Transcript
Page 1: Best Bulk Material Handling System Rail-Veyor® Outperforms Conveyors & Truck Haulage
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Conveyors• Difficult terrain a problem?• Too many transfer points?• Need flexibility?

Truck Haulage• High operating costs?• Diesel fuel concerns?

Heavy Rail• Do you have large

infrastructure costs?• Need flexibility?

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• Company History• System Overview• Facts & General Guidelines• Benefits

• Customer Studies • Endorsements• Installations

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System Configurations

Depending on performance requirements Rail-Veyor can be designed in

a number of variations which generally involve one of the below basic

configurations

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Loading

Loading of Rail-Veyor can be with a

variety of methods from a simple

overhead hopper/chute, a pan feeder

or a discharge conveyor.

Loading rate and train speed can be

matched to optimize material flow.

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Rail Cars

New designed lighter weight structural

cars are now available which allow for

increased loading and greater

efficiency

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Rail Track & Ties

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Rail-Veyor Facts & General Guidelines

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Material Size:Handles material up to 28” minus

Annual Tonnages:R/V SS …. Std. System: More than 1M TPAR/V LS …. Light System: 500k – 1M TPAR/V XL …. XL System: Cars with higher sides providing increased car capacity beyond std is needed to achieve higher TPH rates

Haulage Distance: Generally more than 1 km (3300ft.) is preferedLonger distances (beyond 10 km, 6 miles) based generally on availability of power distribution system

Curve and Grade ability:100 foot (30 meter) radius min Horizontally100 foot (30 meter) radius min VerticallyR-V can run on grades up to 22%. No vibration to cause rollback.

Maximum Train lengthTechnically there is no limit but it is usually determined by system layout (loops, sidings), and loading

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Loading Rate:Recommended speed 1.5m/sec (5 ft/sec, 3.35 MPH)R/V SS … Up to 3,100 tons (2,800 tonnes) per hourR/V XL … Up to 6,000 tons (5,500 tonnes) per hour

Tramming Rate:Recommend speed 6.0/sec (20 ft/sec, 13.4 MPH)R/V SS … Up to 12,400 tons (11,200 tonnes) per hourR/V XL … Up to 24,000 tons (22,000 tonnes) per hour

Dumping Rate:Recommended speed 3 m/sec (10 ft/sec, 6.7 MPH)R/V SS … Up to 6,200 tons (5,600 tonnes) per hourR/V XL … Up to 12,000 tons (11,000 tonnes) per hour

Easy Portability ( Relocate / Extend):Ability to install or relocate a drive station in one 8-10 hour shift

Rail-Veyor has a simple light footprint:Only 8 PSI load with small level roadway needed with 4-6” gravel base 6 ft wide (just track), 15 ft wide (at drive station)

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Eliminate These Risks!Health & Safety Benefits• Operates remotely with no on-board

operators and offers a much safer system with little human interaction or need for sophisticated communication systems

• Provides a healthier environment with a clean solution unlike trucks emitting fumes, Diesel Particulate Matter DPM, or high volumes of noise and dust

• Eliminates vehicle collisions & accident risks

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• Low Cost Ease of Maintenance…• Requires once a week “walk around” visual

inspections

• Very few if any adjustments required

• No mid life overhauls• Hub/Wheel bearings and clevis car connections

designed to go 20 year life

• Motors and gear boxes are proven industrial

products designed for much heavier service

• Components designed for easy change out

…. Results in little down time

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3.1 Miles (5km)

1.5 Ton / Year

Underground System

Rail-Veyor CAPEX

• 45% lower than

Conveyor

• Comparable to

Trucks

Rail-Veyor OPEX

• Over 80% lower than

conveyor

• Over 90% lower than

trucks

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1.75 Mile Haul3.6 MTPA 1800 TPH Loop System

Rail-Veyor provides significant savings(over 80%) in Operating Costs compared to trucks

$0.03

$0.09$0.12

$0.67

$0.00

$0.10

$0.20

$0.30

$0.40

$0.50

$0.60

$0.70

Operating Energy Maintenance Total OPEX

OPEX per Ton

Rail-Veyor System (8) 100 Ton Trucks

Major reduction in Operating Costs

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Less than a 3 year payback!

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• Notes

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