www.kuhlmeyer.de
PZM 3.2 • Working area 4000 mm• Grinding belt dimensions max. 120 x 11200 mm
PZM 2.2 • Working area 3000 mm• Grinding belt dimensions max. 120 x 9000 mm
PORTAL TWIN-BELT GRINDING MACHINE TYPE PZM 2.2• with a left and a right machine stand equipped with hollow screws M 30
for the levelling • machine stands equipped with hardened double round guidings DF 40 for
the vertically adjustment• with a tie-bar (traverse) between the supports at an app. height of 3200
mm • with vertical supports positioned onto the double round guidings which
are moved by ball screws and safety nut• drive of the ball screws each by frequency controlled synchronized gear
motors• vertical adjustment 1200 mm • vertical supports each in jig arm design to receive the grinding unit •• grinding unit with the belt drive unit on the left hand side and the belt
tensioning unit on the right hand side • with a traverse between the drive and the tensioning with linear unit for
the pressure tools• free work space in the working area because of the triangle design • tension of each grinding belt by pneumatic belt tension device
• the grinding belt is driven by a frequency controlled motor with P = 4,0 kW
• grinding belt speed v = 6 - 24 m/s• grinding belt width max. 120 mm preferably 100 mm• emergency rip string in the working area and movable safety belt cover• with a pendulous pressure pad which can be pressed manually onto the
workpiece• pressure pad softy movable on prism rolls and linear guiding•• with safety and dust hoods, the lower parts can be removed to process
longer parts• dust extraction tube on the left hand machine stand with D = 200 mm • necessary extraction power = approx. 3500 m3/h • inc. complete electric and pneumatic installation • with a switch cabinet at the right machine stand
www.kuhlmeyer.de
PZM 3.2 • Working area 4000 mm• Grinding belt dimensions max. 120 x 11200 mm
PZM 2.2 • Working area 3000 mm• Grinding belt dimensions max. 120 x 9000 mm
www.kuhlmeyer.de
CONTACT DRUM PRESSURE PIECE, required for stainless steel• soft sliding on prism rolls• axial movement on ball guides• pendulous suspension of contact drum• control of pendulum motion through two adjustable pressure springs• rectangular run to sanding belt adjustable with set screws • equipped with quick change device for contact drum tube • contact drum tube D = 100 mm, d = 40 mm, L = 130 mm • contact drum tube with rubber hardness 45° shore
www.kuhlmeyer.de
AUTOMATIC TOOL• with a linear guiding at the traverse on which the pressure tool runs • drive of the pressure tool by a frequency controlled gear motor with P = 0,25 kW and a toothed belt• connection between the tool and the toothed belt can be released for manual work • with an electro pneumatically controlled sliding unit to change between the two belts automatically • with an electro pneumatically controlled vertical unit for the automatically working and release
motion of the tool • adjustment of the working pressure by a proportional valve• tool carrier with a quick changing device for the pressure tool• including the contact drum Ø 100 x 130 mm• control of the working and release motion by a SIMATIC S7 PLC• energy connection by a drag chain system • the movable belt guard is not applicable
www.kuhlmeyer.de
Hand held remote device
• sender with 10 function keys, start key and emergency –off-button • exchange battery• including carrying strap • radio receiver on electrical cabinet • battery charger
www.kuhlmeyer.de
HYDRAULIC SCISSORS LIFT TABLE movable by hand• platform 1000 x 2500 mm (1000 x 3500 mm for PZM 3)• load 1500 kg• lift 1000 mm• with integrated hydraulic aggregate P = 1,5 kW• with circulated safety contact bar • with a steel pipe frame with wooden stripes onto the scissors
lift table• with round guiding rails positioned at the lift table to hold the
sliding table or handling devices• sliding table with wooden stripes, easy to move on 4 prism
rolls • scissors lift table on a drive carrier with 4 flanged wheels • with two 3 m long rails, which need to be bolted onto the
ground (ground plates / bridges need to be supplied by the customer)
DRIVE FOR SCISSORS LIFT TABLE• carrier designed for a total load of 5000 daN• drive by servo controlled gear motor with P = 0,37 kW• drive speed v = 0,1 - 8 m/min. • power supply of the scissors lift table and the drive through a
wire chain• push buttons and speed control in the operator panel• limit positions with safety switches• drive 1800 mm• with dust slides• controlled by a SIMATIC S7 PLC
www.kuhlmeyer.de
SLIDING TABLE WITH WORKPIECE TURN DEVICE• easy unit movement by u- shaped table frame on 4 prism rollers• bearing mounted at the table frame for arrangement of a turn mandrel of an aluminum-pipe• secure stop by grid disc with pneumatic activated bolt every 22,5°• turn mandrel with integrated workpiece swivel device with secure stop in
0°, 45° and 90° position by a pneumatic activated bolt• control of both index bolts by foot pedal activated valves• secure workpiece clamping by 4 adjustable vacuum suction plates located at the swivel device• suction plates controlled by foot pedal switch• vacuum unit with 10 m3/h vacuum capacity
www.kuhlmeyer.de
PROGRAMMABLE CONTROLLER • necessary at tool or table automatic • SIMATIC S7 PLC with an operator panel OP17• to store the data like pressure, speeds, part sizes and grinding passes • with a hand held device for the set up
HAND HELD REMOTE DEVICE • sender with 10 function keys, start key and emergency –off-button • exchange battery• including carrying strap • radio receiver on electrical cabinet • battery charger
1
Price list N
o. 12 / 03 / III / 12 – PZ
M gb
PO
RT
AL T
WIN
-BE
LT G
RIN
DIN
G M
AC
HIN
E T
YP
E P
ZM
2.2 -
with a left and a right m
achine stand equipped with hollow
screws M
30 for the levelling
- m
achine stands equipped with hardened double round guidings D
F 40 for the
vertically adjustment
- w
ith a tie-bar (traverse) between the supports at an app. height of 3200 m
m
- w
ith vertical supports positioned onto the double round guidings which are m
oved by ball screw
s and safety nut -
drive of the ball screws each by frequency controlled synchronized gear m
otors -
vertical adjustment 1200 m
m
- vertical supports each in jig arm
design to receive the grinding unit -
grinding unit with the belt drive unit on the left hand side and the belt tensioning
unit on the right hand side -
with a traverse betw
een the drive and the tensioning with linear unit for the
pressure tools -
free work space in the w
orking area because of the triangle design -
tension of each grinding belt by pneumatic belt tension device
- the grinding belt is driven by a frequency controlled m
otor with P
= 4,0 kW
-
grinding belt speed v = 6 - 24 m
/s -
grinding belt width m
ax. 120 mm
preferably 100 mm
-
emergency rip string in the w
orking area and movable safety belt cover
- w
ith a pendulous pressure pad which can be pressed m
anually onto the w
orkpiece -
pressure pad softy movable on prism
rolls and linear guiding -
with safety and dust hoods, the low
er parts can be removed to process longer
parts -
dust extraction tube on the left hand machine stand w
ith D =
200 mm
-
necessary extraction power =
approx. 3500 m3/h
- inc. com
plete electric and pneumatic installation
- w
ith a switch cabinet at the right m
achine stand
PZ
M 2.2 -
Working area 3000 m
m
G
rinding belt dimensions m
ax. 120 x 9000 mm
EU
R
57.350,00
PZ
M 3.2 -
Working area 4000 m
m
G
rinding belt dimensions m
ax. 120 x 11200 mm
EU
R
64.410,00
Sp
ezial-Sch
leifmasch
inen
Price list N
o. 12 / 03 / III / 12 – PZ
M gb
2 / 10
OP
TIO
NS
FO
R T
HE
GR
IND
ING
UN
IT
I / 1 IN
CR
EA
SE
D G
RIN
DIN
G P
OW
ER
-
drive of the grinding belt with P
= 5,5 kW
-
with a m
otor with external fan and therm
al contact -
with frequency inverter 8,3 kV
A
E
UR
1.500,00
I / 2 C
ON
TA
CT
DR
UM
PR
ES
SU
RE
PIE
CE
, required for stainless steel
- soft sliding on prism
rolls -
axial movem
ent on ball guides -
pendulous suspension of contact drum
- control of pendulum
motion through tw
o adjustable pressure springs -
rectangular run to sanding belt adjustable with set screw
s -
equipped with quick change device for contact drum
tube -
contact drum tube D
= 100 m
m, d =
40 mm
, L = 130 m
m
- contact drum
tube with rubber hardness 45° shore
E
UR
2.960,00
I / 3 M
OT
OR
IZE
D H
OR
IZO
NT
AL A
XIS
-
for the horizontal movem
ent of the grinding unit for 650 mm
-
with roller guiding units on each vertical support
- drive of the horizontal guidings by ball screw
s and frequency synchrony gear m
otors
E
UR
15.330,00
I / 4 A
UT
OM
AT
IC T
OO
L
- w
ith a linear guiding at the traverse on which the pressure tool runs
- drive of the pressure tool by a frequency controlled gear m
otor with P
= 0,25 kW
and a toothed belt
- connection betw
een the tool and the toothed belt can be released for manual
work
- w
ith an electro pneumatically controlled sliding unit to change betw
een the two
belts automatically
- w
ith an electro pneumatically controlled vertical unit for the autom
atically working
and release motion of the tool
- adjustm
ent of the working pressure by a proportional valve
- tool carrier w
ith a quick changing device for the pressure tool -
including the contact drum Ø
100 x 130 mm
-
control of the working and release m
otion by a SIM
AT
IC S
7 PLC
-
energy connection by a drag chain system
- the m
ovable belt guard is not applicable
E
UR
12.920,00
(Autom
atic tool only in connection with the autom
atically reciprocating table m
ovement or w
ith a driven scissors lift table.)
Price list N
o. 12 / 03 / III / 12 – PZ
M gb
3 / 10
I / 5 P
RO
GR
AM
MA
BLE
CO
NT
RO
LLER
-
necessary at tool or table automatic
- S
IMA
TIC
S7 P
LC w
ith an operator panel OP
17 -
to store the data like pressure, speeds, part sizes and grinding passes -
with a hand held device for the set up
E
UR
11.940,00
I / 6 H
AN
D H
ELD
RE
MO
TE
DE
VIC
E
- sender w
ith 10 function keys, start key and emergency –off-button
- exchange battery
- including carrying strap
- radio receiver on electrical cabinet
- battery charger
E
UR
3.180,00
I / 7 S
AF
ET
Y A
ND
DU
ST
EX
TR
AC
TIO
N H
OO
DS
OU
T O
F A
LUM
INIU
M
- to avoid sparks w
hile belt-running or belt tear
E
UR
1.160,00
No
tification
: P
rices for reinforcement / increasing of the scissors lift table and carrier on request.
I / 8 E
XP
LOS
ION
PR
OO
F
- necessary during alum
inum or alum
inum alloy grinding
- w
ith dust and safety hoods out of aluminum
-
buttons, switches and valves positioned at the m
achine in explosion proof design -
motors in explosion proof design
- synchrony m
otors in IP65 safety norm
-
with explosion proof sw
itch and connecting boxes at the machine
- not explosion proof sw
itches, fuses, frequency converters and starters in a separated sw
itch cabinet which has to be placed out of the explosion area
- connecting w
ire between the sw
itch cabinet and the machine not included
Ad
vice : T
he local health and safety regulations (Germ
any BG
R 109) about the grinding
brushing and polishing of aluminum
and aluminum
alloys need to be fulfilled by the end custom
er of the machine.
E
UR
9.620,00
Ad
vice to P
ositio
n I / 7
Increased
price fo
r mach
ines w
ith m
oto
r driven
axes or m
achin
es with
au
tom
atic too
l and
auto
matically recip
rocatin
g tab
le mo
vemen
t! P
rice on
requ
est!
Price list N
o. 12 / 03 / III / 12 – PZ
M gb
4 / 10
I / 9 S
PR
AY
SY
ST
EM
DE
VIC
E
- w
ith a micro dosage device for the use of 2 blow
ers -
blowers separately by hand lever able to sw
itch -
blowers w
ith segment hose and m
agnet holding block -
with quick connection for the com
pressed air hose -
with a nickel fluid container 1 liter
- including 5 liter A
lu-Quick or 1 liter T
winm
ax
E
UR
5.580,00
I / 10 D
RIV
E-U
NIT
-
each frame w
ith wheel system
DE
MA
G
- cast iron w
heels with flange
- drive by servo controlled gear m
otor P =
0,64 kW (K
EB
) -
drive-and idle wheel going w
ith power tooth belt
- drive speed adjustable betw
een 0,2 . 6 m/m
in -
energy supply chain on left side -
each wheel system
with safety device against tip over
- w
ith dust slides -
emergency ripcord around each fram
e -
with tw
o guide trail, each length 15000 mm
-
guide trails vertical adjustable -
3 mm
alu-cover for guide rails -
Limitation for guide rails w
ith cams and ex-inductive sensor
E
UR
58.590,00
I / 11 D
OU
BLE
GR
IND
ING
BE
LT D
RIV
E
- for the sim
ultaneous and independent grinding with belt 1 and 2
- w
ith an additional frequency inverted D-M
otor -
with an additional frequency inverter
- drive of the second grinding belt by a V
-belt -
grinding belt speed adjustable between 6 – 24 m
/s -
including the software extension
E
UR
9.870,00
Price list N
o. 12 / 03 / III / 12 – PZ
M gb
5 / 10
OP
TIO
NS
FO
R W
OR
KP
IEC
E H
AN
DLIN
G :
II / 1 H
YD
RA
ULIC
SC
ISS
OR
S LIF
T T
AB
LE m
ovable by hand
- platform
1000 x 2500 mm
(1000 x 3500 mm
for PZ
M 3)
- load 1500 kg
- lift 1000 m
m
- w
ith integrated hydraulic aggregate P =
1,5 kW
- w
ith circulated safety contact bar -
with a steel pipe fram
e with w
ooden stripes onto the scissors lift table -
with round guiding rails positioned at the lift table to hold the sliding table or
handling devices -
sliding table with w
ooden stripes, easy to move on 4 prism
rolls -
scissors lift table on a drive carrier with 4 flanged w
heels -
with tw
o 3 m long rails, w
hich need to be bolted onto the ground (ground plates / bridges need to be supplied by the custom
er)
Platform
1000 x 2500 mm
PZ
M 2.2
E
UR
33.050,00
Platform
1000 x 3500 mm
PZ
M 3.2
E
UR
40.550,00
II / 2 S
CIS
SO
RS
LIFT
TA
BLE
RE
-EN
FO
RC
EM
EN
T
- load 3500 daN
-
drive power P
= 3,0 kW
E
UR
7.250,00
II / 3 D
RIV
E F
OR
SC
ISS
OR
S LIF
T T
AB
LE
- carrier designed for a total load of 5000 daN
-
drive by servo controlled gear motor w
ith P =
0,37 kW
- drive speed v =
0,1 - 8 m/m
in. -
power supply of the scissors lift table and the drive through a w
ire chain -
push buttons and speed control in the operator panel -
limit positions w
ith safety switches
- drive 1800 m
m
- w
ith dust slides -
controlled by a SIM
AT
IC S
7 PLC
E
UR
12.210,00
Ad
vice: P
rices for reinforcements other than offered and other sizes on request.
Price list N
o. 12 / 03 / III / 12 – PZ
M gb
6 / 10
II / 4 T
UR
NT
AB
LE
- clam
ping area 1000 x 1500 mm
-
clamping area out of A
luminium
with support sripes
- w
ith ball and roller bearing turn ring diameter 800 m
m
- both sides beared w
ith sealing -
support plate 1000 x 1500 mm
with 4 bolting holes
- positioning of the support plate in 8 x 45 degrees by indexing bolt
- load 2000 kp, centric
- height 120 m
m
- w
eight app. 200 kg
E
UR
10.970,00
II / 5 IN
DIV
IDU
AL F
OR
KS
-
usefull for boxes or components up to 2000 m
m
- positioned on the back of the scissor lift table carrier
- m
ovable in the witdth
- load each fork 100 kg
E
UR
1.610,00
II / 6 V
AC
UU
M C
LAM
PIN
G U
NIT
-
to clamp thin m
etal sheets -
with a vacuum
aggregate with 21 m
³/h spigot power
- w
ith a distribution pipe used as a reservoir on the front side of the table -
distribution pipe with 8 connections each w
ith hand lever valve -
with 8 spigot plates, m
oveable between the retrain stripes of the table
E
UR
8.730,00
II / 7 S
LIDIN
G T
AB
LE W
ITH
WO
RK
PIE
CE
TU
RN
DE
VIC
E
- easy unit m
ovement by u- shaped table fram
e on 4 prism rollers
- bearing m
ounted at the table frame for arrangem
ent of a turn mandrel of an
aluminum
-pipe -
secure stop by grid disc with pneum
atic activated bolt every 22,5° -
turn mandrel w
ith integrated workpiece sw
ivel device with secure stop in
0°, 45° and 90° position by a pneumatic activated b
olt -
control of both index bolts by foot pedal activated valves -
secure workpiece clam
ping by 4 adjustable vacuum suction plates located at the
swivel device
- suction plates controlled by foot pedal sw
itch -
vacuum unit w
ith 10 m3/h vacuum
capacity
E
UR
12.210,00
Price list N
o. 12 / 03 / III / 12 – PZ
M gb
7 / 10
II / 8 IN
FIN
ITE
LY W
OR
KP
IEC
E H
AN
DLIN
G D
EV
ICE
-
easy unit movem
ent by u- shaped table frame on 4 prism
rollers -
bearing mounted at the table fram
e for arrangement of a turn m
andrel of an alum
inum-pipe
- secure stop by a disc break, break torque 30 daN
m by spring pow
er -
loosing of the break pneumatically by a foot sw
itch -
turn mandrel w
ith integrated workpiece sw
ivel device with secure stop in
0°/22,5°/45°/67,5° and 90° position by a pneumatic
activated bolt -
additional ball head unit* to reach every angle till 45° -
control by foot pedal activated valves -
secure workpiece clam
ping by 4 adjustable vacuum suction plates located at the
swivel device
- suction plates controlled by foot sw
itch pedal -
vacuum unit w
ith 10 m3/h vacuum
capacity * also available w
ith turn ring unit
E
UR
18.970,00
II / 9 P
AC
KIN
G S
YS
TE
M T
O C
AR
RY
SLID
ING
TA
BLE
S
- to store tw
o sliding tables -
positioned behind the machine
E
UR
2.440,00
II / 10 T
UR
N- A
ND
SW
IVE
LPO
SIT
ION
ER
„ER
GO
NO
MIC
“ -
positioned on a driven carrier (Load max. 5000 kp)
- drive of the carrier by servo driven gear m
otor P = 0,37 kW
-
drive speed adjustable between 0,1 – 8 m
/min
- controlled by a P
LC S
IMA
TIC
S7
- end position w
ith safety switches
- w
ith a turn table with ball roller bearing
- load of the turn ring m
ax. 2000 kp centric -
turn ring movem
ent manuell
- stop indication in 8 x 45° by pneum
atic controlled index cylinder -
with w
orking platform on the turn table
- w
ith a positioner on the turn table, basically with stand unit, a sw
ivel able turn arm
and a turn able clamping unit
- load 1000 kg
- turn angle of the turn arm
and clamping unit each n x 360°
- drives frequency converted
- turn arm
length to the clamping unit center 800 m
m
- clam
ping unit built as a disc with D
= 800 m
m, 4 clam
ping grooves
Price list N
o. 12 / 03 / III / 12 – PZ
M gb
8 / 10
- w
ireless remote for: carrier
turn arm
clamping unit
Aggregate vertical
Aggregate horizontal
- sender w
ith 10 Functions keys, S
TA
RT
-key und Em
ergency Off-button
- w
ith exchange battery for app. 8-hours use -
with battery charger and exchange battery
E
UR
50.300,00
II / 11 P
OS
ITIO
N R
EA
D O
UT
FO
R P
OS
ITIO
NE
R
- w
ith an encoder for each drive -
with contact ring encoder
- w
ith two digital read outs
E
UR
4.830,00
Price list N
o. 12 / 03 / III / 12 – PZ
M gb
9 / 10
OP
TIO
NS
FO
R D
US
T E
XT
RA
CT
ION
: III / 1 D
US
T E
XT
RA
CT
ION
UN
IT F
KP
F 48/6V
-
filter housing out of sheet metal construction prim
ed and lacquered -
high quality filter elements w
ith BIA
certificate and long lasting use -
difference pressure addicted micro processor controlled cleaning of the filter
- high perform
ance radial fan, extremely quiet, low
noise, high efficiency -
switch cabinet at the filter housing com
pletely connected T
echnical data: T
ype
: FK
PF
48/6V
Air consum
ption
: 3500 m
3/h T
otal vacuum
: 2600 Pa
Motor pow
er
: 4 kW
O
utput dust capacity
: < 1 m
g/m3
Noise level at 1m
distance : 75dB
(A) ± 3dB
D
imensions
: L x W x H
= 1680 x 1080 x 2900 m
m
- spark collector to safe the filter elem
ents -
ducting connector with fork for the cleaning hose
- 5 m
flexible cleaning hose (Ø 60 m
m)
- ducting, consisting of app. 3 m
pipe and 3 m flexible hose
- w
ithout additional ducting -
temperature sensor, fan cut-off and alert flashing light for preventive fire control
E
UR
22.280,00
III/2 F
LOA
TIN
G P
AR
TIC
LE F
ILTE
R (secure filter)
- for the re-guiding of the air into the hall
- dim
ensioned for an air flow of 3500 m
3/h -
filter class H13 D
IN E
N1822 (G
erman regulation)
- m
ax. aperture level 0,005%
- w
ith filter control unit -
positioned on top of the dust extraction unit
E
UR
3.840,00
Price list N
o. 12 / 03 / III / 12 – PZ
M gb
10 / 10
III / 3 H
IGH
PE
RF
OR
MA
NC
E W
AT
ER
SE
PA
RA
TO
R
- usable for the extraction of alum
inum dust
- corresponding the G
erman safety regulations B
GR
109 -
steel cover with rust preventing prim
er and coated in RA
L 5010 (blue) -
with drivable cauldron
- fan-m
otor power 5,5 kW
-
air volume 3600 m
3/h -
total pressure 2100 Pa
- noise level ca. 71 dB
(A)
- sizes D
= 1000 m
m, H
= 2250 m
m
- w
eight 360 kg -
with difference pressure gauge
- sw
itch and control unit at the Separator
- w
ith app. 5 meter ducting, reduction 250/200 m
m and connecting fork for a
cleaning hose Ø 60 length app. 5 m
eter
EU
R
23.050,00 C
on
nectio
n an
d b
uild
ing
of an
ou
tside sp
igo
t by th
e custo
mer