INSTALLATION AND OPERATING INSTRUCTIONS
CEDARBROOK PLAY SYSTEM – F23850
8 - 10 Hrs
To reduce the risk of serious injury or death, you must read and follow these instructions. Keep and refer to these instructions often
and give them to any future owner of this play system. Manufacturer contact information provided below.OBSTACLE FREE SAFETY ZONE - 27’9” x 26’6” area requires Protective Surfacing. See page 3. MAXIMUM VERTICAL FALL HEIGHT - 6’5”CAPACITY - 9 Users Maximum, Ages 3 to 10; Weight Limit 110 lbs. (49.9 kg) per child.RESIDENTIAL HOME USE ONLY. Not intended for public areas such as schools, churches, nurseries, day cares or parks.
Two personassembly
WARNING
Solowave Design 375 Sligo Rd. West, PO Box 10Mount Forest, ON Canada N0G 2L0
General Inquiries:8:00am - 4:30pm ESTToll Free: [email protected]
15' 9"
10' 8" 26' 6"
27' 9"
3403850 Rev 18/10/2013
Table of ContentsWarnings and Safe Play Instructions. . . . . . . . . . . . . . . pg. 2Protective Surfacing Guidelines. . . . . . . . . . . . . . . . . . . pg. 3Instructions for Proper Maintenance . . . . . . . . . . . . . . . pg. 4About Our Wood – Limited Warranty . . . . . . . . . . . . . . pg. 5Keys to Assembly Success . . . . . . . . . . . . . . . . . . . . . . pg. 6Metric Conversion Sheets . . . . . . . . . . . . . . . . . . . . . pg. 7,8Part ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pg. 9Installation of I.D./Warning Plaque . . . . . . . . . . . .Final Step
Jan 26 2015
Warnings and Safe Play InstructionsCONTINUOUS ADULT SUPERVISION REQUIRED. Most serious injuries and deaths on playground equipment have occurred while children were unsupervised! Our products are designed to meet mandatory and voluntary safety standards. Complying with all warnings and recommendations in these instructions will reduce the risk of serious or fatal injury to children using this play system. Go over the warnings and safe play instructions regularly with your children and make certain that they understand and follow them. Remember on-site adult supervision is required for children of all ages.
Observe capacity limitations of your play-set. See front cover.
Dress children with well fitting and full foot enclosing footwear.
Teach children to sit with their full weight in the center of the swing seat to prevent erratic swing motion or falling off.
Check for splintered, broken or cracked wood; missing, loose, or sharp edged hardware. Replace, tighten and or sand smooth as required prior to playing.
Verify that suspended climbing ropes, rope ladders, chain or cable are secured at both ends and cannot be looped back on itself as to create an entanglement hazard.
On sunny and or hot days, check the slide and other plastic rides to assure that they are not very hot as to cause burns. Cool hot slide and rides with water and wipe dry prior to using.
Do not allow children to wear open toe or heel footwear like sandals, flip–flops or clogs.
Do not allow children to walk, in front, between, behind or close to moving rides.
Do not let children twist swing chains or ropes or loop them over the top support bar. This may reduce the strength of the chain or rope and cause premature failure.
Do not let children get off rides while they are in motion.
Do not permit climbing on equipment when it is wet.
Do not permit rough play or use of equipment in a manner for which it was not intended. Standing on or jumping from the roof, elevated platforms, swings, climbers, ladders or slide can be dangerous.
Do not allow children to swing empty rides or seats.
Do not allow children to go down slide head first or run up slide.
WARNING
WARNING – Safe Play Instructions
2
SERIOUS HEAD INJURY HAZARDInstallation over concrete, asphalt, dirt, grass, carpet and other hard surface creates a risk of serious injury or death from falls to the ground. Install and maintain shock absorbing material under and around play-set as recommended on page 3 of these instructions.
COLLISION HAZARDPlace play-set on level ground at least 6 feet from any obstruction such as a garage or house, fences, poles, trees, sidewalks, walls, landscape timbers, rocks, pavement, planters, garden borders, overhanging branches, laundry lines, and electrical wires. (See OBSTACLE FREE SAFETY ZONE on cover)
CHOKING HAZARD/SHARP EDGES & POINTSAdult assembly required. This product contains small parts and parts with sharp edges and points. Keep parts away from children until fully assembled.
STRANGULATION HAZARD• NEVER allow children to play with ropes, clotheslines,
pet leashes, cables, chains or cord-like items when using this play-set or to attach these items to play-set.
• NEVER allow children to wear loose fitting clothing, ponchos, hoods, scarves, capes, necklaces, items with draw-strings, cords or ties when using this play-set.
• NEVER allow children to wear bike or sport helmets when using this play-set.
Failure to prohibit these items, even helmets with chin straps, increases the risk of serious injury and death to children from entanglement and strangulation.
TIP OVER HAZARDChoose a level location for the equipment. This can reduce the likelihood of the play set tipping over and loose-fill surfacing materials washing away during heavy rains.
DO NOT allow children to play on the play-set until the assembly is complete and the unit is properly anchored.
feys to Assembly Success
Part Identification feyOn each page, you will find the parts and quantities required to complete the assembly step illustrated on that page. Here is a sample.
SymbolsThroughout these instructions symbols are provided as important reminders for proper and safe assembly.
Proper Hardware AssemblyLag screws require drilling pilot holes to avoid splitting wood. Only a flat washer is required. For ease of installation liquid soap can be used on all lag-type screws.
For bolts, tap T-Nut into hole with hammer. Insert the hex bolt through lock washer first then flat washer then hole. Because the assemblies need to be squared do not completely tighten until instructed. Pay close attention to diameter of the bolts. 5/16” is slightly larger than 1/4”.
Once the assembly is tightened, watch for exposed threads. If a thread protrudes from the T-Nut, remove the bolt and add washers to eliminate this condition. Extra washers have been provided for this purpose.
This identifies information that requires special attention. Improper assembly could lead to an unsafe or dangerous condition.
Where this is shown, 2 or 3 people are required to safely complete the step. To avoid injury or damage to the assembly make sure to get help!
Check that assembly is square before tightening bolts.
Use a measuring tape to assure proper location.
Check that set or assembly is properly level before proceeding.
Pre-drill a pilot hole before fastening screw or lag to prevent splitting of wood.
This indicates time to tighten bolts, but not too tight! Do not crush the wood. This may create splinters and cause structural damage.
UseHelp
UseHelp
MeasureDistance
SquareAssembly
UseLevel
Pre-drill1/8” Bit
Tighten Bolts
No Yes
CAUTION – Protrusion Hazard
Tools Required
Shovel Level #2 & #3 Phillipsor Robertson
SafetyGlasses
Drill (1/8” 3/16” Bit)
MeasuringTape
Hammer Ratchet 1/2”, 7/16” & 9/16”
SquareRuler
Step Ladder
12342X Post 2 x 4 x 83”
7
supp
ort@
solo
wav
edes
ign.
com
1 inch = 25.4mm
SOLO)WAVE DESIGN HARDWARE
For example:BOLT LENGTH 4½ (4.5) inches long
114mm long
1 inch = 25.4mm
25.4mm4.5 inches x
DIAMETER CONVERSION
LENGTH CONVERSION
=
BOLT DIAMETER 5/16 (0.31) inches
0.31 inches x 25.4mm = 8mm
For example:
HARDWARE LENGTH CHARTinches vs millimetres
6 1525½ 1405 127
4½ 1144 102
3½ 893 76
2½ 642 51
1½ 381¼ 32
1-1/8 291 25.4
7/8 223/4 191/2 12.7
1/4" (6mm) Flat Washer
1/4" (6mm) Lock Washer
1/4"(0.25) = 6mm Hex Bolt1/4" (6mm) T-Nut
5/16"(.31) = 8mm Lag Screw
5/16" (8mm) Flat Washer
1/4"(0.25) = 6mm Lag Screw
1/4" (6mm) Flat Washer
5/16" (8mm) Flat Washer
5/16" (8mm) Lock Washer
5/16"(.31) = 8mm Hex Bolt5/16" (8mm) T-Nut
3/8"(.38) = 9.5mm Lag Screw
3/8" (9.5mm) Flat Washer
8
supp
ort@
solo
wav
edes
ign.
com
5/4 x 54 1/2"114.3
1"25.4
5/4 x 43 1/2"88.9
1"25.4
1 inch = 25.4mm
For example:
1505mm =
LENGTH CONVERSION
SOLO)WAVE DESIGN WOOD PROFILES
BOARD LENGTH 59¼ (59.25) inches
59.25 inches x 25.4mm
IMPORTANT:Dimensions in brackets [mm] represent millimetres.
1 x 2
1 x 4
1 x 5
1 x 6
15.95/8" 3 3/8"
85.7
2 x 43 3/8"85.7
1 3/8"34.9
2 x 21 1/2"38.1
1 1/2"38.1
2 x 32 1/2"63.5
1 3/8"34.9
4 1/2"114.3
5/8"15.9
5 3/8"136.5
5/8"15.9
5/4 x 65 1/2"139.7
1"25.4
4 x 6
5 1/4"133.4
3 1/4"82.6
4 x 4
3 1/4"82.6
3 1/4"82.6
15.95/8" 1 3/8"
34.9
2 x 65 3/8"136.5
1 1/2"38.1
1pc. -
Part Identification (Reduced Part Size) Part Identification (Reduced Part Size) Part Identification (Reduced Part Size)
4930 Sleeper 1 x 4 x 8" - 3624930 - Box 2 -
1pc. -
MK Ground 1 x 4 x 55¼" - 3620353 - Box 2 -
- Top Front Back 1 x 4 x 38½" -Box 2 - 3621906 1906-2pc.
0353-1pc.
5 - Box 2 - 3621904 " 16Back Divide 1 x 4 x 32
- Cedar Wall 1 x 4 x 28" - Box 2 - 36252665266-4pc.
-1904
Top Window 1 x 4 x 20" -Box 2 - 3621901 -1901-1pc.
0726 Panel Frame 1 x 2 x 25½" - Box 2 - 3620726 -
- Wall Board ½ x 4 x 20" - Box 2 - 3621503 1503-2pc.
-1pc.
- - Box 2 - 3621768 Lower Back 1 x 5 x 38½" 1768
1896 MK Floor 1 x 5 x 35¼" - Box 2 - 3621896 - -1pc.
-
-1897 - Box 2 - 3621897 Roof Side 1 x 4 x 58½"
- Tarp Front Back 1 x 4 x 46¾" -Box 2 - 36219091909
Part Identification (Reduced Part Size)
1 x 51 x 4
2pc.
1 x 2 x 4½
Nominal Size
-
16
⅝" x 4½"⅝" x 3⅜"⅝" x 1⅜"
" x 3¼"7
Actual Size
-
1895 Floor End 1 x 5 x 35¼" - Box 2 - 3621895 - -1pc.
2pc.
1pc.
- - Box 2 - 3621892 Ground Side 1 x 5 x 53⅞" 1892-1pc.
- - Box 2 - 3621893 SW Ground 1 x 5 x 73⅜" 1893-1pc.
- - Box 2 - 3621905 Ground Front 1 x 5 x 39¾" 1905
1pc. -
2pc. - 4934 - Table Top 1 x 5 x 35⅞" - 3624934 - Box 2
Part Identification (Reduced Part Size)
1pc. - - SW Support 5/4 x 4 x 46½" - 3621862 - Box 2
1894 Back Floor 5/4 x 4 x 38½" - 3621894 - Box 2 -
- CE Access Board 1 x 6 x 19¾" - 3620606 - Box 2 0606
1½" x 1½"1" x 3½"1" x 2½"
" x 5⅜"⅝
2 x 25/4 x 4
Nominal Size Actual Size
Part Identification (Reduced Part Size)
5/4 x 31 x 6
-2pc.
-1pc.
1903 Floor Joist 5/4 x 3 x 38½" - 3621903 - Box 2 -
- CE Access Board 1 x 6 x 17" - 3621779 - Box 2 1779-2pc.
- CE Rock Board A 1 x 6 x 17" - 3621778 - Box 2 1778-2pc.
- CE Rock Board B 1 x 6 x 17" - 3621777 - Box 2 1777-3pc.
- CE Gap Board 1 x 6 x 32½" - 3621890 - Box 2 1890-2pc.
- Floor Board 1 x 6 x 32½" - 3621889 - Box 2 1889-6pc.
-1pc.
0318 Ground Stake 1¼ x 1½ x 14" - 3650318 - Box 1 - -5pc.
1858 Dowel Tennon 1⅛ x 18⅝" - 3681858 - Box 1 - -1pc.
1578 Dowel Tennon 1⅛ x 15⅞" - 3681578 - Box 1 - -3pc.
1899 Roof Support 2 x 2 x 27½" - 3621899 - Box 2 - -1pc.
1761 Side Joist 2 x 2 x 34¾" - 3621761 - Box 2 - -1pc.
-
1862
1pc.
Front Divide 2 x 2 x 32 " - 3621907 - Box 2163- 1907
1900 Ridge 2 x 2 x 46¾" - 3621900 - Box 2 -
1pc. -
1pc. - 4933 - Table Seat 5/4 x 6 x 35⅞" - 3624933 - Box 2
2pc. -
Part Identification (Reduced Part Size) Part Identification (Reduced Part Size)
1½" x 5⅜"1⅜" x 3⅜"1⅜" x 2½"
Actual Size
2 x 62 x 42 x 3
Nominal Size
4932 Table Support 2 x 4 x 15" - 3624932 - Box 2
0312 Gusset 2 x 3 x 16" - 3620312 - Box 2 - -1pc.
1902 MK Mount 2 x 3 x 34" - 3621902 - Box 2 - -1pc.
0369 Lower Diagonal 2 x 3 x 37" - 3620369 - Box 2 - -4pc.
1908 Front Floor 2 x 3 x 38½" - 3621908 - Box 2 - -1pc.
0349 Rock Rail 2 x 3 x 51" - 3620349 - Box 2 - -2pc.
1367 Post MK 2 x 3 x 70" - 3621367 - Box 2 - -2pc.
4900 SW Rail Block 2 x 4 x 5⅜" - 3624900 - Box 2 - -1pc.
-
SW Upright 2 x 4 x 48 " - 3621856 - Box 2165- 1856
1565 MK Rail Short 2 x 4 x 50" - 3621565 - Box 2 - -1pc.
1564 MK Rail Long 2 x 4 x 52" - 3621564 - Box 2 - -1pc.
- 2 x 4 x 56" - 3621898 - Box 2 SW Mount 1898
1891 Post 2 x 4 x 77½" - 3621891 - Box 2 - -4pc.
-1pc.
-
-
1pc.
1pc.
Post 2 x 4 x 86 " - 3621863 - Box 21611SW - 1863
1825 Back Beam 2 x 6 x 83⅝" - 3621825 - Box 2 - -1pc.
1826 Front Beam 2 x 6 x 83⅝" - 3621826 - Box 2 -
2pc. -
2pc. - 4931 - Seat Support 2 x 6 x 5½" - 3624931 - Box 2
10pc. LS2 -Lag Screw 1/4 x 2-1/2" - (9272222)
5pc. - LS3 -Lag Screw 1/4 x 3" - (9262230)
1pc. - H1 -Hex Bolt 1/4 x 1-1/2" - (9277212) 21pc. - H2 -Hex Bolt 1/4 x 2" - (9277220)
2pc. - H3 -Hex Bolt 1/4 x 2-1/2" - (9277222)
1pc. - H11 -Hex Bolt 1/4 x 2-3/4" - (9277223) 2pc. - H12 -Hex Bolt 1/4 x 3" - (9277230)
1pc. - H8 -Hex Bolt 1/4 x 4-1/4" - (9277241)
2pc. - H5 -Hex Bolt 1/4 x 4-1/2" - (9277242)
2pc. - H6 -Hex Bolt 1/4 x 4-3/4" - (9277243)
4pc. - H7 -Hex Bolt 1/4 x 5-1/2" - (9277252)
4pc. - G1 -Hex Bolt 5/16 x 1-1/2" - (9277312) 2pc. - G8 -Hex Bolt 5/16 x 2" - (9277320)
5pc. - G10 -Hex Bolt 5/16 x 3" - (9277330)
4pc. - G4 -Hex Bolt 5/16 x 4" - (9277340)
Hardware Identification (Actual Size)4pc. - LS1 -Lag Screw 1/4 x 1-1/2" - (9262212)
Hardware Identification (Actual Size)
10pc. - S4 -Wood Screw #8 x 3" - (52042530)
19pc. - S3 -Wood Screw #8 x 2½" - (52042522)
1pc. D4 -#2 Robertson Driver Bit - (9200014)
4pc. - G7 -Hex Bolt 5/16 x 512" - (9277352)
24pc. - S1 -Wood Screw #8 x 118" - (52042514)
8pc. -S15 -Wood Screw #8 x 1¾" - (52043513)
38pc. - S5 -Pan Screw #8 x 12" - (9264504)
18pc. TN2 -516" T- Nut - (9285300)
6pc. -PB2 -Pan Bolt 14 x 114 - (9274211)
101pc. - S2 -Wood Screw #8 x 1½" - (52042512)
5pc. - G5 -Hex Bolt 5/16 x 412" - (9277342)
15pc. - S7 -Pan Screw #12 x 2" - (9264620)
42pc. LW1 -1/4" Lock Washer - (9253200)
37pc. TN1 - 1/4"T - Nut -(9285200)
2pc. - Z -Hex Bolt 5/16 x 6" - (9277360)
14pc. - S6 -Pan Screw #12 x 1" - (9264610)
56pc. FW1 -1/4" Flat Washer - (9251200)
15pc. FW0 -3/16" Flat Washer - (9251100)
24pc. FW3 -#8 Flat Washer - (9251500)
5pc. BN1 -1/4" Barrel Nut - (9248200)
8pc. -S22 -Truss Screw #8 x ⅞" - (52933505)
5pc. -S10 -Pan Screw #8 x 1" - (9264510)
18pc. LW2 - 516" Lock Washer - (9253300)
42pc. FW2 - 516" Flat Washer - (9251300)
12pc. LN2 -516" Lock Nut - (9283300)
5/16” Glider Long Bolt
Bolt may not be exactly as it appears
-
1X 3201305Monkey Bracket Set
Part Identification (Reduced Part Size)
1X 3310248Slide 48" High Rail -Yellow
1X 3320386 Rocks (5pk) 3-Green 2-Yellow
1X 3200202Glider Hanger (2pk)
1X 3320356Big Backyard I.D Plaque w hardware
2X 372494342" Belt Swing Yellow w.welded chain
1X 3200184Triangle Plate (4pk) Green
1X 9200140MB Mount Strap Green
3X 9200300MK BracketGreen
1X 353386039" Glider Rope & Chain (4pk) w. welded chain
Cedarbrook Tarp1X 9753850
1X 3753850 Cedarbrook Tarp Set1X 9750120Chalk Wall
1X 3320401Flower Box Green
1X 3202000Swing Hanger BoltThru. (4 pk)
1X 33202732 person Glider Seat Yellow
2X 33201722 person Glider End
1X 3201103 (4pk)Corner Brace Set
1X Glider Seat
2X Glider End
B. IfthereareanymissingordamagedpiecesoryouneedassistancewithassemblypleasecontacttheConsumerRelationsDepartmentdirectly.Callusbeforegoingbacktothestore.
STOP STOPSTOP STOP
Step 1: Inventory Parts - Read This Before Starting Assembly
C. Readtheassemblymanualcompletely,payingspecialattentiontoANSIwarnings;notes;andsafety/maintenanceinformationonpages1-6.
D. Beforeyoudiscardyourcartonsfillouttheformbelow.•ThecartonI.D.stampislocatedontheendofeachcarton.Thetrackingnumberis
locatedontheBigBackyardIDPlaque(3320356).
•Pleaseretainthisinformationforfuturereference.YouwillneedthisinformationifyoucontacttheConsumerRelationsDepartment.
•PleaserefertoPage6forproperhardwareassembly.•Eachstepindicateswhichboltsand/orscrewsyouwillneedforassembly,aswellas
anyflatwashers,lockwashers,t-nutsorlocknuts.
A. Thisisthetimeforyoutoinventoryallyourhardware,woodandaccessories,referencingthepartsidentificationsheets.Thiswillassistyouwithyourassembly.•Thewoodpieceswillhavethefourdigitkeynumberstampedontheendsofthe
boards.Thewoodpiecesarereferencedthroughouttheinstructionswiththisnumber.
CARTONI.D.STAMP:__________14459___(Box4)
CARTONI.D.STAMP:__________14459___(Box5)
CARTONI.D.STAMP:__________14459___(Box6)
CARTONI.D.STAMP:__________14459___(Box1)
CARTONI.D.STAMP:__________14459___(Box2)
CARTONI.D.STAMP:__________14459___(Box3)
MODELNUMBER:F23850
TRACKINGNUMBER(fromIDPlaque):
Step 2: Rock Wall Assembly
A:Lay2(0349)RockRailsdown,sidebysidewithanglededgesfacingdown.(fig.2.1)
B:Place(1779)CEAccessBoardonthebottomofeach(0349)RockRailasshowninfig.2.1.Makesure(1779)CEAccessBoardisflushtotheoutsideandbottomedgesofeach(0349).Attachusing4(S2)#8x1-1/2”WoodScrews.
C:7-3/4”downfromthetopofboth(0349)RockRailsplace1(1777)CERockBoardB,makingsurethesidesareflushtotheoutsideedgesofeach(0349)RockRail.Attachusing4(S2)#8x1-1/2”WoodScrews.(fig.2.1)
D:Inbetweenthe(1779)CEAccessBoardand(1777)CERockBoardBstagger2(1778)and2(1777)CERockBoardsA&Busing4(S2)#8x1-1/2”WoodScrewsperboard.Placingthemasshowninfig.2.1,thiswillpreventrocksfromformingastraightline.Makesuretheboardsareevenlyspacedanddonotexceed2-3/8”betweenboards.
E: Place1rockoneach(1777)and(1778)CERockBoardA&B(fig.2.2)andattachusing1(PB2)1/4x1-1/4”PanBolt(withlockwasher,flatwasherandbarrelnut)and1(S10)#8x1”PanScrewperrock.TheScrewmustbeintheholedirectlyunderthePanBolt,itwillstoptherockfromspinning.(fig.2.3)
Note: Gaps between boards 2-1/4”, not to exceed 2-3/8”
Note: The holes in the rock boards must orient to the top of the boards.
Fig. 2.1
S2 1779 03491778
17771777 1777
1778
Fig. 2.2
Fig. 2.3
1 x CE Access Board 1 x 6 x 17”3 x CE Rock Board B 1 x 6 x 17”2 x CE Rock Board A 1 x 6 x 17”2 x Rock Rail 2 x 3 x 51”
24 x #8 x 1-1/2” Wood Screw 5 x #8 x 1” Pan Screw 5 x 1/4 x 1-1/4 Pan Bolt (1/4” lock washer, 3/16” flat washer & 1/4” barrel nut)
S2
0349
1778
1777
1779
3/16”FlatWasher
1/4”LockWasher
1/4”BarrelNut
Rock
5 x Rocks (3 green/2 yellow)S10
S10
Wood Parts Hardware Other Parts
PB2
PB2
7-3/4” Approx
Step 3: Swing Beam Assembly
Make sure triangle is tight against beam
Warning: For your child’s safety, orientate the swing hangers as shown to ensure your swing will have proper swing motion when installed. Failure to do so could result in premature failure of the swing hanger or swing chain.
A:Inthemiddleholesof(1825)BackBeaminstall2Bolt-ThruSwingHangers(fig.3.1)makingsuretheswinghangersareorientedinthedirectionshowninfig.3.4tomaintainproperswingmotion.
B:Intheendholesof(1826)FrontBeaminstall2Bolt-ThruSwingHangers(fig.3.1)makingsuretheswinghangersareorientedinthedirectionshowninfig.3.4tomaintainproperswingmotion.
4 x 1/4 x 5-1/2” Hex Bolt (1/4” flat washer, 1/4” lock washer, 1/4” t-nut)
4 x 5/16 x 1-1/2” Hex Bolt (5/16” flat washer, 5/16” lock washer, 5/16” t-nut)
H7
G1
1 x Bolt-Thru Swing Hangers (pkg of 4)1 x Triangle Plate (pkg of 4)
1 x Front Beam 2 x 6 x 83-5/8”1 x Back Beam 2 x 6 x 83-5/8”
1826
1825
Fig. 3.4
Bolt-ThruSwingHangers
Wood Parts Hardware Other Parts
Fig. 3.1
C: Attach1TrianglePlatetotheendsofeach(1826)FrontBeamand(1825)BackBeamusing1(G1)5/16x1-1/2”HexBolt(withlockwasher,flatwasherandt-nut)intheholeindicatedinfig.3.2&3.3.Correct hole usage is very important.
TrianglePlates
Important!Swing End
(With Overhang)
G1
H7H7
1826
Important!Fort End Side(No Overhang)
Fig. 3.2
Fig. 3.3
D:Attach1(H7)1/4x5-1/2”HexBolt(withlockwasher,flatwasherandt-nut)totheendsofeach(1826)FrontBeamand(1825)BackBeam.Theboltsdonotattachtoanything,butMUSTbeinstalledtothebeamstopreventsplittingandcheckingofwood.(fig.3.2&3.3)
Swing End(With Overhang)
Fort End Side(No Overhang)
1825G1
H7
G1
H7
G1
1/4”FlatWasher
1/4”LockWasher
1/4”T-Nut 5/16”FlatWasher
5/16”LockWasher
5/16”T-Nut
1826
1825
Bolt-ThruSwingHangers
Makesureholesarealigned.
Step 4: Swing End Assembly
A:Attach2(1863)SWPoststo(1856)SWUprightusing2(G4)5/16x4”HexBolts(withlockwasher,flatwasherandt-nut).(fig.4.1)
B:Attach(1862)SWSupporttoboth(1863)SWPostsand(1856)SWUprightusing3(G5)5/16x4-1/2”HexBolts(withlockwasher,flatwasherandt-nut).(fig.4.1)
Wood Parts Hardware2 x 5/16 x 4” Hex Bolt (5/16” lock washer, 5/16” flat washer, 5/16” t-nut)
3 x 5/16 x 4-1/2” Hex Bolt (5/16” lock washer, 5/16” flat washer, 5/16” t-nut)
G4
G5
2 x SW Post 2 x 4 x 86-11/16”1 x SW Support 5/4 x 4 x 46-1/2”1 x SW Upright 2 x 4 x 48-5/16”
1862
1863
1856
5/16”FlatWasher
5/16”LockWasher
5/16”T-Nut
Fig. 4.1
1863
1862 1856
G4
G5
1863
G5
5/16”FlatWasher
5/16”LockWasher
5/16”T-Nut
Step 5: Attach Swing End to Swing Beam
WARNING: Glider Hangers must be tight and secure to Swing Beams.
A:Place(4900)SWRailBlockinthecentrebetween(1826)FrontBeamand(1825)BackBeamandattachwith1(H8)1/4x4-1/4”HexBolt(withlockwasher,flatwasherandt-nut).(fig.5.1&5.2)
B:AttachSwingBeamAssemblytothesideoftheSwingEndAssemblywiththeoverhang(fig.5.3&5.4)using1(G5)5/16x4-1/2”HexBolt(withlockwasher,flatwasherandt-nut)inthetopholeofTrianglePlateand1(G8)5/16x2”HexBolt(with2flatwashersandlocknut)inthebottomholeofTrianglePlate.(fig.5.3)MakesureSwingEndAssemblyflaresoutatanangle.(fig.5.4)
C: Attach2GliderHangerstotheSwingBeamAssemblyusing2(G7)5/16x5-1/2”HexBolt(with2flatwashers&locknut)perGliderHanger.(fig.5.1&5.3)
GliderHangers
GliderHanger
Wood Parts Other Parts
100°
Side with overhang
1 x SW Rail Block 2 x 4 x 5-3/8”49002 x Glider Hangers
Fig. 5.1
Fig. 5.2
Fig. 5.3Fig. 5.4
1/4”FlatWasher
1/4”LockWasher
1/4”T-Nut
H8
4900
G5
5/16”FlatWasher
5/16”LockNut
Hardware1 x 1/4 x 4-1/4” Hex Bolt (1/4” lock washer, 1/4” flat washer, 1/4” t-nut)
1 x 5/16 x 4-1/2” Hex Bolt (5/16” lock washer, 5/16” flat washer, 5/16” t-nut)
4 x 5/16 x 5-1/2” Hex Bolt (5/16” flat washer x2, lock nut)1 x 5/16 x 2” Hex Bolt (5/16” flat washer x2, lock nut)
H8
G5
G8
5/16”FlatWasher
5/16”LockWasher
5/16”T-Nut
5/16”FlatWasher
5/16”LockNut
G7
G8
G7
1826
1825
Step 6: Monkey Rail Assembly
Pre-drill all pilot holes using a 1/8” drill bit before installing wood screws.
Fig. 6.1
Fig. 6.3
Note:Pilotholesatbottomofthisrail
A:Insert3(1578)1-1/8x15-7/8”Dowelsintoboth(1564)MKRailLongand(1565)MKRailShortasshowninfig.6.1.Notethat(1564)MKRailLongwillconnecttothe(1891)Postwhenattachingtothefortand(1565)MKRailShortwillconnectto(1902)MKMountandthepilotholesonthe(1565)MKRailShortareonthebottomoftheboard.
ShorterrailconnectstotheMKMount
LongerrailconnectstotheFortPost
Note:Pilotholesattopofboard
13”
11”
C: Attach(1578)1-1/8x15-7/8”Dowelstobothrailswith2(S3)#8x2-1/2”WoodScrewsperdowel.Screwsareinstalledfromthebottomoftheboardonthe(1565)MKRailShort(fig.6.3)
B:Makesureshoulderofdowelisagainsteachrailbeforepre-drillingpilotholes.Drill1/8”pilotholesthroughtherailsandintothedowelstopreventsplitting.(fig.6.2) Fig. 6.2
Wood Parts Hardware6 x #8 x 2-1/2” Wood Screw3 x Tennon Dowel 1-1/8 x 15-7/8”
1 x MK Rail Long 2 x 4 x 52”1 x MK Rail Short 2 x 4 x 50”
1578
1564
1565
S3
1578
1564
1565
S3
1578 1578
1578
Step 7: Monkey Ladder Assembly
C: Attach(1858)1-1/8x18-5/8”Doweltobothpostswith2(S2)#8x1-1/2”WoodScrewsperdowel.Onescrewisinstalledfromtopoftherailsandtheotherfromthebottomasshowninfig.7.3.D: Atbottomof(1367)PostMKattach(0353)MKGroundwith2(H12)1/4x3”HexBolts(withlockwasher,flatwasherandt-nut).Be sure to keep the bolts loose.(fig.7.3)
Note: Pre-drill all holes using a 1/8” drill bit before installing the lag screws.
E: Makesuretheassemblyissquareandthenattach1(0369)LowerDiagonaltoeachendof(0353)MKGroundwith1(H2)1/4x2”HexBolt(withlockwasher,flatwasherandt-nut),keepingtheboltsloose,andtoeach(1367)PostMKwith1(LS2)1/4x2-1/2”LagScrew(withflatwasher).OncelagscrewsareinstalledtightenallboltsfromStepsD&E.(fig.7.3)
A:Insert1(1858)1-1/8x18-5/8”Dowelinto2(1367)PostMKasshowninfig.7.1.
B:Makesureshoulderofdowelisagainsteachpostbeforepre-drillingpilotholes.Drill1/8”pilotholesthroughthepostsandintothedoweltopreventsplitting.(fig.7.2)
Wood Parts Hardware2 x 1/4 x 3” Hex Bolt (1/4” lock washer, 1/4” flat washer, 1/4” t-nut)
2 x 1/4 x 2” Hex Bolt (1/4” lock washer, 1/4” flat washer, 1/4” t-nut)
2 x 1/4 x 2-1/2” Lag Screw (1/4” flat washer)
2 x #8 x 1-1/2” Wood Screw
2 x Lower Diagonal 2 x 3 x 37”1 x MK Ground 1 x 4 x 55-1/4”2 x Post MK 2 x 3 x 70” 1x Tennon Dowel 1-1/8 x 18-5/8”
0369
S2
0353
1367
1858
LS2
H2
H12
0369
1367
0353
LS2
H2 S21367
1858
H2
LS2
1858
1367
0369
Fig. 7.1
Fig. 7.3
1/4”FlatWasher
1/4”LockWasher
1/4”T-Nut
1/4”FlatWasher
Fig. 7.2
1858
H12
Step 8: Connect Monkey Bar Assemblies
90°
90°
90°
A:UsingaMKBracketconnectboth(1564)MKRailLongand(1565)MKRailShorttoeach(1367)PostMKwith1(G10)5/16x3”HexBolt(withlockwasher,flatwasherandt-nut)andMKBrackettotherailsusing2(S6)#12x1”PanScrewsperrailasshowninfig.8.1and8.2.
B:AttachMKBrackettoboth(1367)PostMKswith2(S6)#12x1”PanScrewsperbracket.(fig.8.2)
Note: Pre-drill all holes using a 1/8” drill bit before installing the pan screws.
ThisendconnectstoPost
ThisendconnectstoMKMount
1-1/4”
MKBracket
Hardware2 x 5/16 x 3” Hex Bolt (5/16” lock washer, 5/16” flat washer, 5/16” t-nut)
8 x #12 x 1” Pan Screws
1564
S6
1367
1565
G10
1367
Fig. 8.1
Fig. 8.2
5/16”FlatWasher
5/16”LockWasher
5/16”T-Nut
S6
G10
G10
x4
S6
Other Parts2 x MK Bracket
Step 9: Monkey Bar Wall Assembly Part 1
4 G10 5/16 x 3" Hex Blt 1
5 -- MK Bracket 1
6 S6 #12 x 1" Pan Screw 4
4 G10 5/16 x 3" Hex Blt 1
5 -- MK Bracket 1
6 S6 #12 x 1" Pan Screw 4
Note: Pre-drill all holes using a 1/8” drill bit before installing the lag screws.
Note: Keep all bolts loose in this step.
A:Onthegroundlayflat2(1891)Poststhenattach(1892)GroundSidewith4(H2)1/4x2”HexBolts(withlockwasher,flatwasherandt-nut);and(1896)MKFloorusing2(H2)1/4x2”HexBolts(withlockwasher,flatwasherandt-nut)inthetopholesasshowninfig.9.1.
B:Makesureassemblyissquareandthenfasten(1896)MKFloorto(1891)Postsinthebottomholesusing2(LS1)1/4x1-1/2”LagScrews(withflatwasher).(fig.9.2)
Notice the hole locations of (1896) MK Floor
Notice overhang at this side
Wood Parts Hardware6 x 1/4 x 2” Hex Bolt (1/4” lock washer, 1/4” flat washer, 1/4” t-nut)
2 x 1/4 x 1-1/2” Lag Screw (1/4” flat washer)
1 x MK Floor 1 x 5 x 35-1/4”1 x Ground Side 1 x 5 x 53-7/8”2 x Post 2 x 4 x 77-1/2”
1896
1892
1891
H2
LS1
H2
1896
1891
1892
1896
1891
Fig. 9.1
Fig. 9.2
1891
H2
1/4”FlatWasher
1/4”LockWasher
1/4”T-Nut
1/4”FlatWasher
H2
H2
LS1
LS1
Step 9: Monkey Bar Wall Assembly Part 2
C:Place(1897)RoofSideonboth(1891)Postsasshowninfig.9.3.
D:Place(1902)MKMountacross(1896)MKFloorand(1897)RoofSideandattachusing2(G10)5/16x3”HexBolts(withlockwasher,flatwasherandt-nut)asshowninfig.9.3and9.4.
E:Attach(1897)RoofSidetoboth(1891)Postsusing2(H2)1/4x2”HexBolts(withlockwasher,flatwasherandt-nut).(fig.9.4)
F:Attheextendedendof(1892)GroundSide,flushtotheoutsideedgeattach(0369)LowerDiagonalwith2(S2)#8x1-1/2”WoodScrews.(fig.9.5)
G:Makesuretheassemblyissquarethenattach(0369)LowerDiagonalto(1891)Postwith1(LS3)1/4x3”LagScrew(withflatwasher)andtightenallboltsfromthisstep.(fig.9.5)
Wood Parts Hardware2 x 5/16 x 3” Hex Bolt (5/16” lock washer, 5/16” flat washer, 5/16” t-nut)
2 x 1/4 x 2” Hex Bolt (1/4” lock washer, 1/4” flat washer, 1/4” t-nut)
1 x 1/4 x 3” Lag Screw (1/4” flat washer)
2 x #8 x 1-1/2” Wood Screw
1 x MK Mount 2 x 3 x 34”1 x Roof Side 1 x 4 x 58-1/2”1x Lower Diagonal 2 x 3 x 37”
1902
1897 H2
G10
G10
1897
Fig. 9.3
1/4”FlatWasher
5/16”LockWasher
1/4”T-Nut
1902
1891
Fig. 9.5
1902
G10
H2
1897
H2
1/4”LockWasher
1891
1896
Do not use this hole
5/16”FlatWasher
5/16”T-Nut
Fig. 9.4
1/4”FlatWasher
LS3
0369
1891
1892
S2
S2
1892
LS30369
0369
Step 10: Swing Wall Assembly Part 1
Note: Pre-drill all holes using a 1/8” drill bit before installing the lag screws.
Note: Keep all bolts loose in this step.
A:Onthegroundlayflat2(1891)Poststhenattach(1893)SWGroundwith4(H2)1/4x2”HexBolts(withlockwasher,flatwasherandt-nut);and(1895)FloorEndusing2(H2)1/4x2”HexBolts(withlockwasher,flatwash-erandt-nut)inthebottomholesasshowninfig.10.1.
B:Onthesideindicatedinfig.10.1,attach(0369)LowerDiagonalto(1893)SWGroundwith1(H2)1/4x2”HexBolt(withlockwasher,flatwasherandt-nut).
C:Makesureassemblyissquareandthenfasten(1895)FloorEndto(1891)Postsinthetopholesusing2(LS1)1/4x1-1/2”LagScrews(withflatwasher);and(0369)LowerDiagonalto(1891)Postwith1(LS3)1/4x3”LagScrew(withflatwasher).(fig.10.2and10.3)
Notice the hole locations of (1895) Floor End.
Wood Parts Hardware7 x 1/4 x 2” Hex Bolt (1/4” lock washer, 1/4” flat washer, 1/4” t-nut)
2 x 1/4 x 1-1/2” Lag Screw (1/4” flat washer)
1 x 1/4 x 3” Lag Screw (1/4” flat washer)
1 x Floor End 1 x 5 x 35-1/4”1 x SW Ground 1 x 5 x 73-3/8”2 x Post 2 x 4 x 77-1/2”1 x Lower Diagonal 2 x 3 x 37”
1895
1893
H2
1891
0369
LS1
H2
1895
1891
1893
LS1
1895
LS1
H2
H2
1/4”FlatWasher
1/4”LockWasher
1/4”T-Nut
1/4”FlatWasher
Fig. 10.2
Fig. 10.1
LS3
1891
1/4”FlatWasher
1/4”FlatWasher
Fig. 10.3
0369
1891
1891
H2
0369
LS3
Notice bolt holes on this side.
Step 10: Swing Wall Assembly Part 2
C:Place(1897)RoofSideonboth(1891)Postsasshowninfig.10.4.
D:Place(1898)SWMountacross(1895)FloorEndand(1897)RoofSide,makesuretousetheholeintheRoofSidethatmeasures16-1/4”fromtheholeinthebackside(1891)Post.Attachusing2(G4)5/16x4”HexBolts(withlockwasher,flatwasherandt-nut)asshowninfig.10.4and10.5.
E:Attach(1897)RoofSidetoboth(1891)Postsusing2(H2)1/4x2”HexBolts(withlockwasher,flatwasherandt-nut).(fig.10.5)
F:Tightenallboltsfromthisstep.
Wood Parts Hardware2 x 5/16 x 4” Hex Bolt (5/16” lock washer, 5/16” flat washer, 5/16” t-nut)
2 x 1/4 x 2” Hex Bolt (1/4” lock washer, 1/4” flat washer, 1/4” t-nut)
1 x Roof Side 1 x 4 x 58-1/2”1 x SW Mount 2 x 4 x 56”
1897
1898
G4
H2
1897
H21898
G4
H2G4
1891
1891
Fig. 10.4
5/16”FlatWasher
5/16”LockWasher
5/16”T-Nut
Fig. 10.5
1/4”FlatWasher
1/4”LockWasher
1/4”T-Nut
Notice overhang at the top
16-1/4”
1905
1892
0369
Fig. 11.3
Fig. 11.1
1908
Step 11: Front Frame Assembly Part 1
A:OntheFrontsideoftheassembly,fromtheinside,attach(1908)FrontFloortoeach(1891)Postwith2(H6)1/4x4-3/4”HexBolts(withlockwasher,flatwasherandt-nut).(fig.11.1and11.2)
B:Attach(1905)GroundFronttobottomof(0369)bothLowerDiagonalswith4(S2)#8x1-1/2”WoodScrews.(fig.11.3)
Wood Parts Hardware2 x 1/4 x 4-3/4” Hex Bolt (1/4” lock washer, 1/4” flat washer, 1/4” t-nut)
4 x #8 x 1-1/2” Wood Screw
1 x Front Floor 2 x 3 x 38-1/2”1 x Ground Front 1 x 5 x 39-3/4”
1908 H6
1908
H6
H6
1891
1891
Fig. 11.2
Back
1/4”FlatWasher
1/4”LockWasher
1/4”T-Nut
1905 S2
S2
S2
Step 11: Front Frame Assembly Part 2
C:Flushtothebottomof(1908)FrontFloorattach(1907)FrontDividewith1(H11)1/4x2-3/4”HexBolt(withlockwasher,flatwasherandt-nut).(fig.11.4and11.5)
D:Totheinsideof(1906)TopFrontBackattach(1907)FrontDividewith1(H2)1/4x2”HexBolt(withlockwasher,flatwasherandt-nut).Theboltisinstalledfromtheinsideoftheassembly.(fig.11.6)
E:Flushtothetopsof(1891)Postsattach(1906)TopFrontBackwith4(S7)#12x2”PanScrews(with3/16”flatwasher).(fig.11.6)
Wood Parts Hardware1 x 1/4 x 2-3/4” Hex Bolt (1/4” lock washer, 1/4” flat washer, 1/4” t-nut)
4 x #12 x 2” Pan Screw (with 3/16” flat washer)
1 x 1/4 x 2” Hex Bolt (1/4” lock washer, 1/4” flat washer, 1/4” t-nut)
1x Top Front Back 1 x 4 x 38-1/2”1x Front Divide 2 x 2 x 32-3/16”1907
1906 H11
H11
1907Fig. 11.5
1/4”FlatWasher
1/4”LockWasher
1/4”T-Nut
Fig. 11.6 Flushtoposts
H2 1/4”FlatWasher
1/4”LockWasher
1/4”T-Nut
1906
1907
1908
Fig. 11.4
Back
S7
S7
S7 with3/16”flatwasherx 2
InsideFortView
OutsideFortView
H2
with3/16”flatwasherx 2
Flush
Step 11: Front Frame Assembly Part 3
F:Makesuretheassemblyissquarebeforeproceeding.
G:Fromtheinsideoftheassembly,attach(0312)Gussetflushtotheoutsideedgeof(1891)PostontheSwingWallusing2(S4)#8x3”WoodScrews.Theotherendofthegussetshouldbetightagainst(1908)FrontFloor.(fig.11.7)
H:Attachtheotherendof(0312)Gussetto(1908)FrontFloorwith1(S3)#8x2-1/2”WoodScrewand1(S4)#8x3”WoodScrewasshowninfig.11.7.
Wood Parts Hardware1 x #8 x 2-1/2” Wood Screw
3 x #8 x 3” Wood ScrewS4
S31x Gusset 2 x 3 x 16”0312
Fig. 11.7
1908
1891
0312
Flushtoedge
S4S3
S4S4
0312
Step 12: Back Wall Assembly Part 1
A:Attach(1894)BackFloorto(1761)SideJoistusing2(H3)1/4x2-1/2”HexBolts(withlockwasher,flatwasherandt-nut)and2(S7)#12x2”PanScrewsasshowninfig.12.1.
B: Onthebacksideoftheassembly,attach(1894)BackFloortoboth(1891)Posts,with(1761)SideJoistontheinsideoftheassembly,using2(H5)1/4x4-1/2”HexBolts(withlockwasher,flatwasherandt-nut).(fig.12.2and12.3)Note that the bolt on the Monkey Bar Wall is installed from the outside of the assembly and the bolt on the Swing Wall is installed from the inside.
C:Attach(1904)BackDivideto(1894)BackFloorwith1(H1)1/4x1-1/2”HexBolt(withlockwasher,flatwasherandt-nut).(fig.12.2and12.3).
Wood Parts Hardware
Notice bolt is installed from inside
1 x 1/4 x 1-1/2” Hex Bolt (1/4” lock washer, 1/4” flat washer, 1/4” t-nut)
2 x 1/4 x 4-1/2” Hex Bolt (1/4” lock washer, 1/4” flat washer, 1/4” t-nut)
2 x 1/4 x 2-1/2” Hex Bolt (1/4” lock washer, 1/4” flat washer, 1/4” t-nut)
2 x #12 x 2” Pan Screw S7
H3
1 x Side Joist 2 x 2 x 34-3/4”1 x Back Floor 5/4 x 4 x 38-1/2”1 x Back Divide 1 x 4 x 32-5/16”
1761
1894
1904
H1
H5
H1
1/4”FlatWasher
1/4”LockWasher
1/4”T-Nut
1761
S7
Fig. 12.1
1904
1894
H3
H5
H3
H5
1894
1891
Fig. 12.3
Fig. 12.2
Notice hole positioned down
Notice hole positioned down
1/4”FlatWasher
1/4”LockWasher
1/4”T-Nut
Partsremovedforclarity
Note: Pre-drill all holes using a 1/8” drill bit before installing the lag screws.
D:Attach(1904)BackDivideto(1906)TopFrontBackusing1(PB2)1/4x1-1/4”PanBolt(withlockwasher,flatwasherandt-nut).(fig.12.4and12.5)
E:Makesure(1906)TopFrontBackislevelandthenattachtoboth(1891)Postsusing4(S7)#12x2”PanScrews(with3/16”flatwashers).(fig.12.5)
F:Attach(1768)LowerBacktothebottomof(1891)Postswith2(LS3)1/4x3”LagScrews(withflatwasher)inthetop(pre-drilled)holesand2(S7)#12x2”PanScrews(with3/16”flatwashers)inthebottomholesasshowninfig.12.4and12.6.
Step 12: Back Wall Assembly Part 2
Wood Parts Hardware1 x 1/4 x 1-1/4” Pan Bolt (1/4” lock washer, 1/4” flat washer, 1/4” t-nut)
6 x #12 x 2” Pan Screw (with 3/16” flat washer)
2 x 1/4 x 3” Lag Screw (1/4” flat washer)
S7
1 x Top Front Back 1 x 4 x 38-1/2”1 x Lower Back 1 x 5 x 38-1/2”
1906
1768
LS3
1/4”FlatWasher
1/4”T-Nut
1906Fig. 12.5
1768
LS3
1891
LS3
1891
Fig. 12.6
Fig. 12.4
1891
1904
3/16”FlatWasher
S7 S7
S7
S7
1/4”FlatWasher
1/4”LockWasher
1891
with3/16”FlatWasher
with3/16”FlatWasher
1/4”FlatWasher
3/16”FlatWasher
PB2
PB2
Step 13: Floor Frame Assembly
A: Loosentopboltandremovethebottomboltin(1898)SWMount.Donotdiscardthisboltyouwillre-installitafterthe(1903)FloorJoistisattached.(fig.13.2)
B:Frominsideoftheassembly,measure2-3/4”downfromthetopof(1895)FloorEnd(fig.13.3)and5/8”downfrom(1896)MKFloor(fig.13.2)andthenattach(1903)FloorJoisttoeachboardusingthetoppilotholeswith2(S4)#8x3”WoodScrewsperend.(fig.13.1and13.2)
C:Reinstallthebottomboltin(1898)SWMountandtightenbothbolts.(fig.13.2)
D: Install1(1890)CEGapBoardtoeachendoftheassemblyattachingto(1761)SideJoist,(1903)FloorJoistand(1908)FrontFloorusing5(S2)#8x1-1/2”WoodScrewsperboard.(fig.13.4)
Wood Parts Hardware
Removethisbolt,thenre-attachafterjoistisinstalled.
4 x #8 x 3” Wood Screw
10 x #8 x 1-1/2” Wood Screw
1 x Floor Joist 5/4 x 3 x 38-1/2”2 x CE Gap Board 1 x 6 x 32-1/2”
1903 S4
S21890
1903
Fig. 13.2 1898
Fig. 13.3
Fig. 13.1
Fig. 13.4
1890
1903 1761
189019081890
1903
1895
S4
S4
S2
S2
5/8”
SwingWall
x5
x5
2-3/4”
1895
1896
A:Inbetweenboth(1890)CEGapBoardsplace5(1889)FloorBoardsmakingsureallboardsareevenlyspaced.Attachto(1761)SideJoist,(1903)FloorJoistand(1908)FrontFloorusing5(S2)#8x1-1/2”WoodScrewsperboard.(fig.14.1and14.2)
Step 14: Attach Floor Boards
Evenly spaced
Wood Parts Hardware 25 x #8 x 1-1/2” Wood Screw5 x Floor Board 1 x 6 x 32-1/2”1889 S2
Fig. 14.2
1890
Fig. 14.1
1908
1890S2 x5perboard
1889(hiddenunderfloorboards)1761
Step 15: Chalk Wall/Tarp Assembly
A:Onthebackoftheassembly,attach(0726)PanelFrameto(1891)Postusing2(S2)#8x1-1/2”WoodScrews.Thetopof(0726)PanelFrameistighttothebottomof(1906)TopFrontBack.(fig.15.1and15.2)
B:Loosenthetopboltin(1904)BackDivideandplacetheChalkWallTarpinbetween(1904)and(1906)TopFrontBack.(fig.15.3)
C:AttachChalkWallTarpto(1906)TopFrontBack,(0726)PanelFrame,(1894)BackFloorand(1904)BackDivideusing12(S5)#8x1/2”PanScrews(with#8flatwasher)asshowninfig.15.3.The3screwson(1904)BackDivideareattachedfromtheinsideoftheassembly.(fig.15.4)
D:Tightenthetopboltin(1904)BackDivide.
Loosen this bolt. Place chalk wall in between
Tighten Bolt
Hardware 2 x #8 x 1-1/2” Wood Screw
12 x #8 x 1/2” Pan Screw (With #8 flat washer)
S2
S5
Fig. 15.3
1891Fig. 15.2
Fig. 15.1
1894
1906
0726
1894
1904
1906
Front
Back
#8FlatWasher
S5
S2
S5
Wood Parts
InsideFortView
Fig. 15.4
1891
1904
S5
1x Panel Frame 1 x 2 x 25-1/2”0726
Other Parts1 x Chalk Wall Tarp
x9
Step 16: Attach Rock Wall to Fort Part 1
A:PlaceRockWallAssemblyfromStep2,flushtoedgeand1/2”downfromtopof(1894)BackFloor(fig.16.1,16.2and16.3).Attach(0349)RockRailsto(1894)BackFloorusing4(S15)#8x1-3/4”WoodScrewsasshowninfig.16.2.Screwsmustbeinstalledasindicatedtopreventprotrusions.
B: Attach(1893)SWGroundto(0349)RockRailusing2(S3)#8x2-1/2”WoodScrews.(fig.16.2)
Note: Pre-drill all holes using a 1/8” drill bit before installing the wood screws.
1/2”
Hardware
Note:Someboardswereremovedforclarity
2 x #8 x 2-1/2” Wood Screw
4 x #8 x 1-3/4” Wood Screw
S3
S15
Fig. 16.2 1894S15
Fig. 16.1
Fig. 16.3
0349
1893
S15
S3
SideView
C: Attach(1779)CEAccessBoardtotopofRockWallAssembly,flushtotopof(0349)RockRailusing4(S2)#8x1-1/2”WoodScrews.(fig.16.4and16.5)
Step 16: Attach Rock Wall to Fort Part 2
Fig. 16.4
Fig. 16.5 1779
S2
S2
4 x #8 x 1-1/2” Wood Screw1 x CE Access Board 1 x 6 x 17”1779 S2
Wood Parts Hardware
0349
Step 17: Attach Ground Stakes
A:Drive2(0318)GroundStakes10-1/2”intothegroundatbothendsof(1893)SWGroundatRockWallassemblyand(0369)LowerDiagonalasshowninfig.17.1.Attachusing2(S3)#8x2-1/2”WoodScrewspergroundstake.Thescrewsmustcatchboththe(0349)RockRailandthe(0369)LowerDiagonal.(fig.17.1and17.2)
MOVE FORT TO FINAL LOCATION. FINAL LOCATION MUST BE LEVEL GROUND
WARNING: To prevent tipping and avoid potential injury, stakes must be driven 10-1/2” into ground. Digging or driving stakes can be dangerous if you do not check first for underground wiring, cables or gas lines.
HardwareWood Parts4 x #8 x 2-1/2” Wood ScrewS32 x Ground Stakes 1-1/4 x 1-1/2 x 14”0318
Fig. 17.2
0369
S3
Fig. 17.10349
1893
0318
10-1/2”InGround
Step 18: Swing Side Wall Assembly
Wood Parts Hardware
A: Inbetweenboth(1891)PostsonSwingWallsideattach4(5266)CedarWallsto(1897)RoofSideand(1895)FloorEndusing4(S1)#8x1-1/8”WoodScrewsperboard.Makesurethebottomoftheboardsaretightagainstthefloorboardsandbevellededgesarefacingoutandareatthetopoftheboards.(fig.18.1and18.2)
Note: Gaps between boards evenly spaced, not to exceed 3-1/4”
Note:Someboardswereremovedforclarity
Bevellededgestowardstopandfacingout
16 x #8 x 1-1/8” Wood ScrewS14 x Cedar Wall 1 x 4 x 28”5266
S1
Fig. 18.2
5266
x8
1891
1895
S1 x8
Fig. 18.1
1897
1891
Step 19: Window Wall Assembly
Wood Parts Hardware
Note:Someboardswereremovedforclarity
Tighttofloorboards
Tighttobottomof(1906)TopFrontBack
Bevellededgestowardstopandfacingout
A:Tighttothebottomof(1906)TopFrontBackattach(1901)TopWindowto(1891)Postand(1907)FrontDividewith4(S2)#8x1-1/2”WoodScrews.Thearchshouldfacedown.(fig.19.1and19..2)
B:Tighttothetopofthefloorboardsattach(0606)CEAccessBoardto(1891)Postand(1907)FrontDividewith4(S2)#8x1-1/2”WoodScrews.(fig.19.2)
C: Placeanother(0606)CEAccessBoardtightontopofthefirstboardandattachto(1891)Postand(1907)FrontDividewith4(S2)#8x1-1/2”WoodScrews.(fig.19.2)
D:Flushtothebottomandoutsideedgesofthesecond(0606)CEAccessBoardattachtwo(1503)WallBoardsto(0606)CEAccessBoardand(1901)TopWindowwith4(S22)#8x7/8”TrussScrewsperboardasshowninfig.19.3.Noticethebevellededgesarefacingoutandareatthetopoftheboards.
12 x #8 x 1-1/2” Wood Screw
8 x #8 x 7/8” Truss Screw
S21 x Top Window 1 x 4 x 20”2 x Wall Board 1/2 x 4 x 20”2 x CE Access Board 1 x 6 x 19-3/4”
1901
0606
1503 S22
Fig. 19.2
0606
Fig. 19.1
Fig. 19.3S221901
1503
S22
1503
1906
Front
S2 x4perboard
x4 1901
0606
Flush
x4
Step 20: Roof Frame Assembly Part 1
Wood Parts Hardware
A:Centredinbetween(1891)Postand(1902)MKMountattach(1889)FloorBoardflushtothetopof(1897)RoofSideandto(1896)MKFloorwith4(S1)#8x1-1/8”WoodScrews.(fig.20.1and20.2)
B:Pre-drillpilotholesforthescrewsusinga1/8”drillbitandthenattachone(1909)TarpFrontBacktoeachendofeach(1897)RoofSide,makingsurethepilotholesarecentredontheendof(1897)RoofSide,with4(S2)#8x1-1/2”WoodScrewsper(1909)TarpFrontBack.ThetopsoftheTarpFrontBacksshouldbeflushtothetopoftheRoofSides.(fig.20.1and20.3)
C: Atall4cornersattach1CornerBraceusing3(S5)#8x1/2”PanScrewperbraceasshowninfig.20.3and20.4.
4 x #8 x 1-1/8” Wood Screw
8 x #8 x 1-1/2” Wood Screw
12 x #8 x 1/2” Pan Screw
S12 x Tarp Front Back 1 x 4 x 46-3/4”1 x Floor Board 1 x 6 x 32-1/2”
1909
1889
S5
S2
S2
Fig. 20.2
1889
S1
1896
1891
Fig. 20.3
Fig. 20.1
1897
1909
1897
Fig. 20.4x3
Hardware4 x Corner Brace
x4
x4
x4
CornerBrace
19091897
S5
S2
Wood Parts Hardware
Step 20: Roof Frame Assembly Part 2
D:OntheMonkeyBarWall,attach(1899)RoofSupporttotheinsideof(1897)RoofSidewith1(H2)1/4x2”HexBolt(withlockwasher,flatwasherandt-nut).(fig.20.5)
E:Attach(1900)Ridgeflushtotheendof(1898)SWMountwith2(S4)#8x3”WoodScrewsandto(1899)RoofSupportwith1(S4)#8x3”WoodScrewasshowninfig.20.5.
Flushtoend
3 x #8 x 3” Wood Screw
1 x 1/4 x 2” Hex Bolt (1/4” lock washer, 1/4” flat washer, 1/4” t-nut)
S41 x Ridge 2 x 2 x 46-3/4”1 x Roof Support 2 x 2 x 27-1/2”
1900
1899 H2
1900
Fig. 20.5
S4
1899
H21897
S4
1898
1/4”FlatWasher
1/4”LockWasher
1/4”T-Nut
Hardware Other Parts
Step 21: Attach Tarp to Roof Frame
A:PlaceTarpover(1900)Ridgemakingsurebottomedgesoftarpareevenonbothsidesofassembly.(fig.21.1and21.2)
B:Secureonesidebyattachingtarpto1(1909)TarpFrontBackusing5(S5)#8x1/2”PanScrews(with#8flatwasher).(fig.21.2)
C: Makesurethetarpistautandthensecureoppositeendoftarpto(1909)TarpFrontBackusing5(S5)#8x1/2”PanScrews(with#8flatwasher).(fig.21.2)
D: Attachtarptoeachendof(1900)Ridgewith2(S5)#8x1/2”PanScrews(with#8flatwasher).(fig.21.2)
12 x #8 x 1/2” Pan Screw (with #8 flat washer)S5 1 x Cedarbrook Tarp
Fig. 21.1
Fig. 21.2
S5
1909
S5
CedarbrookTarp
CedarbrookTarp
with#8FlatWasher
with#8FlatWasher
BothSides
1900
Step 22: Table Top and Bench Assembly Part 1
A:Laydown2(4932)TableSupportswiththeangledcornersfacingdownasshowninfig.22.1.
B:Place2(4934)TableTopsflushtotheoutsideedgesofeach(4932)TableSupport.Noticetheboltholesareontheoppositeend.Attach(4934)TableTopsto(4932)TableSupportswith4(S2)#8x1-1/2”WoodScrewsperboard.(fig.22.1)
C: Fromunderneaththeassembly,centredbetween(4932)TableSupports,attach(4930)Sleepertoeach(4934)with4(S1)#8x1-1/8”WoodScrews.(fig.22.1and22.2).ThiscreatestheTableTopAssembly.
D: Attach(4933)TableSeat,flushtotheoutsideedgesof2(4931)SeatSupportswith4(S15)#8x1-3/4”WoodScrews.Noticetheangledcornersarefacingdown.(fig.22.3)ThiscreatestheBenchAssembly.
Wood Parts Hardware
4 x #8 x 1-1/8” Wood Screw
8 x #8 x 1-1/2” Wood Screw
4 x #8 x 1-3/4” Wood Screw
S12 x Seat Support 2 x 6 x 5-1/2”2 x Table Support 2 x 4 x 15”2 x Table Top 1 x 5 x 35-7/8”1 x Table Seat 5/4 x 6 x 35-7/8” 1 x Sleeper 1 x 4 x 8”
4931
4932
S2
Fig. 22.1
4932
Fig. 22.3
Fig. 22.2
4934
S2
S2
4932
Notice holes this side.
Notice angled corners are facing down.
Flush to ends.
S1
S15
4933
4930
Underneath View
Notice angled corners are facing down.
4931
4931
4934
Flush to ends.
x4
4934
4933
4930S15
Pre-drill with a 3/16” drill bit before installing lag screws.
E:Measure12”upfromthebottomofeach(1891)PostontheFrontoftheassemblythenplacetopofBenchAssemblyatmarkedlocation.The(4931)SeatSupportsshouldoverhangthe(1891)Postsby1”.Makesuretheassemblyislevelthenattacheach(4931)SeatSupporttothe(1891)Postswith2(LS2)1/4x2-1/2”LagScrews(withflatwasher)persupport.(fig.22.4and22.5)
F:Measure24”upfromthebottomofeach(1891)PostontheFrontoftheassemblythenplacetopof(4932)TableSupportsatmarkedlocation.The(4932)TableSupportsshouldbeflushtotheinsideedgeof(1891)Posts.Makesuretheassemblyislevelthenattacheach(4932)TableSupportto(0369)LowerDiagonalsand(1891)Postswith2(LS2)1/4x2-1/2”LagScrews(withflatwasher)persupport.(fig.22.4and22.5)
1891Fig. 22.5
1/4”FlatWasher
Hardware
8 x 1/4 x 2-1/2” Lag Screw (1/4” flat washer)LS2
Step 22: Table Top and Bench Assembly Part 2
Fig. 22.4
0369
LS2 x8
4932
4931
4931
4932
24”
12”
Front
1”
Step 23: Attach Slide to Fort
A:PlaceSlideinthecentrebetween(1907)FrontDivideand(1891)Post.(fig.23.1and23.2)
B:Attachslidetofortthroughthe(1908)FrontFloorusing3(S7)#12x2”PanScrews.(fig.23.2&23.3)
CentreSlideInOpening
SideView
Note: Pre-drill all holes using a 1/8” drill bit before installing the pan screws.
Hardware Other Parts3 x #12 x 2” Pan Screw 1 x SlideS7
S7
1891
Fig. 23.3
Fig. 23.2
Fig. 23.1
S7
1907
Slide
Slide
1908
Slide
Hardware
Step 24: Attach Swing Assembly to Fort
A:AttachSwingAssemblyfromStep5to(1898)SWMountwith1(G5)5/16x4-1/2”HexBolt(withlockwasher,flatwasherandt-nut)and1(G8)5/16x2”HexBolt(with2flatwashersand1locknut)asshowninfig.24.1and24.2.
1 x 5/16 x 2” Hex Bolt (5/16” flat washer x 2, 5/16” lock nut)1 x 5/16 x 4-1/2” Hex Bolt (5/16” flat washer, 5/16” lock washer, 5/16” t-nut)
G5
G8
Fig. 24.1
1898
Fig. 23.2
5/16”FlatWasher
5/16”LockWasher
5/16”T-Nut
G5
G8
5/16”FlatWasher
5/16”FlatWasher
5/16”LockNut
Wood Parts Hardware
Step 25: Attach Swing Ground Stakes
A:Driveone(0318)GroundStake10-1/2”intothegroundateach(1863)SWPostontheinsideoftheassemblyandattachwith2(S3)#8x2-1/2”WoodScrewspergroundstake.(fig.25.1and25.2)
WARNING: To prevent tipping and avoid potential injury, stakes must be driven 10-1/2” into ground. Digging or driving stakes can be dangerous if you do not check first for underground wiring, cables or gas lines.
4 x #8 x 2-1/2” Wood ScrewS32 x Ground Stake 1-1/4 x 1-1/2 x 14”0318
Fig. 25.1
S3
0318
Fig. 25.2
1863
1863
10-1/2”InGround
Hardware Other Parts
Step 26: Connect Monkey Bar Assembly to Fort
A:UsingaMKBracketattach(1565)MKRailShortto(1902)MKMountwith1(G10)5/16x3”HexBolt(withlockwasher,flatwasherandt-nut)and2(S6)#12x1”PanScrews;andMKBrackettotherailusing2(S6)#12x1”PanScrewsasshowninfig.26.1and26.2.
B:Measure21-1/4”fromtopof(1564)MKRailLongtotopof(1890)CEGapBoard,thenusingaMBMountStrapattach(1564)MKRailLongto(1891)Postusing1(LS3)1/4x3”LagScrew(withflatwasher)inthecentreholeand2(S6)#12x1”PanScrewsinthe2endholesasshowninfig.26.3.
Pre-drill all pilot holes using a 1/8” drill bit before installing the lag screws.
MBMountStrap
MKBracket
6 x #12 x 1” Pan Screw
1 x 5/16 x 3” Hex Bolt (5/16” lock washer, 5/16” flat washer, 5/16” t-nut)
1 x 1/4 x 3” Lag Screw (1/4” flat washer)
1 x MB Mount Strap
1 x MK Bracket
S6
5/16”FlatWasher
5/16”T-Nut
G10
LS3
1565 5/16”LockWasher
Fig. 26.2
Fig. 26.1
Fig. 26.3
1902
1/4”FlatWasher
1902
1890
1565
1564
1891
21-1/4”
S6
S6
S6
LS3
G10
Step 27: Attach Monkey End Ground Stake
A:Drive1(0318)GroundStake10-1/2”intothegroundatone(1367)PostMKontheinsideoftheassemblyandattachwith2(S3)#8x2-1/2”WoodScrews.(fig.27.1&27.2)
WARNING: To prevent tipping and avoid potential injury, stakes must be driven 10-1/2” into ground. Digging or driving stakes can be dangerous if you do not check first for underground wiring, cables or gas lines.
Fig. 27.1
0318
Fig. 27.2
1367
10-1/2”InGround
Wood Parts Hardware2 x #8 x 2-1/2” Wood ScrewS31 x Ground Stake 1-1/4 x 1-1/2 x 14”0318
S3
Step 28: Attach Flower Box to Fort
Hardware Other Parts
A:OnthefrontoftheassemblyattachtheFlowerBoxtothetop(0606)CEAccessBoard,centredontheboard,with2(S5)#8x1/2”PanScrewsasshowninfig.28.1and28.2.
2 x #8 x 1/2” Pan ScrewS5 1 x Flower Box
Fig. 28.1
Fig. 28.2
FlowerBox
Front
S5S5
0606
Glider Rope and Chain
Glider End
5/16 Flat Washers
Glider Seat
5/16 x Glider Long
Hex Bolt
5/16 Flat Washer-Zinc
5/16 Lock Nut
5/16 Flat Washer-Zinc
5/16 Lock Nut
Warning! Bolt must not exceed 1/2 thread past the nut
5/16 Lock Nuts
A:Attach1GliderEndtotheGliderSeatusing15/16”GliderLongHexBolt(with2flatwashersand1locknut).RepeatforthesecondGliderEnd.(fig.29.1)
B:Install2GliderRopewithChainsintoeachGliderEndusing2-5/16”FlatWashersand1LockNutperrope.(fig.29.1)
Other PartsHardware2 x Glider End1 x Glider Seat1 x Glider Rope and Chain (pkg of 4)
2 x 5/16” Glider Long Hex Bolt (5/16” flat washer x 2, 5/16” lock nut)
8 x 5/16” Flat Washer
4 x 5/16” Lock Nut
Fig. 29.1
Glider may not be as shown.
Appearance may vary.
Step 29: Glider Assembly
A: ConnecttheassembledGliderSwingtotheGliderHangerspreviouslyinstalled.(fig.30.1)
B: Attach2BeltSwingstotheBolt-ThruSwingHangers.(fig.30.1)
Use an extraFlat W asher
If Bolt protrudesbeyond T-NutWARNING: Check entire play centre
for bolts protruding beyond T-Nuts. Use extra washers to eliminate this condition.
Step 30: Attach Glider and Swings
Glider
Belt Swings
2 x Belt SwingsOther Parts
Fig. 30.1
Final Step: Attach I.D Plaque
---------------------------------------------------------------------------------
read by a supervising adult.on your set that is easily seen and
Attach with screws provided to a location
------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
------------------------------------------------------
ATTACH THIS WARNING & I.D. PLAQUE TO A PROMINENT LOCATION ON YOUR PLAY EQUIPMENT! (Fort or Swing Post)
This provides warnings concerning safety and important contact information. A Tracking Numberis provided to allow you to get critical information or order replacement parts for this specific model.
Final Step: Attach I.D. Plaque
-----------------------------------------------
WARNING
--------------------
FORT ORSWING POST
NOTES
NOTES
BIG BACKYARD Consumer Registration Card
REVISION: 12/01/09
CU
T A
LO
NG
LIN
E
First Name Initial Last Name
Street Apt. No.
City State/Province ZIP/Postal Code
Country Telephone Number
E-Mail Address
Model Name Model Number (Box Labels)
Serial Number (on ID Plaque)
Date Purchase Purchased From
How would you rate this product for quality?
Excellent Very Good Average Below Average Poor
How would you rate this product for ease of assembly?
Excellent Very Good Average Below Average Poor
How would you rate our instructions?
Excellent Very Good Average Below Average Poor
How would you rate the quality of packaging?
Excellent Very Good Average Below Average Poor
Would you recommend the purchase of our products to friends and family?
Yes No
Comments:
MM / DD / YY
MAIL TO:Solowave DesignTM
375 Sligo Road W.Mount Forest, Ontario, CanadaN0G 2L1Attention: Customer Service
Big Backyard would like to say Thank You for your time and feedback.
Fill out your registration card online at www.bigbackyard.com/ownerslounge