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Page 1: Chemical Development

Chemical DevelopmentLead Candidate to IND, and Beyond

Richard Donaldson, Ph.D.VP Chemical Development

Ricerca Biosciences, LLC

May 23, 2007

Page 2: Chemical Development

What is Drug Development?

BiologicalTarget

ChemicalCompound

Lead

Idea

DevelopmentCandidate

Page 3: Chemical Development

From IP to IND

DiscoveryChemistry

DiscoveryBiology

DevelopmentChemistry

DevelopmentBiology

Page 4: Chemical Development

Development Chemistry, IND

• Timeline: 9-14 Months to CMC Section

• Scalable Process Identified

• Analytical Methods Developed

• Tentative Specifications Determined

• Regulatory Starting Materials Identified

• Stability

Page 5: Chemical Development

DC, IND, Month 2

• Process Benchmarking

• Demonstration Sample (Preliminary Tox)

• AC Method Development and Qualification

• Reference Standard Prep and Characterization

• Salt Screen Study (Optional)

• Polymorph Screen (Optional)

Page 6: Chemical Development

DC, IND, Month 4

• Toxicology Lot Preparation (1-3 Kg)

• Analytical Methods Verified (GLP Release)

• Tentative Specifications Verified

• 28-Day Tox. Studies Start

• Regulatory Strategy in Place

Page 7: Chemical Development

DC, IND, Month 8

• GMP-Grade Lot Preparation (5-10 Kg)

• Stability-Indicating HPLC Method Developed

• Impurity Profile Determined

• Residual Solvents Method Developed (ICH)

• GMP Analytical Release Testing

Page 8: Chemical Development

DC, IND, Month 9

• GMP-Grade Lot Stability Study Start (1-3 Yr)

• Chemistry Campaign Report Completed

• IND CMC Section Completed

• IND Filed

Page 9: Chemical Development

IND to NDA R&D

• Clinical R&D

• Development Chemistry

• Regulatory Compliance

• Continued Biology Testing

Page 10: Chemical Development

IND to NDA Issues

• Manufacturing Cost

• Process Scalability

• Analytical Method Development

• Stability

• Packaging and Storage

Page 11: Chemical Development

DC, Phase I/II

• Process Research (Robust Process, Plant)

• Critical Variables Identified

• Radiosynthesis, ADME

• Impurities and Metabolites Synthesis

• Phase II Campaign (10-50 Kg, Plant)

• API Campaign Documentation

Page 12: Chemical Development

DC, Phase I/II Potential Showstoppers

• Osmium Tetroxide, Alkyl Mercury, etc. (Toxic,

Waste Issues)

• Benzene, aziridine, etc. (Carcinogenic)

• Azides, Dinitroaromatics, etc. (Shock Sensitive)

• Carbon Disulfide, Methylhydrazine, etc. (Extreme

Flammability)

Page 13: Chemical Development

DC, Phase I/II Process Alternatives

O

cat OsO4, NaIO4

O

OH

OH

O N

Benzene

-H2O

HN+

Options: Toluene, Cyclohexane

Page 14: Chemical Development

Analytical DC, Phase I/II

• Analytical Methods Upgraded

• Impurities and Metabolites ID

• Analytical Methods Documentation

• Drug Product Formulation Studies

Page 15: Chemical Development

Phase I/II Common Issues

• New Impurity

• High Residual Solvent, Solvate or Entrainment

• Trace Metal Impurities, Pd, Fe, Ni, Etc.

• Scalability Issues, Temperature, Agitation, Etc.

• Raw Material Sourcing, Quality

• Rigorous QC Testing

Page 16: Chemical Development

DC, Phase III

• Validation Protocol

• Critical Variable Ranges Determined

• Development Report

• Process Validation, 3 Lots at >10% Scale

• Campaign Documentation

• Pre-Approval Inspection

Page 17: Chemical Development

NDA Approval - The Ultimate Goal

• FDA Approval

• Commercial Sourcing Strategy

• Commercial Launch Amounts

• Raw Material Sources Identified

• Commercial Partner in Place

Page 18: Chemical Development

Keys to Drug Development Success

• Anticipate and Expect Problems

• Never too Early to Plan Ahead

• Maintain Flexibility

• Trade off Between $$ and Timing

• Plan for Success

Page 19: Chemical Development

Chemical DevelopmentLead Candidate to IND, and Beyond

Richard Donaldson, Ph.D.VP Chemical Development

FEBRUARY 5, 2007


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