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10 2 1 www.fabcoplastics.com 4-31 9 6 7 5 3 4 8 ZINZER WELDING GUNS Zinzer Unitherm Welding Gun Zinzer Jumbotherm Welding Gun Zinzer UNITHERM K5.8 RS / K5.16 RS welding torch has Hot air device has electronic temperature control for the professional user. Technical features include an insulated outer sleeve, infinitely variable electronic heat regulation (the adjusted temperature remains constant, independent of the cross-section of the used tip), electronic monitoring of the heating element, and air volume regulation. TYPE K5.8RS K5.16RS TEMPERATURE infinitely variable up to 600°C infinitely variable up to 600°C OUTPUT 800 W 1 600 W AIR VOLUME* approx. 200 l/min approx. 200 l/min SUPPLY VOLTAGE 230 VAC / 120 VAC 230 VAC / 120 VAC ORDER NO. 230VAC 281 0005-201 281 0005-202 ORDER NO. 120VAC 281 0005-203 281 0005-204 TYPE K25.30 K25.16 TEMPERATURE infinitely variable up to 600°C infinitely variable up to 600°C OUTPUT 3 000 W 1 600 W AIR VOLUME* approx 300 l/min with a pressure of 3000Pa approx 300 l/min with a pressure of 3000Pa SUPPLY VOLTAGE 230 VAC 120 VAC ORDER NO. 281 0025-036 281 0025-037 The professional in preheating JUMBOTHERM K25.30 / K25.16 welding gun with electronic temperature control for the professional use. Technical features insulated outer sleeve, infinitely variable electronic heat regulation (the adjusted temperature remains constant, independent of the cross-section of the used tip), and electronic monitoring of the heating element. Common applications include welding, preheating, forming, and shrinking of thermoplastic materials. Common applications include preheating, forming, and shrinking of thermoplastic materials. TORONTO HEAD OFFICE

ZINZER WELDING GUNS - Fabco Plasticsfabcoplastics.com/media/uploads/documents/Welding_Tools.pdf · ZINZER WELDING GUNS Zinzer Unitherm Welding Gun Zinzer Jumbotherm Welding Gun

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Page 1: ZINZER WELDING GUNS - Fabco Plasticsfabcoplastics.com/media/uploads/documents/Welding_Tools.pdf · ZINZER WELDING GUNS Zinzer Unitherm Welding Gun Zinzer Jumbotherm Welding Gun

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ZINZER WELDING GUNS

Zinzer Unitherm Welding Gun

Zinzer Jumbotherm Welding Gun

Zinzer UNITHERM K5.8 RS / K5.16 RS welding torch has Hot air device has electronic temperature control for the professional user. Technical features include an insulated outer sleeve, infinitely variable electronic heat regulation (the adjusted temperature remains constant, independent of the cross-section of the used tip), electronic monitoring of the heating element, and air volume regulation.

TYPE K5.8RS K5.16RS

TEMPERATURE infinitely variable up to 600°C

infinitely variable up to 600°C

OUTPUT 800 W 1 600 WAIR VOLUME* approx. 200 l/min approx. 200 l/min

SUPPLY VOLTAGE 230 VAC / 120 VAC 230 VAC / 120 VACORDER NO. 230VAC 281 0005-201 281 0005-202ORDER NO. 120VAC 281 0005-203 281 0005-204

TYPE K25.30 K25.16

TEMPERATURE infinitely variable up to 600°C

infinitely variable up to 600°C

OUTPUT 3 000 W 1 600 W

AIR VOLUME* approx 300 l/min with a pressure of 3000Pa

approx 300 l/min with a pressure of 3000Pa

SUPPLY VOLTAGE 230 VAC 120 VACORDER NO. 281 0025-036 281 0025-037

The professional in preheating JUMBOTHERM K25.30 / K25.16 welding gun with electronic temperature control for the professional use. Technical features insulated outer sleeve, infinitely variable electronic heat regulation (the adjusted temperature remains constant, independent of the cross-section of the used tip), and electronic monitoring of the heating element.

Common applications include welding, preheating, forming, and shrinking of thermoplastic materials.

Common applications include preheating, forming, and shrinking of thermoplastic materials.

TORONTO HEAD OFFICE

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PART # DESCRIPTION

283 0197-001Standard welding nozzle curved, screw-on type air outlet Ø5mm, conical. Suitable for slip-on: •Rapid nozzle283 0198-041 for welding cord Ø 3 and 4mm •Rapid nozzle283 0198-042 for welding cord Ø 5mm •Super-Rapid nozzle283 0198-039 for welding cord Ø 3 and 4mm •Super-Rapid nozzle283 0198-040 for welding cord Ø 5mm •Welding nozzle with integrated guiding roller 283 0198-032 for welding cord Ø 5mm"

283 0198-033 Welding nozzle curved, slip-on type air outlet Ø5mm, conical Suitable for slip-on: •Rapid nozzle283 0198-041 for welding cord Ø 3 and 4mm •Rapid nozzle283 0198-042 for welding cord Ø 5mm •Super-Rapid nozzle283 0198-039 for welding cord Ø 3 and 4mm •Super-Rapid nozzle283 0198-040 for welding cord Ø 5mm •Welding nozzle with integrated guiding roller 283 0198-032 for welding cord Ø 5mm

283 0197-002

Tack welding nozzle especially for pre-fixing of thermoplastic material

283 0197-004

Curved welding nozzle with knife for thermoplastic material. air outlet Ø4mm

283 0197-005

Rapid nozzle, screw-on type for joint welding. With preheating of the welding rod made of plasticized PVC, Polyethylene, Polypropylene.Curved welding nozzle with knife for thermoplastic material. air outlet Ø5mm

283 0198-021

Rapid nozzle, screw-on type for joint welding. With preheating of the welding rod made of plasticized PVC, Polyethylene, Polypropylene. for plastic filler rod Ø3mm and Ø4mm

283 0198-023

Rapid nozzle, screw-on type for joint welding . With preheating of the welding rod made of plasticized PVC, Polyethylene, Polypropylene. for plastic filler rod Ø5mm / also for fusion welding cord

ZINZER WELDING ACCESSORIES

Zinzer Welding Accessories

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LARAMY TORCHES

Laramy 30-10 Basic High Speed TorchThe basic Model 30-10 torch is a rugged, high-quality production tool. A lightweight, compact design makes the Model 30-10 easy on the operator and convenient for tight work areas. It is equipped with 12’ of vinyl hose, regulator, gauge, torch rest, Laramy combination tip and your choice of ‘Located Heat’ element. Specify 250, 350, 450, or 550 watt element with order. The Model 30-10 is shipped in a plastic carrying case and includes a copy of Laramy’s exclusive 56-page manual “Making Even Better Plastic Welds”. Additional elements and accessories can be added at any time.

Laramy 30-102 Fabricating TorchThe Model 30-102 is the welding outfit for production and general shop use. The leading choice of fabricators, the Model 30-102 includes the basic torch, a new portable welding stand with combination regulator and filter, gauge, thermometer, Laramy combination tip and your choice of two ‘Located Heat’ elements. Specify 250, 350, 450 or 550 watt elements with order. The Model 30-102 is shipped in a plastic carrying case and includes a copy of Laramy’s exclusive 56-page manual “Making Even Better Plastic Welds”. Additional elements and accessories can be added at any time.

Laramy 30-200 Torch and Compressor

The Model 30-200 is the industry’s first complete, production welding outfit with its own built-in air compressor. All you need is electrical power. The Model 30-200’s built-in compressor is constructed of the highest quality components throughout for top performance and trouble-free operation with ample air supply for speed welding. The high quality, continuous duty, oil-less rotary compressor provides 2 1/2 cfm at 3 psi and comes equipped with factory wired ON-OFF switches for compressor and torch, interlocked to prevent operation of welder without compressor. The Model 30-200 includes the basic torch, intake filter/muffler, Laramy combination tip and your choice of two ‘Located Heat’ elements. Specify 250, 350, 450 or 550 watt elements with order. The Model 30-200 is shipped in a rugged metal tool case with vibration pads and includes a copy of Laramy’s exclusive 56-page manual “Making Even Better Plastic Welds”. Additional elements and accessories can be added at any time.

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Laramy Universal High-Speed Tip

Laramy Custom Welding Tips

The Model 30-400 welder is a good, inexpensive, lightweight portable outfit suitable for light field repair work and some light fabrication jobs. The Model 30-400 comes equipped with a good quality, diaphragm compressor which provides 1 3/4 cfm at 3 psi, the basic torch, Laramy combination tip and your choice of one ‘Located Heat’ element. Specify 250, 350, 450 or 550 watt element with order. The Model 30-400 is shipped in a rugged metal tool case and includes a copy of Laramy’s exclusive 56-page manual “Making Even Better Plastic Welds”. Additional elements and accessories can be added any time.

The Model VARI-FT/RS provides its own air supply from the ambient atmosphere making it ideal for installation, repair and field work on hard and soft PVC and similar thermoplastics including plexiglass, polycarbonate, polyisobutylene, polystyrene, etc. The temperature can be steplessly regulated with an electronic controller and the self-contained supply of air comes from a built-in blower/motor. The Model VARI-FT/RS is equipped with an ON/OFF switch and comes with a universal round tip--ideal for work in tight corners and for short and tack welds. Laramy’s exclusive 56-page manual “Making Even Better Plastic Welds” is included and additional welding tips and accessories can be added at any time.

Laramy Economy Compressor/Torch

Laramy Vari-FT/RS Self Contained Torch

LARAMY WELDING TIPS

A one-hand welding tip that is 6 to 8 times faster than conventional tips. Cuts off rod as desired. Exclusive Laramy design pre-heats work and rod simultaneously. These tips save a great deal of welding time and should be used for any extensive work on maintenance and fabrication projects. Laramy has Universal High Speed Tips available for both round and triangular rod in the following sizes:• NHS-1 - 1/8” and 5/32” diameter welding rod• NHS-2 - 3/16” diameter welding rod• NHS-3 - 1/4” diameter welding rod• NST-1 - 1/8” triangular rod• NST-2 - 3/16” triangular rod• NST-3 - 1/4” triangular rodThe triangular rod tips are available in different profiles. Please contact us for details.

Laramy Custom Welding Tips are engineered stainless steel tips for all hot-air welding requirements. Choose from the most complete selection of tips in the plastics welding industry.NCT-1 Combination Welding & Tacking Tip -A dual purpose design that eliminates the need for separate tips on maintenance and light fabrication work. Cuts the rod at the end of the weld.NR-1 Universal Round Tip -A tip for tight-corner welding.NT-1 Universal Tacking Tip -A tip used exclusively for tacking your plastic together before welding.

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STEINEL HEAT GUN AND NOZZLES

Steinel HG 2000E Electric Heat GunErgonomic, electronically controlled heat gun.

ELECTRONIC HEAT GUNTEMPERATURE Continuously variable 120°F-1100°F

AIRFLOW 14.8 CFMOUTPUT 1500 wattsVOLTAGE 120 VAC/60 Hz

WARRANTY One year limitedITEM NUMBER 34261

KITS Available in industry specific kit presentations.ACCESSORIES Accepts a full range of nozzles and accessories.

Available with or without a heavy duty carrying case.

Steinel Reduction NozzlesProvides a precisely concentrated stream of hot air. Used for welding or soldering. Can be used as a base for specialized attachments. (All reduction nozzles are for use on electronic heat guns only.)

9mm Reduction Nozzle (also used as a base for attachments)Part # 07062Attachments for 9mm Reduction Nozzle #07062:

Plastic Welding Nozzle with 6mm intakePart # 07091

20mm Lap Welding Slit TipPart # 07101

20mm Rod Welding Slit TipPart # 07201

14mm Reduction Nozzle (also used as a base for attachments)

Part # 07071

20mm Redution NozzlePart # 07081

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AUTOTHERM WELDING GUN

Autotherm Temperature Regulated Welding GunThe Autotherm is an electronically controlled temperature regulated welding gun for the highest quality welding. At the very back of the handle is an adjustment of the welding temperature by press buttons and digital display of the actual and set temperature. Electrical and thermal influences such as power surges, air volume changes and intake air temperature variations are automatically compensated for. The electronics quickly adjust the set welding temperature to offset any such changes. Features automatic shut-off in case of air loss.The heating element life is vastly extended since thermal overload is no longer possible. The dual wall of the barrel keeps the outside surface cool to a touch. Back plate can be rotated 360º. Supplied with a 110V, 800W heating element, the Autotherm is suitable for use with clean air blowers model DT 1 or DT 2.

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Wegener Spark Testers

WEGENER WELDING GUNS

Wegener Airtherm Hot Air Welding Gun

Wegener Duratherm Hot Air Welding Gun

The AC spark testers are typically used for testing the quality of plastic welds. A variety of “test kits” are available to suit most applications. AC powered units are also available for use within production processes for the automatic testing of porosity in non-conductive coatings. A wide assortment of electrodes and accessories are available for just about every need. Please contact customer service for assistance in selecting the most appropriate tester for your application.WEG20 - High frequency spark tester to check welds, joints and surfaces for leaks and air holes in tanks and pipes made of plastics or rubber.WEG21 - The WEG 21 high frequency spark tester is designed for the detection of flaws or “holidays” in joints or welds, heavy duty glass, rubber or anti-corrosive coatings of tanks, pipes, etc.

Model Airtherm hot air welding gun with self-contained blower. Standard features include: electronically controlled temperature system which is adjustable from ambient to 1200°F in order to accommodate all types of thermoplastic materials, control board with built-in sensor to prevent heating element burn-outs, plug-in type heating element for easy replacement, motor brushes can be easily checked or changed without opening the gun.Includes a 110V/1300W heating element. Suitable for connection to a standard 110V AC electrical outlet. Unit is supplied with adaptor nozzle to accommodate WEGENER welding tips. Nozzles for overlap welding also available.

Model Duratherm hot air welding gun with electronic output control incorporated in the handle to ensure continuous adjustment of the welding air temperature without alteration of air volume. Standard features include: control board with built-in sensor to prevent heating element burn-outs, temperature adjustable from ambient to 1200°F to accommodate all types of thermoplastic materials, insulating tube for protection of element, back plate can be rotated 360°.Includes 120V/1000W heating element. Suitable for connection to blower model DT 1 or DT 2.

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WEGENER EXTRUSION WELDERS

Wegener Exweld Mini-F Extrusion Welder

Wegener Exweld Alpha2 EC Extrusion Welder

• Suitable for welding PE and PP up to 3/8” thick (Mini SHF/SHF-C required for UHMW or PVDF)

• Barrel temperature controlled by state-of-the-art temperature regulator • Electronically controlled drive motor with variable welding speed • Self-contained preheater eliminates need for external air supply

• Solid, durable construction • Easy to operate • Exchangeable PTFE welding shoes can be easily machined to

determine weld size and configuration • Optional heavy-duty shipping case available

• Power Supply: 120V AC • Power Consumption: 1680W MAX • Maximum Output: 0.7 Kg/hr (1.5 lbs/hr) • Weight: 3 Kg (approx 6.5 lbs) ‘• Length: 19” • Rod Size: 4mm (5/32”)

• Suitable for welding PE, PP, PVDF and other thermoplastic materials • Dual channel temperature controller for extrudate and preheat, cold start

protection • Unmatched relation between welding capacity, weight and price • Electronically-controlled drive motor with variable welding speed • Patented, trouble-free rod intake system • Adjustable preheat extension, solid, durable construction, easy operation • Exchangeable PTFE welding shoes can be easily machined to determine

weld size and configuration • Optional heavy-duty shipping/transport case with rollers • Special model, ALPHA-P with corrosion-resistant components for PVC/

CPVC

• Power Supply: 230V Single-Phase • Power Consumption: 3960W max. • Maximum Output: PE -(5.7 lbs/hr),

PP -2.2 Kg/hr (4.8lbs/hr) • Weight: 5.9 Kg (approx. 13 lbs) • Rod Size: PP/PE 3, 4 or 5mm (1/8”,

5/32”or 3/16”)

• Power Supply: 230V Single-Phase • Power Consumption: 5360W MAX • Maximum Output: PE 4.31 Kg/hr (9.5 lbs/hr),

PP 4.08 Kg/hr (9.0 lbs/hr) • Weight: 8.9 Kg (approx 20 lbs) excl. cable/hose• Rod Size: up to 5mm (3/16”)

• Main Supply: 230V Single-Phase • Power Consumption: 5760W MAX • Maximum Output: PE 6.2 Kg/hr (13 lbs/hr), PP

5.6 Kg/hr (8.8 lbs/hr) • Weight: 9.2 Kg (approx 22 lbs) – excl. cable/hose • Rod Size: PE/PP 4 or 5mm (5/32” or 3/16” )

Wegener Exweld Beta2 EC Extrusion Welder• Suitable for welding PE, PP, PVDF and other thermoplastic materials. PVC

optional. • Temperature controller for extrudate with cold start protection and monitoring

of set-point/actual temperatures • Quick material changeover, lockable drive motor, and multi-position handle • Sophisticated extrusion screw and aluminum melting chamber with cartridge/

band heating system allows for smooth and optimum processing of extrudate • Trouble-free rod intake system Distance from end of preheat

nozzle and material is fully adjustable • Streamline design with solid, durable construction

Exchangeable PTFE welding shoes are easily machineable to determine weld size and configuration

Wegener Exweld Gamma2 EC Extrusion Welder• Suitable for welding PE, PP, PVDF and other thermoplastic materials. PVC

optional. • Temperature controller for extrudate with cold start protection and monitoring

of set-point/actual temperatures • Quick material changeover, lockable drive motor, and multi-position handle • Sophisticated extrusion screw and aluminum melting chamber with cartridge/

band heating system allows for smooth and optimum processing of extrudate • Patented, trouble-free rod intake system• Distance between end of preheat nozzle and base material is

fully adjustable• Exchangeable PTFE welding shoes are easily machineable to

determine weld size and configuration