ZK830 s en 501610 - Avery Weigh-Tronix...ZK830 Counting Scale Service Manual 7 1.1 About this manual 1 General information and warnings 1.1 About this manual This manual is divided

AWT35-501610Issue AE

ZK830Counting Scale

Service Manualoriginal instructions

CONFIDENTIAL

ZK830_s_en_501610.book

Avery Weigh-Tronix is a trademark of the Illinois Tool Works group of companies whose ultimate parent company is Illinois Tool Works Inc (“Illinois Tool Works”). Copyright © 2018 Illinois Tool Works. All rights reserved.

No part of this publication may be reproduced by making a facsimile copy, by the making of a copy in three dimensions of a two-dimensional work and the making of a copy in two dimensions of a three-dimensional work, stored in any medium by electronic means, or transmitted in any form or by any means, including electronic, mechanical, broadcasting, recording or otherwise without the prior written consent of the copyright owner, under license, or as permitted by law.

This publication was correct at the time of going to print, however Avery Weigh-Tronix reserves the right to alter without notice the specification, design, price or conditions of supply of any product or service at any time.

ZM400 Series Indicators Service Manual 3

Table of Contents

page

Manual revision history ............................................................................................................................. 6

Chapter 1 General information and warnings ......................................................................................... 7About this manual .............................................................................................................. 7

Text conventions ......................................................................................................... 7Special messages ....................................................................................................... 7

Installation .......................................................................................................................... 8Wet conditions ............................................................................................................. 8

Routine maintenance ......................................................................................................... 8Cleaning the machine ........................................................................................................ 8Training .............................................................................................................................. 8Sharp objects ..................................................................................................................... 9FCC and EMC declarations of compliance ........................................................................ 9

Chapter 2 Introduction ............................................................................................................................ 10Front panel ....................................................................................................................... 10

Front Display ............................................................................................................. 12Powering up the ZK830 ................................................................................................... 12Numeric entry procedure (without optional keypad) ........................................................ 13Numeric entry procedure (with optional keypad) ............................................................. 13

Chapter 3 Introduction to the menus ..................................................................................................... 14Accessing the menus ....................................................................................................... 15Exiting the menus ............................................................................................................ 15Menu annunciators .......................................................................................................... 16

Chapter 4 User level menus .................................................................................................................... 17User menu ....................................................................................................................... 17

Time ..........................................................................................................................18Date ........................................................................................................................... 18Site ID ........................................................................................................................ 19Seal ........................................................................................................................... 19

About menu ...................................................................................................................... 20Boot (Bootloader) ...................................................................................................... 21Firmware ................................................................................................................... 21App ............................................................................................................................ 21Serial ......................................................................................................................... 21Enet ........................................................................................................................... 22Download .................................................................................................................. 23BSQ ...........................................................................................................................23

Audit menu ....................................................................................................................... 24Counter ...................................................................................................................... 24

Chapter 5 Diagnostics level menus ....................................................................................................... 25Diag menu ........................................................................................................................ 25

Scale ......................................................................................................................... 26 Current Zero ............................................................................................................. 26Display ....................................................................................................................... 27Buttons ...................................................................................................................... 27Ports .......................................................................................................................... 27Inputs ......................................................................................................................... 28Outputs ...................................................................................................................... 28

4 ZM400 Series Indicators Service Manual

Logs .......................................................................................................................... 29BSQ ........................................................................................................................... 29

Chapter 6 ADMIN level menus ................................................................................................................ 31Setup menu ..................................................................................................................... 31Calibration Procedure ...................................................................................................... 32

Scale 1-2 ................................................................................................................... 32Zero Procedure ......................................................................................................... 33Span Procedure ........................................................................................................ 34Linearity Procedure ................................................................................................... 34Input procedure ......................................................................................................... 35Gravity Factor Procedure .......................................................................................... 36Display ...................................................................................................................... 37Calibration Unit .......................................................................................................... 37Print calibration report ............................................................................................... 37

Scale ................................................................................................................................ 38Scale 1-2 ................................................................................................................... 39Capacity .................................................................................................................... 39Division ...................................................................................................................... 39Units .......................................................................................................................... 40Stable ........................................................................................................................ 40AZT ........................................................................................................................... 41Filter .......................................................................................................................... 41Ranges ...................................................................................................................... 432,3,Range .................................................................................................................. 44Type .......................................................................................................................... 45

System ............................................................................................................................. 46Default Values ........................................................................................................... 46Site ............................................................................................................................ 48Display ...................................................................................................................... 48Buttons ...................................................................................................................... 49Display values ........................................................................................................... 49Tare ........................................................................................................................... 50Config ........................................................................................................................ 51Serial ......................................................................................................................... 51App ............................................................................................................................ 51Password .................................................................................................................. 52Z-Lock ....................................................................................................................... 52Beeper ....................................................................................................................... 52Number of Scales ...................................................................................................... 53

Ports ................................................................................................................................ 54Serial ......................................................................................................................... 55Ethernet ..................................................................................................................... 55Protocol ..................................................................................................................... 57P.F.Edit ..................................................................................................................... 59Interlock ..................................................................................................................... 59

Input ................................................................................................................................. 60Output .............................................................................................................................. 61

Chapter 7 Communication port protocols ............................................................................................ 62SMA Protocol ................................................................................................................... 62

Level 1 and 2 Commands ........................................................................................ 62Standard Scale Response Message ......................................................................... 63Unrecognized Command Response ......................................................................... 63About Command Response ...................................................................................... 63Scale Information Command Response ................................................................... 64Avery Weigh-Tronix Extended SMA Commands ...................................................... 65


ENQ, Print & B-Cast command and response protocols ................................................. 66Scanner commands and responses .......................................................................... 66Scanner bar codes .................................................................................................... 67

Commands and responses .............................................................................................. 69

Chapter 8 Option cards ........................................................................................................................... 72Wireless Ethernet communication (802.11g) card ........................................................... 73Analog Scale Input Option with 5VDC Excitation ............................................................. 74

Error code .................................................................................................................. 74

Chapter 9 Printed reports ....................................................................................................................... 75Calibration report ............................................................................................................. 75

Chapter 10 Print formatting .................................................................................................................... 76Print Format Editor ........................................................................................................... 76Editing an existing print string .......................................................................................... 77

Inserting characters ................................................................................................... 78Deleting characters ................................................................................................... 79

Inserting tokens, etc. ........................................................................................................81Other scale tokens ........................................................................................................... 83Transmitting leading zeroes ............................................................................................. 84Print format errors ............................................................................................................ 85

Chapter 11 Application Notes ................................................................................................................. 87I/O interfaces .................................................................................................................... 87

Inputs ......................................................................................................................... 87Outputs ............................................................................................................................ 88

Relays ....................................................................................................................... 88Opto module .............................................................................................................. 88Transistor outputs ...................................................................................................... 89

Diagnostics ...................................................................................................................... 89

Chapter 12 Print tokens, parameters and default print formats .......................................................... 90Notes on width syntax ...................................................................................................... 90

Explanation of width syntax for WEIGHT (integers) .................................................. 90Explanation of width syntax for WEIGHT (strings) .................................................... 90Explanation of width syntax for UNITS OF MEASURE (strings) ............................... 90

Firmware tokens .............................................................................................................. 91Additional token tables .............................................................................................. 95

App tokens ....................................................................................................................... 96ASCII characters .............................................................................................................. 97Control codes ................................................................................................................... 98Default print formats ......................................................................................................... 99

Chapter 13 Complete menu structures ................................................................................................ 103

Chapter 14 Technical illustrations ....................................................................................................... 109ZK830 Exploded drawing ............................................................................................... 109BSQ 35 and 80kg base exploded drawing ..................................................................... 110BSQ 1 and 5kg base exploded drawing ......................................................................... 111ZK830 and BSQ service parts kits ................................................................................. 112ZK830 and BSQ service parts kits (continued) .............................................................. 113System block diagram .................................................................................................... 114Clamp down plate drilling templates .............................................................................. 115

Index ....................................................................................................................................................... 117

ZK830 Counting Scale Service Manual 6

Manual revision historyCurrentIssue Date Created Details of Changes

AA February 2017 New manualAB August 2017 Added BSQ parts kits in chapter 12AC November 2017 Updated token table in chapter 10.AD May 2018 Fixed some items in table in section 7.4. Fixed scanner protocols. Added chapter 8 and 11 to the

book.AE June 2018 Added clamp down plate drilling templates in chapter 14.


1.1 About this manual

1 General information and warnings

1.1 About this manual

This manual is divided into chapters by the chapter number and the large text at the top of a page. Subsections are labeled using the 1.1 and 1.1.1 convention. The names of the chapter and the next subsection level appear at the top of alternating pages of the manual to remind you of where you are in the manual. The manual name and page numbers appear at the bottom of the pages.

1.1.1 Text conventions

Key names are shown in bold and reflect the case of the key being described. If a key has dual functions, the function is shown first followed by the key name in parentheses and in bold, such as in these examples: F1, SELECT, PRINT, etc.

Displayed messages appear in bold italic type and reflect the case of the displayed message.

1.1.2 Special messages

Examples of special messages you will see in this manual are defined below. The heading words have specific meanings to alert you to additional information or the relative level of hazard.

ELECTRICAL WARNING!THIS IS AN ELECTRICAL WARNING SYMBOL.ELECTRICAL WARNINGS MEAN THAT FAILURE TO FOLLOW SPECIFIC PRACTICES OR PROCEDURES MAY RESULT IN ELECTROCUTION, ARC BURNS, EXPLOSIONS OR OTHER HAZARDS THAT MAY CAUSE INJURY OR DEATH.

WARNING! This is a Warning symbol. Warnings mean that failure to follow specific practices and procedures may have major consequences such as injury or death.

CAUTION!This is a Caution symbol.Cautions give information about procedures that, if not observed, could result in damage to equipment or corruption to and loss of data.

NOTE: This is a Note symbol. Notes give additional and important information, hints and tips that help you to use your product.

8 ZK830 Counting Scale Service Manual

1 General information and warnings

1.2 Installation

1.2.1 Wet conditions

Under wet conditions, the plug must be connected to the final branch circuit via an appropriate socket / receptacle designed for washdown use.

Installations within the USA should use a cover that meets NEMA 3R specifications as required by the National Electrical Code under section 410-57. This allows the unit to be plugged in with a rain tight cover fitted over the plug.

Installations within Europe must use a socket which provides a minimum of IP56 protection to the plug / cable assembly. Care must be taken to make sure that the degree of protection provided by the socket is suitable for the environment.

1.3 Routine maintenance

Always turn off the machine and isolate from the power supply before starting any routine maintenance to avoid the possibility of electric shock.

1.4 Cleaning the machine

1.5 Training

Do not attempt to operate or complete any procedure on a machine unless you have received the appropriate training or read the instruction books.

NO USER SERVICEABLE PARTS. REFER TO QUALIFIED SERVICE PERSONNEL FOR SERVICE.

IMPORTANT: This equipment must be routinely checked for proper operation and calibration.Application and usage will determine the frequency of calibration required for safe operation.

Table 1.1 Cleaning DOs and DON’Ts

DO DO NOT

Wipe down the outside of standard products with a clean cloth, moistened with water and a small amount of mild detergent

Attempt to clean the inside of the machineUse harsh abrasives, solvents, scouring cleaners or alkaline cleaning solutions

Spray the cloth when using a proprietary cleaning fluid

Spray any liquid directly on to the display windows


1.6 Sharp objects

To avoid the risk of RSI (Repetitive Strain Injury), place the machine on a surface which is ergonomically satisfactory to the user. Take frequent breaks during prolonged usage.

1.6 Sharp objects

Do not use sharp objects such as screwdrivers to operate the keys.

1.7 FCC and EMC declarations of compliance

United States

Canada

European Countries

This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.

This digital apparatus does not exceed the Class A limits for radio noise emissions from digital apparatus set out in the Radio Interference Regulations of the Canadian Department of Communications.Le présent appareil numérique n’émet pas de bruits radioélectriques dépassant les limites applicables aux appareils numériques de la Classe A prescrites dans le Règlement sur le brouillage radioélectrique edicté par le ministère des Communications du Canada.

WARNING: This is a Class A product. In a domestic environment, this product may cause radio interference in which the user may be required to take adequate measures.


2 Introduction

2.1 Front panel

The front panels for the ZK830 main display and optional keypad are shown in Figure 2.1 and consists of the keys and the display.

Figure 2.1 Front panel with optional keypad

See the price list for option kits available for the ZK830. Installation instructions are included in each kit.

lbkg

GROSSNET

TAREPRINT SP PCWT% TOTAL

gCOUNT HI RES

ZK830

THE COUNTINGFEATURE IS NOT L EGAL

FOR TRADE

TARE SELECT UNITSPRINT

SAMPLE

ZERO

F1

SCALEF2

PLU

PCWT

F3

F4

PT 1 2

1 2 34 5 67 8 9C 0 .

Never press a key with anything but your finger. Damage to the overlay may result if sharp or rough objects are used.


2.1 Front panel

The normal function of the keys on the front panel of the ZK830 are listed below.

Press the TARE key to perform a tare function.With no weight on the scale, press the TARE key to clear a tare value.Acts as an up arrow key for menu navigation.Allows you to access minus and comma signs.Acts as an ABORT key during the sampling process.Press the SELECT key to toggle between the active display values. Press and hold to enter the setpoint editor in all applications. Acts as a down arrow key for menu navigation.Allows you to access minus and comma signs.

Press the ZERO key to zero the display. Acts as an ENTER key to accept a displayed value or function.

Press the PRINT to send information to a peripheral device through a configured communications port. Press and hold the PRINT key to print accumulated totals, if enabled.Acts as a left arrow key for menu navigation.Press the UNITS key to scroll through the available units of measure while in normal operating mode. Acts as a right arrow key for menu navigation.Press the SAMPLE key to select application specific choices. Aborts a numeric entry and acts as an ESCAPE key in the menu navigation. Also used to display or enter an accumulator channel. Press and hold to view the password entry screen for menu access.Keys on the optional keypad shown below:Press the SCALE key to switch between two attached scales.

Press the PLU key to access the PLU list. In the counting application this key can be used to update pieceweight and/or tare weight if enabled. With an active PLU, press the PLU key three times to update pieceweight and tare weight.Press the PCWT key to enter a known piece weight.If enabled, allows the user to see a high resolution weight value.In the count application allows you to enter or view piece weight values.

Use the numeric keypad to enter values or clear a value from the display (C key).

TARE

SELECT

ZERO

PRINT

UNITS

SAMPLEF 1

SCALEF 2

PLU

F 3

PCWT

F 4

1 2 34 5 67 8 9C 0 .


2 Introduction

2.1.1 Front Display

Annunciators

The display annunciators are defined in Figure 2.2.

Figure 2.2 Display annunciators

The triangular annunciators will light during operation to inform the user of the weighing mode, active unit of measure, etc.

2.2 Powering up the ZK830

The ZK830/BSQ comes with a base mounted AC power supply unit (PSU) connected to the back of the BSQ. This supplies the required input power of 12 to 36 VDC @ 200ma minimum and is connected to a properly grounded outlet (100 VAC - 240 VAC, 50 or 60 Hz). The indicator is always ON as long as power is received.

If using the optional rechargeable battery pack mounted on the rear of the base you can expect 16 hours of operation between charges. Recharge time is four hours using the in-line PSU. The battery pack requires 24 to 36V to charge. The battery timer setting can be used to turn the indicator display OFF automatically.

The ZQ-BAT can also be use when using the optional column. This battery can last up to 25 hours of continuous use or one to two weeks of occasional operation.

You can also power the indicator with a 12 to 36 VDC power supply (150ma minimum at 24VDC) via a 2.1mm center positive barrel jack plugged into the receiver on the back of the indicator.

lbkg

GROSSNET

TARE

0

g

COUNTHI RES

PRINT SP % PCWT TOTAL

center-of-zero

motion

battery status

setpointsprint

bargraph

Net weight

Tare weight

pieceweight

Gross weight

percent total

count

high resolution

Unit of measure

Ethernet connection


2.3 Numeric entry procedure (without optional keypad)

2.3 Numeric entry procedure (without optional keypad)

The keys in Figure 2.3 have alternate functions in numeric entry screens.

Figure 2.3 Key function during numeric entry

In numeric entry screens, the center segments shown in Figure 2.3 flash. Use the keys, as described in Figure 2.3, to enter a value on the display. Following is an example:

Example: To key in the number 507:

Repeatedly press the TARE() or SELECT() key until 5 appears on the display.Press the UNITS() key once to move cursor one space to the right.Repeatedly press the TARE() or SELECT() key until 0 appears on the display.Press the UNITS() key once to move cursor one space to the right.Repeatedly press the TARE() or SELECT() key until 7 appears on the display.Press the ZERO key to enter or accept the value.

Press the PRINT() key to move the entry function one digit to the left. This effectively deletes the current value in that position and allows you to enter a new value in that position.

2.4 Numeric entry procedure (with optional keypad)

Use the optional numeric keypad to input all numbers. Press the ZERO key to enter or accept the value.

These segments flash in alphanumeric entry mode

Press to increment the flashing numberPress to decrement the flashing number

Press to backspace cursor in a numberPress to advance cursor in a numberPress to accept a valuePress to escape an entry screen

TARE / - SELECT / - PRINT / - UNITS / - ZERO / -F1 / ESC -


3 Introduction to the menusMenus, accessed through passwords, are available in the indicator to customize and configure the indicator for your purposes. The menu levels and their passwords are shown below:

Some menus appear in more than one menu level. As you can see in the table above, the 111 password gives you access to three menus; User, About and Audit. The 3570 password gives you access to those three plus the Diagnostics menu. The 3088 password gives you access to those four plus the Setup menu.

This allows the supervisor to control access to some or all of the menus based on the passwords shared. The menus are the same no matter which menu level you access them from.

See Numeric entry procedure (without optional keypad) on page 13 for instructions on how to enter a password to get to the menus. Key functions in the menus are shown below.

Menu Navigation Keys:

Password Menu Level Accessed Menus

111 USER User, About, Audit3570 DIAGNOSTICS Diag, User, About, Audit3088 ADMIN Setup, Diag, User, About, Audit2580 CALIBRATE Calib1793 SUPER Application specific items. See User manual.

The CALIBRATE menu level accesses the calibration procedure only. You can also access the calibration menu through the Setup menu using the ADMIN password.

The menus are always explained in a sequential manner to cover all information in a logical fashion. You will probably never access all the menu items in this manner. You can navigate to the area of the menu that needs to be changed by using the menu maps and key navigation legends which are inserted as a reminder with most menus.

Press SELECT/ to move down in a menu

Press TARE/ to move up in a menu, except at the bottom item in a menu, then use ZERO/ or F1Press PRINT/ to move left in a menu

Press UNITS/ to move right in a menu

Press ZERO/ to accept a value or choice and move up in the menu.Press F1 to escape and move up in the menu


3.1 Accessing the menus

3.1 Accessing the menus

Follow these steps to access the various menus in the indicator.

1. With the indicator powered up and in normal operating mode, press and hold the SAMPLE/F1 key …

Pass is briefly displayed, then a flashing 0, prompting you to enter the password.

2. Key in the password for the menu you want to access and press the ZERO key to accept it …

The first item in the top level of the menu you accessed is displayed.

3. Use the navigation keys, shown below, to navigate through the menu structure. The symbols appear on the bottom of the keys.


3.2 Exiting the menus

1. If you are at the bottom item in a menu use ZERO to accept a choice or value and move up a level, or use F1 to escape and move up one level without accepting the choice or value. From that point, press the TARE key repeatedly until …

SAVE no is displayed. This means “Do not save changes. “

2. Use the PRINT or UNITS key to scroll through the choices: SAVE no, SAVEYES and CAnCEL. Press ZERO to accept the displayed choice.

If you choose SAVE no or SAVEYES the indicator exits the menu and returns to normal weighing mode.

OR

If you choose CAnCEL, the indicator remains in the menu.

When the 0 is flashing, press F1 and the application name is briefly displayed, then the indicator returns to normal operating mode.






3 Introduction to the menus

3.3 Menu annunciators

The menu structure is made up of menu items, parameters, value entry screens and lists from which you choose one item. To help you know where you are in the menu, the bar graph at the top of the display is on while the indicator is in the menus and will change appearance according to the following rules:

All segments flashing This means you are in the menu structure but not in any of the following screens.

Center flashing / others off This means you are in a numeric entry screen. Enter a number and press ZERO to accept.

Right flashing / others off This means you are in a list. Scroll through the choices with the PRINT and UNITS keys and press ZERO to accept.

Left flashing / others off This means you are in a data entry.

Every alternate segment flashing This means you are in octet entry for IP, Subnet or Gateway address.


4.1 User menu

4 User level menusThe USER level (password 111) contains the User, About, and Audit menus arranged as shown in Figure 4.1.

Figure 4.1 USER level (password 111) menus

To access the USER level, from normal weighing mode, press and hold the SAMPLE/F1 key. Enter password 111 and press the ZERO key.

4.1 User menu

The User menu is shown in Figure 4.2.

Figure 4.2 User menu

Use this menu to set the time, date, site ID, to see the physical seal status and print archive information. Each is explained below:

See page 17

See page 20

See page 24

User About Audit

User

Site ID Seal

EnterSite ID

View SealStatus

Time Date

Set

12hr 12hr-AP 24hr

Set Style

MMDD4YMMDD2Y DDMM2Y DDMM4Yy- x

m- x

d- x

Style

h- x

m- x

s- x

Reference Numeric entry procedure(without optional keypad)on page 13


4 User level menus

4.1.1 Time

SEt Use this to enter values for the time.h- x, = Hourm- x = Minutes- x = Seconds

StYLE Choose the style of the time display. Choices are:12hr, = 12 hour clock12hr-AP = 12 hour clock with AM/PM24hr = 24 hour military time

4.1.2 Date

Use the dAtE item to set the year, month and day and the style of the displayed date.

SEt Enter values for the date.y- x = Yearm- x = Monthd- x = Day

Use the tiME menu item to set the clock(SEt) and to choose the style of the timedisplay (StYLE) 12 hr, 12 hr AM/PM or24 hr.

Time

Set

12hr 12hr-AP 24hr

Style

h- x

m- x

s- x

The Time and Date can be used in print formats.

Date

Set Style

MMDD4YMMDD2Y DDMM2Y DDMM4Yy- x

m- x

d- x


4.1 User menu

StYLE Choose the style of the date display. Choices are:MMdd2Y = Month, Day, 2-digit YearMMdd4Y = Month, Day, 4-digit YearddMM2Y = Day, Month, 2-digit YearddMM4Y = Day, Month, 4-digit Year

4.1.3 Site ID

4.1.4 Seal

To exit the menu, see Exiting the menus on page 15.

The seal switch jumper, P7, is located near the bottom center of the main PCB. See jumper settings in chapter 13. If the jumper is installed, the indicator is sealed. This means the only the Diagnostic, User, About, Audit and Supervisor menus can be accessed. Other menus cannot be accessed - the display will flash SEALEd.

SitE Use this to enter a Site ID.

The Site ID can be used in a print format. Use the alphanumeric entry methods described in 2.3 to enter a Site ID. (maximum 6 digits)

Site ID

EnterSite ID

SEAL Use this to view the seal status of the indicator.

This is the status of the physical seal jumper inside the indicator. If the unit is sealed, no changes can be made to the configuration of the indicator. See the note below.

Seal

View SealStatus


4 User level menus

4.2 About menu

The About menu is shown in Figure 4.3.

Figure 4.3 About menu

Use this menu to display information about the various items shown in Figure 4.3. Each is explained below:

BSQ

Sw Part Version Cur. Ser

xxxx xxxxx

(View software PN)

(View softwareversion)

xxxx

(View cell SN)xxxxxx

Serial

About

App. EnetFirmBoot

VersionPartnoIP GatewaySubnet

VersionPartno

(Viewbootloader PN)

VersionPartno

(View version)

Mac

1 xx

2 xx

3 xx

4 xx

5 xx

6 xx

1 xx

2 xx

3 xx

4 xx

1 xx

2 xx

3 xx

4 xx

1 xx

2 xx

3 xx

4 xx

(View SN)xxxx xxxxx

Dload

Sserial Dserial

(View license

number)

(View license

number)

(View App PN)AWT30 XXXXX

(View version)X.X.X.XX

(View Firmware PN)AWT30 XXXXX


AWT30 XXXXXX.X.X.XX

Scale X

Cal. Ser

(View SN ofcalibrated

cell)

Reference Numeric entry procedure (without

Definitions:Bootloader Software that makes the electronics run.

Firmware Embedded system software that creates core functions of the product.

App Specific software that controls the behaviour for a given installation.


4.2 About menu

4.2.1 Boot (Bootloader)

4.2.2 Firmware

4.2.3 App

4.2.4 Serial

PArtno Use this to view the bootloader part number. The part number is displayed in two parts. Press RIGHT arrow key or LEFT arrow key to toggle the display between the first and second parts of the part number.

VErSion Use this to view the version of the bootloader.

Boot

(Viewbootloader PN)

VersionPartno

(View version)

AWT30 XXXXXX.X.X.XX

PArtno Use this to view the firmware part number. The part number is displayed in two parts. Press RIGHT arrow key or LEFT arrow key to toggle the display between the first and second parts of the part number.

VErSion Use this to view the version of the firmware.

Firm

VersionPartno

(View Firmware PN)AWT30 XXXXX


PArtno Use this to view the App part number. The part number is displayed in two parts. Press RIGHT arrow key or LEFT arrow key to toggle the display between the first and second parts of the part number.

VErSion Use this to view the version of the App.

App.

VersionPartno

(View App PN)AWT30 XXXXX


SEriAL Use this to view the Serial Number of the indicator. The number is displayed in two parts. Press RIGHT arrow key or LEFT arrow key to toggle the display between the first and second parts of the serial number.

Serial

(View SN)xxxx xxxxx


4 User level menus

4.2.5 Enet

EnEt This stands for Ethernet. Use this to view the network addresses.

iP Use this to view the IP address.

SubnEt Use this to view the Subnet address.

gAtEWAY Use this to view the Gateway address.

MAc Use this to view the Mac address.

Enet

IP GatewaySubnet Mac

1 xx

2 xx

3 xx

4 xx

5 xx

6 xx

1 xx

2 xx

3 xx

4 xx

1 xx

2 xx

3 xx

4 xx

1 xx

2 xx

3 xx

4 xx

If the indicator is connected to an Ethernet network, the values displayed will be the current assigned addresses.

The IP, Subnet and Gateway addresses are a series of four double digit values.The MAC address is a series of six double digit values: 1 XX, 2 XX, 3 XX, etc.


4.2 About menu

4.2.6 Download

4.2.7 BSQ

This stands for Bench Scale - Quartzell.

SW PArt View the software part number of the cell that is connected.

VErSion View the software version of the cell that is connected.

cur.SEr View the serial number of the cell that is connected.

cAL.SEr View the serial number of the cell that was connected at the time of calibration.


To upload a configuration file, the license number of the Configurator (Ztools) software must match one of the license numbers in the indicator Contact AWTX Technical Support for assistance.

dLoAd This stands for download. Use this to view these items:

SSEriAL View the license number that created the configuration file.

dSEriAL View the license number that downloaded the configuration file.

This is used for security and licensing purposes.

Dload

Sserial Dserial

(View license

number)

(View license

number)

BSQ

Sw Part Version Cur. Ser

xxxx xxxxx

(View software PN)

(View softwareversion)

xxxx

(View cell SN)xxxxxx

Scale X

Cal. Ser

(View SN ofcalibrated

cell)


4 User level menus

4.3 Audit menu

Figure 4.4 Audit menu

Use this menu to display audit counters for configuration and calibration.

4.3.1 Counter


Counter

Config

Displaysnumber of

configurations

Audit

Calib

Displaysnumber of

calibrations

countEr Use this to view these items:

conFig View how many times the indicator has been configured.

cALib View how many times the indicator has been calibrated.

Counter

Config

Displaysnumber of

configurations

Calib

Displaysnumber of

calibrations


5.1 Diag menu

5 Diagnostics level menusThe DIAGNOSTICS level (password 3570) is the same as the USER level except it adds the Diag menu. The DIAGNOSTICS level is shown in Figure 5.1.

Figure 5.1 DIAGNOSTICS level (password 3570) menus

5.1 Diag menu

Use the Diag menu to check or verify the performance of the indicator. The diagnostic tests available include: Scale A to D to view output from the connected scale base or load device, the current zero offset from calibration zero, a display segment test, a front panel keypad or button test, serial Com ports and USB host port test, remote inputs and outputs test, and an option card test if installed. You can print an error log report that provides information on previous error conditions such as overloads or underloads. The Diag menu is shown in Figure 5.2.

Figure 5.2 Diag menu

Each of the items in the Diag menu is explained below:

See page 17 See page 20 See page 24See page 25

Diag User About Audit

Reference Numeric entry procedure (without

Diag

ButtonsDisplayScale

Test buttonfunction

( exitsZEROthe test)

Continuousdisplay test( exitsZERO

the test)

ScaleX

View scaleoutput inA to D or

mV/V

Cur.Zero

ScaleX

Value Clear

Ports

Serial1 Serial2

Loopbacktest

Loopbacktest

TensionCompres

Tensionfrequency

Compressionfrequency

Logs

Print Clear

Serial 1 Serial 2

Clr no Clr yes

Inputs Outputs

Test configuredinputs

1 2 3

Toggles selectedoutput on or off(Must be turnedON in Outputs

menu)

BSQ

ScaleX

Counts Std Dev

View standarddeviation for

last X seconds

no YES


5 Diagnostics level menus

5.1.1 Scale

5.1.2 Current Zero

cur.ZEro This stands for current zero and represents the weight offset between the calibration zero setting and the current zero setting due to pushbutton zero or Auto-Zero Tracking (AZT) adjustments.

Select to view values for Scale 1 or Scale 2, if installed.

VALuE View the zero offset.

cLEAr Clear the zero offset to return the indicator to calibration zero. Choose no or YES.

ScALE Select to view values for Scale 1 or Scale 2, if installed.

countS Use this to view a number representing the A to D counts. The value is only for diagnostic purposes. The value should increase as weight on the scale increases and decrease as weight decreases.

Press SELECT to toggle to a mV/V display. This is an approximate value for the mV/V value output by the loadcell. If the scale is a BSQ then you can only view counts, not mV/V.

Std dEv This stands for Standard Deviation. This gives you the standard deviation of the counts for the last, set number of seconds.

Scale

ScaleX

View scaleoutput inA to D or

mV/V

Counts Std Dev

View standarddeviation for

last X seconds

Cur.Zero

ScaleX

Value Clear

no YES

This can restore the original calibration zero point if the ZERO key is accidently pressed when a tank or vessel contains product that cannot be emptied.


5.1 Diag menu

5.1.3 Display

5.1.4 Buttons

5.1.5 Ports

PortS Use this to do a loopback test for serial port 1 or 2 or to perform a write/read test on the USB port.

SEriAL1 or 2 When you pick a serial port to test, tESting is briefly displayed and then PASS or FAiL, depending on if the send and receive lines are jumpered (pass) or not (fail). Add a jumper or wire between the transmit output and receive input. On an external 9 pin connector the transmit line is pin 2 and the receive line is pin 3.

diSPLAY Use to test the segments of the display. Each digit area lights up in progression and continues until you press ZERO.

Display

Continuousdisplay test( exitsZERO

the test)

buttonS Use to test the keys. When you begin the test tESting is briefly displayed followed by dashes.

Press any key to test if it is functioning and its name or value will be displayed.

Press ZERO to stop the test.

Buttons

Test buttonfunction

( exitsZEROthe test)

Ports

Serial1 Serial2

Loopbacktest

Loopbacktest

It is recommended that you insert the jumper (a paper clip works) into the external cable connector to validate the wiring and not just the internal ports. See System block diagram on page 114 for I/O configuration of the serial ports TB3.



5.1.6 Inputs

1. Press SELECT …

in 000 is displayed, if no inputs are jumpered.

2. To test input 1, jumper pins 1 and 2 of the I/O connector on the indicator …

The first digit becomes 1 until the jumper is removed.

3. To test input 2, jumper pins 1 and 3 of the I/O connector on the indicator …

The second digit becomes 2 until the jumper is removed.

4. To test input 3, jumper pins 1 and 4 of the I/O connector on the indicator ….

The third digit becomes 3 until the jumper is removed.

5. Press ZERO …

inPutS is displayed.

5.1.7 Outputs

1. WithoutPutS is displayed, press SELECT …

outPut1 is displayed.

2. Press SELECT …

o.1-oFF is displayed.

3. Press PRINT or UNITS to toggle the output on (o.1-on) and repeat to turn it oFF.

Output 1 will be toggled on and off as you press the keys. This is shown by the annunciator (SP1) on the display turning on and off.

inPutS The input test is used to verify if external switches wired to the input ports on TB2 are functioning properly.

Follow the steps below to perform the inputs test.

Inputs

Test configuredinputs

CAUTION: Be sure to take proper precautions to ensure material controlled by the scale outputs will not create a hazardous condition during an output test.

outPutS The output test is used to verify if external relays or lights (etc.) connected to TB2 are properly wired and functioning properly.

Follow the steps below to perform the output test.

Outputs

1 2 3

Toggles selectedoutput on or off


5.1 Diag menu

4. Press ZERO or F1 to stop the test …

outPut1 is displayed.

5. Press UNITS to go to the next output. Repeat the steps to test output 2 and 3.

6. When finished, press TARE …

outPutS is displayed.

5.1.8 Logs

LogS These are logs of various functions. You can print or clear them from memory.

Print Choose to print the log from Port 1 or Port 2.

cLEAR Choose to clear the log from memory.

5.1.9 BSQ

bSQ The BSQ menu item provides the digital frequency information for the crystals on the QDT (Quartzell Digital Transducer).

ScALE 1 or ScALE 2:

Select which Scale number the BSQ is assigned, ScALE 1 or ScALE 2

The logs report will print any error conditions that may have occurred such as overloads and underloads

Logs

Print Clear

Serial 1 Serial 2

Clr no Clr yes

TensionCompres

Tensionfrequency

Compressionfrequency

BSQ

ScaleX



coMPrSS This stands for compression frequency.

tEnSion This stands for tension frequency.

The nominal value for the tension and compression frequency is 47,200 ± 2000 kHz. The tension and compression frequencies should each be as stable as the other and within 10% of each other. As weight increases the tension frequency should increase and the compression frequency should decrease.

This completes the Diag menu. To exit the menu, see Exiting the menus on page 15.


6.1 Setup menu

6 ADMIN level menusThe ADMIN level (password 3088) is the same as the DIAG level except it adds the Setup menu. The ADMIN level is shown in Figure 6.1.

Figure 6.1 ADMIN level

6.1 Setup menu

In the Setup menu there are various submenus available to configure specific sections of the scale operation. The top level items in the Setup menu are shown in Figure 6.2.

Figure 6.2 Setup menu (password 3088)

Each of the items in the Setup menu are explained in the following sections.

See page 17 See page 20 See page 24See page 25See page 31

Setup Diag User About Audit

See page 32 See page 38 See page 46 See page 54

Setup

Calib Scale System Ports Input OutputSee page 60 See page 61


6 ADMIN level menus

6.2 Calibration Procedure

Use the Calib menu to perform Zero and Span calibration, add Linearity correction points, manually input calibration parameters for Zero and Span, manually input Gravitational correction values, view the live weight, set the calibration unit of measure and print out a calibration report. Follow the menu in Figure 6.3 and the steps that follow.

Figure 6.3 Calibrate menu

Access the calibration procedure directly using the calibration password, 2580, or access it through the Setup menu, password 3088. See Numeric entry procedure (without optional keypad) on page 13.

6.2.1 Scale 1-2

Select the scale to be calibrated, Scale 1 or Scale 2. The Number of Scales on page 53 must be set to 2 to access Scale 2 settings.

Calib

Span Linear Gravity

Pt2

G-fact Lat Alt Calc

Display Cal.Unit

LB 1000gViewlive weight(F1 to stop)

Print

Port 1 Port 2

Calculatesgravityfactor

Enteraltitude

Enterlatitude

View orenter

G-factor

EnterPt 2 testweight

Live weightdisplayed.Place Pt 2weight on

scale.

Live weightdisplayed.

Pt3



scale.


Pt4



scale.


View orenter new

span

Live weightdisplayed.Place spanweight on

scale.


Live weightdisplayed.Remove

all weight.


Zero

Cal.Zero

Scale 1 Scale 2

gram

Currentweight assigned

as tempCal. Zero

Temp

Last acquiredzero used

asCal. Zero

Last

Input

Zero Span

Counts mV

Counts mV



6.2.2 Zero Procedure

ZEro Access the scale zeroing process.

cAL.ZEro Use this to record the zero point. Follow the menu above to complete the zero calibration. A c on the display denotes the fact you are in the calibration procedure.

tEmP This is an alternate zeroing procedure. Use this when the product weight on the scale, such as in a tank or vessel, appears to be inaccurate but cannot be removed to establish a no-load condition.

Enter the calibration procedure and select Temp. zero. The current weight on the scale will be temporarily assigned as the Cal Zero value. Continue to the SPAN procedure, key in the value of the test weights and place them on the scale and complete the SPAN procedure. The original Cal Zero is restored after exiting the span procedure and the current product weight will now be correctly represented.

Due to factors that created the original inaccuracy, it may be necessary to re-zero the scale when the tank or vessel is empty.

LASt This is an alternate zeroing procedure. Use this if certified test weights placed on the scale display a slightly inaccurate value. Be sure that the scale is at zero before the test weights are added and enter the calibration procedure and select Last zero. The last acquired zero value will be assigned as the new Cal Zero value.

Continue to the SPAN procedure without removing the test weights. Key in the value of the test weights on the scale and complete the SPAN procedure. The test weights will now read accurately.

Zero


all weight.


Cal.Zero


as tempCal. Zero

Temp


asCal. Zero

Last

On the initial zero calibration of the indicator to a new scale, the zero cal counts may appear unstable. Continue to the span calibration and when completed the condition should correct itself.


6 ADMIN level menus

6.2.3 Span Procedure

6.2.4 Linearity Procedure

LinEAr Add up to three additional calibration points to improve the linearity performance of the scale.

Perform the linearity procedure only if test weights applied to the scale between the zero and span calibration points are showing slight inaccuracies, such as ± a few divisions. If large inaccuracies are recorded, this indicates a possible mechanical problem or possible loadcell failure which linearity calibration may not be able to correct.

SPAn To set the Span Calibration point press the DOWN arrow key and XXXX is displayed with a flashing right digit. This is the current span weight.

Press ZERO to accept the displayed span weight or key in your span weight (not to exceed the configured capacity) and press ZERO.

c xxx is displayed. This is the current weight on the scale.

Place the span weight on the scale and press ZERO. buSy is briefly displayed and then c XXXX is displayed, which should be the same as the span weight you keyed in. Press ZERO and SPAn is displayed.

Span

View orenter new

span


scale.


Linear

Pt2



scale.


Pt3



scale.


Pt4



scale.




Pt2-Pt4 The points are numbered 2 through 4 because, internally, the zero reference point is point 1 and the span point is point 5.

Follow the same steps as described in the SPAN procedure to enter each linearity point.

6.2.5 Input procedure

ZEro Use this to enter a value for the zero point.

CountS Use this to enter a zero point using ADC counts.

mV Use this to enter a zero point using a mV/V value.

SPan Accept the flashing displayed span weight (XXXX) or key in the span weight that corresponds with the span ADC or mV/V value.

CountS Use this to enter a span using ADC counts.

mV Use this to enter a span using a mV/V value.

Linearity points are cleared if a new span calibration is performed.

Input

Zero Span

Counts mV

Counts mV

The BSQ base only allows entry of Counts for Zero or Span points

The Span value is the differential value of the actual Calibration Zero and Span count (or mV/V) values.


6 ADMIN level menus

6.2.6 Gravity Factor Procedure

grAvitY Use this item to key in a gravity constant value. If the scale has been calibrated at a different location that has a significantly different gravitational factor than the installation site, and it is not possible to re-calibrate with known test weights, the scale can be adjusted using this gravity factor.

g-FACt If you know the local gravitation factor (allowable range is 9.70000 to 9.90000), key it in hereORIf you do not know the local gravitation factor but can determine the approximate latitude and altitude of the installation site, then the indicator can calculate the gravity factor from these two values.

LAt This stands for latitude. Key in the latitude for the installation site. The valid range is 0 to 90. A positive value works for north or south of the equator.

ALt This stands for altitude. Key in the altitude for the installation site. The valid range is 0 to 30,000 ft. (10000 m).

CALC This stands for calculate. The indicator calculates the gravity factor and loads this value as the gravity factor.

Be sure to save the changes when you exit the menu and test the accuracy with a known weight.

Gravity

G-fact Lat Alt Calc


Enteraltitude

Enterlatitude

View orenter

G-factor

CAUTION: Verify with local agencies if adjusting the gravity factor is accepted in your area. It may be required that calibration be done with certified weights.



6.2.7 Display

6.2.8 Calibration Unit

6.2.9 Print calibration report

This completes the Calib menu. To exit the menu, see Exiting the menus on page 15.

Use the ZERO key to zero the indicator so you can add test weights to validate the accuracy of the scale.

diSPLAY Use this item to view live scale weight while in the calibration menu.

Display

Viewlive weight(F1 to stop)

CAL.unit Use this item to set the unit of measure of the weights used during calibration. Choices are Lb, 1000g or gr.

Cal.Unit

LB 1000g gram

Print Use this print function to print a calibration report through Port 1, Port 2 or to USB. This information can be used in the future to restore calibration.

See Calibration report on page 75 to view a representation of the printed report.

Print

Port 1 Port 2


6 ADMIN level menus

6.3 Scale

Use the Scale menu to configure the scale operating parameters such as capacity and division size, available units of measure, motion and auto zero tracking values, filtering parameters, range of operation for zeroing the scale, over and underload conditions and the return to gross zero region or band. Refer to the menu in Figure 6.4 and the steps that follow.

Figure 6.4 Scale menu

Access the Scale menu. See Numeric entry procedure (without optional keypad) on page 13.

CAUTION: Be sure you follow all local weights and measures regulations.

Some parameters may be set automatically by your choice of SitE in the System menu item.

Scale 2 only

Scale

Capacty Dvision Units Stable AZT Filter

Key inscale capacity

Avg Const T-hold

Div Time

Unit 1

Unit

Unit 2

Lb 1000 g Oz Gr Lb-oz Cust 1

Ranges Type

CAP 1 CAP 2 Div 1 Div 2

M.range

0-rnge O-cap G-zero

Key in % of scale capacity

Key in 0 to 10000

div.

Basis

Percent Div

O-Load U-Load

Key in valuebased on Basis

chosen

2,3,Range

Key in CAP 2

capacity

Key in CAP 1

capacity

Key invalue

1 thru 10 Key invalue

Key invalue

Key intime

Div Time

Key invalue

Key intime

0.000001 10to

0.001 1to

0.001 1to

Analog

Lb Off1000 g

Off

0.000002 0.000005 20 50

Custom

Cust 1

Ratio1 String 1Key in ratio Enter string

Scale 1 Scale 2

Appears only if Num Scl = 2


6.3 Scale

6.3.1 Scale 1-2

6.3.2 Capacity

6.3.3 Division

dViSion This stands for division size.

Choices are 0.000001, 0.000002, 0.000005, 0.00001, 0.00002, 0.00005, 0.0001, 0.0002, 0.0005, 0.001, 0.002, 0.005, 0.01, 0.02, 0.05, 0.1, 0.2, 0.5, 1, 2, 5, 10, 20, 50, 100, 200 and 500. The default value is 0.001.

The capacity that you enter should never exceed the rated capacity of the scale that is connected.

ScALE 1-2 Select the scale to setup, ScALE 1 or ScALE 2.

Scale 2 appears only if a second scale is installed and the Num Scl menu item in the SYSTEM menu, on page 53 must be set to 2.

Scale 1 Scale 2

Only if a 2nd scale installed

cAPActY Key in a new capacity or accept the displayed capacity.

Capacty


Dvision

0.000001 10to0.000002 0.000005 20 50

Division sizes for other units of measure are automatically calculated by the indicator.


6 ADMIN level menus

6.3.4 Units

unit From this item you can choose which units of measure are available when the user presses the UNITS key during normal weighing. You can have up to two units for viewing. They are listed as: unit 1 and unit 2. Unit 1 can be LB, 1000 g or Off. Unit 2 can be any of the following units of measure: lb, 1000g, oz, gr, lb-oz, cuSt 1, or oFF.

cuStoM This stands for custom unit. To use a custom unit you must first create them by entering a ratio and a string to define it.

cuSt 1 You can set up a custom unit using these parameters:

rAtio The ratio is the number you divide into the calibration unit of measure to create the custom unit. Example: Ratio would equal 2000 if you wanted to convert pounds to tons.

String Use this to enter a string label for the custom unit. This is only used when data is transmitted out one of the communication ports.

6.3.5 Stable

StAbLE Use this parameter to set the stability window for the scale. Set a division window and a time window which will be used to determine when the stability icon will be displayed.

diV Set the division window size to define stability.

Units

Unit 1

Unit

Unit 2


Lb Off1000 g

Off

Custom

Cust 1


Stable

Div Time

Key invalue

Key intime


6.3 Scale

timE Set the time window in seconds to define stability. Set both diV and timE to 0 to disable stability.

6.3.6 AZT

AZt This stands for Automatic Zero Tracking. The diV value defines a ± range around zero. When scale weight is not at the center of zero but inside this range for the time value entered, ½ of the weight will be subtracted. This process is repeated until weight is inside the center of zero region.

diV Set the AZT window size to define stability. 3 divisions is the default value. Set diV to 0 to disable AZT.

timE Set the time window in seconds. 1 second is the default value. Set to 0 to disable AZT.

6.3.7 Filter

FiLtEr Use this to filter out vibrations affecting the scale. Under this item you have the following three parameters to set.

AVg This stands for average. 10 is the default value.

conSt This stands for constant. 1 is the default value.

The StAbLE time value is used during normal operation as the length of time the indicator will continue to check for a ‘motion stable’ condition after the ZERO, TARE or PRINT button is pressed. If the intended operation cannot be completed before the timeout, cAnt is displayed and the key request is ignored.

AZT

Div Time

Key invalue

Key intime

In certain applications, such as when adding product slowly onto the scale, it may require disabling AZT or changing the default values to reduce the effect.

Filter

Avg Const T-hold

Key invalue



6 ADMIN level menus

t-hoLd This stands for threshold. 0.1 is the default value. When 0 is the threshold value, filtering is always on.

To find the best settings for your filter needs, follow steps 1 to 7.

1. Using the Threshold setting is only recommended if the items to be weighed are similar in weight. If the item weights vary considerably then set the threshold value to 0 and proceed to step 2.

To determine the threshold value first set t-hoLd to 0.0, conSt to 0, and AVg to 1.0. Return to weigh mode and, with a typical item on the scale, observe the weight swings. Record the difference between the highest and lowest displayed weight values. Add 30 to 50% to this value. This is a good starting value for the t-hoLd setting. Do not set your indicator to this value until told to in step 7.

2. Setting AVg to higher values increases the filtering effect.

To do this: Set t-hoLd to 0.0, conSt to 0, and AVg to 10. Check the stability of the scale by exiting to normal weigh mode, remove all weight from the scale and/or press ZERO and observe the Center of Zero annunciator. If it is on all the time your scale is stable. If the Center of Zero light blinks, more filtering is required. Go to step 3.

3. Repeat step 2 but increase AVg by 10.

Keep repeating steps 2 and 3 until the scale is stable or you’ve tried an Average value up to 80. If the scale is still not stable go to step 4.

4. Setting the conSt to higher values increases the filtering effect.

To do this: Set t-hoLd to 0.0, conSt to 1, and AVg to 80. Check the stability of the scale by exiting to normal weight mode and observe the Center of Zero annunciator. If it is on all the time your scale is stable. If the Center of Zero light blinks, more filtering is required. Go to step 5.

5. Repeat step 4 but increase the conSt by 1. Keep repeating steps 4 and 5 until the scale is stable or you’ve tried the entire range of Constant (10). If the scale is still not stable, decrease your display update rate and start over at step 1 using the new, slower display rate.

6. After the conSt value is established you may wish to lower the AVg value to improve display response time.

Default settings are:AVG = 10Const = 1t-hold = 0.1

These values will provide the best weight response for the majority of scale installations. In adverse conditions, where wind, vibration or other conditions are affecting the stability of the weight displayed, refer to the following instructions to improve the performance of the indicator.

If you are using Ztools to configure your scale it will attempt to calculate filtering based upon your capacity and division size used.


6.3 Scale

7. After a final value for t-hoLd, conSt and AVg has been set, enter the t-hoLd value established in step 1. If this value is too small your scale will act as if the filtering is off or not working.

Increase the t-hoLd value until your scale stabilizes.

If the Threshold value is too high, your scale will react slowly to weight changes.

When filtering is properly adjusted the scale will be stable at zero and will rapidly display a stable test weight value.

6.3.8 Ranges

rAngES Use this to set the following ranges.

0-rngE Use this to set the percentage of capacity which can be zeroed off the scale by pressing the ZERO key.

o-cAP This stands for over capacity. Use this to configure the over/under capacity function of the scale. See the items below.

bASis Use this to choose what the over and under capacity function is based on.

PErcEnt Use this to choose to base over/under capacity on a percent.

diV Use this to choose to base over/under capacity on number of divisions.

o-LoAd This stands for overload. Once you’ve picked the basis for an over capacity condition, use this item to set the value that triggers the overload condition.

u-LoAd This stands for underload. Use this item to set the value that triggers the underload condition.

g-ZEro Use this to configure the gross zero band. This is a parameter used to perform the tare clear function and set the Return to Zero range for Autoprint, Acccumulate, Checkweighing, Counting and Batch functions. You can enter a value between 0 and 10000 divisions.

Ranges

0-rnge O-cap G-zero


Key in 0 to 10000

div.

Basis

Percent Div

O-Load U-Load


chosen


6 ADMIN level menus

6.3.9 2,3,Range

The indicator can be setup for dual or triple ranging operation using multi-range or multi-interval type division size switching

CAP 1 CAP 1 is used for both dual and triple range operation. In dual range operation (and increasing weight) values between 0 and CAP 1 will use DiV 1 as the division size and values above CAP 1 will use the division size entered in Division on page 39.

CAP 2 CAP 2 is used for triple ranging operation only. In triple range operation (and increasing weight) values between 0 and the CAP 1 will use DiV 1 as the division size, values between CAP 1 and CAP 2 will use DiV 2 as the division size, and values above CAP 2 will use the division size entered in Division on page 39.

DIV 1 This is the division size for the 1st weight range.

DIV 2 This is the division size for the 2nd weight range.

tYPE Use this to choose between Multi Range or Multi Interval. The Type setting determines the condition for switching to a new division size when weight is removed.

M.rAngE Multi-range - the division size will change as it enters a new weight range on increasing weight but will not change back to the smaller division size until the display returns to Zero. This is the default setting.

M.intrVL Multi-interval - the division size will change immediately as it enters a new weight range.


M.range

2,3,Range

Key in CAP 2

capacity

Key in CAP 1

capacity

0.001 1to

0.001 1to

Multi-range is not approved for legal-for-trade operation.


6.3 Scale

6.3.10 Type

tYPE This appears only if a second scale is enabled and installed. Use this to select what type of scale it is.

This completes the Scale menu.

Scale 2 only

Type

Analog


6 ADMIN level menus

6.4 System

Use the System menu to configure system parameters such as loading defaults for the country of operation, setting available display modes and tare functions, selection of the scale application mode, and several other functions that will be described. Refer to Figure 6.5 as you setup the items of the System menu.

Figure 6.5 System menu

6.4.1 Default Values

Each area of the world has different requirements for indicator configuration. The table below shows all the default values listed for all the different sites covered by the indicator.

Items in bold boxes and text are default values.

System

Site

Gross Tare Net G total N total T total C total Trancnt Count Pc Wt A2D Cnt

Print Units Select Tare Zero Sample

Off On Off On Off On Off On Off On Off On Off On Off On Off On Off On Off On

OffOn

Off On

Display Buttons D-vals Tare

USA GB CAN EU CHINA INDIA

Dec.Pt Update M-dash C-zero

0.25 0.50

Off On

1 2 5 10

Decimal Comma

20

Off On

Pushbt Enter

OffOn

OffOn OffOn OffOn OffOn OffOn

Reset

Config

Key in timein minutes

Key innew PW

Enable

On

Time

Z-Lock

Off

CalibKey in 1st fourdigits of serial

number of indicator

Serial

Key innew PW

Key innew PW

Passwd

Admin Diag

Key in last digits

App

General Count

Tarecl

Off On

AllConfig Cal

HiRes Percent

Off On

OnOff OnOff OnOff

Check

Beeper

OffOn Key in thescale number

Num Scl


Capacity 70 35 35 35 35 35Division .001 0.0005 0.0005 0.0005 0.0005 0.0005Unit of measure lb kg kg kg kg kgUnit of measure 2 kg g g g g gCal unit lb kg kg kg kg kgCal wt 70 35 35 35 35 35Zero Range 100 2 2 2 2 2


6.4 System

Over Basis Percent Division Percent Division Division DivisionSeparator decimal decimal decimal comma decimal decimalDate Format MM-DD-4Y DD-MM-YY DD-MM-YY DD-MM-YY DD-MM-YY DD-MM-YYTime Format 12 Hr AP 24 24 24 24 24Filter Threshold 0.1 0.05 0.05 0.05 0.05 vUnder Cap. Div. 250 20 250 250 250 250AZT Time 1 .5 1 .5 1 1AZT Div. 1 1 3 1 3 3


Default settings may need to be changed to meet local agency requirements


6 ADMIN level menus

6.4.2 Site

SitE Choose your area of operation of the indicator. Choices are: uSA, gb, cAn, Eu, chinA and indiA. This sets the defaults needed for your area when the indicator is reset. See Default Values on page 46..

6.4.3 Display

diSPLAy Use this to set the following parameters for the display.

dEc.Pt This configures whether a decimal point or comma is used to separate whole and fractional numbers.

uPdAte This configures the number of display refreshes per second. Choices are 1, 2, 5, 10 and 20.

m-dASh If enabled, the display will show dashes during motion.

Site


CAUTION: Be sure you follow all local weights and measures regulations.

To reset the default settings affected by the Site selection, choose an alternate Site selection and press ZERO, then re-select the original Site selection.

Display


0.25 0.50

Off On

1 2 5 10

Decimal Comma

20

Lowering the update rate can sometimes improve stability of the display in noisy environments, e.g. vibration or wind.


6.4 System

c-ZEro Choose the center-of-zero window size to be 0.25 or 0.50 division. If the weight is within this window, the zero annunciator on the display will be lit.

tot-ScL Use this to enable display of the total of both scale weights if two scales are installed and enabled. If enabled ON on a ZK830 use the SCALE key to toggle between Scale 1, 2 or total of both. The ZK830 requires the application to determine the method of selecting the active scale or total.

6.4.4 Buttons

buttonS Use this item to configure each button (key) on or oFF. This allows you to limit the front panel function to suit your situation. Follow the same procedure for each key to turn it on or off. on is the default value for all the buttons.

6.4.5 Display values

d-VALS This stands for the displayable active values. In normal weighing mode, press SELECT to scroll through all enabled values. Activate the ones in the following list that you want the ability to view during normal weighing mode.

groSS Activate this to see the gross weight value.

tArE Activate this to see the tare weight value.

nEt Activate this to see the net weight value.

g totAL Activate this to see the gross total weight value.

n totAL Activate this to see the net total weight value.

t totAL Activate this to see the tare total weight value.


OffOn

Buttons


Gross Tare Net G total N total T total

Off On Off On Off On Off On Off On Off On Off On

D-vals

Count Pc Wt A2D Cnt

Off On Off On Off On Off On Off On Off On

HiRes Percent

C total

Trancnt


6 ADMIN level menus

c totAL Activate this to see the count total value.

trAncnt Activate this to see the transaction count value.

count Activate this to see the count value.

Pc Wt Activate this to see the piece weight value.

A2d cnt Activate this to see the A to D count value.

HirES Activate this to see the high resolution weight value.

PErcEnt Activate this to see the percent value.

6.4.6 Tare

tArE Use this item to set the type of tare entry and the tare autoclear functions.

PuShbt This stands for pushbutton tare. Enable this to use the TARE key to tare weight from the scale. on is the default value.

EntEr This stands for keypad entry tare. Enable this and you can key in a tare value and press TARE to activate it during normal weighing mode. oFF is the default. This item does not appear in the ZK830 model.

tArEcl This stands for automatic tare clear. Enable this to automatically clear a tare after a weighment when the weight falls into the gross zero band. oFF is the default value.

Pushbutton and keyboard entry tare can both be set to on simultaneously. The TARE key must be enabled in the Button menu.

Tare

Pushbt Enter

OffOn

Tarecl

Off OnOff On


6.4 System

6.4.7 Config

conFig Use this to reset the configuration or calibration to factory defaults.

rESEt Under this item you can choose to reset the conFig (factory default settings) and cAL (factory default calibration) memory or choose ALL to reset both config and cal factory defaults at once.

6.4.8 Serial

SEriAL Use this to record the serial number of the indicator. The serial number is located on the label attached to the indicator.

6.4.9 App

Use this to activate the application you require. Choices are General Weighing, Count, and Checkweighing.

Reset

Config

AllConfig Cal

Key in 1st fourdigits of serial

number of indicator

Serial

Key in last digits

App

General Count

OnOff OnOff OnOff

Check


6 ADMIN level menus

6.4.10 Password

PASSWd Use this to change the password for the AdMin, diAg and cALib menus.

6.4.11 Z-Lock

Z-LocK This stands for zero lock. Use this to enable and configure the zero lock feature during an automated weighing process. When enabled, if the scale does not achieve a stable, gross zero condition some time within X minutes (the time you configure), then the indicator locks up and displays a message in three, one second displays: Z-LocK PrESS ZEro. The operator must press ZERO to unlock the indicator.

EnAbLE oFF or on. oFF is the default.

timE Use this to set the time value, in minutes, for this function. 60 minutes is the default

6.4.12 Beeper

bEEPEr Use this to enable or disable the beeper sound when you press keys. on is the default.

Key innew PW

Calib

Key innew PW

Key innew PW

Passwd

Admin Diag

If the ADMIN password is changed, be sure to keep a record of it available for service personnel or they may not be able to perform required maintenance when necessary.


Enable

On

Time

Z-Lock

Off

Beeper

OffOn


6.4 System

6.4.13 Number of Scales

nuM ScL Use this to key in the number of scales attached to the scale. To access settings for Scale 2 and to use the SCALE key this must be to 2. Default is 1.

This completes the System menu.

Key in thescale number

Num Scl


6 ADMIN level menus

6.5 Ports

Use the Ports menu to configure the scale communication ports and protocols for connection to external devices. Detailed descriptions are provided in each section below. Refer to Figure 6.6.

Figure 6.6 Ports menu

Items in bold boxes and text are default values

Ports

Port1 Port2

E-net Protcl

DHCP

Serial

Baud Parity S-Bits

None Odd Even

1200 2400 4800 9600 19200

1 2

D-bits

8 7

Prot 1 Prot 2

Type x

Prnft Inhib Rate Address Enq

Key in0-255

(5 def.)

Key in0-255

(0 def.)

1 2 5 10Port 1 Port 2 Enet 1

Print ENQ SMA B-CastNone

Off OnKey inPrint

Format

Off On

IP Addr GatewaySubnet

1 xx

2 xx

3 xx

4 xx

1 xx

2 xx

3 xx

4 xx

1 xx

2 xx

3 xx

4 xx

Conn.No

Port 1

Key in 1 thru65535

E-net 1

38400 57600 115200

Type 1

Off Client

Prot 3

Attr x

P.F. Edit

PrnFt1 PrnFt10

Create PrintFormats

Prn RTZ

InterL

Off On

Percent Print Accum

Auto

Key in% of

capacity

Off On Off On

Host 1

Server

Enterhost

address

PC Prot


6.5 Ports

6.5.1 Serial

SEriAL Use this to set the serial communication parameters. Choose Port 1or Port 2 to begin.

bAud Set the baud rate from the available choices. 9600 is the default value.

d-bitS Choose 7 or 8 data bits. 8 is the default.

PAritY Choose nonE, odd or EVEn. nonE is the default.

S-bitS Choose 1 or 2 stop bits. 1 is the default.

6.5.2 Ethernet

E-nEt Use these menu items to setup the Ethernet port.

Port1 Port2

Serial

Baud Parity S-Bits

None Odd Even

1200 2400 4800 9600 19200

1 2

D-bits

8 7

38400 57600 115200

E-net

DHCP

Off On


1 xx

2 xx

3 xx

4 xx

1 xx

2 xx

3 xx

4 xx

1 xx

2 xx

3 xx

4 xx

Conn.No

Port 1

Key in 1 thru65535

E-net 1

Type 1

Off Client

Host 1

Server

Enterhost

address


6 ADMIN level menus

iP Addr Use this to key in the static IP address of the indicator.

The IP address is the unique address for a device which is part of an Ethernet network. IPv4 is supported by this indicator. The address is a numeric entry in four parts or octets (###. ###. ###. ###).

Key in each octet and press ZERO to accept it.

SubnEt The Subnet Mask address is used to divide a network into smaller subnets. The address is a numeric entry in four parts or octets (###. ###. ###. ###).


gAtEWAy The Gateway address allows one network a gateway to another network. The address is a numeric entry in four parts or octets (###. ###. ###. ###).


dhcP Use this to enable or disable DHCP capability. This allows a DHCP server to automatically set the indicator IP, subnet and gateway addresses. Choices are on (enabled) or oFF (disabled). Default is oFF.

The DHCP setting is oFF by default so the indicator will use the entered IP address for connecting directly to a PC or other static IP address devices.

If DCHP setting is on the Ethernet settings must be assigned by the network DHCP server

Typically devices within a network share the same address for the first three octets (network address) and each device will have a unique setting or value for the fourth octet (device address).

Typically the subnet mask address is set to 255,255,255,0 which means the first three octets in the device network are the same and only the fourth octet of the IP address is unique for each device.

In most simple networks a gateway address is not used and is set to 0,0,0,0. If the indicator is part of a network that uses an access point to another network, then a gateway address may be required. (Consult the site IT specialist)

If DHCP is enabled on, the above settings for the IP, Subnet and Gateway are set by the network server. In applications where the indicator Ethernet port is connected directly to a PC, laptop, printer or other non-DHCP device, you must set DHCP to OFF.


6.5 Ports

con.no This stands for connection number. Under this is E-Net 1. This is the Ethernet port.

E-Net 1 Choices available:

Port 1 This stands for Remote Port. You need to pick the remote port number to send messages to and receive messages from. Key in a port number from 1 to 65535.

Type 1 Use this to set the type of connection; Off, cLiEnt, Server.

HoSt 1 Enter the host address.

6.5.3 Protocol

ProtcL Use this to configure up to three communication protocols. These protocols define the information sent to and from specific types of communication equipment.

For each protocol you set the type, the binding and the attributes, described below.

Type x - Choose the method to send and receive data for Protocol x, where x = 1 to 10.

nonE Choose this to disable the selected protocol.

Protcl

Prot 1 Prot 2

Type x


Key in0-255

(5 def.)

Key in0-255

(0 def.)



Off OnKey inPrint

Format

Prot 3

Attr x

PC Prot

Which Attributes and Bindings apply to the selected Type will be described in the detailed descriptions below.


6 ADMIN level menus

Print Choose this when you want to press the PRINT key or when using Autoprint to send the data through the selected binding (Port) using the associated attributes.

Enq, Choose this to send data when the indicator receives the configured enquire code from an external device. The information will be sent through the selected binding using the associated attributes. See ENQ, Print & B-Cast command and response protocols on page 66.

SMA Choose this to send and receive data when using the SMA (Scale Manufacturers Association) protocol. See SMA Protocol on page 62. The information will be sent through the bound port using attributes that are predefined by the SMA protocol.

b-cASt Choose this to send data continuously through the selected binding using the associated attributes. Typical use is for remote scoreboards, displays and the Analog output option if installed. See ENQ, Print & B-Cast command and response protocols on page 66.

Pc Prot Choose this to send and receive data when using the PC Protocol. See Commands and responses on page 69. The information will be sent through the bound port using attributes that are predefined by the PC protocol.

Bind x - In this item you choose the physical connection, or hardware, for the communication for Protocol x: Port 1-2, EnEt 1. Some Bindings will not apply for certain Type selections.

Attr x- In this item you choose the print format and other properties that are required for the Type and Binding selected for Protocol x. Some attributes will not apply for certain Types or Binding combinations.

PrnFt, Choose a print format from the documented list. Key in the format number. Print format 1 is the default.

inhib This is motion inhibit. Choose on to enable or oFF to disable. If enabled, data transmission or file creation will be inhibited until there is no motion on the scale or until the process times out. oFF is the default.

rAtE This is the transmit rate associated with broadcast type. Choices are 1, 2, 5 or 10 Hz.

AddrESS Key in the node address if using an RS-485 option in a multidrop network. Choices are 0 to 255. 0 is default.


6.5 Ports

Enq Key in the enquire character used to request a print function to occur from the communications port. Choices are 0 to 255. 5 is the default value (ASCII ENQ character).

6.5.4 P.F.Edit

6.5.5 Interlock

This stands for Interlock. Under this item you can setup autoprint and print-return-to-zero parameters which are interlocked with weight values.

Auto This is the autoprint parameter. Under this parameter you can key in a scale capacity percentage (0.0-100.0), above which the indicator will perform a print function. You can also enable or disable this function.

The displayed weight must drop below the Autoprint percentage to re-arm the Autoprint operation.

Type = Print must be selected in the Protocol menu for Autoprint to function.

Print Use this to enable or disable autoprinting. Choices are on or oFF. If enabled and a percentage is set in the other parameter, autoprinting will occur. If disabled, autoprinting will not occur even if a percentage is entered.

AccUm Use this to enable or disable auto-accumulation. Choices are on or oFF. If enabled and a percentage is set in the other parameter, auto-accumulation will occur. If disabled, auto-accumulation will not occur even if a percentage is entered.

P.F. Edit

PrnFt1 PrnFt10

Create PrintFormats

P.F.Edit This stands for print format editor. Please refer to the section Print formatting on page 76 for the procedures to edit or create print formats.

Prn RTZ

InterL

Off On

Percent Print Accum

Auto

Key in% of

capacity

Off On Off On


6 ADMIN level menus

Prn rtZ This stands for Print - Return to Zero. If set to on, the weight on the scale must fall into the gross zero band before the next weighment can be printed. oFF is the default value. If set to on, when weight is within the gross zero band, neither Print nor Accum will work.

6.6 Input

There are three inputs in the indicator. Use this menu to enable or disable each input. Figure 6.7 shows the Inputs menu.

Figure 6.7 Inputs menu

in 1, 2, 3 Choose oFF or on (default) for each input.

Reference Accessing the menus on page 15Input

In 1 In 2 In 3

On Off

The function of an input that is ON is defined in the Supervisor menu. Refer to the User manual for instructions.

Inputs 1, 2, & 3 are defaulted (ON) enabled and are configured for PBzero, PBtare, and Print respectively.


6.7 Output

6.7 Output

There are three outputs in the indicator. Use this menu to enable or disable each output. Figure 6.8 shows the Outputs menu.

Figure 6.8 Outputs menu

out 1, 2, 3 Choose to turn the output oFF or on (default).

This completes the service menus for the ZK830 indicator. See Exiting the menus on page 15 to save the setup and return to normal weigh mode.

Reference Accessing the menus on page 15Output

Out 1 Out 2 Out 3

On Off

Outputs are defaulted OFF. This disables the physical output and also the SP annunciator on the display. If connecting external relays, lights or other control devices to the indicator you must enable these ON.


7 Communication port protocols


7.1 SMA Protocol

The ZK30 only offers SMA over Ethernet Raw Socket or a serial connection (Type = SMA).

7.1.1 Level 1 and 2 Commands

SMA protocol is maintained by an external organization. For definitive and current details on this protocol go to www.scalemanufacturers.org.

Sent Action Response

<LF>W<CR> Weight of the current scale is return. Standard response (displayed weight)<LF>P<CR> Indicator attempts to capture a stable weight on the

current scale.Standard response (displayed weight). Weight is returned as center dashes < ------ > if a stable weight cannot be established.

<LF>Z<CR> Indicator attempts to zero the current scale. Standard response (displayed weight)<LF>T<CR> Indicator attempts to tare the current scale. Standard response (displayed weight)<LF>T<xxxxxx.xxx><CR> The indicator attempts to set the current scale’s tare

weight to the value that was sent.Standard response (displayed weight)

<LF>M<CR> The indicator returns the current scale’s Tare weight. Standard response (tare weight)<LF>C<CR> The indicator sets the current scale’s Tare weight to

zero.Standard response (gross weight)

<LF>U<CR> The indicator will cycle the unit of measure on the current scale

Standard response (displayed weight)

<LF>U<uuu><CR> The indicator will set the unit of measure to <uuu> on the current scale.

Standard response (displayed weight)

<LF>D<CR> The indicator will return a diagnostic message. <LF><r><e><c><m><CR> <r> = ‘R’ (RAM error) or ‘ ‘ (space) (RAM ok)

<LF>A<CR> The indicator will respond with the first line of the About data.

See “About Command Response” (below)

<LF>B<CR> The indicator will respond with the rest of the About data.

See “About Command Response” (below)

<LF>I<CR> The indicator will respond with the first line of the scale Information data. (for the current scale)

See “Scale Information Command Response” (below)

<LF>N<CR> The indicator will respond with the rest of the scale Information data. (for the current scale)

See “Scale Information Command Response” (below)

<ESC> The indicator will reboot itself None


7.1 SMA Protocol

7.1.2 Standard Scale Response Message

<LF><s><r><n><m><f><xxxxxx.xxx><uuu><CR><LF> Line feed Start of the response message.<s> Scale Status ‘Z’ Center of Zero

‘O’ Over Capacity‘U’ Under Capacity‘E’ Zero Error‘T’ Tare Error<space> None of the above conditions.

<r> range Multi-interval range. Always ‘1’ if multi-interval isdisabled.

<n> gross/net status ‘G’ = Gross weight‘T’ = Tare weight‘N’ = Net weight

<m> Motion status ‘M’ = scale is in motion<space> = scale is stable

<f> Future use <space> = always a space.

7.1.3 Unrecognized Command Response

<LF>?<CR>

7.1.4 About Command Response

The ‘A’ and ‘B’ commands are used together to get all of the scale about data. The ‘A’ command will always return the 1st response below. The ‘B’ command must be sent multiple times to get the 2nd, 3rd, and 4th responses. Once the 4th response is received, the next ‘B’ command will return an Unrecognized Command Response. At this point you would have to send another ‘A’ command to get the 1st response again.

<LF><xxx>:<yyyyy><CR>

1st response: <xxx> = “SMA”<yyyyy> = compliance level/revision

2nd response: <xxx> = “MFG”<yyyyy> = manufacturer

3rd response: <xxx> = “MOD”<yyyyy> = software part number

4th response: <xxx> = “REV”<yyyyy> = software revision



7.1.5 Scale Information Command Response

The ‘I’ and ‘N’ commands are used together to get all of the scale information data. The ‘I’ command will always return the 1st response below. The ‘N’ command must be sent multiple times to get the 2nd, 3rd, 4th, 5th, and 6th responses. Once the 6th response is received, the next ‘N’ command will return an Unrecognized Command Response. At this point you would have to send another ‘I’ command to get the 1st response again.

<LF><xxx>:<yyyyy><CR>

1st response: <xxx> = “SMA”<yyyyy> = compliance level/revision

2nd response: <xxx> = “TYP”<yyy> = ‘S’

3rd response: <xxx> = “CAP”<yyyyy> = uuu:ccc:n:d where

uuu = unit of measureccc = capacity of the range lower range (capacity of the scale is multi-interval is disabled)n = least significant count-by digit for this ranged = decimal point position for this range‘0’ = none‘1’ = xxxx.x‘2’ = xxx.xxetc.

4th response: <xxx> = “CAP”<yyyyy> = uuu:ccc:n:d where

uuu = unit of measureccc = capacity of the range upper range (4th response will not be sent if multi-interval is disabled)n = least significant count-by digit for this ranged = decimal point position for this range‘0’ = none‘1’ = xxxx.x‘2’ = xxx.xxetc.

5th response: <xxx> = “CMD”<yyyyy> = “PTMCU” list of supported SMA commands. Level 1 commands are not included in the list.

6th response: <xxx> = “END”<yyyyy> = nothing

7th & more -responses: Subsequent N commands will return a ‘?’ response. Unrecognized

Command Response


7.1 SMA Protocol

7.1.6 Avery Weigh-Tronix Extended SMA Commands

<LF>XVS<n>:<value><CR> The indicator will set the <value> of the variable specified by the Network token. A valid XVS command will receive a response of <LF>xvs<CR>. To verify an XVS command was successful requires sending the XVG command to confirm the value of the variable.

<LF>XVG<n><CR> The indicator will get or return the value of the variable specified by the network token. A valid response is in the form of <LF><value><CR>.

AWT Extended SMA command/response protocol allows use of the App tokens on page 96.

To set the piece weight value to 10.5 lb, send<LF>XVS1056:10.5<CR>

To get the piece weight value, send<LF>XVG1056<CR>10.500000 will be returned. Integer type variables will return integer values.

When used with weight based values the XVS command uses the active unit of measure. The XVG command returns the value that was entered or sent using an XVS command regardless of the current active unit of measure

If the protocol is configured with an address attribute that is not zero, the address is added.

If multiple indicators are connected on a RS485 multi-drop network, each will have a unique address. The network device can use SMA protocol to communicate to individual indicators by adding the indicator address <addr> following the initial <LF> character to any of the SMA commands. As an example the standard weight command would be <LF><addr>W<CR>. The response will also include the indicator address value following the initial <LF><addr>... See Standard Scale Response Message on page 63 for details.



7.2 ENQ, Print & B-Cast command and response protocols

7.2.1 Scanner commands and responses

If using a scanner, the following table shows the commands used to control the scale. These commands may also be sent in on a serial port by any serial device (i.e. PC, another scale indicator or scanner, etc.)

A ACCUM command “If ACCUM APP is active this command will generate an accumulation transaction, but it does not perform the print function”

P PRINT command “Performs same function as pressing the PRINT key. All Ports that are binded with PRINT type will transmit the assigned print format”

S SELECT command Performs same function as pressing the SELECT keyT TARE command Performs same function as pressing the TARE keyU UNITS command Performs same function as pressing the UNITS keyZ ZERO command Performs same function as pressing the ZERO keyF F1 command Performs same function as pressing the F1(SAMPLE) key

Yxxxxxx<CR Sets tare xxxxxx as the current active tare weight valueWxxxxxx<CR> Sets piece weight xxxxxx as the current active piece weight value

Qnn<CR> Sets PLU nn as the current active plu number (1-40)

Upper or lower case characters will perform the same function.


7.2 ENQ, Print & B-Cast command and response protocols

7.2.2 Scanner bar codes

The following bar codes, when scanned by the scanner, will perform the function listed below the image.




7.3 Commands and responses


COMMAND RESPONSE DESCRIPTION

A<CR> Accumulate functionAR<CR> ar_xxxxx<CR> Request accumulator countAW<CR> aw_x.xx_U<CR> Request accumulator weight with unitsAT<CR> at_xxx<CR> Request accumulator transaction countAZ<CR> Clear accumulator & transaction counterCA<CR> Clear custom sample sizeCC<CR> cc_xxxxxxx<CR> Request count valueCP<CR> cp_x.xx_U<CR> Request piece weight valueCM<CR> none Switch to count modeDIxxxxxxx<CR> none Display Message xxxx (message is 7 characters max)F<CR> F1 key functionIC<CR> Reboots the scaleID<CR> id_ssssssss<CR> Requests stored PLU ID# (1-40)LT<CR> lt_xxxxxx<CR> Requests stored part number (3-7 digit ID number)P<CR> Print functionPSssssssss<CR> Enter part number or PLU IDPWx.xx_U<CR> Enter piece weightQnnn<CR> nnn is the PLU number (Active PLU)S<CR> SELECT key functionT<CR> Tare the scale (TARE key function)TR<CR> tr_x.xx_U<CR> Request tare valueTZ<CR> Clear current tare valueU<CR> Changes unit of measure (UNITS key function)WD<CR> wd_x.xx<CR> Request net weightWE<CR> we_x.xx_U<CR> Request net weight with unitsWG<CR> wg_x.xx_U<CR> Request gross weight with unitsWM<CR> none Switch to weight modeWR<CR> wr_x.xx<CR> Request net weight (unrounded in current unit of meas.)WS<CR> ws_HML<CR> Request scale statusWZ<CR> Zero the scaleWxxxxx<CR> xxxxx is the piece weightW<CR> w_x.xx_U_HML<CR> Request net weight with units and status



‘_’ ASCII space character‘U’ units of measure characters:

“LB” for pounds“KG” for kilograms“GM” for grams

<CR> ASCII carriage return characterHML represents the three bytes of scale status information as described on the next page.x.xx represents a floating point ASCII string value that can have a varying number of digits to

the left and right of the decimal point location. Also there may be a leading ‘-’ (minus sign) character to indicate negative polarity.

s alphanumeric characters




8 Option cards

8 Option cardsThe ZK830 has two option cards available. Only one card can be installed in the indicator. This chapter covers the description and installation of these cards:

l Wireless Ethernet communication (802.11g) card on page 73l Analog Scale Input Option with 5VDC Excitation on page 74

Below is an example of an option card. The option cards connect to the main board or can be stacked on top of another option card. Pins on the bottom of the option card connect to the connector at terminal J4 on the main board. Stacked cards connect at the terminal shown at the top of the photo in Figure 8.1. Screws, at the four locations noted by the arrows, hold the board in place. Standoffs are needed between stacked cards.

Figure 8.1 Option card example

Connector pins on bottom of the card.

Stackable cards plug into this connector.


8.1 Wireless Ethernet communication (802.11g) card

8.1 Wireless Ethernet communication (802.11g) card

Figure 8.2 shows the Wireless Ethernet communication 802.11g card. This provides wireless Ethernet connectivity via the 802.11g protocol.

Figure 8.2 802.11g wireless communication option card

Figure 8.3 802.11g wireless communication antenna and connection point

S1 switch settings must all be OFF to operate.


8 Option cards

8.2 Analog Scale Input Option with 5VDC Excitation

This card allows you to connect a second analog scale with 5VDC excitation.

Figure 8.4 5VDC Excitation Analog Scale Input option card

8.2.1 Error code

The error code ERR 260 means the analog scale card is missing or bad. Check the wiring for the analog base.

SENSE Excitation Jumpers

l 4 wire load cells requre jumpers to be ON the pins.

l 6 wire load cells require jumpers to be OFF the pins.

TB1

Pin Function

1 -EXC (0V)2 +EXC (+5V)3 -SEN4 +SEN5 -SIG6 +SIG7 SHLD

S1 switch settings must all be OFF to operate.


9.1 Calibration report

9 Printed reportsBelow is an example of a Calibration report.

9.1 Calibration report CALIBRATION REPORT

Parameter Value

SCALE_1_ZERO_COUNTS Value = 255037

SCALE_1_LIN_FACTOR_1_WT Value = 0.00000000

SCALE_1_LIN_FACTOR_1_CNT Value = 0





SCALE_1_SPAN_FACTOR Value = 0.00000909

SCALE_1_GRAVITY Value = 9.8043

SCALE_1_ZERO_MV Value = 0.38003510

SCALE_1_SPAN_MV Value = 1.63769878

SCALE_1_ALTITUDE Value = 0.00000000

SCALE_1_LATITUDE Value = 0.00000000

SCALE_1_SPAN_COUNTS Value = 1099040

SCALE_1_CAL_WEIGHT Value = 10.0000000

UNIT SERIAL NUMBER Value = 20120111


10 Print formatting

10 Print formatting

10.1 Print Format Editor

The Print Format Editor creates custom print formats by letting you insert ASCII characters, scale tokens and variables into a print string. See Print tokens, parameters and default print formats on page 90 for the ASCII characters, scale tokens and variables that can be used.

When you use scale tokens or variables, you must append a function number to the token or variable. The function number used depends on whether you want to print the Value, Name or Data Type of the token. The most common function usage is to print the token Value but in certain situations you may want to print the token Name. The token Data Type is reserved for special application usage.

You can also append optional parameters to a token or variable to modify the default behavior. For example, the optional parameters allow you to change the printed format such as the number of digits or characters, or use leading zeros instead of spaces, etc. The token that is selected will determine what optional parameters are available. See Print tokens, parameters and default print formats on page 90 for a list of the optional parameter tables.

The ZM series indicator also supports the UTF-8 Unicode character set which is used for numerical HTML Coding values and to support many foreign language character sets.

l Following are tables showing the key functions in the string indexing and character editing modes. Use them for reference.

After you select the index number, use the Table 2 key actions to edit the character for that index number.

Table 1: Key Action When In The String Index Select Mode

Action TARE SELECT ZERO PRINT UNITS F1

Momentary Key Press Deletes current character

Selects the index character for editing

using the key actions in Table 2

EXITMoves left one position in the

index

Moves right one position in

the index

Escape Edit mode and Abort all changes

Long Key Press Deletes current character

Inserts new characterbefore this point.Default character

added is 32 (space)

EXITPage Up

(Decrements index by 10)

Page Down(Increments index by 10)

Escape Edit mode and Abort all changes

Table 2: Key Action When In The Character Edit Mode

Action TARE SELECT ZERO PRINT UNITS F1

Single Key PressIncrements the flashing digit by

1

Decrements the flashing

digit by 1Enter Delete flashing

digit Add Digit ESC/Abort

Long Key Press Move flashing digit left

Move flashing digit right Enter Delete the

entire entry Does nothing ESC/Abort


10.2 Editing an existing print string


Here is an example of how to edit an existing print string.

1. In the Admin menu, under Setup>Ports you will find P.F.Edit. With P.F.Edit displayed, press SELECT …

PrnFt 1 is displayed. This is Print Format 1.

2. Press UNITS or PRINT to scroll until the display shows the print format number you want to edit.

In this example we’ll use a simple gross, tare and net printout as format 1 and add a company name as the header or first line of the printout. Refer to Default print formats on page 99 to view the default settings for print format number 1

3. So from PRNFT1 press SELECT …

The first character in the print format will be displayed:

Since we want to add a header to the beginning of the printout we will want to insert in front of string index number 1. If you wanted to add characters or tokens in a different area of the printout then you would scroll using the UNITS key until the string index number you want to insert in front of is displayed.

For this example let’s add the company name ABC Company. Start by adding up the number of characters in the company name including any spaces. Then add to this number the carriage return and line feed if necessary. For this example that would be 13 characters. (example of adding up the 13 characters)

To center the company name on a printed ticket, you must add spaces in front of the company name. This will add to the total count of characters to insert.

Number of characters to insertText, etc. to insert

Decimal value to enter

A1

65

B2

66

C3

67

Sp4

32

C5

67

o6

111

m7

109

p8

112

a997

n10110

y11

12112Cr

1313Lf

10


10 Print formatting

10.2.1 Inserting characters

1. To insert characters into a print string, press and hold the SELECT key. After you hold the SELECT key for about 3 seconds the Index number will start to automatically increment by 1 about every second as Spaces (dec 32) are inserted into the print string. You will still see the current string character on the right side of the display but the string index number will increment as spaces are inserted in front of this character. So for this example, press and hold SELECT until the display shown below appears, then release the SELECT key …

2. To start the entry of the company name press the PRINT key to scroll backwards until string index number 1 is again displayed, as shown below.

3. Press SELECT and the display will show the center bar segments flashing as well as the right digit. This shows you are in the editing mode.

4. Using the numeric keypad enter 65, the decimal value for A and press ZERO

5. Press UNITS to advance to the next string index number and press SELECT …

X, 32 is displayed, where X is the next string index number

6. Enter the decimal value for the next letter in the company name and press ZERO.

7. Repeat steps 5 and 6 until the last character is entered. In this example that would be 13, 10 for the line feed.



8. Press the ZERO to accept the new characters into the print string.

9. Press TARE or F1 until SAVE NO is displayed. Then press UNITS and SAVEYES is displayed. Press ZERO to save.

10. After the indicator reboots press the PRINT key to test the results.

10.2.2 Deleting characters

In this example let’s use format 1 (Gross, Tare and Net printout) and delete the Tare weight so that only the Gross and Net weight are printed. Refer to Print tokens, parameters and default print formats on page 90 to view the current default settings for print format number 1.

1. From P.F.Edit press SELECT …

PrnFt1 is displayed.

2. Press SELECT …

The first character in the print format will be displayed:

Do not forget step 8 or the changes will not be entered into the print string

Gross 3000 lb Tare 1000 lb Net 2000 lb

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

#SP #SP #SP #SP #SP G r o s s #SP T.GWT 1 #SP T.UNIT 1 #CR #LF #SP #SP

32 32 32 32 32 71 114 111 115 115 32 t1 49 32 t9 49 13 10 32 32

21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

#SP #SP #SP #SP T a r e #SP T.SAT 1 #SP T.UNIT 1 #CR #LF #SP #SP #SP #SP

32 32 32 32 84 97 114 101 32 t2 49 32 t9 49 13 10 32 32 32 32

41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

#SP #SP #SP N e t #SP T.NWT 1 #SP T.UNIT 1 #CR #LF

32 32 32 78 101 116 32 t3 49 32 t9 49 13 10 END


10 Print formatting

3. To move the string index position to the start of the Tare weight output (SP character 32), press the UNITS key until the display shows …

4. You need to delete all characters from index position 25 through 36 to remove the entire Tare weight line. Press and hold the TARE key for two seconds to delete the displayed character. The remaining characters shift to this index position. Repeatedly press and hold the TARE key until the display shows …

5. This is the start of the Net weight output (SP character 32, see current index position 37).

6. Press the ZERO key when finished with the edit process to accept these changes and return to PrnFt1 display.

7. Press TARE or F1 until …

SAVE no is displayed.

8. Press UNITS …

SAVEYES is displayed.

9. Press ZERO to save.

After the indicator reboots press the PRINT key to test the results. The following should be printed:

Gross 272.04 lb Net 176.16 lb

At any time during a string edit you can press F1 to abort the print format editor without affecting the existing print string. This allows for an ESCAPE if you think you may have made an error during the editing process.


10.3 Inserting tokens, etc.

10.3 Inserting tokens, etc.

To insert tokens, application variables or optional parameters to add to an existing token there are special characters available to use during character editing. When you are at the string index position where you wish to insert a token or variable, press and hold SELECT to insert a space (32). Then press PRINT to return to the index position and press SELECT. With the 32 displayed, press the C key. This will be displayed:

Now press the SELECT key to scroll through the following special characters …

] - (Closing bracket) End an optional parameter. Added automatically when a Start parameter opening bracket [ is inserted. See the ASCII characters on page 97

[ - (Opening bracket) Start an optional parameter. When [ is selected a ] is automatically added to the string for your benefit.

A - (Application variable) For Macros the application number is tied to the variable number. In a LUA program you must configure the variable to an application token.

t - (Token) See Firmware tokens on page 91 for available print tokens that can be selected to print.

When a token t (or APP variable A) is selected, a decimal 49 is automatically added to indicate printing of the value. If you want to print the name of the token (or APP variable) then change (edit) the 49 to a 50.

Token entry example

If the token for Time is to be inserted, press the SELECT key until a t is flashing, then enter 200 (decimal value for Time) and press ZERO. This will insert the Time into the print string at the selected location. Add appropriate spacing in front or after as needed for proper alignment in the printed data.

The value 1 in the above screen will be whatever index value you started from.


10 Print formatting

More scale token examples

Above is a typical example of using a scale token. Upon creating the token, t1 for Gross weight, the indicator automatically appends an additional number in the next character location. The value of the number in this next location identifies what function of the token is being used.

Decimal 1 = 49 is the actual Gross weight value.

Decimal 2 = 50 is the token name, “Gross”, applied to that token

IdentifiesScale Token

Scale Token number 1 -

Gross

This ASCII number identifies the type of scale token. In this case it identifies the token as the word

Gross

See Firmware tokens on page 91.


10.4 Other scale tokens

10.4 Other scale tokens

In addition to the above, you can examine the tokens available and do much more with the data. For example suppose the Customer’s PC can’t cope with decimal point in the weight value from the scale. We can add optional parameters after the Gross weight token to remove the decimal point. This print format character sequence would look like this …

[ = t501 indicates the start of an optional parameter

68 = D for decimal point parameter

50 = 2 for hide decimal point

] = t502 indicates the end of the optional parameter

The above token and function will output the text “Gross”

The above token and function will output the Gross weight value.

Characters 5 to 8 will remove the decimal point from the weight transmitted using an attribute parameter. You may need to refer to the ASCII characters on page 97 for more detail on

necessary character values.


10 Print formatting

10.5 Transmitting leading zeroes

A Customer may wish to have the data transmitted with leading zeros and not spaces. The print format sequence would look like this …

[ = t501 indicates the start of an optional parameter

90 = Z for leading zero parameters

49 = 1 for use leading zeros

] = t502 indicates the end of the optional parameter

For more examples of editing formats consult Print tokens, parameters and default print formats on page 90.

The above token and function will output the text “Gross”

The above token and function will output the Gross weight value.

Characters 5 to 8 will add the leading zeros to the weight transmitted using an optional parameter. You may need to refer to ASCII characters on page 97 for more detail on

necessary character values.


10.6 Print format errors

10.6 Print format errors

Error Description

1 Print format number out of range2 Parser error - no memory3 A or T token character not found4 Token Delimiter is missing.5 Print token invalid range6 Application variable invalid range7 Aspect data invalid, codepoint is NOT 1, 2 or 38 Invalid UTF8 string9 Left parameter bracket not found

10 Right parameter bracket not found11 Dot separator not found12 Token tag string is invalid13 UTF8 codepoint to large14 Token to large15 Error within optional parameter


10 Print formatting


11.1 I/O interfaces

11 Application NotesThis chapter contains general information about varying topics that can assist or educate users who are new to Avery Weigh-Tronix systems.

11.1 I/O interfaces

I/O interfacing to the indicator must be tested before the indicator is sealed. Before you attempt to connect external devices to the indicator, you must fully understand what these interfaces are expected to do, as follows:

• Is it possible?

• Are they electrically compatible with our I/O, voltage, current, and so on?

• Are there any drawings available?

• Details of internal connections on Avery Weigh-Tronix equipment.

Consult an electrician during the connection and testing process.

11.1.1 Inputs

Here are the things you need to do:

l Identified the terminal numbers in the indicator (for example: TB1, TB2, etc.)l Determine if the inputs are mechanical or digital logic inputs. See note below.

Figure 11.1 Typical input wiring

Mechanical (remote switch) inputs receive their voltage from the identified indicator terminal.Digital logic inputs change state based on a secondary or remote interface (such as a PLC or HMI, human-machine interface).

VDC

MechanicalInput

Indicator

GND

Vbus

Vbus

VDC

GND

DigitalInput

+5VDC to 0 Logic SignalLow signal activated

Common ground between devicesPLC/HMI device digital I/O

Switch

Indicator


11 Application Notes

11.2 Outputs

There are a variety of interfaces for output control:

Relay Electro-mechanical switching device capable of switching multiple voltages or currents

Opto module Solid state switching device capable of switching multiple voltages or currents

Transistor Low voltage/low current switching device, typically not more than 5VDC or 100mA

You must determine, from the customer, the voltage and current that will be switched.

Be sure the indicator capabilities match the customer need.

Below is an example of output wiring.

Figure 11.2 Transistor output driving an external relay

11.2.1 Relays

There are many types of relays. Match the customer need to the relay types available.

11.2.2 Opto module

Opto modules are available in a variety of types. Make sure that the opto in the machine is compatible with the customer’s voltage. There are AC optos, DC optos and optos with reed relay contacts. As well as optos of various voltage ratings, they may be polarity dependant.

Relay

RelayVoltage IN

Output #1, 2, or 3

System Ground

ExternalDC Power Source

+5V to 40VDC for output control

Indicator

Max Current250 mA

Relay Power IN signal provides protection for the transistor circuit against power supply spikes.


11.3 Diagnostics

11.2.3 Transistor outputs

You must be cautions when you work with transistor outputs as they usually behave in either common emitter or common collector arrangements.

Transistor outputs usually switch low voltages and they are limited in voltage and current so you must not exceed their values. There may be a diode for back EMF protection (CR8 in the circuit shown in Figure 11.2) available. It is also possible that the 0 volts line is not isolated. Transistor outputs would have difficulty operating in a circuit where they are expected to switch positive voltages.

11.3 Diagnostics

After you have wired up the I/O use the indicator’s diagnostics to confirm that the operation of the I/O is correct.

WARNING: AFTER YOU HAVE FINISHED THE WIRING, THERE MAY BE HIGH VOLTAGES PRESENT IN THE INDICATOR FROM CUSTOMER’S EQUIPMENT. TREAT IT WITH CAUTION

WARNING: MAKE SURE THAT DURING TESTING STAGES THE I/O CANNOT DISCHARGE ANY PRODUCT, OR CAUSE ANY ACCIDENTS.

WARNING: WHATEVER TYPE OF OUTPUTS YOU ARE WORKING WITH, ALWAYS TRY AND INSTALL A SYSTEM THAT IS FAILSAFE. THIS MEANS THAT IF THE INDICATOR IS SWITCHED OFF, FOR ANY REASON, THE STATE OF THE OUTPUTS WILL BE IN A POSITION TO PREVENT ANY UNWANTED MOTION.


12 Print tokens, parameters and default print formats

12.1 Notes on width syntax

12.1.1 Explanation of width syntax for WEIGHT (integers)

Description of Value (T.x.1) represents the system value. The width of the printed value by default is based on configuration items like capacity and division size used. By using syntaxes you can control the number of digits printed, leading zeroes or spaces, left or right justification and much more.

12.1.2 Explanation of width syntax for WEIGHT (strings)

Name Value (T.x.2) represents the string shown. The width of the printed value by default is the entire string shown. By using the (W) width syntax you can control the number of characters used.

For example {GWT.2} prints Gross and if you use the width syntax like this {GWT.2[W1]} it would print only G because you limited the value to 1 character.

12.1.3 Explanation of width syntax for UNITS OF MEASURE (strings)

Description of Value (T.x.1) represents the system value. The width of the printed value by default is based on configuration items. Units of measure are as shown below without the width syntax all custom units you define are defaulted to a 2-letter width. By using the (W) width syntax you can control the number of digits printed. When offering your own custom unit of measure like TONS you will need to use the WIDTH syntax as follows to have all 3 letters printed to spell TON { T.UNIT.1[W3]}

DEFAULTS:

Pounds = lbKilograms = kgGrams = gOunces = ozPounds/Ounces = lb-ozCustom = (first 2 letters)


12.2 Firmware tokens

Token Token Description of Value Name Value Data Type Parameter Name Optional Parameter Available Values

T.x T.x.1 T.x.2 T.x.31 GWT Gross Weight Gross

WEIGHT

Show sign p

1 = Show minus (default)2 = Show plus3 = Show both4 = Hide both

2 SAT Semi Automatic Tare Weight Tare

3 NWT Net Weight NetWidth W 1 - 127 Characters

Default is Configuration Dependent10 PGW Peak Gross Weight Peak Max11 PNW Peak Net Weight Peak Min

Precision P 0 - 127 CharactersDefault is Configuration Dependent13 PCE Piece Weight Piece Weight

16 ACT Active Displayed Value Spelled Active Value

Leading Zero Z

0 = None (default)1 = Leading Zeros2 = Leading Spaces 3 = Show All4 = Hide All

19 PMAX Peak Maximum Weight Peak Max

20 PMIN Peak Minimum Weight Peak Min

35 GWTHR High Resolution Gross Weight GrossHiRes

Multiplier m

0 = None or *1 (default)1 = Multiply *102 = Multiply *1003 = Multiply *1000

36 NWTHR High Resolution Net Weight NetHiRes

Decimal Point D 1 = Show decimal (default)2 = Hide Decimal

Justification J 1 = Right (default)2 = Left

Unit of Measure

u(Never use ‘u’ and ‘r’ together in the same weight syntax) (This syntax should only be used with weight tokens #2, #35 and #36.)

1 = Current displayed Unit of measure (default)2 = Calibration Unit3 = Rounded Current Unit4 = Rounded Calibration Unit5 = lb6 = kg7 = oz8 = g9 = lb-oz10 = Custom Unit 111 = Custom Unit 212 = Custom Unit 313 = Custom Unit 4

104 GAT Accumulated Gross Weight Total Gross Total

105 TAT Accumulated Tare Weight Total Tare Total

106 NAT Accumulated Net Weight Total Net Total

Rounded Unit of Measure

r(Never use ‘u’ and ‘r’ together in the same weight syntax)(This syntax should only be used with weight tokens #2, #35 and #36.)

Binary Output B

1 = Truncate to 1-Byte Integer 2 = Truncate to 2-Byte Integer 3 = Truncate to 4-Byte Integer 4 = 4-Byte Floating Point

Binary Conversion c1 = As Binary (High Byte First)2 = As Comma Separated Decimal in ASCII Format (High Byte First)3 = As HEX in ASCII Format (High Byte First)

Polarity Character v Just a "+" or "-" character.


200 TIM Time Time TIME

Time Format F

0 = As Configured (default)1 = HH:MM:SS (12hr)2 = HH:MM AM/PM3 = HH:MM:SS (24hr)

Seconds Format S

0 = As Configured (default)1 = Hide Seconds2 = Seconds Since Midnight3 = Both 1 and 24 = Number of seconds since Jan. 1, 1970. (unixtime)

Width W 1 - 127 CharactersDefault is Configuration Dependent

Time Separator s

1 = None2 = Comma (,)3 = Period or Decimal Point (.)4 = Backslash (\)5 = Space ( )6 = Forward Slash (/)7 = Colon (:) (default)8 = Dash (-)

201 DAT Date Date DATE

Format F

0 = As Configured (default)1 = MM-DD-YY2 = MM-DD-YYYY3 = DD-MM-YY4 = DD-MM-YYYY5 = YY-MM-DD6 = YYYY-MM-DD7 = DD-YY-MM 8 = DD-YYYY-MM9 = YY-DD-MM10 = YYYY-DD-MM11 = WW-YY12 = WW-YYYY13 = YY-WW14 = YYYY-WW

Show Day of Week d d = day of the week spelled out (MON, TUES, etc.)Day of the year j j = number of days since beginning of the yearSpelled Date S S = month spelled out (MAY, JUNE, etc.)

Width W 1 - 127 CharactersDefault is Configuration Dependent

Separator s

1 = None2 = Comma (,)3 = Period or Decimal Point (.)4 = Backslash (\)5 = Space ( )6 = Forward Slash (/)7 = Colon (:)8 = Dash (-) (default)


T.x T.x.1 T.x.2 T.x.3


4 MOTN Motion Motion

INTEGER

Show Sign p

1 = Show - (default)2 = Show +3 = Show All4 = Hide All

6 OVER Overload Overload

7 UNDER Underload UnderloadLeading Zero Z

0 = None (default)1 = Leading Zeros2 = Leading Spaces 8 CZ Center of Zero Center of Zero

12 CNT Count Count Width W 1 - 127 CharactersDefault is Configuration Dependent107 CAT Accumulated Count Value Total Count Total

Justification J 1 = Right (default).2 = Left250 OUT1 Output 1 State: 0 = Not Active, 1 = Active OUT1

251 OUT2 Output 2 State: 0 = Not Active, 1 = Active OUT2 Syntaxes for CON only:Lower case [i] increments the numberLower case [d] decrements the numberUpper case [R] resets the number to zero

252 OUT3 Output 3 State: 0 = Not Active, 1 = Active OUT3300 RTN Transaction Count Transaction Count301 CON Consecutive Number (See note in far right column) Consecutive Number303 PLA Current Scale Number Current Scale Number304 B2H Binary to Hexadecimal Bin2Hex Mode (Applies to tokens

304 and 305 only) M 1 = Stop (default)2 = Start305 B2A Binary to ASCII Bin2Asc

313 DIS Status ByteSee Additional token tables on page 95 Status

Binary Output B

1 = Truncate to 1-Byte Integer 2 = Truncate to 2-Byte Integer 3 = Truncate to 4-Byte Integer 4 = 4-Byte Floating Point

Binary Conversion c1 = As Binary (High Byte First)2 = As Comma Separated Decimal in ASCII Format (High Byte First)3 = As HEX in ASCII Format (High Byte First)

302 CKSM Checksum Checksum ModeApplies to token 302 only M

1 = Stop2 = Transmit LSB First3 = Transmit MSB First4 = Send CRC 7-Bit50 = Start CCITT51 = Start SDLC / HDLC 52 = Start CRC 16 (0000)53 = Start CRC 1254 = Start IRCC 1655 = Start IRCC 856 = Start Xmodem57 = Start Sum 1658 = Start Sum 859 = Start CRC 16 (FFFF)60 = Start Inverse IRCC 861 = Start Sum 16 (W/O Twos)62 = BCC


T.x T.x.1 T.x.2 T.x.3


9 UNIT Unit of Measure Type Unit

STRING

Unit of MeasureApplies to token 9 only U

1 = Current (default)2 = Calibration3 = lb4 = kg5 = oz6 = g7 = lb-oz8 = Custom Unit 19 = Custom Unit 210 = Custom Unit 311 = Custom Unit 4

5 WST Motion = MStable or no motion = S sMotion

15 WSTAT Weight StatusSee Additional token tables on page 95 Weight Status

28 HEX Prints HEX value of a ASCII Decimal Value HexadecimalApplies to token 28 only. non-optional parameter

[hXX] 0 through 255

309 SITE Site ID Site ID

310 SN Serial Number Serial Number Justification J 1 = Right (default)2 = Left

311 LK Condec Units = L or K Condec Units

Width W 1 - 127 Characters312 STAT

Condec Status = “ “ (space = stable)“M” = motion“O” = out of range

Condec Status

500 NULL Null NULL

Undefined

501 SOP Start Optional Parameters SOP [502 EOP End Optional Parameters EOP ]600 TEXT Print Data is Text Data Type Text “<ESC>txt”650 BOLD Print Format Bold Format Bold “<ESC><ESC>B”651 ITAL Print Format Italic Format Italic “<ESC><ESC>I”652 UNDR Print Format Underline Format Underline “<ESC><ESC>U”653 LAND Print Format Landscape Format Landscape “<ESC><ESC>L”654 FF Print Format Form feed Format Form Feed “<ESC><ESC>F”655 WRAP Print Format Line Wrap Format Line Wrap “<ESC><ESC>W”


T.x T.x.1 T.x.2 T.x.3


12.2.1 Additional token tables

DIS token table: AWTX Status Byte format

Byte 1 Byte 2 Byte 3Bit 0 1 = Under or OverLoad 1 = Center Zero 0Bit 1 0 1=Gross 1Bit 2 1=kg 1=Net 1=OverloadBit 3 1=lb 0 1=MotionBit 4 1 1 1Bit 5 1 1 1Bit 6 0 0 0Bit 7 0 0 0

WSTAT token table

"O" Overload"U" Underload"M" Motion"S" Stable"E" Cal error

TSAT token table

"NT" no tare active"T" pushbutton tare

active"PT" preset or enter

tare active

Example: Stable and valid gross weight in lb unit of measure would return "822"

The WSTAT and TSAT token default length is 6 characters.

ACT Token Table: Name Values

GrossTareNet

Gross TotalNet TotalTare Total

Count TotalTransaction Total

A/D CountsPiece WeightPercentage


12.3 App tokens

App Token SMA Value Variable Value Description Name Value Data Type ZK830

A.x A.x.1 A.x.2 A.x.3 Gen Check Count

17 1017 Scanner Value Scanner Value Description Integer X X X52 1052 Checkweigh Minimum Value Minimum Float X53 1053 Checkweigh Target Lo Value Target Lo Float X54 1054 Checkweigh Target Hi Value Target Hi Float X55 1055 Checkweigh Tolerance Lo Value Tolerance Lo Float X56 1056 Checkweigh Tolerance Hi Value Tolerance Hi Float X56 1056 PieceWeight PieceWeight Float X57 1057 Checkweigh Target Value Target Float X58 1058 Checkweigh Under Division Value Under Divisions Integer X X59 1059 Checkweigh Over Division Value Over Divisions Integer X X60 1060 Checkweigh Maximum Value Maximum Float X62 1062 Checkweigh Over Division per Segment Value Over Divisions per Segment Integer X63 1063 Under/ Accept/ Over Value Spelled UAO Float X64 1064 Reject/ Accpet/ Reject Value Spelled RAR Float X65 1065 XR4500 Traffic Light Control (Green/ Red) XR4500 Light String X71 1071 PLU Channel PLU Channel Integer X X X72 1072 PLU Number PLU Number Integer X X X73 1073 PLU Low Target Value Target Lo Float X74 1074 PLU High Target Value Target Hi Float X84 1084 PLU Under Weighment Count Under Count Integer X86 1086 PLU Over Weighment Count Over Count Integer X88 1088 PLU Unit of Measure Spelled UoM String X X X


12.4 ASCII characters

0

01

02

03

04

05

06

07

08

09

010

011

012

013

014

015

016

017

018

019

020

021

022

023

024

025

026

027

028

029

030

031

032

033

034

035

036

037

038

039

040

041

042

043

044

045

046

047

048

049

050

051

052

053

054

055

056

057

058

059

060

061

062

063

064

065

066

067

068

069

070

071

072

073

074

075

076

077

078

079

080

081

082

083

084

085

086

087

088

089

090

091

092

093

094

095

096

097

098

099

0100

0101

0102

0103

0104

0105

0106

0107

0108

0109

0110

0111

0112

0113

0114

0115

0116

0117

0118

0119

0120

0121

0122

0123

0124

0125

0126

0127

0128

0129

0130

0131

0132

0133

0134

0135

0136

0137

0138

0139

0140

0141

0142

0143

0144

0145

0146

0147

0148

0149

0150

0151

0152

0153

0154

0155

0156

0157

0158

0159

0160

0161

0162

0163

0164

0165

0166

0167

0168

0169

0170

0171

0172

0173

0174

0175

0176

0177

0178

0179

0180

0181

0182

0183

0184

0185

0186

0187

0188

0189

0190

0191

0192

0193

0194

0195

0196

0197

0198

0199

0200

0201

0202

0203

0204

0205

0206

0207

0208

0209

0210

0211

0212

0213

0214

0215

0216

0217

0218

0219

0220

0221

0222

0223

0224

0225

0226

0227

0228

0229

0230

0231

0232

0233

0234

0235

0236

0237

0238

0239

0240

0241

0242

0243

0244

0245

0246

0247

0248

0249

0250

0251

0252

0253

0254

0255

Code Cont. Print Hex # Char. Char.



NUL

SOH

STX

ETX

EOT

ENG

ACK

BEL

BS

HT

LF

VT

FF

CR

S0

S1

DLE

DC1

DC2

DC3

DC4

NAK

SYN

ETB

CAN

EM

SUB

ESC

FS

GS

RS

US

SP

!

"

#

$

%

&

'

(

)

*

+

,

00

01

02

03

04

05

06

07

08

09

0A

0B

0C

0D

0E

0F

10

11

12

13

14

15

16

17

18

19

1A

1B

1C

1D

1E

1F

20

21

22

23

24

25

26

27

28

29

2A

2B

2C

2D

2E

2F

30

31

32

33

34

35

36

37

38

39

3A

3B

3C

3D

3E

3F

40

41

42

43

44

45

46

47

48

49

4A

4B

4C

4D

4E

4F

50

51

52

53

54

55

56

57

58

59

5A

5B

5C

5D

5E

5F

60

61

62

63

64

65

66

67

68

69

6A

6B

6C

6D

6E

6F

70

71

72

73

74

75

76

77

78

79

7A

7B

7C

7D

7E

7F

-

.

/

0

1

2

3

4

5

6

7

8

9

:

;

<

=

>

?

@

A

B

C

D

E

F

G

H

I

J

K

L

M

N

O

P

Q

R

S

T

U

V

W

X

Y

Z

[

\

]

^

_

`

a

b

c

d

e

f

g

h

i

j

k

l

m

n

o

p

q

r

s

t

u

v

w

x

y

z

{

|

}

~

DEL

NA

NA

NA

NA

NA

NA

NA

NA

NA

NA

NA

NA

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ÚÛÜÝÞßàáâãäåæçèéêëìíîïðñòóôõö÷øùúûüýþÿ

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o

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x

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U

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FF

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4

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80

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90

91

92

93

94

95

96

97

98

99

9a

9b

9c

9d

9e

9f

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a2

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a4

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a8

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ab

ac

ad

ae

af

b0

b1

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b3

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b8

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12.5 Control codes

ASCII Control Code Description Control

1 Start of Heading #SOH2 Start of Text #STX3 End of Text #ETX4 End of Transmission #EOT5 Enquiry #ENQ6 Acknowledge #ACK7 Bell #BEL8 Backspace #BS9 Horizontal Tab #TAB

10 Line Feed (New Line) #LF11 Veriticle Tab #VT12 Form Feed (New Page) #FF13 Carriage Return #CR14 Shift Out #SO15 Shift In #SI16 Data Link Escape #DLE17 Device Control 1 #DC118 Device Control 2 #DC219 Device Control 3 #DC320 Device Control 4 #DC421 Negative Acknowledge #NAK22 Synchronous Idle #SYN23 End of Block #ETB24 Cancel #CAN25 End of Medium #EM26 Substitute #SUB27 Escape #ESC28 File Separator #FS29 Group Separator #GS30 Record Separator #RS31 Unit Separator #US


12.6 Default print formats

Num Description Tokenized Format Example Print Format Editor Position

1 Count Active

GROSS WT: {T.GWT.1} {T.UNIT.1}#CR#LFCOUNT: {T.CNT.1}#CR#LFPIECE WT: {T.PCE.1[P6]} {T.UNIT.1}#CR#LF#LF

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20G R O S S #SP W T : #SP T.GWT 1 #SP T.UNIT 1 #CR #LF C O U71 82 79 83 83 32 87 84 58 32 t001 49 32 t009 49 13 10 67 79 8521 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40N T : #SP #SP #SP #SP #SP T.CNT 1 #CR #LF P I E C E #SP W T78 84 58 32 32 32 32 32 t012 49 13 10 80 73 69 67 69 32 87 8441 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60: #SP T.PCE 1 [ P 6 ] #SP T.UNIT 1 #CR #LF #LF

58 32 t013 49 t501 80 54 t502 32 t009 49 13 10 10 End

2 Count Total

PLU ## {A.71.1}#CR#LF Trans ## {T.RTN.1}#CR#LF{T.CAT.2} {T.CAT.1}#CR#LF{T.NAT.2} {T.NAT.1} {T.UNIT.1}#CR#LF#LF

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20#SP #SP #SP #SP #SP #SP P L U #SP TAB # #SP A.71 1 #CR #LF #CR #LF #SP32 32 32 32 32 32 80 76 85 32 9 35 32 A071 49 13 10 13 10 3221 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

#SP #SP #SP T r a n s #SP # #SP T.RTN 1 #CR #LF #CR #LF T.CAT 2 #SP32 32 32 84 114 97 110 115 32 35 32 t300 49 13 10 13 10 t107 50 3241 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

T.CAT 1 #CR #LF #CR #LF T.NAT 2 #SP #SP #SP T.NAT 1 #SP T.UNIT 1 #CR #LF #LFt107 49 13 10 13 10 t106 50 32 32 32 t106 49 32 t009 49 13 10 10 End

3 General Active

{T.TIM.1[F2]} {T.DAT.1[F2]}#CR#LF{T.GWT.2[W6]}: {T.GWT.1} {T.UNIT.1}#CR#LF{T.NWT.2[W6]}: {T.NWT.1} {T.UNIT.1}#CR#LF{T.SAT.2[W6]}: {T.SAT.1} {T.UNIT.1}#CR#LF

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20T.TIM 1 [ F 2 ] #SP #SP #SP #SP T.DAT 1 [ F 2 ] #CR #LF #CR #LFt200 49 t501 70 50 t502 32 32 32 32 t201 49 t501 70 50 t502 13 10 13 1021 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

T.GWT 2 [ W 6 ] : #SP T.GWT 1 #SP T.UNIT 1 #CR #LF #CR #LF T.NWT 2 [t001 50 t501 87 54 t502 58 32 t001 49 32 t009 49 13 10 13 10 t003 50 t50141 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60W 6 ] : #SP T.NWT 1 #SP T.UNIT 1 #CR #LF #CR #LF T.SAT 2 [ W 6 ]87 54 t502 58 32 t003 49 32 t009 49 13 10 13 10 t002 50 t501 87 54 t50261 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80: #SP T.SAT 1 #SP T.UNIT 1 #CR #LF

58 32 t002 49 32 t009 49 13 10 End

GROSS WT: 4.410 lbCOUNT: 4009PIECE WT: 0.00110 lb

PLU # 12 Trans # 2Count Total 4009Net Total 4.410 lb

09:11 am 03-25-2017Gross: 2.136 lb Net: 0.800 lb Tare: 1.336 lb


4 General or Checkweigher

PLU ## {A.71.1}#CR#LFTrans ## {T.RTN.1}#CR#LF{T.GAT.2} {T.GAT.1} {T.UNIT.1}#CR#LF{T.NAT.2} {T.NAT.1} {T.UNIT.1}#CR#LF#LF

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20#SP #SP #SP #SP #SP #SP P L U #SP # #SP A.71 1 #CR #LF #CR #LF #SP #SP32 32 32 32 32 32 80 76 85 32 35 32 A071 49 13 10 13 10 32 3221 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

#SP #SP T r a n s #SP # #SP T.RTN 1 #CR #LF #CR #LF T.GAT 2 #SP #SP32 32 84 114 97 110 115 32 35 32 t300 49 13 10 13 10 t104 50 32 3241 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

#SP T.GAT 1 #SP T.UNIT 1 #CR #LF #CR #LF #SP #SP T.NAT 2 #SP #SP #SP T.NAT 1 #SP32 t104 49 32 t009 49 13 10 13 10 32 32 t106 50 32 32 32 t106 49 3261 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80

T.UNIT 1 #CR #LF #LFt009 49 13 10 10 End

5 Checkweigher Active

{A.63.2}: {A.63.1} {T.UNIT.1}#CR#LF

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20A.63 2 : #SP A.63 1 #SP T.UNIT 1 #CR #LF

A063 50 58 32 A063 49 32 t009 49 13 10 End

6 Count Label 2.25 X 4 INCH

FR"ZK830PF6"#CR#LF?#CR#LF{T.SAT.1} {T.UNIT.1} T#CR#LF{T.CNT.1}#CR#LF{T.NWT.1} {T.UNIT.1} N#CR#LF{T.TIM.1} {T.DAT.1}#CR#LFPW{T.PCE.1[P6]} {T.UNIT.1}#CR#LF{T.GWT.1} {T.UNIT.1} G#CR#LF{T.PCE.1[P6]} {T.UNIT.1}#CR#LFPW#CR#LFP1#CR#LF

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20F R “ Z K 8 3 0 P F 6 “ #CR #LF #CR #LF ? #CR #LF #CR70 82 34 90 75 56 51 48 80 70 54 34 13 10 13 10 63 13 10 1321 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

#LF T.SAT 1 #SP T.UNIT 1 #SP T #CR #LF #CR #LF T.CNT 1 #CR #LF #CR #LF T.NWT 110 t002 49 32 t009 49 32 84 13 10 13 10 t012 49 13 10 13 10 t003 4941 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

#SP T.UNIT 1 #SP N #CR #LF #CR #LF T.TIM 1 #SP #SP #SP T.DAT 1 #CR #LF #CR #LF32 t009 49 32 78 13 10 13 10 t200 49 32 32 32 t201 49 13 10 13 1061 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80P W T.PCE 1 [ P 6 ] #SP T.UNIT 1 #CR #LF #CR #LF T.GWT 1 #SP T.UNIT 180 87 t013 49 T501 80 54 T502 32 t009 49 13 10 13 10 t001 49 32 t009 4981 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100

#SP G #SP #LF #CR #LF T.PCE 1 [ P 6 ] #SP T.UNIT 1 #CR #LF #CR #LF P32 71 32 10 13 10 t013 49 T501 80 54 T502 32 t009 49 13 10 13 10 80

101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120W #CR #LF #CR #LF P 1 #CR #LF87 13 10 13 10 80 49 13 10 End


PLU# 2 Trans # 4Gross Total 7.190 lb Net Total 4.790 lb

OVER: 2.620 lb


7Count Label

2.25X 4.0 INCH

FR"ZK830PF7"#CR#LF?#CR#LFPW{T.PCE.1[P6]} {T.UNIT.1}#CR#LF{T.CNT.1} PCS#CR#LFPW{T.PCE.1[P6]} {T.UNIT.1}#CR#LF{T.GWT.1} {T.UNIT.1}#CR#LF{T.TIM.1} {T.DAT.1}#CR#LFP1#CR#LF

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20F R “ Z K 8 3 0 P F 7 “ #CR #LF #CR #LF ? #CR #LF #CR70 82 34 90 75 56 51 48 80 70 55 34 13 10 13 10 63 13 10 1321 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

#LF P W T.PCE 1 [ P 6 ] #SP T.UNIT 1 #CR #LF #CR #LF T.CNT 1 #SP P10 80 87 t013 49 t501 80 54 t502 32 t009 49 13 10 13 10 t012 49 32 8041 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60C S #CR #LF #SP #CR #LF P W T.PCE 1 [ P 6 ] #SP T.UNIT 1 #CR #LF67 83 13 10 32 13 10 80 87 t013 49 t501 80 54 t502 32 t009 49 13 1061 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80

#CR #LF T.GWT 1 #SP T.UNIT 1 #CR #LF #CR #LF T.TIM 1 #SP #SP #SP T.DAT 1 #CR #LF13 10 t001 49 32 t009 49 13 10 13 10 t200 49 32 32 32 t201 49 13 1081 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100

#CR #LF P 1 #CR #LF13 10 80 49 13 10 End

8Count Label 1.2 X 0.85

INCH

#CR#LFN#CR#LFOD#CR#LFq248#CR#LFQ173,24+0#CR#LFS3#CR#LFD8#CR#LFZT#CR#LFA41,28,0,4,1,1,N," {T.DAT.1}"#CR#LFA53,75,0,4,1,3,N," {T.CNT.1} PCS"#CR#LFP1#CR#LF#CR#LF

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20#CR #LF #CR #LF N #CR #LF #CR #LF O D #CR #LF #CR #LF q 2 4 8 #CR13 10 13 10 78 13 10 13 10 79 68 13 10 13 10 113 50 52 56 1321 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

#LF #CR #LF q 1 7 3 , 2 4 + 0 #CR #LF #CR #LF S 3 #CR #LF10 13 10 81 49 55 51 44 50 52 43 48 13 10 13 10 83 51 13 1041 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

#CR #LF D 8 #CR #LF #CR #LF Z T #CR #LF #CR #LF A 4 1 , 2 813 10 68 56 13 10 13 10 90 84 13 10 13 10 65 52 49 44 50 5661 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80, 0 , 4 , 1 , 1 , N , “ #SP T.DAT 1 “ #CR #LF #CR #LF

44 48 44 52 44 49 44 49 44 78 44 34 32 t201 49 34 13 10 13 1081 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100A 5 3 , 7 5 , 0 , 4 , 1 , 3 , N , “ #SP T.CNT65 53 51 44 55 53 44 48 44 52 44 49 44 51 44 78 44 34 32 t012

101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 1201 #SP #SP #SP P C S “ #CR #LF #CR #LF P 1 #CR #LF #CR #LF #CR #LF

49 32 32 32 80 67 83 34 13 10 13 10 80 49 13 10 13 10 13 10121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140

End



9Remote Display

(Scoreboard)

#STX {T.ACT.1[W6]} {T.UNIT.1[W1]} {T.ACT.2[W1]}#CR

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20#STX #SP T.ACT 1 [ W 6 ] #SP T.UNIT 1 [ W 1 ] #SP T.ACT 2 [ W

2 32 t016 49 t501 87 54 t502 32 t009 49 t501 87 49 t502 32 t016 50 t501 8721 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 401 ] #CR

49 t502 13 End

10 CONDEC #STX{T.ACT.1[W8Z2]}{T.LK.1}{T.ACT.2[W1]}{T.STAT.1[W1J2]}#CR#LF

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20#STX T.ACT 1 [ W 8 Z 2 ] LK 1 T.ACT 2 [ W 1 ] T.STAT 1 [

2 t016 49 t501 87 56 90 50 t502 t311 49 t016 50 t501 87 49 t502 t312 49 t50121 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40W 1 J 2 ] #CR #LF87 49 74 50 t502 13 10 End


4.01 lb G


13 Complete menu structures






Calib

Span Linear Gravity

Pt2

G-fact Lat Alt Calc

Display Cal.Unit

LB 1000gViewlive weight(F1 to stop)

Print

Port 1 Port 2


Enteraltitude

Enterlatitude

View orenter

G-factor



scale.


Pt3



scale.


Pt4



scale.


View orenter new

span


scale.



all weight.


Zero

Cal.Zero

Scale 1 Scale 2

gram


as tempCal. Zero

Temp


asCal. Zero

Last

Input

Zero Span

Counts mV

Counts mV

Setup

Calib Scale System Ports Input Output

Calibration Menu See Calibration Procedure on page 32


Scale Menu See Scale on page 38

Scale 2 only

Scale

Capacty Dvision Units Stable AZT Filter


Avg Const T-hold

Div Time

Unit 1

Unit

Unit 2


Ranges Type


M.range

0-rnge O-cap G-zero


Key in 0 to 10000

div.

Basis

Percent Div

O-Load U-Load


chosen

2,3,Range

Key in CAP 2

capacity

Key in CAP 1

capacity

Key invalue


Key invalue

Key intime

Div Time

Key invalue

Key intime

0.000001 10to

0.001 1to

0.001 1to

Analog

Lb Off1000 g

Off

0.000002 0.000005 20 50

Custom

Cust 1


Scale 1 Scale 2

Appears only if Num Scl = 2


System

Site

Gross Tare Net G total N total T total C total Trancnt Count Pc Wt A2D Cnt


Off On Off On Off On Off On Off On Off On Off On Off On Off On Off On Off On

OffOn

Off On

Display Buttons D-vals Tare



0.25 0.50

Off On

1 2 5 10

Decimal Comma

20

Off On

Pushbt Enter

OffOn


Reset

Config


Key innew PW

Enable

On

Time

Z-Lock

Off

CalibKey in 1st fourdigits of serial

number of indicator

Serial

Key innew PW

Key innew PW

Passwd

Admin Diag

Key in last digits

App

General Count

Tarecl

Off On

AllConfig Cal

HiRes Percent

Off On

OnOff OnOff OnOff

Check

Beeper

OffOn Key in thescale number

Num Scl

System Menu






See System on page 46


Ports Menu See Ports on page 54Ports

Port1 Port2

E-net Protcl

DHCP

Serial

Baud Parity S-Bits

None Odd Even

1200 2400 4800 9600 19200

1 2

D-bits

8 7

Prot 1 Prot 2

Type x


Key in0-255

(5 def.)

Key in0-255

(0 def.)



Off OnKey inPrint

Format

Off On


1 xx

2 xx

3 xx

4 xx

1 xx

2 xx

3 xx

4 xx

1 xx

2 xx

3 xx

4 xx

Conn.No

Port 1

Key in 1 thru65535

E-net 1

38400 57600 115200

Type 1

Off Client

Prot 3

Attr x

P.F. Edit

PrnFt1 PrnFt10

Create PrintFormats

Prn RTZ

InterL

Off On

Percent Print Accum

Auto

Key in% of

capacity

Off On Off On

Host 1

Server

Enterhost

address

PC Prot


Input MenuSee Input on page 60 See Output on page 61

Output Menu

Input

In 1 In 2 In 3

On Off

Output

Out 1 Out 2 Out 3

On Off



14 Technical illustrations

14.1 ZK830 Exploded drawing

Item Qty. Description

1 1 OVERLAY KEYPAD, MODEL ZK8302 1 ENCLOSURE, PLASTIC FRONT3 1 DISPLAY LCD NEG IMAGE IBN 0.5"4 1 PCB ASSY,MAIN BOARD,ZK8305 4 SCREW, MACH PH M3x0.5x6mm SST6 4 SCREW, PLAS-TECH 30, 3.0mm x 8mm7 4 STANDOFF, M3 x 14 MM, F/F8 1 LABEL FORMAT CERTIFICATION ZK8XX9 1 LABEL RATING ZK830

10 4 SCREW,M6X1 12MM LG SST P/HD11 1 LABEL, CONNECTOR INFORMATION, ZK83012 1 ENCLOSURE, BB LITE PLASTIC REAR

1

2

3

4

5

6

7

8

9

10

11

12


14.2 BSQ 35 and 80kg base exploded drawing20

19

20

12

11

10

9

6

3

7

32

3130

2

29

4

5

22

8

1

27

25

13

26

14

21

28

16

17

18

3

24

33

23

ITEM QTY DESCRIPTION

1 1 SHELL, BASE, 9 X 12 or 12 x 14, BOTTOM2 1 SHELL, BASE, 9 X 12 or 12 x 14, TOP3 5 WASHER, INSULATING, .19 fiberglass4 1 LOADCELL ASSEMBLY, 35 or 80KG LP FPGA QDT5 1 WASHER, FLAT, TYPE A, SST, #106 3 SCREW, HEX HEAD, M5 X 0.8 X 20 mm7 4 BALL, STAINLESS STEEL-.312 DIA8 1 LOAD BRIDGE, 9 X 12 and 12 x 14 BENCH SCALES9 3 SPACER, 6MM BOLT,40MM LG AL

10 3 SPRING, COMPRESSION, .975 OD, .125 WIRE, 2.00 LONG, SST 35kgSPRING, COMPRESSION, .975 OD, .135 WIRE, 2.00 LONG, SST 80kg

11 3 WASHER, 1/4 X 1.0 DIA SST12 3 SCREW, HEX CAP, M6X1X60 SS13 4 LOCKING WHEEL, FOOT14 4 FOOT. LEVELING, BENCH SCALE, .250-2016 4 M6 X 16 SS SKT HD CAP SCREW17 4 NUT, CAP-HEXAGON M6x1.0 SST18 1 BACK PANEL, USB CONNECTION19 2 CAPLUG, BPF SERIES, 1.1920 2 CAPLUG, BPF-121 1 LEVEL, ACRYLIC, CIRCULAR22 1 CABLE ASSY, INTERFACE - 4.5” for 9x12 base, 6” for 12x14 base

23 2-35kg4-80kg BUMPER, STEM 5/16 DIA

24 1 SHROUD, RIDGED 9 x 12 and 12 x 14 - MACHINED25 4 CAP SCREW, SOCKET, FLAT HEAD, M4 X 0.7 X 12 mm26 1 LABEL, CERTIFICATION, BSQ, US27 1 LABEL, CERTIFICATION, BSQ, EU28 1 PAD, LOSKID, .44 HEX. .06 THK, 967229 1 WIRE, GROUND, INTERFACE BOARD TO CHASSIS30 1 WASHER, LOCK, EXTERNAL TOOTH, 3 mm31 1 SCREW, THREAD 31 1 AWT20-508456 ROLLING, M3 X 8 mm32 1 FRONT PANEL, BLANK33 1 OVERLAY W/LOGO

35kg model shown


14.3 BSQ 1 and 5kg base exploded drawing

ITEM QTY DESCRIPTION

1 1 SHELL, BASE, 9 X 12, BOTTOM2 5 WASHER, INSULATING, .19 fiberglass3 1 LOADCELL ASSEMBLY, 1.5 KG LP FPGA QDT4 1 WASHER, FLAT, TYPE A, SST, #105 3 SCREW, HEX HEAD, M5 X 0.8 X 20 mm6 1 COLUMN, LOAD 5KG-BS7 1 SHROUD, RIDGED 12 x 98 1 SUPPORT, PAN, 6.5" DIA9 1 SCREW, PHIL FT HD SS M6-1.0X35mm

10 1 PAN, LOAD SMOOTH ROUND 6.5 INCH11 4 LOCKING WHEEL, FOOT12 4 FOOT, LEVELING - 1.61 DIA13 2 HANDLE, BENCH SCALE14 4 M6 X 16 SS SKT HD CAP SCREW15 4 NUT, CAP-HEXAGON M6x1.0 SST16 1 FRONT PANEL W/LOGO17 1 CAPLUG, BPF SERIES, 1.1918 2 CAPLUG, BPF-119 1 LEVEL, ACRYLIC, CIRCULAR20 4 CAP SCREW, BUTTON HEAD, HEX SOCKET, .250-20 UNC X 1.00, SST21 1 CABLE ASSY INTERFACE BOARD TO BOARD 4.50"22 2 LABEL, CERTIFICATION, BSQ, US23 1 LABEL, CERTIFICATION, BSQ, EU24 1 INSERT, PIVOT25 1 LABEL,VINYL,S RIG 1.45X.19 WHT26 1 WIRE, GROUND, INTERFACE BOARD TO CHASSIS27 1 WASHER, LOCK, EXTERNAL TOOTH, 3 mm28 1 SCREW, THREAD ROLLING, M3 X 8 mm29 4 CAP, VINYL, .234 ID30 1 TIE, CABLE

Cable Tie Detail

See Cable Tie Detail

2213

11

12

14

15

16

25

19

1

228

27

26

4

32

521

23

207

6

29

8

249

1026

21

30

18

1718

1


14.4 ZK830 and BSQ service parts kits

ZK830 Hardware Kit (AWT05-508965)

Description Qty

SCREW, 3X8MM PLASTECH SELFTAP 4SCREW, (M6X11 12MM LG) SST P/HD 4SCREW, MACH PH M3X0.5 6MM L SST 4STANDOFF, HEX M3X0.5X14MM F/F 4

ZK830 Main Board Kit (AWT05-509162)

Description Qty

PCB ASSY. MAIN BOARD, ZK830 1

9 X 12 BSQ Loadbridge Kit (AWT05-508556)

Item (page 110) Description Qty

8 LOADBRIDGE - 9 X 12 BS 17 BALL, .312 DIA, SST 4

BSQ 12 X 14 Loadbridge Kit (AWT05-508558)


8 LOADBRIDGE - 12 X 13.5 BS 17 BALL, .312 DIA, SST 4

9 X 12 BSQ Bottom Shell Kit (AWT05-508564)


1 SHELL, BASE-9 X 12, BS BOTTOM 1

9 X 12 BSQ Top Shell Kit (AWT05-508565)


2 SHELL, BASE-9 X 12, BS TOP 1

12 X 14 BSQ Top Shell Kit (AWT05-508567)


2 SHELL, BASE-12 X 13.5, BS TOP 1

BSQ Feet Kit (AWT05-508568)


14 FOOT, LEVELING - 1.61 DIA 413 LOCKING WHEEL, FOOT 4

BSQ Portcap Fixture Kit (AWT05-508569)


32 PORTCAP, FIZ-FRNT BENCH SCALE 1

12X14 BSQ Bottom Shell Kit (AWT05-508566)


1 SHELL, BASE-12 X 13.5, BS BOTTOM 1

BSQ Level Kit (AWT05-508570)

Item (page 110 or 111) Description Qty

21 LEVEL, ACRYLIC, CIRCULAR 125 LABEL,VINYL,S RIG 1.45X.19 WHT 1

BSQ Interface Cable Assy Kit for 12x14 bases (AWT05-508571)


22 CABLE ASSY INTERFACE BD TO BD 1not shown CABLE TIE 1

BSQ Interface Ground Kit (AWT05-508572)


29 WIRE, GND INTERFACE BD TO CHAS 1not shown CABLE TIE 1

BSQ 12 X 14 Shroud Kit (AWT05-508576)


24 SHROUD, RIDGED 12 X 13.5 MACH 125 CAP SCREW, FLAT HD SKT, M4X12 4

BSQ 9 X 12 Shroud Kit (AWT05-508577)


24 SHROUD, RIDGED 9 X 12 125 CAP SCREW, FLAT HD SKT, M4X12 4

BSQ Interface Cable Assy Kit for 9x12 bases (AWT05-508733)


22 CABLE ASSY INTERFACE BD TO BD 1not shown CABLE TIE 1

BSQ USB Connection Subassembly Kit(AWT05-508554)


18 REAR SUBASSY, BSQ, USB CONNECT 1

1 & 5kg BSQ Loadbridge Kit (AWT05-508839)


8 SUPPORT, PAN 6.5” DIA 124 INSERT, PIVOT 129 CAP, VINYL, .234 ID 46 COLUMN, LOAD 5KG-BS 19 SCREW, PHIL FT HD SS M6-1.0X35mm 1

1 & 5kg BSQ Load Pan Kit (AWT05-508838)


10 PAN, LOAD 6.5” 1

1 & 5kg BSQ Load Pan Skirt Kit (AWT05-508840)


7 SHROUD, RIDGED 12 x 9 120 SCREW, BTHND, HEXSKT, .25-20X1, SS 4

ZK830 Display Kit (AWT05-508963)

Description Qty

DISPLAY LCD NEG IMAGE IBN 0.5" 1

ZK830 Keypad Kit (AWT05-508962)

Description Qty

OVERLAY, KEYPAD-MODEL ZK830 1

ZK830 Enclosure Kit (AWT05-508961)

Description Qty

ENCLOSURE, FRONT, ZK830 1ENCLOSURE, REAR, ZK830 1SCREW, (M6X1 12MM LG) SST P/HD 4


14.5 ZK830 and BSQ service parts kits (continued)

BSQ 35kg Loadcell Assy Kit (AWT05-508582)

Description Qty

LC ASSY, 35KG LP FPGA QDT 1SCREW, HEXHD, M5-0.8X20 FULL THD 3WASHER, INSULATING, 5MM 5WASHER, FLAT SS #10 1


Description Qty


BSQ 35kg Springs Kit (AWT05-508628)

Description Qty

SCREW, HEXHD, M6-1X65 FULL THD 3SPACER, 6MM BOLT, 40MM LG SS 3WASHER, 1/4 X 1.0 DIA SST 3SPRING, .9750D X .125WIREX2 LG SS 3

BSQ 80kg Springs Kit (AWT05-508629)

Description Qty

SCREW, HEXHD, M6-1X65 FULL THD 3SPACER, 6MM BOLT, 40MM LG SS 3WASHER, 1/4 X 1.0 DIA SST 3SPRING, DIE, 2.00 LONG, .750D 3

BSQ Ball Top Shroud Kit (AWT05-508668)

Description Qty

CAP SCREW, FLAT HD SKT, M4 X 12 4SHROUD, BALL TOP, ASSEMBLY 1

BSQ 1.5kg Loadcell Assy Kit (AWT05-508580)

Description Qty

LC ASSY, 1.5KG LP FPGA QDT 1SCREW, HEXHD, M5-0.8X20 FULL THD 3WASHER, INSULATING, 5MM 5WASHER, FLAT SS #10 1


Description Qty


For service instructions for the BSQ base, see the BSQ Digital Bench Scales Service

Manual (PN AWT35-501509)

BSQ Handle Kit (AWT05-508578)

Description Qty

HANDLE, BENCH SCALE 2MANUAL, HANDLE KIT INSTALLATION 1

BSQ Hardware Kit (AWT05-508579)

Description Qty

CAPLUG, BPF SERIES, 1.19 DIA 2CAPLUG BPF-1_2 4M6X16 SS SKT HD CAP SCR 4NUT, HEX, DOME, M6X1.0 SST 4SCREW, THREAD ROLLING, M3 X 8 1WASHER, LOCK, EXT TOOTH, M3 1

Power Supply Kit, BSQ (AWT05-509182)

Description Qty

PWR SUPPLY AC/DC 24V 1.9A 1

Power Cord Kit, BSQ NA (AWT05-509183)

Description Qty

PWR CORD,NA 2 CNDCT W/C7 CONN 1

Power Cord Kit, BSQ UK (AWT05-509184)

Description Qty

PWR CORD,UK 2 CNDCT W/C7 CONN 1

Power Cord Kit, BSQ EU (AWT05-509185)

Description Qty

PWR CORD,EU 2 CNDCT W/C7 CONN 1

Power Supply Cover Kit, BSQ (AWT05-509186)

Description Qty

SCREW, M4 X 5mm PAN HEAD 2HOUSING, POWER-BENCH SCALE 1


14.6 System block diagram

J3TB3

S1

DisplaySelect

TB1 TB2J1 J2

P1

J5

J7 J8P7

P4

J4

P4

Option ModuleTB1

Remote KeypadOption

DisplaySealing

Jumpoer

Keypad

Right position (shown) = Com1 & Com 2 on TB2.Left position = Com1 w/hardware

handshaking signalsand no Com2.

AnalogScaleoption

BSQconnection Input/Output Com 1 & 2 Ethernet

USBport

Powerinput

+ -12-36 VDC

BSQ connectionDescription

GND

+12-36 VDC from base

RX

RJ45 to Base Pin out

Pin 2

Pin 3

Pin 4

Pin 5

Pin 6

Pin 7

+12-36 VDC from base

+5 VDC to base

TX

+5V to base

Pin 1

GNDPin 8

Com 1 & 2 RS232

TB2

1

2

3

4

5

6

Description

GND

TX1

TX2 (RTS)

RX1

RX2 (CTS)

5 VDC @ 500mA out

Input / OutputTB3

1

2

3

4

5

6

Description

GND

Input 1

Input 2

Input 3

Out 1

Out 2

7 Out 3

8 Relay Voltage

Analog Scale InterfaceTB1

1

2

3

4

5

6

Description

-EXC

+EXC

-SEN

+SEN

-SIG

+SIG

7 SHIELD

ON1

23

J6


14.7 Clamp down plate drilling templates

The BSQ Clamp Down Plate Kit (PN AWT05-508721) allows you to effectively hold the base to a counter or table top and remove the possibility of tipping or removal without tools. The kit consists of two base plates which can be screwed down in either the 9 “x 12”, or the 12” x 14” configuration shown below. The drawings are to scale so they can be used as drilling templates.

(5.250) (4.500)(.750)(.256)

(4.500)

(5.250)

(10.500)

(4.000)

Clamp down platetemplate (9" x 12")


(5.250) (6.000)(.750)(.256)

(6.000)

(6.750)

(12.000)

(4.000)

Clamp down platetemplate (12" x 14")


Index

Numerics

2,3,RangeCAP 1... 44CAP 2... 44DIV 1... 44DIV 2... 44Multi Interval... 44Multi Range... 44tYPE... 44

802.11g wireless communication moduleinstallation... 73

A

About menu... 20, 103, 104Bootloader... 21Download... 23Ethernet... 22Firmware... 21Serial number... 21user menu... 20

Accessing the menus... 15ADMIN level menus... 31Analog Scale Input... 74Analog Scale Input Option with 5VDC Exci-tation... 74Annunciators... 12App... 20Application Notes... 87

Diagnostics... 89I/O interfaces... 87Inputs... 87Opto module... 88Outputs... 88Relays... 88Transistor outputs... 89

Application variable token table... 97ASCII characters... 97Audit menu... 24

counter... 24Automatic zero tracking (AZT)... 41AWT Extended SMA Commands... 65

B

Bootloader... 20BSQ... 12, 23BSQ 1 and 5kg base exploded drawing...111BSQ 35 and 80kg base exploded drawing...110Button test... 27

C

CalibrationAlternate zero procedures

Input Calibration Procedure... 35linearity... 34span... 34zero... 33

Calibration menu structure... 105Calibration procedure... 32Calibration report... 75Calibration unit... 37Clamp down plate drilling templates... 115Command response... 64Communication port protocols... 62Complete menu structures... 103Control codes... 98

D

Date... 18Default parameter values... 46Default print formats... 99Diagnostics level menus... 25Diagnostics menu... 25DIS token... 95Display

live scale weight... 37system menu... 48

Display test... 27Division

scale menu... 39drilling templates... 115


E

Edit an existing print string... 77ENQ, Print & B-Cast commands... 66Error log report... 29Errors

print format... 85Ethernet... 73Exiting the menus... 15

F

Filter... 41Firmware... 20, 21Front panel... 10

G

gAtEWAY... 22Gravity factor procedure... 36

I

Indicator installation... 8Inserting tokens... 81Installation... 8iP... 22

L

Leading zeroestransmit... 84

Linearitycalibration... 34

M

MAc... 22Menu annunciator... 16Menu level... 14Menu navigation keys... 14Menu passwords... 14

N

Network tokens... 97

Numeric entry... 13

O

Option cards... 72Analog Scale Input Option with 5VDC Ex-

citation... 74Wireless Ethernet... 73

optional keypad... 10Outputs... 61

P

Parameter valuesdefault... 46

Password... 52Passwords... 14PC Protocol commands and responses... 69Ports menu... 54

P.F.Edit... 59protocol... 57serial... 55

Powering up the ZM400... 12Print

edit print string... 77format editor... 76format errors... 85insert tokens... 81transmit leading zeroes... 84

Print calibration report... 37Print format editor... 76Print format errors... 85Print formats

default... 99Printed reports... 75

R

R-Disp commands... 67Routine maintenance... 8

S

Scale menu... 38, 106AZT... 41division... 39


filter... 41ranges... 43, 45stable... 40units... 40

Scale menu structure... 106Scanner bar codes... 67Scanner protocol... 67Seal... 19Setup menu... 31

Outputs... 61Setup menu password... 31Site ID... 19SMA Protocol... 62

Level 1 and 2 Commands... 62Span calibration... 34Stability... 40SubnEt... 22Switch S1 settings... 73System block diagram... 114System menu... 46

buttons... 49config... 51display... 48display values... 49password... 52serial... 51site... 48tare... 50Z-lock... 52

System menu structure... 107

T

Tare... 50Technical illustrations... 109Test inputs... 28Time... 18Transmit leading zeroes... 84TSAT token... 95

U

User level menus... 17User menu... 17

W

width syntax... 90Wireless Ethernet... 73WSTAT token... 95

Z

Zero calibration... 33ZK830 and BSQ service parts kits... 112ZK830 Exploded drawing... 109ZQ-BAT... 12


Avery Weigh-Tronix USA1000 Armstrong Dr.Fairmont MN 56031 USATel:507-238-4461Fax:507-238-4195Email: [email protected]

Avery Weigh-Tronix UKFoundry Lane,Smethwick, West Midlands,England B66 2LPTel:+44 (0) 8453 66 77 88Fax:+44 (0)121 224 8183Email: [email protected]

Documents

ZK830 s en 501610 - Avery Weigh-Tronix...ZK830 Counting Scale Service Manual 7 1.1 About this manual 1 General information and warnings 1.1 About this manual This manual is divided