Corrosion Protection and Inhibition Solutions
Predict and Prevent Corrosion Before It’s a Problem
SUCCESSFUL ASPHALTENE DEPOSITION MITIGATION:A CASE STUDY
champ-tech.com
About Champion Technologies is a global specialty chemical company with 3,200+ employees in
over 100 locations in more than 50 countries delivering innovative and engineered programs for
upstream, midstream, and downstream oil and gas markets. Our integrated offering combines
sustainable chemistry, technology, and service to enhance your world.
Markets Served:Arctic | Conventional | Deepwater | Enhanced Oil Recovery | Heavy Oil | Industrial | Midstream | Offshore | Oil Sands | Refinery | Shale
Regional Headquarters: Aberdeen, Scotland, UK+44 (0) 1224-879022North Africa, Europe, Middle East Operations Technology Center, Manufacturing
Buenos Aires, Argentina+54 11-4343-1100South America Operations
Calgary, Alberta, Canada+1 403-234-7881Canada Operations Technology Center, Manufacturing
Corsicana, Texas, USA+1 800-477-5353 Manufacturing
Delden, The Netherlands+31 743-775-281 Technology Center, Manufacturing
Dubai, UAE+971-4-2146121
Fresno (Houston), Texas, USA+1 281-431-2561Technology Center, Manufacturing
Geismar, Louisiana, USA+1 225-673-2436Water Solutions Moscow, Russia+7 (495) 981-2558Russia, Caspian, Sakhalin Operations
Odessa, Texas, USA+1 432-363-9105Manufacturing Perth, Australia+61 (8) 9472-9400
Port Harcourt, Nigeria+44 (0) 1224-879022West Africa Operations
Rio de Janeiro, Brazil+55 22-2106-6666
Sherwood Park, Alberta Canada+1 780-417-2720 Technology Center
Singapore+65 6733-9482Asia-Pacific Operations
Corporate Headquarters:3200 Southwest FreewaySuite 2700Houston, Texas, USA 77027+1 713-627-3303
champ-tech.com© 2012 Champion Technologies, Inc.
Problem:A deepwater Gulf of Mexico producer had to regularly shut in a well to perform solvent soaks to return the well to its original capacity. The well, having been shown to exhibit prolonged evidence of downhole asphaltene deposition issues, was selected as a candidate for a field trial of Champion Technologies’ newly formulated asphaltene inhibitor Flotron M-267DW.
Despite multiple trials, products provided by the incumbent supplier had been unable to decrease the tubing asphaltene deposition. The continued asphaltene build up not only resulted in lost daily production, but also in significant deferment volumes created by the well being shut in during solvent soak periods.
Solution:Asphaltene Inhibitor Flotron M-267DW was selected based on promising lab test results and recent successful applications in the deepwater Gulf of Mexico. The field trial was initiated immediately after a solvent flush procedure which established clean well tubing. The clean tubing was verified by a differential pressure of <5psi to start the trial.
The well was allowed to flow untreated for three days at the beginning of the trial to confirm the untreated asphaltene deposition rate. A consistent differential pressure gain of 13 psi/day was observed in the untreated well and became the basis for measurement during the trial. Following the 3-day untreated baseline period, Flotron M-267DW injection was established at 1,000ppm to a deep downhole injection point.
GOM deepwater producer nets million-dollar savings from fewer shut-in days and reduction in solvent flushes.
Asphaltene Inhibitor Flotron® M-267DW
Over the next four days, well treatment with Flotron M-267DW facilitated a pressure build rate of less than 1 psi/day.
RESULT:A DRAMATIC IMPROVEMENT WAS OBSERVED (see Figure 1). ONCE CHEMICAL INJECTION INTO THE WELLBORE WAS
ACHIEVED, THE CONSISTENT 13-PSI/DAY PRESSURE GAIN OBSERVED UNDER UNTREATED CONDITIONS VIRTUALLY
DISAPPEARED AFTER THE UNTREATED OIL WAS DISPLACED. WELL TREATMENT WITH FLOTRON M-267DW
FACILITATED A PRESSURE BUILD RATE OF LESS THAN 1 PSI/DAY. TREATMENT RATES OF 500 PPM YIELDED
PRESSURE GAINS OF ONLY 1 PSI/DAY OVER FIVE DAYS. FURTHER DOSING OPTIMIZATION CONDUCTED DURING THE
TRIAL SHOWED FLOTRON M-267DW CONCENTRATIONS AS LOW AS 250 PPM TO BE EFFECTIVE IN CONTROLLING
ASPHALTENE DEPOSITION AND TUBING PRESSURE BUILD WITHIN PRESCRIBED LIMITS.
THE INCREASED OIL PRODUCTION RESULTING FROM FEWER SHUT-IN DAYS, COMBINED WITH A REDUCTION IN
SOLVENT FLUSHES, WAS WORTH MILLIONS OF DOLLARS TO THE PRODUCER.
110
100
90
80
70
60
50
40
30
20
10
0
Day 1 Day 2 Day 3 Day 4 Day 5 Day 6 Day 7 Day 8 Day 9 Day 10 Day 11 Day 12 Day 13 Day 14
SOLVENT FLUSHPressureDifferential
(psi)
NO TREATMENTESTABLISHING BASELINE
13.3 psi/day
INITIATE CHEMICAL INJECTION, DISPLACE UMBILICAL LINEPACK
10.3 psi/day
TREATING @ 1000 PPM0.8 psi/day
TREATING @ 500 PPM1 psi/day
Figure 1
Problem:A deepwater Gulf of Mexico producer had to regularly shut in a well to perform solvent soaks to return the well to its original capacity. The well, having been shown to exhibit prolonged evidence of downhole asphaltene deposition issues, was selected as a candidate for a field trial of Champion Technologies’ newly formulated asphaltene inhibitor Flotron M-267DW.
Despite multiple trials, products provided by the incumbent supplier had been unable to decrease the tubing asphaltene deposition. The continued asphaltene build up not only resulted in lost daily production, but also in significant deferment volumes created by the well being shut in during solvent soak periods.
Solution:Asphaltene Inhibitor Flotron M-267DW was selected based on promising lab test results and recent successful applications in the deepwater Gulf of Mexico. The field trial was initiated immediately after a solvent flush procedure which established clean well tubing. The clean tubing was verified by a differential pressure of <5psi to start the trial.
The well was allowed to flow untreated for three days at the beginning of the trial to confirm the untreated asphaltene deposition rate. A consistent differential pressure gain of 13 psi/day was observed in the untreated well and became the basis for measurement during the trial. Following the 3-day untreated baseline period, Flotron M-267DW injection was established at 1,000ppm to a deep downhole injection point.
GOM deepwater producer nets million-dollar savings from fewer shut-in days and reduction in solvent flushes.
Asphaltene Inhibitor Flotron® M-267DW
Over the next four days, well treatment with Flotron M-267DW facilitated a pressure build rate of less than 1 psi/day.
RESULT:A DRAMATIC IMPROVEMENT WAS OBSERVED (see Figure 1). ONCE CHEMICAL INJECTION INTO THE WELLBORE WAS
ACHIEVED, THE CONSISTENT 13-PSI/DAY PRESSURE GAIN OBSERVED UNDER UNTREATED CONDITIONS VIRTUALLY
DISAPPEARED AFTER THE UNTREATED OIL WAS DISPLACED. WELL TREATMENT WITH FLOTRON M-267DW
FACILITATED A PRESSURE BUILD RATE OF LESS THAN 1 PSI/DAY. TREATMENT RATES OF 500 PPM YIELDED
PRESSURE GAINS OF ONLY 1 PSI/DAY OVER FIVE DAYS. FURTHER DOSING OPTIMIZATION CONDUCTED DURING THE
TRIAL SHOWED FLOTRON M-267DW CONCENTRATIONS AS LOW AS 250 PPM TO BE EFFECTIVE IN CONTROLLING
ASPHALTENE DEPOSITION AND TUBING PRESSURE BUILD WITHIN PRESCRIBED LIMITS.
THE INCREASED OIL PRODUCTION RESULTING FROM FEWER SHUT-IN DAYS, COMBINED WITH A REDUCTION IN
SOLVENT FLUSHES, WAS WORTH MILLIONS OF DOLLARS TO THE PRODUCER.
110
100
90
80
70
60
50
40
30
20
10
0
Day 1 Day 2 Day 3 Day 4 Day 5 Day 6 Day 7 Day 8 Day 9 Day 10 Day 11 Day 12 Day 13 Day 14
SOLVENT FLUSHPressureDifferential
(psi)
NO TREATMENTESTABLISHING BASELINE
13.3 psi/day
INITIATE CHEMICAL INJECTION, DISPLACE UMBILICAL LINEPACK
10.3 psi/day
TREATING @ 1000 PPM0.8 psi/day
TREATING @ 500 PPM1 psi/day
Figure 1
Corrosion Protection and Inhibition Solutions
Predict and Prevent Corrosion Before It’s a Problem
SUCCESSFUL ASPHALTENE DEPOSITION MITIGATION:A CASE STUDY
champ-tech.com
About Champion Technologies is a global specialty chemical company with 3,200+ employees in
over 100 locations in more than 50 countries delivering innovative and engineered programs for
upstream, midstream, and downstream oil and gas markets. Our integrated offering combines
sustainable chemistry, technology, and service to enhance your world.
Markets Served:Arctic | Conventional | Deepwater | Enhanced Oil Recovery | Heavy Oil | Industrial | Midstream | Offshore | Oil Sands | Refinery | Shale
Regional Headquarters: Aberdeen, Scotland, UK+44 (0) 1224-879022North Africa, Europe, Middle East Operations Technology Center, Manufacturing
Buenos Aires, Argentina+54 11-4343-1100South America Operations
Calgary, Alberta, Canada+1 403-234-7881Canada Operations Technology Center, Manufacturing
Corsicana, Texas, USA+1 800-477-5353 Manufacturing
Delden, The Netherlands+31 743-775-281 Technology Center, Manufacturing
Dubai, UAE+971-4-2146121
Fresno (Houston), Texas, USA+1 281-431-2561Technology Center, Manufacturing
Geismar, Louisiana, USA+1 225-673-2436Water Solutions Moscow, Russia+7 (495) 981-2558Russia, Caspian, Sakhalin Operations
Odessa, Texas, USA+1 432-363-9105Manufacturing Perth, Australia+61 (8) 9472-9400
Port Harcourt, Nigeria+44 (0) 1224-879022West Africa Operations
Rio de Janeiro, Brazil+55 22-2106-6666
Sherwood Park, Alberta Canada+1 780-417-2720 Technology Center
Singapore+65 6733-9482Asia-Pacific Operations
Corporate Headquarters:3200 Southwest FreewaySuite 2700Houston, Texas, USA 77027+1 713-627-3303
champ-tech.com© 2012 Champion Technologies, Inc.
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