Voltage Feedback Offset
Armature Voltage Feedback Scale
Armature Voltage Feedback Offset
-
Stop
Jog 2
Start
Clear Fault
Ramp Disable
Command Enable
Jog 1
Run Reference A
Run Reference B
Run Reference C
-
Preset Value
2
0
2
0
0
0
0
0
10
5
7
8
9
1024
1750
0
0
4
1000
0
-
1
0
1
0
-
11
9
12
4
5
8
10
0
1
2
x.xx
1 Digital In 1 is designed for use with a normally closed (N.C.) operator device. Applying a positive control voltageto Digital In 1 (terminal 43 of TB�3) will cause the bit specified to be set to zero. With no voltage applied to Digital In 1, the bit will be one.
The Digital Reference Adapter can be mounted in either Port A or Port B.Table 3.C and Table 3.D detail all parameters and their functions for bothPort A and Port B.
Chapter 3Control Description
3-3
Table 3.CConfiguration Parameters
Port A
400
401
402
403
404
405
450
451
452
453
454
Port B
300
301
302
303
304
305
350
351
352
353
354
Digital Ref Adapter Function
Fast source, Discrete input to Drive
Fast source, Analog 1 input to Drive
Fast source, Analog 2 input to Drive
Fast source, Digital Reference Input to Drive
Fast Source, Digital Reference Input to Drive
Fast Source, Discrete Input to Drive
Fast Sink, Discrete Output from Drive
Fast Sink, Analog 1 Output from Drive
Fast Sink, Analog 2 Output from Drive
Fast Sink, Digital Reference Multiplier
Fast Sink, Discrete Output from Drive
Digital Input #1
Analog Input #1
Analog Input #2
Digital Ref Whole
Digital Ref Fractn
Digital Input #2
Digital Output #1
Analog Out #1
Analog Out #2
Dig Ref Mult
Dig Out #2
Chapter 3Control Description
3-4
Table 3.DDigital Reference Adapter Setup Parameters
Port A
500
501
502
503
504
505
506
507
508
509
510
511
512
513
514
515
516
517
518
519
520
525
526
527
528
529
5331
534
535
536
537
538
539
540
541
542
549
Description(2) Range
ADC Scale 1
ADC Offset 1
ADC Scale 2
ADC Offset 2
Analog PR GN 1
Analog Offset 1
Analog PR GN 2
Analog Offset 2
Digital Out 1
Digital Out 2
Digital Out 3
Digital Out 4
Digital Out 5
Digital Ref PPR
Digital Reference Scale
Digital Reference Offset
Digital Ref Filter
One/Two/Quad
Digital Multiplier Constant
Digital Multiplier Select
Not Used
DAC Scale 1
DAC Offset 1
DAC Scale 2
DAC Offset 2
Not Used
Digital In 1
Digital In 2
Digital In 3
Digital In 4
Digital In 5
Digital In 6
Digital In 7
Digital In 8
Digital In 9
Digital In 10
GA: Version
1 Digital In 1 is designed for use with a normally closed (N.C.) operator device. Applying a positive control voltage to Digital In1 (terminal 43 of TB�3) will cause the bit specified to be set to zero. With no voltage applied to Digital In 1, the bit will be one.
Port B
550
551
552
553
554
555
556
557
558
559
560
561
562
563
564
565
566
567
568
569
570
575
576
577
578
579
5831
584
585
586
587
588
589
590
591
592
599
Digital Ref Adapter
(-16, 16)
(-20, 20)
(-16, 16)
(-20, 20)
(0, 4)
(-10, 10)
(0, 4)
(-10, 10)
#1 (0, 15) #2 (6, 31)
#1 (0, 15) #2 (6, 31)
#1 (0, 15) #2 (6, 31)
#1 (0, 15) #2 (6, 31)
#1 (0, 15) #2 (6, 31)
(100, 32767)
(-6000, 6000)
(-1024, 1024)
(0, 8)
1, 2, 4
(-16,000, 16,000)
(0, 1)
(-1, 1)
(-10, 10)
(-1, 1)
(-10, 10)
#1 (0, 15) #2 (16, 31)
#1 (0, 15) #2 (16, 31)
#1 (0, 15) #2 (16, 31)
#1 (0, 15) #2 (16, 31)
#1 (0, 15) #2 (16, 31)
#1 (0, 15) #2 (16, 31)
#1 (0, 15) #2 (16, 31)
#1 (0, 15) #2 (16, 31)
#1 (0, 15) #2 (16, 31)
#1 (0, 15) #2 (16, 31)
(1.01)
4Chapter
4-1
Installation
Introduction This chapter is a detailed procedure for the proper installation andelectrical interconnection of the Digital Reference Adapter Board.Procedures you will perform in this chapter include:
� Verification of proper unpacking and inspection
� Verification of proper mounting
� Verification of proper wiring
NOTE: Normally all installation and configuration requirements have beenfulfilled when the product is shipped to the user in an integrated factorycontroller. This chapter is provided for convenience should it becomenecessary to install a Digital Reference Adapter Board into a different orexisting application.
Receiving It is your responsibility to thoroughly inspect the equipment beforeaccepting shipment from the freight company. You must take theresponsibility for noting any damage. Do Not accept shipment beforechecking all items received against the purchase order, and noting anymissing or damaged items on the freight bill.
If any concealed damage is found later during unpacking, it is yourresponsibility to notify the freight agent. Leave the shipping containerintact, and request that the freight agent make a visual inspection of theshipment.
ESD Precautions
ATTENTION: This Drive contains ESD (ElectrostaticDischarge sensitive parts and assemblies. Static controlprecautions are required when installing, testing, servicingor repairing this assembly. Component damage may result ifESD control procedures are not followed. If you are notfamiliar with static control procedures, referenceAllen-Bradley Publication 8000-4.5.2, Guarding againstElectrostatic Damage or any other applicable ESDprotection handbook.
Unpacking & Inspection Remove all packing material from around the board, including theanti-static bag. The Digital Reference Adapter Board is a static sensitivedevice, and special precautions should be taken while handling the board.The circuit card can be damaged by Electro-Static Discharge. There is thepossibility you could make contact with an ESD sensitive componentduring installation. Therefore, you must be properly grounded. Groundingshould be accomplished with a wrist strap which is connected to anapproved ground.
Chapter 4Installation
4-2
If the board will not be installed when it is unpacked, you must store it in aclean dry place in the anti-static bag. The storage temperature must bebetween 0°C (32°F) and +60°C (140°F) with a maximum humidity of 95%non-condensing, to guard against damage to temperature sensitivecomponents.
Mounting On 1 – 100 HP 230V and 2 – 200 HP 460V the Digital Reference AdapterBoard is mounted on the front of the the swing out panel. Two possibleadapter board mounting positions are provided. Depending on the port thatthe board will be connected to, it must be mounted in either Port A or PortB. When looking at the mounting positions from the front, the rightposition corresponds to Port B and the left to Port A.
After determining which port the Digital Reference Adapter Board will beconnected to, mount the board using the five panel screws & one phillipshead screw (Figure 4.1 illustrates the Digital Ref Board in Port A of a1 – 200 HP drive).
On 125 – 300HP 230V and 250 – 600HP 460V drives, the DigitalReference Adapter board is mounted on a swing out panel below the UnitPower Supply near the bottom of the cabinet (Figure 4.2).
Figure 4.1Digital Reference Adapter Board Location
1 - 60 HP
AB0731A
Digital ReferenceAdapter Board
Chapter 4Installation
4-3
Figure 4.2Digital Reference Adapter Board Location
125 - 600HP
AB0730A
Digital ReferenceAdapter Board
Jumper Settings The jumpers listed in Table 4.A need to be set for Encoder interface use.
Table 4.AEncoder Jumper Settings
Jumper Encoder Output Voltage
J6
J7
+5V DC +12V DC
1 - 2
1 - 2
2 - 3
2 - 3
Connections to Drive The Digital Reference Adapter Board will normally be connected toMicrobus Port A on the Drive through a ribbon cable connector J1 locatedat the top of the board. The Digital Reference Adapter Board can howeverbe connected to either Microbus Port A or B on the Drive through ribboncable connector J1. Connection to TB3 is made through two connectors, J2and J3. Looking into the Drive, Port A is located on the left side, and PortB is located on the right as seen in Figure 4.3. The parameters used toconfigure the Drive depend upon which port is utilized.
Chapter 4Installation
4-4
Figure 4.3Connection of the Digital Reference Adapter Board to Port A or B
Main Control Board
ËËËËËËËËËËËËËËËËËËËË
J7 J6
ËËËËËËËËËËËËËËËË
PORT A PORT B
J1 J1
Adapter Board Adapter Board
J2 J3
TB3
Terminals 1 - 22 Terminals 23 - 62
J2 J3
Terminals 23 - 62
Wiring to External Devices Wiring to External Devices
External wiring is connected to the terminal block at the bottom of the1395 enclosure. Terminals 23 through 62 are reserved for wiring theDigital Reference Adapter Board to external I/O devices. Refer to theDigital Reference Adapter Block Diagram and Hardware ConnectionDiagrams, Figure 4.4 and Figure 4.5, for information on the terminals andcorresponding I/O.
Chapter 4Installation
4-5
Figure 4.4Digital Reference Adapter Block Diagram
Port A
453
450
454
451
405
401
Sinks
550
24
26
33
31
Out Parameter
Sources
43
44
45
46
Digital Inputs
Bit # Select
28
29
30
Power Supply
583
53
584
585
586
Digital In Common
Digital In #1
Analog In #1 +
+10V Reference
-10V Reference
Reference Common
Digital In #2
Digital In #3
Digital In #4
Analog In #2 +
Encoder In Ch B
Encoder In Ch A
TB3 Terminal Numbers
23
25
34
32
587
588
589
590
591
592
47
48
49
50
Digital In #5
Digital In #6
Digital In #7
Digital In #8
51
52
Digital In #9
Digital In #10
400 In Parameter
Scale
551 Offset
401550 Scale
402552 Scale
553 Offset
403563 PPR
564 Scale
566 Filter
567 Type
568 Const
569 Sel
565 Offset
404
58
57
56
55
Specifier
562
561
560
559
Digital Out #5
54 558
575
41
39Analog Out #1 Out
Analog Out #2 Out
42
40
Scale
576 Offset
Scale
577 Scale
578 Offset
61+24V DC Input
62+24V DC Common
452
Ch B
Ch A
-
-
Digital Out #4
Digital Out #3
Digital Out #2
Digital Out #1
Common
Common
+ Common
Out Parameter
Out Parameter
Out Parameter
In Parameter
In Parameter
In Parameter
In Parameter
In Parameter
Chapter 4Installation
4-6
Figure 4.5Hardware Connection Diagram
19
18
17
16
20
15
14
13
12
11
10
Digital Ref Adapter
Analog I/O J2
8
7
6
5
9
4
3
2
1
19
18
17
16
20
15
14
13
12
11
10
8
7
6
5
9
4
3
2
1
TB3
2324
2526
2827
2930
3231
3433
3536
3837
4039
4142
4443
4645
4748
5049
5152
5453
5655
5758
6059
6261
TB3
Analog I/O J3
Encoder
A
A
B
B
+10 VDC
-10 VDC
Common
ReferencePowerSupply
Analog Input 1
Analog Input 2
Not Used
Not Used
Not Used
Not Used
Analog Output 1
Analog Output 1
Analog Output 2
Analog Output 2
Out
Out
Com
Com
Digital Input 1
Digital Input 2
Digital Input 3
Digital Input 4
Digital Input 5
Digital Input 6
Digital Input 7
Digital Input 8
Digital Input 9
Digital Input 10
Digital Input Common
Digital Output 1
Digital Output 2
Digital Output 3
Digital Output 4
Digital Output 5
Not Used
Not Used
+24V DC ISOL
+24V DC Common
Not Used
Chapter 4Installation
4-7
24V DC Connection A properly sized 24V DC power supply is required to power the 24 voltinputs. Refer to Figure 4.4.
Digtial Reference Input The Digital Reference Adapter Board contains one digital referencecommand for the drive. The board is set up by default for the encoder inputsignal to be single channel, dual edge (i.e. both the rising and falling edgesare used by the counting logic.). The hardware is configured for +5VDCsignal inputs with jumpers J6 and J7 in the 1-2 position. For a +12V DCsignal the jumpers must be placed in the 2-3 position.
Encoder Connection Figure 4.6 shows the typical encoder connection used as a signal for thedigital reference input. This encoder can be machine mounted or mountedon the motor of the lead section.
Figure 4.6Encoder Connections
ENCODER CH B
23
24
25
26
TB3
ENCODER CH A
ENCODER CH A
ENCODER CH B
14
13
CHANNEL B
Encoder
CHANNEL A
CHANNEL A
CHANNEL B
+
CPOWER SUPPLYCOMMON
+12V DC POWERSUPPLY
Chapter 4Installation
4-8
Analog Input Connections Connections for velocity trim and reference inputs can be either uni- orbi-directional operation, using the internal drive ±10VDC power supply asshown in Figure 4.7.
Figure 4.7Typical Analog Input Connections
28
29
31
32
33
TB3
+10V DC P.S.
-10V DC P.S.
EXT. VELOCITY REF.
P.S. COMMON
Bi�directional Operation
IMPORTANT: Connectshield to drive end only.Other end is to be insu�lated and left floating.
Reference *2.5k OhmMinimum
28
29
31
32
30
TB3
+10V DC P.S.
-10V DC P.S.
P.S. COMMON
Uni�directional Operation
Reference*2.5k OhmMinimum
R
R
Forward Reverse
R*
Reverse Relay
* External to the Drive
*
EXT. VELOCITY REF.
+
-
EXT. VELOCITY REF.
EXT. VELOCITY REF.
+
-
IMPORTANT: Connectto either terminal 28 or29, Not Both
TB4# TB4#
# TB10 on 125 - 300HP 230V and 250 - 600HP 460V
Chapter 4Installation
4-9
Tach Velocity The Digital Reference Adapter Board is not pre-configured for DCtachometer feedback. The user will have to reconfigure the drive byreplacing the Trim Velocity Reference (parameter 161) with the TachVelocity (parameter 156). The analog tachometer device generates a DCvoltage that is direction sensitive and proportional to speed. The tachoutput must be connected to an analog input channel on the DiscreteAdapter Board. Most industrial tachs have an output greater than the ±10Vrange of the analog inputs. The tach output must be scaled down, by anexternal voltage divider network, so that the entire speed range of themotor can be represented by a ± 9V feedback signal.
ATTENTION: Connecting a tach which has an output rangegreater than ±10V directly to the analog input channel canseverely damage the adapter board.
The tach signal then must be scaled in the adapter board to determine theproper relationship of output voltage/ motor velocity to base speed in DriveUnits. This scaled configuration data must then be linked to Parameter 156“Tach Velocity”. Many problems relate to the scaling of the tach signals.Below is a procedure for checking the scaling of the analog tach feedbackfor proper drive operation.
1. Determine the Volts/RPM rating of the tach (refer to tach name plate).Multiply this rating times the absolute maximum speed the motor willbe commanded to accelerate to. This value should also be programmedin Parameter 607 “Rev Speed Lim” and 608 “Fwd Speed Lim” to assurethat the velocity command will be properly clamped.
Volts/RPM Rating x Max Speed = Max Volts Output
2. The Max Volts output must then be scaled to a level within the ±10Vanalog input channel range. This can be accomplished by using avoltage divider network external to the drive. The voltage divider willtake the Max Volts output and scale it to a maximum 9V input. Thisallows for protection against 10% overshoot.
Chapter 4Installation
4-10
Figure 4.8 uses a l0k ohm resistor across the input channel. Rl representsthe dropping resistor for the scaling network. To determine the value of Rluse the equation that follows.
Figure 4.8Scaling Circuit
R1
10k Ohm
Analog In (+)
Analog In (-)
Tach Resistors 0.5W, 1%
Tach Velocity (+)TB3�33
TB3�34
+
-
(Max Volts Output) x 6666
9V- 6666 = R1
20k Adapter Board Input Impedance
Tach Velocity (-)
3. The analog input channel on the adapter board must now be scaled torepresent an accurate velocity feedback signal. First determine theanalog input signal for base speed. Parameter numbers are given in ( )where applicable.
Base Motor Speed (606) x 9V
Max Speed= Base Speed Input
4. The input voltage at base speed is then converted to Raw Adapter Unitsaccording to the following equation.
Base Speed Input x 2048
10= Raw Adapter Units
5. The Raw Adapter Units are then used to determine the correct scalingparameter value according to the equation below.
4096
Raw Adapter Units= Scaling Parameter Value
6. The Scaling Parameter Value should then be entered into the associatedanalog input scaling set-up parameter. This procedure will be correct towithin 5%. Verify that the scaling is correct by measuring the actualmotor velocity with a hand tachometer. Fine tune the scaling byadjusting the appropriate value to minimize any error.
7. Any drift at zero speed can be minimized by adjusting the offsetparameter associated with the channel in use.
Chapter 4Installation
4-11
Digital Inputs Figure 4.9 shows a typical digital input connection.
Figure 4.9Typical 24V DC Digital Input Connections using External Power Supply
DIGITAL IN 2
53
43
44
45
46
TB3
DIGITAL COMMON
DIGITAL IN 1
DIGITAL IN 3
DIGITAL IN 4
Clear Faults*
Start*
Jog 2*
Stop*
24V DC Common*
24V DC High*
* External to the Drive
Analog/Digital Outputs Figure 4.10 shows typical analog and digital output connections.
Figure 4.10Typical Output Connections
61
62
TB3
Digital Output Connections
IMPORTANT: Connectshield to drive end only.Other end is to be insu�lated and left floating.
41
42
TB3
ARM. CURRENT FDBK.
Analog Output Connections
55
54
ARM. CURRENT FDBK.
+
-
0 to ±10V DC,1mA Maximum
AT ZERO SPEED
DRIVE RUNNING
57
56 DRIVE READY
AT CURRENT LIMIT
58 AT SET SPEED
COMMON
24V DC HIGH
CR*
PL*
CR*
External 24V DCPower Supply
* External to the Drive
# TB10 on 125 - 300HP 230V and 250 - 600HP 460V
TB4#
5Chapter
5-1
Programming Parameters
Introduction This chapter contains the information required to assist you in Chapter 6when programming the Digital Reference Adapter for your application.
Terminology Following is a brief description of new terms and concepts covered inChapter 5.
Configuration The process of linking Sink to Source parameters.
ConfigurationParameters Parameters used to transfer data between the Drive
Control and external devices. The configurationparameters are categorized into two types; SourceParameters and Sink Parameters.
Drive Units The actual value of the parameter as it is storedwithin the Drive parameter table. The Drive unitsmay be converted to engineering units or tohexidecimal for display using the ProgrammingTerminal, or they may be displayed directly in Driveunits.
Engineering Units A label given to parameter data which specifies whatunits are to be used to display the parameter value onthe Programming Terminal. Examples of engineeringunits include: RPM, % etc.
Fast Parameters Fast parameters are all parameters whose values areupdated every 2 milliseconds and are used for the realtime data input and output of the drive. Fastparameters are backed up in volatile memory only.
Non-VolatileMemory Data memory in the Drive which retains the values of
all data even when power is disconnected from theDrive control. EEPROM (Electrically ErasableProgrammable Read Only Memory) chips are usedfor the 1395 non-volatile memory to store some ofthe Drive parameters.
Parameter Memory location used to store drive data. Eachparameter is given a number called the parameternumber. The parameter value may be specified indecimal or hexadecimal. When specified inhexadecimal, the word “Hex” will appear after theparameter value.
Chapter 5Programming Parameters
5-2
Parameter Entry Information stored in the Drive which contains theparameter number, parameter data and all otherinformation related to the specific parameter.
Parameter Table Table of parameter entries for all Configuration andSetup parameters used in the drive.
Source Fast parameter used as a source of data.
Sink Fast parameter used to receive data input.
Parameter Table Table 5.A provides an abbreviated listing of the Digital Reference AdapterBoard configuration parameters.
� #300 – #309 = Port B Source parameters.
� #350 – #359 = Port B Sink parameters.
� #400 – #409 = Port A Source parameters.
� #450 – #459 = Port A Sink parameters.
� #500 – #549 = Port B Setup parameters.
� #550 – #599 = Port A Setup parameters.
The column headings in Table 5.A are defined as follows:
Dec – Parameter number in decimal
Hex – Parameter number in hexadecimal
Name – Parameter name as it appears on the Programming Terminal
Units – Indicates the units displayed for the parameter value using theProgramming Terminal and displaying the parameter value usingengineering units.
Init – Parameter value as it will appear after the Drive Initialize commandhas been sent from the Programming Terminal or the external deviceconnected to Port A or B. The Init. values are the same as the defaultvalues listed in the Parameter Descriptions section of this chapter.
Min – Minimum allowable value for the parameter. If no min value isgiven, the parameter has not been assigned a minimum limit.
Max – Maximum allowable value for the parameter. If no max value isgiven, the parameter has not been assigned a maximum limit.
EE – Indicates the control function to which the parameter is associated.
Port – Indicates the port that the parameter is associated with.
Chapter 5Programming Parameters
5-3
Table 5.ADigital Reference Parameters
PARM
300
301
302
303
304
305
350
351
352
353
354
400
401
402
403
404
405
450
451
452
453
454
500
501
502
503
504
505
506
507
508
509
510
511
UNITSNAME
B>Digital Input 1
B>Analog In 1
B>Analog In 2
B>Dig Ref Whole
B>Dig Ref Fractn
B>Digital Input 2
B>Digital Output
B>Analog Out 1
B>Analog Out 2
B>Dig Mult Fast
B>Dig Output 2
A>Digital Input 1
A>Analog In 1
A>Analog In 2
A>Dig Ref Whole
A>Dig Ref Fractn
A> Digital Input 2
A>Digital Output
A>Analog Out 1
A>Analog Out 2
A>Dig Mult Fast
A>Dig Output 2
A> ADC Scale 1
A>ADC Offset 1
A> ADC Scale 2
A> ADC Offset 2
A>Analog PR GN 1
A>Analog Offset 1
A>Analog Pr GN2
A>Analog Offset 2
A>Digital Out 1
A>Digital Out 2
A>Digital Out 3
A>Digital Out 4
MIN
-16
-20
-16
-20
0
-10
0
-10
0 (#1), 16 (#2)
0 (#1), 16 (#2)
0 (#1), 16 (#2)
0 (#1), 16 (#2)
MAX
+16
+20
+16
+20
+4
+10
+4
+10
15(#1) 31(#2)
15(#1) 31(#2)
15(#1) 31(#2)
15(#1) 31(#2)
FUNCTION/CLASSIFICATION/PORT
Source/Configuration B
Source/Configuration B
Source/Configuration B
Source/Configuration B
Source/Configuration B
Source/Configuration B
Sink/Configuration B
Sink/Configuration B
Sink/Configuration B
Sink/Configuration B
Sink/Configuration B
Source/Configuration A
Source/Configuration A
Source/Configuration A
Source/Configuration A
Source/Configuration A
Source/Configuration A
Sink/Configuration A
Sink/Configuration A
Sink/Configuration A
Sink/Configuration A
Sink/Configuration A
Set�Up A
Set�Up A
Set�Up A
Set�Up A
Set�Up A
Set�Up A
Set�Up A
Set�Up A
Set�Up A
Set�Up A
Set�Up A
Set�Up A
HEX
12CH
12DH
12EH
12FH
130H
131H
15EH
160H
161H
162H
163H
190H
191H
192H
193H
194H
195H
1C2H
1C3H
1C4H
1C5H
1C6H
1F4H
1F5H
1F6H
1F7H
1F8H
1F9H
1FAH
1FBH
1FCH
1FDH
1FEH
1FFH
INIT
2
0
2
0
0
0
0
0
10
5
7
8
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
DIGITAL REFERENCE ADAPTER PARAMETERS
Chapter 5Programming Parameters
5-4
Table 5.ADigital Reference Parameters
PARM
512
513
514
515
516
517
518
519
525
526
527
528
533
534
535
536
537
538
539
540
541
542
549
550
551
552
553
554
555
556
557
558
559
560
561
UNITS
VLT
VLT
NAME
Digital Out 5
Digital Ref PPR
Digital Ref Scale
Digital Ref Offset
Dig Ref Filter
One/Two/Quad
Dig Mult Const
Dig Mul Sel
DAC Scale 1
DAC Offset 1
DAC Scale 2
DAC Offset 2
Digital In 1
Digital In 2
Digital In 3
Digital In 4
Digital In 5
Digital In 6
Digital In 7
Digital In 8
Digital In 9
Digital In 10
GA; Version
A> ADC Scale 1
A > ADC Offset 1
A> ADC Scale 2
A > ADC Offset 2
A > Analog PR GN 1
A > Analog Offset 1
A>Analog Pr GN2
A>Analog Offset 2
A>Digital Out 1
A>Digital Out 2
A>Digital Out 3
A>Digital Out 4
MIN
0
100
-6000
-1024
0
1
-16000
0
-1
-10
-1
-10
0
0
0
0
0
0
0
0
0
0
-16
-20
-16
-20
0
-10
0
-10
0 (#1)16(#2)
0 (#1), 16 (#2)
0 (#1) 16(#2)
0 (#1) 16(#2)
MAX
0
32767
6000
1024
8
4
16000
1
1
10
1
10
15
15
15
15
15
15
15
15
15
15
+16
+20
+16
+20
+4
+10
+4
+10
15(#1) 31(#2)
15(#1) 31(#2)
15(#1) 31(#2)
15(#1) 31(#2)
FUNCTION/CLASSIFICATION/PORT
Set�Up B
Set�Up B
Set�Up B
Set�Up B
Set�Up B
Set�Up B
Set�Up B
Set�Up B
Set�Up B
Set�Up B
Set�Up B
Set�Up B
Set�Up B
Set�Up B
Set�Up B
Set�Up B
Set�Up B
Set�Up B
Set�Up B
Set�Up B
Set�Up B
Set�Up
Set�Up A
Set�Up A
Set�Up A
Set�Up A
Set�Up A
Set�Up A
Set�Up A
Set�Up A
Set�Up A
Set�Up A
Set�Up A
Set�Up A
HEX
200H
201H
202H
203H
204H
205H
206H
207H
20DH
20EH
20FH
210H
215H
216H
217H
218H
219H
21AH
21BH
21CH
21DH
21EH
21FH
226H
227H
228H
229H
22AH
22BH
22CH
22DH
22EH
22FH
230H
231H
INIT
9
1024
1750
0
0
4
1000
0
1
0
1
0
11
9
12
14
5
8
10
0
1
2
2
0
2
0
0
0
0
0
10
5
7
8
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
DIGITAL REFERENCE ADAPTER PARAMETERS
Chapter 5Programming Parameters
5-5
Table 5.ACont.
PARM
562
563
564
565
566
567
568
586
575
576
577
578
583
584
585
586
587
588
589
590
591
592
599
UNITSNAME
Digital Out 5
Dig Ref PPR
Dig Ref Scale
Dig Ref Offset
Dig Ref Filter
One/Two/Four
Dig Mult Const
Dig Mult Sel
DAC Scale 1
DAC Offset 1
DAC Scale 2
DAC Offset 2
Digital In 1
Digital In 2
Digital In 3
Digital In 4
Digital In 5
Digital In 6
Digital In 7
Digital In 8
Digital In 9
Digital In 10
Firmware Version No.
MIN
0(#1) 16(#2)
100
-6000
-1024
0
1
-16000
-1
-10
-1
-10
0(#1) 16(#2)
0(#1) 16(#2)
0(#1) 16(#2)
0(#1) 16(#2)
0(#1) 16(#2)
0(#1) 16(#2)
0(#1) 16(#2)
0(#1) 16(#2)
0(#1) 16(#2)
0(#1) 16(#2)
MAX
15(#1) 31(#2)
32767
6000
1024
8
4
16000
1
10
10
10
15(#1) 31(#2)
15(#1) 31(#2)
15(#1) 31(#2)
15(#1) 31(#2)
15(#1) 31(#2)
15(#1) 31(#2)
15(#1) 31(#2)
15(#1) 31(#2)
15(#1) 31(#2)
15(#1) 31(#2)
FUNCTION/CLASSIFICATION/PORT
Set�Up A
Set�Up A
Set�Up A
Set�Up A
Set�Up A
Set�Up A
Set�Up A
Set�Up A
Set�Up A
Set�Up A
Set�Up A
Set�Up A
Set�Up A
Set�Up A
Set�Up A
Set�Up A
Set�Up A
Set�Up A
Set�Up A
Set�Up A
Set�Up A
Set�Up A
HEX
232H
233H
234H
235H
236H
237H
238H
239H
23FH
240H
241H
242H
247H
248H
249H
24AH
24BH
24CH
24DH
24EH
24FH
250H
257H
INIT
9
1024
1750
0
0
4
1000
1
0
1
0
11
9
12
14
5
8
10
0
1
2
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
Chapter 5Programming Parameters
5-6
Configuration Parameters This reference section describes in detail each of the Configurationparameters available on the Digital Reference Adapter Board wheninstalled in either Port A or Port B. The parameters for Port B are shownbelow the corresponding Port A parameters. All examples given are forPort A All Configuration parameters are 16 bit words. In order for aConfiguration parameter to affect system operation, some of the sourcesand /or destinations have been preprogrammed in the 1395.Review all parameters and values for your specific application, if notapplicable they can be reconfigured accordingly.
Parameter 400 – [A > Digital Input 1]Parameter 300 – [B > Digital Input 1]
Use : Status of Discrete InputProgramming Terminal units: NoneDescription: This parameter is a Fast Source used to transmit the statusof the four digital inputs on the Adapter Board to the Drive. The tendigital inputs can be mapped to any of the 16 bits in this parameter.Typically, this parameter is linked to one of the Logic Commands in thedrive which allows for Start, Stop and Jog Control. The actual bitmapping is determined by the Set-Up parameters explained in the nextsection.
Parameter 401 – [A > Analog In 1]Parameter 301 – [B > Analog In 1]
Use : Digital value of Analog Input 1 SignalProgramming Terminal units: NoneMinimum Value: –32767Maximum Value: 32767Default Value: NoneDescription: This parameter is a Fast Source used to convert a ± 10VDC signal to a ±32767 digital value. This digital value can then belinked to one of the drive input parameters such as Velocity Reference,Process Trim Reference and Torque Reference. Through programmingof the associated Set-Up parameters a Scale Factor and Offset can beapplied to the input before it is displayed or sent to the drive.
Chapter 5Programming Parameters
5-7
Parameter 402 – [A > Analog In 2]Parameter 302 – [B > Analog In 2]
Use : Digital value of Analog Input 2 SignalProgramming Terminal units: NoneMinimum Value: –32767Maximum Value: 32767Default Value: NoneDescription: This parameter is a Fast Source used to convert a ± 10VDC signal to a ±32767 digital value. This digital value can then belinked to one of the drive input parameters such as Velocity Reference,Process Trim Reference and Torque Reference. Through programmingof the associated Set-Up parameters a Scale Factor and Offset can beapplied to the input before it is displayed or transferred to the drive.
Parameter 403 – [A > Dig Ref Whole]Parameter 303 – [B > Dig Ref Whole]
Use : Digital Value of the Whole Portion of the Digital Reference Input.Programming Terminal units: NoneMinimum Value: –32767Maximum Value: 32767Default Value: NoneDescription: This parameter is a Fast Source used to convert the wholepart of the Digital Reference signal to a ±32767 digital value. This valuecan then be linked to one of the Drive input parameters such as VelocityReference Whole or Process Trim Reference etc.
Parameter 404 – [A > Digital Ref Fractn]Parameter 304 – [B > Digital Ref Fractn]
Use : Digital value of the fractional portion of the digital referenceinput.Programming Terminal units: NoneMinimum Value: 0Maximum Value: 65535Default Value: NoneDescription: This parameter is a Fast Source used to convert thefractional part of the Digital Reference signal to a 0 – 65535 digitalvalue. This value can then be linked to one of the Drive inputparameters such as Velocity Reference Fraction.
Chapter 5Programming Parameters
5-8
Parameter 405 – [A > Dig Input 2]Parameter 305 – [B > Dig Input 2]
Use : Status of Discrete InputProgramming Terminal units: NoneDescription: This parameter is a Fast Source used to transmit the statusof the digital inputs on the Adapter Board to the drive. The ten digitalinputs can be mapped to any of the 16 bits in this parameter. Typically,this parameter is linked to one of the Logic Commands in the drivewhich allows for Start, Stop and Jog Control. Parameter 405 has thesame function as Parameter 400. Refer to parameters 583 to 592 beforeselecting Digital Input 2.
Parameter 450 – [A> Digital Output 1]Parameter 350 – [B> Digital Output 1]
Use : Status of Digital OutputsProgramming Terminal units: NoneDescription: This parameter is a Fast Sink used to transmit the Status offive discrete bits of data from the 1395 to the solid state outputs on theAdapter Board. The two digital outputs can be mapped to any of the 16bits in this parameter. Typically, this parameter is linked to Logic Statusin the 1395 which allows for indication of Drive Running, At ZeroSpeed, Drive Faulted, etc.
Parameter 451 – [A > Analog Out 1]Parameter 351 – [B > Analog Out 1]
Use : Digital value of Analog Output 1 SignalProgramming Terminal units: NoneMinimum Value: –32767Maximum Value: 32767Default Value: NoneDescription: This parameter is a Fast Sink used to convert a ±32767digital value to a ± 10V DC output. This digital value can then be linkedto one of the Drive input parameters such as Velocity Feedback,Armature Current feedback, Flux Command etc. Through programmingof the associated Set-Up parameters a Scale Factor and Offset can beapplied to the output before it is converted to the analog signal.
Chapter 5Programming Parameters
5-9
Parameter 452 – [A > Analog Out 2]Parameter 352 – [B > Analog Out 2]
Use : Digital value of Analog Output 2 SignalProgramming Terminal units: NoneMinimum Value: –32767Maximum Value: 32767Default Value: NoneDescription: This parameter is a Fast Sink used to convert a ±32767digital value to a ± 10V DC output. This digital value can then be linkedto one of the Drive input parameters such as Velocity Feedback,Armature Current feedback, Flux Command, etc. Through programmingof the associated Set-Up parameters a Scale Factor and Offset can beapplied to the output before it is converted to the analog signal.
Parameter 453 – [A > Dig Mult Fast]Parameter 353 – [B > Dig Mult Fast]
Use : A fast parameter used to apply a multiplier value against thedigital reference.Programming Terminal units: NoneMinimum Value: –16000Maximum Value: 16000Default Value: NoneDescription: This parameter is a Fast Sink which can be used to apply amultiplier against the digital reference input. The Digital Mult Fastvalue is divided by 1000 and then multiplied to the Digital ReferenceValue. The Digital Multiplier Select parameter (P569) determineswhether the multiplier value comes from this parameter or the DigitalMultiplier Constant Parameter (P568). The difference is that thisparameter is a Fast parameter and the multiplier constant parameter is aSlow parameter.
Parameter 454 – [A > Dig Output 2]Parameter 354 – [B > Dig Output 2]
Use : Status of Digital outputsProgramming Terminal units: NoneDescription: This parameter is a Fast Sink used to transmit the status ofup to five discrete bits of data from the 1395 drive to the solid stateoutputs on the Adapter Board. The digital outputs can be mapped to anyof the 16 bits in this parameter. Typically, this would be used for caseswhere outputs from a source other than logic status are required. Thedigital outputs are updated every 20 milliseconds.
Chapter 5Programming Parameters
5-10
Set�Up Parameters Set-Up parameters control how the Digital Reference Adapter Boardmanipulates data. Parameters 550 through 592 are set-up parameters for aDigital Ref board installed in Port A. The parameters for Port B are shownbelow the corresponding Port A parameters. All examples given are forPort A. Specifically they allow programming the bit positions for digitalinputs and outputs along with scale factors and offsets for analog inputsand outputs. All 1395 Drives are shipped preset. Review all parameters andvalues for your specific application. If not applicable, change the valuesaccordingly.
Parameter 550 – [A > ADC Scale 1]Parameter 500 – [B > ADC Scale 1]
Use : Scale Factor for Analog Input 1Programming Terminal units: NoneMinimum Value: +16Maximum Value: –16Default Value: 2Description: This parameter determines the scale factor or Gain forAnalog Input 1. A 0 to + 10VDC signal is applied to the input of theanalog to digital converter. There, it is converted to a +2048 digitalvalue prior to being digitally scaled, digitally offset and typically usedby the drive as the process trim reference input from a dancerpotentiometer. Before the digital value is displayed or transferred to thedrive, the Scale Factor is applied, thus allowing an effective digitalrange of +32767(16 times 2048). The absolute digital value is clampedat 32767.
Parameter 551 – [A > ADC Offset 1]Parameter 501 – [B > ADC Offset 1]
Use : Digital Offset for Analog Input 1Programming Terminal units: VoltsMinimum Value: +20VDCMaximum Value: –20VDCDefault Value: 0 VDCDescription: This parameter determines the digital offset applied to theoutput of the analog to digital converter of the Analog Input 1 value,before the digital scale factor is applied. This allows the user to shift therange of the analog input.
Parameter 552 – [A > ADC Scale 2]Parameter 502 – [B > ADC Scale 2]
Use : Scale Factor for Analog Input 2Programming Terminal units: VoltsMinimum Value: +16Maximum Value: –16Default Value: 2Description: This parameter determines the scale factor or Gain forAnalog Input 2. A 0 to + 10VDC signal applied to the input of the
Chapter 5Programming Parameters
5-11
analog to digital converter. There, it is converted to a +2048 digitalvalue prior to being digitally scaled, digitally offset and used by thedrive. Before the digital value is displayed or transferred to the drive,the Scale Factor is applied, thus allowing an effective digital range of+32767(16 times 2048). The absolute digital value is clamped at 32767.
Parameter 553 – [A > ADC Offset 2]Parameter 503 – [B > ADC Offset 2]
Use : Digital Offset for Analog Input 2Programming Terminal units: VoltsMinimum Value: – 20 VDCMaximum Value: + 20 VDCDefault Value: 0 VDCDescription: This parameter determines the offset applied to the outputvalue of the analog to digital converter of Analog Input 2, before thedigital scale factor is applied. This allows the user to shift the range ofthe analog input.
Parameter 554 – [A > Analog PR GN 1]Parameter 504 – [B > Analog PR GN 1]
Use : Analog Programmable Gain for Analog Input 1Programming Terminal units: NoneMinimum Value: 0Maximum Value: 4Default Value: 0Description: This parameter digitally determines the analog gain forAnalog Input 1. The only allowable values for this parameter are per thefollowing table:
Table 5.B
VALUE
0
1
2
3
4
GAIN
1
2
4
8
16
This analog gain is applied to the Analog Input 1 after the analog offsetis applied so that the input signal can have any appreciable offsetremoved prior to being amplified. The amplification is important inorder to provide as much signal resolution to the input of the analog todigital converter. In addition, if necessary, this gain can be modifiedactively during Drive operation to provide programmable trim gainshould the application require it.
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5-12
Parameter 555 – [A > Analog Offset 1]Parameter 505 – [B > Analog Offset 1]
Programming Terminal units: VoltsMinimum Value: – 10 VDCMaximum Value: + 10 VDCDefault Value: 0.0 VDCDescription: This parameter determines the analog offset applied to theAnalog Input 1 signal prior to the analog signal amplification. Thisallows the signal to be shifted close to zero volts prior to beingamplified.
Parameter 556 – [A > Analog PR GN2]Parameter 506 – [B > Analog PR GN2]
Use : Analog Programmable Gain for Analog Input 2Programming Terminal units: NoneMinimum Value: 4Maximum Value: 0Default Value: 0Description: This parameter digitally determines the analog gain forAnalog Input 2 The only allowable values for this parameter are perTable 5.C:
Table 5.C
VALUE
0
1
2
3
4
GAIN
1
2
4
8
16
This analog gain is applied to the Analog Input 2 after the analog offsetis applied so that the input signal can have any appreciable offsetremoved prior to being amplified. The amplification is important inorder to provide as much signal resolution to the input of the analog todigital converter. In addition, if necessary, this gain can be modifiedactively during Drive operation to provide programmable trim gainshould the application require it.
Parameter 557 – [A > Analog Offset 2]Parameter 507 – [B > Analog Offset 2]
Use : Offset for Analog Input 2Programming Terminal units: VoltsMinimum Value: –10 VDCMaximum Value: +10 VDCDefault Value: 0.0 VDCDescription: This parameter determines the analog offset applied to theAnalog Input 2 signal prior to the analog signal amplification. Thisallows the signal to be shifted close to zero volts prior to beingamplified.
Chapter 5Programming Parameters
5-13
Parameter 558 – [A > Digital Out 1]Parameter 508 – [B > Digital Out 1]
Use : Maps Digital Output 1Programming Terminal units: NoneMinimum Value: 0 (#1), 16 (#2)Maximum Value: 15 (#1), 31 (#2)Default Value: 10Description: This parameter determines which bit of one of the twoDigital Output fast parameters will control Digital Output 1. Entering abit value of 0 – 15 will cause the Digital Output 1 (par 450) to controldigital out 1. Entering a bit value of 16 – 31 will cause the DigitalOutput 2 (par 454) to control digital out 1. When the bit value is 1, thisoutput will be high.
Parameter 559 – [A > Digital Out 2]Parameter 509 – [B > Digital Out 2]
Use : Maps Digital Output 2Programming Terminal units: NoneMinimum Value: 0 (#1), 16 (#2)Maximum Value: 15 (#1), 31 (#2)Default Value: 5Description: This parameter determines which bit of one of the twoDigital Output fast parameters will control Digital Output 2. Entering abit value of 0 – 15 will cause the Digital Output 1 (par 450) to controldigital out 1. Entering a bit value of 16 – 31 will cause the DigitalOutput 2 (par 454) to control digital out 1. When the bit value is 1, thisoutput will be high.
Parameter 560 – [A > Digital Out 3]Parameter 510 – [B > Digital Out 3]
Use : Maps Digital Output 3Programming Terminal units: NoneMinimum Value: 0 (#1), 16 (#2)Maximum Value: 15 (#1), 31 (#2)Default Value: 7Description: This parameter determines which bit of one of the twoDigital Output fast parameters will control Digital Output 3. Entering abit value of 0 – 15 will cause the Digital Output 1 (par 450) to controldigital out 1. Entering a bit value of 16 – 31 will cause the DigitalOutput 2 (par 454) to control digital out 1. When the bit value is 1, thisoutput will be high.
Chapter 5Programming Parameters
5-14
Parameter 561 – [A > Digital Out 4]Parameter 511 – [B > Digital Out 4]
Use : Maps Digital Output 4Programming Terminal units: NoneMinimum Value: 0 (#1), 16 (#2)Maximum Value: 15 (#1), 31 (#2)Default Value: 8Description: This parameter determines which bit of one of the twoDigital Output fast parameters will control Digital Output 4. Entering abit value of 0 – 15 will cause the Digital Output 1 (par 450) to controldigital out 1. Entering a bit value of 16 – 31 will cause the DigitalOutput 2 (par 454) to control digital out 1. When the bit value is 1, thisoutput will be high.
Parameter 562 – [A > Digital Out 5]Parameter 512 – [B > Digital Out 5]
Use : Maps Digital Output 5Programming Terminal units: NoneMinimum Value: 0 (#1), 16 (#2)Maximum Value: 15 (#1), 31 (#2)Default Value: 9Description: This parameter determines which bit of one of the twoDigital Output fast parameters will control Digital Output 5. Entering abit value of 0 – 15 will cause the Digital Output 1 (par 450) to controldigital out 1. Entering a bit value of 16 – 31 will cause the DigitalOutput 2 (par 454) to control digital out 1. When the bit value is 1, thisoutput will be high.
15 0
BIT 1
31 16
BIT 1
450
454
16 Bits
16 BitsDigital Out 2Control
Digital Out 1Control
Chapter 5Programming Parameters
5-15
Parameter 563 – [A > Digital Ref PPR]Parameter 513 – [B > Digital Ref PPR]
Use : Specifies the pulse revolution of the reference encoder.Programming Terminal units: PPRMinimum Value: 100Maximum Value: 32767Default Value: 1024Description: This parameter specifies the pulse per revolution of thedigital reference encoder.
Parameter 564 – [A > Digital Ref Scale]Parameter 514 – [B > Digital Ref Scale]
Use : Specifies the maximum revolutions per minute of the referenceencoder.Programming Terminal units: RPMMinimum Value: 100 – 6000Maximum Value: (–100) – (–6000)Default Value: 1750Description: This parameter specifies the speed tracking of the digitalreference encoder in the application. The sign of the parameter allowsthe sign inversion of the digital reference output to the Main ControlBoard.
Parameter 565 – [A > Digital Ref Offset]Parameter 515 – [B > Digital Ref Offset]
Use : Sets minimum speed of the digital reference.Programming Terminal units: NoneMinimum Value: +1024Maximum Value: –1024Default Value: 0Description: This parameter sets the minimum speed of the digitalreference (1024 means 25% of base speed). This offset is added to thefiltered value prior to the reference being transferred to the MainControl Board.
Parameter 566 – [A > Digital Ref Filter]Parameter 516 – [B > Digital Ref Filter]
Use : Specifies the value of the output filterProgramming Terminal units: NoneMinimum Value: 0Maximum Value: 8Default Value: 0Description: This parameter specifies the amount of output filtering ofthe digital reference that occurs prior to the reference being transferredto the Main Control Board. As the parameter is increased from 1 to 8,the effectiveness of the filter is increased, (i.e., the filter fixed frequencylag is lowered). The time constants have a range as follows: 1 = 58milliseconds and 8 = 1024 milliseconds, 0 = no filtering.
Chapter 5Programming Parameters
5-16
Parameter 567 – [A > One/Two/Quad]Parameter 517 – [B > One/Two/Quad]
Use : Sets the encoder interface counting system.Programming Terminal units: NoneMinimum Value: 0Maximum Value: 4Default Value: 4Description: This parameter is used to setup the digital reference inputfor the type of signal being supplied. The valid choices are:1 = Single ended, one edge input, rising edge.2 = Single edged, two edge input, rising and falling edge.4 = Differential, Quad edge input, Rising and falling edges.When using a single ended encoder, number 2 would be the choice.However, if the encoder has a non-symmetrical duty cycle, the leadingand trailing edge information will cause erroneous counting of theencoder pulses. As a result, the reference may exhibit steady stateoscillation between two values, for a constant value of encoder speed.
Parameter 568 – [A > Dig Mult Const]Parameter 518 – [B > Dig Mult Coast]
Use : A constant value multiplier for digital referenceProgramming Terminal units: NoneMinimum Value: – 16000Maximum Value: +16000Default Value: 1000Description: This parameter is a slow parameter which can be used toapply a multiplier value against the digital reference input. The DigitalMult Const value is divided by 1000 and then multiplied to the DigitalReference Value. The Digital Multiplier Select Parameter (P569)determines whether the multiplier value comes from this parameter orthe fast Digital Multiplier Constant Parameter (P453). The difference isthat this parameter is a slow parameter and the fast multiplier parameteris a fast parameter. Default value of 1000 is unity gain.
Parameter 569 – [A > Dig Mult Sel]Parameter 519 – [B > Dig Mult Sel]
Use : Selects which multiplier value applies to the digital referenceinput.Programming Terminal units: NoneMinimum Value: 0Maximum Value: 1Default Value: 0Description: This parameter is a slow parameter which selects whichmultiplier value is applied to the digital reference input. When thisparameter is zero, the Slow Multiplier Parameter (P568) is used. Whenthis parameter is one, the fast parameter (P453) is applied to the digitalreference.
Chapter 5Programming Parameters
5-17
Parameter 575 – [A > DAC Scale 1]Parameter 525 – [B > DAC Scale 1]
Use : Scale Factor for Analog Output 1Programming Terminal units: NoneMinimum Value: –1Maximum Value: +1Default Value: +1Description: This parameter determines the scale factor or gain forAnalog Output 1. A +/– 32767 digital value from the drive is convertedto a +/– 10V DC signal. Before the digital value is converted, the ScaleFactor is applied, thus allowing an effective digital range of +/– 2048(32767/16 = 2048 = 10 VDC). This is achieved by programming theScale Factor to .0625 or 1/16.
Parameter 576 – [A > DAC Offset 1]Parameter 526 – [B > DAC Offset 1]
Use : Offset for Analog Output 1Programming Terminal units: VoltsMinimum Value: –10 VDCMaximum Value: +10 VDCDefault Value: 0Description: This parameter determines the offset to the raw AnalogOutput 1 value after the Scale Factor is applied. This allows the user toshift the range of the analog output.
Parameter 577 – [A > DAC Scale 2]Parameter 527 – [B > DAC Scale 2]
Use : Scale Factor for Analog Output 1Programming Terminal units: NoneMinimum Value: – 1Maximum Value: +1Default Value: +1Description: This parameter determines the scale factor or gain forAnalog Output 2. A +/– 32767 digital value from the drive is convertedto a +/– 10V DC signal. Before the digital value is converted, the ScaleFactor is applied, thus allowing an effective digital range of +/– 2048(32767/16 = 2048 = 10 VDC). This is achieved by programming theScale Factor to .0625 or 1/16.
Parameter 578 – [A > DAC Offset 2]Parameter 528 – [B > DAC Offset 2]
Use : Offset for Analog Output 2Programming Terminal units: VoltsMinimum Value: –10 VDCMaximum Value: +10 VDCDefault Value: 0Description: This parameter determines the offset to the raw AnalogOutput 2 value after the Scale Factor is applied. This allows the user toshift the range of his analog output.
Chapter 5Programming Parameters
5-18
Parameter 583 – [A > Digital In 1]Parameter 533 – [B > Digital In 1]
Use : Maps Digital Input 1Programming Terminal units: NoneMinimum Value: 0 (#1), 16 (#2)Maximum Value: 15 (#1), 31 (#2)Default Value: 11Description: This parameter performs two functions. It determineswhich bit of the two Digital Input Fast parameters will be controlled byDigital In 1. Entering a value of 0 – 15 will control bits 0 – 15 of theDigital Input 1 Fast parameter while entering a value of 16 – 31 willcontrol bits 0 – 15 of the Digital Input 2 Fast parameter. Two examplesare shown below:If you want Digital In 1 (terminal stop) to control bit 11 of the DigitalInput 1 Fast parameter (Param 400), then you would enter a value of 11 into this parameter.If you want Digital In 1 to control bit 11 of the Digital Input 2 FastParameter (Param 405) then you would enter a value of 27 (Desired bit# +16) into this parameter.Digital In 1 is designed for use with Normally Closed (NC) operatordevices. Applying a positive control voltage to Digital Input 1 (TerminalTB3-43) will cause the bit specified to be set to zero. With no voltageapplied to Digital Input 1, the bit will be set to one.
Parameter 584 – [A > Digital In 2]Parameter 534 – [B > Digital In 2]
Use : Maps Digital Input 2Programming Terminal units: NoneMinimum Value: 0 (#1), 16 (#2)Maximum Value: 15 (#1), 31 (#2)Default Value: 9Description: This parameter performs two functions. It determineswhich bit of the two Digital Input Fast parameters will be controlled byDigital In 2 (Terminal TB3-44). Entering a value of 0 – 15 will controlbits 0 – 15 of the Digital Input 1 Fast (Param 400), while entering avalue of 16 – 31 will control bits 0 – 15 of the Digital Input 2 Fast(Param 405). Connecting Digital In 2 to a positive control voltage willcause the bit specified by this parameter to be set to 1.
Chapter 5Programming Parameters
5-19
Parameter 585 – [A > Digital In 3]Parameter 535 – [B > Digital In 3]
Use : Maps Digital Input 3Programming Terminal units: NoneMinimum Value: 0 (#1), 16 (#2)Maximum Value: 15 (#1), 31 (#2)Default Value: 12Description: This parameter performs two functions. It determineswhich bit of the two Digital Input Fast parameters will be controlled byDigital In 3 (Terminal TB3-45). Entering a value of 0 – 15 will controlbits 0 – 15 of the Digital Input 1 Fast (Param 400), while entering avalue of 16 – 31 will control bits 0 – 15 of the Digital Input 2 Fast(Param 405). Connecting Digital In 3 to a positive control voltage willcause the bit specified by this parameter to be set to 1.
Parameter 586 – [A > Digital In 4]Parameter 536 – [B > Digital In 4]
Use : Maps Digital Input 4Programming Terminal units: NoneMinimum Value: 0 (#1), 16 (#2)Maximum Value: 15 (#1), 31 (#2)Default Value: 14Description: This parameter performs two functions. It determineswhich bit of the two Digital Input Fast parameters will be controlled byDigital In 4 (Terminal TB3-46). Entering a value of 0 – 15 will controlbits 0 – 15 of the Digital Input 1 Fast ( param 400), while entering avalue of 16 – 31 will control bits 0 – 15 of the Digital Input 2 Fast(param 405). Connecting Digital In 4 to a positive control voltage willcause the bit specified by this parameter to be set to 1.
Parameter 587 – [A > Digital In 5]Parameter 537 – [B > Digital In 5]
Use : Maps Digital Input 5Programming Terminal units: NoneMinimum Value: 0 (#1), 16 (#2)Maximum Value: 15 (#1), 31 (#2)Default Value: 5Description: This parameter performs two functions. It determineswhich bit of the two Digital Input Fast parameters will be controlled byDigital In 5 (Terminal TB3-47). Entering a value of 0 – 15 will controlbits 0 – 15 of the Digital Input 1 Fast (param 400), while entering avalue of 16 – 31 will control bits 0 – 15 of the Digital Input 2 Fast(param 405). Connecting Digital In 5 to a positive control voltage willcause the bit specified by this parameter to be set to 1.
Chapter 5Programming Parameters
5-20
Parameter 588 – [A > Digital In 6]Parameter 538 – [B > Digital In 6]
Use : Maps Digital Input 6Programming Terminal units: NoneMinimum Value: 0 (#1), 16 (#2)Maximum Value: 15 (#1), 31 (#2)Default Value: 8Description: This parameter performs two functions. It determineswhich bit of the two Digital Input Fast parameters will be controlled byDigital In 6 (Terminal TB3-48). Entering a value of 0 – 15 will controlbits 0 – 15 of the Digital Input 1 Fast (param 400), while entering avalue of 16 – 31 will control bits 0 – 15 of the Digital Input 2 Fast(param 405). Refer to the description of Digital In 1 for moreinformation on programming. Connecting Digital In 6 to a positivecontrol voltage will cause the bit specified by this parameter to be setto 1.
Parameter 589 – [A > Digital In 7]Parameter 539 – [B > Digital In 7]
Use : Maps Digital Input 7Programming Terminal units: NoneMinimum Value: 0 (#1), 16 (#2)Maximum Value: 15 (#1), 31 (#2)Default Value: 8Description: This parameter performs two functions. It determineswhich bit of the two Digital Input Fast parameters will be controlled byDigital In7 (Terminal TB3-49). Entering a value of 0 – 15 will controlbits 0 – 15 of the Digital Input 1 Fast (param 400), while entering avalue of 16 – 31 will control bits 0 – 15 of the Digital Input 2 Fast(param 405). Refer to the description of Digital In 1 for moreinformation on programming. Connecting Digital In 7 to a positivecontrol voltage will cause the specified bit to be set to 1.
Parameter 590 – [A > Digital In 8]Parameter 540 – [B > Digital In 8]
Use : Maps Digital Input 8Programming Terminal units: NoneMinimum Value: 0 (#1), 16 (#2)Maximum Value: 15 (#1), 31 (#2)Default Value: 0Description: This parameter performs two functions. It determineswhich bit of the two Digital Input Fast parameters will be controlled byDigital In 8 (Terminal TB3-50). Entering a value of 0 – 15 will controlbits 0 – 15 of the Digital Input 1 Fast (param 400), while entering avalue of 16 – 31 will control bits 0 – 15 of the Digital Input 2 Fast(param 405). Refer to the description of Digital In 1 for moreinformation on programming. Connecting Digital In 8 to a positivecontrol voltage will cause the specified bit to be set to 1.
Chapter 5Programming Parameters
5-21
Parameter 591 – [A > Digital In 9]Parameter 541 – [B > Digital In 9]
Use : Maps Digital Input 9Programming Terminal units: NoneMinimum Value: 0 (#1), 16 (#2)Maximum Value: 15 (#1), 31 (#2)Default Value: 1Description: This parameter performs two functions. It determineswhich bit of the two Digital Input Fast parameters will be controlled byDigital In 9 (Terminal TB3-51). Entering a value of 0 – 15 will controlbits 0 – 15 of the Digital Input 1 Fast ( param 400), while entering avalue of 16 – 31 will control bits 0 – 15 of the Digital Input 2 Fast(param 405). Refer to the description of Digital In 1 for moreinformation on programming. Connecting Digital In 9 to a positivecontrol voltage will cause the bit specified by this parameter to be setto 1.
Parameter 592 – [A > Digital In 10]Parameter 542 – [B > Digital In 10]
Use : Maps Digital Input 10Programming Terminal units: NoneMinimum Value: 0 (#1), 16 (#2)Maximum Value: 15 (#1), 31 (#2)Default Value: 1Description: This parameter performs two functions. It determineswhich bit of the two Digital Input Fast parameters will be controlled byDigital In 10 (Terminal TB3-52). Entering a value of 0 – 15 will controlbits 0 – 15 of the Digital Input 1 Fast (param 400), while entering avalue of 16 – 31 will control bits 0 – 15 of the Digital Input 2 Fast(param 405). Refer to the description of Digital In 1 for moreinformation on programming. Connecting Digital In 10 to a positivecontrol voltage will cause the bit specified by this parameter to be setto 1.
Parameter 599 – [A > GA: Version]Parameter 549 – [B > GA: Version]
Use : Maps Software Version #Programming Terminal units: NoneDescription: This non changeable parameter is used to display theversion of the Digital Reference Adapter Board firmware.
6Chapter
6-1
Start�Up
Introduction This chapter will provide you with basic procedures for initial adjustmentsand configuration of the Drive control. Procedures you will perform in thischapter include the following:
� Verification of proper installation and wiring.
� Configuration of the Drive Control for Digital Reference Adapter I/O.
Terminology Parameter – Memory location used to store Drive set-up data, or tomonitor real time input or output information. Each parameter is assigned aname and number which does not change.Set-Up Parameter – Parameter whose values do not change during normaloperation of the Drive. The Set-Up Parameters are used for scaling andcalibration of specific Drive functions which are application and/orhardware dependent
Configuration Parameter – Parameter whose value may be changedduring normal operation of the Drive. The Configuration Parameters areused to input reference and feedback information to the Drive, and toprovide monitoring points for control signals. The ConfigurationParameters are one of two types, termed Source or Sink parameters. Referto the Bulletin 1395 Installation and Maintenance manual for a detaileddescription of Source and Sink parameters
Source – Parameter which may be used as a source of data for inputto a sink.
Sink – Parameter which acts as an input of data from a source.
Linking – The process of connecting a Sink parameter to a Source parameter.
Parameter Set�Up After you hard wire the I/O to the Digital Reference Adapter Boardterminals, parameters in the Drive must be set up for data flow between theDigital Reference Board and the Drive. Each input terminal has parametersassociated with it. Set-Up parameters are used to program the AdapterBoard functions, and consist of Parameters 550 through 599 for Port A,and 500 through 549 for Port B. Variable parameters are used to monitorand control the Drive, and must be linked to a parameter in the Drive (referto the 1395 Installation and Maintenance Manual for a completedescription of linking). Which Configuration parameters are used, is alsodependent on which port the board is in. Configuration parameters in the400 series are used with Port A, and Configuration parameters in the 300series are used with Port B. A detailed description of these parameters isprovided in Chapter 5, of this manual.
Chapter 6Start�Up
6-2
Each Set-Up parameter associated with a specific input/output is used todefine the device connected to that input/output. Often there is more thanone Set-Up parameter associated with the I/O. Analog inputs and outputsrequire two for scaling and offset of the value. Figure 6.1 shows theparameters required for each I/O device used.
To use this board with the Bulletin 1395, the Configuration parametersmust be linked to the proper parameter in the Drive. This sets up the LINKfiles so that during run-time operation, the proper parameters aretransferred to and from the Digital Reference Adapter Board.
You must use the Programming Terminal to program the Digital ReferenceAdapter Board. A detailed description on how to use the ProgrammingTerminal is provided in the appropriate Programming Terminal Installationand Operation Manual.
Example Start�Up Configuration The example in Figure 6.1 shows the Digital Reference Adapter Board in atypical start-up configuration.
In Figure 6.1 the Digital Reference Adapter Board is connected to Port Aof the 1395 Drive. All external wiring to the Digital Reference AdapterBoard will be terminated at terminal block TB3 located on the bottom ofthe Drive. The two digital inputs in the example consist of two usersupplied pushbuttons.
Digital Inputs & Outputs Digital Input 1 is a normally closed input, while inputs 2 through 10 arenormally open. In this example, Parameter 584, Digital Input 2, has a valueof 10. A pushbutton has been wired into terminals 44 and 53. When DigitalInput 2 is closed, bit 10 of Parameter 400 is set to 1. Parameter 400 is a 16bit word. When Parameter 151, Logic Command 2 has been linked toParameter 400, Bit 10 of Parameter 400 is also set on. The associatedfunction of Bit 10 is Jog 1. As a result, when Digital Input 2 is closed, theDrive will begin to jog at a speed defined by Parameter 638 (Jog 1). DigitalInputs 1 through 10 are configured in the same manner. Each digital inputcontrols a bit in Parameter 400. This information then controls the bits ofthe Sink parameter that Parameter 400 has been linked to.
The five digital outputs are configured in the same manner as the digitalinputs. Parameter 450 of Port A is a 16 bit word that is linked to a bitcoded output parameter from the Drive. In this example, Parameter 450 hasbeen linked to Parameter 100, Logic Status Word. As bits are set inParameter 100, the information is sent to Parameter 450 on the DigitalReference Board, and the corresponding bits are set. Parameters 558 and559 each contain a value between 0 and 15, which corresponds to one ofthe 16 bits of Parameter 450. In this example, Parameter 558 contains avalue of 7. When bit 7 of Parameter 100 is set, it signifies that the Drive isin the ready state. This sets Bit 7 in Parameter 450 in the ON state, whichin turn sends an output signal to Parameter 558. The pilot light wired toterminals 62 and 54 will then be illuminated.
Chapter 6Start�Up
6-3
Figure 6.1Digital Reference Adapter (Mounted in Port A)
DIGITAL REFERENCE ADAPTER(Mounted in Port A)
583
584
585
586
587
588
589
590
591
592
151400
405
Main ControlBoard
53
43
44
45
46
47
48
49
50
51
52
454
558
559
560
561
562
54
55
56
57
61
62
58
450 100
+
Stop*
Jog*
24V DC*Power Supply
Parameters
LogicCommand
LogicCommand
LogicStatus
*
24V DC*Power Supply COM
*Supplied by user
TB�3
Chapter 6Start�Up
6-4
Digital Reference Adapter Board
Analog Input The Analog Input requires more extensive set-up than the Digital Input.Digital Scale and Offset parameters must be adjusted for each analog inputdevice. Additionally both analog inputs have analog offset and AnalogProgrammable gain parameters which are digitally adjustable. As with theDigital I/O, each Analog I/O must be linked to a Drive fast parameter inorder to be used.An example for Analog Input 1 is shown in Figure 6.2.
Figure 6.2Analog Input #1 Digital Reference Adapter
Digital ScaleP550
AD
MultiplexerAnalog #1
Pot +/-10V DC
+ / - 2048
ProgrammableAnalog
GainP5540 to 4
-20V to +20V(-4096 to 4096)
To MainControlBoard
Digital OffsetP551 = 0 VDC
Analog OffsetP555 = 0VDC
Chapter 6Start�Up
6-5
Analog Inputs – Each analog input has two separate sets of gain and offsetadjustments. The first set adjust the gain and offset of the input signalbefore it reaches the analog to digital converter (A/D). This makes itpossible to adjust the input signal so that it uses the full range of the A/Dconverter. The following steps are general guidelines for adjusting theanalog input parameters:
1. The first step is to determine if an analog offset should be applied to theinput signal. Generally an analog offset would be used when the inputsignal has a built in offset that is constant. For example, if the inputsignal has a range of 5.0 volts to 5.5 volts, then an analog offset of –5volts would cancel out the built in offset leaving a resulting output of 0to 0.5 volts.
2. The second step is to determine whether adjustment of the analog gainparameters is required. Best A/D resolution is achieved by having themaximum voltage present at the input to the multiplexer as close to10VDC as possible. In the example in Figure 6.2, a gain value of 8would bring the signal level up to an acceptable level. Table 6.A lists thevalues that can be entered into the Analog Programmable gainparameters and the resulting multiplication value.
Table 6.AAnalog Programmable Gain Parameter Multiplication Values
Parameter Value
01234
Multiply Input by:
1248
16
The digital gain and offset parameters modify the output of the analog todigital conversion before it is transferred to the Drive. An exampleparameter setup is shown in Figure 6.3. In this case, analog input # 1 willbe used to provide the Drive with a speed reference. A potentiometer isconnected to the terminals for analog input #1 and has a range of 0 to+/– 10V DC. The Analog In 1 Fast parameter (Param 401) has been linkedto the Velocity Reference fast parameter (Param 154) in the Drive. To setupthe pot to control speed to 100% of base speed in both directions theDigital Scale parameter (Param 550) allows a range of –4096 to +4096, or100% base speed in both directions. If the user wanted a range of+/– 2 times base speed, the digital scale value would be set to 4 (basespeed = 4096, 2 times base speed = 8192, 2048 times 4 = 8192).
Chapter 6Start�Up
6-6
Figure 6.3Analog Input Example: Potentiometer +/- 10V range to control 0 to +/- 100% BaseSpeed
Digital ScaleP550
AD
MultiplexerAnalog #1
Pot +/-10V DC
+ / - 2048
ProgrammableAnalog
GainP554 = 0
Multiply Inputby 1
To MainControlBoard
Digital OffsetP551 = 0 VDC
Analog OffsetP555 = 0VDC
+10V0
-10V
+10V0
-10V
+ 20480
- 2048
+ 40960
- 4096
Analog Input - 10V + 10V0
- 10V 0 + 10VPotentiometer
0 0 0
- 10V + 10V0
Analog Offset P555 = 0
Result
Analog Gain P554 = 0 x 1 x 1 x 1
+ 20480
- 2048
- 10V + 10V0Result
-2048 + 20480Digital Value
Digital Scale P551 = 0 0 0 0
0Result -2048 + 2048
Digital Offset P550 = 2 x 2 x 2 x 2
-4096 + 40960Final Result
Chapter 6Start�Up
6-7
For Analog Input #2, a 0 to 10 volt potentiometer will be used to adjust theDrives torque reference from –100% to +100%. The Analog In #2 fastparameter (Par 402) , has been linked to the torque reference fast parameter(Par 157). Both the digital scale and offset parameters will need to beadjusted in order to get the entire +/– 100% in the 0 to 10 volt range. Asseen in Figure 6.4, the digital offset voltage adds the corresponding valueto the input. In this case, an offset of –5 volts adds a digital of –1024 to therange. This causes 0 volts on an Analog Input #2 to register as a –1024digital value. It then can be scaled so that the result is a digital value of–4096 for –100% torque reference.
Chapter 6Start�Up
6-8
Figure 6.4Analog Input Example: Potentiometer 0 to10V range to control - 100% to +100% BaseSpeed
Digital ScaleP552 = 4
Multiply Inputby 4
AD
MultiplexerPotentiometer0 to +10V DC
+ 2048
ProgrammableAnalog
GainP556 = 0
Multiply Inputby 1
To Torque Reference
Digital OffsetP553 = -5
Analog OffsetP557 = 0VDC
+10V0
+10V0
- 10240
+ 1024
- 40960
+ 4096
Analog Input - 10V + 10V0
0 +5V + 10VPotentiometer
0 0 0
0 + 10V+5V
Analog Offset P557
Result
Analog Gain P556 x 1 x 1 x 1
+ 20480
0 + 10V+5VResult
0 + 2048+1024Digital Value
Digital Offset P553 = -5V -1024 -1024 -1024
0Result -1024 1024
Digital Offset P552 = 4 x 4 x 4 x 4
-4096 + 40960Final Result
0V
Chapter 6Start�Up
6-9
Analog Outputs – Analog Outputs are similar to analog inputs with theexception that there are no programmable analog gain and offsetparameters. Each output has a digital scale and digital offset parameter,along with a specific fast parameter used for linking. Differences occurbecause of the direction of information flow. The Drive sends a digitalvalue in Drive units which must be converted to an analog signal for use byan external device. As with the analog inputs, the analog outputs convert a+/– 2048 digital value to a +/– 10V DC analog value. Thus, when the Drivesends +/– 100% base speed (equal to +/– 4096) to an analog output it mustbe scaled by 0.5 to be in the proper range.
Analog Output 1 and Analog Output 2 will be used as examples indetailing the scaling and offset parameters. At Analog Output 1, a meterwith a range of 0 to 10 VDC has been connected. Parameter 451 has beenlinked to Parameter 106, Velocity Feedback. In order for the meter toindicate speed in both directions, the scale and offset parameters must beadjusted (see Figure 6.5). Working in the opposite direction as the analoginputs, apply the scaling factor first. The Drive will send a ±4096 signalvalue to indicate ±100% velocity feedback, for a total digital range of8192. The meter, having an analog range of 0 to 10 VDC, requires a digitalrange of 2048. By applying a scale factor of 0.25 this is accomplished(8192 x 0.25 = 2048). In order to have the 0 to 10 VDC meter indicate±100% feedback, an offset must be applied. Offset parameters for analogoutputs will again add the corresponding digital value to the range. In thiscase, an offset of 5 volts adds a digital value of 1024 to the range. This willallow full range deflection on the 0 to 10 volt meter, with 5 volts indicatingzero speed.
Chapter 6Start�Up
6-10
Figure 6.5Example: Analog Output - Speed Indication 0 to 10V range = ± 100% speed
SCALEP575 = 0.25
A
DOffsetP576 = 0.25
+40960
-4096
+2048+1024
0
Digital Range from Drive
4096 = 100%or 1 per unitExample 1:
+ 100 B. Speed-4096 to + 4096
-4096
-1024
+1024
0
0 Volts
-100%
-100%B. Spd
Scale by 0.25
Offset by 5V
adding 1024
Digital Value
Meter Voltage
% Base Speed
+10240
-1024
0V 5V 10V
100%
0
0
+1024
1024
5 Volts
0
+10V = +100% Base Speed+5V = 0 Spd0V = -100% Base Speed
0 +10V
4096
+1024
+1024
+2048
+10 Volts
+100
+100%B. Spd
Chapter 6Start�Up
6-11
As was shown previously, another 0 to 10 VDC meter is connected toDigital-To-Analog (D/A) output number 2. In this example, Parameter 452which feeds the D/A is linked to Drive Parameter 112, Armature CurrentFeedback. We assume in this example, that Armature Current Feedbackwill vary between 0% and 200% rated current. This means the Drive digitalsignal will vary between 0 and 8192 and the D/A signal must vary between0 and 2048 for a 0 to 10 VDC output. In this case, programming Parameter577 to a value of 0.25 will provide the correct scaling (0.25 x 8192 =2048). Setup Parameter 578 can remain at zero volts offset because a DCoffset is not required in this example (Refer to Figure 6.6).
Figure 6.6Example: Analog Output - Current Indication 0 - 10VDC range = 0 to 200% currentfeedback
SCALEP577 = 0.25
A
DOffsetP578 = 0
+81920
+20480
Analog Range -10V
4096 = 100%or 1 per unitExample 2:
0 to 200% IA0 to 8192
-2048
0
Digital RangeDrive Units
0 to 200% IAAfter ScalingAfter Offset
Meter Voltage% I AFDBK
+20480
0V 5V 10V
200%100%
00
0000
+1024+4096
+1024+1024+5V
100%
+10V = 200% IAFDBK0V = 0% IAFDBK
0 +5V +10V
+2048+8192
+2048+2048+10V200%
Digital Reference Input – The digital reference input allows an externalsource to provide the Drive with a digital reference or trim signal. Thissignal can be provided by an encoder or frequency reference source with amaximum input frequency of 50 Khz.
Chapter 6Start�Up
6-12
Digital Reference Adapter Board
Digital Reference Input
Figure 6.7Lead/Follower Example
DRIVE 1 DRIVE 2 DRIVE 3 DRIVE 4
LEAD FOLLOWER FOLLOWER FOLLOWER
Must have DigitalReference Adapter
Must have DigitalReference Adapter
Must have DigitalReference Adapter
Encoder: 1024
Motor 1: 850/1700 Motor 2: 1750/2000 RPM Drive 2to follow encoder motor 1 sothat 1750 RPM Drive 2 = 875RPM Drive 1
Motor 3: 850/1750 RPM Drive 3to follow encoder motor 1 sothat 875 RPM Drive 3 = 875RPM Drive 1
Motor 4: 2500 RPM Drive 4 to fol�low encoder motor 1 so that 2500RPM Drive 4 = 1250 RPM Drive 1
Drive # 2 Explanation of Operation:
1. The output of the Digital scaling block will be 4096 when the encoder isrunning at the speed specified by parameter 564, in this case 875 RPM.
2. This value is then summed with the Offset Value (param 565), in thiscase zero, and passed to the digital multiplier selector.
3. The resulting value is multiplied by one of two multiplier constants asspecified by the digital multiplier selector, parameter 569. In thisexample the Digital Multiplier Constant parameter (param 568) is used.A multiplier constant of 1000 multiplies the value of 1.000 and the finalresult becomes 4096.
4. The final value is available by linking to the Digital Reference wholeparameter (param 403) and the Digital Reference Fractional (if required)parameter (param 404). Since the Digital Reference Whole parameter(param 403) is linked to the Velocity Reference Whole parameter(param154) the final value becomes the velocity reference for the Drive.
5. The example is valid when one drive is used.
6. The number of follower drives is limited to three to avoid damage to theencoder line driver.
Chapter 6Start�Up
6-13
Figure 6.8Digital Reference Input - Lead/Follower Example
+40960
-4096
Encoder Encoder PPRP563 = 1024One/Two/QuadP 567 = 4
DIGITALSCALEP564 = 875
DIGITALFilterP566 = 0
OFFSETP565 = 0
DRIVE 2
+40960
-4096
0
1P569
DigitalMultiplierSelect
DIGITALMULTIPLIERCONSTANTP568 = 1000
DIGITALMULTIPLIERFAST PARAM P453
1395 DriveVelocity RefWhole (P154)
Dig Ref Whole
Dig Ref Fraction
+40960
-4096
Encoder Encoder PPRP563 = 1024One/Two/QuadP 567 = 4
DIGITALSCALEP564 = 875
DIGITALFilterP566 = 0
OFFSETP565 = 0
DRIVE 3
+40960
-4096
0
1P569
DigitalMultiplierSelect
DIGITALMULTIPLIERCONSTANTP568 = 1000
DIGITALMULTIPLIERFAST PARAM P453
1395 DriveVelocity RefWhole (P154)
Dig Ref Whole
Dig Ref Fraction
+40960
-4096
Encoder Encoder PPRP563 = 1024One/Two/QuadP 567 = 4
DIGITALSCALEP564 = 1250
DIGITALFilterP566 = 0
OFFSETP565 = 0
DRIVE 4
+40960
-4096
0
1P569
DigitalMultiplierSelect
DIGITALMULTIPLIERCONSTANTP568 = 1000
DIGITALMULTIPLIERFAST PARAM P453
1395 DriveVelocity RefWhole (P154)
Dig Ref Whole
Dig Ref Fraction
In this example, the offset(P565) is zero. To set it for 10% (P565 = 40.96) thedigital scale must be adjusted to maintain the same follower ratio. Parameter 564 for Drive 2 willbe 875 : 0.9 = 972 RPM.
Chapter 6Start�Up
6-14
System Power Requirements Complete Start-Up Instructions for a 1395 Drive are covered in the basic1395 Installation manual. You should refer to Chapter 6 of the Installationmanual for additional start-up information on connections, powerrequirements (for example: a 24V DC power supply is required), andprocess equipment precautions that may be necessary when installing andinitializing a Digital Reference Adapter Board. Refer to Chapter 7,Troubleshooting in this manual if any problems are encountered whileinitializing the board.
7Chapter
7-1
Troubleshooting
Introduction This chapter describes the Digital Reference Adapter Board faultdiagnostics and how they are processed by the 1395 Drive.
All Adapters perform initial fault handling based on conditions (noise,heat, voltage etc.) within their environment, and then signal the 1395 whichprovides further disposition based on system requirements. Faults aredivided into three categories as described below:
Hard Faults Hard Faults are non-recoverable. That is, the 1395 Drive must either beRESET or POWER-CYCLED in order to clear the faulted condition. AnAdapter Board transmits a fault to the 1395 Main Control Board throughthe Dual-Port Ram as explained in the 1395 Instruction Manual. A HardFault in an Adapter is designed to initiate an ECOAST stop.
Soft Faults Soft Faults occur when an Adapter detects a condition which may result inundesirable operation of the Drive. The Adapter takes appropriate actionwithin its domain to guard against further operation of the Drive (fault trip)and signals the condition to the 1395 Drive. In addition, the fault may becleared and normal operation resumed at the point the fault occurred.
Warning Faults Conditions detected within the system that may produce Soft Faults if thecondition is allowed to persist.
Chapter 7Troubleshooting
7-2
Digital Reference Faults The Digital Reference Fault Adapter Board can generate the followingfault indications:
� GA-01-DIG REF OKIndicates no faults are present in the Adapter.
� GA-60-ILLEGAL Mode – Soft FaultIndicates an Internal Adapter error. Remove power and then reapplypower. If not solved, replace Digital Reference Adapter. Reapplypower, if not solved, reinstall original Adapter, replace Main ControlBoard, reapply power.
� GA-70-DP HANDSHAKE – Soft FaultThe Main Control Board is no longer maintaining communicationswith the Adapter through Dual-Ported RAM. Ensure properconnection to Microbus interface. Remove power and then reapplypower. If not solved, replace Digital Reference Adapter Board.Remove power and then reapply power, if not solved, replace MainControl Board.
� GA-71-Mbus RAM Test – Soft FaultThe Drive commanded an illegal mode for this Adapter. Initiate aCLEAR FAULT command. If not solved, reinstall original Adapter,replace Main Control Board, reapply power. If not solved, replaceDigital Reference Adapter Board. Remove power and then reapplypower, if not solved, replace Main Control Board.
� GA-81-Digital Reference Output Clamp – Warning FaultThe Digital Reference output is above its maximum value causingerroneous operation.– Review parameters 563 and 564– Review encoder cable wiring, encoder wire may be too close to
power wiring causing noise that may be interpreted as pulses.
� GA-82-Low 24V Power Supply Fault – Warning FaultThe remote 24V DC power supply has malfunctioned. Check fuse onboard, check voltage at terminal strip, etc. Correct external problem,and then initiate a CLEAR FAULT. If not solved, replace DigitalReference Adapter.
� GA-83-Two/More Inp to same bit – Soft FaultOnly one input can be assigned to a bit, review programmingparameters.
Adapter Troubleshooting Each processor or Adapter provides its own set of sophisticated diagnosticswhich can help determine the nature of problems that may arise.Maintenance is done at the board level. The diagnostic/fault codesdetermine whether a board should be replaced. The malfunctioning boardmay be returned to Allen-Bradley for further disposition.
The test points and board-mounted LED’s can be of assistance inidentifying a problem to a specific area (see Table 6.B and Table 6.C).
Chapter 7Troubleshooting
7-3
Table 6.BDigital Reference Adapter Board Test Points
Test Point
1
2
3
4
5
Normal Value Signal Description
0V DC
+5, +0.15V DC
+12V DC
0V DC
-12V DC
Control Common (TE signal ground).
+5V DC power supply
+12V DC power supply
Analog ground.
-12V DC power supply
Table 6.CLED Descriptions
LED
DS1
DS2
DS3
DS4
DSI1
DSI2
DSI3
DSI4
DSI5
DSI6
DSI7
DSI8
DSI9
DSI10
DSO1
DSO2
DSO3
DSO4
DSO5
Description
+12V DC power supply
-12V DC power supply
Processor functional
24V DC power supply
Digital In #1 Stop
Digital In #2 Jog 2
Digital In #3 Start
Digital In #4 Clear Fault
Digital In #5 Ramp Disable
Digital In #6 Command Enable
Digital In #7 Jog 1
Digital In #8 Run Reference A
Digital In #9 Run Reference B
Digital In #10 Run Reference C
Digital Out #1 At Zero Speed
Digital Out #2 Drive Running
Digital Out #3 Drive Ready
Digital Out #4 At Current Limit
Digital Out #5 At Set Speed
If any of the power supply voltages are out of tolerance, check theinterconnection wiring as well as actual power supply voltage at the powersupply. Refer to the Drive Installation and Operation Manual for details ontroubleshooting power supplies.Mounted at the bottom of the board are 15 LED’s for the Digital I/O. The10 Input LED’s are left to right inputs #DSI-1 through #DSI-10, followedby the 5 Output LED’s indicating left to right # DSO-1 through #DSO-5 asshown in Figure 6.9.
Chapter 7Troubleshooting
7-4
Figure 6.9Component Locations on Digital Reference Adapter Board
J2 J3
J1
DSI1 through DSI10 DSO1 through DSO5
TP2 TP1 TP3 TP4 TP5
DS1 DS2
DS3
DS4
F1
0.75, 250AType 3AG
Chapter 7Troubleshooting
7-5
Parameter Table Structure All data used by the 1395 control to perform the drive functions is stored inthe Parameter Table. Each parameter entry in the parameter table containsthe information illustrated in Figure 6.10.
Figure 6.10Parameter Entry
Parameter Number
Hex
Name
Init. Value
Min
Max
EE
Function/Classification
Units
The parameter data may be obtained by the Programming Terminal or byexternal devices connected to either Port A or Port B using the appropriateAdapter Board. The various elements of the parameter data are defined as :
Parm – The parameter number in decimal.
Hex – Parameter number in hexidecimal.
Units – Indicates the units displayed for the parameter value using theProgramming Terminal and displaying the value using engineering units.
Name – Parameter name as it appears on the Programming Terminal.
Init – Parameter value as it will appear after the Drive Initialize commandhas been sent from the Programming Terminal. The Init values are thesame as the default values listed in the Parameter Descriptions section ofthis chapter.
Min – Minimum allowable value for the parameter. If no min value isgiven, the parameter has not been assigned a minimum limit.
Max – Maximum allowable value for the parameter. If no max value isgiven, the parameter has not been assigned a maximum limit.
EE – Indicates whether the parameter can be backed up in EEPROM.
Function/Classification – Indicates the control function to which theparameter is associated, and its classification.
Data Types The Actual Value portion of the parameter entry for each parameter in theparameter table is a 16 bit word. The data represented by this 16 bit word isone of the three following types:Numerical Data – 16 bit binary integer which can represent signedintegers from –32,768 to +32767 or unsigned integers from 0 to +65535.
16 Bit Field Select – 16 bit word where each bit is used to enable/disable aspecific drive function.
Chapter 7Troubleshooting
7-6
1 Bit Field Select – A single bit used to enable/disable a specific drivefunction. For 1 bit field select type data, the entire 16 bit word is stored inthe parameter entry, but only the first bit (bit 0) is used.
Parameter Table Storage Whenever power is applied to the drive control, the entire parameter tableis copied from EEPROM to RAM (Random Access Memory). Allinformation stored in RAM is lost when power is disconnected. All Set-Upparameters in the drive required for the basic calibration and scaling of thecontrol functions must be retained even when power is disconnected fromthe drive, so that the setup information does not need to be re-entered intothe drive every time power is re-applied. EEPROM memory is used tostore the values of the Setup Parameters when the drive is not powered up.
Whenever a parameter value is changed, either from the ProgrammingTerminal, or through an external device connected to Port A or B, the newinformation is stored in the RAM of the drive. If this data will be stored inthe EEPROM, the Drive must be commanded to copy the parameter datafrom the RAM to the EEPROM. This is done using a write to EEPROMcommand (available on the Programming Terminal through the EEPROMmode).
In addition to the parameter values, the configuration information (linkingSource to Sink parameters) is also stored in the RAM of the drive.Whenever a change to the configuration is to be backed up in EEPROM,the EEPROM write command must be given.
For details on saving parameters refer to the Programming TerminalOperation Manual.
Chapter 7Troubleshooting
7-7
Table 6.DParameters
PARM
1
2
3
4
10
11
12
13
14
50
51
52
53
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
UNITS
RPM
RPM
RPM
VLT
RPM
RPM
%
AMP
AMP
%
VLT
AMP
AMP
VLT
%
RPM
NAME
Trend 1 Output
Trend 2 Output
Trend 3 Output
Trend 4 Output
SP Output 1
SP Output 2
SP Output 3
SP Output 4
SP Output 5
Trend 1 Input
Trend 2 Input
Trend 3 Input
Trend 4 Input
Logic Status
Drive Fault
Pre Ramp Vel Ref
Ramp Vel Ref
Final Vel Ref
Arm Voltage Fdbk
Velocity Fdbk
Position Fdbk
Vel Feed Fwd
Position Error
Torque Command
Arm Current Ref
Arm Current Fdbk
Arm Cur PI Out
Arm Cur Fire Ang
Flux Command
AC Line Voltage
Fld Current Ref
Fld Current Fdbk
Proc Trim Output
CEMF Feedback
Flux Trim
Encoder Velocity
MIN MAX FUNCTION/CLASSIFICATION/PORT
Fast Source
Fast Source
Fast Source
Fast Source
Fast Source from Param 840
Fast Source from Param 841
Fast Source from Param 842
Fast Source from Param 843
Fast Source from Param 844
Fast Sink
Fast Sink
Fast Sink
Fast Sink
Logic Control
Fault Detection
Ramp Control
Ramp Control
Velocity Ref Control
Feedback Control
Velocity Fdbk Control
Velocity Fdbk Control
Velocity PI Control
Velocity PI Control
Torque Select
Current Ref Control
Feedback Control
Current PI Control
Current PI Control
Field Flux Control
Feedback Control
Field Flux Control
Feedback Control
Process Trim Control
Software Test Point
Software Test Point
Software Test Point
HEX
1H
2H
3H
4H
AH
BH
CH
DH
EH
032H
033H
034H
035H
64H
65H
66H
67H
68H
69H
6AH
6BH
6CH
6DH
6EH
6FH
70H
71H
72H
73H
74H
75H
76H
77H
78H
79H
80H
INIT EE
Chapter 7Troubleshooting
7-8
Table 7.C (Cont.)
PARM
123
124
125
150
151
152
153
154
156
157
159
160
161
162
163
164
165
166
167
200
201
202
203
204
250
251
252
253
254
300
301
302
303
304
305
306
307
UNITS
%
RPM
RPM
RPM
%
%
%
%
NAME
Velocity PI Output
Velocity Error
Process Trim PI Input
Logic Cmd 1
Logic Cmd 2
Logic Cmd 3
Vel Ref Fraction
Vel Ref Whole
Tach Velocity
Torque Reference
Flux Feed Forward
CEMF Reference
Process Trim Ref
Process Trim Fdbk
Vel Indirect 1
Vel Indirect 2
Vel Indirect 3
Vel Indirect 4
Torque Reference 2
DHT In Par 1
DHT In Par 2
DHT In Par 3
DHT In Par 4
DHT In Par 5
DHT Out Par 1
DHT Out Par 2
DHT Out Par 3
DHT Out Par 4
DHT Out Par 5
Pt B IN Par 1
Pt B IN Par 2
Pt B In Par 3
Pt B In Par 4
Pt B In Par 5
Pt B In Par 6
Pt B In Par 7
Pt B In Par 8
MIN MAX FUNCTION/CLASSIFICATION/PORT
Software Test Point
Software Test Point
Software Test Point
Logic Control/Input
Logic Control/Input
Logic Control/Input
Velocity Ref Control/Input
Velocity Ref Control/Input
Velocity Fdbk Control/Input
Torque Select
Field Flux Control
Field Flux Control
Process Trim Control/Input
Process Trim Control/Input
Fast Sink, Pointer in 600
Fast Sink, Pointer in 601
Fast Sink, Pointer in 602
Fast Sink, Pointer in 603
Torque Select
Fast Source
Fast Source
Fast Source
Fast Source
Fast Source
Fast Sink
Fast Sink
Fast Sink
Fast Sink
Fast Sink
Fast Source
Fast Source
Fast Source
Fast Source
Fast Source
Fast Source
Fast Source
Fast Source
HEX
81H
82H
83H
96H
97H
98H
99H
9AH
9CH
9DH
9FH
A0H
A1H
A2H
A3H
A4H
A5H
A6H
A7H
C8H
C9H
CAH
CBH
CCH
FAH
FBH
FCH
FDH
FEH
12CH
12DH
12EH
12FH
130H
131H
132H
133H
INIT EE
Chapter 7Troubleshooting
7-9
Table 7.C (Cont.)
PARM
308
309
350
351
352
353
354
355
356
357
358
359
400
401
402
403
404
405
406
407
408
409
450
451
452
453
454
455
456
457
458
459
500
501
502
503
504
505
UNITSNAME
Pt B IN Par 9
Pt B In Par10
Pt B Out Par 1
Pt B Out Par 2
Pt B Out Par 3
Pt B Out Par 4
Pt B Out Par 5
Pt B Out Par 6
Pt B Out Par 7
Pt B Out Par 8
Pt B Out Par 9
Pt B Out Par 10
Pt A IN Par 1
Pt A In Par 2
Pt A In Par 3
Pt A In Par 4
Pt A In Par 5
Pt A In Par 6
Pt A IN Par 7
Pt A IN Par 8
Pt A IN Par 9
Pt A IN Par 10
Pt A OUT Par 1
Pt A Out Par 2
Pt A Out Par 3
Pt A OUT Par 4
Pt A OUT Par 5
Pt A OUT Par 6
Pt A OUT Par 7
Pt A OUT Par 8
Pt A OUT Par 9
Pt A OUT Par 10
Pt B IN Cnfg 1
Pt B IN Cnfg 2
Pt B IN Cnfg 3
Pt B IN Cnfg 4
Pt B IN Cnfg 5
Pt B IN Cnfg 6
MIN MAX FUNCTION/CLASSIFICATION/PORT
Fast Source
Fast Source
Fast Sink
Fast Sink
Fast Sink
Fast Sink
Fast Sink
Fast Sink
Fast Sink
Fast Sink
Fast Sink
Fast Sink
Fast Source
Fast Source
Fast Source
Fast Source
Fast Source
Fast Source
Fast Source
Fast Source
Fast Source
Fast Source
Fast Sink
Fast Sink
Fast Sink
Fast Sink
Fast Sink
Fast Sink
Fast Sink
Fast Sink
Fast Sink
Fast Sink
Configuration
Configuration
Configuration
Configuration
Configuration
Configuration
HEX
134H
135H
15EH
15FH
160H
161H
162H
163H
164H
165H
166H
167H
190H
191H
192H
193H
194H
195H
196H
197H
198H
199H
1C2H
1C3H
1C4H
1C5H
1C6H
1C7H
1C8H
1C9H
1CAH
1CBH
1F4H
1F5H
1F6H
1F7H
1F8H
1F9H
INIT EE
EE
EE
EE
EE
EE
EE
Chapter 7Troubleshooting
7-10
Table 7.C (Cont.)
PARM
506
507
508
509
510
511
512
513
514
515
516
517
518
519
520
521
522
523
524
525
526
527
528
529
530
531
532
533
534
535
536
537
538
539
540
541
542
543
UNITSNAME
Pt B IN Config 7
Pt B IN Config 8
Pt B IN Config 9
Pt B IN Config 10
Pt B IN Config 11
Pt B IN Config 12
Pt B IN Config 13
Pt B IN Config 14
Pt B IN Config 15
Pt B IN Config 16
Pt B IN Config 17
Pt B IN Config 18
Pt B IN Config 19
Pt B IN Config 20
Pt B IN Config 21
Pt B IN Config 22
Pt B IN Config 23
Pt B IN Config 24
Pt B IN Config 25
Pt B OUT Config 1
Pt B OUT Config 2
Pt B OUT Config 3
Pt B OUT Config 4
Pt B OUT Config 5
Pt B OUT Config 5
Pt B OUT Config 7
Pt B OUT Config 8
Pt B OUT Config 9
Pt B OUT Config 10
Pt B OUT Config 11
Pt B OUT Config 12
Pt B OUT Config 13
Pt B OUT Config 14
Pt B OUT Config 15
Pt B OUT Config 16
Pt B OUT Config 17
Pt B OUT Config 18
Pt B OUT Config 19
MIN MAX FUNCTION/CLASSIFICATION/PORT
Configuration
Configuration
Configuration
Configuration
Configuration
Configuration
Configuration
Configuration
Configuration
Configuration
Configuration
Configuration
Configuration
Configuration
Configuration
Configuration
Configuration
Configuration
Configuration
Configuration
Configuration
Configuration
Configuration
Configuration
Configuration
Configuration
Configuration
Configuration
Configuration
Configuration
Configuration
Configuration
Configuration
Configuration
Configuration
Configuration
Configuration
Configuration
HEX
1FAH
1FBH
1FCH
1FDH
1FEH
1FFH
200H
201H
202H
203H
204H
205H
206H
207H
208H
209H
20AH
20BH
20CH
20DH
20EH
20FH
210H
211H
212H
213H
214H
215H
216H
217H
218H
219H
21AH
21BH
21CH
21DH
21EH
21FH
INIT EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
Chapter 7Troubleshooting
7-11
Table 7.C (Cont.)
PARM
544
545
546
547
548
549
550
551
552
553
554
555
556
557
558
559
560
561
562
563
564
565
566
567
568
569
570
571
572
573
574
575
576
577
578
579
580
581
582
UNITSNAME
Pt B OUT Cnfig 20
Pt B OUT Config 21
Pt B OUT Config 22
Pt B OUT Config 23
Pt B OUT Config 24
Pt B OUT Config 25
Pt A IN Config 1
Pt A IN Config 2
Pt A IN Config 3
Pt A IN Config 4
Pt A IN Config 5
Pt A IN Config 6
Pt A IN Config 7
Pt A IN Config 8
Pt A IN Config 9
Pt A IN Config 10
Pt A IN Config 11
Pt A IN Config 12
Pt A IN Config 13
Pt A IN Config 14
Pt A IN Config 15
Pt A IN Config 16
Pt A IN Config 17
Pt A IN Config 18
Pt A IN Config 19
Pt A IN Config 19
Pt A IN Config 21
Pt A IN Config 22
Pt A IN Config 23
Pt A IN Config 24
Pt A IN Config 25
Pt A OUT Config 1
Pt A OUT Config 2
Pt A OUT Config 3
Pt A OUT Config 4
Pt A OUT Config 5
Pt A OUT Config 6
Pt A OUT Config 7
Pt A OUT Config 8
MIN MAX FUNCTION/CLASSIFICATION/PORT
Configuration
Configuration
Configuration
Configuration
Configuration
Configuration
Configuration
Configuration
Configuration
Configuration
Configuration
Configuration
Configuration
Configuration
Configuration
Configuration
Configuration
Configuration
Configuration
Configuration
Configuration
Configuration
Configuration
Configuration
Configuration
Configuration
Configuration
Configuration
Configuration
Configuration
Configuration
Configuration
Configuration
Configuration
Configuration
Configuration
Configuration
Configuration
Configuration
HEX
220H
221H
222H
223H
224H
225H
226H
227H
228H
229H
22AH
22BH
22CH
22DH
22EH
22FH
230H
231H
232H
233H
234H
235H
236H
237H
238H
239H
23AH
23BH
23CH
23DH
23EH
23FH
240H
241H
242H
243H
244H
245H
246H
INIT EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
Chapter 7Troubleshooting
7-12
Table 7.C (Cont.)
PARM
583
584
585
586
587
588
589
590
591
592
593
594
595
596
597
598
599
600
601
602
603
606
607
608
609
610
611
612
613
614
615
616
617
620
621
622
623
624
UNITS
RPM
RPM
RPM
VOLTS
AMPS
AMPS
SECS
%
AMPS
AMPS
VOLTS
NAME
Pt A OUT Config 9
Pt A OUT Config 10
Pt A OUT Config 11
Pt A OUT Config 12
Pt A OUT Config 13
Pt A OUT Config 14
Pt A OUT Config 15
Pt A OUT Config 16
Pt A OUT Config 17
Pt A OUT Config 18
Pt A OUT Config 19
Pt A OUT Config 20
Pt A OUT Config 21
Pt A OUT Config 22
Pt A OUT Config 23
Pt A OUT Config 24
Pt A OUT Config 25
Vel Param Sel 1
Vel Param Sel 2
Vel Param Sel 3
Vel Param Sel 4
Base Motor Speed
Rev Speed Limit
Fwd Speed Limit
Encoder PPR
Rated Motor Volt
Motor Arm FLA
Rate Fld Mtr Cur
Motor Inertia
Arm Resistance
Rated Arm Brdg I
Rated Fld Brdg I
Rated AC Line
System Reset Select
Fdbk Device Type
Contactor Device
Fault Select
Maintain Start
MIN
600
600
600
600
1
-6xB.S.
0
100
75
0.1
0.1
0.01
0
0.1
10.0
460.0
0
0
0
0
MAX
732
732
732
732
6000
0
+6 x B.S.
32767
800
3276.7
32767
10
100
3276.7
3276.7
660
1
3
1
3
FUNCTION/CLASSIFICATION/PORT
Configuration
Configuration
Configuration
Configuration
Configuration
Configuration
Configuration
Configuration
Configuration
Configuration
Configuration
Configuration
Configuration
Configuration
Configuration
Configuration
Configuration
Pointer for Param 163
Pointer for Param 164
Pointer for Param 165
Pointer for Param 166
Velocity Fdbk Cntrl
Ramp Control
Ramp Control
Vel Fdbk Cntrl
Feedback Control
Feedback Control
Feedback Control
Velocity Fdbk Cntrl
Feedback Control
Feedback Control
Feedback Control
Logic Control
Velocity Fdbk Cntrl
Logic Control
Fault Detection
Logic Control
HEX
247H
248H
249H
24AH
24BH
24CH
24DH
24EH
24FH
250H
251H
252H
253H
254H
255H
256H
257H
258H
259H
25AH
25BH
25EH
25FH
260H
261H
262H
263H
264H
265H
266H
267H
268H
269H
26CH
26DH
26EH
26FH
270H
INIT
600
601
602
603
1750
-B.S.
B.S.
1024
240
0.2
0.1
6.0
5.0
20.0
10.0
460.0
0
1
1
*
1
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
* See Parameter Description
Chapter 7Troubleshooting
7-13
Table 7.C (Cont.)
PARM
625
626
627
628
629
630
631
632
633
634
635
636
637
638
639
641
642
643
644
645
646
647
648
649
650
651
652
653
657
658
659
660
661
663
664
665
666
667
668
669
UNITS
*
RPM
RPM
RPM
RPM
RPM
RPM
RPM
SEC
SEC
SEC
SEC
SEC
SEC
SEC
SEC
RPM
RPM
SEC
SEC
%
%
%
%
%
RPM
RPM
%
%
%
NAME
Torque Mode
Jog Ramp Enable
Flux Mode Select
Proc Trim Select
MTR Overload Sel
Fault Report
Vel Filter Sel
Warning Select
Preset Speed 1
Preset Speed 2
Preset Speed 3
Preset Speed 4
Preset Speed 5
Jog Speed 1
Jog Speed 2
MOP Accel 1
MOP Accel 2
MOP Accel 3
MOP Accel 4
MOP Decel 1
MOP Decel 2
MOP Decel 3
MOP Decel 4
MOP Max Speed
MOP Min Speed
Accel Time
Decel Time
Desired Contour
Droop Percent
Droop Filter
KI Velocity Loop
KP Velocity Loop
KF Velocity Loop
Fwd Brdg Cur Lim
Rev Brdg Cur Lim
Strt Taper Speed
End Taper Speed
Min Taper Current
DI/DT Limit
Slave Percent
MIN
0
0
0
0
0
0
-6xB.S.
-6xB.S.
-6xB.S.
-6xB.S.
-6xB.S.
-6xB.S.
-6xB.S.
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0
0
0.1
0.1
0
0
0
0
0
0
0.0244
0.0244
B.S./4096
B.S./4096
0.0244
0.0244
-200
MAX
5
1
2
4
1
2
+6xB.S.
+6xB.S.
+6xB.S.
+6xB.S.
+6xB.S.
+6xB.S.
+6xB.S.
6553.5
6553.5
6553.5
6553.5
6553.5
6553.5
6553.5
6553.5
+6xB.S.
+6xB.S.
6553.5
6553.5
100
25.5
100%
32767
1600
65535
260
260
+6xB.S.
+6xB.S.
260
260
200
FUNCTION/CLASSIFICATION/PORT
Torque Select
Ramp Cntrl/Set�up
Field Flux Control/Set�Up
Process Trim Control/Set�Up
Fault Detection/Set�up
Fault Detection/Set�Up
Velocity Ref Cntrl/Set�up
Fault Detection/Set�up
Velocity Ref Cntrl/Spd Ref
Velocity Ref Cntrl/Spd Ref
Velocity Ref Cntrl/Spd Ref
Velocity Ref Cntrl/Spd Ref
Velocity Ref Cntrl/Spd Ref
Velocity Ref Cntrl/Spd Ref
Velocity Ref Cntrl/Spd Ref
MOP Control
MOP Control
MOP Control
MOP Control
MOP Control
MOP Control
MOP Control
MOP Control
MOP Control
MOP Control
Ramp Control
Ramp Control
Ramp Control
Droop Control/Set�Up
Droop Control/Set�Up
Velocity PI Control/Autotune
Velocity PI Control/Autotune
Velocity PI Control/Autotune
Current Ref Control
Current Ref Control
Current Ref Control/Set�Up
Current Ref Control/Set�Up
Current Ref Control/Set�Up
Current Ref Control/Set�Up
Torque Control/Set�Up
HEX
270H
272H
273H
274H
275H
276H
277H
278H
279H
27AH
27BH
27CH
27DH
27EH
27FH
281H
282H
283H
284H
285H
286H
287H
288H
289H
290H
291H
292H
293H
297H
298H
299H
29AH
29BH
29EH
2A0H
2A1H
2A2H
2A3H
2A4H
2A5H
INIT
1
0
*
0
1
1
0
0
0
0
0
0
0
0
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
1750
0
10
10
0
0
0
256
64
65535
50%
50%
B.S.
B.S.
100
25
100
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
Chapter 7Troubleshooting
7-14
Table 7.C (Cont.)
PARM
670
672
673
674
675
676
677
678
679
680
681
682
683
684
685
686
687
688
689
690
691
698
699
700
701
702
703
704
705
706
707
708
709
710
711
713
714
715
716
UNITS
%
Sec
%
%
%
%
%
%
%
%
%
RPM
RPM
%
RPM
RPM
RPM
Rad/Sec
Rad/Sec
Sec
RPM
RPM
RPM
RPM
RPM
RPM
RPM
SEC
NAME
Slave Percent 2
KI Flux
KP Flux
Fld Economy Ref
Fld Economy Ref
Fld Flux Ref
Fld I @ 0/8 Flux
Fld I @ 1/8 Flux
Fld I @ 2/8 Flux
Fld I @ 3/8 Flux
Fld I @ 4/8 Flux
Fld I @ 5/8 Flux
Fld I @ 6/8 Flux
Fld I @ 7/8 Flux
Fld I @ 1.0Flux
Fld Weaken Spd.
CEMF Reg. Preload
Tach Switch Tol.
Tach Switch Ki
Tach Switch Kp
Tach Switch Select
Auto Tune I Lim
Auto Tune Speed
Vel Desired BW
Vel Max BW
Vel Damp Factor
System Inertia
At Speed 1
At Speed 2
At Speed 3
At Speed 4
At Speed 5
Up To Speed Tol
Zero Speed Tol
Jog Dwell
Proc Trim Fltr K
Proc Trim Preload
Proc Trim KI
Proc Trim KP
MIN
-200
0
0
0
0
0.0244
0
0
0
0
0
0
0
0
0
B.S./8
-799.9
0
0
0
0
.0244
- B.S.
0.1
50
1.0
2.0
0
BS/8
BS/4
BS/2
BS
-6xB.S.
0
0
0
-32767
0
0
MAX
200
32767
32767
100
6553.5
125
100
100
100
100
100
100
100
100
100
+6xB.S.
799.9
B.S
65535
65535
1
100
B.S.
150
150
3.0
655.0
+6xB.S.
+6xB.S.
+6xB.S.
+6xB.S.
+6xB.S.
B.S./10
+6xB.S.
6553.5
100
32767
32767
32767
FUNCTION/CLASSIFICATION/PORT
Torque Control/Setup
Field Weak Control/Set�Up
Field Weak Control/Set�Up
Field Flux Control/Set�Up
Field Flux Control/Set�Up
Field Flux Control/Set�Up
Field Flux Control/Autotune
Field Flux Control/Autotune
Field Flux Control/Autotune
Field Flux Control/Autotune
Field Flux Control/Autotune
Field Flux Control/Autotune
Field Flux Control/Autotune
Field Flux Control/Autotune
Field Flux Control/Autotune
Field Weak Control
Field Flux Control
Tach Loss Recovery/Set�Up
Tach Loss Recovery/Set�Up
Tach Loss Recovery/Set�Up
Tach Loss Recovery/Set�Up
Auto Tuning Setup/Autotune
Auto Tuning Setup/Autotune
Auto Tuning Setup/Autotune
Auto Tuning Setup/Autotune
Auto Tuning Setup/Autotune
Auto Tuning Setup/Autotune
Velocity Ref Cntrl/ Spd Ref
Velocity Ref Cntrl/ Spd Ref
Velocity Ref Cntrl/ Spd Ref
Velocity Ref Cntrl/ Spd Ref
Velocity Ref Cntrl/ Spd Ref
Logic Control/Set�Up
Logic Control/Set�Up
Logic Control/Set�Up
Process Trim Control/Set�Up
Process Trim Control/Set�Up
Process Trim Control/Set�Up
Process Trim Control/Set�Up
HEX
2A6H
2A8H
2A9H
2AAH
2ABH
2ACH
2ADH
2AEH
2AFH
2B0H
2B1H
2B2H
2B3H
2B4H
2B5H
2B6H
2B7H
2B8H
2B9H
2C0H
2C1H
2C2H
2C3H
2C4H
2C5H
2C6H
2C7H
2C8H
2CAH
2CBH
2CCH
2CDH
2CEH
2CFH
2D0H
2D1H
2D2H
2D3H
2D4H
INIT
0
1638
4096
50
30
100
0
6.6
14.3
23.1
33.3
45.5
60.0
77.7
100
B.S.
0
10%B.S
50
10
0
25
B.S.
5
50
1.0
2.0
0
BS/8
BS/4
BS/2
BS
BS/100
BS/100
0
0
0
1638
4096
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
Chapter 7Troubleshooting
7-15
Table 7.C (Cont.)
PARM
717
718
719
720
721
722
724
725
726
727
728
729
730
731
732
733
734
735
736
737
738
739
740
741
742
743
780
840
841
842
843
844
900
901
902
903
904
905
UNITS
%
RPM
RPM
RPM
SEC
SEC
SEC
SEC
%
SEC
%
%
Rad/Sec
Rad/Sec
5.XX
NAME
Proc Tri Lo Lim
Proc Trim Hi Lim
Proc Trim Out K
Ovld Pend Level
Proc Trim Lo Sum
Proc Trim Hi Sum
ABS Overspeed
Ext Overtemp Dly
SCR Overtemp Dly
Stall Delay
AC Line Tol Dly
Field Fault Threshold
Fld Failure Dly
Tach Loss CEMF
Tach Loss Vel
Arm Bridge Type
K Discontinuous
KP Armature Loop
KI Armature Loop
KP Field Loop
KI Field Loop
K Arm Volts
K AC Volts
Cur Desired BW
Cur Max BW
Cur Damp Factor
Firmware Ver No.
SP Indirect 1
SP Indirect 2
SP Indirect 3
SP Indirect 4
SP Indirect 5
Trend Sign Val
Trend Sign Val
Trend Sign Val
Trend Sign Val
Trend Logic Val
Trend Logic Val
MIN
-32767
-32767
-16.0
0.0244
-6xB.S.
+6xB.S.
0
0.1
0.1
0
0
0
0.1
0
.2441
0
33
0
0
0
0
3000
2000
100
100
0.8
-32767
-32767
-32767
-32767
-32767
-32767
-32767
-32767
-32767
0
0
MAX
32767
32767
+16.0
260
0
+6xB.S.
B.S.
3276.7
3276.7
100
1.0
100
5.0
50.0
50.0
1
2048
32767
32767
32767
32767
25000
15000
1000
1000
3.0
32767
32767
32767
32767
32767
32767
32767
32767
32767
*
*
FUNCTION/CLASSIFICATION/PORT
Process Trim Control/Set�Up
Process Trim Control/Set�Up
Process Trim Control/Set�Up
Fault Detection/Set�Up
Process Trim Control/Set�Up
Process Trim Control/Set�Up
Process Trim Control/Set�Up
Fault Detection/Set�Up
Fault Detection/Set�Up
Fault Detection/Set�Up
Fault Detection/Set�Up
Fault Detection/Set�Up
Fault Detection/Set�Up
Fault Detection/Set�Up
Fault Detection/Set�Up
Auto Tuning Setup/Basic
Current PI Control/Autotune
Current PI Control/Autotune
Current PI Control/Autotune
Field PI Control/Set�Up
Field PI Control/Set�Up
Feedback Control/Basic
Feedback Control/Basic
AutoTuning Setup/Autotune
AutoTuning Setup/Autotune
AutoTuning Setup/Autotune
SP Control/Configuration
SP Control/Configuration
SP Control/Configuration
SP Control/Configuration
SP Control/Configuration
Trend Function
Trend Function
Trend Function
Trend Function
Trend Function
Trend Function
HEX
2D4H
2D5H
2D6H
2D7H
2D8H
2D8H
2D9H
2DCH
2DDH
2DEH
2DFH
2E0H
2E1H
2E2H
2E3H
2E4H
2E5H
2E6H
2E7H
2E8H
2E9H
2EAH
2EBH
2ECH
2EDH
2EEH
348H
349H
34AH
34BH
34CH
INIT
-4096
4096
1.000
115
-6xB.S.
+6xB.S.
175
1.0
1.0
10.0
0.1
30
1.0
10.01
2.002
1
1024
710
90
16384
168
12500
7225
500
500
1.0
X.XX
0
0
0
0
0
0
0
0
0
0
0
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
* See Parameter Description
Chapter 7Troubleshooting
7-16
Table 7.C (Cont.)
PARM
906
907
908
909
910
911
912
913
914
915
916
917
920
921
922
923
924
925
926
927
930
931
932
933
934
935
936
937
940
941
942
943
944
945
946
947
UNITS
SEC
SEC
SEC
SEC
SEC
SEC
SEC
SEC
NAME
Trend Logic Val
Trend Logic Val
Trend Unsign Val
Trend Unsign Val
Tr1 Opnd Parm X
Tr1 Opnd Parm Y
Tr1 Operator
Tr1 Sample Rate
Tr1 Post Samples
Tr1 Cont Trigger
Tr1 Enable
Tr1 Output Rate
Tr2 Opnd Param X
Tr2 Opnd Param Y
Tr2 Operator
Tr2 Sample Rate
Tr2 Post Samples
Tr2 Mult Trigger
Tr2 Enable
Tr2 Output Rate
Tr3 Opnd Param X
Tr3 Opnd Param Y
Tr3 Operator
Tr3 Sample Rate
Tr3 Post Samples
Tr3 Mult Trigger
Tr3 Enable
Tr3 Output Rate
Tr4 Opnd Param X
Tr4 Opnd Param Y
Tr4 Operator
Tr4 Sample Rate
Tr4 Post Samples
Tr4 Mult Trigger
Tr4 Enable
Tr4 Output Rate
MIN
0
0
0
0
1
1
.GT
0.004
0
0
0
0.004
1
1
.GT
0.004
0
0
0
0.004
1
1
.GT
0.004
0
0
0
0.004
1
1
.GT
0.004
0
0
0
0.004
MAX
32767
32767
+16.0
260
947
947
.NOR
30
99
1
1
30
947
947
.NOR
30
99
1
1
30
947
947
.NOR
30
99
1
1
30
947
947
.NOR
30
99
0
1
30
FUNCTION/CLASSIFICATION/PORT
Trend Function
Trend Function
Trend Function
Trend Function
Trend Function
Trend Function
Trend Function
Trend Function
Trend Function
Trend Function
Trend Function
Trend Function
Trend Function
Trend Function
Trend Function
Trend Function
Trend Function
Trend Function
Trend Function
Trend Function
Trend Function
Trend Function
Trend Function
Trend Function
Trend Function
Trend Function
Trend Function
Trend Function
Trend Function
Trend Function
Trend Function
Trend Function
Trend Function
Trend Function
Trend Function
Trend Function
HEX INIT
0
0
0
0
100
904
.AND
0.02
30
1
0
0.04
100
904
.AND
0.02
30
1
0
0.04
100
904
.AND
0.02
30
1
0
0.04
100
904
.AND
0.02
30
1
0
0.04
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
EE
NOTE: All parameter numbers not listed in this table are currently not in use.
8Chapter
8-1
Reference Materials
Introduction This chapter contains reference materials intended to provide additionalinformation pertaining to the Digital Reference Adapter such as:
� Configuration Parameter lists
� Set-up Parameter Tables
� An alphabetical listing of all parameters.
Configuration Parameter List Record all configuration and linking as finalized during start-up in thefollowing tables:
Table 8.AConfiguration Parameters
Param #
B>Dig. Input 1
B>Analog In 1
B>Analog In 2
B>Dig. Ref Whole
B>Dig. Ref Fractn
B>Dig. Input 2
B>Dig. Output 1
B>Analog Out 1
B>Analog Out 2
B>Dig Mult Fast
B>Dig Output 2
A>Dig. Input 1
A>Analog In 1
A>Analog In 2
A>Dig. Ref Whole
A>Dig. Ref Fractn
A>Dig. Input 2
A>Dig. Output
A>Analog Out 1
A>Analog Out 2
A>Dig Mult Fast
A>Dig Output 2
Description Linked To
300
301
302
303
304
305
350
351
352
353
354
400
401
402
403
404
405
450
451
452
453
454
Chapter 8Reference Material
8-2
Table 8.BSet�Up Parameters
Param #
ADC Scale 1
ADC Offset 1
ADC Scale 2
ADC Offset 2
Analog PR GN 1
Analog Offset 1
Analog PR GN 2
Analog Offset 2
Digital Out 1
Digital Out 2
Digital Out 3
Digital Out 4
Digital Out 5
Digital Ref PPR
Digital Ref PPR
Digital Ref Offset
Digital Ref Filter
One/Two/Quad
Dig Mult Const
Dig Mult Sel
DAC Scale 1
DAC Offset 1
DAC Scale 2
DAC Offset 2
Digital In 1
Digital In 2
Digital In 3
Digital In 4
Digital In 5
Digital In 6
Digital In 7
Digital In 8
Digital In 9
Digital In 10
ADC Scale 1
ADC Offset 1
ADC Scale 2
ADC Offset 2
Analog PR GN 1
Analog Offset 1
Analog PR GN 2
Analog Offset 2
Digital Out 1
Digital Out 2
Digital Out 3
Description Value
500
501
502
503
504
505
506
507
508
509
510
511
512
513
514
515
516
517
518
519
525
526
527
528
533
534
535
536
537
538
539
540
541
542
550
551
552
553
554
555
556
557
558
559
560
Chapter 8Reference Material
8-3
Table 8.BSet�Up Parameters
Param #
Digital Out 4
Digital Out 5
Dig Ref PPR
Dig Ref Scale
Dig Ref Offset
Dig Ref Filter
One/Two/Four
Dig Mult Const
Dig Mult Sel
DAC Scale 1
DAC Offset 1
DAC Scale 2
DAC Offset 2
Digital In 1
Digital In 2
Digital In 3
Digital In 4
Digital In 5
Digital In 6
Digital In 7
Digital In 8
Digital In 9
Digital In 10
Description Value
561
562
563
564
565
566
567
568
569
575
576
577
578
583
584
585
586
587
588
589
590
591
592
Chapter 8Reference Material
8-4
Alphabetical Parameter Reference Listing
PARAMETER NAME PARAMETER NO. PAGE REFERENCE
ADC Offset 1 501/551 5�10
ADC Offset 2 503/553 5�11
ADC Scale 1 500/550 5�10
ADC Scale 2 502/552 5�11
Analog In 1 301/401 5�6
Analog In 2 302/402 5�7
Analog Offset 1 505/555 5�12
Analog Offset 2 507/557 5�12
Analog Out 1 351/451 5�8
Analog Out 2 352/452 5�9
Analog PR GN 1 504/554 5�11
Analog PR GN 2 506/556 5�12
DAC Offset 1 526/576 5�17
DAC Offset 2 528/578 5�17
DAC Scale 1 525/575 5�17
DAC Scale 2 526/576 5�17
Digital In 1 301/401 5�6
Digital In 1 533/583 5�18
Digital In 2 305/405 5�8
Digital In 2 534/584 5�18
Digital In 3 535/585 5�19
Digital In 4 536/586 5�19
Digital In 5 537/587 5�19
Digital In 6 538/588 5�20
Digital In 7 539/589 5�20
Digital In 8 540/590 5�20
Digital In 9 541/591 5�21
Digital In 10 542/592 5�21
Digital Mult Fast 353/453 5�9
Digital Mult Const 518/568 5�16
Digital Mult Sel 519/569 5�16
Digital Out 1 350/450 5�8
Digital Out 1 508/558 5�13
Digital Out 2 354/454 5�9
Digital Out 2 509/559 5�13
Digital Out 3 510/560 5�13
Digital Out 4 511/561 5�14
Digital Out 5 512/562 5�14
Digital Ref PPR 513/563 5�15
Digital Ref Scale 514/564 5�15
Digital Ref Offset 515/565 5�15
Dig Ref Filter 516/566 5�15
Chapter 8Reference Material
8-5
PARAMETER NAME PARAMETER NO. PAGE REFERENCE
Dig Ref Filter 516/566 5�15
Dig Ref Fractn 304/404 5�7
Dig Ref Whole 303/403 5�7
One/Two/Quad 517/567 5�16
Chapter 8Reference Material
8-6
Parameter Reference Listing (Alphabetical)
PARAMETER NAME PARAMETER NO. PAGE REFERENCE
System Inertia 703 7�57
System Reset Select 620 7�36
Strt Taper Speed 665 7�48
Tach Loss CEMF 731 7�64
Tach Loss Vel 732 7�64
Tach Switch Ki 689 7�55
Tach Switch Kp 690 7�55
Tach Switch Select 691 7�55
Tach Switch Tol 688 7�55
Tach Velocity 156 7�30
Torque Command 110 7�21
Torque Mode 625 7�38
Torque Reference 157 7�30
Torque Reference 2 167 7�32
Trend 1 Contig Trigger Swtch 915 7�73
Trend Constant Signed Value 900 - 903 7�69
Trend Constant Logic Value 904 - 907 7�70
Trend Constant Unsigned Value 908 - 909 7�71
Trend Enable Trend 916 (926, 936, 946) 7�73
Trend Operand Parameter X 910 (920, 930, 940) 7�71, 73
Trend Operand Parameter Y 911 (921, 931, 941) 7�71, 73
Trend Operator 912 (922, 932, 942) 7�72, 73
Trend Output Transmit Rate 917 (927, 937, 947) 7�73, 73
Trend Sampling Rate 913 (923, 933, 943) 7�72, 73
Trend Samples After Trigger 914 (924, 934, 944) 7�72, 73
Up to Speed Tol 709 7�59
Vel Desired BW 700 7�56
Vel Damp Factor 702 7�57
Velocity Error 124 7�24
Velocity Feedback 106 7�20
Velocity Feed Forward 108 7�21
Velocity Filter Sel 631 7�41
Velocity Indirect 1 163 - 166 7�31, 32
Velocity Max BW 701 7�57
Velocity PI Output 123 7�24
Velocity Ref Fraction 153 7�29
Velocity Ref Whole 154 7�29
Warning Select 632 7�41
Zero Speed Tol 710 7�59
Chapter 8Reference Material
8-7
Glossary
Adapter Board – A circuit board required to convert information to andfrom an external device to the format required by the Main Control Boardmicrobus.
Analog – A control system with continuously adjustable voltage or currentlevel.
Binary – A numbering system using the base 2 Radix. The value can be 0or 1.
Bit – One binary digit of data consisting of 0 or 1.
Default – Value provided for a parameter as part of the program when theDrive is initially started.
Programming Terminal – Programming device used to enter and monitorparameters in the Bulletin 1395 Drive.
Digital – A control system that uses two specific voltage or current signallevels which correspond to 1 or 0.
Configuration Parameter – A variable that is used to pass values betweenprocesses on a real time basis for Drive control.
Fault – A Drive condition that is monitored and displayed on theProgramming Terminal.
Firmware – The non-changeable portion of the software program thatdefines relationships between the parameters.
Hardware – That portion of the software program that defines relationshipsbetween the parameters.
Hexadecimal – Number system using the base 16, Radix.
Interface – Hardware and associated software designed by Allen-Bradley forthe exchange of digital information between microprocessor chips at themicroprocessor level. The microbus is used for transfer of informationbetween the control microprocessors located on the Main Control Board. Inaddition, it allows for connection of two adapter boards through two ports.
Microbus – Hardware and associated software designed by Allen-Bradleyfor the exchange of digital information between the microprocessor chips atthe microprocessor level. The microbus is used for transfer of informationbetween the control microprocessors located on the Main Control Board. Inaddition, it allows for connection of two adapter boards through two ports.
Microprocessor – A silicon chip that can be programmed to process data.
Setup Parameter – A variable that is given a constant value for a specifiedapplication.
Chapter 8Reference Material
8-8
Parameter – A memory address that is used to store data for use by theprogram. The data stored in the parameter can be either variable or constant.
Port – Hardware located on the Main Control Board which allows forconnection of one Adapter Board to the microbus.
Reset – A signal used to return a function to its initial state.
Scaling – A number used as a multiplier, so chosen that it will cause a setquantity to fall within a given range of values.
Software – Programs, procedures, rules and documentation pertaining to theoperation of the computer system.
Chapter 8Reference Material
8-9
Power Stage Interface (A7) – The primary function of the Power StageInterface board (Figure 4.6) is to provide interface between the Main ControlBoard, and the Power Bridge boards such as the Pulse Transformer andSnubber boards and the Feedback Board. The primary functions performedinclude:
� Distribution of DC Control power to Main Control Board.
� Provide 3 phase line synchronization signals to Main Control Board.
� Produce all Armature and Field Bridge SCR gate signals from controlsignals provided from the Main Control Board.
� Contactor and other logic control with interface to Main Control Board forthese functions.
Publication 1395-5.55 April, 1996 P/N 148905(Supercedes August, 1992) Copyright 1996, Allen�Bradley Company, Inc. Printed in USA