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ZF Passenger Car Transmissions - Overview Technical Literature Repair Manuals Transmission Description Where used ZF Part # Language Old ZF Part # Notes 4HP14 4HP14 Repair Manual All 1036 000 ___ 1036 751 101 English 4HP18 4HP18 Repair Manual (Saab) Certain 1050 000 ___ 1050 751 101 English 4HP18 4HP18 Repair Manual (Alfa, Fiat, Lancia) Certain 1050 000 ___ 1050 751 103 English 4HP18 4HP18 Repair Manual (PSA) Certain 1050 000 ___ 1050 751 102 English 4HP18FLA 4HP18FLA Repair Manual Currently not available 4HP18FLE 4HP18FLE Repair Manual Currently not available 4HP20 4HP20 Repair Manual (MB, PSA) Certain 1019 000 ___ 1019 751 101 English 4HP22 4HP22 Repair Manual (BMW) Certain 1043 010 ___ 1043 751 110 English 4HP22 4HP22 Repair Manual (PSA) Certain 1043 010 ___ 1043 751 111 English 4HP24 4HP24 Repair Manual Currently not available 4HP24A 4HP24A Repair Manual Currently not available 5HP18 5HP18 Repair Manual All 1056 000 ___ 5HP18REP English 1056 751 101 5HP19 5HP19 Repair Manual All 1060 000 ___ 5HP19REP English 1060 751 101 5HP19FL 5HP19FL / FLA Repair Manual All 1060 030 ___ 5HP19FLREP English 1060 751 102 5HP19FLA 5HP19FL / FLA Repair Manual All 1060 040 ___ 5HP19FLREP English 1060 751 102 5HP19HL 5HP19HL Repair Manual Currently not available 5HP19HLA 5HP19HLA Repair Manual Currently not available 5HP24 5HP24 Repair Manual All 1058 000 ___ 5HP24REP English 1058 751 101 5HP24A 5HP24A Repair Manual All 1058 020 ___ 5HP24AREP English 1058 751 102 5HP30 5HP30 Repair Manual Certain 1055 000 ___ 5HP30REP English 1055 751 101 Note: 6-Speed Repair Manuals will be available soon Functional Descriptions Transmission Description Where used ZF Part # Language Old ZF Part # Notes 4HP20 4HP20 Functional Description (MB, PSA, Renault) Certain 1019 000 ___ 1019 754 101 English 5HP18 5HP18 Functional Description All 1056 000 ___ 5HP18FD English 1056 754 101 5HP19 5HP19 Functional Description All 1060 000 ___ 5HP19FD English 1060 754 102 5HP19FL 5HP19FL / FLA Functional Description All 1060 030 ___ 5HP19FLFD English 1060 754 101 5HP19FLA 5HP19FL / FLA Functional Description All 1060 040 ___ 5HP19FLFD English 1060 754 101 5HP19HL 5HP19HL / HLA Functional Description Currently not available 5HP19HLA 5HP19HL / HLA Functional Description Currently not available 5HP24 5HP24 / A Functional Description All 1058 000 ___ 5HP24FD English 1058 754 101 5HP24A 5HP24 / A Functional Description All 1058 020 ___ 5HP24FD English 1058 754 101 5HP30 5HP30 Functional Description All 1055 000 ___ 5HP30FD English 1055 754 101 Note: 4-Speed Functional Descriptions only available for 4HP20; 6-Speed Functional Descriptions will be available soon Valve Body Information Transmission Description Where used ZF Part # Language Old ZF Part # Notes All 5-Speed 5-Speed Valve Body Manual All 5-Speed 5HPVBMAN English ZF Industries, Inc. - Passenger Car Transmissions For reference only! © 2003 ZF Industries, Inc. - Page 1

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Page 1: ZF Gearbox

ZF Passenger Car Transmissions - Overview Technical Literature

Repair ManualsTransmission Description Where used ZF Part # Language Old ZF Part # Notes

4HP14 4HP14 Repair Manual All 1036 000 ___ 1036 751 101 English4HP18 4HP18 Repair Manual (Saab) Certain 1050 000 ___ 1050 751 101 English4HP18 4HP18 Repair Manual (Alfa, Fiat, Lancia) Certain 1050 000 ___ 1050 751 103 English4HP18 4HP18 Repair Manual (PSA) Certain 1050 000 ___ 1050 751 102 English4HP18FLA 4HP18FLA Repair Manual Currently not available4HP18FLE 4HP18FLE Repair Manual Currently not available4HP20 4HP20 Repair Manual (MB, PSA) Certain 1019 000 ___ 1019 751 101 English4HP22 4HP22 Repair Manual (BMW) Certain 1043 010 ___ 1043 751 110 English4HP22 4HP22 Repair Manual (PSA) Certain 1043 010 ___ 1043 751 111 English4HP24 4HP24 Repair Manual Currently not available4HP24A 4HP24A Repair Manual Currently not available5HP18 5HP18 Repair Manual All 1056 000 ___ 5HP18REP English 1056 751 1015HP19 5HP19 Repair Manual All 1060 000 ___ 5HP19REP English 1060 751 1015HP19FL 5HP19FL / FLA Repair Manual All 1060 030 ___ 5HP19FLREP English 1060 751 1025HP19FLA 5HP19FL / FLA Repair Manual All 1060 040 ___ 5HP19FLREP English 1060 751 1025HP19HL 5HP19HL Repair Manual Currently not available5HP19HLA 5HP19HLA Repair Manual Currently not available5HP24 5HP24 Repair Manual All 1058 000 ___ 5HP24REP English 1058 751 1015HP24A 5HP24A Repair Manual All 1058 020 ___ 5HP24AREP English 1058 751 1025HP30 5HP30 Repair Manual Certain 1055 000 ___ 5HP30REP English 1055 751 101

Note: 6-Speed Repair Manuals will be available soon

Functional DescriptionsTransmission Description Where used ZF Part # Language Old ZF Part # Notes

4HP20 4HP20 Functional Description (MB, PSA, Renault) Certain 1019 000 ___ 1019 754 101 English5HP18 5HP18 Functional Description All 1056 000 ___ 5HP18FD English 1056 754 1015HP19 5HP19 Functional Description All 1060 000 ___ 5HP19FD English 1060 754 1025HP19FL 5HP19FL / FLA Functional Description All 1060 030 ___ 5HP19FLFD English 1060 754 1015HP19FLA 5HP19FL / FLA Functional Description All 1060 040 ___ 5HP19FLFD English 1060 754 1015HP19HL 5HP19HL / HLA Functional Description Currently not available5HP19HLA 5HP19HL / HLA Functional Description Currently not available5HP24 5HP24 / A Functional Description All 1058 000 ___ 5HP24FD English 1058 754 1015HP24A 5HP24 / A Functional Description All 1058 020 ___ 5HP24FD English 1058 754 1015HP30 5HP30 Functional Description All 1055 000 ___ 5HP30FD English 1055 754 101

Note: 4-Speed Functional Descriptions only available for 4HP20; 6-Speed Functional Descriptions will be available soon

Valve Body InformationTransmission Description Where used ZF Part # Language Old ZF Part # Notes

All 5-Speed 5-Speed Valve Body Manual All 5-Speed 5HPVBMAN English

ZF Industries, Inc. - Passenger Car Transmissions For reference only! © 2003 ZF Industries, Inc. - Page 1

Page 2: ZF Gearbox

ZF Passenger Car Transmissions - Overview Technical Literature

Wall ChartsTransmission Description Where used ZF Part # Language Old ZF Part # Notes

4HP14 4HP14 Wall Chart - Explosive Picture (Peugeot) All 1036 000 ___ AAAAZFS014 English4HP18 4HP18 Colour Wall Chart All 1050 000 ___ 1050 764 701 Eng/Ger4HP18 4HP18 Wall Chart - Explosive Picture (Saab) Certain 1050 000 ___ AAAAZFS017 English4HP20 4HP20 Wall chart Wall Chart - Explosive Picture All 1019 000 ___ 1019 764 001 Eng/Ger4HP22 4HP22 Colour Wall Chart All 1043 010 ___ 1043 764 702 Eng/Ger4HP22 4HP22 / 24 Wall Chart - Explosive Picture All 1043 010 ___ AAAAZFS016 English4HP24 4HP22 / 24 Wall Chart - Explosive Picture All 1043 030 ___ AAAAZFS016 English5HP18 5HP18 Colour Wall Chart All 1056 000 ___ 1056 764 701 Eng/Ger5HP18 5HP18 Wall Chart - Explosive Picture All 1056 000 ___ AAAAZFS018 English5HP19 5HP19 Wall Chart - Explosive Picture All 1060 000 ___ 1060 764 001 Eng/Ger5HP19FL 5HP19FL / FLA Wall Chart - Explosive Picture All 1060 030 ___ 1060 764 002 Eng/Ger5HP19FLA 5HP19FL / FLA Wall Chart - Explosive Picture All 1060 040 ___ 1060 764 002 Eng/Ger5HP19HL 5HP19HL / HLA Wall Chart - Explosive Picture All 1060 050 ___ 1060 764 003 Eng/Ger5HP19HLA 5HP19HL / HLA Wall Chart - Explosive Picture All 1060 060 ___ 1060 764 003 Eng/Ger5HP24 5HP24 Wall Chart - Explosive Picture All 1058 000 ___ 1058 764 001 Eng/Ger5HP24A 5HP24A Wall Chart - Explosive Picture All 1058 020 ___ 1058 764 002 Eng/Ger5HP30 5HP30 Colour Wall Chart All 1055 000 ___ 1055 764 701 Eng/Ger

ZF Industries, Inc. - Passenger Car Transmissions For reference only! © 2003 ZF Industries, Inc. - Page 2

Page 3: ZF Gearbox

ZF 5HP24

Automatic Transmission Spare Parts Catalog

Page 4: ZF Gearbox

Warranty Information Warranty coverage for ZF passenger car transmission spare parts and kits covers the first 12 months after installation in the vehicle, or 24 months after purchase from ZF Industries, Inc. Warranty of the product is limited to replacement or repair, if found to be defective in ZF material or workmanship, and specifically does not cover removal, reinstallation, or any costs incidental to the repair of the vehicle, or any kind of consequential damages. All warranty and/or non-warranty returns must be approved. Disclaimer The specifications and information shown in this catalog have been compiled from accepted and reliable sources and is believed to be accurate at the time of publication. While ZF Industries, Inc. believes this information is correct, no guarantee or warranty is made as to the accuracy of the information and ZF Industries, Inc. cannot and does not accept or assume any responsibilities for errors, omissions, or consequential harm or damages. Replacement parts should not be used when they do not appear to fit. ZF Industries, Inc. disclaims all liability and responsibility for any harm resulting from any such modifications. Copyright Printed in USA – Copyright © 2003 ZF Industries, Inc. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permission of ZF Industries, Inc. Distributed By

Page 5: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 1

ZF 5HP24 Automatic Transmission - Spare Parts Catalog

Table of Contents 5HP24 Transmission Overview (North American Applications)

Make / Model / Model Year 02 5HP24 Technical Information

Torque, Gear Ratio & Weight 03 Transmission Oil Reference Guide 03 5HP24 Lubrications 03 5HP24 Technical Literature 03 5HP24 General Transmission Oil Filling Procedure 04

5HP24 Spare Parts How To Use This Catalog 06 Gearbox Housing Group 07 Input Group 10 Oil Sump Group 11 Oil Supply Group 12 Output Group 13 Converter Group 15 Parking Lock Group 16 Brake Group 17 Planetary Drive Groups 18 Clutch Pack Groups 20

5HP24 Valve Body Duct Plate Group 27 Valve Housing Groups 29

5HP24 Selective Shims, Snap Rings & Kit Content 5HP24 Selective Shims & Snap Rings 35 5HP24 Kit Content 38

Miscellaneous Quotation / Order Form 41 Notes 42

Page 6: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 2

ZF 5HP24 Automatic Transmission - Spare Parts Catalog

5HP24 Transmission Overview (North American Applications) Make / Model / Model Year – BMW (A5S 440Z) Make Model Style Model Year From – Up to Code OE Part # ZF Part # BMW 540i E39 Sedan (M60) 1997 – 1998 01/97 – 09/98 TB 24 00 1 423 192 1058 000 016 1998 – 09/98 – TE 24 00 1 423 302 1058 000 021 1998 – 09/98 – TF 24 00 1 423 304 1058 000 022BMW 540i E39 Touring (M60) 1998 – TF 24 00 1 423 304 1058 000 022BMW 740i E38 Sedan (M62) 1997 – 1998 01/97 – 09/98 TB 24 00 1 423 192 1058 000 016 1998 – 2001 09/98 – TE 24 00 1 423 302 1058 000 021 1998 – 2001 09/98 – TF 24 00 1 423 304 1058 000 022BMW 740iL E38 Sedan (M62) 1997 – 1998 01/97 – 09/98 TB 24 00 1 423 192 1058 000 016 1998 – 2001 09/98 – TE 24 00 1 423 302 1058 000 021 1998 – 2001 09/98 – TF 24 00 1 423 304 1058 000 022BMW 840Ci E31 Coupe 1996 – 1997 PD 24 00 1 422 200 1058 000 005BMW X5 4.4i E53 SAV 1998 – UP 24 00 1 423 949 1058 000 029BMW X5 4.6is E53 SAV 2001 – UK 24 00 7 512 587 1058 000 034 Make / Model / Model Year – Jaguar

Make Model Engine Model Year OE Part # ZF Part # Jaguar XK8 V8 – 4.0 Liter 1997 NJA4400AF 1058 000 009 1997 NJA4400AG 1058 000 013 1998 NJB4400AB 1058 000 015 1998 NJB4400BA 1058 000 024 1999 NNE4400AA 1058 000 026 1999 NNE4400CA 1058 000 027Jaguar XJ8 V8 – 3.2 Liter 1997 – 1998 NJA4400BD 1058 000 014 1998 – 2002 NNE4400BA 1058 000 028Jaguar XJ8 V8 – 4.0 Liter 1998 NJB4400AB 1058 000 015 1998 NJB4400BA 1058 000 024 1999 NNE4400AA 1058 000 026 1999 NNE4400CA 1058 000 027 Make / Model / Model Year – Land Rover

Make Model Engine Model Year OE Part # ZF Part # Land Rover Range Rover V8 – 4.4 liter 2003 – TGD000190 1058 000 032 Note: This spare parts catalog includes only transmission specification numbers for North American applications. For all other 5HP24 transmission specification numbers, please contact your preferred ZF passenger car transmission distributor for more information about available spare parts and kits.

Type Plate: Located on the main housing of transmission. Please refer to ZF transmission specification # when searching for spare parts and kits in this catalog (last three digits).

ZF Transmission Specification #

Vehicle Manufacturer Transmission #

Transmission Serial #

Page 7: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 3

ZF 5HP24 Automatic Transmission - Spare Parts Catalog

5HP24 Technical Information Torque, Gear Ratio & Weight

Input Torque 1st Gear

2nd Gear

3rd Gear

4th Gear

5th Gear

Rev Gear

Weight (approximate)

Oil Capacity (approximate)

420 Nm 3.57 2.20 1.51 1.00 0.80 4.10 ~95 kg (209 lbs.) ~9.9 liter (10.5 quart) Transmission Oil Reference Guide

Make Oil Grade Type Plate (color) ZF Part # OE Part # BMW ESSO LT 71141 Green 1058 000 005 24 00 1 422 200

1058 000 016 24 00 1 423 192 1058 000 021 24 00 1 423 302 1058 000 022 24 00 1 423 304 1058 000 029 24 00 1 423 949 1058 000 034 24 00 7 512 587

Jaguar ESSO LT 71141 Green 1058 000 009 NJA4400AF 1058 000 013 NJA4400AG 1058 000 014 NJA4400BD 1058 000 015 NJB4400AB 1058 000 024 NJB4400BA 1058 000 026 NNE4400AA 1058 000 027 NNE4400CA 1058 000 028 NNE4400BA

Land Rover ESSO LT 71141 Green 1058 000 032 TGD000190 5HP24 Lubrications

Amount ZF Part # Description Where used (1058 000 ___) Notes

20 Liter 0671 090 166 Oil ESSO LT 71141 (Canister) All 205 Liter 0671 090 169 Oil ESSO LT 71141 (Drum) All

5HP24 Technical Literature

Language ZF Part # Description Where used (1058 000 ___) Notes

English 5HP24FD 5HP24 Functional Description All English 5HP24REP 5HP24 Repair Manual All Eng/Ger 1058 764 001 5HP24 Wall Chart All English 5HPVBMAN 5-Speed Valve Body Manual All

Page 8: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 4

ZF 5HP24 Automatic Transmission - Spare Parts Catalog

5HP24 Technical Information (continued) 5HP24 General Transmission Oil Filling Procedure

Oil temperature should be between 86º…95ºF (30º…35ºC). NO YES

Idle speed should be neng = 650 … 950 rpm (according to vehicle manufacturer’s directive).

Hold each gear for 3 seconds and engage the parking lock.

Select R and D and use step shift (manual-winter program) to shift through to 3rd gear.

Shift through gears with engine running at idle speed.

Start the engine (large consumers, such as A/C should be switched on).

With the engine stopped, add ATF, only use lubricants as to specification (see Page 3), through the fill hole up to the edge of the overflow hole. Install fill plug (Pos. 01.220).

Connect tester to read off transmission oil temperature and engine speed.

Position vehicle horizontally on hoist and apply the handbrake.

Shift through gears with engine at idle speed.

Depending on value allow oil to cool down or warm up.

Continues on next page

Remove fill plug (Pos. 01.220) on housing.

Hold each gear for 3 seconds and engage the parking lock.

Select R and D and use step shift (manual-winter program) to shift through to 3rd gear.

Page 9: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 5

ZF 5HP24 Automatic Transmission - Spare Parts Catalog

5HP24 Technical Information (continued) 5HP24 General Transmission Oil Filling Procedure (continued)

Continues from previous page

Oil emerges at oil temperature below 95ºF (35ºC). NO YES

Allow time for excess oil to drip then install Fill Plug (Pos. 01.220). Torque Fill Plug to 35Nm ±3.5Nm (see also Repair Manual).

Oil temperature must not exceed 122ºF (50ºC).

Wait until oil temperature reaches 104ºF ±18ºF (40ºC ±10ºC).

Add ATF, only use lubricants as to specification (see Page 3), through the fill

hole until oil emerges from fill hole.

Oil level in transmission is below minimum.

Fill Plug

Page 10: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 6

ZF 5HP24 Automatic Transmission - Spare Parts Catalog

How To Use This Catalog Table of Contents Each transmission group of this catalog is listed in the table of contents. This spare parts catalog includes only transmission specification numbers for North American applications. Technical Information All technical information is specific to the transmission models that are referenced in this catalog. Weight and oil capacity information are only approximate and may vary by actual transmission specification. For any technical inquiry, please contact your preferred ZF passenger car transmission distributor for assistance. For a list of technical literature available from ZF or for answers to frequently asked questions about ZF transmissions visit us at www.zf-group.com. Spare Parts Each transmission is divided into groups (e.g. gearbox housing group). The position number (Pos #) is used to identify the location of each spare part in the transmission. A position number like 01.010 is either a spare part or an assembly. A position number like 01.010/110 is a subcomponent of an assembly. Please contact your preferred ZF passenger car transmission distributor about availability of assemblies and subcomponents. The part number (ZF part #) is used to identify a specific spare part and is usually ten-digits (kits, lubricants, and technical literature have exceptions). Please use this part number, when ordering ZF spare parts. The description (Description) identifies the spare part. The quantity (Qty) is the amount of spare parts included in one transmission model for a certain position number. The quantity may vary depending on the transmission specification and certain spare parts may be used in multiple positions in the transmission. This catalog includes only spare parts for North American specifications of a ZF transmission application. The “where used” column (Where used (10__ 000 ___)) shows the last three digits of the transmission specification that uses the listed spare part. If the column indicates “All”, then all North American transmission specification use this spare part. The notes column (Notes) gives more information about the spare part (e.g. included in a kit). Example:

Pos # ZF Part # Description Qty Where used (1056 000 ___) Notes

01.010 1056 201 084 Gearbox Housing 1 087/088 1056 201 087 Gearbox Housing 1 081 01.010/110 1056 301 174 Gearbox Housing 1 087/088 1056 301 175 Gearbox Housing 1 081 Selective Shims, Snap Rings & Kit Content Each list for selective shims or snap rings is listed in this section of the catalog. Please measure the clearance according to the repair manual and select the required spare part from the table. The kit content section shows all available kits for the transmission models that are referenced in this catalog, including the content of each kit.

Page 11: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 7

ZF 5HP24 Automatic Transmission - Spare Parts Catalog

5HP24 Spare Parts - Gearbox Housing Group

Pos # ZF Part # Description Qty Where used (1058 000 ___) Notes

01.010 1058 201 034 Gearbox Housing 1 016/021/022

1058 201 058 Gearbox Housing 1 009/013/014/015/024/026/027/028

1058 201 064 Gearbox Housing 1 005 1058 201 102 Gearbox Housing 1 029/034 1058 201 107 Gearbox Housing 1 032 01.010/110 1058 301 081 Gearbox Housing 1 016/021/022 1058 301 082 Gearbox Housing 1 005

1058 301 083 Gearbox Housing 1 009/013/014/015/024/026/027/028

1058 301 123 Gearbox Housing 1 032 1058 301 129 Gearbox Housing 1 029/034 01.010/120 0734 319 623 Shaft Seal 1 016/021/022 * Available in kit 1058 298 022

0734 319 623 Shaft Seal 2 005/014/015/024/026/027/028/029/032/034 * Available in kit 1058 298 022

01.010/130 1058 306 017 Selector Shaft 1 005/029/034 1058 306 019 Selector Shaft 1 016/021/022

1058 306 027 Selector Shaft 1 009/013/014/015/024/026/027/028

1058 306 045 Selector Shaft 1 032

01.010/140 1056 306 004 Pipe 1 005/009/013/014/015/024/026/027/028/029/032/034

01.010/150 1058 206 017 Detent Disc 1 All 01.010/160 0501 320 396 Clamping Sleeve 1 All 01.010/180 1058 206 018 Detent Disc 1 All 01.010/200 0736 101 240 Torx Screw M6x13 2 All

01.010/210 0631 306 058 Cylindrical Pin 1 005/016/021/022/029/032/034

01.010/220 0631 330 154 Slotted Pin 1 All

01.010/230 0631 306 058 Cylindrical Pin 1 009/013/014/015/024/026/027/028

Note: Parts marked with * are only available in kits.

Page 12: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 8

ZF 5HP24 Automatic Transmission - Spare Parts Catalog

5HP24 Spare Parts - Gearbox Housing Group (continued)

Pos # ZF Part # Description Qty Where used (1058 000 ___) Notes

01.020 1056 324 018 Pin 1 All 01.040 1056 324 011 Pawl 1 All 01.050 1058 324 005 Leg Spring 1 All 01.060 1058 224 012 Connecting Bar 1 All 01.070 1056 324 016 Guiding Plate 1 All 01.080 0736 101 318 Torx Screw M6x20 4 All 01.090 0636 308 015 Screw Plug M12x1.5 1 All * Available in kit 1058 298 022 01.100 1058 301 020 Oil Tube 1 All 01.110 1058 301 021 Oil Tube 1 All 01.120 1058 301 071 Oil Tube 1 All 01.130 1058 301 019 Plug 1 All 01.140 1058 301 070 Bracket 1 All 01.150 0736 101 233 Torx Screw M6x15 1 All 01.210 0636 308 017 Screw Plug M14x1.5 2 All * Available in kit 1058 298 022 01.220 0636 308 025 Screw Plug M18x1.5 1 All * Available in kit 1058 298 022 01.230 0637 900 082 Plug 1 All 01.240 0637 900 082 Plug 1 All 01.350 0734 317 227 Sealing Sleeve 2 All * Available in kit 1058 298 022 01.360 0732 041 085 Compression Spring 2 All

Note: Parts marked with * are only available in kits.

Page 13: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 9

ZF 5HP24 Automatic Transmission - Spare Parts Catalog

5HP24 Spare Parts - Gearbox Housing Group (continued)

Pos # ZF Part # Description Qty Where used (1058 000 ___) Notes

01.370 0630 502 078 Retaining Ring 2 All 01.480 0501 210 238 Switch 1 005

0501 211 566 Switch 1 009/013/014/015/024/026/027/028

0501 319 142 Position Switch 1 016/021/022/029/034 0501 319 191 Switch 1 032 01.490 0501 315 033 Terminal 2 005/029/034 0501 315 033 Terminal 3 016/021/022 0501 315 431 Terminal 1 032 01.500 1058 301 072 Screen Sheet 1 005/029/032/034

01.520 0636 015 360 Hexagon Screw M6x20 2 009/013/014/015/024/026/027/028

0636 025 078 Hexagon Screw M6x15 2 005/029/032/034

01.550 0501 313 993 Cable Terminal 2 009/013/014/015/024/026/027/028/032

01.560 1058 301 050 Bracket 1 016/021/022/029/034 1058 301 145 Bracket 1 032

01.570 0501 315 137 Bracket 1 016/021/022/029/032/034

1058 301 050 Bracket 1 005

01.580 0636 015 360 Hexagon Screw M6x20 1 005/016/021/022/029/032/034

01.590 0636 015 360 Hexagon Screw M6x20 1 005/016/021/022/029/032/034

01.620 0636 015 360 Hexagon Screw M6x20 1 005/016/021/022/029/032/034

01.650 0501 315 118 Screw Plug M10x1 1 All * Available in kit 1058 298 022

Note: Parts marked with * are only available in kits.

Page 14: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 10

ZF 5HP24 Automatic Transmission - Spare Parts Catalog

5HP24 Spare Parts - Input Group

Pos # ZF Part # Description Qty Where used (1058 000 ___) Notes

02.240 1058 202 016 Bearing Set 1 All 02.250 0735 368 067 Axial Needle Bearing 1 All 02.260 See Page 35 Intermediate Plate Shim 1 All Selective Shim

Note: Parts marked with * are only available in kits.

Page 15: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 11

ZF 5HP24 Automatic Transmission - Spare Parts Catalog

5HP24 Spare Parts – Oil Sump Group

Pos # ZF Part # Description Qty Where used (1058 000 ___) Notes

03.010 1058 203 015 Oil Sump 1 All 03.010/110 1058 203 013 Oil Sump 1 All 03.010/120 1043 301 036 Magnet 4 All

03.010/130 0636 308 026 Screw Plug M16x1.5 1 All * Available in kit 1058 298 022 * Available in kit 5HP24FK

03.030 0501 314 899 Gasket 1 All * Available in kit 1058 298 022 * Available in kit 5HP24FK

03.050 0736 101 318 Torx Screw M6x22 22 All

03.080 0501 315 814 Stick-On Label 1 005/016/021/022/029/032/034

Note: Parts marked with * are only available in kits.

Page 16: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 12

ZF 5HP24 Automatic Transmission - Spare Parts Catalog

5HP24 Spare Parts - Oil Supply Group

Pos # ZF Part # Description Qty Where used (1058 000 ___) Notes

10.010 1058 210 061 Pump 1 All 10.010/140 1055 310 039 Sealing Ring 1 All * Available in kit 1058 298 022 10.010/150 0735 298 136 Needle Bearing 1 All 10.010/160 0501 316 234 Washer 1 All 10.010/170 0750 111 254 Shaft Seal 1 All * Available in kit 1058 298 022 10.010/180 0730 513 545 Snap Ring 1 All 10.010/190 1043 319 058 Sleeve 1 All 10.014 0734 313 178 O-Ring 1 All * Available in kit 1058 298 022 10.016 1058 310 074 Intermediate Sheet 1 All 10.020 1058 210 072 Intermediate Plate 1 All 10.020/110 1058 310 081 Intermediate Sheet 1 All 10.020/130 0736 101 105 Counters. Screw M6x15 5 All 10.020/140 0734 401 248 Piston Ring 2 All * Available in kit 1058 298 022 10.020/150 1058 310 076 Piston 1 All 10.020/160 0732 042 580 Compression Spring 1 All 10.020/170 1060 310 030 Sleeve 1 All 10.020/180 0501 315 119 Screw Plug M22x1.5 1 All * Available in kit 1058 298 022 10.020/190 0501 210 179 Breather 1 All 10.020/200 0734 313 182 O-Ring 1 All * Available in kit 1058 298 022 10.020/210 0501 308 675 Locking Washer 1 All 10.024 0501 315 821 Gasket 1 All * Available in kit 1058 298 022 10.070 0736 101 357 Torx Screw M6x35 9 All 10.074 0736 101 060 Torx Screw M5x50 1 All 10.090 0636 308 017 Screw Plug M14x1.5 1 All * Available in kit 1058 298 022 10.380 1043 325 007 Breather Cover 1 All

Note: Parts marked with * are only available in kits.

Page 17: ZF Gearbox

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ZF 5HP24 Automatic Transmission - Spare Parts Catalog

5HP24 Spare Parts – Output Group

Pos # ZF Part # Description Qty Where used (1058 000 ___) Notes

14.010 1058 214 013 Extension 1 009/013/014/015/024/026/027/028

1058 214 014 Extension 1 005/016/021/022 1058 214 025 Extension 1 029/034 14.010/110 1058 314 007 Extension 1 005/016/021/022

1058 314 014 Extension 1 009/013/014/015/024/026/027/028

1058 314 027 Extension 1 029/034 14.010/120 0635 332 156 Ball Bearing 1 029/034

0735 340 153 Ball Bearing 1 005/009/013/014/015/016/021/022/024/026/027/028

14.010/130 0630 502 104 Retaining Ring 1 All (except 032) 14.010/140 0750 111 243 Shaft Seal 1 All (except 032) * Available in kit 1058 298 022

14.020 1058 314 009 Output Flange 1 009/013/014/015/024/026/027/028

1058 314 011 Output Flange 1 005/016/021/022 1058 314 025 Adapter 1 029/034 14.022 0734 313 157 O-Ring 1 029/034 14.024 0637 900 123 Protecting Cap 1 029/034

Note: Parts marked with * are only available in kits.

Page 18: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 14

ZF 5HP24 Automatic Transmission - Spare Parts Catalog

5HP24 Spare Parts – Output Group (continued)

Pos # ZF Part # Description Qty Where used (1058 000 ___) Notes

14.030 0630 531 057 Retaining Ring 1 029/034

0737 502 175 Slotted Nut M45x1.5 1 005/009/013/014/015/016/021/022/024/026/027/028

14.040 1058 214 028 Cover 1 032 14.040/110 1058 314 031 Cover 1 032 14.040/120 0735 368 083 Axial Needle Bearing 1 032 14.040/140 0734 319 520 Shaft Seal 1 032 14.060 0734 313 097 O-Ring 1 All * Available in kit 1058 298 022

14.070 0636 024 008 Hexagon Screw M8x25 6 009/013/014/015/024/026/027/028

0636 024 008 Hexagon Screw M8x25 10 005/016/021/022 0736 101 118 Torx Screw M8x35 10 029/034 0736 101 194 Torx Screw M6x25 4 032

14.072 0636 024 510 Hexagon Screw M8x35 4 009/013/014/015/024/026/027/028

14.080 See Page 35 Output Shim 1 All (except 032) Selective Shim See Page 35 Output Shim 1 032 Selective Shim 14.110 0734 313 181 O-Ring 1 032 14.120 0501 317 775 Snap Ring 1 032

Note: Parts marked with * are only available in kits.

Page 19: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 15

ZF 5HP24 Automatic Transmission - Spare Parts Catalog

5HP24 Spare Parts – Converter Group

Pos # ZF Part # Description Qty Where used (1058 000 ___) Notes

22.010 1058 322 009 Converter Bell 1 009/013/014/015/024/026/027/028

1058 322 011 Converter Bell 1 005/016/021/022/029 1058 322 016 Converter Bell 1 032 1058 322 020 Converter Bell 1 034 22.020 4168 026 376 Torque Converter L31 1 005/016 4168 026 380 Torque Converter P32 1 014/024 4168 026 381 Torque Converter Q32 1 009/013/015 4168 026 388 Torque Converter J35 1 027/028 4168 026 389 Torque Converter K35 1 026 4168 026 392 Torque Converter N35 1 021 4168 026 396 Torque Converter L35 1 022 4168 026 399 Torque Converter F38 1 029/032 4168 028 299 Torque Converter L51 1 034 22.090 0636 025 038 Hexagon Screw M10x35 6 All 22.100 0636 024 036 Hexagon Screw M10x90 14 All

Note: Parts marked with * are only available in kits.

Page 20: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 16

ZF 5HP24 Automatic Transmission - Spare Parts Catalog

5HP24 Spare Parts – Parking Lock Group

Pos # ZF Part # Description Qty Where used (1058 000 ___) Notes

24.050 1058 224 013 Parking Lock Wheel 1 All (except 032) 1058 224 020 Parking Lock Wheel 1 032

Note: Parts marked with * are only available in kits.

Page 21: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 17

ZF 5HP24 Automatic Transmission - Spare Parts Catalog

5HP24 Spare Parts – Brake Group

Pos # ZF Part # Description Qty Where used (1058 000 ___) Notes

31.050 1058 373 023 Snap Ring 1 All 31.090 0735 368 074 Axial Needle Bearing 1 All

Note: Parts marked with * are only available in kits.

Page 22: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 18

ZF 5HP24 Automatic Transmission - Spare Parts Catalog

5HP24 Spare Parts – Planetary Drive Groups

Pos # ZF Part # Description Qty Where used (1058 000 ___) Notes

32.100 1058 232 077 Planet Carrier 1 All 32.110 1058 232 098 Planet Carrier 1 All 32.120 1058 332 068 Ring Gear 1 All 32.130 1058 332 069 Snap Ring 1 All 32.140 1058 232 058 Ring Gear 1 All 32.150 1058 332 021 Snap Ring 1 All 32.190 1058 332 007 Sun Gear 1 All 32.210 0735 368 064 Axial Needle Bearing 1 All 32.240 1058 332 054 Ring Gear 1 All 32.250 1058 332 021 Snap Ring 1 All 32.290 0734 313 137 O-Ring 1 All * Available in kit 1058 298 022 32.330 1058 375 019 Disc Carrier 1 All 32.340 1058 274 001 Bearing Set 1 All 32.360 1058 332 076 Sun Gear 1 All

Note: Parts marked with * are only available in kits.

Page 23: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 19

ZF 5HP24 Automatic Transmission - Spare Parts Catalog

5HP24 Spare Parts – Planetary Drive Groups (continued)

Pos # ZF Part # Description Qty Where used (1058 000 ___) Notes

42.010 1058 242 011 Planet Carrier 1 All (except 032) 1058 242 012 Planet Carrier 1 032

Note: Parts marked with * are only available in kits.

Page 24: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 20

ZF 5HP24 Automatic Transmission - Spare Parts Catalog

5HP24 Spare Parts – Clutch Pack Groups

Pos # ZF Part # Description Qty Where used (1058 000 ___) Notes

70.010 1058 270 036 Input Shaft 1 All 70.014 0734 313 151 O-Ring 1 All * Available in kit 1058 298 022

70.020 1058 370 059 Piston 1 005/009/013/014/015/016/024

1058 370 101 Piston 1 021/022/026/027/028/029/032/034

70.030 0734 313 148 O-Ring 1 All * Available in kit 1058 298 022 70.040 0734 313 163 O-Ring 1 All * Available in kit 1058 298 022

70.050 0501 315 117 Cup Spring 1 005/009/013/014/015/016/024

0501 315 117 Cup Spring 2 021/022/026/027/028/029/032/034

70.060 1058 370 022 Oil Dam 1 All 70.070 0734 313 163 O-Ring 1 All * Available in kit 1058 298 022 70.080 0730 513 920 Snap Ring 1 All

70.090 0501 315 746 Undulated Spring 1 005/009/013/014/015/016/024

0501 316 760 Undulated Spring 1 021/022/026/027/028/029/032/034

70.100 1058 370 053 Steel Plate A 6 005/009 * Available in kit 1058 298 016 1058 370 066 Steel Plate A 6 All (except 005/009) * Available in kit 1058 298 017 70.110 1058 270 020 Friction Plate A 6 005/009 * Available in kit 1058 298 014 1058 270 028 Friction Plate A 6 All (except 005/009) * Available in kit 1058 298 015

70.120 1058 370 057 End Plate 1 All * Available in kit 1058 298 016 * Available in kit 1058 298 017

70.140 See Page 36 Clutch A Snap Ring 1 All Selective Snap Ring

Note: Parts marked with * are only available in kits.

Page 25: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 21

ZF 5HP24 Automatic Transmission - Spare Parts Catalog

5HP24 Spare Parts – Clutch Pack Groups (continued)

Pos # ZF Part # Description Qty Where used (1058 000 ___) Notes

72.010 1058 271 042 Cylinder B 1 All 72.020 1058 371 039 Piston 1 All 72.030 0734 313 175 O-Ring 1 All * Available in kit 1058 298 022 72.040 0734 313 007 O-Ring 1 All * Available in kit 1058 298 022 72.050 0501 315 073 Sealing Ring 1 All * Available in kit 1058 298 022 72.060 0501 315 320 Cup Spring 1 All 72.062 1058 371 044 Fixing Washer 1 All 72.080 1058 371 010 Snap Ring 1 All

72.082 0501 316 282 Undulated Spring 1 005/009/013/014/015/016/024

0501 316 761 Undulated Spring 1 021/022/026/027/028/029/032/034

72.090 1058 370 050 Steel Plate B 6 005/009 * Available in kit 1058 298 016 1058 370 073 Steel Plate B 6 All (except 005/009) * Available in kit 1058 298 017 72.100 1058 270 025 Friction Plate B 6 005/009 * Available in kit 1058 298 014 1058 270 029 Friction Plate B 6 All (except 005/009) * Available in kit 1058 298 015 72.110 1058 370 049 End Plate B 1 005/009 * Available in kit 1058 298 016 1058 370 076 End Plate B 1 All (except 005/009) * Available in kit 1058 298 017 72.130 See Page 36 Clutch B Snap Ring 1 All Selective Snap Ring 72.140 0734 317 256 Piston Ring 2 All * Available in kit 1058 298 022 72.150 0735 368 078 Axial Needle Bearing 1 All 72.160 1058 202 015 Intermediate Shaft 1 All 72.170 0735 368 079 Axial Needle Bearing 1 All 72.180 1058 271 041 Disc Carrier 1 All 72.190 1058 272 015 Disc Carrier 1 All 72.200 1058 371 011 Snap Ring 1 All

Note: Parts marked with * are only available in kits.

Page 26: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 22

ZF 5HP24 Automatic Transmission - Spare Parts Catalog

5HP24 Spare Parts – Clutch Pack Groups (continued)

Pos # ZF Part # Description Qty Where used (1058 000 ___) Notes

73.010 1058 273 025 Cylinder D 1 005/009 1058 273 031 Cylinder D 1 014 1058 273 032 Cylinder D 1 013/015/016/024

1058 273 035 Cylinder D 1 021/022/026/027/029/032

1058 273 036 Cylinder D 1 028 1058 273 040 Cylinder D 1 034

73.010/110 1058 273 028 Cylinder D 1 005/009/013/015/016/024

1058 273 029 Cylinder D 1 014

1058 273 033 Cylinder D 1 021/022/026/027/029/032

1058 273 034 Cylinder D 1 028 1058 273 039 Cylinder D 1 034 73.010/140 0301 317 016 Fitting Key 2 All 73.010/150 1058 373 039 Piston 1 All (except 034) 1058 373 052 Piston 1 034 73.010/152 0734 313 169 O-Ring 1 All * Available in kit 1058 298 022 73.010/154 0734 313 180 O-Ring 1 All * Available in kit 1058 298 022

Note: Parts marked with * are only available in kits.

Page 27: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 23

ZF 5HP24 Automatic Transmission - Spare Parts Catalog

5HP24 Spare Parts – Clutch Pack Groups (continued)

Pos # ZF Part # Description Qty Where used (1058 000 ___) Notes

73.010/160 0501 315 494 Cup Spring 1 All 73.010/170 1058 373 003 Snap Ring 1 All

73.010/180 0501 316 282 Undulated Spring 1 005/009/013/014/015/016/024

0501 316 761 Undulated Spring 1 021/022/026/027/028/029/032/034

73.010/190 1058 370 050 Steel Plate D 4 005/009 * Available in kit 1058 298 016 1058 370 073 Steel Plate D 3 014/028 * Available in kit 1058 298 017

1058 370 073 Steel Plate D 4 013/015/016/021/022/024/026/027/029/032 * Available in kit 1058 298 017

1058 370 073 Steel Plate D 5 034 * Available in kit 1058 298 017 73.010/200 1058 270 025 Friction Plate D 4 005/009 * Available in kit 1058 298 014 1058 270 029 Friction Plate D 3 014/028 * Available in kit 1058 298 015

1058 270 029 Friction Plate D 4 013/015/016/021/022/024/026/027/029/032 * Available in kit 1058 298 015

1058 270 029 Friction Plate D 5 034 * Available in kit 1058 298 015 73.010/210 1058 370 049 End Plate D 1 005/009 * Available in kit 1058 298 016

73.010/210 1058 370 076 End Plate D 1 013/014/015/016/021/022/024/026/027/028/029/032/034

* Available in kit 1058 298 017

73.010/220 See Page 36 Clutch D Snap Ring 1 All Selective Snap Ring

Note: Parts marked with * are only available in kits.

Page 28: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 24

ZF 5HP24 Automatic Transmission - Spare Parts Catalog

5HP24 Spare Parts – Clutch Pack Groups (continued)

Pos # ZF Part # Description Qty Where used (1058 000 ___) Notes

74.010 1058 375 020 Piston 1 All 74.012 0734 313 149 O-Ring 1 All * Available in kit 1058 298 022 74.014 0734 313 007 O-Ring 1 All * Available in kit 1058 298 022 74.020 0501 314 708 Cup Spring 1 All 74.030 1058 375 002 Split Ring 1 All

74.040 0501 316 761 Undulated Spring 1 021/022/026/027/028/029/032/034

74.050 1058 370 050 Steel Plate E 5 005/009 * Available in kit 1058 298 016 1058 370 073 Steel Plate E 4 014/028 * Available in kit 1058 298 017

1058 370 073 Steel Plate E 5 013/015/016/021/022/024/026/027/029/032/034

* Available in kit 1058 298 017

74.060 1058 270 025 Friction Plate E 5 005/009 * Available in kit 1058 298 014 1058 270 029 Friction Plate E 4 014/028 * Available in kit 1058 298 015

1058 270 029 Friction Plate E 5 013/015/016/021/022/024/026/027/029/032/034

* Available in kit 1058 298 015

74.070 1058 370 049 End Plate E 1 005/009 * Available in kit 1058 298 016 1058 370 076 End Plate E 1 All (except 005/009) * Available in kit 1058 298 017 74.090 See Page 36 Clutch E Snap Ring 1 All Selective Snap Ring 74.130 1058 373 040 Support Bush 1 All 74.140 0734 313 198 O-Ring 1 All * Available in kit 1058 298 022 74.150 0734 313 151 O-Ring 1 All * Available in kit 1058 298 022

Note: Parts marked with * are only available in kits.

Page 29: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 25

ZF 5HP24 Automatic Transmission - Spare Parts Catalog

5HP24 Spare Parts – Clutch Pack Groups (continued)

Pos # ZF Part # Description Qty Where used (1058 000 ___) Notes

75.010 1058 275 005 Cylinder C 1 005/009 1058 275 008 Cylinder C 1 013/014/015/016/024

1058 275 009 Cylinder C 1 021/022/026/027/028/029/032/034

75.010/110 1058 372 019 Cylinder C 1 All 75.010/120 1058 275 002 Piston 1 All 75.010/130 0734 313 014 O-Ring 1 All * Available in kit 1058 298 022 75.010/140 0734 313 025 O-Ring 1 All * Available in kit 1058 298 022 75.010/150 0501 314 424 Cup Spring 1 All 75.010/160 1055 376 025 Split Ring 1 All

75.010/170 0501 315 746 Undulated Spring 1 005/009/013/014/015/016/024

0501 316 760 Undulated Spring 1 021/022/026/027/028/029/032/034

75.010/180 1058 370 053 Steel Plate C 4 005/009 * Available in kit 1058 298 016 1058 370 066 Steel Plate C 4 All (except 005/009) * Available in kit 1058 298 017 75.010/190 1058 270 020 Friction Plate C 4 005/009 * Available in kit 1058 298 014 1058 270 028 Friction Plate C 4 All (except 005/009) * Available in kit 1058 298 015 75.010/200 1058 370 052 End Plate C 1 005/009 * Available in kit 1058 298 016 1058 370 067 End Plate C 1 All (except 005/009) * Available in kit 1058 298 017 75.010/210 See Page 36 Clutch C Snap Ring 1 All Selective Snap Ring 75.140 1058 275 007 Sun Gear Shaft 1 All 75.140/110 1058 202 014 Sun Gear Shaft 1 All 75.140/120 0301 302 040 O-Ring 2 All * Available in kit 1058 298 022 75.140/130 0734 317 279 Sealing Ring 2 All * Available in kit 1058 298 022

Note: Parts marked with * are only available in kits.

Page 30: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 26

ZF 5HP24 Automatic Transmission - Spare Parts Catalog

5HP24 Spare Parts – Clutch Pack Groups (continued)

Pos # ZF Part # Description Qty Where used (1058 000 ___) Notes

77.010 1058 277 001 Cylinder F 1 All 77.020 0635 303 058 Needle Sleeve 1 All 77.030 0630 513 037 Snap Ring 1 All 77.040 0501 212 967 Piston 1 All 77.050 0501 313 573 Cup Spring 1 All 77.060 1055 376 025 Split Ring 1 All 77.070 1055 370 088 Spring Clutch Disc 1 All 77.080 1055 374 024 Steel Plate F 6 005/009 * Available in kit 1058 298 016 1055 374 030 Steel Plate F 6 All (except 005/009) * Available in kit 1058 298 017 77.090 1055 270 069 Friction Plate F 6 005/009 * Available in kit 1058 298 014 1055 270 072 Friction Plate F 6 All (except 005/009) * Available in kit 1058 298 015 77.100 1055 376 052 End Plate F 1 005/009 * Available in kit 1058 298 016 1055 376 054 End Plate F 1 All (except 005/009) * Available in kit 1058 298 017 77.110 See Page 37 Clutch F Snap Ring 1 All Selective Snap Ring 77.120 1058 277 006 Free Wheel 1 All 77.120/110 1058 276 019 Free Wheel Ring 1 All 77.120/120 0501 209 988 Free Wheel 1 All 77.120/130 1055 376 037 Free Wheel Ring 1 All 77.120/140 1055 376 039 Fixing Washer 1 All 77.120/150 1055 376 034 Snap Ring 1 All 77.130 0630 503 028 Snap Ring 1 All 77.140 0734 313 096 O-Ring 1 All * Available in kit 1058 298 022 77.210 0736 401 071 Counters. Screw M8x24 12 All

Note: Parts marked with * are only available in kits.

Page 31: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 27

ZF 5HP24 Automatic Transmission - Spare Parts Catalog

5HP24 Valve Body – Duct Plate Group

Pos # ZF Part # Description Qty Where used (1058 000 ___) Notes

27.010 1058 327 085 Duct Plate 1 All 27.020 1056 327 019 Valve Orifice D=1.0 1 All 27.024 1056 327 079 Valve Orifice D=2.2 1 All 27.030 1056 327 094 Valve Orifice D=1.4 1 All 27.034 1056 327 021 Valve Orifice D=1.5 1 All 27.040 1056 327 020 Valve Orifice D=1.2 1 All 27.044 0501 314 645 Rubber Part 1 All * Available in kit 1058 298 022 1068 227 039 Piston 1 All * Available in kit 1058 298 022 27.050 1056 327 019 Valve Orifice D=1.0 1 All 27.060 1056 327 094 Valve Orifice D=1.4 1 All 27.070 1056 327 019 Valve Orifice D=1.0 1 All

27.074 1060 227 019 Valve 1 021/022/026/027/028/029/032/034

27.086 1043 326 037 Ball 1 All 27.090 0501 313 177 Screen 1 All 27.094 1060 227 019 Valve 1 All 27.100 1058 327 045 Gasket 1 All * Available in kit 1058 298 022

27.110 1058 327 032 Intermediate Sheet 1 005/009/013/014/015/016/024

1058 327 070 Intermediate Sheet 1 021/022/026/027/028/029/032/034

27.120 1055 327 049 Ledge 1 All 27.130 0736 101 065 Torx Screw M5x22 4 All 27.140 1055 327 050 Ledge 1 All 27.150 0736 101 065 Torx Screw M5x22 3 All 27.160 0501 310 401 Speed Sensor 1 All 27.170 1055 327 133 Bracket 1 All 27.172 0736 101 094 Torx Screw M5x12 1 All

27.180 1058 327 035 Intermediate Sheet 1 005/009/013/014/015/016/024

1058 327 066 Intermediate Sheet 1 021/022/026/027/028/029/032/034

27.190 0631 302 165 Cylindrical Pin 1 All 27.200 0736 101 092 Torx Screw M5x40 10 All 27.210 1058 327 008 Guide Sheet 2 All 27.220 0630 302 103 Spring Washer 2 All 0736 101 090 Torx Screw M5x55 2 All 27.230 0736 101 059 Torx Screw M5x55 10 All 27.260 1058 227 019 Wiring Harness 1 All 27.260/116 0501 209 253 O-Ring 2 All * Available in kit 1058 298 022 27.280 1058 327 026 Retaining Clamp 1 All 27.300 0501 308 004 Cable Terminal 1 All 27.310 0501 209 749 Filter 1 All 27.400 0736 101 069 Torx Screw M6x60 17 All 27.410 0736 101 176 Torx Screw M6x30 5 All 27.450 0501 004 925 Filter 1 All * Available in kit 5HP24FK

27.460 0734 313 181 O-Ring 1 All * Available in kit 1058 298 022 * Available in kit 5HP24FK

27.470 0736 617 064 Torx Screw M5x14 2 All 27.500 0501 310 401 Speed Sensor 1 All

Note: Parts marked with * are only available in kits.

Page 32: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 28

ZF 5HP24 Automatic Transmission - Spare Parts Catalog

5HP24 Valve Body – Duct Plate Group (continued)

Pos # ZF Part # Description Qty Where used (1058 000 ___) Notes

27.510 1055 327 034 Bracket 1 All 27.520 0736 101 233 Torx Screw M6x15 1 All

Note: Parts marked with * are only available in kits.

Page 33: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 29

ZF 5HP24 Automatic Transmission - Spare Parts Catalog

5HP24 Valve Body – Valve Housing Groups

Pos # ZF Part # Description Qty Where used (1058 000 ___) Notes

50.010 1058 327 020 Valve Housing 1 014 1058 327 022 Valve Housing 1 All (except 014) 50.020 1056 327 173 Selector Shift Valve 1 All 50.030 1058 327 016 Piston 1 014 1058 327 024 Piston 1 All (except 014) 50.040 0732 042 504 Compression Spring 1 All (except 014) 0732 042 534 Compression Spring 1 014 50.050 1058 327 044 Piston 1 All 50.060 0732 042 477 Compression Spring 1 All 50.070 1058 327 030 Piston 1 All 50.080 0732 042 633 Compression Spring 1 All 50.094 1055 327 098 Piston 1 All 50.096 1055 327 064 Stop Plate 1 All 50.100 1055 327 052 Piston 1 All 50.110 0732 042 492 Compression Spring 1 All 50.114 1055 327 101 Sealing Cap 1 All 50.118 1043 323 105 Support Plate 1 All 50.126 1055 327 059 Piston 1 All

Note: Parts marked with * are only available in kits.

Page 34: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 30

ZF 5HP24 Automatic Transmission - Spare Parts Catalog

5HP24 Valve Body – Valve Housing Groups (continued)

Pos # ZF Part # Description Qty Where used (1058 000 ___) Notes

50.128 0732 041 523 Compression Spring 1 005/009/013/014/015/016/024

0732 042 123 Compression Spring 1 021/022/026/027/028/029/032/034

50.138 1043 326 169 Valve Spool 1 All 50.142 0732 041 526 Compression Spring 1 All 50.146 1043 326 169 Valve Spool 1 All 50.148 0732 041 809 Compression Spring 1 All 50.156 1043 326 289 Piston 1 All 50.158 0732 042 561 Compression Spring 1 All 50.166 1043 326 289 Piston 1 All 50.170 0732 042 561 Compression Spring 1 All 50.180 1043 326 289 Piston 1 All 50.190 0732 042 561 Compression Spring 1 All 50.220 1055 327 043 Cover 1 All 50.230 0736 101 094 Torx Screw M5x12 5 All 50.240 1055 327 044 Cover 1 All 50.250 0736 101 094 Torx Screw M5x12 4 All 50.260 1058 327 021 Cover 1 All 50.270 0736 101 094 Torx Screw M5x12 2 All

Note: Parts marked with * are only available in kits.

Page 35: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 31

ZF 5HP24 Automatic Transmission - Spare Parts Catalog

5HP24 Valve Body – Valve Housing Groups (continued)

Pos # ZF Part # Description Qty Where used (1058 000 ___) Notes

51.010 1058 327 063 Valve Housing 1 All 51.020 1058 327 017 Damper Piston 1 All

51.030 0732 041 547 Compression Spring 1 005/009/013/014/015/016/024

0732 042 736 Compression Spring 1 021/022/026/027/028/029/032/034

51.050 1056 327 028 Piston 1 All 51.060 0732 041 462 Compression Spring 1 All 51.070 1056 327 029 Gear Shift Slide 1 All 51.080 0732 041 462 Compression Spring 1 All 51.090 1055 327 023 Piston 1 All 51.100 0732 041 826 Compression Spring 1 All 51.110 1055 327 059 Piston 1 All 51.120 0732 042 022 Compression Spring 1 All 51.130 1055 327 058 Piston 1 All 51.140 0732 041 462 Compression Spring 1 All 51.150 1055 327 054 Piston 1 All 51.160 1055 327 055 Bush 1 All

Note: Parts marked with * are only available in kits.

Page 36: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 32

ZF 5HP24 Automatic Transmission - Spare Parts Catalog

5HP24 Valve Body – Valve Housing Groups (continued)

Pos # ZF Part # Description Qty Where used (1058 000 ___) Notes

51.180 1056 327 001 Piston 1 All 51.190 0732 041 606 Compression Spring 1 All 51.200 1058 327 017 Damper Piston 1 All 51.210 0732 041 547 Compression Spring 1 All 51.230 1055 327 046 Cover 1 All 51.240 0736 101 094 Torx Screw M5x12 10 All

51.250 0750 132 122 Solenoid Valve 3 All * Available in kit 1060 298 034 * Available in kit 1060 298 035

51.260 0501 209 875 Pressure Regulator 1 005/009/013/014/015/016/024 * Available in kit 1060 298 035

0501 210 060 Pressure Regulator 1 021/022/026/027/028/029/032/034 * Available in kit 1060 298 034

51.260/010 0634 316 523 O-Ring 1 021/022/026/027/028/029/032/034 * Available in kit 1060 298 034

51.260/020 0734 313 220 O-Ring 1 005/009/013/014/015/016/024

* Available in kit 1058 298 022 * Available in kit 1060 298 035

51.270 0501 208 542 Pressure Regulator 4 All * Available in kit 1060 298 034 * Available in kit 1060 298 035

51.270/020 0734 313 134 O-Ring 1 All * Available in kit 1058 298 022 * Available in kit 1060 298 034 * Available in kit 1060 298 035

51.280 1058 327 055 Fixing Plate 1 All 51.290 0736 101 094 Torx Screw M5x12 9 All

Note: Parts marked with * are only available in kits.

Page 37: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 33

ZF 5HP24 Automatic Transmission - Spare Parts Catalog

5HP24 Valve Body – Valve Housing Groups (continued)

Pos # ZF Part # Description Qty Where used (1058 000 ___) Notes

55.010 1058 327 059 Valve Housing 1 005/009/013/014/015/016/024

1058 327 068 Valve Housing 1 021/022/026/027/028/029/032

1058 327 075 Valve Housing 1 034 55.020 1055 327 065 Piston 1 All

55.030 0732 041 894 Compression Spring 1 005/009/013/014/015/016/024

0732 042 034 Compression Spring 1 021/022/026/027/028/029/032/034

55.040 1055 327 059 Piston 1 All 55.050 0732 042 123 Compression Spring 1 All 55.060 1043 326 169 Valve Spool 1 All 55.070 0732 041 809 Compression Spring 1 All 55.080 1055 327 076 Piston 1 034 1055 327 091 Piston 1 All (except 034) 55.090 0732 042 382 Compression Spring 1 All 55.100 1043 326 169 Valve Spool 1 All

Note: Parts marked with * are only available in kits.

Page 38: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 34

ZF 5HP24 Automatic Transmission - Spare Parts Catalog

5HP24 Valve Body – Valve Housing Groups (continued)

Pos # ZF Part # Description Qty Where used (1058 000 ___) Notes

55.110 0732 042 504 Compression Spring 1 All 55.120 1043 326 169 Valve Spool 1 All 55.130 0732 041 809 Compression Spring 1 All

55.140 1019 327 012 Piston 1 021/022/026/027/028/029/032

1019 327 039 Piston 1 034

1055 327 059 Piston 1 005/009/013/014/015/016/024

55.150 0732 041 462 Compression Spring 1 021/022/026/027/028/029/032/034

0732 041 667 Compression Spring 1 005/009/013/014/015/016/024

55.160 1055 327 059 Piston 1 All 55.170 0732 041 526 Compression Spring 1 All 55.190 1055 327 047 Cover 1 All 55.200 0736 101 094 Torx Screw M5x12 9 All 55.220 1058 327 038 Valve 1 All 55.240 0732 042 676 Compression Spring 1 All

Note: Parts marked with * are only available in kits.

Page 39: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 35

ZF 5HP24 Automatic Transmission - Spare Parts Catalog

5HP24 Selective Shims & Snap Rings 5HP24 Selective Shim

Pos # Select. Parts Description Qty Where used (1058 000 ___) 02.260 Intermediate Plate Shim 1 All 0730 109 662 Shim A=1.40 0730 109 663 Shim A=1.60 0730 109 664 Shim A=1.80 0730 109 665 Shim A=2.00 0730 109 666 Shim A=2.20 0730 109 667 Shim A=2.40 0730 109 668 Shim A=2.60 0730 109 669 Shim A=2.80 0730 109 670 Shim A=3.00 5HP24 Selective Shim

Pos # Select. Parts Description Qty Where used (1058 000 ___) 14.080 Output Shim 1 All (except 032) 0730 108 718 Shim A=1.00 0730 108 719 Shim A=1.20 0730 108 720 Shim A=1.40 0730 108 721 Shim A=1.60 0730 108 722 Shim A=1.80 0730 108 723 Shim A=2.00 0730 108 724 Shim A=2.20 0730 108 725 Shim A=2.40 0730 108 726 Shim A=2.60 0730 108 727 Shim A=2.80 0730 108 728 Shim A=3.00 0730 108 729 Shim A=3.20 5HP24 Selective Shim

Pos # Select. Parts Description Qty Where used (1058 000 ___) 14.080 Output Shim 1 032 0730 105 269 Shim A=2.20 0730 105 270 Shim A=2.40 0730 105 271 Shim A=2.60 0730 105 272 Shim A=2.80 0730 105 273 Shim A=3.00 0730 105 274 Shim A=3.20 0730 105 275 Shim A=3.40 0730 105 276 Shim A=3.60 0730 111 680 Shim A=3.80 0730 111 681 Shim A=4.00 0730 111 682 Shim A=4.20

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ZF 5HP24 Automatic Transmission - Spare Parts Catalog

5HP24 Selective Shims & Snap Rings (continued) 5HP24 Selective Snap Ring

Pos # Select. Parts Description Qty Where used (1058 000 ___) 70.140 Clutch A Snap Ring 1 All 1058 370 023 Snap Ring A=1.80 1058 370 024 Snap Ring A=2.00 1058 370 021 Snap Ring A=2.20 1058 370 011 Snap Ring A=2.40 1058 370 012 Snap Ring A=2.60 1058 370 013 Snap Ring A=2.80 1058 370 014 Snap Ring A=3.00 1058 370 015 Snap Ring A=3.20 1058 370 016 Snap Ring A=3.40 1058 370 017 Snap Ring A=3.60 5HP24 Selective Snap Ring

Pos # Select. Parts Description Qty Where used (1058 000 ___) 72.130 Clutch B Snap Ring 1 All 73.010/220 Clutch D Snap Ring 1 All 74.090 Clutch E Snap Ring 1 All 1058 371 024 Snap Ring A=2.20 1058 371 021 Snap Ring A=2.40 1058 371 011 Snap Ring A=2.60 1058 371 012 Snap Ring A=2.80 1058 371 013 Snap Ring A=3.00 1058 371 014 Snap Ring A=3.20 1058 371 015 Snap Ring A=3.40 1058 371 016 Snap Ring A=3.60 1058 371 017 Snap Ring A=3.80 1058 371 018 Snap Ring A=4.00 1058 371 019 Snap Ring A=4.20 1058 371 020 Snap Ring A=4.40 1058 371 036 Snap Ring A=4.60 5HP24 Selective Snap Ring

Pos # Select. Parts Description Qty Where used (1058 000 ___) 75.010/210 Clutch C Snap Ring 1 All 0730 513 591 Snap Ring A=2.20 0730 513 592 Snap Ring A=2.40 0730 513 593 Snap Ring A=2.60 0730 513 594 Snap Ring A=2.80 0730 513 595 Snap Ring A=3.00 0730 513 596 Snap Ring A=3.20 0730 513 597 Snap Ring A=3.40

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ZF 5HP24 Automatic Transmission - Spare Parts Catalog

5HP24 Selective Shims & Snap Rings (continued) 5HP24 Selective Snap Ring

Pos # Select. Parts Description Qty Where used (1058 000 ___) 77.110 Clutch F Snap Ring 1 All 1055 370 007 Snap Ring A=2.60 1055 370 010 Snap Ring A=3.00 1055 370 011 Snap Ring A=3.40 1055 370 014 Snap Ring A=3.80

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ZF 5HP24 Automatic Transmission - Spare Parts Catalog

5HP24 Kit Content 5HP24 Fiber Clutch Kit – 1058 298 014

Pos # ZF Part # Description Qty Where used (1058 000 ___) Notes

70.110 1058 270 020 Friction Plate A 6 005/009 72.100 1058 270 025 Friction Plate B 6 005/009 73.010/200 1058 270 025 Friction Plate D 4 005/009 74.060 1058 270 025 Friction Plate E 5 005/009 75.010/190 1058 270 020 Friction Plate C 4 005/009 77.090 1055 270 069 Friction Plate F 6 005/009 5HP24 Fiber Clutch Kit – 1058 298 015

Pos # ZF Part # Description Qty Where used (1058 000 ___) Notes

70.110 1058 270 028 Friction Plate A 6 All (except 005/009) 72.100 1058 270 029 Friction Plate B 6 All (except 005/009)

73.010/200 1058 270 029 Friction Plate D 5 All (except 005/009) 014/028 use 3 pieces; 013/015/016/021/022/024/026/ 027/029/032 use 4 pieces

74.060 1058 270 029 Friction Plate E 5 All (except 005/009) 014/028 use 4 pieces 75.010/190 1058 270 028 Friction Plate C 4 All (except 005/009) 77.090 1055 270 072 Friction Plate F 6 All (except 005/009) 5HP24 Steel Kit – 1058 298 016

Pos # ZF Part # Description Qty Where used (1058 000 ___) Notes

70.100 1058 370 053 Steel Plate A 6 005/009 70.120 1058 370 057 End Plate A 1 005/009 72.090 1058 370 050 Steel Plate B 6 005/009 72.110 1058 370 049 End Plate B 1 005/009 73.010/190 1058 370 050 Steel Plate D 4 005/009 73.010/210 1058 370 049 End Plate D 1 005/009 74.050 1058 370 050 Steel Plate E 5 005/009 74.070 1058 370 049 End Plate E 1 005/009 75.010/180 1058 370 053 Steel Plate C 4 005/009 75.010/200 1058 370 052 End Plate C 1 005/009 77.080 1055 374 024 Steel Plate F 6 005/009 77.100 1055 376 052 End Plate F 1 005/009 5HP24 Steel Kit – 1058 298 017

Pos # ZF Part # Description Qty Where used (1058 000 ___) Notes

70.100 1058 370 066 Steel Plate A 6 All (except 005/009) 70.120 1058 370 057 End Plate A 1 All (except 005/009) 72.090 1058 370 073 Steel Plate B 6 All (except 005/009) 72.110 1058 370 076 End Plate B 1 All (except 005/009) Note: Above listed parts are not sold individually.

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ZF 5HP24 Automatic Transmission - Spare Parts Catalog

5HP24 Kit Content (continued) 5HP24 Steel Kit – 1058 298 017 (continued)

Pos # ZF Part # Description Qty Where used (1058 000 ___) Notes

73.010/190 1058 370 073 Steel Plate D 5 All (except 005/009) 014/028 use 3 pieces; 013/015/016/021/022/024/026/ 027/029/032 use 4 pieces

73.010/210 1058 370 076 End Plate D 1 All (except 005/009) 74.050 1058 370 073 Steel Plate E 5 All (except 005/009) 014/028 use 4 pieces 74.070 1058 370 076 End Plate E 1 All (except 005/009) 75.010/180 1058 370 066 Steel Plate C 4 All (except 005/009) 75.010/200 1058 370 067 End Plate C 1 All (except 005/009) 77.080 1055 374 030 Steel Plate F 6 All (except 005/009) 77.100 1055 376 054 End Plate F 1 All (except 005/009) 5HP24 Overhaul Kit – 1058 298 022

Pos # ZF Part # Description Qty Where used (1058 000 ___) Notes

01.010/120 0734 319 623 Shaft Seal 2 All 016/021/022 use 1 piece 01.090 0636 308 015 Screw Plug M12x1.5 1 All 01.210 0636 308 017 Screw Plug M14x1.5 2 All 01.220 0636 308 025 Screw Plug M18x1.5 1 All 01.350 0734 317 227 Sealing Sleeve 2 All 01.650 0501 315 118 Screw Plug M10x1 7 All 03.010/130 0636 308 026 Screw Plug 1 All 03.030 0501 314 899 Gasket 1 All 10.010/140 1055 310 039 Sealing Ring 1 All 10.010/170 0750 111 254 Shaft Seal 1 All 10.014 0734 313 178 O-Ring 1 All 10.020/140 0734 401 248 Piston Ring 2 All 10.020/180 0501 315 119 Screw Plug M22x1.5 1 All 10.020/200 0734 313 182 O-Ring 1 All 10.024 0501 315 821 Gasket 1 All 10.090 0636 308 017 Screw Plug M14x1.5 1 All 14.010/140 0750 111 243 Shaft Seal 1 All (except 032) 14.060 0734 313 097 O-Ring 1 All 27.044 0501 314 645 Rubber Part 1 All Early valve body 1068 227 039 Piston 1 All Late valve body 27.100 1058 327 045 Gasket 1 All 27.260/116 0501 209 253 O-Ring 2 All 27.460 0734 313 181 O-Ring 1 All 32.290 0734 313 137 O-Ring 1 All

51.260/020 0734 313 220 O-Ring 1 005/009/013/014/015/016/024

51.270/020 0734 313 134 O-Ring 4 All 70.014 0734 313 151 O-Ring 1 All 70.030 0734 313 148 O-Ring 1 All 70.040 0734 313 163 O-Ring 1 All 70.070 0734 313 163 O-Ring 1 All 72.030 0734 313 175 O-Ring 1 All

Note: Above listed parts are not sold individually.

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ZF 5HP24 Automatic Transmission - Spare Parts Catalog

5HP24 Kit Content (continued) 5HP24 Overhaul Kit – 1058 298 022 (continued)

Pos # ZF Part # Description Qty Where used (1058 000 ___) Notes

72.040 0734 313 007 O-Ring 1 All 72.050 0501 315 073 Sealing Ring 1 All 72.140 0734 317 256 Piston Ring 2 All 73.010/152 0734 313 169 O-Ring 1 All 73.010/154 0734 313 180 O-Ring 1 All 74.012 0734 313 149 O-Ring 1 All 74.014 0734 313 007 O-Ring 1 All 74.140 0734 313 198 O-Ring 1 All 74.150 0734 313 151 O-Ring 1 All 75.010/130 0734 313 090 O-Ring 1 All 75.010/140 0734 313 025 O-Ring 1 All 75.140/020 0301 302 040 O-Ring 2 All 75.140/130 0734 317 279 Sealing Ring 2 All 77.140 0734 313 096 O-Ring 1 All 5HP24 Solenoid Kit – 1060 298 034

Pos # ZF Part # Description Qty Where used (1058 000 ___) Notes

51.250 0750 132 122 Solenoid Valve 3 All

51.260 0501 210 060 Pressure Regulator 1 021/022/026/027/028/029/032/034

51.260/010 0634 316 523 O-Ring 1 021/022/026/027/028/029/032/034

51.270 0501 208 542 Pressure Regulator 4 All 51.270/020 0734 313 134 O-Ring 1 All 5HP24 Solenoid Kit – 1060 298 035

Pos # ZF Part # Description Qty Where used (1058 000 ___) Notes

51.250 0750 132 122 Solenoid Valve 3 All

51.260 0501 209 875 Pressure Regulator 1 005/009/013/014/015/016/024

51.260/020 0734 313 220 O-Ring 1 005/009/013/014/015/016/024

51.270 0501 208 542 Pressure Regulator 4 All 51.270/020 0734 313 134 O-Ring 1 All 5HP24 Filter Kit – 5HP24FK

Pos # ZF Part # Description Qty Where used (1058 000 ___) Notes

03.010/130 0636 308 026 Screw Plug M16x1.5 1 All 03.030 0501 314 899 Gasket 1 All 27.450 0501 004 925 Filter 1 All 27.460 0734 313 181 O-Ring 1 All Note: Above listed parts are not sold individually.

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ZF 5HP24 Automatic Transmission - Spare Parts Catalog

Quotation / Order Form

FAX FORM TO YOUR PREFERRED ZF PASSENGER CAR TRANSMISSION DISTRIBUTOR Purchase Order Date: Purchase Order #: Customer Information Company Name: Contact: Street: City, State & Zip: Phone #: Fax #: Email: Customer #: Shipping Information Ship To: Attention: Street: City, State & Zip: Request Date: Ship via: Vehicle Information Make: Model: Model Year: Transmission Spec: Order Information

Line Qty Pos. # ZF Part # Description / Cust. Ref. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

Signature: Date:

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ZF 5HP24 Automatic Transmission - Spare Parts Catalog

Notes

Page 47: ZF Gearbox
Page 48: ZF Gearbox

Driveline and Chassis Technology 5HP2

4SPC

0203

ZF Industries, Inc. Passenger Car Transmissions Vernon Hills, IL 60061 Phone +1 847 478-6868 Fax +1 847 634-0221 Email [email protected] Web www.zf-group.com

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ZF 5HP24A

Automatic Transmission Spare Parts Catalog

Page 50: ZF Gearbox

Warranty Information Warranty coverage for ZF passenger car transmission spare parts and kits covers the first 12 months after installation in the vehicle, or 24 months after purchase from ZF Industries, Inc. Warranty of the product is limited to replacement or repair, if found to be defective in ZF material or workmanship, and specifically does not cover removal, reinstallation, or any costs incidental to the repair of the vehicle, or any kind of consequential damages. All warranty and/or non-warranty returns must be approved. Disclaimer The specifications and information shown in this catalog have been compiled from accepted and reliable sources and is believed to be accurate at the time of publication. While ZF Industries, Inc. believes this information is correct, no guarantee or warranty is made as to the accuracy of the information and ZF Industries, Inc. cannot and does not accept or assume any responsibilities for errors, omissions, or consequential harm or damages. Replacement parts should not be used when they do not appear to fit. ZF Industries, Inc. disclaims all liability and responsibility for any harm resulting from any such modifications. Copyright Printed in USA – Copyright © 2003 ZF Industries, Inc. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permission of ZF Industries, Inc. Distributed By

Page 51: ZF Gearbox

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ZF 5HP24A Automatic Transmission - Spare Parts Catalog

Table of Contents 5HP24A Transmission Overview (North American Applications)

Make / Model / Model Year 02 5HP24A Technical Information

Torque, Gear Ratio & Weight 03 Transmission Oil Reference Guide 03 5HP24A Lubrications 03 5HP24A Technical Literature 03 5HP24A General Transmission Oil Filling Procedure 04 5HP24A General Differential Oil Filling Procedure 06 5HP24A General Transfer Case Oil Filling Procedure 07

5HP24A Spare Parts How To Use This Catalog 08 Gearbox Housing Group 09 Input Group 11 Oil Sump Group 12 Oil Supply Group 13 Converter Group 14 Parking Lock Group 15 Brake Group 16 Planetary Drive Groups 17 Front Axle Differential Group 19 Rear Axle Output Group 21 Front Axle Output Group 23 Internal Differential Lock Group 25 Clutch Pack Groups 26

5HP24A Valve Body Duct Plate Group 32 Valve Housing Groups 34

5HP24A Selective Shims, Snap Rings & Kit Content 5HP24A Selective Shims & Snap Rings 39 5HP24A Kit Content 45

Miscellaneous Quotation / Order Form 49 Notes 50

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ZF 5HP24A Automatic Transmission - Spare Parts Catalog

5HP24A Transmission Overview (North American Applications) Make / Model / Model Year – Audi Make Model Style Model Year From – Up to Code OE Part # ZF Part # Audi A6 Quattro 4.2 liter 1999 – 2000 04/99 – 05/00 ECF 01L 300 041M 1058 020 015 2002 – 2003 06/01 – FUL 01L 300 043A 1058 020 031Audi S6 Quattro 4.2 liter 2002 – 2003 06/01 – FBD 01L 300 042L 1058 020 029Audi A8 Quattro 4.2 liter 1997 09/96 – 11/96 DPZ 01L 300 041B 1058 020 004 1997 11/96 – 02/97 DSM 01L 300 041D 1058 020 007 1997 – 1999 02/97 – 12/98 DTE 01L 300 041G 1058 020 009 1999 – 2000 05/99 – 05/00 EDG 01L 300 042A 1058 020 014 2000 – 2001 05/00 – 06/01 FBF 01L 300 042N 1058 020 021 2000 – 2002 05/00 – 06/01 FBG 01L 300 042P 1058 020 030 2002 – 2003 07/01 – 09/02 FUN 01L 300 043C 1058 020 033 Note: This spare parts catalog includes only transmission specification numbers for North American applications. For all other 5HP24A transmission specification numbers, please contact your preferred ZF passenger car transmission distributor for more information about available spare parts and kits.

Type Plate: Located on the bell housing of transmission. Please refer to ZF transmission specification # when searching for spare parts and kits in this catalog (last three digits).

ZF Transmission Specification #

Vehicle Manufacturer Transmission #

Transmission Serial #

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ZF 5HP24A Automatic Transmission - Spare Parts Catalog

5HP24A Technical Information Torque, Gear Ratio & Weight

Input Torque 1st Gear

2nd Gear

3rd Gear

4th Gear

5th Gear

Rev Gear

Weight (approximate)

Oil Capacity (approximate)

420 Nm 3.57 2.20 1.51 1.00 0.80 4.10 ~142 kg (312 lbs.) ~11 liter (11.7 quart) Transmission Oil Reference Guide

Make Oil Grade Type Plate (color) ZF Part # OE Part # Audi ESSO LT 71141 Green 1058 020 004 01L 300 041B

1058 020 007 01L 300 041D 1058 020 009 01L 300 041G 1058 020 014 01L 300 042A 1058 020 015 01L 300 041M 1058 020 021 01L 300 042N 1058 020 029 01L 300 042L 1058 020 030 01L 300 042P 1058 020 031 01L 300 043A 1058 020 033 01L 300 043C

5HP24A Lubrications

Amount ZF Part # Description Where used (1058 020 ___) Notes

10 Liter 0671 090 162 Oil BURMAH SAF AG4 (Canister) All Use only in differential and transfer case

20 Liter 0671 090 166 Oil ESSO LT 71141 (Canister) All Use only in transmission 205 Liter 0671 090 169 Oil ESSO LT 71141 (Drum) All Use only in transmission 10 Liter S671 600 020 Oil STURACO FM 1992 All Use only in transfer case

0.050 Liter V671 600 020 Oil STURACO FM 1992 All Use only in transfer case 5HP24A Technical Literature

Language ZF Part # Description Where used (1058 020 ___) Notes

English 5HP24FD 5HP24A Functional Description All English 5HP24AREP 5HP24A Repair Manual All Eng/Ger 1058 764 702 5HP24A Wall Chart All English 5HPVBMAN 5-Speed Valve Body Manual All

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ZF 5HP24A Automatic Transmission - Spare Parts Catalog

5HP24A Technical Information (continued) 5HP24A General Transmission Oil Filling Procedure

Oil temperature should be between 86º…95ºF (30º…35ºC). NO YES

Idle speed should be neng = 650 … 950 rpm (according to vehicle manufacturer’s directive).

Hold each gear for 3 seconds and engage the parking lock.

Select R and D and use step shift (manual-winter program) to shift through to 3rd gear.

Shift through gears with engine running at idle speed.

Start the engine (large consumers, such as A/C should be switched on).

With the engine stopped, add ATF, only use lubricants as to specification (see Page 3), through the fill hole up to the edge of the overflow hole. Install fill plug (Pos. 03.010/130).

Connect tester to read off transmission oil temperature and engine speed.

Position vehicle horizontally on hoist and apply the handbrake.

Shift through gears with engine at idle speed.

Depending on value allow oil to cool down or warm up.

Continues on next page

Remove transmission fill plug (Pos. 03.010/130) on housing.

Hold each gear for 3 seconds and engage the parking lock.

Select R and D and use step shift (manual-winter program) to shift through to 3rd gear.

Page 55: ZF Gearbox

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ZF 5HP24A Automatic Transmission - Spare Parts Catalog

5HP24A Technical Information (continued) 5HP24A General Transmission Oil Filling Procedure (continued)

Continues from previous page

Oil emerges at oil temperature below 95ºF (35ºC). NO YES

Allow time for excess oil to drip then install transmission fill plug (Pos. 03.010/130). Torque fill plug to 80Nm ±8Nm (see also Repair Manual).

Oil temperature must not exceed 122ºF (50ºC).

Wait until oil temperature reaches 104ºF ±18ºF (40ºC ±10ºC).

Add ATF, only use lubricants as to specification (see Page 3), through the fill

hole until oil emerges from fill hole.

Oil level in transmission is below minimum.

Fill Plug

Page 56: ZF Gearbox

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ZF 5HP24A Automatic Transmission - Spare Parts Catalog

5HP24A Technical Information 5HP24A General Differential Oil Filling Procedure

Adding oil to 5HP24A differential.

Oil is added to the cold differential, approximately 68ºF (~20ºC), until it overflows.

Allow time for excess oil to drip then install differential fill plug (Pos. 35.300). Torque fill plug to 35Nm ±3.5Nm (see also Repair Manual).

Oil capacity is approximately 1.30 liter (~1.38 quart). Only use lubricants as to specification (see Page 3).

Fill Plug

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ZF 5HP24A Automatic Transmission - Spare Parts Catalog

5HP24A Technical Information 5HP24A General Transfer Case Oil Filling Procedure Note: The addition of 0.034 liter (~0.036 quart) Sturaco FM 1992 (see Page 3) is only necessary after a transfer case repair or renewal (exchange) of the Torsen differential. After installation in the transfer case, it is added in a vertical position and in a direct axial direction to the Torsen differential.

Adding oil to 5HP24A transfer case (Parallel Axis Torsen – PAT) with separate oil content.

Oil is added to the cold differential, approximately 68ºF (~20ºC), until it overflows.

Allow time for excess oil to drip then install transfer case fill plug (Pos. 36.350). Torque fill plug to 35Nm ±3.5Nm (see also Repair Manual).

Oil capacity is approximately 0.85 liter (~0.90 quart). Only use lubricants as to specification (see Page 3).

Fill Plug

Page 58: ZF Gearbox

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ZF 5HP24A Automatic Transmission - Spare Parts Catalog

How To Use This Catalog Table of Contents Each transmission group of this catalog is listed in the table of contents. This spare parts catalog includes only transmission specification numbers for North American applications. Technical Information All technical information is specific to the transmission models that are referenced in this catalog. Weight and oil capacity information are only approximate and may vary by actual transmission specification. For any technical inquiry, please contact your preferred ZF passenger car transmission distributor for assistance. For a list of technical literature available from ZF or for answers to frequently asked questions about ZF transmissions visit us at www.zf-group.com. Spare Parts Each transmission is divided into groups (e.g. gearbox housing group). The position number (Pos #) is used to identify the location of each spare part in the transmission. A position number like 01.010 is either a spare part or an assembly. A position number like 01.010/110 is a subcomponent of an assembly. Please contact your preferred ZF passenger car transmission distributor about availability of assemblies and subcomponents. The part number (ZF part #) is used to identify a specific spare part and is usually ten-digits (kits, lubricants, and technical literature have exceptions). Please use this part number, when ordering ZF spare parts. The description (Description) identifies the spare part. The quantity (Qty) is the amount of spare parts included in one transmission model for a certain position number. The quantity may vary depending on the transmission specification and certain spare parts may be used in multiple positions in the transmission. This catalog includes only spare parts for North American specifications of a ZF transmission application. The “where used” column (Where used (10__ 000 ___)) shows the last three digits of the transmission specification that uses the listed spare part. If the column indicates “All”, then all North American transmission specification use this spare part. The notes column (Notes) gives more information about the spare part (e.g. included in a kit). Example:

Pos # ZF Part # Description Qty Where used (1056 000 ___) Notes

01.010 1056 201 084 Gearbox Housing 1 087/088 1056 201 087 Gearbox Housing 1 081 01.010/110 1056 301 174 Gearbox Housing 1 087/088 1056 301 175 Gearbox Housing 1 081 Selective Shims, Snap Rings & Kit Content Each list for selective shims or snap rings is listed in this section of the catalog. Please measure the clearance according to the repair manual and select the required spare part from the table. The kit content section shows all available kits for the transmission models that are referenced in this catalog, including the content of each kit.

Page 59: ZF Gearbox

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ZF 5HP24A Automatic Transmission - Spare Parts Catalog

5HP24A Spare Parts - Gearbox Housing Group

Pos # ZF Part # Description Qty Where used (1058 020 ___) Notes

01.010 1058 201 074 Gearbox Housing 1 004 1058 201 115 Gearbox Housing 1 029 1058 201 116 Gearbox Housing 1 007/009/014/021/033 1058 201 117 Gearbox Housing 1 015/031 1058 201 118 Gearbox Housing 1 030 01.010/120 0631 306 184 Cylindrical Pin M6x14 1 All 01.100 0501 315 340 Oil Tube 1 All 01.110 0501 315 343 Oil Tube 1 All 01.120 0501 315 341 Oil Tube 1 All 01.140 1058 301 031 Bracket 1 All 01.150 0736 101 318 Torx Screw M6x20 1 All 01.160 0501 315 342 Oil Tube 1 All 01.170 0501 315 344 Oil Tube 1 All 01.172 0734 313 060 O-Ring 2 All * Available in kit 1058 298 023 01.280 1058 206 025 Gear Shift Lever 1 All 01.290 0501 320 396 Clamping Sleeve 1 All 01.350 0734 317 227 Sealing Sleeve 2 All * Available in kit 1058 298 023 01.360 0732 042 090 Compression Spring 2 All 01.370 0630 502 078 Retaining Ring 12x1 2 All 01.440 0736 401 065 Counters. Screw M6x20 1 All

01.460 1043 322 227 Cover 1 007/009/014/015/021/029/030/031/033

01.470 0736 101 345 Torx Screw M6x12 1 007/009/014/015/021/029/030/031/033

Note: Parts marked with * are only available in kits.

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ZF 5HP24A Automatic Transmission - Spare Parts Catalog

5HP24A Spare Parts - Gearbox Housing Group (continued)

Pos # ZF Part # Description Qty Where used (1058 020 ___) Notes

01.480 0501 209 763 Position Switch (8-Pin) 1 004/007/009/014/015 0501 318 015 Position Switch (10-Pin) 1 021/029/030/031/033 01.484 0501 318 771 Protection Cap 1 021/029/030/031/033 0637 900 038 Plug 1 004/007/009/014/015 01.490 0501 318 901 Cable Terminal 1 All 01.530 0501 318 899 Fixing Plate 1 All 01.580 0736 101 233 Torx Screw M6x15 2 All 01.610 0501 315 455 Plug 2 All 01.650 0501 318 572 Screw Plug M10x1 1 All * Available in kit 1058 298 023 01.690 0501 212 914 Breather 1 004 0501 318 900 Breather Tube 1 All (except 004) 01.700 0501 314 809 Breather Cover 1 All (except 004) 01.720 1058 306 035 Selector Shaft 1 All 01.730 0734 319 623 Shaft Seal 1 All * Available in kit 1058 298 023 01.740 1058 206 027 Detent Disc 1 All 01.750 0501 320 396 Clamping Sleeve 1 All 01.760 1058 206 020 Detent Spring 1 All 01.770 0736 101 240 Torx Screw M6x13 2 All 01.780 1058 206 022 Driver 1 All 01.790 0501 320 396 Clamping Sleeve 1 All

Note: Parts marked with * are only available in kits.Note: Parts marked with * are only available in kits.

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ZF 5HP24A Automatic Transmission - Spare Parts Catalog

5HP24A Spare Parts – Input Group

Pos # ZF Part # Description Qty Where used (1058 020 ___) Notes

02.240 1058 202 016 Bearing Set 1 All 02.250 0735 368 067 Axial Needle Bearing 1 All 02.260 See Page 39 Intermediate Plate Shim 1 All Selective Shim

Note: Parts marked with * are only available in kits.

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ZF 5HP24A Automatic Transmission - Spare Parts Catalog

5HP24A Spare Parts – Oil Sump Group

Pos # ZF Part # Description Qty Where used (1058 020 ___) Notes

03.010 1058 203 020 Oil Sump 1 004/007/009 1058 203 027 Oil Sump 1 014/015/021/031/033 1058 203 029 Oil Sump 1 029/030 03.010/110 1058 203 019 Oil Sump 1 004/007/009 1058 203 026 Oil Sump 1 014/015/021/031/033 1058 203 030 Oil Sump 1 029/030 03.010/120 0501 318 572 Screw Plug M10x1 1 All * Available in kit 1058 298 023 03.010/130 0636 302 102 Screw Plug M30x1.5 1 All

0734 313 176 O-Ring 1 All * Available in kit 1058 298 023 * Available in kit 5HP24FKA

03.010/140 1043 301 036 Magnet 4 All

03.030 1058 303 015 Gasket 1 All * Available in kit 1058 298 023 * Available in kit 5HP24FKA

03.050 0736 101 318 Torx Screw M6x22 26 All

Note: Parts marked with * are only available in kits.

Page 63: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 13

ZF 5HP24A Automatic Transmission - Spare Parts Catalog

5HP24A Spare Parts - Oil Supply Group

Pos # ZF Part # Description Qty Where used (1058 020 ___) Notes

10.010 1058 210 062 Pump 1 All 10.010/140 1055 310 039 Sealing Ring 1 All * Available in kit 1058 298 023 10.010/150 0735 298 136 Needle Bearing 1 All 10.010/160 0501 316 234 Washer 1 All 10.010/170 0750 111 254 Shaft Seal 1 All * Available in kit 1058 298 023 10.010/180 0730 513 545 Snap Ring 1 All 10.010/190 1043 319 058 Sleeve 1 All 10.014 0734 313 178 O-Ring 1 All * Available in kit 1058 298 023 10.016 1058 310 024 Intermediate Sheet 1 All

10.020 1058 210 078 Intermediate Plate 1 004/007/009/014/015/021

1058 210 079 Intermediate Plate 1 029/030/031/033 10.020/130 0736 101 105 Counters. Screw M6x15 5 All 10.020/140 0734 401 248 Piston Ring 2 All * Available in kit 1058 298 023 10.020/180 0501 315 965 Oil Tube 1 All 10.020/190 1058 310 045 Fixing Plate 2 All 10.020/200 0736 101 240 Torx Screw M6x13 2 All 10.070 0736 101 357 Torx Screw M6x35 10 All 10.074 0736 101 060 Torx Screw M5x50 1 All 10.300 0734 313 162 O-Ring 1 All * Available in kit 1058 298 023 10.340 0501 314 585 Protecting Cap 2 All * Available in kit 1058 298 023 10.350 0736 101 238 Torx Screw M6x30 2 All 0750 112 076 Usit Ring 2 All * Available in kit 1058 298 023 10.360 0736 101 171 Torx Screw M6x50 6 All 0750 112 076 Usit Ring 6 All * Available in kit 1058 298 023

Note: Parts marked with * are only available in kits.

Page 64: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 14

ZF 5HP24A Automatic Transmission - Spare Parts Catalog

5HP24A Spare Parts – Converter Group

Pos # ZF Part # Description Qty Where used (1058 020 ___) Notes

22.020 4168 026 394 Torque Converter P35 1 All (except 029/030) 4168 026 395 Torque Converter Q35 1 029/030

Note: Parts marked with * are only available in kits.

Page 65: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 15

ZF 5HP24A Automatic Transmission - Spare Parts Catalog

5HP24A Spare Parts – Parking Lock Group

Pos # ZF Part # Description Qty Where used (1058 020 ___) Notes

24.100 1060 301 017 Pin 1 All 24.110 1060 324 006 Pawl 1 All 24.120 1060 324 004 Leg Spring 1 All 24.130 1058 224 016 Connecting Bar 1 All 24.150 1060 324 007 Guiding Plate 1 All 24.160 0736 617 074 Torx Screw M8x30 3 All 24.170 0630 504 003 Locking Washer 1 All

Note: Parts marked with * are only available in kits.

Page 66: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 16

ZF 5HP24A Automatic Transmission - Spare Parts Catalog

5HP24A Spare Parts – Brake Group

Pos # ZF Part # Description Qty Where used (1058 020 ___) Notes

31.050 1058 373 023 Snap Ring 1 All 31.090 0735 368 074 Axial Needle Bearing 1 All

Note: Parts marked with * are only available in kits.

Page 67: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 17

ZF 5HP24A Automatic Transmission - Spare Parts Catalog

5HP24A Spare Parts – Planetary Drive Groups

Pos # ZF Part # Description Qty Where used (1058 020 ___) Notes

32.100 1058 232 077 Planet Carrier 1 All 32.110 1058 232 098 Planet Carrier 1 All 32.120 1058 332 068 Ring Gear 1 All 32.130 1058 332 069 Snap Ring 1 All 32.140 1058 232 058 Ring Gear 1 All 32.150 1058 332 021 Snap Ring 1 All 32.190 1058 332 007 Sun Gear 1 All 32.210 0735 368 064 Axial Needle Bearing 1 All 32.240 1058 332 054 Ring Gear 1 All 32.250 1058 332 021 Snap Ring 1 All 32.290 0734 313 137 O-Ring 1 All * Available in kit 1058 298 023 32.330 1058 375 019 Disc Carrier 1 All 32.340 1058 274 001 Bearing Set 1 All 32.360 1058 332 076 Sun Gear 1 All

Note: Parts marked with * are only available in kits.

Page 68: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 18

ZF 5HP24A Automatic Transmission - Spare Parts Catalog

5HP24A Spare Parts – Planetary Drive Groups (continued)

Pos # ZF Part # Description Qty Where used (1058 020 ___) Notes

42.010 1058 242 010 Planet Carrier 1 All 42.030 1058 332 075 Oil Collecting Plate 1 All Not shown in exploded view

Note: Parts marked with * are only available in kits.

Page 69: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 19

ZF 5HP24A Automatic Transmission - Spare Parts Catalog

5HP24A Spare Parts – Front Axle Differential Group

Pos # ZF Part # Description Qty Where used (1058 020 ___) Notes

35.010 1058 235 027 Differential 1 030 1058 235 043 Differential 1 029 1058 235 044 Differential 1 All (except 029/030) 35.010/120 0735 371 268 Tapered Roller Bearing 1 All (except 029) 35.010/130 0735 370 374 Tapered Roller Bearing 1 All (except 029) 35.020 See Page 39 Pinion Bearing Shim 1 All (except 030) Selective Shim See Page 39 Pinion Bearing Shim 1 030 Selective Shim 35.030 0735 371 895 Tapered Roller Bearing 1 All 35.040 1056 335 009 Nut 1 All 35.050 1050 335 016 Retaining Ring 1 All 35.070 0734 319 529 Shaft Seal 1 All * Available in kit 1058 298 023 35.080 See Page 40 Diff. Bearing Shim 1 All Selective Shim 35.120 See Page 41 Diff. Cover Shim 1 All Selective Shim 35.146 0734 313 155 O-Ring 1 All * Available in kit 1058 298 023 35.150 1058 235 034 Cover 1 All 35.150/110 1058 335 013 Differential Cover 1 All 35.150/120 0734 310 342 Shaft Seal 1 All * Available in kit 1058 298 023 35.150/130 1058 335 023 Sheet 1 All 35.150/140 1043 301 036 Magnet 1 All 35.150/150 0736 101 241 Torx Screw M6x14 1 All 35.184 0736 617 061 Torx Screw M8x45 12 All

35.188 1060 335 017 Output Flange 1 004/007/009/014/021/030/033

1060 335 098 Output Flange 1 015/029/031 35.200 0736 029 089 Anti-Fatigue Bolt M8 1 All

35.220 1058 235 045 Flange Shaft 1 004/007/009/014/021/030/033

1058 235 046 Flange Shaft 1 015/029/031

Note: Parts marked with * are only available in kits.

Page 70: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 20

ZF 5HP24A Automatic Transmission - Spare Parts Catalog

5HP24A Spare Parts – Front Axle Differential Group (continued)

Pos # ZF Part # Description Qty Where used (1058 020 ___) Notes

35.220/110 1056 335 053 Speedo Cover 1 All 35.220/120 0734 319 419 Shaft Seal 1 All * Available in kit 1058 298 023 35.220/130 0635 331 218 Ball Bearing 1 All

35.220/150 1058 335 042 Flange Shaft 1 004/007/009/014/021/030/033

1058 335 043 Flange Shaft 1 015/029/031 35.220/160 0501 315 012 Magnetic Ring 1 All 35.220/170 0501 308 523 Compression Spring 1 All 35.220/180 0501 308 528 Tappet 1 All 35.220/190 0630 501 028 Retaining Ring 1 All 35.230 0501 208 543 Speed Sensor 1 All 35.230/020 0501 313 484 O-Ring 2 All * Available in kit 1058 298 023 35.232 0501 317 696 Cap 1 All 35.240 0734 317 262 Sealing Ring 1 All * Available in kit 1058 298 023 35.250 0736 617 061 Torx Screw M8x45 3 All 35.260 0501 315 346 Pipe 1 All 35.270 0734 313 207 O-Ring 1 All * Available in kit 1058 298 023 35.272 0734 313 207 O-Ring 1 All * Available in kit 1058 298 023 35.280 0630 513 037 Snap Ring 1 All 35.300 0636 308 025 Screw Plug M18x1.5 1 All * Available in kit 1058 298 023 35.320 1058 337 037 Side Shaft 1 All (except 029/030) 1058 337 038 Side Shaft 1 029/030 35.330 0636 010 260 Hexagon Screw M10x160 1 All 35.340 1058 337 028 Washer 1 All 35.350 0501 211 272 Reservoir 1 029/030 35.360 1058 337 029 Deflector Plate 1 004

Note: Parts marked with * are only available in kits.

Page 71: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 21

ZF 5HP24A Automatic Transmission - Spare Parts Catalog

5HP24A Spare Parts – Rear Axle Output Group

Pos # ZF Part # Description Qty Where used (1058 020 ___) Notes

36.010 1058 336 203 Transfer Case Housing 1 All 36.030 0735 298 075 Needle Sleeve 1 All 36.040 0630 513 130 Snap Ring 1 All 36.060 1058 236 016 Rear Axle Shaft 1 All (except 029/030) 1058 236 031 Rear Axle Shaft 1 030 1058 236 033 Rear Axle Shaft 1 029 36.060/130 0735 330 452 Ball Bearing 1 All 36.060/140 0630 503 014 Snap Ring 1 All 36.060/150 0630 501 038 Retaining Ring 1 All 36.100 1058 336 003 Washer 1 All 36.110 1058 336 004 Baffle Plate 1 All 36.120 0736 101 051 Torx Screw M6x25 5 All 36.130 0735 298 206 Needle Sleeve 1 All 36.150 0630 513 037 Snap Ring 1 All 36.180 1058 236 030 Output Gear 1 All (except 029/030) 1058 236 032 Output Gear 1 030 1058 236 034 Output Gear 1 029

Note: Parts marked with * are only available in kits.

Page 72: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 22

ZF 5HP24A Automatic Transmission - Spare Parts Catalog

5HP24A Spare Parts – Rear Axle Output Group (continued)

Pos # ZF Part # Description Qty Where used (1058 020 ___) Notes

36.180/120 0735 330 435 Ball Bearing 1 All 36.180/130 0630 531 065 Retaining Ring 1 All 36.190 1058 236 006 Nut 1 All 36.220 0734 307 291 Sealing Ring 1 All * Available in kit 1058 298 023 36.230 1060 236 033 Cover 1 All 36.230/120 0734 319 588 Shaft Seal 1 All * Available in kit 1058 298 023 36.250 0736 617 074 Torx Screw M8x30 4 All 36.260 1058 336 076 Output Flange 1 All 36.270 0736 029 089 Anti-Fatigue Bolt M8 1 All 36.280 1058 336 021 Gasket 1 All * Available in kit 1058 298 023 36.290 0736 617 062 Torx Screw M8x120 8 All 36.300 0736 617 061 Torx Screw M8x45 3 All 36.320 0501 209 719 Speed Sensor 1 All 36.320/010 0734 313 125 O-Ring 1 All * Available in kit 1058 298 023 36.340 0636 308 024 Screw Plug M12x1.5 1 All * Available in kit 1058 298 023 36.350 0636 308 025 Screw Plug M18x1.5 1 All * Available in kit 1058 298 023 36.700 0501 315 132 Plug 1 004/007/009/014 Not shown in exploded view

Note: Parts marked with * are only available in kits.

Page 73: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 23

ZF 5HP24A Automatic Transmission - Spare Parts Catalog

5HP24A Spare Parts – Front Axle Output Group

Pos # ZF Part # Description Qty Where used (1058 020 ___) Notes

37.090 1058 337 008 Support Shim 1 All 37.100 0750 115 451 Axial Needle Cage 1 All 37.110 See Page 42 Output Shim 1 All Selective Shim 37.140 See Page 42 Output Shaft Gear Shim 1 All Selective Shim 37.150 1058 237 006 Front Axle Shaft 1 All (except 029/030) 1058 237 015 Front Axle Shaft 1 029/030 37.150/120 0734 319 604 Shaft Seal 1 All * Available in kit 1058 298 023 37.150/130 0750 117 642 Tapered Roller Bearing 1 All 37.150/140 0750 117 642 Tapered Roller Bearing 1 All 37.190 0750 115 450 Roller Sleeve 1 All 37.200 1058 337 016 Idler Gear 1 All (except 029/030) 1058 337 021 Idler Gear 1 029/030 37.230 1058 237 008 Intermediate Housing 1 004 37.230 1058 237 017 Intermediate Housing 1 029/030

1058 237 018 Intermediate Housing 1 007/009/014/015/021/031/033

37.230/120 0631 306 071 Cylindrical Pin 4 All

Note: Parts marked with * are only available in kits.

Page 74: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 24

ZF 5HP24A Automatic Transmission - Spare Parts Catalog

5HP24A Spare Parts – Front Axle Output Group (continued)

Pos # ZF Part # Description Qty Where used (1058 020 ___) Notes

37.230/130 0750 115 450 Roller Sleeve 1 All 37.230/140 0750 115 450 Roller Sleeve 1 All 37.230/150 0734 319 547 Double Seal 1 All * Available in kit 1058 298 023 37.260 1058 337 009 Gasket 1 All * Available in kit 1058 298 023 37.270 0736 617 061 Torx Screw M8x45 6 All 37.280 1043 301 036 Magnet 1 All 37.300 1058 337 025 Screen Sheet 1 004 37.310 0736 101 240 Torx Screw M6x13 2 004 37.550 0501 318 900 Breather Tube 1 004 37.550 0501 318 900 Breather Tube 2 All (except 004) 37.570 0501 314 809 Breather Cover 1 004 37.570 0501 314 809 Breather Cover 2 All (except 004) 37.600 1058 290 006 Breather 1 004 37.640 0501 319 031 Cable Terminal 3 004 37.650 0659 160 053 Cable Clip 1 004

Note: Parts marked with * are only available in kits.

Page 75: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 25

ZF 5HP24A Automatic Transmission - Spare Parts Catalog

5HP24A Spare Parts – Internal Differential Lock Group

Pos # ZF Part # Description Qty Where used (1058 020 ___) Notes

38.010 0501 211 935 Differential 1 All

Note: Parts marked with * are only available in kits.

Page 76: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 26

ZF 5HP24A Automatic Transmission - Spare Parts Catalog

5HP24A Spare Parts – Clutch Pack Groups

Pos # ZF Part # Description Qty Where used (1058 020 ___) Notes

70.010 1058 270 036 Input Shaft 1 004/007/009

1058 270 040 Input Shaft 1 014/015/021/029/030/031/033

70.014 0734 313 151 O-Ring 1 All * Available in kit 1058 298 023 70.020 1058 370 059 Piston 1 004/007/009

1058 370 101 Piston 1 014/015/021/029/030/031/033

70.030 0734 313 148 O-Ring 1 All * Available in kit 1058 298 023 70.040 0734 313 163 O-Ring 1 All * Available in kit 1058 298 023 70.050 0501 315 117 Cup Spring 1 004/007/009

0501 315 117 Cup Spring 2 014/015/021/029/030/031/033

70.060 1058 370 022 Oil Dam 1 All 70.070 0734 313 163 O-Ring 1 All * Available in kit 1058 298 023 70.080 0730 513 920 Snap Ring 1 All 70.090 0501 315 746 Undulated Spring 1 004/007/009

0501 316 760 Undulated Spring 1 014/015/021/029/030/031/033

70.100 1058 370 053 Steel Plate A 6 004/007 * Available in kit 1058 298 016 1058 370 066 Steel Plate A 6 All (except 004/007) * Available in kit 1058 298 017 70.110 1058 270 020 Friction Plate A 6 004/007 * Available in kit 1058 298 014 1058 270 028 Friction Plate A 6 All (except 004/007) * Available in kit 1058 298 015

70.120 1058 370 057 End Plate A 1 All * Available in kit 1058 298 016 * Available in kit 1058 298 017

70.140 See Page 43 Clutch A Snap Ring 1 All Selective Snap Ring

Note: Parts marked with * are only available in kits.

Page 77: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 27

ZF 5HP24A Automatic Transmission - Spare Parts Catalog

5HP24A Spare Parts – Clutch Pack Groups (continued)

Pos # ZF Part # Description Qty Where used (1058 020 ___) Notes

72.010 1058 271 042 Cylinder B 1 All 72.020 1058 371 039 Piston 1 All 72.030 0734 313 175 O-Ring 1 All * Available in kit 1058 298 023 72.040 0734 313 007 O-Ring 1 All * Available in kit 1058 298 023 72.050 0501 315 073 Sealing Ring 1 All * Available in kit 1058 298 023 72.060 0501 319 155 Cup Spring 1 All 72.062 1058 371 044 Fixing Washer 1 All 72.080 1058 371 010 Snap Ring 1 All 72.082 0501 316 282 Undulated Spring 1 004/007/009

72.082 0501 316 761 Undulated Spring 1 014/015/021/029/030/031/033

72.090 1058 370 050 Steel Plate B 6 004/007 * Available in kit 1058 298 016 1058 370 073 Steel Plate B 6 All (except 004/007) * Available in kit 1058 298 017 72.100 1058 270 025 Friction Plate B 6 004/007 * Available in kit 1058 298 014 1058 270 029 Friction Plate B 6 All (except 004/007) * Available in kit 1058 298 015 72.110 1058 370 049 End Plate B 1 004/007 * Available in kit 1058 298 016 1058 370 076 End Plate B 1 All (except 004/007) * Available in kit 1058 298 017 72.130 See Page 43 Clutch B Snap Ring 1 All Selective Snap Ring 72.140 0734 317 256 Piston Ring 2 All 72.150 0735 368 078 Axial Needle Bearing 1 All 72.160 1058 202 015 Intermediate Shaft 1 All 72.170 0735 368 079 Axial Needle Bearing 1 All 72.180 1058 271 041 Disc Carrier 1 All 72.190 1058 272 015 Disc Carrier 1 All 72.200 1058 371 011 Snap Ring 1 All

Note: Parts marked with * are only available in kits.

Page 78: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 28

ZF 5HP24A Automatic Transmission - Spare Parts Catalog

5HP24A Spare Parts – Clutch Pack Groups (continued)

Pos # ZF Part # Description Qty Where used (1058 020 ___) Notes

73.010 1058 273 025 Cylinder D 1 004/007 1058 273 032 Cylinder D 1 009

1058 273 035 Cylinder D 1 014/015/021/029/030/031/033

73.010/110 1058 273 028 Cylinder D 1 004/007/009

1058 273 033 Cylinder D 1 014/015/021/029/030/031/033

73.010/140 0301 317 016 Fitting Key 2 All 73.010/150 1058 373 039 Piston 1 All 73.010/152 0734 313 169 O-Ring 1 All * Available in kit 1058 298 023 73.010/154 0734 313 180 O-Ring 1 All * Available in kit 1058 298 023 73.010/160 0501 315 494 Cup Spring 1 All 73.010/170 1058 373 003 Snap Ring 1 All 73.010/180 0501 316 282 Undulated Spring 1 004/007/009

0501 316 761 Undulated Spring 1 014/015/021/029/030/031/033

73.010/190 1058 370 050 Steel Plate D 4 004/007 * Available in kit 1058 298 016 1058 370 073 Steel Plate D 4 All (except 004/007) * Available in kit 1058 298 017 73.010/200 1058 270 025 Friction Plate D 4 004/007 * Available in kit 1058 298 014 1058 270 029 Friction Plate D 4 All (except 004/007) * Available in kit 1058 298 015 73.010/210 1058 370 049 End Plate D 1 004/007 * Available in kit 1058 298 016 1058 370 076 End Plate D 1 All (except 004/007) * Available in kit 1058 298 017 73.010/220 See Page 43 Clutch D Snap Ring 1 All Selective Snap Ring

Note: Parts marked with * are only available in kits.

Page 79: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 29

ZF 5HP24A Automatic Transmission - Spare Parts Catalog

5HP24A Spare Parts – Clutch Pack Groups (continued)

Pos # ZF Part # Description Qty Where used (1058 020 ___) Notes

74.010 1058 375 020 Piston 1 All 74.012 0734 313 149 O-Ring 1 All * Available in kit 1058 298 023 74.014 0734 313 007 O-Ring 1 All * Available in kit 1058 298 023 74.020 0501 314 708 Cup Spring 1 All 74.030 1058 375 002 Split Ring 1 All

74.040 0501 316 761 Undulated Spring 1 014/015/021/029/030/031/033

74.050 1058 370 050 Steel Plate E 5 004/007 * Available in kit 1058 298 016 1058 370 073 Steel Plate E 5 All (except 004/007) * Available in kit 1058 298 017 74.060 1058 270 025 Friction Plate E 5 004/007 * Available in kit 1058 298 014 1058 270 029 Friction Plate E 5 All (except 004/007) * Available in kit 1058 298 015 74.070 1058 370 049 End Plate E 1 004/007 * Available in kit 1058 298 016 1058 370 076 End Plate E 1 All (except 004/007) * Available in kit 1058 298 017 74.090 See Page 43 Clutch E Snap Ring 1 All Selective Snap Ring 74.130 1058 373 040 Support Bush 1 All 74.140 0734 313 198 O-Ring 1 All * Available in kit 1058 298 023 74.150 0734 313 151 O-Ring 1 All * Available in kit 1058 298 023

Note: Parts marked with * are only available in kits.

Page 80: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 30

ZF 5HP24A Automatic Transmission - Spare Parts Catalog

5HP24A Spare Parts – Clutch Pack Groups (continued)

Pos # ZF Part # Description Qty Where used (1058 020 ___) Notes

75.010 1058 275 005 Cylinder C 1 004/007 1058 275 008 Cylinder C 1 009

1058 275 009 Cylinder C 1 014/015/021/029/030/031/033

75.010/110 1058 372 019 Cylinder C 1 All 75.010/120 1058 275 002 Piston 1 All 75.010/130 0734 313 014 O-Ring 1 All * Available in kit 1058 298 023 75.010/140 0734 313 025 O-Ring 1 All * Available in kit 1058 298 023 75.010/150 0501 314 424 Cup Spring 1 All 75.010/160 1055 376 025 Split Ring 1 All 75.010/170 0501 315 746 Undulated Spring 1 004/007/009

0501 316 760 Undulated Spring 1 014/015/021/029/030/031/033

75.010/180 1058 370 053 Steel Plate C 4 004/007 * Available in kit 1058 298 016 1058 370 066 Steel Plate C 4 All (except 004/007) * Available in kit 1058 298 017 75.010/190 1058 270 020 Friction Plate C 4 004/007 * Available in kit 1058 298 014 1058 270 028 Friction Plate C 4 All (except 004/007) * Available in kit 1058 298 015 75.010/200 1058 370 052 End Plate C 1 004/007 * Available in kit 1058 298 016 1058 370 067 End Plate C 1 All (except 004/007) * Available in kit 1058 298 017 75.010/210 See Page 44 Clutch C Snap Ring 1 All Selective Snap Ring 75.140 1058 275 007 Sun Gear Shaft 1 All 75.140/110 1058 202 014 Sun Gear Shaft 1 All 75.140/120 0301 302 040 O-Ring 2 All * Available in kit 1058 298 023 75.140/130 0734 317 279 Sealing Ring 2 All * Available in kit 1058 298 023

Note: Parts marked with * are only available in kits.

Page 81: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 31

ZF 5HP24A Automatic Transmission - Spare Parts Catalog

5HP24A Spare Parts – Clutch Pack Groups (continued)

Pos # ZF Part # Description Qty Where used (1058 020 ___) Notes

77.010 1058 277 005 Cylinder F 1 007 1058 277 001 Cylinder F 1 All (except 007) 77.020 0635 303 058 Needle Sleeve 1 All 77.030 0630 513 037 Snap Ring 1 All 77.040 0501 212 967 Piston 1 All 77.050 0501 313 573 Cup Spring 1 All 77.060 1055 376 025 Split Ring 1 All 77.070 1055 370 088 Spring Clutch Disc 1 All 77.080 1055 374 024 Steel Plate F 6 004/007 * Available in kit 1058 298 016 1055 374 030 Steel Plate F 6 All (except 004/007) * Available in kit 1058 298 017 77.090 1055 270 069 Friction Plate F 6 004/007 * Available in kit 1058 298 014 1055 270 072 Friction Plate F 6 All (except 004/007) * Available in kit 1058 298 015 77.100 1055 376 052 End Plate F 1 004/007 * Available in kit 1058 298 016 1055 376 054 End Plate F 1 All (except 004/007) * Available in kit 1058 298 017 77.110 See Page 44 Clutch F Snap Ring 1 All Selective Snap Ring 77.120 1058 277 006 Free Wheel 1 All 77.120/110 1058 277 006 Free Wheel 1 All 77.120/120 0501 209 988 Free Wheel 1 All 77.120/130 1055 376 037 Free Wheel Ring 1 All 77.120/140 1055 376 039 Fixing Washer 1 All 77.120/150 1055 376 034 Snap Ring 1 All 77.130 0630 503 028 Snap Ring 1 All 77.140 0734 313 096 O-Ring 1 All * Available in kit 1058 298 023 77.210 0736 401 071 Counters. Screw M8x24 2 All (except 004) 0736 401 071 Counters. Screw M8x24 12 004 77.220 0736 101 414 Torx Screw M8x35 10 All

Note: Parts marked with * are only available in kits.

Page 82: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 32

ZF 5HP24A Automatic Transmission - Spare Parts Catalog

5HP24A Valve Body – Duct Plate Group

Pos # ZF Part # Description Qty Where used (1058 020 ___) Notes

27.010 1058 327 086 Duct Plate 1 All 27.020 1056 327 019 Valve Orifice D=1.0 1 All 27.024 1056 327 079 Valve Orifice D=2.2 1 All 27.030 1056 327 094 Valve Orifice D=1.4 1 All 27.034 1056 327 021 Valve Orifice D=1.5 1 All 27.040 1056 327 020 Valve Orifice D=1.2 1 All 27.044 0501 314 645 Rubber Part 1 All * Available in kit 1058 298 023 1068 227 039 Piston 1 All * Available in kit 1058 298 023 27.050 1056 327 019 Valve Orifice D=1.0 1 All 27.060 1056 327 094 Valve Orifice D=1.4 1 All 27.070 1056 327 019 Valve Orifice D=1.0 1 All

27.074 1060 227 019 Valve 1 014/015/021/029/030/031/033

27.086 1043 326 037 Ball 1 All 27.090 0501 313 177 Screen 1 All 27.094 1060 227 019 Valve 1 All 27.100 1058 327 045 Gasket 1 All * Available in kit 1058 298 023 27.110 1058 327 032 Intermediate Sheet 1 004/007/009

1058 327 070 Intermediate Sheet 1 014/015/021/029/030/031/033

27.120 1055 327 049 Ledge 1 All 27.130 0736 101 065 Torx Screw M5x22 3 All 27.140 1055 327 050 Ledge 1 All 27.150 0736 101 065 Torx Screw M5x22 3 All 27.160 0501 311 086 Speed Sensor 1 All 27.162 1058 327 011 Spacer Ring 2 All 27.172 0736 101 064 Torx Screw M5x25 2 All 27.180 1058 327 035 Intermediate Sheet 1 004/007/009

1058 327 066 Intermediate Sheet 1 014/015/021/029/030/031/033

27.190 0631 302 165 Cylindrical Pin 1 All 27.200 0736 101 092 Torx Screw M5x40 11 All 27.210 1058 327 023 Guide Sheet 2 All 27.220 0630 302 103 Spring Washer 2 All 0736 101 090 Torx Screw M5x55 2 All 27.230 0736 101 059 Torx Screw M5x55 10 All 27.260 1058 227 020 Wiring Harness 1 All 27.260/116 0501 209 253 O-Ring 2 All * Available in kit 1058 298 023 27.274 0501 320 279 Cable Terminal 2 All 27.280 1058 327 043 Fixing Plate 1 All 27.290 0630 501 025 Retaining Ring 1 All 27.310 0501 209 749 Filter 1 All 27.400 0736 101 069 Torx Screw M6x60 15 All 27.404 0736 101 211 Torx Screw M6x55 1 All 27.410 0736 101 176 Torx Screw M6x30 5 All 27.450 0501 005 998 Filter 1 004/007/009

0501 006 460 Filter 1 014/015/021/029/030/031/033 * Available in kit 5HP24FKA

27.460 0734 313 181 O-Ring 1 All * Available in kit 1058 298 023 * Available in kit 5HP24FKA

Note: Parts marked with * are only available in kits.

Page 83: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 33

ZF 5HP24A Automatic Transmission - Spare Parts Catalog

5HP24A Valve Body – Duct Plate Group (continued)

Pos # ZF Part # Description Qty Where used (1058 020 ___) Notes

27.470 0736 617 064 Torx Screw M5x14 2 All 27.700 0501 318 717 Protecting Cap 1 All

Note: Parts marked with * are only available in kits.

Page 84: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 34

ZF 5HP24A Automatic Transmission - Spare Parts Catalog

5HP24A Valve Body – Valve Housing Groups

Pos # ZF Part # Description Qty Where used (1058 020 ___) Notes

50.010 1058 327 022 Valve Housing 1 All 50.020 1056 327 173 Selector Shift Valve 1 All 50.030 1058 327 024 Piston 1 All 50.040 0732 042 504 Compression Spring 1 All 50.050 1058 327 044 Piston 1 All 50.060 0732 042 477 Compression Spring 1 All 50.070 1058 327 030 Piston 1 All 50.080 0732 042 633 Compression Spring 1 All 50.094 1055 327 098 Piston 1 All 50.096 1055 327 064 Stop Plate 1 All 50.100 1055 327 052 Piston 1 All 50.110 0732 042 492 Compression Spring 1 All 50.114 1055 327 101 Sealing Cap 1 All 50.118 1043 323 105 Support Plate 1 All 50.126 1055 327 059 Piston 1 All 50.128 0732 041 523 Compression Spring 1 004/007/009

0732 042 123 Compression Spring 1 014/015/021/029/030/031/033

Note: Parts marked with * are only available in kits.

Page 85: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 35

ZF 5HP24A Automatic Transmission - Spare Parts Catalog

5HP24A Valve Body – Valve Housing Groups (continued)

Pos # ZF Part # Description Qty Where used (1058 020 ___) Notes

50.138 1043 326 169 Valve Spool 1 All 50.142 0732 041 526 Compression Spring 1 All 50.146 1043 326 169 Valve Spool 1 All 50.148 0732 041 809 Compression Spring 1 All 50.156 1043 326 289 Piston 1 All 50.158 0732 042 561 Compression Spring 1 All 50.166 1043 326 289 Piston 1 All 50.170 0732 042 561 Compression Spring 1 All 50.180 1043 326 289 Piston 1 All 50.190 0732 042 561 Compression Spring 1 All 50.220 1055 327 043 Cover 1 All 50.230 0736 101 094 Torx Screw M5x12 5 All 50.240 1055 327 044 Cover 1 All 50.250 0736 101 094 Torx Screw M5x12 4 All 50.260 1058 327 021 Cover 1 All 50.270 0736 101 094 Torx Screw M5x12 2 All

Note: Parts marked with * are only available in kits.

Page 86: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 36

ZF 5HP24A Automatic Transmission - Spare Parts Catalog

5HP24A Valve Body – Valve Housing Groups (continued)

Pos # ZF Part # Description Qty Where used (1058 020 ___) Notes

51.010 1058 327 063 Valve Housing 1 All 51.020 1058 327 017 Damper Piston 1 All 51.030 0732 041 547 Compression Spring 1 004/007/009

0732 042 736 Compression Spring 1 014/015/021/029/030/031/033

51.050 1056 327 028 Piston 1 All 51.060 0732 041 462 Compression Spring 1 All 51.070 1056 327 029 Gear Shift Slide 1 All 51.080 0732 041 462 Compression Spring 1 All 51.090 1055 327 023 Piston 1 All 51.100 0732 041 826 Compression Spring 1 All 51.110 1055 327 059 Piston 1 All 51.120 0732 042 022 Compression Spring 1 All 51.130 1055 327 058 Piston 1 All 51.140 0732 041 462 Compression Spring 1 All 51.150 1055 327 054 Piston 1 All 51.160 1055 327 055 Bush 1 All

Note: Parts marked with * are only available in kits.

Page 87: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 37

ZF 5HP24A Automatic Transmission - Spare Parts Catalog

5HP24A Valve Body – Valve Housing Groups (continued)

Pos # ZF Part # Description Qty Where used (1058 020 ___) Notes

51.180 1056 327 001 Piston 1 All 51.190 0732 041 606 Compression Spring 1 All 51.200 1058 327 017 Damper Piston 1 All 51.210 0732 041 547 Compression Spring 1 All 51.230 1055 327 046 Cover 1 All 51.240 0736 101 094 Torx Screw M5x12 10 All 51.250 0750 132 122 Solenoid Valve 3 All * Available in kit 1060 298 034 51.260 0501 210 060 Pressure Regulator 1 All * Available in kit 1060 298 034

51.260/010 0634 316 523 O-Ring 1 All * Available in kit 1058 298 023 * Available in kit 1060 298 034

51.270 0501 210 061 Pressure Regulator 4 004/007/009

0501 208 542 Pressure Regulator 4 014/015/021/029/030/031/033 * Available in kit 1060 298 034

51.270/010 51.270/020 0734 313 134 O-Ring 4 All * Available in kit 1058 298 023

* Available in kit 1060 298 034

51.280 1055 327 051 Fixing Plate 1 All 51.290 0736 101 094 Torx Screw M5x12 9 All

Note: Parts marked with * are only available in kits.

Page 88: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 38

ZF 5HP24A Automatic Transmission - Spare Parts Catalog

5HP24A Valve Body – Valve Housing Groups (continued)

Pos # ZF Part # Description Qty Where used (1058 020 ___) Notes

55.010 1058 327 059 Valve Housing 1 004/007/009

1058 327 068 Valve Housing 1 014/015/021/029/030/031/033

55.020 1055 327 065 Piston 1 All 55.030 0732 041 894 Compression Spring 1 004/007/009

0732 042 034 Compression Spring 1 014/015/021/029/030/031/033

55.040 1055 327 059 Piston 1 All 55.050 0732 042 123 Compression Spring 1 All 55.060 1043 326 169 Valve Spool 1 All 55.070 0732 041 809 Compression Spring 1 All 55.080 1055 327 091 Piston 1 All 55.090 0732 042 382 Compression Spring 1 All 55.100 1043 326 169 Valve Spool 1 All 55.110 0732 042 504 Compression Spring 1 All 55.120 1043 326 169 Valve Spool 1 All 55.130 0732 041 809 Compression Spring 1 All

55.140 1019 327 012 Piston 1 014/015/021/029/030/031/033

1055 327 059 Piston 1 004/007/009

55.150 0732 041 462 Compression Spring 1 014/015/021/029/030/031/033

0732 041 667 Compression Spring 1 004/007/009 55.160 1055 327 059 Piston 1 All 55.170 0732 041 526 Compression Spring 1 All 55.190 1055 327 047 Cover 1 All 55.200 0736 101 094 Torx Screw M5x12 9 All 55.220 1058 327 038 Valve 1 All 55.240 0732 042 676 Compression Spring 1 All

Note: Parts marked with * are only available in kits.

Page 89: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 39

ZF 5HP24A Automatic Transmission - Spare Parts Catalog

5HP24A Selective Shims & Snap Rings 5HP24A Selective Shim

Pos # Select. Parts Description Qty Where used (1058 020 ___) 02.260 Intermediate Plate Shim 1 All 0730 109 662 Shim A=1.40 0730 109 663 Shim A=1.60 0730 109 664 Shim A=1.80 0730 109 665 Shim A=2.00 0730 109 666 Shim A=2.20 0730 109 667 Shim A=2.40 0730 109 668 Shim A=2.60 0730 109 669 Shim A=2.80 0730 109 670 Shim A=3.00 5HP24A Selective Shim

Pos # Select. Parts Description Qty Where used (1058 020 ___) 35.020 Pinion Bearing Shim 1 004/007/009/014/015/021/029/031/033 0730 106 428 Shim A=0.80 0730 106 429 Shim A=0.85 0730 106 430 Shim A=0.90 0730 106 431 Shim A=0.95 0730 106 432 Shim A=1.00 0730 106 433 Shim A=1.05 0730 106 434 Shim A=1.10 0730 106 435 Shim A=1.15 0730 106 436 Shim A=1.20 0730 106 437 Shim A=1.25 0730 106 438 Shim A=1.30 0730 106 439 Shim A=1.35 0730 106 440 Shim A=1.40 0730 106 441 Shim A=1.45 0730 106 442 Shim A=1.50 0730 106 443 Shim A=1.55 0730 106 444 Shim A=1.60 0730 106 445 Shim A=1.65 0730 106 446 Shim A=1.70 0730 106 447 Shim A=1.75 0730 106 448 Shim A=1.80 0730 106 449 Shim A=1.85 0730 106 450 Shim A=1.90 0730 106 451 Shim A=1.95 0730 106 452 Shim A=2.00 0730 106 453 Shim A=2.05 0730 106 454 Shim A=2.10 0730 106 455 Shim A=2.15 0730 106 456 Shim A=2.20

Page 90: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 40

ZF 5HP24A Automatic Transmission - Spare Parts Catalog

5HP24A Selective Shims & Snap Rings (continued) 5HP24A Selective Shim

Pos # Select. Parts Description Qty Where used (1058 020 ___) 35.020 Pinion Bearing Shim 1 030 0730 007 517 Shim A=0.97 0730 007 518 Shim A=1.00 0730 007 519 Shim A=1.03 0730 007 520 Shim A=1.06 0730 007 521 Shim A=1.09 0730 007 522 Shim A=1.12 0730 007 523 Shim A=1.15 0730 007 524 Shim A=1.18 0730 007 525 Shim A=1.21 0730 007 526 Shim A=1.24 0730 007 527 Shim A=1.27 0730 007 528 Shim A=1.30 0730 007 529 Shim A=1.33 0730 007 530 Shim A=1.36 0730 007 531 Shim A=1.39 0730 007 532 Shim A=1.42 0730 007 533 Shim A=1.45 0730 007 534 Shim A=1.48 0730 007 535 Shim A=1.51 0730 007 536 Shim A=1.54 0730 007 537 Shim A=1.57 0730 007 538 Shim A=1.60 0730 007 539 Shim A=1.63 0730 007 540 Shim A=1.66 0730 007 541 Shim A=1.69 0730 007 542 Shim A=1.72 0730 007 543 Shim A=1.75 0730 007 544 Shim A=1.78 0730 007 545 Shim A=1.81 0730 007 546 Shim A=1.84 0730 007 547 Shim A=1.87 5HP24A Selective Shim

Pos # Select. Parts Description Qty Where used (1058 020 ___) 35.080 Diff. Bearing Shim 1 All 0730 005 451 Shim A=1.00 0730 005 452 Shim A=1.05 0730 005 453 Shim A=1.10 0730 005 454 Shim A=1.15 0730 005 455 Shim A=1.20 0730 005 456 Shim A=1.25 0730 005 457 Shim A=1.30 0730 005 458 Shim A=1.35 0730 005 459 Shim A=1.40 0730 005 460 Shim A=1.45 0730 005 461 Shim A=1.50 0730 005 462 Shim A=1.55

Page 91: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 41

ZF 5HP24A Automatic Transmission - Spare Parts Catalog

5HP24A Selective Shims & Snap Rings (continued) 5HP24A Selective Shim (continued)

Pos # Select. Parts Description Qty Where used (1058 020 ___) 35.080 Diff. Bearing Shim 1 All 0730 007 549 Shim A=1.60 0730 007 550 Shim A=1.65 0730 007 551 Shim A=1.70 0730 007 552 Shim A=1.75 0730 007 553 Shim A=1.80 0730 007 554 Shim A=1.85 0730 007 555 Shim A=1.90 0730 007 556 Shim A=1.95 0730 009 638 Shim A=1.02 0730 009 639 Shim A=1.07 0730 009 640 Shim A=1.12 0730 009 641 Shim A=1.17 0730 009 642 Shim A=1.22 0730 009 643 Shim A=1.27 0730 009 644 Shim A=1.32 0730 009 645 Shim A=1.37 0730 009 646 Shim A=1.42 0730 009 647 Shim A=1.47 0730 009 648 Shim A=1.52 0730 009 649 Shim A=1.57 0730 009 650 Shim A=1.62 0730 009 651 Shim A=1.67 0730 009 652 Shim A=1.72 0730 009 653 Shim A=1.77 0730 009 654 Shim A=1.82 0730 009 655 Shim A=1.87 0730 009 656 Shim A=1.92 5HP24A Selective Shim

Pos # Select. Parts Description Qty Where used (1058 020 ___) 35.120 Diff. Cover Shim 1 All 0730 005 962 Shim A=1.00 0730 005 963 Shim A=1.05 0730 005 964 Shim A=1.10 0730 005 965 Shim A=1.15 0730 005 966 Shim A=1.20 0730 005 967 Shim A=1.25 0730 005 968 Shim A=1.30 0730 005 969 Shim A=1.35 0730 005 970 Shim A=1.40 0730 005 971 Shim A=1.45 0730 005 972 Shim A=1.50 0730 005 973 Shim A=1.55 0730 005 974 Shim A=1.60 0730 005 975 Shim A=1.65 0730 005 976 Shim A=1.70 0730 005 977 Shim A=1.75

Page 92: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 42

ZF 5HP24A Automatic Transmission - Spare Parts Catalog

5HP24A Selective Shims & Snap Rings (continued) 5HP24A Selective Shim (continued)

Pos # Select. Parts Description Qty Where used (1058 020 ___) 35.120 Diff. Cover Shim 1 All 0730 005 978 Shim A=1.80 0730 005 979 Shim A=1.85 0730 005 980 Shim A=1.90 0730 009 657 Shim A=1.02 0730 009 658 Shim A=1.07 0730 009 659 Shim A=1.12 0730 009 660 Shim A=1.17 0730 009 661 Shim A=1.22 0730 009 662 Shim A=1.27 0730 009 663 Shim A=1.32 0730 009 664 Shim A=1.37 0730 009 665 Shim A=1.42 0730 009 666 Shim A=1.47 0730 009 667 Shim A=1.52 0730 009 668 Shim A=1.57 0730 009 669 Shim A=1.62 0730 009 670 Shim A=1.67 0730 009 671 Shim A=1.72 0730 009 672 Shim A=1.77 0730 009 673 Shim A=1.82 0730 009 674 Shim A=1.87 5HP24A Selective Shim

Pos # Select. Parts Description Qty Where used (1058 020 ___) 37.110 Output Shim 1 All 0730 109 313 Shim A=3.20 0730 109 314 Shim A=3.40 0730 109 315 Shim A=3.60 0730 109 316 Shim A=3.80 0730 109 317 Shim A=4.00 0730 109 318 Shim A=4.20 0730 109 319 Shim A=4.40 0730 109 320 Shim A=4.60 5HP24A Selective Shim

Pos # Select. Parts Description Qty Where used (1058 020 ___) 37.140 Output Shaft Gear Shim 1 All 0730 009 178 Shim A=1.00 0730 009 177 Shim A=1.05 0730 008 225 Shim A=1.10 0730 008 226 Shim A=1.15 0730 008 227 Shim A=1.20 0730 008 228 Shim A=1.25 0730 008 229 Shim A=1.30 0730 008 230 Shim A=1.35 0730 008 231 Shim A=1.40

Page 93: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 43

ZF 5HP24A Automatic Transmission - Spare Parts Catalog

5HP24A Selective Shims & Snap Rings (continued) 5HP24A Selective Shim (continued)

Pos # Select. Parts Description Qty Where used (1058 020 ___) 37.140 Output Shaft Gear Shim 1 All 0730 008 232 Shim A=1.45 0730 008 233 Shim A=1.50 0730 008 234 Shim A=1.55 0730 008 235 Shim A=1.60 0730 008 236 Shim A=1.65 5HP24A Selective Snap Ring

Pos # Select. Parts Description Qty Where used (1058 020 ___) 70.140 Clutch A Snap Ring 1 All 1058 370 023 Snap Ring A=1.80 1058 370 024 Snap Ring A=2.00 1058 370 021 Snap Ring A=2.20 1058 370 011 Snap Ring A=2.40 1058 370 012 Snap Ring A=2.60 1058 370 013 Snap Ring A=2.80 1058 370 014 Snap Ring A=3.00 1058 370 015 Snap Ring A=3.20 1058 370 016 Snap Ring A=3.40 1058 370 017 Snap Ring A=3.60 5HP24A Selective Snap Ring

Pos # Select. Parts Description Qty Where used (1058 020 ___) 72.130 Clutch B Snap Ring 1 All 73.010/220 Clutch D Snap Ring 74.090 Clutch E Snap Ring 1058 371 024 Snap Ring A=2.20 1058 371 021 Snap Ring A=2.40 1058 371 011 Snap Ring A=2.60 1058 371 012 Snap Ring A=2.80 1058 371 013 Snap Ring A=3.00 1058 371 014 Snap Ring A=3.20 1058 371 015 Snap Ring A=3.40 1058 371 016 Snap Ring A=3.60 1058 371 017 Snap Ring A=3.80 1058 371 018 Snap Ring A=4.00 1058 371 019 Snap Ring A=4.20 1058 371 020 Snap Ring A=4.40 1058 371 036 Snap Ring A=4.60

Page 94: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 44

ZF 5HP24A Automatic Transmission - Spare Parts Catalog

5HP24A Selective Shims & Snap Rings (continued) 5HP24A Selective Snap Ring

Pos # Select. Parts Description Qty Where used (1058 020 ___) 75.010/210 Clutch C Snap Ring 1 All 0730 513 591 Snap Ring A=2.20 0730 513 592 Snap Ring A=2.40 0730 513 593 Snap Ring A=2.60 0730 513 594 Snap Ring A=2.80 0730 513 595 Snap Ring A=3.00 0730 513 596 Snap Ring A=3.20 0730 513 597 Snap Ring A=3.40 5HP24A Selective Snap Ring

Pos # Select. Parts Description Qty Where used (1058 020 ___) 77.110 Clutch F Snap Ring 1 All 1055 370 007 Snap Ring A=2.60 1055 370 010 Snap Ring A=3.00 1055 370 011 Snap Ring A=3.40 1055 370 014 Snap Ring A=3.80

Page 95: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 45

ZF 5HP24A Automatic Transmission - Spare Parts Catalog

5HP24A Kit Content 5HP24A Fiber Clutch Kit – 1058 298 014

Pos # ZF Part # Description Qty Where used (1058 020 ___) Notes

70.110 1058 270 020 Friction Plate A 6 004/007 72.100 1058 270 025 Friction Plate B 6 004/007 73.010/200 1058 270 025 Friction Plate D 4 004/007 74.060 1058 270 025 Friction Plate E 5 004/007 75.010/190 1058 270 020 Friction Plate C 4 004/007 77.090 1055 270 069 Friction Plate F 6 004/007 5HP24A Fiber Clutch Kit – 1058 298 015

Pos # ZF Part # Description Qty Where used (1058 020 ___) Notes

70.110 1058 270 028 Friction Plate A 6 All (except 004/007) 72.100 1058 270 029 Friction Plate B 6 All (except 004/007)

73.010/200 1058 270 029 Friction Plate D 5 All (except 004/007) 009/014/015/021/029/030/031/ 033 use 4 pieces

74.060 1058 270 029 Friction Plate E 5 All (except 004/007) 75.010/190 1058 270 028 Friction Plate C 4 All (except 004/007) 77.090 1055 270 072 Friction Plate F 6 All (except 004/007) 5HP24A Steel Kit – 1058 298 016

Pos # ZF Part # Description Qty Where used (1058 020 ___) Notes

70.100 1058 370 053 Steel Plate A 6 004/007 70.120 1058 370 057 End Plate A 1 All 72.090 1058 370 050 Steel Plate B 6 004/007 72.110 1058 370 049 End Plate B 1 004/007 73.010/190 1058 370 050 Steel Plate D 4 004/007 73.010/210 1058 370 049 End Plate D 1 004/007 74.050 1058 370 050 Steel Plate E 5 004/007 74.070 1058 370 049 End Plate E 1 004/007 75.010/180 1058 370 053 Steel Plate C 4 004/007 75.010/200 1058 370 052 End Plate C 1 004/007 77.080 1055 374 024 Steel Plate F 6 004/007 77.100 1055 376 052 End Plate F 1 004/007

Note: Above listed parts are not sold individually.

Page 96: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 46

ZF 5HP24A Automatic Transmission - Spare Parts Catalog

5HP24A Kit Content (continued) 5HP24A Steel Kit – 1058 298 017

Pos # ZF Part # Description Qty Where used (1058 020 ___) Notes

70.100 1058 370 066 Steel Plate A 6 All (except 004/007) 70.120 1058 370 057 End Plate A 1 All 72.090 1058 370 073 Steel Plate B 6 All (except 004/007) 72.110 1058 370 076 End Plate B 1 All (except 004/007) 73.010/190 1058 370 073 Steel Plate D 5 All (except 004/007) 73.010/210 1058 370 076 End Plate D 1 All (except 004/007) 74.050 1058 370 073 Steel Plate E 5 All (except 004/007) 74.070 1058 370 076 End Plate E 1 All (except 004/007) 75.010/180 1058 370 066 Steel Plate C 4 All (except 004/007) 75.010/200 1058 370 067 End Plate C 1 All (except 004/007) 77.080 1055 374 030 Steel Plate F 6 All (except 004/007) 77.100 1055 376 054 End Plate F 1 All (except 004/007) 5HP24A Overhaul Kit – 1058 298 023

Pos # ZF Part # Description Qty Where used (1058 020 ___) Notes

01.172 0734 313 060 O-Ring 2 All 01.350 0734 317 227 Sealing Sleeve 2 All 01.650 0501 318 572 Screw Plug M10x1 1 All 01.730 0734 319 623 Shaft Seal 1 All 03.010/120 0501 318 572 Screw Plug M10x1 1 All 03.010/130 0734 313 176 O-Ring 1 All 03.030 1058 303 015 Gasket 1 All 10.010/140 1055 310 039 Sealing Ring 1 All 10.010/170 0750 111 254 Shaft Seal 1 All 10.014 0734 313 178 O-Ring 1 All 10.020/140 0734 401 248 Piston Ring 2 All 10.300 0734 313 162 O-Ring 1 All 10.340 0501 314 585 Protection Cap 2 All 10.350 0750 112 076 Usit Ring 2 All 10.360 0750 112 076 Usit Ring 6 All 27.044 0501 314 645 Rubber Part 1 All Early valve body 1068 227 039 Piston 1 All Late valve body 27.100 1058 327 045 Gasket 1 All 27.260/116 0501 209 253 O-Ring 2 All 27.460 0734 313 181 O-Ring 1 All 32.290 0734 313 137 O-Ring 1 All 35.070 0734 319 529 Shaft Seal 1 All 35.146 0734 313 155 O-Ring 1 All 35.150/120 0734 310 342 Shaft Seal 1 All 35.220/120 0734 319 419 Shaft Seal 1 All 35.230/020 0501 313 484 O-Ring 2 All 35.240 0734 317 262 Sealing Ring 1 All 35.270 0734 313 207 O-Ring 1 All

Note: Above listed parts are not sold individually.

Page 97: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 47

ZF 5HP24A Automatic Transmission - Spare Parts Catalog

5HP24A Kit Content (continued) 5HP24A Overhaul Kit – 1058 298 023 (continued)

Pos # ZF Part # Description Qty Where used (1058 020 ___) Notes

35.272 0734 313 207 O-Ring 1 All 35.300 0636 308 025 Screw Plug M18x1.5 1 All 36.220 0734 307 291 Sealing Ring 1 All 36.230/120 0734 319 588 Shaft Seal 1 All 36.280 1058 336 021 Gasket 1 All 36.320/010 0734 313 125 O-Ring 1 All 36.340 0636 308 024 Screw Plug M12x1.5 1 All 36.350 0636 308 025 Screw Plug M18x1.5 1 All 37.150/120 0734 319 604 Shaft Seal 1 All 37.230/150 0734 319 547 Double Seal 1 All 37.260 1058 337 009 Gasket 1 All 51.260/010 0634 316 523 O-Ring 1 All 51.270/010 51.270/020 0734 313 134 O-Ring 4 All

70.014 0734 313 151 O-Ring 1 All 70.030 0734 313 148 O-Ring 1 All 70.040 0734 313 163 O-Ring 1 All 70.070 0734 313 163 O-Ring 1 All 72.030 0734 313 175 O-Ring 1 All 72.040 0734 313 007 O-Ring 1 All 72.050 0501 315 073 Sealing Ring 1 All 72.140 0734 317 256 Piston Ring 2 All 73.010/152 0734 313 169 O-Ring 1 All 73.010/154 0734 313 180 O-Ring 1 All 74.012 0734 313 149 O-Ring 1 All 74.014 0734 313 007 O-Ring 1 All 74.140 0734 313 198 O-Ring 1 All 74.150 0734 313 151 O-Ring 1 All 75.010/130 0734 313 009 O-Ring 1 All 75.010/140 0734 313 025 O-Ring 1 All 75.140/120 0301 302 040 O-Ring 2 All 75.140/130 0734 317 279 Sealing Ring 2 All 77.140 0734 313 096 O-Ring 1 All 5HP24A Solenoid Kit – 1060 298 034

Pos # ZF Part # Description Qty Where used (1058 020 ___) Notes

51.250 0750 132 122 Solenoid Valve 3 All 51.260 0501 210 060 Pressure Regulator 1 All 51.260/010 0634 316 523 O-Ring 1 All

51.270 0501 208 542 Pressure Regulator 4 014/015/021/029/030/031/033

51.270/010 51.270/020 0734 313 134 O-Ring 4 All

Note: Above listed parts are not sold individually.

Page 98: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 48

ZF 5HP24A Automatic Transmission - Spare Parts Catalog

5HP24A Kit Content (continued) 5HP24A Filter Kit – 5HP24FKA

Pos # ZF Part # Description Qty Where used (1058 020 ___) Notes

03.010/130 0734 313 176 O-Ring 1 All 03.030 1058 303 015 Gasket 1 All

27.450 0501 006 460 Filter 1 014/015/021/029/030/031/033

27.460 0734 313 181 O-Ring 1 All

Note: Above listed parts are not sold individually.

Page 99: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 49

ZF 5HP24A Automatic Transmission - Spare Parts Catalog

Quotation / Order Form

FAX FORM TO YOUR PREFERRED ZF PASSENGER CAR TRANSMISSION DISTRIBUTOR Purchase Order Date: Purchase Order #: Customer Information Company Name: Contact: Street: City, State & Zip: Phone #: Fax #: Email: Customer #: Shipping Information Ship To: Attention: Street: City, State & Zip: Request Date: Ship via: Vehicle Information Make: Model: Model Year: Transmission Spec: Order Information

Line Qty Pos. # ZF Part # Description / Cust. Ref. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

Signature: Date:

Page 100: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 50

ZF 5HP24A Automatic Transmission - Spare Parts Catalog

Notes

Page 101: ZF Gearbox
Page 102: ZF Gearbox

Driveline and Chassis Technology 5HP2

4ASP

C02

03

ZF Industries, Inc. Passenger Car Transmissions Vernon Hills, IL 60061 Phone +1 847 478-6868 Fax +1 847 634-0221 Email [email protected] Web www.zf-group.com

Page 103: ZF Gearbox

ZF 5HP30

Automatic Transmission Spare Parts Catalog

Page 104: ZF Gearbox

Warranty Information Warranty coverage for ZF passenger car transmission spare parts and kits covers the first 12 months after installation in the vehicle, or 24 months after purchase from ZF Industries, Inc. Warranty of the product is limited to replacement or repair, if found to be defective in ZF material or workmanship, and specifically does not cover removal, reinstallation, or any costs incidental to the repair of the vehicle, or any kind of consequential damages. All warranty and/or non-warranty returns must be approved. Disclaimer The specifications and information shown in this catalog have been compiled from accepted and reliable sources and is believed to be accurate at the time of publication. While ZF Industries, Inc. believes this information is correct, no guarantee or warranty is made as to the accuracy of the information and ZF Industries, Inc. cannot and does not accept or assume any responsibilities for errors, omissions, or consequential harm or damages. Replacement parts should not be used when they do not appear to fit. ZF Industries, Inc. disclaims all liability and responsibility for any harm resulting from any such modifications. Copyright Printed in USA – Copyright © 2003 ZF Industries, Inc. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permission of ZF Industries, Inc. Distributed By

Page 105: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 1

ZF 5HP30 Automatic Transmission - Spare Parts Catalog

Table of Contents 5HP30 Transmission Overview (North American Applications)

Make / Model / Model Year 02 5HP30 Technical Information

Torque, Gear Ratio & Weight 03 Transmission Oil Reference Guide 03 5HP30 Lubrications 03 5HP30 Technical Literature 03 5HP30 General Transmission Oil Filling Procedure 04

5HP30 Spare Parts How To Use This Catalog 06 Gearbox Housing Group 07 Input Group 10 Oil Sump Group 11 Oil Supply Group 12 Output Group 13 Converter Group 14 Parking Lock Group 15 Planetary Drive Groups 16 Clutch Pack Groups 18

5HP30 Valve Body Duct Plate Group 25 Valve Housing Groups 27

5HP30 Selective Shims, Snap Rings & Kit Content 5HP30 Selective Shims & Snap Rings 32 5HP30 Kit Content 34

5HP30 Torque Converter Spare Parts & Kits 5HP30 Torque Converter Spare Parts 40 5HP30 Torque Converter Kits 40

Miscellaneous Quotation / Order Form 41 Notes 42

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ZF 5HP30 Automatic Transmission - Spare Parts Catalog

5HP30 Transmission Overview (North American Applications) Make / Model / Model Year – BMW (A5S 560Z) Make Model Style Model Year From – Up to Code OE Part # ZF Part # BMW 540i E34 Sedan (M60) 1992 – 1995 – 04/95 ML 24 00 1 421 349 1055 000 010 1992 – 1995 PA 24 00 1 422 505 1055 000 029BMW 540i E39 Sedan (M60) 1995 – 1997 – 01/97 PK 24 00 1 422 476 1055 000 026BMW 740i E32 Sedan 1992 – 1994 ML 24 00 1 421 349 1055 000 010 1992 – 1994 PA 24 00 1 422 505 1055 000 029BMW 740i E38 Sedan (M60) 1994 – 1995 PY 24 00 1 422 509 1055 000 031BMW 740i E38 Sedan (M62) 1996 – 1997 – 01/97 PK 24 00 1 422 476 1055 000 026BMW 740iL E32 Sedan 1992 – 1994 ML 24 00 1 421 349 1055 000 010 1992 – 1994 PA 24 00 1 422 505 1055 000 029BMW 740iL E38 Sedan (M60) 1994 – 1995 PY 24 00 1 422 509 1055 000 031BMW 740iL E38 Sedan (M62) 1996 – 1997 – 01/97 PK 24 00 1 422 476 1055 000 026BMW 750iL E38 Sedan 1994 – 1995 – 04/95 OC 24 00 1 421 818 1055 000 017 1994 – 1998 – 09/98 PZ 24 00 1 422 511 1055 000 032 1998 – 2001 09/98 – TK 24 00 1 423 478 1055 000 040BMW 840Ci E31 Coupe 1995 – 1996 PK 24 00 1 422 476 1055 000 026BMW 840i E31 Coupe 1993 – 1995 – 04/95 MR 24 00 1 421 499 1055 000 011 1993 – 1995 PL 24 00 1 422 507 1055 000 030BMW 850Ci E31 Coupe (M73) 1994 – 1995 – 04/95 OC 24 00 1 421 818 1055 000 017 1994 – 1997 PZ 24 00 1 422 511 1055 000 032 Note: Transmission specification number 1055 000 010 is replaced by 1055 000 029, 1055 000 011 is replaced by 1055 000 030, and 1055 000 017 is replaced by 1055 000 032. Make / Model / Model Year – Aston Martin

Make Model Engine Model Year OE Part # ZF Part # Aston Martin DB7 Vantage V12 6.0 liter 1999 – 42-120296-AA 1055 000 039Aston Martin DB7 Vantage Volante V12 6.0 liter 1999 – 42-120296-AA 1055 000 039 Make / Model / Model Year – Bentley

Make Model Engine Model Year OE Part # ZF Part # Bentley Arnage V8 6.8 liter 1999 – PL20318PA 1055 000 028 Make / Model / Model Year – Rolls Royce

Make Model Engine Model Year OE Part # ZF Part # Rolls Royce Silver Seraph V12 5.4 liter 1998 – PL20365PA 1055 000 027 Note: This spare parts catalog includes only transmission specification numbers for North American applications. For all other 5HP30 transmission specification numbers, please contact your preferred ZF passenger car transmission distributor for more information about available spare parts and kits.

Type Plate: Located on the main housing of transmission. Please refer to ZF transmission specification # when searching for spare parts and kits in this catalog (last three digits).

ZF Transmission Specification #

Vehicle Manufacturer Transmission #

Transmission Serial #

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ZF 5HP30 Automatic Transmission - Spare Parts Catalog

5HP30 Technical Information Torque, Gear Ratio & Weight

Input Torque 1st Gear

2nd Gear

3rd Gear

4th Gear

5th Gear

Rev Gear

Weight (approximate)

Oil Capacity (approximate)

560 Nm 3.55 2.24 1.54 1.00 0.79 3.68 ~109 kg (240 lbs.) ~13.5 liter (14.3 quart) Transmission Oil Reference Guide

Make Oil Grade Type Plate (color) ZF Part # OE Part # BMW SHELL LA 2634 Black 1055 000 010 24 00 1 421 349

1055 000 011 24 00 1 421 499 1055 000 029 24 00 1 421 349 1055 000 030 24 00 1 422 507 ESSO LT 71141 Green 1055 000 017 24 00 1 421 818 1055 000 026 24 00 1 422 476 1055 000 031 24 00 1 422 509 1055 000 032 24 00 1 422 511 1055 000 040 24 00 1 423 478

Aston Martin ESSO LT 71141 Green 1055 000 039 42120296AA Bentley ESSO LT 71141 Green 1055 000 028 PL20318PA

Rolls Royce ESSO LT 71141 Green 1055 000 027 PL20365PA 5HP30 Lubrications

Amount ZF Part # Description Where used (1055 000 ___) Notes

20 Liter 0671 090 148 Oil SHELL LA 2634 (Canister) 010/011/029/030 209 Liter 0671 090 149 Oil SHELL LA 2634 (Drum) 010/011/029/030

20 Liter 0671 090 166 Oil ESSO LT 71141 (Canister) 017/026/027/028/031/032/039/040

205 Liter 0671 090 169 Oil ESSO LT 71141 (Drum) 017/026/027/028/031/032/039/040

5HP30 Technical Literature

Language ZF Part # Description Where used (1055 000 ___) Notes

English 5HP30FD 5HP30 Functional Description All

English 5HP30REP 5HP30 Repair Manual 010/011/017/026/029/030/031/032/040

Eng/Ger 1055 764 701 5HP30 Wall Chart All English 5HPVBMAN 5-Speed Valve Body Manual All

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ZF 5HP30 Automatic Transmission - Spare Parts Catalog

5HP30 Technical Information (continued) 5HP30 General Transmission Oil Filling Procedure

Oil temperature should be between 86º…95ºF (30º…35ºC). NO YES

Idle speed should be neng = 650 … 950 rpm (according to vehicle manufacturer’s directive).

Hold each gear for 3 seconds and engage the parking lock.

Select R and D and use step shift (manual-winter program) to shift through to 3rd gear.

Shift through gears with engine running at idle speed.

Start the engine (large consumers, such as A/C should be switched on).

With the engine stopped, add ATF, only use lubricants as to specification (see Page 3), through the fill hole until oil emerges from fill hole. Install Fill Plug (Pos. 03.020).

Connect tester to read off transmission oil temperature and engine speed.

Position vehicle horizontally on hoist and apply the handbrake.

Shift through gears with engine at idle speed.

Depending on value allow oil to cool down or warm up.

Continues on next page

Remove fill plug (Pos. 03.020) on housing.

Hold each gear for 3 seconds and engage the parking lock.

Select R and D and use step shift (manual-winter program) to shift through to 3rd gear.

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ZF 5HP30 Automatic Transmission - Spare Parts Catalog

5HP30 Technical Information (continued) 5HP30 General Transmission Oil Filling Procedure (continued)

Fill Hole03.020 Fill Plug

Continues from previous page

Oil emerges at oil temperature below 95ºF (35ºC). NO YES

Allow time for excess oil to drip then install Fill Plug (Pos. 03.020). Torque Fill Plug to 100Nm ±10Nm (see also Repair Manual).

Oil temperature must not exceed 122ºF (50ºC).

Wait until oil temperature reaches 104ºF ±18ºF (40ºC ±10ºC).

Add ATF, only use lubricants as to specification (see Page 3), through the fill

hole until oil emerges from fill hole.

Oil level in transmission is below minimum.

Page 110: ZF Gearbox

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ZF 5HP30 Automatic Transmission - Spare Parts Catalog

How To Use This Catalog Table of Contents Each transmission group of this catalog is listed in the table of contents. This spare parts catalog includes only transmission specification numbers for North American applications. Technical Information All technical information is specific to the transmission models that are referenced in this catalog. Weight and oil capacity information are only approximate and may vary by actual transmission specification. For any technical inquiry, please contact your preferred ZF passenger car transmission distributor for assistance. For a list of technical literature available from ZF or for answers to frequently asked questions about ZF transmissions visit us at www.zf-group.com. Spare Parts Each transmission is divided into groups (e.g. gearbox housing group). The position number (Pos #) is used to identify the location of each spare part in the transmission. A position number like 01.010 is either a spare part or an assembly. A position number like 01.010/110 is a subcomponent of an assembly. Please contact your preferred ZF passenger car transmission distributor about availability of assemblies and subcomponents. The part number (ZF part #) is used to identify a specific spare part and is usually ten-digits (kits, lubricants, and technical literature have exceptions). Please use this part number, when ordering ZF spare parts. The description (Description) identifies the spare part. The quantity (Qty) is the amount of spare parts included in one transmission model for a certain position number. The quantity may vary depending on the transmission specification and certain spare parts may be used in multiple positions in the transmission. This catalog includes only spare parts for North American specifications of a ZF transmission application. The “where used” column (Where used (10__ 000 ___)) shows the last three digits of the transmission specification that uses the listed spare part. If the column indicates “All”, then all North American transmission specification use this spare part. The notes column (Notes) gives more information about the spare part (e.g. included in a kit). Example:

Pos # ZF Part # Description Qty Where used (1056 000 ___) Notes

01.010 1056 201 084 Gearbox Housing 1 087/088 1056 201 087 Gearbox Housing 1 081 01.010/110 1056 301 174 Gearbox Housing 1 087/088 1056 301 175 Gearbox Housing 1 081 Selective Shims, Snap Rings & Kit Content Each list for selective shims or snap rings is listed in this section of the catalog. Please measure the clearance according to the repair manual and select the required spare part from the table. The kit content section shows all available kits for the transmission models that are referenced in this catalog, including the content of each kit.

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ZF 5HP30 Automatic Transmission - Spare Parts Catalog

5HP30 Spare Parts - Gearbox Housing Group

Pos # ZF Part # Description Qty Where used (1055 000 ___) Notes

01.010 1055 201 070 Gearbox Housing 1 010/017/027/029/032/040

1055 201 072 Gearbox Housing 1 026/028/031 1055 201 073 Gearbox Housing 1 011/030 01.010/110 1055 301 101 Gearbox Housing 1 017/027/032/039/040 1055 301 103 Gearbox Housing 1 010/029 1055 301 108 Gearbox Housing 1 011/026/028/030/031 01.010/120 1055 301 022 Pipe 1 All 01.010/130 1055 301 023 Oil Tube 1 All 01.010/140 1055 301 010 Bracket 1 All 01.010/150 0736 101 240 Torx Screw M6x13 1 All 01.010/160 0734 319 623 Shaft Seal 10x18x5 2 All * Available in kit 1055 298 019

01.010/170 1055 306 013 Selector Shaft 1 017/026/027/028/031/032/039/040

1055 306 022 Selector Shaft 1 010/011/029/030 01.010/180 1056 306 004 Pipe 1 All 01.010/190 1055 206 012 Detent Disc 1 All 01.010/200 0501 313 410 Clamping Sleeve 1 All 01.010/220 1055 206 013 Detent Spring 1 010/011/029/030

1055 206 014 Detent Spring 1 017/026/027/028/031/032/039/040

01.010/240 0736 101 240 Torx Screw M6x13 2 All

01.010/250 0631 306 058 Cylindrical Pin 1 017/026/027/028/031/032/039/040

Note: Parts marked with * are only available in kits.

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ZF 5HP30 Automatic Transmission - Spare Parts Catalog

5HP30 Spare Parts - Gearbox Housing Group (continued)

Pos # ZF Part # Description Qty Where used (1055 000 ___) Notes

01.020 1055 324 005 Pin 1 All 01.030 0734 313 104 O-Ring 2 All * Available in kit 1055 298 019 01.040 1055 224 001 Pawl 1 All 01.050 1055 324 019 Leg Spring 1 All 01.060 1055 324 007 Connection Bar 1 All 01.070 1055 324 015 Guiding Plate 1 All 01.080 0636 024 008 Hexagon Screw M8x25 2 All 01.082 0636 024 009 Hexagon Screw M8x22 1 All 01.250 1055 301 097 Cover 1 010/029

1055 301 098 Cover 1 011/017/026/030/031/032/039/040

1055 301 107 Cover 1 027/028 01.252 0501 318 572 Screw Plug M10x1 1 010/029 * Available in kit 1055 298 019 01.260 0750 112 154 Gasket 1 All * Available in kit 1055 298 019 01.270 0636 015 360 Hexagon Screw M6x20 9 All 01.300 0501 004 186 Oil Cooler 1 010/029 01.300/010 0637 900 029 Plug 2 010/029

Note: Parts marked with * are only available in kits.

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ZF 5HP30 Automatic Transmission - Spare Parts Catalog

5HP30 Spare Parts - Gearbox Housing Group (continued)

Pos # ZF Part # Description Qty Where used (1055 000 ___) Notes

01.310 0734 313 128 O-Ring 2 010/029 * Available in kit 1055 298 019 01.320 0736 101 382 Torx Screw M6x15 4 010/029

01.480 0501 208 862 Switch 1 017/026/027/028/031/032

0501 211 253 Switch 1 039/040

01.490 0501 315 431 Cable Terminal 1 017/026/027/028/031/032/039/040

01.500 1055 301 092 Sheet 1 017/026/027/028/031/032/039/040

01.520 0636 025 078 Hexagon Screw M6x15 1 017/026/027/028/031/032/039/040

01.560 1055 301 091 Bracket 1 017/026/027/028/031/032/039/040

01.570 0501 315 137 Bracket 1 039/040

01.580 0636 025 078 Hexagon Screw M6x15 1 017/026/027/028/031/032/039/040

01.610 0637 900 068 Plug 2 011/017/026/027/028/030/031/032/039/040

01.620 0636 015 360 Hexagon Screw M6x20 2 017/026/027/028/031/032/039/040

01.650 0501 318 572 Screw Plug M10x1 1 All * Available in kit 1055 298 019 01.660 0501 318 572 Screw Plug M10x1 1 All * Available in kit 1055 298 019 01.690 0501 318 900 Breather Tube 1 All 01.700 0501 314 809 Breather Cover 1 All

Note: Parts marked with * are only available in kits.

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ZF 5HP30 Automatic Transmission - Spare Parts Catalog

5HP30 Spare Parts – Input Group

Pos # ZF Part # Description Qty Where used (1055 000 ___) Notes

02.010 1055 202 036 Input Shaft 1 All 02.020 0734 313 032 O-Ring 1 All * Available in kit 1055 298 019 02.040 1055 202 031 Bearing Set 1 All * Available in kit 5HP30BRGK 02.050 1055 202 027 Intermediate Sheet 1 All 02.060 1055 202 033 Bearing Set 1 All * Available in kit 5HP30BRGK 02.090 0750 115 378 Axial Needle Bearing 1 All * Available in kit 5HP30BRGK 02.120 1055 202 035 Sun Gear Shaft 1 All 02.140 0734 401 241 Sealing Ring 2 All * Available in kit 1055 298 019 02.150 0734 401 248 Piston Ring 2 All * Available in kit 1055 298 019 02.200 0750 115 378 Axial Needle Bearing 1 All * Available in kit 5HP30BRGK

Note: Parts marked with * are only available in kits.

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ZF 5HP30 Automatic Transmission - Spare Parts Catalog

5HP30 Spare Parts – Oil Sump Group

Pos # ZF Part # Description Qty Where used (1055 000 ___) Notes

03.010 1055 203 001 Oil Sump 1 010/011/029/030

1055 203 002 Oil Sump 1 017/026/027/028/031/032/039/040

03.010/110 1055 303 023 Oil Sump 1 010/011/029/030

1055 303 025 Oil Sump 1 017/026/027/028/031/032/039/040

03.010/120 0736 302 023 Screw Plug M24x1.5 1 All

0634 801 206 Sealing Ring 1 All * Available in kit 1055 298 019 * Available in kit 5HP30FK

03.020 0636 302 066 Screw Plug M30x1.5 1 All

0634 801 097 Sealing Ring 1 All * Available in kit 1055 298 019 * Available in kit 5HP30FK

03.030 0750 112 155 Gasket 1 All * Available in kit 1055 298 019 * Available in kit 5HP30FK

03.050 0736 101 194 Torx Screw M6x25 23 All 03.060 0750 101 118 Magnet 1 All 03.070 0501 208 640 Oil Tank 1 All

03.080 0501 315 497 Stick-On-Label 1 010/011/017/026/029/030/031/032/040

Note: Parts marked with * are only available in kits.

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ZF 5HP30 Automatic Transmission - Spare Parts Catalog

5HP30 Spare Parts - Oil Supply Group

Pos # ZF Part # Description Qty Where used (1055 000 ___) Notes

10.010 1055 210 049 Pump 1 All 10.010/140 1055 310 039 Sealing Ring 1 All * Available in kit 1055 298 019 10.010/150 0735 298 136 Needle Bearing 1 All * Available in kit 5HP30BRGK 10.010/160 0501 316 234 Washer 1 All 10.010/170 0750 111 254 Shaft Seal 1 All * Available in kit 1055 298 019 10.010/180 0730 513 545 Snap Ring 1 All 10.010/190 1043 319 058 Sleeve 1 All 10.014 0734 313 095 O-Ring 1 All * Available in kit 1055 298 019 10.020 1055 210 041 Intermediate Plate 1 All 10.020/110 1055 210 028 Intermediate Plate 1 All 10.020/120 1055 310 036 Centering Plate 1 All 10.020/140 0736 401 055 Counters. Screw M6x26 5 All 10.070 0736 101 122 Torx Screw M6x40 9 All 10.074 0736 101 060 Torx Screw M5x50 1 All 10.080 0734 401 248 Piston Ring 2 All * Available in kit 1055 298 019 10.100 0734 313 098 O-Ring 1 All * Available in kit 1055 298 019 10.130 0736 101 161 Torx Screw M6x40 12 All 0750 112 076 Usit Ring 12 All * Available in kit 1055 298 019 10.140 0736 101 165 Torx Screw M6x65 2 All 0750 112 076 Usit Ring 2 All * Available in kit 1055 298 019 10.160 1055 202 033 Bearing Set 1 All * Available in kit 5HP30BRGK 10.170 See Page 32 Intermediate Plate Shim 1 All

Note: Parts marked with * are only available in kits.

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ZF 5HP30 Automatic Transmission - Spare Parts Catalog

5HP30 Spare Parts – Output Group

Pos # ZF Part # Description Qty Where used (1055 000 ___) Notes

14.010 1055 214 017 Extension 1 All 14.010/110 1055 314 011 Extension 1 All 14.010/120 0735 340 153 Output Bearing 1 All * Available in kit 5HP30BRGK 14.010/130 0630 502 041 Retaining Ring 1 All 14.010/140 0750 111 243 Shaft Seal 1 All * Available in kit 1055 298 019 14.020 1055 314 029 Output Flange 1 039

1058 314 011 Output Flange 1 010/011/017/026/027/028/029/030/031/032/040

14.030 0737 502 175 Slotted Nut M45x1.5 1 All 14.060 0734 313 097 O-Ring 1 All * Available in kit 1055 298 019 14.070 0636 024 008 Hexagon Screw M8x25 5 All 14.080 See Page 32 Output Shim 1 All Selective Shim

Note: Parts marked with * are only available in kits.

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ZF 5HP30 Automatic Transmission - Spare Parts Catalog

5HP30 Spare Parts – Converter Group

Pos # ZF Part # Description Qty Where used (1055 000 ___) Notes

22.020 4168 028 213 Torque Converter U23 1 017/027/028/032/039/040

4168 028 221 Torque Converter T26 1 010/011/026/029/030/031

Note: Parts marked with * are only available in kits.

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ZF 5HP30 Automatic Transmission - Spare Parts Catalog

5HP30 Spare Parts – Parking Lock Group

Pos # ZF Part # Description Qty Where used (1055 000 ___) Notes

24.050 1055 224 009 Parking Lock Wheel 1 All

Note: Parts marked with * are only available in kits.

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ZF 5HP30 Automatic Transmission - Spare Parts Catalog

5HP30 Spare Parts – Planetary Drive Groups

Pos # ZF Part # Description Qty Where used (1055 000 ___) Notes

32.100 1055 232 062 Planet Carrier 1 All 32.110 1055 232 079 Planet Carrier 1 All 32.120 1055 332 078 Ring Gear 1 All 32.130 1055 332 031 Snap Ring 1 All 32.140 1055 232 050 Ring Gear 1 All 32.150 1055 332 032 Snap Ring 1 All 32.190 1055 332 075 Sun Gear 1 All 32.210 1055 232 081 Bearing Set 1 All * Available in kit 5HP30BRGK 32.240 1055 332 096 Ring Gear 1 All 32.250 1055 332 032 Snap Ring 1 All 32.290 0734 313 094 O-Ring 1 All * Available in kit 1055 298 019 32.330 1055 375 009 Disc Carrier E2 1 All 32.350 0734 313 093 O-Ring 1 All * Available in kit 1055 298 019 32.360 1055 332 060 Sun Gear 1 All

Note: Parts marked with * are only available in kits.

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ZF 5HP30 Automatic Transmission - Spare Parts Catalog

5HP30 Spare Parts – Planetary Drive Groups (continued)

Pos # ZF Part # Description Qty Where used (1055 000 ___) Notes

42.010 1055 232 090 Planet Carrier 1 All

Note: Parts marked with * are only available in kits.

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ZF 5HP30 Automatic Transmission - Spare Parts Catalog

5HP30 Spare Parts – Clutch Pack Groups

Pos # ZF Part # Description Qty Where used (1055 000 ___) Notes

70.010 1055 270 075 Cylinder A+C 1 All 70.010/130 1055 370 077 Bush 1 All 70.010/140 0730 513 551 Snap Ring 1 All 70.010/150 0734 313 024 O-Ring 1 All * Available in kit 1055 298 019 70.010/160 0734 313 029 O-Ring 1 All * Available in kit 1055 298 019 70.020 1055 370 064 Piston A 1 All 70.030 0734 313 117 O-Ring 1 All * Available in kit 1055 298 019 70.040 0734 313 023 O-Ring 1 All * Available in kit 1055 298 019 70.050 0501 313 571 Cup Spring 1 All 70.060 1055 370 093 Oil Dam 1 All 70.070 0734 313 117 O-Ring 1 All * Available in kit 1055 298 019 70.080 0730 501 445 Retaining Ring 1 All 70.090 1055 370 088 Spring Clutch Disc 1 All 70.100 1055 370 089 Steel Plate A 5 All * Available in kit 1055 298 027 70.110 1055 270 030 Friction Plate A 5 010/011/029/030/031 * Available in kit 1055 298 024 1055 270 069 Friction Plate A 5 026 * Available in kit 1055 298 026

1055 270 072 Friction Plate A 5 017/027/028/032/039/040 * Available in kit 1055 298 025

70.120 1055 370 090 End Plate A 1 All * Available in kit 1055 298 027 70.130 1055 370 052 Disc Carrier B 1 All 70.140 See Page 32 Set of Snap Rings 1 All

Note: Parts marked with * are only available in kits.

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ZF 5HP30 Automatic Transmission - Spare Parts Catalog

5HP30 Spare Parts – Clutch Pack Groups (continued)

Pos # ZF Part # Description Qty Where used (1055 000 ___) Notes

70.150 1055 370 083 Piston C 1 All 70.160 0734 313 115 O-Ring 1 All * Available in kit 1055 298 019 70.170 0734 313 116 O-Ring 1 All * Available in kit 1055 298 019 70.180 0501 313 572 Cup Spring 1 All 70.190 1055 370 070 Fixing Washer 1 All 70.200 1055 370 040 Snap Ring 1 All 70.210 1055 372 008 Spring Clutch Disc 1 All 70.220 1055 371 003 Steel Plate C 3 All * Available in kit 1055 298 027 70.230 1055 271 025 Friction Plate C 3 010/011/029/030/031 * Available in kit 1055 298 024 1055 271 053 Friction Plate C 3 026 * Available in kit 1055 298 026

1055 271 054 Friction Plate C 3 017/027/028/032/039/040 * Available in kit 1055 298 025

70.240 1055 370 095 End Plate C 1 All * Available in kit 1055 298 027 70.250 See Page 33 Clutch C Snap Ring 1 All Selective Snap Ring 70.260 1055 270 063 Disc Carrier 1 All

Note: Parts marked with * are only available in kits.

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ZF 5HP30 Automatic Transmission - Spare Parts Catalog

5HP30 Spare Parts – Clutch Pack Groups (continued)

Pos # ZF Part # Description Qty Where used (1055 000 ___) Notes

71.010 1055 370 084 Piston E2 1 All 71.020 0734 313 115 O-Ring 1 All * Available in kit 1055 298 019 71.030 0734 313 116 O-Ring 1 All * Available in kit 1055 298 019 71.040 0501 313 572 Cup Spring 1 All 71.050 1055 370 070 Fixing Washer 1 All 71.060 1055 370 040 Snap Ring 1 All 71.080 1055 372 008 Spring Clutch Disc 1 All 71.090 1055 371 003 Steel Plate E2 4 010/011/029/030/031 * Available in kit 1055 298 027

1055 371 003 Steel Plate E2 3 017/026/027/028/032/039/040 * Available in kit 1055 298 027

71.100 1055 271 025 Friction Plate E2 4 010/011/029/030/031 * Available in kit 1055 298 024 1055 271 053 Friction Plate E2 3 026 * Available in kit 1055 298 026

1055 271 054 Friction Plate E2 3 017/027/028/032/039/040 * Available in kit 1055 298 025

71.110 1055 371 003 End Plate E2 1 All * Available in kit 1055 298 027 71.120 See Page 33 Clutch E2 Snap Ring 1 All Selective Snap Ring

Note: Parts marked with * are only available in kits.

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ZF 5HP30 Automatic Transmission - Spare Parts Catalog

5HP30 Spare Parts – Clutch Pack Groups (continued)

Pos # ZF Part # Description Qty Where used (1055 000 ___) Notes

72.010 1055 271 043 Cylinder B 1 017/027/028/032/039/040

1055 271 044 Cylinder B 1 010/011/026/029/030/031

72.020 1055 371 051 Piston B 1 All 72.030 0734 313 117 O-Ring 1 All * Available in kit 1055 298 019 72.040 0734 313 027 O-Ring 1 All * Available in kit 1055 298 019 72.050 0734 313 118 O-Ring 1 All * Available in kit 1055 298 019 72.060 0501 313 575 Cup Spring 1 All 72.070 1055 371 043 Oil Dam B 1 All 72.080 0730 501 445 Retaining Ring 1 All

72.090 1055 371 003 Steel Plate B 5 010/011/026/029/030/031 * Available in kit 1055 298 027

1055 371 003 Steel Plate B 6 017/026/027/028/032/039/040 * Available in kit 1055 298 027

72.100 1055 271 025 Friction Plate B 5 010/011/029/030/031 * Available in kit 1055 298 024 1055 271 053 Friction Plate B 5 026 * Available in kit 1055 298 026

1055 271 054 Friction Plate B 6 017/027/028/032/039/040 * Available in kit 1055 298 025

72.110 1055 371 003 End Plate B 1 All * Available in kit 1055 298 027 72.130 See Page 33 Clutch B Snap Ring 1 All Selective Snap Ring 72.140 0734 317 217 Piston Ring 1 All * Available in kit 1055 298 019

Note: Parts marked with * are only available in kits.

Page 126: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 22

ZF 5HP30 Automatic Transmission - Spare Parts Catalog

5HP30 Spare Parts – Clutch Pack Groups (continued)

Pos # ZF Part # Description Qty Where used (1055 000 ___) Notes

31.040 0736 101 177 Torx Screw M10x45 3 All

73.010 1055 273 033 Cylinder D+E 1 010/011/026/029/030/031

1055 273 035 Cylinder D+E 1 017/027/028/032/039/040

73.010/140 1055 373 021 Bush 1 All 73.010/150 0630 513 007 Snap Ring 1 All 73.020 0734 313 114 O-Ring 1 All * Available in kit 1055 298 019 73.030 0750 132 082 Piston D 1 All * Available in kit 1055 298 030 73.030/160 0734 313 024 O-Ring 2 All * Available in kit 1055 298 019 73.040 0501 313 570 Cup Spring 1 All 73.050 1055 374 013 Stop Ring 1 All 73.060 1055 372 008 Spring Clutch Disc 1 All 73.070 1055 371 003 Steel Plate D 5 All * Available in kit 1055 298 027 73.080 1055 271 025 Friction Plate D 5 010/011/029/030/031 * Available in kit 1055 298 024 1055 271 053 Friction Plate D 5 026 * Available in kit 1055 298 026

1055 271 054 Friction Plate D 5 017/027/028/032/039/040 * Available in kit 1055 298 025

73.090 1055 371 003 End Plate D 1 All * Available in kit 1055 298 027 73.110 See Page 33 Clutch D Snap Ring 1 All Selective Snap Ring

Note: Parts marked with * are only available in kits.

Page 127: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 23

ZF 5HP30 Automatic Transmission - Spare Parts Catalog

5HP30 Spare Parts – Clutch Pack Groups (continued)

Pos # ZF Part # Description Qty Where used (1055 000 ___) Notes

74.010 0750 132 086 Piston E1 1 All * Available in kit 1055 298 030 74.020 0501 313 574 Cup Spring 1 All 74.030 1055 374 013 Stop Ring 1 All 74.040 1055 370 088 Spring Clutch Disc 1 010/011/029/030/031 74.050 1055 374 024 Steel Plate E1 5 010/011/029/030/031 * Available in kit 1055 298 027

1055 374 024 Steel Plate E1 6 017/026/027/028/032/039/040 * Available in kit 1055 298 027

74.060 1055 270 030 Friction Plate E1 5 010/011/029/030/031 * Available in kit 1055 298 024 1055 270 069 Friction Plate E1 6 026 * Available in kit 1055 298 026

1055 270 072 Friction Plate E1 6 017/027/028/032/039/040 * Available in kit 1055 298 025

74.070 1055 370 089 End Plate E1 1 All * Available in kit 1055 298 027 74.090 See Page 32 Clutch E1 Snap Ring 1 All Selective Snap Ring 74.100 1055 274 021 Free Wheel 1 All 74.100/140 1055 374 023 Fixing Washer 1 All 74.100/150 1055 374 018 Snap Ring 1 All 74.100/160 1055 331 016 Axial Washer 1 All * Available in kit 5HP30BRGK 74.120 1055 274 023 Bearing Set 1 All * Available in kit 5HP30BRGK

Note: Parts marked with * are only available in kits.

Page 128: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 24

ZF 5HP30 Automatic Transmission - Spare Parts Catalog

5HP30 Spare Parts – Clutch Pack Groups (continued)

Pos # ZF Part # Description Qty Where used (1055 000 ___) Notes

77.010 1055 276 045 Cylinder F 1 All 77.020 0635 303 058 Needle Sleeve 1 All * Available in kit 5HP30BRGK 77.030 0630 513 037 Snap Ring 1 All 77.040 0750 132 072 Piston F 1 All * Available in kit 1055 298 030 77.050 0501 313 573 Cup Spring 1 All 77.060 1055 376 025 Split Ring 1 All 77.070 1055 370 088 Spring Clutch Disc 1 All 77.080 1055 374 024 Steel Plate F 6 All * Available in kit 1055 298 027 77.090 1055 270 030 Friction Plate F 6 010/011/029/030/031 * Available in kit 1055 298 024 1055 270 069 Friction Plate F 6 026 * Available in kit 1055 298 026

1055 270 072 Friction Plate F 6 017/027/028/032/039/040 * Available in kit 1055 298 025

77.100 1055 376 052 End Plate F 1 010/011/026/029/030/031

1055 376 054 End Plate F 1 017/027/028/032/039/040 * Available in kit 1055 298 027

77.110 See Page 33 Clutch F Snap Ring 1 All Selective Snap Ring 77.120 1055 276 061 Free Wheel 1 010/011/029/030/031

1055 276 062 Free Wheel 1 017/027/028/032/039/040

77.120/110 1055 276 046 Free Wheel Ring 1 010/011/029/030/031

1055 276 055 Free Wheel Ring 1 017/027/028/032/039/040

77.120/120 0501 209 988 Free Wheel 1 All 77.120/130 1055 376 037 Free Wheel Ring 1 All 77.120/140 1055 376 039 Fixing Washer 1 All 77.120/150 1055 376 034 Snap Ring 1 All 77.130 0630 503 028 Snap Ring 1 All 77.140 0734 313 096 O-Ring 1 All * Available in kit 1055 298 019 77.210 0736 401 054 Counters. Screw M8x24 12 All

Note: Parts marked with * are only available in kits.

Page 129: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 25

ZF 5HP30 Automatic Transmission - Spare Parts Catalog

5HP30 Valve Body – Duct Plate Group

Pos # ZF Part # Description Qty Where used (1055 000 ___) Notes

27.010 1055 327 123 Duct Plate 1 All 27.020 1056 327 019 Valve Orifice D=1.0 1 All * Available in kit 5HP30VBK 27.030 1056 327 039 Valve Orifice D=1.7 1 All * Available in kit 5HP30VBK 27.034 1056 327 021 Valve Orifice D=1.5 1 All * Available in kit 5HP30VBK 27.040 1056 327 020 Valve Orifice D=1.2 1 All * Available in kit 5HP30VBK 27.050 1056 327 019 Valve Orifice D=1.0 1 All * Available in kit 5HP30VBK 27.060 1056 327 020 Valve Orifice D=1.2 1 All * Available in kit 5HP30VBK 27.070 1056 327 020 Valve Orifice D=1.2 1 All * Available in kit 5HP30VBK 27.086 1043 326 037 Ball 1 All * Available in kit 5HP30VBK 27.090 0501 313 177 Screen 1 All * Available in kit 5HP30VBK 27.094 1060 227 019 Valve 1 All

27.100 1055 327 093 Gasket 1 010/011 * Available in kit 1055 298 019 * Available in kit 5HP30VBK

1055 327 102 Gasket 1 017/026/027/028/029/030/031/032/039/040

* Available in kit 1055 298 019 * Available in kit 5HP30VBK

27.110 1055 327 104 Intermediate Sheet 1 010/011/029/030/031

1055 327 118 Intermediate Sheet 1 017/026/027/028/032/039/040

27.120 1055 327 049 Ledge 1 All 27.130 0736 101 065 Torx Screw M5x22 4 All 27.140 1055 327 050 Ledge 1 All 27.150 0736 101 065 Torx Screw M5x22 3 All 27.160 0501 310 401 Ind. Transmitter 1 All 27.170 1055 327 122 Bracket 1 All 27.180 1055 327 041 Intermediate Sheet 1 All 27.190 0631 302 165 Cylindrical Pin 1 All 27.200 0736 101 092 Torx Screw M5x40 15 All 27.220 0736 101 090 Torx Screw M5x55 2 All 0630 302 103 Spring Washer 2 All 27.230 0736 101 059 Torx Screw M5x55 10 All 27.240 1055 327 085 Pipe 1 All 27.242 0734 313 121 O-Ring 2 All * Available in kit 1055 298 019 27.250 1055 327 085 Pipe 1 All 27.252 0734 313 121 O-Ring 2 All * Available in kit 1055 298 019 27.260 1055 227 021 Wiring Harness 1 All

27.260/116 0501 209 253 O-Ring 2 All * Available in kit 1055 298 019 * Available in kit 5HP30VBK

27.280 1058 327 026 Retaining Clamp 1 All 27.400 0736 101 211 Torx Screw M6x55 12 All

27.450 0501 005 184 Filter 1 All * Available in 1055 298 015 * Available in kit 5HP30FK

27.460 0734 313 181 O-Ring 1 All * Available in kit 1055 298 015 * Available in kit 1055 298 019 * Available in kit 5HP30FK

27.470 0736 617 064 Torx Screw M5x14 2 All * Available in 1055 298 015 * Available in kit 5HP30FK

27.500 0501 310 401 Ind. Transmitter 1 All 27.510 1055 327 034 Bracket 1 All

Note: Parts marked with * are only available in kits.

Page 130: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 26

ZF 5HP30 Automatic Transmission - Spare Parts Catalog

5HP19 Valve Body – Duct Plate Group (continued)

Note: Parts marked with * are only available in kits.

Page 131: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 27

ZF 5HP30 Automatic Transmission - Spare Parts Catalog

5HP30 Valve Body – Valve Housing Groups

Pos # ZF Part # Description Qty Where used (1055 000 ___) Notes

50.010 1055 327 117 Valve Housing 1 010/011/029/030/031 1058 327 020 017/026/027/032/040 1058 327 022 028/039 50.020 1056 327 173 Selector Shift Valve 1 All * Available in kit 5HP30VBK 50.030 1055 327 080 Piston 1 010/011/029/030/031 1058 327 016 Piston 1 017/026/027/032/040 1058 327 024 Piston 1 028/039 50.040 0732 042 430 Compression Spring 1 010/011/029/030/031 * Available in kit 5HP30VBK 0732 042 504 Compression Spring 1 028/039 0732 042 534 Compression Spring 1 017/026/027/032/040 50.050 1055 327 066 Piston 1 010/011/029/030/031

1058 327 044 Piston 1 017/026/027/028/032/039/040

50.060 0732 042 477 Compression Spring 1 All * Available in kit 5HP30VBK 50.070 1058 327 030 Piston 1 All * Available in kit 5HP30VBK 50.080 0732 042 381 Compression Spring 1 All * Available in kit 5HP30VBK 50.094 1055 327 098 Piston 1 All 50.096 1055 327 064 Stop Plate 1 All 50.100 1055 327 052 Piston 1 All 50.110 0732 041 550 Compression Spring 1 010 * Available in kit 5HP30VBK

0732 042 492 Compression Spring 1 011/017/026/027/028/029/030/031/032/039/040

* Available in kit 5HP30VBK

50.114 1055 327 101 Sealing Cap 1 All

Note: Parts marked with * are only available in kits.

Page 132: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 28

ZF 5HP30 Automatic Transmission - Spare Parts Catalog

5HP30 Valve Body – Valve Housing Groups (continued)

Pos # ZF Part # Description Qty Where used (1055 000 ___) Notes

50.118 1043 323 105 Support Plate 1 All 50.126 1055 327 059 Piston 1 All 50.128 0732 041 523 Compression Spring 1 All * Available in kit 5HP30VBK 50.138 1043 326 169 Valve Spool 1 All 50.142 0732 041 526 Compression Spring 1 All * Available in kit 5HP30VBK 50.146 1043 326 169 Valve Spool 1 All 50.148 0732 041 809 Compression Spring 1 All * Available in kit 5HP30VBK 50.156 1043 326 289 Piston 1 All 50.158 0732 042 561 Compression Spring 1 All * Available in kit 5HP30VBK 50.166 1043 326 289 Piston 1 All 50.170 0732 042 561 Compression Spring 1 All * Available in kit 5HP30VBK 50.180 1043 326 289 Piston 1 All 50.190 0732 042 561 Compression Spring 1 All * Available in kit 5HP30VBK 50.202 1043 326 289 Piston 1 All 50.204 0732 042 561 Compression Spring 1 All * Available in kit 5HP30VBK 50.220 1055 327 043 Cover 1 All 50.230 0736 101 094 Torx Screw M5x12 5 All 50.240 1055 327 044 Cover 1 All 50.250 0736 101 094 Torx Screw M5x12 4 All 50.260 1058 327 021 Cover 1 All 50.270 0736 101 094 Torx Screw M5x12 2 All

Note: Parts marked with * are only available in kits.

Page 133: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 29

ZF 5HP30 Automatic Transmission - Spare Parts Catalog

5HP30 Valve Body – Valve Housing Groups (continued)

Pos # ZF Part # Description Qty Where used (1055 000 ___) Notes

51.010 1055 327 120 Valve Housing 1 010/011/029/030/031

1058 327 063 Valve Housing 1 017/026/027/028/032/039/040

51.020 1058 327 017 Damper Piston 1 All 51.030 0732 041 547 Compression Spring 1 All * Available in kit 5HP30VBK 51.050 1056 327 028 Piston 1 All 51.060 0732 041 462 Compression Spring 1 All * Available in kit 5HP30VBK 51.070 1056 327 029 Gear Shift Slide 1 All 51.080 0732 041 462 Compression Spring 1 All * Available in kit 5HP30VBK 51.090 1055 327 023 Piston 1 All 51.100 0732 041 826 Compression Spring 1 All * Available in kit 5HP30VBK 51.110 1055 327 059 Piston 1 All 51.120 0732 041 337 Compression Spring 1 All * Available in kit 5HP30VBK 51.130 1055 327 058 Piston 1 All 51.140 0732 041 462 Compression Spring 1 All * Available in kit 5HP30VBK

51.150 1055 327 054 Piston 1 010/011/017/026/027/029/030/031/032/040

1055 327 127 Piston 1 028/039

Note: Parts marked with * are only available in kits.

Page 134: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 30

ZF 5HP30 Automatic Transmission - Spare Parts Catalog

5HP30 Valve Body – Valve Housing Groups (continued)

Pos # ZF Part # Description Qty Where used (1055 000 ___) Notes

51.160 1055 327 055 Bush 1 010/011/017/026/027/029/030/031/032/040

1055 327 129 Bush 1 028/039 51.180 1056 327 001 Piston 1 All 51.190 0732 041 606 Compression Spring 1 All * Available in kit 5HP30VBK 51.200 1058 327 017 Damper Piston 1 All 51.210 0732 041 547 Compression Spring 1 All * Available in kit 5HP30VBK 51.230 1055 327 046 Cover 1 All 51.240 0736 101 094 Torx Screw M5x12 10 All

51.250 0750 132 122 Solenoid Valve 3 All * Available in kit 1055 298 028 * Available in kit 1055 298 029

51.260 0501 209 875 Pressure Regulator 1 017/026/027/028/032/039/040 * Available in kit 1055 298 028

0501 311 843 Pressure Regulator 1 010/011/029/030/031 * Available in kit 1055 298 029

51.260/010 0734 313 120 O-Ring 1 All

* Available in kit 1055 298 019 * Available in kit 1055 298 028 * Available in kit 1055 298 029 * Available in kit 5HP30VBK

51.270 0501 210 061 Pressure Regulator 4 All * Available in kit 1055 298 028 * Available in kit 1055 298 029

51.270/010 0734 313 134 O-Ring 4 All

* Available in kit 1055 298 019 * Available in kit 1055 298 028 * Available in kit 1055 298 029 * Available in kit 5HP30VBK

51.280 1055 327 051 Fixing Plate 1 All 51.290 0736 101 094 Torx Screw M5x12 9 All

Note: Parts marked with * are only available in kits.

Page 135: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 31

ZF 5HP30 Automatic Transmission - Spare Parts Catalog

5HP30 Valve Body – Valve Housing Groups (continued)

Pos # ZF Part # Description Qty Where used (1055 000 ___) Notes

55.010 1055 327 121 Valve Housing 1 All 55.020 1055 327 065 Piston 1 All 55.030 0732 041 462 Compression Spring 1 All * Available in kit 5HP30VBK 55.040 1055 327 057 Piston 1 All 55.050 0732 041 826 Compression Spring 1 010/011/029/030/031 * Available in kit 5HP30VBK

0732 041 976 Compression Spring 1 017/026/027/028/032/039/040

55.060 1043 326 169 Valve Spool 1 All 55.070 0732 041 337 Compression Spring 1 All * Available in kit 5HP30VBK 55.080 1055 327 091 Piston 1 All 55.090 0732 042 382 Compression Spring 1 All * Available in kit 5HP30VBK 55.100 1043 326 169 Valve Spool 1 All 55.110 0732 042 504 Compression Spring 1 All * Available in kit 5HP30VBK 55.120 1043 326 169 Valve Spool 1 All 55.130 0732 042 022 Compression Spring 1 All * Available in kit 5HP30VBK 55.140 1055 327 059 Piston 1 All 55.150 0732 041 667 Compression Spring 1 All * Available in kit 5HP30VBK 55.160 1055 327 059 Piston 1 All 55.170 0732 041 325 Compression Spring 1 All * Available in kit 5HP30VBK 55.180 1043 326 037 Ball 1 All * Available in kit 5HP30VBK 55.190 1055 327 047 Cover 1 All 55.200 0736 101 094 Torx Screw 9 All

Note: Parts marked with * are only available in kits.

Page 136: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 32

ZF 5HP30 Automatic Transmission - Spare Parts Catalog

5HP30 Selective Shims & Snap Rings 5HP30 Selective Shim

Pos # Select. Parts Description Qty Where used (1055 000 ___) 10.170 Intermediate Plate Shim 1 All 0730 107 867 Shim A=1.60 0730 107 868 Shim A=1.80 0730 107 465 Shim A=2.00 0730 107 466 Shim A=2.20 0730 107 467 Shim A=2.40 0730 107 468 Shim A=2.60 0730 107 469 Shim A=2.80 5HP30 Selective Shim

Pos # Select. Parts Description Qty Where used (1055 000 ___) 14.080 Output Shim 1 All 0730 108 718 Shim A=1.00 0730 108 719 Shim A=1.20 0730 108 720 Shim A=1.40 0730 108 721 Shim A=1.60 0730 108 722 Shim A=1.80 0730 108 723 Shim A=2.00 0730 108 724 Shim A=2.20 0730 108 725 Shim A=2.40 0730 108 726 Shim A=2.60 0730 108 727 Shim A=2.80 0730 108 728 Shim A=3.00 0730 108 729 Shim A=3.20 5HP30 Selective Snap Ring

Pos # Select. Parts Description Qty Where used (1055 000 ___) 70.140 Clutch A Snap Ring 1 All 74.090 Clutch E1 Snap Ring 1 All 1055 370 092 Snap Ring A=2.40 1055 370 007 Snap Ring A=2.60 1055 370 023 Snap Ring A=2.80 1055 370 010 Snap Ring A=3.00 1055 370 024 Snap Ring A=3.20 1055 370 011 Snap Ring A=3.40 1055 370 025 Snap Ring A=3.60 1055 370 014 Snap Ring A=3.80

Page 137: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 33

ZF 5HP30 Automatic Transmission - Spare Parts Catalog

5HP30 Selective Shims & Snap Rings (continued) 5HP30 Selective Snap Ring – Clutch Pack B, C, D + E2

Pos # Select. Parts Description Qty Where used (1055 000 ___) 70.250 Clutch C Snap Ring 1 All 71.120 Clutch E2 Snap Ring 1 All 72.130 Clutch B Snap Ring 1 All 73.110 Clutch D Snap Ring 1 All 1055 371 007 Snap Ring A=3.00 1055 371 015 Snap Ring A=3.20 1055 371 016 Snap Ring A=3.40 1055 371 017 Snap Ring A=3.60 1055 371 018 Snap Ring A=3.80 1055 371 019 Snap Ring A=4.00 5HP30 Selective Snap Ring

Pos # Select. Parts Description Qty Where used (1055 000 ___) 77.110 Clutch F Snap Ring 1 All 1055 370 007 Snap Ring A=2.60 1055 370 010 Snap Ring A=3.00 1055 370 011 Snap Ring A=3.40 1055 370 014 Snap Ring A=3.80

Page 138: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 34

ZF 5HP30 Automatic Transmission - Spare Parts Catalog

5HP30 Kit Content 5HP30 Filter Kit – 1055 298 015

Pos # ZF Part # Description Qty Where used (1055 000 ___) Notes

27.450 0501 005 184 Filter 1 All 27.460 0734 313 181 O-Ring 1 All 27.470 0736 617 064 Torx Screw M5x14 2 All 5HP30 Overhaul Kit – 1055 298 019

Pos # ZF Part # Description Qty Where used (1055 000 ___) Notes

01.010/160 0734 319 623 Shaft Seal 10x18x5 2 All 01.030 0734 313 104 O-Ring 2 All 01.252 0501 318 572 Screw Plug M10x1 1 010/029 01.260 0750 112 154 Gasket 1 All 01.310 0734 313 128 O-Ring 2 010/029 01.650 0501 318 572 Screw Plug M10x1 1 All 01.660 0501 318 572 Screw Plug M10x1 1 All 02.020 0734 313 032 O-Ring 1 All 02.140 0734 401 241 Sealing Ring 2 All 02.150 0734 401 248 Piston Ring 2 All 03.010/120 0634 801 206 Sealing Ring 1 All 03.020 0634 801 097 Sealing Ring 1 All 03.030 0750 112 155 Gasket 1 All 10.010/140 1055 310 039 Sealing Ring 1 All 10.010/170 0750 111 254 Shaft Seal 1 All 10.014 0734 313 095 O-Ring 1 All 10.080 0734 401 248 Piston Ring 2 All 10.100 0734 313 098 O-Ring 1 All 10.130 0750 112 076 Usit Ring 12 All 10.140 0750 112 076 Usit Ring 2 All 14.010/140 0750 111 243 Shaft Seal 1 All 14.060 0734 313 097 O-Ring 1 All 27.100 1055 327 093 Gasket 1 010/011

1055 327 102 Gasket 1 017/026/027/028/029/030/031/032/039/040

27.242 0734 313 121 O-Ring 2 All 27.252 0734 313 121 O-Ring 2 All 27.260/116 0501 209 253 O-Ring 2 All 27.460 0734 313 181 O-Ring 1 All 32.290 0734 313 094 O-Ring 1 All 32.350 0734 313 093 O-Ring 1 All 51.260/010 0734 313 120 O-Ring 1 All 51.270/010 0734 313 134 O-Ring 4 All 70.010/150 0734 313 024 O-Ring 1 All 70.010/160 0734 313 029 O-Ring 1 All 70.030 0734 313 117 O-Ring 1 All 70.040 0734 313 023 O-Ring 1 All

Note: Above listed parts are not sold individually.

Page 139: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 35

ZF 5HP30 Automatic Transmission - Spare Parts Catalog

5HP30 Kit Content (continued) 5HP30 Overhaul Kit – 1055 298 019 (continued)

Pos # ZF Part # Description Qty Where used (1055 000 ___) Notes

70.070 0734 313 117 O-Ring 1 All 70.160 0734 313 115 O-Ring 1 All 70.170 0734 313 116 O-Ring 1 All 71.020 0734 313 115 O-Ring 1 All 71.030 0734 313 116 O-Ring 1 All 72.030 0734 313 117 O-Ring 1 All 72.040 0734 313 027 O-Ring 1 All 72.050 0734 313 118 O-Ring 1 All 72.140 0734 317 217 Piston Ring 1 All 73.020 0734 313 114 O-Ring 1 All 73.030/160 0734 313 024 O-Ring 2 All 77.140 0734 313 096 O-Ring 1 All 5HP30 Fiber Clutch Kit – 1055 298 024

Pos # ZF Part # Description Qty Where used (1055 000 ___) Notes

70.110 1055 270 030 Friction Plate A 5 010/011/029/030/031 70.230 1055 271 025 Friction Plate C 3 010/011/029/030/031 71.100 1055 271 025 Friction Plate E2 4 010/011/029/030/031 72.100 1055 271 025 Friction Plate B 5 010/011/029/030/031 73.080 1055 271 025 Friction Plate D 5 010/011/029/030/031 74.060 1055 270 030 Friction Plate E1 5 010/011/029/030/031 77.090 1055 270 030 Friction Plate F 6 010/011/029/030/031 5HP30 Fiber Clutch Kit – 1055 298 025

Pos # ZF Part # Description Qty Where used (1055 000 ___) Notes

70.110 1055 270 072 Friction Plate A 5 017/027/028/032/039/040

70.230 1055 271 054 Friction Plate C 3 017/027/028/032/039/040

71.100 1055 271 054 Friction Plate E2 3 017/027/028/032/039/040

72.100 1055 271 054 Friction Plate B 6 017/027/028/032/039/040

73.080 1055 271 054 Friction Plate D 5 017/027/028/032/039/040

74.060 1055 270 072 Friction Plate E1 6 017/027/028/032/039/040

77.090 1055 270 072 Friction Plate F 6 017/027/028/032/039/040

Note: Above listed parts are not sold individually.

Page 140: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 36

ZF 5HP30 Automatic Transmission - Spare Parts Catalog

5HP30 Kit Content (continued) 5HP30 Fiber Clutch Kit – 1055 298 026

Pos # ZF Part # Description Qty Where used (1055 000 ___) Notes

70.110 1055 270 069 Friction Plate A 5 026 70.230 1055 271 053 Friction Plate C 3 026 71.100 1055 271 053 Friction Plate E2 3 026 72.100 1055 271 053 Friction Plate B 6 026 73.080 1055 271 053 Friction Plate D 5 026 74.060 1055 270 069 Friction Plate E1 6 026 77.090 1055 270 069 Friction Plate F 6 026 5HP30 Steel Kit – 1055 298 027

Pos # ZF Part # Description Qty Where used (1055 000 ___) Notes

70.100 1055 370 089 Steel Plate A 5 All 70.120 1055 370 090 End Plate A 1 All 70.220 1055 371 003 Steel Plate C 3 All 70.240 1055 370 095 End Plate C 1 All

71.090 1055 371 003 Steel Plate E2 4 All 017/026/027/028/032/039/040 use 3 pieces

71.110 1055 371 003 End Plate E2 1 All

72.090 1055 371 003 Steel Plate B 6 All 010/011/026/029/030/031 use 5 pieces

72.110 1055 371 003 End Plate B 1 All 73.070 1055 371 003 Steel Plate D 5 All 73.090 1055 371 003 End Plate D 1 All

74.050 1055 374 024 Steel Plate E1 6 All 010/011/029/030/031 use 5 pieces

74.070 1055 370 089 End Plate E1 1 All 77.080 1055 374 024 Steel Plate F 6 All

77.100 1055 376 054 End Plate F 1 017/027/028/032/039/040

5HP30 Solenoid Kit – 1055 298 028

Pos # ZF Part # Description Qty Where used (1055 000 ___) Notes

51.250 0750 132 122 Solenoid Valve 3 All

51.260 0501 209 875 Pressure Regulator 1 017/026/027/028/032/039/040

51.260/010 0734 313 120 O-Ring 1 All 51.270 0501 210 061 Pressure Regulator 4 All 51.270/010 0734 313 134 O-Ring 4 All

Note: Above listed parts are not sold individually.

Page 141: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 37

ZF 5HP30 Automatic Transmission - Spare Parts Catalog

5HP30 Kit Content (continued) 5HP30 Solenoid Kit – 1055 298 029

Pos # ZF Part # Description Qty Where used (1055 000 ___) Notes

51.250 0750 132 122 Solenoid Valve 3 All 51.260 0501 311 843 Pressure Regulator 1 010/011/029/030/031 51.260/010 0734 313 120 O-Ring 1 All 51.270 0501 210 061 Pressure Regulator 4 All 51.270/010 0734 313 134 O-Ring 4 All 5HP30 Molded Rubber Piston Kit – 1055 298 030

Pos # ZF Part # Description Qty Where used (1055 000 ___) Notes

73.030 0750 132 082 Piston D 1 All 74.010 0750 132 086 Piston E1 1 All 77.040 0750 132 072 Piston F 1 All 5HP30 Bearing Kit – 5HP30BRGK

Pos # ZF Part # Description Qty Where used (1055 000 ___) Notes

02.040 1055 202 031 Bearing Set 1 All 02.060 1055 202 033 Bearing Set 1 All 02.090 0750 115 378 Axial Needle Bearing 1 All 02.200 0750 115 378 Axial Needle Bearing 1 All 10.010/140 0735 298 136 Needle Bearing 1 All 10.160 1055 202 033 Bearing Set 1 All 14.010/120 0735 340 153 Output Bearing 1 All 32.210 1055 232 081 Bearing Set 1 All 74.100/160 1055 331 016 Axial Washer 1 All 74.120 1055 274 023 Bearing Set 1 All 77.020 0635 303 058 Needle Sleeve 1 All 5HP30 Filter Kit – 5HP30FK

Pos # ZF Part # Description Qty Where used (1055 000 ___) Notes

1055 298 015 5HP30 Filter Kit 1 All 03.010/120 0634 801 206 Sealing Ring 1 All 03.020 0634 801 097 Sealing Ring 1 All 03.030 0750 112 155 Gasket 1 All 27.450 0501 005 184 Filter 1 All Included in kit 1055 298 015 27.460 0734 313 181 O-Ring 1 All Included in kit 1055 298 015 27.470 0736 617 064 Torx Screw M5x14 2 All Included in kit 1055 298 015

Note: Above listed parts are not sold individually.

Page 142: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 38

ZF 5HP30 Automatic Transmission - Spare Parts Catalog

5HP30 Kit Content (continued) 5HP30 Valve Body Kit – 5HP30VBK

Pos # ZF Part # Description Qty Where used (1055 000 ___) Notes

27.020 1056 327 019 Valve Orifice D=1.0 1 All 27.030 1056 327 039 Valve Orifice D=1.7 1 All

27.034 1056 327 021 Valve Orifice D=1.5 1 017/026/027/028/029/030/031/032/039/040 316 Valve Body and over

27.040 1056 327 020 Valve Orifice D=1.2 1 All 27.050 1056 327 019 Valve Orifice D=1.0 1 All 27.060 1056 327 020 Valve Orifice D=1.2 1 All 27.070 1056 327 020 Valve Orifice D=1.2 1 All 27.086 1043 326 037 Check Ball 1 All 27.090 0501 313 177 Screen 1 All 27.096 0732 041 937 Compression Spring 1 All Under valve in channel plate 27.100 1055 327 093 Gasket 1 010/011 312 Valve Body and under

1055 327 102 Gasket 1 017/026/027/028/029/030/031/032/039/040 316 Valve Body and over

27.260/116 0501 209 253 O-Ring 2 All 50.020 1056 327 173 Selector Shift Valve 1 All 50.040 0732 042 430 Compression Spring 1 010/011/029/030/031 50.060 0732 042 477 Compression Spring 1 All 50.070 1058 327 030 Main Pressure Valve 1 All 50.080 0732 042 381 Compression Spring 1 All 50.110 0732 041 550 Compression Spring 1 010 309 Valve Body and under

0732 042 492 Compression Spring 1 011/017/026/027/028/029/030/031/032/039/040

312 Valve Body and over

50.128 0732 041 523 Compression Spring 1 All 50.142 0732 041 526 Compression Spring 1 All 50.148 0732 041 809 Compression Spring 1 All 50.158 0732 042 561 Compression Spring 1 All 50.170 0732 042 561 Compression Spring 1 All 50.190 0732 042 561 Compression Spring 1 All 50.204 0732 042 561 Compression Spring 1 All 51.030 0732 041 547 Compression Spring 1 All 51.060 0732 041 462 Compression Spring 1 All 51.080 0732 041 462 Compression Spring 1 All 51.100 0732 041 826 Compression Spring 1 All 51.120 0732 041 337 Compression Spring 1 All 51.140 0732 041 462 Compression Spring 1 All 51.190 0732 041 606 Compression Spring 1 All 51.210 0732 041 547 Compression Spring 1 All 51.260/010 0734 313 120 O-Ring 1 All 51.270/010 0734 313 134 O-Ring 4 All 55.030 0732 041 462 Compression Spring 1 All 55.050 0732 041 826 Compression Spring 1 010/011/029/030/031 55.070 0732 041 337 Compression Spring 1 All 55.090 0732 042 382 Compression Spring 1 All 55.110 0732 042 504 Compression Spring 1 All 55.130 0732 042 022 Compression Spring 1 All

Note: Above listed parts are not sold individually.

Page 143: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 39

ZF 5HP30 Automatic Transmission - Spare Parts Catalog

5HP30 Kit Content (continued) 5HP30 Valve Body Kit – 5HP30VBK (continued)

Pos # ZF Part # Description Qty Where used (1055 000 ___) Notes

55.150 0732 041 667 Compression Spring 1 All 55.170 0732 041 325 Compression Spring 1 All 55.180 1043 326 037 Check Ball 1 All

Note: Above listed parts are not sold individually.

Page 144: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 40

ZF 5HP30 Automatic Transmission - Spare Parts Catalog

5HP30 Kit Torque Converter Spare Parts & Kits 5HP30 Torque Converter Spare Parts

Pos # ZF Part # Description Qty Where used (4168 028 ___) Notes

0501 320 347 5HP30 TC Washer 2.0 1 213/221 Selective Washer 0501 320 348 5HP30 TC Washer 2.2 1 213/221 Selective Washer 0501 320 349 5HP30 TC Washer 2.4 1 213/221 Selective Washer 0501 320 353 5HP30 TC Friction Plate 1 213/221 5HP30 Torque Converter Kits

Pos # ZF Part # Description Qty Where used (4168 028 ___) Notes

4168 298 067 5HP30 TC Rebuild Kit 1 213/221 Parts are not sold individually 4168 298 068 5HP30 TC Stator Kit 1 213/221 Parts are not sold individually Note: The rebuild kit (4168 298 067) includes 3x Axial Needle Bearings, 2x Diaphragm Springs, 1x Sealing Ring, 1x Sealing Lip Ring, and 1x Snap Ring The stator kit (4168 298 068) includes 2x Thrust Washer, 1x Freewheel, and 1x Inner Freewheel Ring.

Page 145: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 41

ZF 5HP30 Automatic Transmission - Spare Parts Catalog

Quotation / Order Form

FAX FORM TO YOUR PREFERRED ZF PASSENGER CAR TRANSMISSION DISTRIBUTOR Purchase Order Date: Purchase Order #: Customer Information Company Name: Contact: Street: City, State & Zip: Phone #: Fax #: Email: Customer #: Shipping Information Ship To: Attention: Street: City, State & Zip: Request Date: Ship via: Vehicle Information Make: Model: Model Year: Transmission Spec: Order Information

Line Qty Pos. # ZF Part # Description / Cust. Ref. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

Signature: Date:

Page 146: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 42

ZF 5HP30 Automatic Transmission - Spare Parts Catalog

Notes

Page 147: ZF Gearbox
Page 148: ZF Gearbox

Driveline and Chassis Technology 5HP3

0SPC

0203

ZF Industries, Inc. Passenger Car Transmissions Vernon Hills, IL 60061 Phone +1 847 478-6868 Fax +1 847 634-0221 Email [email protected] Web www.zf-group.com

Page 149: ZF Gearbox

ZF S5-31

Manual Transmission Spare Parts Catalog

Page 150: ZF Gearbox

Warranty Information Warranty coverage for ZF passenger car transmission spare parts and kits covers the first 12 months after installation in the vehicle, or 24 months after purchase from ZF Industries, Inc. Warranty of the product is limited to replacement or repair, if found to be defective in ZF material or workmanship, and specifically does not cover removal, reinstallation, or any costs incidental to the repair of the vehicle, or any kind of consequential damages. All warranty and/or non-warranty returns must be approved. Disclaimer The specifications and information shown in this catalog have been compiled from accepted and reliable sources and is believed to be accurate at the time of publication. While ZF Industries, Inc. believes this information is correct, no guarantee or warranty is made as to the accuracy of the information and ZF Industries, Inc. cannot and does not accept or assume any responsibilities for errors, omissions, or consequential harm or damages. Replacement parts should not be used when they do not appear to fit. ZF Industries, Inc. disclaims all liability and responsibility for any harm resulting from any such modifications. Copyright Printed in USA – Copyright © 2003 ZF Industries, Inc. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permission of ZF Industries, Inc. Distributed By

Page 151: ZF Gearbox

All Rights Reserved For Reference Only ZF Industries, Inc. – 1

5-Speed Manual Transmission Spare Parts Catalog

Table of Content S5-31 Transmissions (North American Applications)

Make / Model / Model Year 02 Technical Information 03

S5-31 Spare Parts Gearbox Housing Group 04 Input Shaft Group 06 Countershaft Group 07 Main Shaft Group 08 Reverse Idler Group 10 Gear Shift System Group 11

S5-31 Kits Kit Overview 13 Repair Kit 15

Cross Reference BMW Part # - ZF Part # 16

Page 152: ZF Gearbox

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5-Speed Manual Transmission Spare Parts Catalog

S5-31 Transmissions (North American Applications) Make Model Style Model Year From – Up to Code BMW Part # ZF Part # BMW 325xi E46 Sedan 2000 – HCG 23 00 1 434 653 1053 030 139BMW 325xi E46 Touring 2000 – HCG 23 00 1 434 653 1053 030 139BMW 328Ci E46 Coupe 1998 – 2000 HMW 23 00 1 434 408 1053 030 130BMW 328i E36 Convertible 1996 – 1999 06/96 – HMW 23 00 1 434 408 1053 030 130 1996 – 1997 06/96 – 09/97 HMU 23 00 1 434 304 1053 030 107 1994 – 1996 – 06/96 HDU 23 00 1 222 982 1053 030 086BMW 328i E36 Coupe 1996 – 1999 06/96 – HMW 23 00 1 434 408 1053 030 130 1996 – 1997 06/96 – 09/97 HMU 23 00 1 434 304 1053 030 107 1994 – 1996 – 06/96 HDU 23 00 1 222 982 1053 030 086BMW 328i E36 Sedan 1996 – 1998 06/96 – HMW 23 00 1 434 408 1053 030 130 1996 – 1997 06/96 – 09/97 HMU 23 00 1 434 304 1053 030 107 1995 – 1996 – 06/96 HDU 23 00 1 222 982 1053 030 086BMW 328i E46 Sedan 1997 – 2000 HMW 23 00 1 434 408 1053 030 130BMW 330Ci E46 Convertible 1999 – HCH 23 00 7 502 749 1053 030 147BMW 330Ci E46 Coupe 1999 – HCH 23 00 7 502 749 1053 030 147BMW 330i E46 Sedan 1999 – HCH 23 00 7 502 749 1053 030 147BMW 330xi E46 Sedan 1999 – HCG 23 00 1 434 653 1053 030 139BMW 525i E34 Sedan (M50) 1990 – 1992 – 07/92 HDU 23 00 1 222 982 1053 030 086 1990 – 1992 – 07/92 HDM 23 00 1 222 262 1053 030 045 1990 – 1992 – 01/92 HDL 23 00 1 221 658 1053 030 041 1990 – 1992 – 11/91 HDJ 23 00 1 222 060 1053 030 035BMW 525i E39 Touring (M52) 2000 – HCH 23 00 7 502 749 1053 030 147BMW 528i E39 Sedan (M52) 1996 – 2000 06/96 – HMW 23 00 1 434 408 1053 030 130 1996 – 1997 06/96 – 09/97 HMU 23 00 1 434 304 1053 030 107 1995 – 1996 – 06/96 HDU 23 00 1 222 982 1053 030 086BMW 528i E39 Touring (M52) 1998 – 2000 HMW 23 00 1 434 408 1053 030 130BMW 530i E34 Sedan (M60) 1992 – 1995 HDY 23 00 1 222 995 1053 030 090 1992 – 1995 – 09/95 HDG 23 00 1 221 646 1053 030 037BMW 530i E39 Sedan (M52) 2000 – HCH 23 00 7 502 749 1053 030 147BMW M3 E36 Coupe 1993 – 1996 HMW 23 00 1 434 408 1053 030 130BMW M3 3.2 E36 Convertible 1997 – 1999 HMW 23 00 1 434 408 1053 030 130BMW M3 3.2 E36 Coupe 1995 – 1999 HMW 23 00 1 434 408 1053 030 130BMW M3 3.2 E36 Sedan 1996 – 1998 HMW 23 00 1 434 408 1053 030 130 1996 – 1997 – 09/97 HOR 23 00 1 222 683 1053 030 056BMW X5 3.0xi E53 SAV 1999 – HCA 23 00 1 434 521 1053 030 138BMW Z3 2.8 Z3 Coupe 1998 – 1999 HMW 23 00 1 434 408 1053 030 130BMW Z3 2.8 Z3 Roadster 1996 – 2000 HMW 23 00 1 434 408 1053 030 130 1996 – 1997 – 09/97 HMU 23 00 1 434 304 1053 030 107BMW Z3 3.0i Z3 Coupe 1999 – HCH 23 00 7 502 749 1053 030 147BMW Z3 3.0i Z3 Roadster 1999 – HCH 23 00 7 502 749 1053 030 147BMW Z3 M3.2 Z3 Coupe (S52) 1997 – 2000 HMW 23 00 1 434 408 1053 030 130BMW Z3 M3.2 Z3 Coupe (S54) 2000 – HCH 23 00 7 502 749 1053 030 147BMW Z3 M3.2 Z3 Roadster (S52) 1997 – 2000 HMW 23 00 1 434 408 1053 030 130BMW Z3 M3.2 Z3 Roadster (S54) 2000 – HCH 23 00 7 502 749 1053 030 147 Note: This spare parts catalog includes only transmission part numbers 1053 030 086, 1053 030 107, 1053 030 130, and 1053 030 147. For all other S5-31 transmission part numbers, please contact your preferred S5-31 manual transmission distributor for more information about available spare parts and kits.

S5-31 transmissions do not have type plates. For identification please use the stamped three-letter code.

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5-Speed Manual Transmission Spare Parts Catalog

S5-31 Technical Information Gear Ratios

Input Torque 1st Gear

2nd Gear

3rd Gear

4th Gear

5th Gear

Rev Gear Mass Oil Capacity

280 Nm 5.09 2.80 1.76 1.25 1.00 4.71 ~39 Kg (86 lbs.) 1.30 Liter (1.38 quart)280 Nm 4.21 2.49 1.67 1.24 1.00 3.85 ~35 Kg (77 lbs.) 1.30 Liter (1.38 quart)340 Nm 4.21 2.49 1.67 1.24 1.00 3.85 ~35 Kg (77 lbs.) 1.30 Liter (1.38 quart)

The recommended long-life oil for S5-31 transmissions is ESSO MTF LT1 (BMW Part # 83 22 9 408 942). Dexron III can also be used, but is not recommended as long-life oil (see also ZF lubrication list TE-ML 11). Installation Drawing

Description Shift Pattern

Input shaft (Pos. 02.010) Backup Switch (BMW Part) Breather (Pos. 01.200/120) Shifter Connection (Pos. 06.300) Output Flange (Pos. 04.200) Drain Plug (Pos. 01.250) Fill Plug (Pos. 01.070)

Note: Measurements in mm.

Page 154: ZF Gearbox

All Rights Reserved For Reference Only ZF Industries, Inc. – 4

5-Speed Manual Transmission Spare Parts Catalog

S5-31 Spare Parts - Gearbox Housing Group

Pos # ZF Part # Description Qty Where used (1053 030 ___) Notes

01.010 1053 201 014 Main Housing 1 086 1053 201 061 Main Housing 1 107/130 1053 201 065 Main Housing 1 147 01.010/170 0631 306 123 Cylindrical Pin M6x24 1 086/107/130/147 01.030 0770 198 157 Shaft Seal 35x64x9 1 086/107/130/147 * Available in kit 1053 298 001 01.040 1053 301 080 Guide Tube 1 086/107/130/147 01.050 0736 101 384 Cap Screw M6x12 4 086/107/130/147 * Available in kit 1053 298 001 01.070 0770 001 019 Screw Plug M24x1.5 1 086/107/130/147 01.080 0770 197 024 Ball Bearing 35x80x20 1 086/107/130/147 * Available in kit 1053 298 003

* Available in kit 1053 298 004 01.090 1053 301 071 Segment 2 086/107/130/147 01.100 0636 900 256 Torx Screw M6x16 4 086/107/130/147 01.110 0735 298 157 Roller Bush 27x44x23.2 1 147 * Available in kit 1053 298 004 0770 197 025 Roller Bush 25x44x20.7 1 086/107/130 * Available in kit 1053 298 003 01.200 1053 201 064 Rear Housing 1 086/107/130/147 01.200/120 1053 301 160 Sleeve 1 086/107/130/147

Note: Parts marked with * are only available in kits.

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5-Speed Manual Transmission Spare Parts Catalog

S5-31 Spare Parts - Gearbox Housing Group (continued)

Pos # ZF Part # Description Qty Where used (1053 030 ___) Notes

01.200/130 0750 115 551 Ball Sleeve 15x21x27 1 086/107/130/147 01.200/140 0770 198 159 Shaft Seal 15x21x7 1 086/107/130/147 * Available in kit 1053 298 001 01.210 0770 035 359 Bush 8.5x12x32 2 086/107/130/147 01.220 0770 002 066 Screw M8x55 11 086/107/130/147 01.230 0770 198 158 Shaft Seal 40x52x9 1 086/107/130/147 * Available in kit 1053 298 001 01.240 0770 196 093 Cover 1 086/107/130/147 * Available in kit 1053 298 001 01.250 0770 001 019 Screw Plug M24x1.5 1 086/107/130/147 01.260 1048 301 010 Magnet 1 086/107/130/147 01.300 0770 197 030 Ball Bearing 30x67x31 1 086/107/130/147 * Available in kit 1053 298 003

* Available in kit 1053 298 004 01.310 1053 301 071 Segment 2 086/107/130/147 01.320 0636 900 256 Torx Screw M6x16 4 086/107/130/147 01.330 0770 197 029 Ball Bearing 30x80x20 1 086/107/130/147 * Available in kit 1053 298 003

* Available in kit 1053 298 004 01.340 1053 301 071 Segment 2 086/107/130/147 01.350 0636 900 256 Torx Screw M6x16 4 086/107/130/147

Note: Parts marked with * are only available in kits.

Page 156: ZF Gearbox

All Rights Reserved For Reference Only ZF Industries, Inc. – 6

5-Speed Manual Transmission Spare Parts Catalog

S5-31 Spare Parts – Input Shaft Group

Pos # ZF Part # Description Qty Where used (1053 030 ___) Notes

02.010 1053 202 027 Input Shaft 1 086/107/130/147 02.020 0770 035 451 Shim 35x45x1.70 1 086/107/130/147 * Available in kit 1053 298 007 0770 035 453 Shim 35x45x1.80 1 086/107/130/147 * Available in kit 1053 298 007 0770 035 455 Shim 35x45x1.90 1 086/107/130/147 * Available in kit 1053 298 007 0770 035 457 Shim 35x45x2.00 1 086/107/130/147 * Available in kit 1053 298 007 02.030 0770 069 679 Retaining Ring 35x2.5 1 086/107/130/147 * Available in kit 1053 298 001

Note: Parts marked with * are only available in kits.

Page 157: ZF Gearbox

All Rights Reserved For Reference Only ZF Industries, Inc. – 7

5-Speed Manual Transmission Spare Parts Catalog

S5-31 Spare Parts – Countershaft Group

Pos # ZF Part # Description Qty Where used (1053 030 ___) Notes

03.010/110 1053 303 189 1/2/Rev Countershaft 1 086/107/130 1053 303 190 1/2/Rev Countershaft 1 147 03.010/120 1053 303 145 5th Counter Gear 1 086/107/130/147 03.010/130 0630 531 251 V-Ring 1 086/107/130/147 03.020 0770 197 032 Needle Cage 46x51x34 1 086/107/130/147 * Available in kit 1053 298 005 03.030 1053 203 063 3rd Speed Gear (CS) 1 086/107/130/147 03.040/110 0750 142 004 3/4 Synchronizer Body 1 086/107/130/147 03.040/120 1053 303 175 3/4 Sliding Sleeve 1 086/107/130/147 03.040/130 1053 303 139 3/4/5 Synchronizer Ring 2 086/107/130/147 * Available in kit 1053 298 002 03.040/140 1053 303 127 Pressure Piece 3 086/107/130/147 * Available in kit 1053 298 006 03.040/150 0635 460 006 Ball 5mm 3 086/107/130/147 * Available in kit 1053 298 006 03.040/160 0770 060 784 Compression Spring 3 086/107/130/147 * Available in kit 1053 298 006 03.050 0770 197 031 Needle Cage 38x51x34 1 086/107/130/147 * Available in kit 1053 298 005 03.060 1053 203 064 4th Speed Gear (CS) 1 086/107/130/147 03.070 0730 106 994 Washer 30.3x61x5.05 1 086/107/130/147 03.090 0730 106 999 Washer 10.5x42x5 1 086/107/130/147 03.100 0736 020 125 Screw M10x1.25 1 086/107/130/147

Note: Parts marked with * are only available in kits.

Page 158: ZF Gearbox

All Rights Reserved For Reference Only ZF Industries, Inc. – 8

5-Speed Manual Transmission Spare Parts Catalog

S5-31 Spare Parts – Main Shaft Group

Pos # ZF Part # Description Qty Where used (1053 030 ___) Notes

04.010 1053 304 229 Main Shaft 1 086/107/130/147 04.020 0770 197 028 Needle Cage 50x55x32 1 086/107/130/147 * Available in kit 1053 298 005 04.030 1053 204 085 2nd Speed Gear 1 086/107/130/147 04.040/110 0750 142 003 1/2 Synchronizer Body 1 086/107/130/147 04.040/120 1053 304 262 1/2 Sliding Sleeve 1 086/107/130/147 04.040/130 1053 204 114 1/2 Synchronizer Set 2 086/107/130/147 * Available in kit 1053 298 002 04.040/140 1053 303 127 Pressure Piece 3 086/107/130/147 * Available in kit 1053 298 006 04.040/150 0635 460 006 Ball 5mm 3 086/107/130/147 * Available in kit 1053 298 006 04.040/160 0770 060 784 Compression Spring 3 086/107/130/147 * Available in kit 1053 298 006 04.050 0730 002 121 Shim 45x53x2.20 1 086/107/130/147 * Available in kit 1053 298 007 0730 002 122 Shim 45x53x2.00 1 086/107/130/147 * Available in kit 1053 298 007 0730 004 201 Shim 45x53x1.60 1 086/107/130/147 * Available in kit 1053 298 007 0730 004 203 Shim 45x53x1.70 1 086/107/130/147 * Available in kit 1053 298 007 0730 004 205 Shim 45x53x1.80 1 086/107/130/147 * Available in kit 1053 298 007 0730 004 207 Shim 45x53x1.90 1 086/107/130/147 * Available in kit 1053 298 007 0730 004 210 Shim 45x53x2.10 1 086/107/130/147 * Available in kit 1053 298 007 04.060 0730 513 406 Snap Ring 41.5x49.5x2.4 1 086/107/130/147 04.070 0750 115 453 Needle Cage 45x53x30 1 086/107/130/147 * Available in kit 1053 298 005 04.080 1053 204 105 1st Speed Gear 1 086/107/130/147 04.090 0770 035 200 Washer 41x63x4.5 1 086/107/130/147 04.100 0770 197 027 Needle Cage 45x53x30 1 086/107/130/147 * Available in kit 1053 298 005

Note: Parts marked with * are only available in kits.

Page 159: ZF Gearbox

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5-Speed Manual Transmission Spare Parts Catalog

S5-31 Spare Parts – Main Shaft Group (continued)

Pos # ZF Part # Description Qty Where used (1053 030 ___) Notes

04.110 0770 029 089 Internal Ring 40.7X45X30.05 1 086/107/130/147 04.120 1053 204 106 Reverse Gear, MS 1 086/107/130/147 04.130/110 0750 142 005 5/R Synchronizer Body 1 086/107/130/147 04.130/120 1053 304 263 5/R Sliding Sleeve 1 086/107/130/147 04.130/130 1053 304 222 Rev Synchronizer Ring 1 086/107/130/147 * Available in kit 1053 298 002 04.130/140 1053 303 139 3/4/5 Synchronizer Ring 1 086/107/130/147 * Available in kit 1053 298 002 04.130/150 1053 303 127 Pressure Piece 3 086/107/130/147 * Available in kit 1053 298 006 04.130/160 0635 460 006 Ball 5mm 3 086/107/130/147 * Available in kit 1053 298 006 04.130/170 0770 060 784 Compression Spring 3 086/107/130/147 * Available in kit 1053 298 006 04.140 0770 034 951 Shim 27.5x43.6x3.70 1 086/107/130/147 * Available in kit 1053 298 007 0770 034 953 Shim 27.5x43.6x3.80 1 086/107/130/147 * Available in kit 1053 298 007 0770 034 955 Shim 27.5x43.6x3.90 1 086/107/130/147 * Available in kit 1053 298 007 0770 034 957 Shim 27.5x43.6x4.00 1 086/107/130/147 * Available in kit 1053 298 007 0770 035 377 Shim 27.5x43.6x3.60 1 086/107/130/147 * Available in kit 1053 298 007 0770 035 379 Shim 27.5x43.6x3.50 1 086/107/130/147 * Available in kit 1053 298 007 0770 035 478 Shim 27.5x43.6x4.10 1 086/107/130/147 * Available in kit 1053 298 007 0770 035 480 Shim 27.5x43.6x4.20 1 086/107/130/147 * Available in kit 1053 298 007 04.150 0730 513 405 Snap Ring 25.5x32.9x2.4 1 086/107/130/147 04.160 0770 197 023 Roller Cage 23x38x20 1 086/107/130/147 * Available in kit 1053 298 003

* Available in kit 1053 298 004 04.200 1053 304 269 Output Flange 1 086/107/130/147 04.210 1047 304 038 Collar Nut 1 086/107/130/147

Note: Parts marked with * are only available in kits.

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5-Speed Manual Transmission Spare Parts Catalog

S5-31 Spare Parts – Reverse Idler Group

Pos # ZF Part # Description Qty Where used (1053 030 ___) Notes

05.010 1053 305 014 Reverse Idler Shaft 1 086/107/130/147 05.020 0770 035 421 Washer 22.05x42x2.5 1 086/107/130/147 05.030 1053 305 026 Idler Gear 1 086/107/130/147 05.040 0770 197 038 Needle Cage 22x30x15 2 086/107/130/147 * Available in kit 1053 298 005 05.050 1053 305 016 Half Shell 1 086/107/130/147 05.060 0770 002 066 Screw M8x55 2 086/107/130/147

Note: Parts marked with * are only available in kits.

Page 161: ZF Gearbox

All Rights Reserved For Reference Only ZF Industries, Inc. – 11

5-Speed Manual Transmission Spare Parts Catalog

S5-31 Spare Parts – Gear Shift System Group

Pos # ZF Part # Description Qty Where used (1053 030 ___) Notes

06.010 0750 142 007 3/4 Gear Shift Fork 1 086/107/130/147 06.020 1053 306 085 Sliding Pad 2 086/107/130/147 06.030 1053 306 262 Bearing Pin 2 086/107/130/147 * Available in kit 1053 298 001 06.040 n/a Shift Detent Set 3 086/107/130/147 * Available in kit 1053 298 008 06.070 0750 142 006 1/2 Gear Shift Fork 1 086/107/130/147 06.080 1053 306 085 Sliding Pad 2 086/107/130/147 06.090 1053 306 262 Bearing Pin 2 086/107/130/147 * Available in kit 1053 298 001 06.130 0750 142 008 5/R Gear Shift Fork 1 086/107/130/147 06.140 1053 306 085 Sliding Pad 2 086/107/130/147 06.150 1053 306 262 Bearing Pin 2 086/107/130/147 * Available in kit 1053 298 001 06.200 1053 206 087 Locking Lever 1 086/107/130/147 06.210 1053 306 166 Flange Bolt 2 086/107/130/147 * Available in kit 1053 298 001 06.300 1053 206 120 Gear Shift Shaft 1 086/107/130/147 06.310 1053 306 241 Shifting Plate 1 086/107/130/147 06.320 0636 900 278 Torx Screw M6x20 2 086/107/130/147 06.330 0770 068 006 Leg Spring 1 086/107/130/147 06.340 1053 206 085 Selector Swing Fork 1 086/107/130/147 06.350 0770 054 029 Roller 8x20x8 1 086/107/130/147

Note: Parts marked with * are only available in kits.

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5-Speed Manual Transmission Spare Parts Catalog

S5-31 Spare Parts – Gear Shift System Group (continued)

Pos # ZF Part # Description Qty Where used (1053 030 ___) Notes

06.360 0636 900 256 Torx Screw M6x16 2 086/107/130/147 06.370 1065 306 023 Stop Plate 1 086/107/130/147 06.380 1065 306 022 Locking Pin 1 086/107/130/147 06.390 0770 060 852 Compression Spring 1 086/107/130/147 06.400 0770 196 098 Sealing Cap 20x4 1 086/107/130/147 * Available in kit 1053 298 001 06.410 0630 502 228 Retaining Ring 20x1 1 086/107/130/147 * Available in kit 1053 298 001 06.420 1053 306 147 Locking Pin 1 086/107/130/147 06.430 0770 060 807 Compression Spring 1 086/107/130/147 06.440 0770 196 098 Sealing Cap 20x4 1 086/107/130/147 * Available in kit 1053 298 001 06.450 0630 502 228 Retaining Ring 20x1 1 086/107/130/147 * Available in kit 1053 298 001 06.460 0630 531 210 Crescent Ring 1 086/107/130/147 06.470 1053 306 168 Relay Lever 1 086/107/130/147 06.480 0770 068 007 Leg Spring 1 086/107/130/147 06.500 1053 206 079 Detent Pin 1 086/107/130/147 06.510 0770 060 819 Compression Spring 1 086/107/130/147 06.520 0770 196 098 Sealing Cap 20x4 1 086/107/130/147 * Available in kit 1053 298 001 06.530 0630 502 228 Retaining Ring 20x1 1 086/107/130/147 * Available in kit 1053 298 001

Note: Parts marked with * are only available in kits.

Page 163: ZF Gearbox

All Rights Reserved For Reference Only ZF Industries, Inc. – 13

5-Speed Manual Transmission Spare Parts Catalog

S5-31 Kits – Kit Overview

Pos # ZF Part # Description Qty Where used (1053 030 ___) S5-31 Kit 1053 298 001 Rebuild Kit 1 086/107/130/147 S5-31 Kit 1053 298 002 Synchronizer Ring Kit 1 086/107/130/147 S5-31 Kit 1053 298 003 Bearing Kit (086/130) 1 086/107/130 S5-31 Kit 1053 298 004 Bearing Kit (147) 1 147 S5-31 Kit 1053 298 005 Needle Bearing Kit 1 086/107/130/147 S5-31 Kit 1053 298 006 Pressure Piece Kit 1 086/107/130/147 S5-31 Kit 1053 298 007 Shim Kit 1 086/107/130/147 S5-31 Kit 1053 298 008 Repair Kit 1 086/107/130/147 1053 298 001 Rebuild Kit

Pos # ZF Part # Description Qty 01.200/140 0770 198 159 Shaft Seal 15x21x7 1 01.030 0770 198 157 Shaft Seal 35x64x9 1 01.050 0736 101 384 Cap Screw M6x12 4 01.230 0770 198 158 Shaft Seal 40x52x9 1 01.240 0770 196 093 Cover 1 02.030 0770 069 679 Retaining Ring 35x2.5 1 06.030 1053 306 262 Bearing Pin 2 06.040 0630 361 099 Sealing Cap 3 06.090 1053 306 262 Bearing Pin 2 06.150 1053 306 262 Bearing Pin 2 06.210 1053 306 166 Flange Bolt 2 06.400 0770 196 098 Sealing Cap 20x4 1 06.410 0630 502 228 Retaining Ring 20x1 1 06.440 0770 196 098 Sealing Cap 20x4 1 06.450 0630 502 228 Retaining Ring 20x1 1 06.520 0770 196 098 Sealing Cap 20x4 1 06.530 0630 502 228 Retaining Ring 20x1 1 1053 298 003 Bearing Kit (086/130)

Pos # ZF Part # Description Qty 01.080 0770 197 024 Ball Bearing 35x80x20 1 01.110 0770 197 025 Roller Bush 25x44x20.7 1 01.300 0770 197 030 Ball Bearing 30x67x31 1 01.330 0770 197 029 Ball Bearing 30x80x20 1 04.160 0770 197 023 Roller Cage 23x38x20 1 1053 298 004 Bearing Kit (147)

Pos # ZF Part # Description Qty 01.080 0770 197 024 Ball Bearing 35x80x20 1 01.110 0735 298 157 Roller Bush 27x44x23.2 1 01.300 0770 197 030 Ball Bearing 30x67x31 1 01.330 0770 197 029 Ball Bearing 30x80x20 1 04.160 0770 197 023 Roller Cage 23x38x20 1

Note: Above listed parts are not sold individually.

Page 164: ZF Gearbox

All Rights Reserved For Reference Only ZF Industries, Inc. – 14

5-Speed Manual Transmission Spare Parts Catalog

S5-31 Kits – Kit Overview (continued) 1053 298 002 Synchronizer Ring Kit

Pos # ZF Part # Description Qty 03.040/130 1053 303 139 3/4/5 Synchronizer Ring 2 04.040/130 1053 204 114 1/2 Synchronizer Set 2 04.130/130 1053 304 222 Rev Synchronizer Ring 1 04.130/140 1053 303 139 3/4/5 Synchronizer Ring 1 1053 298 005 Needle Bearing Kit

Pos # ZF Part # Description Qty 03.020 0770 197 032 Needle Cage 46x51x34 1 03.050 0770 197 031 Needle Cage 38x51x34 1 04.020 0770 197 028 Needle Cage 50x55x32 1 04.070 0750 115 453 Needle Cage 45x53x30 1 04.100 0770 197 027 Needle Cage 45x53x30 1 05.040 0770 197 038 Needle Cage 22x30x15 2 1053 298 006 Pressure Piece Kit

Pos # ZF Part # Description Qty 03.040/140 1053 303 127 Pressure Piece 3 03.040/150 0635 460 006 Ball 5mm 3 03.040/160 0770 060 784 Compression Spring 3 04.040/140 1053 303 127 Pressure Piece 3 04.040/150 0635 460 006 Ball 5mm 3 04.040/160 0770 060 784 Compression Spring 3 04.130/150 1053 303 127 Pressure Piece 3 04.130/160 0635 460 006 Ball 5mm 3 04.130/170 0770 060 784 Compression Spring 3 1053 298 007 Shim Kit

Pos # ZF Part # Description Qty 02.020 0770 035 451 Shim 35x45x1.70 1 02.020 0770 035 453 Shim 35x45x1.80 1 02.020 0770 035 455 Shim 35x45x1.90 1 02.020 0770 035 457 Shim 35x45x2.00 1 04.050 0730 002 121 Shim 45x53x2.20 1 04.050 0730 002 122 Shim 45x53x2.00 1 04.050 0730 004 201 Shim 45x53x1.60 1 04.050 0730 004 203 Shim 45x53x1.70 1 04.050 0730 004 205 Shim 45x53x1.80 1 04.050 0730 004 207 Shim 45x53x1.90 1 04.050 0730 004 210 Shim 45x53x2.10 1 04.140 0770 034 951 Shim 27.5x43.6x3.70 1 04.140 0770 034 953 Shim 27.5x43.6x3.80 1 04.140 0770 034 955 Shim 27.5x43.6x3.90 1 04.140 0770 034 957 Shim 27.5x43.6x4.00 1 04.140 0770 035 377 Shim 27.5x43.6x3.60 1 04.140 0770 035 379 Shim 27.5x43.6x3.50 1 04.140 0770 035 478 Shim 27.5x43.6x4.10 1 04.140 0770 035 480 Shim 27.5x43.6x4.20 1

Note: Above listed parts are not sold individually.

Page 165: ZF Gearbox

All Rights Reserved For Reference Only ZF Industries, Inc. – 15

5-Speed Manual Transmission Spare Parts Catalog

S5-31 Kits – Repair Kit 1053 298 008 Repair Kit

Pos # ZF Part # Description Qty 06.040 n/a Shift Detent Set 3 This repair kit restores the shift quality on high-mileage transmissions, where the shift detent has worn into the housing. It is highly recommended to install this kit with the transmission removed from the vehicle. The repair kit consists of the following items for the 1/2, 3/4, and 5/R detents. Note: This kit can only be used on transmission specifications 1053 030 086 and higher. Installation Instructions:

• Carefully remove sealing cap with hammer and small screwdriver. Use caution to avoid damaging the sealing surface of the housing.

• Remove the old spring and detent from the bore with a magnet or a small screwdriver.

• Using a suitable driver and a plastic hammer, carefully install the bushing in the housing such that the seam of the bushing faces either to the left or right side of the transmission (not to the front or rear!). Use care not to damage or bend the bushing during the installation.

• Install the new detent and spring. Make sure the detent moves freely in the bushing. If the detent binds in the bushing, the bushing must be replaced. Do not use the old parts as the detent diameter is different and the new spring has a different spring rate.

• Using a suitable punch, install the new sealing cap.

• To secure the detent caps, peen the detent cap bores in four (4) places (90º degrees apart) with a small chisel.

Note: Above listed parts are not sold individually.

Sealing cap

Detent spring Detent Housing bushing

Page 166: ZF Gearbox

All Rights Reserved For Reference Only ZF Industries, Inc. – 16

5-Speed Manual Transmission Spare Parts Catalog

Cross Reference BMW Part # - ZF Part #

BMW Part # ZF Part # BMW Part # ZF Part # 07 11 9 986 250 0635 460 006 23 21 1 224 911 0730 004 201 23 11 1 224 503 1048 301 010 23 21 1 224 913 0730 004 203 23 11 1 224 799 0770 198 158 23 21 1 224 915 0730 004 205 23 11 1 224 806 0770 197 024 23 21 1 224 917 0730 004 207 23 11 1 224 807 0770 197 029 23 21 1 224 920 0730 004 210 23 11 1 224 808 0770 197 030 23 21 1 224 926 0770 069 679 23 11 1 224 813 0770 035 359 23 21 1 224 942 0770 035 478 23 11 1 224 821 0770 197 025 23 21 1 224 944 0770 035 480 23 11 1 224 824 0770 196 093 23 21 1 224 946 0730 002 121 23 11 1 224 830 0770 002 066 23 21 1 224 970 1053 304 269 23 11 1 224 844 1053 301 071 23 21 1 282 553 1053 204 114 23 11 1 224 845 1053 301 080 23 21 1 282 579 0750 142 003 23 11 1 224 882 0636 900 256 23 21 1 282 580 0750 142 004 23 11 1 224 927 1053 201 014 23 21 1 282 581 0750 142 005 23 11 7 500 932 0735 298 157 23 22 1 224 794 0730 513 405 23 11 7 502 273 1053 301 160 23 22 1 224 796 0730 106 999 23 11 7 503 949 1053 201 064 23 22 1 224 811 0770 197 038 23 11 7 504 102 1053 201 061 23 22 1 224 826 0770 035 421 23 11 7 511 684 1053 201 065 23 22 1 224 847 1053 305 016 23 11 7 516 307 0750 115 551 23 22 1 224 862 1053 305 014 23 12 1 282 394 0770 198 159 23 22 1 282 453 1053 204 106 23 12 7 511 523 0736 101 384 23 22 1 282 455 1053 305 026 23 21 1 222 775 0750 115 453 23 31 1 222 992 1053 298 008 23 21 1 224 798 0730 513 406 23 31 1 224 815 0770 054 029 23 21 1 224 802 0770 197 023 23 31 1 224 817 0770 060 807 23 21 1 224 803 0770 197 027 23 31 1 224 819 0770 060 819 23 21 1 224 804 0770 197 028 23 31 1 224 823 1053 206 079 23 21 1 224 805 0770 197 032 23 31 1 224 825 0770 196 098 23 21 1 224 809 0770 197 031 23 31 1 224 832 0770 068 006 23 21 1 224 810 0736 020 125 23 31 1 224 833 0770 068 007 23 21 1 224 812 0770 035 200 23 31 1 224 848 1053 306 085 23 21 1 224 816 0770 060 784 23 31 1 224 849 1053 306 147 23 21 1 224 820 0770 198 157 23 31 1 224 850 1053 306 166 23 21 1 224 822 1047 304 038 23 31 1 224 863 1053 306 168 23 21 1 224 828 0730 106 994 23 31 1 224 922 0636 900 278 23 21 1 224 843 1053 206 087 23 31 1 224 923 0630 531 210 23 21 1 224 846 1053 303 127 23 31 1 224 935 0770 060 852 23 21 1 224 868 1053 303 139 23 31 1 224 937 1053 306 241 23 21 1 224 873 1053 304 222 23 31 1 224 960 0630 502 228 23 21 1 224 884 0770 035 451 23 31 1 224 964 1053 304 262 23 21 1 224 886 0770 035 453 23 31 1 224 965 1053 303 175 23 21 1 224 888 0770 035 455 23 31 1 224 966 1053 304 263 23 21 1 224 890 0770 035 457 23 31 1 224 974 1053 306 262 23 21 1 224 892 0630 531 251 23 31 1 282 556 1053 206 085 23 21 1 224 897 0770 034 951 23 31 1 282 582 0750 142 006 23 21 1 224 899 0770 034 953 23 31 1 282 584 0750 142 007 23 21 1 224 901 0770 034 955 23 31 1 282 585 0750 142 008 23 21 1 224 903 0770 034 957 23 31 7 501 036 1053 206 120 23 21 1 224 904 0770 035 377 23 31 7 502 164 1065 306 023 23 21 1 224 906 0770 035 379 23 31 7 502 165 1065 306 022 23 21 1 224 909 0770 029 089 24 41 1 218 031 0631 306 123 23 21 1 224 910 0730 002 122 27 11 1 226 798 0770 001 019

Page 167: ZF Gearbox
Page 168: ZF Gearbox

Driveline and Chassis Technology S531

SPC

0203

ZF Industries, Inc. Passenger Car Transmissions Vernon Hills, IL 60061 Phone +1 847 478-6868 Fax +1 847 634-0221 Email [email protected] Web www.zf-group.com

Page 169: ZF Gearbox

All Rights Reserved For Reference Only ZF Industries, Inc. – 1

Table of Content

S6-40 Transmission

Engine Model L 98 / LT 1 / LT 4 02

Engine Model LT 5 (ZR1) 03

S6-40 Spare Parts

Gearbox Housing Group 04

Input Shaft Group 05

Countershaft Group 06

Main Shaft Group 07

Reverse Idler Group 08

Gear Shift System Group 09

Gear Shift Lever Group 11

Kits 13

Cross Reference ZF Part # - GM Part # 15

Notes 16

S6-40 6-Speed Transmission and Spare Parts Catalog

Page 170: ZF Gearbox

All Rights Reserved For Reference Only ZF Industries, Inc. – 2

S6-40 Transmission - Engine Model L 98 / LT 1 / LT 4

ZF Reman # ZF Part # Model Year Engine Shifter Style Torque (Nm)1052 000 032ZW 1052 000 032 1989 L 98 Lift Ring 610 Nm1052 000 036ZW 1052 000 036 1990 – 1991 L 98 Lift Ring 610 Nm1052 000 044ZW 1052 000 044 1992 – 1993 LT 1 Lift Ring 610 Nm1052 000 046ZW 1052 000 046 1993 LT 1 Lift Ring 540 Nm1052 000 084ZW 1052 000 084 1994 LT 1 Lift Ring 540 Nm1052 000 089ZW 1052 000 089 1995 – 1996 LT 1/LT 4 Crash Thru 540 Nm

Gear RatiosInput Torque

(ft./lbs.)1st

Gear2nd

Gear3rd

Gear4th

Gear5th

Gear6th

GearRevGear

Mass(lbs.)

Oil Capacity(L)

400 2.68 1.80 1.29 1.00 0.75 0.50 2.50 160 2.2450 2.68 1.80 1.29 1.00 0.75 0.50 2.50 160 2.2

All units must use ZF recommended GM Oil (GM Part # 1052931) or Castrol Formula RS 10W60.

S6-40 6-Speed Transmission and Spare Parts Catalog

Page 171: ZF Gearbox

All Rights Reserved For Reference Only ZF Industries, Inc. – 3

S6-40 Transmission - Engine Model LT 5 (ZR1)

ZF Reman # ZF Part # Model Year Engine Shifter Style Torque (Nm)1052 000 031ZW 1052 000 031 1989 – 1990 LT 5 Lift Ring 610 Nm1052 000 035ZW 1052 000 035 1991 LT 5 Lift Ring 610 Nm1052 000 045ZW 1052 000 045 1992 – 1993 LT 5 Lift Ring 610 Nm1052 000 047ZW 1052 000 047 1993 LT 5 Lift Ring 540 Nm1052 000 081ZW 1052 000 081 1994 LT 5 Lift Ring 540 Nm1052 000 087ZW 1052 000 087 1995 – 1996 LT 5 Crash Thru 540 Nm

Gear RatiosInput Torque

(ft./lbs.)1st

Gear2nd

Gear3rd

Gear4th

Gear5th

Gear6th

GearRevGear

Mass(lbs.)

Oil Capacity(L)

400 2.68 1.80 1.29 1.00 0.75 0.50 2.50 160 2.2450 2.68 1.80 1.29 1.00 0.75 0.50 2.50 160 2.2

All units must use ZF recommended GM Oil (GM Part # 1052931) or Castrol Formula RS 10W60.

S6-40 6-Speed Transmission and Spare Parts Catalog

Page 172: ZF Gearbox

All Rights Reserved For Reference Only ZF Industries, Inc. – 4

S6-40 Spare Parts - Gearbox Housing Group

Pos # ZF Part # Description Unit Specification (1052 000 ___)101 1052 301 133 Main Housing All103 0636 104 141 Cap Screw M8x30 All106 1052 301 069 Screw Plug M24x1.5 All109 0631 306 154 Cylindrical Pin M6x25 All110 1048 301 010 Magnet All112 1052 301 079 Rear Housing All113 1052 301 108 Fixing Plate All114 0630 302 111 Spring Washer All115 0636 010 631 Hexagon Screw M8x65 All117** 1052 201 038 Bleeder Set All120 1052 301 071 Support Ring All121 1052 201 036 Speedo Cover All122 0636 015 435 Hexagon Screw M8x30 All123 1052 301 019 Protection Cap All124 0636 015 434 Hexagon Screw M8x40 All126 1052 301 068 Protection Cap All127 0501 310 946 Reverse Light Switch All129 1052 301 070 Connection Plate All131 1052 301 114 Guide Tube 084/089131 1052 301 115 Guide Tube 081/087131 1052 301 130 Guide Tube 031/035/045/047131 1052 301 132 Guide Tube 032/036/044/046143 0637 835 802 Union Screw All** Only available as complete set

S6-40 6-Speed Transmission and Spare Parts Catalog

✱ Only available in Kits

Page 173: ZF Gearbox

All Rights Reserved For Reference Only ZF Industries, Inc. – 5

S6-40 Spare Parts – Input Shaft Group

Pos # ZF Part # Description Unit Specification (1052 000 ___)205 1052 202 015 Input Shaft 031/035/045/047/081/087205 1052 202 016 Input Shaft 032/036/044/046/084/089

S6-40 6-Speed Transmission and Spare Parts Catalog

✱ Only available in Kits

Page 174: ZF Gearbox

All Rights Reserved For Reference Only ZF Industries, Inc. – 6

S6-40 Spare Parts – Countershaft Group

Pos # ZF Part # Description Unit Specification (1052 000 ___)306 1052 303 015 4th Counter Gear All307 1052 303 016 3rd Counter Gear (610Nm) 031/032/035/036/044/045307 1052 303 066 3rd Counter Gear 046/047/081/084/087/089309 1052 203 008 6th Speed Gear (610Nm) 031/032/035/036/044/045309 1052 203 019 6th Speed Gear 046/047/081/084/087/089315 1052 303 036 5/6 Synchronizer Body All316 1052 303 037 5/6 Sliding Sleeve All317 1052 203 007 5th Speed Gear (610Nm) 031/032/035/036/044/045317 1052 203 018 5th Speed Gear 046/047/081/084/087/089319 1052 303 022 1/2/Rev Countershaft (610Nm) 031/032/035/036/044/045319 1052 303 056 1/2/Rev Countershaft 046/047/081/084/087/089

S6-40 6-Speed Transmission and Spare Parts Catalog

✱ Only available in Kits

Page 175: ZF Gearbox

All Rights Reserved For Reference Only ZF Industries, Inc. – 7

S6-40 Spare Parts – Main Shaft Group

Pos # ZF Part # Description Unit Specification (1052 000 ___)407 1052 304 120 3/4 Synchronizer Body All408 1052 304 153 3/4 Sliding Sleeve All409 1052 204 026 3rd Speed Gear (610Nm) 031/032/035/036/044/045409 1052 204 043 3rd Speed Gear 046/047/081/084/087/089411 1052 304 088 Main Shaft (610Nm) 031/032/035/036/044/045411 1052 304 165 Main Shaft 046/047/081/084/087/089413 1052 204 031 2nd Speed Gear (610Nm) 031/032/035/036/044/045413 1052 204 044 2nd Speed Gear 046/047/081/084/087/089418 1052 304 143 1/2 Synchronizer Body All420 1052 304 152 1/2 Sliding Sleeve All424 1052 204 040 1st Speed Gear 046/047/081/084/087/089424 1052 204 045 1st Speed Gear (610Nm) 031/032/035/036/044/045425 0730 107 016 Thrust Washer 46.03x73x6 All427 1052 204 025 Gear, Main Shaft Reverse (610Nm) 031/032/035/036/044/045427 1052 204 041 Gear, Main Shaft Reverse 046/047/081/084/087/089431 1052 304 127 Rev Synchronizer Body All432 1052 304 151 Rev Sliding Sleeve All435 1052 304 130 Ring All436 1052 304 149 Snap Ring All441 0730 104 435 Washer 35.1x44.9x2.55 All442 0501 310 389 Speedo Gear All443 0501 310 390 Tab Washer All

S6-40 6-Speed Transmission and Spare Parts Catalog

✱ Only available in Kits

Page 176: ZF Gearbox

All Rights Reserved For Reference Only ZF Industries, Inc. – 8

S6-40 Spare Parts – Reverse Idler Group

Pos # ZF Part # Description Unit Specification (1052 000 ___)501 1052 305 002 Reverse Idler Gear (610Nm) 031/032/035/036/044/045501 1052 305 042 Reverse Idler Gear 046/047/081/084/087/089503 1052 305 004 Reverse Idler Shaft All506 1052 305 037 Cover All508 0636 015 393 Hexagon Screw M8x50 All509 0636 015 436 Hexagon Screw M8x25 All510 1052 305 039 Stud Screw All

S6-40 6-Speed Transmission and Spare Parts Catalog

✱ Only available in Kits

Page 177: ZF Gearbox

All Rights Reserved For Reference Only ZF Industries, Inc. – 9

S6-40 Spare Parts – Gear Shift System Group

Pos # ZF Part # Description Unit Specification (1052 000 ___)601 1052 206 044 3/4 Gear Shift Rail All602 1052 306 125 Sliding Shoe All604 0732 041 452 Compression Spring All605 1053 306 133 Detent Pin All606 1052 306 137 Pressure Pin All607 1052 306 124 Rev Gear Shift Rail All608 0770 060 783 Compression Spring All609 1052 306 173 Rev Gear Shift Fork All610 0631 329 070 Slot Pin 6x32 All611 0631 329 152 Slot Pin 3.5x32 All612 0750 115 238 Ball Sleeve 18x24x24 All613 1052 306 103 Stop All614 0630 531 203 V-Ring All615 1052 206 028 Gear Shift Shaft 031/032/035/036/044/045/046/047/081/084615 1052 206 045 Gear Shift Shaft 087/089616 1052 306 104 Stop All618 0635 460 115 Ball 14mm All619 1052 306 127 Locking Pin All

S6-40 6-Speed Transmission and Spare Parts Catalog

✱ Only available in Kits

Page 178: ZF Gearbox

All Rights Reserved For Reference Only ZF Industries, Inc. – 10

S6-40 Spare Parts – Gear Shift System Group (Continued)

Pos # ZF Part # Description Unit Specification (1052 000 ___)620 1052 306 128 Locking Pin All621 1052 306 121 1/2 Gear Shift Rail All622 1052 306 151 1/2 Gear Shift Fork All623 0631 329 071 Slot Pin 6x36 All624 0631 329 029 Slot Pin 3.5x36 All625 1052 306 123 5/6 Gear Shift Rail All626 1052 206 024 5/6 Gear Shift Fork All627 1052 306 204 Ball Roller All628 0770 060 840 Compression Spring 035/036/044/045/046/047/081/084/087/089629 0770 060 791 Compression Spring All630 1052 306 120 Screw Plug M22x1.5 All631 1052 306 111 Bushing 031/032631 1052 306 142 Bushing 035/036/044/045/046/047/081/084/087/089632 0732 042 152 Compression Spring All633 1052 306 112 Pin 031/032633 1052 306 141 Pin 035/036/044/045/046/047/081/084/087/089635 1052 206 022 Magnet Shift Solenoid 031/032635 1052 206 029 Magnet Shift Solenoid 035/036/044/045/046/047/081/084/087/089

S6-40 6-Speed Transmission and Spare Parts Catalog

✱ Only available in Kits

Page 179: ZF Gearbox

All Rights Reserved For Reference Only ZF Industries, Inc. – 11

S6-40 Spare Parts – Gear Shift Lever Group

Pos # ZF Part # Description Unit Specification (1052 000 ___)701 0637 006 122 Hexagon Nut M6 All702 1052 307 158 Stud All703 1052 307 104 Cover All704 0630 525 004 Clamping Fixture All705 1052 307 137 Guide Piece All705.1 1052 307 133 Spacer Sheet 0.25 All705.1 1052 307 134 Spacer Sheet 0.35 All705.1 1052 307 135 Spacer Sheet 0.45 All705.1 1052 307 136 Spacer Sheet 0.55 All706 1052 307 130 Flange Bolt All707 0630 004 092 Shim Ring 12x18x0.2 All708 1052 307 100 Cardan Joint All709 1052 307 126 Axle All711 0630 505 527 Snap Ring All712 1052 207 038 Gear Shaft Rod All713 1052 307 113 Pin All714 1052 207 022 Remote Control Arm All715 1052 307 129 Screw All716 0770 048 009 Spacer Sheet 14x48x1.0 031/032/035/036/044/045/046/047/081/084716 0770 048 010 Spacer Sheet 14x48x1.2 031/032/035/036/044/045/046/047/081/084716 0770 048 011 Spacer Sheet 14x48x1.5 031/032/035/036/044/045/046/047/081/084716 0770 048 012 Spacer Sheet 14x48x1.8 031/032/035/036/044/045/046/047/081/084716 0770 048 013 Spacer Sheet 14x48x2.0 031/032/035/036/044/045/046/047/081/084716 0770 048 014 Spacer Sheet 14x48x1.1 031/032/035/036/044/045/046/047/081/084

S6-40 6-Speed Transmission and Spare Parts Catalog

✱ Only available in Kits

Page 180: ZF Gearbox

All Rights Reserved For Reference Only ZF Industries, Inc. – 12

S6-40 Spare Parts – Gear Shift Lever Group (Continued)

Pos # ZF Part # Description Unit Specification (1052 000 ___)716 0770 048 015 Spacer Sheet 14x48x1.3 031/032/035/036/044/045/046/047/081/084716 0770 048 016 Spacer Sheet 14x48x1.4 031/032/035/036/044/045/046/047/081/084716 0770 048 017 Spacer Sheet 14x48x1.6 031/032/035/036/044/045/046/047/081/084716 0770 048 018 Spacer Sheet 14x48x1.7 031/032/035/036/044/045/046/047/081/084716 0770 048 019 Spacer Sheet 14x48x1.9 031/032/035/036/044/045/046/047/081/084717 1052 307 127 Stop 031/032/035/036/044/045/046/047/081/084718 0636 015 436 Hexagon Screw M8x25 031/032/035/036/044/045/046/047/081/084719 1052 307 096 Bellows All720 0630 531 024 Crescent Ring 0.50 All721 1052 207 014 Gear Shift Lever 031/032/035/036/044/045/046/047/081/084721 1052 207 054 Gear Shift Lever 087/089722 0770 060 800 Compression Spring 031/032/035/036/044/045/046/047/081/084723 0750 115 187 Needle Sleeve 10x14x10 All724 1052 307 120 Pin All725 1052 307 165 Flange Bolt All726 1052 207 056 Stop Bolt 031/032/035/036/044/045/046/047/081/084727 0636 015 451 Hexagon Screw M4x18 031/032/035/036/044/045/046/047/081/084728 1052 307 079 Draw Bar 031/032/035/036/044/045/046/047/081/084729 1052 207 018 Bracket All730 0636 015 321 Hexagon Screw M8x30 All733 0632 000 053 Cup Spring 12.5 All734 0770 067 023 Cup Spring 15.1x23.7x0.9 All735 0630 501 324 Retaining Ring 15x1.5 All

S6-40 6-Speed Transmission and Spare Parts Catalog

Only available in Kits

Page 181: ZF Gearbox

All Rights Reserved For Reference Only ZF Industries, Inc. – 13

S6-40 Spare Parts – Kits

1052BRGK 1052SMKPos # ZF Part # Description Qty Pos # ZF Part # Description Qty

204 0735 368 025 Roller Bearing 38x80x27 1 202 0730 001 795 Shim 70.2x79.8x2.4 1304 0735 410 345 Roller Bearing 30x62x20 1 202 0730 001 796 Shim 70.2x79.8x2.3 1320 0735 450 063 Roller Sleeve 38x63x22 1 202 0730 001 797 Shim 70.2x79.8x2.2 1401 0735 358 248 Roller Cage 34x54x23 1 202 0730 001 798 Shim 70.2x79.8x2.1 1437 0735 368 025 Roller Bearing 38x80x27 1 202 0730 001 799 Shim 70.2x79.8x2.0 1

202 0730 003 414 Shim 70.2x79.8x2.05 11052NK 202 0730 003 415 Shim 70.2x79.8x2.15 1

Pos # ZF Part # Description Qty 202 0730 003 416 Shim 70.2x79.8x2.25 1308 0735 321 081 Needle Cage 53x59x34.5 1 202 0730 003 417 Shim 70.2x79.8x2.35 1318 0735 320 997 Needle Cage 57x63x41 1 202 0730 004 785 Shim 70.2x79.8x1.9 1410 0770 029 096 Needle Cage 43x48x39.5 2 202 0730 004 786 Shim 70.2x79.8x1.95 1412 0735 320 997 Needle Cage 57x63x41 1 202 0730 004 787 Shim 70.2x79.8x2.45 1423 0735 321 080 Needle Cage 53x59x35 1 202 0730 004 788 Shim 70.2x79.8x2.5 1426 0735 455 206 Needle Bearing 46x59x35 1 202 0730 005 332 Shim 70.2x79.8x1.8 1502 0735 320 934 Needle Cage 25x31x17 2 202 0730 005 333 Shim 70.2x79.8x1.85 1

202 0730 005 416 Shim 70.2x79.8x1.7 11052PPK 202 0730 005 417 Shim 70.2x79.8x1.75 1

Pos # ZF Part # Description Qty 303 0730 002 385 Washer 51x61.8x2.2 1312 1052 304 121 3/4/5/6 Pressure Piece 3 303 0730 002 386 Washer 51x61.8x2.1 1313 0635 460 010 Ball 6mm 3 303 0730 002 387 Washer 51x61.8x2.0 1314 0770 060 816 Compression Spring 3 303 0730 002 388 Washer 51x61.8x1.9 1404 1052 304 121 3/4/5/6 Pressure Piece 3 303 0730 002 808 Washer 51x61.8x1.95 1405 0635 460 010 Ball 6mm 9 303 0730 002 809 Washer 51x61.8x2.05 1406 0770 060 816 Compression Spring 6 303 0730 002 810 Washer 51x61.8x2.15 1406.1 0770 060 815 Compression Spring 3 433 0730 005 426 Washer 45.6x62x2.5 1417 1052 304 117 1/2 Pressure Piece 3 433 0730 005 427 Washer 45.6x62x2.55 1429 1052 304 128 Rev Pressure Piece 3 433 0730 005 428 Washer 45.6x62x2.6 1

433 0730 005 429 Washer 45.6x62x2.65 11052RBK 433 0730 005 430 Washer 45.6x62x2.7 1

Pos # ZF Part # Description Qty 433 0730 005 431 Washer 45.6x62x2.75 1102 0501 311 160 Cover 1 438 0730 001 795 Shim 70.2x79.8x2.4 1105 1052 301 098 Gasket 1 438 0730 001 796 Shim 70.2x79.8x2.3 1107 0630 361 092 Sealing Cap M18 1 438 0730 001 797 Shim 70.2x79.8x2.2 1107 0630 361 098 Sealing Cap M14 1 438 0730 001 798 Shim 70.2x79.8x2.1 1111 1052 301 059 Gasket 1 438 0730 001 799 Shim 70.2x79.8x2.0 1118 1052 301 109 Gasket 1 438 0730 003 414 Shim 70.2x79.8x2.05 1144 0730 150 764 Seal Ring 1.20 2 438 0730 003 415 Shim 70.2x79.8x2.15 1125 0501 310 504 Shaft Seal 1 438 0730 003 416 Shim 70.2x79.8x2.25 1130 0634 304 576 O-Ring 53x2 1 438 0730 003 417 Shim 70.2x79.8x2.35 1146 0734 310 378 Shaft Seal 35x50x7 1 438 0730 004 785 Shim 70.2x79.8x1.9 1301 0770 021 009 Slotted Nut M30x1.5 1 438 0730 004 786 Shim 70.2x79.8x1.95 1504 0630 361 090 Sealing Cap 1 438 0730 004 787 Shim 70.2x79.8x2.45 1505 1052 305 040 Gasket 1 438 0730 004 788 Shim 70.2x79.8x2.5 1507 0630 050 016 Usit Ring 8.7x13x1 1 438 0730 005 332 Shim 70.2x79.8x1.8 1603 0630 361 077 Sealing Cap 4 438 0730 005 333 Shim 70.2x79.8x1.85 1710 0501 311 205 Shaft Seal 18x28x25 1 438 0730 005 416 Shim 70.2x79.8x1.7 1

438 0730 005 417 Shim 70.2x79.8x1.75 11052SK 439 0770 034 849 Washer 38.05x50x2.5 1

Pos # ZF Part # Description Qty 439 0770 034 850 Washer 38.05x50x2.55 1311 1052 304 119 Synchronizer Ring 3/4/5/6 2 439 0770 034 851 Washer 38.05x50x2.6 1402 1052 304 119 Synchronizer Ring 3/4/5/6 2 439 0770 034 852 Washer 38.05x50x2.65 1414 1052 304 146 Internal Ring 1/2 2 439 0770 034 853 Washer 38.05x50x2.7 1415 1052 304 114 Intermediate Ring 1/2 2 439 0770 034 854 Washer 38.05x50x2.75 1416 1052 304 142 Synchronizer Ring 1/2 2 439 0770 034 855 Washer 38.05x50x2.8 1428 1052 304 133 Synchronizer Ring Rev 1

Above listed parts are not sold individually

S6-40 6-Speed Transmission and Spare Parts Catalog

Page 182: ZF Gearbox

All Rights Reserved For Reference Only ZF Industries, Inc. – 14

S6-40 Spare Parts – Kits (Continued)

1052SRKPos # ZF Part # Description Qty

203 0630 501 178 Retaining Ring 38x2.3 1203 0630 501 302 Retaining Ring 38x2.4 1203 0630 531 047 Retaining Ring 38x2.5 1302 0630 532 054 Retaining Ring 62x3 1305 0630 531 134 Retaining Ring 44x1.75 1310 0770 069 639 Retaining Ring 53x2.8 1310 0770 069 640 Retaining Ring 53x2.9 1310 0770 069 641 Retaining Ring 53x3.0 1403 0630 501 120 Retaining Ring 42x2.4 1403 0630 501 156 Retaining Ring 42x2.3 1403 0630 531 052 Retaining Ring 42x2.5 1419 0770 069 639 Retaining Ring 53x2.8 1419 0770 069 640 Retaining Ring 53x2.9 1419 0770 069 641 Retaining Ring 53x3.0 1434 0630 531 057 Retaining Ring 45x2.5 1440 0630 531 047 Retaining Ring 38x2.5 1

Above listed parts are not sold individually

S6-40 6-Speed Transmission and Spare Parts CatalogS6-40 6-Speed Transmission and Spare Parts Catalog

Page 183: ZF Gearbox

All Rights Reserved For Reference Only ZF Industries, Inc. – 15

Cross Reference ZF Part # - GM Part #

ZF Part # GM Part # ZF Part # GM Part #0501 310 389 12507670 0730 005 417 101813430501 310 390 12507671 0734 310 378 101405330501 310 504 10140538 1052 201 036 124563310501 310 946 10159402 1052 201 038 101406710501 311 160 10140535 1052 206 022 101594040630 050 016 10140537 1052 206 029 101405410630 302 111 12507667 1052 207 018 101406750630 361 077 10140674 1052 301 069 101406730630 361 090 12507666 1052 301 070 101406700634 304 576 10140532 1052 301 071 125076750636 010 632 10140571 1052 301 098 101479050636 015 321 10159403 1052 301 109 125082760636 015 434 12507669 1052 301 130 125113860636 015 435 12507668 1052 301 132 125113870636 015 436 10140561 1052 305 037 101479060636 104 141 10140542 1052 305 039 101479090730 001 795 10181356 1052 305 040 101479070730 001 796 10181354 1052 306 204 125287780730 001 797 10181352 1052 307 129 125342080730 001 798 10181350 1052 000 031ZW 123528840730 001 799 10181348 1052 000 032ZW 123519650730 003 414 10181349 1052 000 035ZW 123528840730 003 415 10181351 1052 000 036ZW 123519650730 003 416 10181353 1052 000 044ZW 123519650730 003 417 10181355 1052 000 045ZW 123528840730 004 785 10181346 1052 000 046ZW 123519650730 004 786 10181347 1052 000 047ZW 123528840730 004 787 10181357 1052 000 081ZW 124551860730 004 788 10181358 1052 000 084ZW 124551870730 005 332 10181344 1052 000 087ZW 124551880730 005 333 10181345 1052 000 089ZW 124551890730 005 416 10181342

S6-40 6-Speed Transmission and Spare Parts CatalogS6-40 6-Speed Transmission and Spare Parts Catalog

Page 184: ZF Gearbox

All Rights Reserved For Reference Only ZF Industries, Inc. – 16

Notes

S6-40 6-Speed Transmission and Spare Parts CatalogS6-40 6-Speed Transmission and Spare Parts Catalog

Page 185: ZF Gearbox

ZF 5HP18

Automatic Transmission Spare Parts Catalog

Page 186: ZF Gearbox

Warranty Information Warranty coverage for ZF passenger car transmission spare parts and kits covers the first 12 months after installation in the vehicle, or 24 months after purchase from ZF Industries, Inc. Warranty of the product is limited to replacement or repair, if found to be defective in ZF material or workmanship, and specifically does not cover removal, reinstallation, or any costs incidental to the repair of the vehicle, or any kind of consequential damages. All warranty and/or non-warranty returns must be approved. Disclaimer The specifications and information shown in this catalog have been compiled from accepted and reliable sources and is believed to be accurate at the time of publication. While ZF Industries, Inc. believes this information is correct, no guarantee or warranty is made as to the accuracy of the information and ZF Industries, Inc. cannot and does not accept or assume any responsibilities for errors, omissions, or consequential harm or damages. Replacement parts should not be used when they do not appear to fit. ZF Industries, Inc. disclaims all liability and responsibility for any harm resulting from any such modifications. Copyright Printed in USA – Copyright © 2003 ZF Industries, Inc. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permission of ZF Industries, Inc. Distributed By

Page 187: ZF Gearbox

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ZF 5HP18 Automatic Transmission - Spare Parts Catalog

Table of Contents 5HP18 Transmission Overview (North American Applications)

Make / Model / Model Year 02 5HP18 Technical Information

Torque, Gear Ratio & Weight 02 Transmission Oil Reference Guide 02 5HP18 Lubrications 02 5HP18 Technical Literature 03 5HP18 General Transmission Oil Filling Procedure 03

5HP18 Spare Parts How To Use This Catalog 05 Gearbox Housing Group 06 Oil Supply Group 07 Output Group 08 Converter Group 09 Planetary Drive Groups 10 Clutch Pack Groups 12 Oil Sump Group 19

5HP18 Valve Body Duct Plate Group 20 Valve Housing Groups 22

5HP18 Selective Shims, Snap Rings & Kit Content 5HP18 Selective Shims & Snap Rings 28 5HP18 Kit Content 32

Miscellaneous Quotation / Order Form 37 Notes 38

Page 188: ZF Gearbox

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ZF 5HP18 Automatic Transmission - Spare Parts Catalog

5HP18 Transmission Overview (North American Applications) Make / Model / Model Year Make Model Style Model Year From – Up to Code OE Part # ZF Part # BMW 320i E36 Sedan 1992 – 1995 LW 24 00 1 219 955 1056 000 081BMW 530i E34 Sedan 1992 – 1993 – 07/93 MG 24 00 1 421 214 1056 000 087 1993 – 1995 07/93 – MN 24 00 1 421 411 1056 000 088BMW 530i E34 Touring 1992 – 1993 – 07/93 MG 24 00 1 421 214 1056 000 087 1993 – 1995 07/93 – MN 24 00 1 421 411 1056 000 088BMW M3 E36 Coupe 1993 – 1996 OK 24 00 1 421 946 1056 000 097BMW M3 3.2 E36 Convertible 1997 – 1999 RE 24 00 2 228 375 1056 000 099 Note: This spare parts catalog includes only transmission specification numbers for North American applications. For all other 5HP18 transmission specification numbers, please contact your preferred ZF passenger car transmission distributor for more information about available spare parts and kits.

Type Plate: Located on the main housing of transmission. Please refer to ZF transmission specification # when searching for spare parts and kits in this catalog (last three digits).

5HP18 Technical Information Torque, Gear Ratio & Weight

Input Torque 1st Gear

2nd Gear

3rd Gear

4th Gear

5th Gear

Rev Gear

Weight (approximate)

Oil Capacity (approximate)

310 Nm 3.66 2.00 1.41 1.00 0.74 4.08 ~75 kg (165 lbs.) ~10.5 liter (11.1 quart) Transmission Oil Reference Guide

Make Oil Grade Type Plate (color) ZF Part # OE Part # BMW Dexron III Black 1056 000 081 24 00 1 219 955

1056 000 087 24 00 1 421 214 1056 000 088 24 00 1 421 411

BMW ESSO LT 71141 Green 1056 000 097 24 00 1 421 946 1056 000 099 24 00 2 228 375

5HP18 Lubrications

Amount ZF Part # Description Where used (1056 000 ___) Notes

20 Liter 0671 090 166 Oil ESSO LT 71141 (Canister) 097/099 205 Liter 0671 090 169 Oil ESSO LT 71141 (Drum) 097/099

Note: For approved Dexron III lubricants, please see the current ZF lubrication list TE-ML 11.

ZF Transmission Specification #

Vehicle Manufacturer Transmission #

Transmission Serial #

Page 189: ZF Gearbox

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ZF 5HP18 Automatic Transmission - Spare Parts Catalog

5HP18 Technical Information (continued) 5HP18 Technical Literature

Language ZF Part # Description Where used (1056 000 ___) Notes

English 5HP18FD 5HP18 Functional Description All English 5HP18REP 5HP18 Repair Manual All English AAAAZFS018 5HP18 Wall Chart All English 5HPVBMAN 5-Speed Valve Body Manual All

5HP18 General Transmission Oil Filling Procedure

Idle speed should be neng = 650 … 950 rpm (according to vehicle manufacturer’s directive).

Hold each gear for 3 seconds and engage the parking lock.

Select R and D and use step shift (manual-winter program) to shift through to 3rd gear.

Shift through gears with engine running at idle speed.

Start the engine (large consumers, such as A/C should be switched on).

With the engine stopped, add ATF, only use lubricants as to specification (see Page 2), through the fill hole until oil emerges from fill hole. Install Fill Plug (Pos. 90.250).

Connect tester to read off transmission oil temperature and engine speed.

Position vehicle horizontally on hoist and apply the handbrake.

Continues on next page

Page 190: ZF Gearbox

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ZF 5HP18 Automatic Transmission - Spare Parts Catalog

5HP18 Technical Information (continued) 5HP18 General Transmission Oil Filling Procedure (continued)

Continues from previous page

Oil emerges at oil temperature below 95ºF (35ºC). NO YES

Allow time for excess oil to drip then install Fill Plug (Pos. 90.250). Torque Fill Plug to 100Nm (see also Repair Manual).

Oil temperature must not exceed 122ºF (50ºC).

Wait until oil temperature reaches 104ºF ±18ºF (40ºC ±10ºC).

Add ATF, only use lubricants as to specification (see Page 2), through the fill

hole until oil emerges from fill hole.

Oil level in transmission is below minimum.

Oil temperature should be between 86º…95ºF (30º…35ºC). NO YES

Shift through gears with engine at idle speed.

Depending on value allow oil to cool down or warm up.

Remove fill plug (Pos. 90.250) on housing.

Hold each gear for 3 seconds and engage the parking lock.

Select R and D and use step shift (manual-winter program) to shift through to 3rd gear.

Fill Plug

Page 191: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 5

ZF 5HP18 Automatic Transmission - Spare Parts Catalog

How To Use This Catalog Table of Contents Each transmission group of this catalog is listed in the table of contents. This spare parts catalog includes only transmission specification numbers for North American applications. Technical Information All technical information is specific to the transmission models that are referenced in this catalog. Weight and oil capacity information are only approximate and may vary by actual transmission specification. For any technical inquiry, please contact your preferred ZF passenger car transmission distributor for assistance. For a list of technical literature available from ZF or for answers to frequently asked questions about ZF transmissions visit us at www.zf-group.com. Spare Parts Each transmission is divided into groups (e.g. gearbox housing group). The position number (Pos #) is used to identify the location of each spare part in the transmission. A position number like 01.010 is either a spare part or an assembly. A position number like 01.010/110 is a subcomponent of an assembly. Please contact your preferred ZF passenger car transmission distributor about availability of assemblies and subcomponents. The part number (ZF part #) is used to identify a specific spare part and is usually ten-digits (kits, lubricants, and technical literature have exceptions). Please use this part number, when ordering ZF spare parts. The description (Description) identifies the spare part. The quantity (Qty) is the amount of spare parts included in one transmission model for a certain position number. The quantity may vary depending on the transmission specification and certain spare parts may be used in multiple positions in the transmission. This catalog includes only spare parts for North American specifications of a ZF transmission application. The “where used” column (Where used (10__ 000 ___)) shows the last three digits of the transmission specification that uses the listed spare part. If the column indicates “All”, then all North American transmission specification use this spare part. The notes column (Notes) gives more information about the spare part (e.g. included in a kit). Example:

Pos # ZF Part # Description Qty Where used (1056 000 ___) Notes

01.010 1056 201 084 Gearbox Housing 1 087/088 1056 201 087 Gearbox Housing 1 081 01.010/110 1056 301 174 Gearbox Housing 1 087/088 1056 301 175 Gearbox Housing 1 081 Selective Shims, Snap Rings & Kit Content Each list for selective shims or snap rings is listed in this section of the catalog. Please measure the clearance according to the repair manual and select the required spare part from the table. The kit content section shows all available kits for the transmission models that are referenced in this catalog, including the content of each kit.

Page 192: ZF Gearbox

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ZF 5HP18 Automatic Transmission - Spare Parts Catalog

5HP18 Spare Parts - Gearbox Housing Group

Pos # ZF Part # Description Qty Where used (1056 000 ___) Notes

01.010 1056 201 084 Gearbox Housing 1 087/088 1056 201 087 Gearbox Housing 1 081 1056 201 088 Gearbox Housing 1 099 1056 201 090 Gearbox Housing 1 097 01.010/110 1056 301 174 Gearbox Housing 1 087/088 1056 301 175 Gearbox Housing 1 081 1056 301 181 Gearbox Housing 1 099 1056 301 182 Gearbox Housing 1 097 01.010/120 0631 306 045 Cylindrical Pin M6x16 1 All 01.010/130 1055 206 013 Detent Spring 1 All 01.010/150 0736 101 240 Torx Screw M6x13 2 All 01.010/160 1056 306 021 Selector Shaft 1 All 01.010/170 1055 206 012 Detent Disc 1 All 01.010/180 0501 320 396 Clamping Sleeve 1 All 01.010/200 0734 319 623 Shaft Seal 1 All * Available in kit 1056 298 062 01.010/240 0501 318 572 Screw Plug M10x1 1 All * Available in kit 1056 298 062 01.010/250 0631 306 123 Cylindrical Pin 1 081/097/099 01.020 1056 324 018 Pin 1 All 01.030 1056 324 011 Pawl 1 All 01.040 1056 324 005 Leg Spring 1 All 01.050 1056 224 014 Connecting Bar 1 All 01.060 1056 324 016 Guiding Plate 1 All 01.070 1056 324 019 Cover Sheet 1 All 01.080 0736 101 318 Torx Screw M6x20 4 All 01.090 0636 308 015 Screw Plug M12x1.5 1 All * Available in kit 1056 298 062

Note: Parts marked with * are only available in kits.

Page 193: ZF Gearbox

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ZF 5HP18 Automatic Transmission - Spare Parts Catalog

5HP18 Spare Parts - Oil Supply Group

Pos # ZF Part # Description Qty Where used (1056 000 ___) Notes

10.010 1056 210 142 Pump 1 All 10.010/150 1043 319 051 Washer 1 All 10.010/160 0750 111 254 Shaft Seal 1 All * Available in kit 1056 298 062 10.010/170 1056 210 143 Valve 1 All 10.060 1056 210 118 Intermediate Plate 1 081 1056 210 119 Intermediate Plate 1 087/088/097/099 10.060/140 0731 201 555 Cylindrical Pin 2 All 10.100 0736 401 051 Counters. Screw M6x18 9 All 10.190 0734 313 006 O-Ring 1 All * Available in kit 1056 298 062 10.200 0734 313 117 O-Ring 1 All * Available in kit 1056 298 062 10.210 1056 310 013 Piston 1 All 10.240 1050 331 021 Cup Spring 1 All 10.270 1043 302 036 Spring Clutch Disc 1 All

10.280 1043 302 092 End Plate C 1 All * Available in kit 1056 298 064 * Available in kit 1056 298 065

10.290 1043 302 021 Steel Plate C 2 081 * Available in kit 1056 298 064

1043 302 021 Steel Plate C 3 087/088/097/099 * Available in kit 1056 298 064 * Available in kit 1056 298 065

10.300 1056 210 053 Friction Plate C 3 081 * Available in kit 1056 298 063 1056 210 053 Friction Plate C 4 087/088/097/099 * Available in kit 1056 298 063

10.330 0301 302 004 End Plate C 1 All * Available in kit 1056 298 064 * Available in kit 1056 298 065

10.340 See Page 28 Clutch C Snap Ring 1 All Selective Snap Ring 10.360 0734 313 064 O-Ring 1 All * Available in kit 1056 298 062 10.370 0750 113 015 Piston Ring 2 All * Available in kit 1056 298 062 10.380 0750 113 029 Piston Ring 1 All * Available in kit 1056 298 062 10.390 1056 210 132 Bearing Set 1 All 10.400 See Page 28 Intermediate Plate Shim 1 All Selective Shim 10.440 0736 101 171 Torx Screw M6x50 9 All 0750 112 076 Usit Ring 9 All * Available in kit 1056 298 062

Note: Parts marked with * are only available in kits.

Page 194: ZF Gearbox

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ZF 5HP18 Automatic Transmission - Spare Parts Catalog

5HP18 Spare Parts – Output Group

Pos # ZF Part # Description Qty Where used (1056 000 ___) Notes

14.010 1056 214 006 Extension 1 087/088/097/099 1056 214 029 Extension 1 081 14.010/110 1056 314 044 Extension 1 All 14.010/120 0750 116 119 Ball Bearing 1 All 14.010/130 0630 502 037 Retaining Ring 1 All 14.010/140 0734 319 607 Shaft Seal 1 All * Available in kit 1056 298 062 14.030 1056 214 020 Output Flange 1 081 1060 214 005 Output Flange 1 087/088/097/099 14.040 0737 502 168 Slotted Nut M40x1.5 1 All 14.050 See Page 28 Output Shim 1 All Selective Shim 14.100 0734 313 083 O-Ring 1 All * Available in kit 1056 298 062 14.110 0636 024 009 Hexagon Screw M8x22 7 All

Note: Parts marked with * are only available in kits.

Page 195: ZF Gearbox

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ZF 5HP18 Automatic Transmission - Spare Parts Catalog

5HP18 Spare Parts – Converter Group

Pos # ZF Part # Description Qty Where used (1056 000 ___) Notes

22.020 4168 023 066 Torque Converter Y12 1 081 4168 026 235 Torque Converter A11 1 087 4168 026 321 Torque Converter E18 1 088 4168 026 349 Torque Converter O21 1 097 4168 026 361 Torque Converter B26 1 099

Note: Parts marked with * are only available in kits.

Page 196: ZF Gearbox

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ZF 5HP18 Automatic Transmission - Spare Parts Catalog

5HP18 Spare Parts – Planetary Drive Groups

Pos # ZF Part # Description Qty Where used (1056 000 ___) Notes

32.020 1056 232 105 Bearing Set 1 All 32.040 1056 232 089 Shaft 1 All 32.040/110 1056 232 085 Shaft 1 All 32.040/120 1056 332 037 Ring Gear 1 All 32.040/130 0730 513 330 Snap Ring 1 All 32.060 1056 232 104 Bearing Set 1 All 32.074 1056 232 079 Spider Clutch Bell 1 All 32.080 1056 232 116 Planet Carrier 1 All 32.090 1056 232 045 Sun Gear 1 All 32.100 1050 231 038 Pot 1 All 32.120 1056 232 103 Bearing Set 1 All 32.140 1060 202 001 Sun Gear Shaft 1 All 32.160 1056 232 101 Bearing Set 1 All 32.180 1056 232 071 Intermediate Shaft 1 All 32.200 1056 232 099 Bearing Set 1 All

Note: Parts marked with * are only available in kits.

Page 197: ZF Gearbox

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ZF 5HP18 Automatic Transmission - Spare Parts Catalog

5HP18 Spare Parts – Planetary Drive Groups (continued)

Pos # ZF Part # Description Qty Where used (1056 000 ___) Notes

42.010 1060 242 010 Planet Carrier 1 All 42.030 1056 242 039 Bearing Set 1 All 42.050 1056 232 083 Sun Gear 1 All 42.070 1056 242 038 Bearing Set 1 All 42.090 1056 242 016 Parking Lock Wheel 1 All 42.100 0630 513 031 Snap Ring 1 All 42.120 1056 242 038 Bearing Set 1 All 42.140 1056 242 041 Ring Gear 1 All 42.140/110 1056 242 017 Ring Gear Carrier 1 All 42.140/120 1056 332 010 Ring Gear 1 All 42.140/130 1056 332 012 Snap Ring 1 All 42.180 1056 242 038 Bearing Set 1 All

Note: Parts marked with * are only available in kits.

Page 198: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 12

ZF 5HP18 Automatic Transmission - Spare Parts Catalog

5HP18 Spare Parts – Clutch Pack Groups

Pos # ZF Part # Description Qty Where used (1056 000 ___) Notes

70.010 1056 270 028 Cylinder A 1 081 1056 270 029 Cylinder A 1 087/088 1056 270 039 Cylinder A 1 097/099 70.010/110 1056 370 014 Cylinder A 1 087/088/097/099 1056 370 015 Cylinder A 1 081 70.010/120 0734 313 014 O-Ring 1 All * Available in kit 1056 298 062 70.010/130 0734 313 029 O-Ring 1 All * Available in kit 1056 298 062 70.010/140 0501 312 904 Cup Spring 1 All 70.010/150 1050 302 007 Oil Dam 1 All 70.010/160 0734 313 017 O-Ring 1 All * Available in kit 1056 298 062 70.010/170 0730 513 289 Snap Ring 1 All 70.010/180 1050 302 033 Piston 1 All 70.010/190 1056 370 009 Spring Clutch Disc 1 All 70.010/200 1050 302 011 Steel Plate A 4 081 * Available in kit 1056 298 064 1050 302 011 Steel Plate A 5 087/088 * Available in kit 1056 298 064 1060 370 002 Steel Plate A 5 097/099 * Available in kit 1056 298 065 70.010/210 1050 202 002 Friction Plate A 4 081 * Available in kit 1056 298 063 1050 202 002 Friction Plate A 5 087/088/097/099 * Available in kit 1056 298 063 70.010/220 1050 302 013 End Plate A 1 081/087/088 * Available in kit 1056 298 064 1060 370 003 End Plate A 1 097/099 * Available in kit 1056 298 065 70.010/230 See Page 29 Clutch A Snap Ring 1 All Selective Snap Ring 70.170 1056 272 052 Bearing Set 1 All

Note: Parts marked with * are only available in kits.

Page 199: ZF Gearbox

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ZF 5HP18 Automatic Transmission - Spare Parts Catalog

5HP18 Spare Parts – Clutch Pack Groups (continued)

Pos # ZF Part # Description Qty Where used (1056 000 ___) Notes

71.010 1056 271 045 Input Shaft 1 All 71.020 0734 317 256 Piston Ring 2 All * Available in kit 1056 298 062 71.030 0734 317 190 Sealing Ring 1 All * Available in kit 1056 298 062 71.040 0734 313 213 O-Ring 1 All * Available in kit 1056 298 062 71.050 1056 271 039 Piston 1 081 1056 271 040 Piston 1 087/088 1056 271 043 Piston 1 097/099 71.060 0734 313 020 O-Ring 1 All * Available in kit 1056 298 062 71.070 0734 313 027 O-Ring 1 All * Available in kit 1056 298 062 71.080 0750 106 014 Cup Spring 2 All 71.090 1056 371 009 Stop-Ring 1 081 71.094 0750 140 052 Spring Clutch Disc 1 097/099 71.100 1050 330 017 Steel Plate E 4 081 * Available in kit 1056 298 064 1050 330 017 Steel Plate E 5 087/088 * Available in kit 1056 298 064 1060 371 002 Steel Plate E 5 097/099 * Available in kit 1056 298 065 71.110 1050 230 033 Friction Plate E 4 081 * Available in kit 1056 298 063 1050 230 033 Friction Plate E 5 087/088/097/099 * Available in kit 1056 298 063 71.120 1056 330 002 End Plate E 1 081/087/088 * Available in kit 1056 298 064 1060 371 003 End Plate E 1 097/099 * Available in kit 1056 298 065 71.130 See Page 29 Clutch E Snap Ring 1 All Selective Snap Ring

Note: Parts marked with * are only available in kits.

Page 200: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 14

ZF 5HP18 Automatic Transmission - Spare Parts Catalog

5HP18 Spare Parts – Clutch Pack Groups (continued)

Pos # ZF Part # Description Qty Where used (1056 000 ___) Notes

72.010 1050 231 046 Cylinder B 1 All 72.030 1056 272 049 Free Wheel 1 All 72.040 1050 231 007 Piston 1 087/088/097/099 1050 231 008 Piston 1 081 72.050 0734 313 006 O-Ring 1 081 * Available in kit 1056 298 062 0734 313 019 O-Ring 1 087/088/097/099 * Available in kit 1056 298 062 72.060 0734 313 006 O-Ring 1 087/088/097/099 * Available in kit 1056 298 062 0734 313 019 O-Ring 1 081 * Available in kit 1056 298 062 72.070 1050 302 011 Steel Plate B 2 081 * Available in kit 1056 298 064 1050 302 011 Steel Plate B 3 087/088 * Available in kit 1056 298 064 1060 370 002 Steel Plate B 3 097/099 * Available in kit 1056 298 065 72.080 1056 272 024 Friction Plate B 2 081 * Available in kit 1056 298 063 1056 272 024 Friction Plate B 3 087/088/097/099 * Available in kit 1056 298 063 72.090 1050 302 013 End Plate B 1 081/087/088 * Available in kit 1056 298 064 1060 370 003 End Plate B 1 097/099 * Available in kit 1056 298 065 72.100 0730 513 296 Snap Ring 1 All 72.110 1050 331 020 Cup Spring 1 All 72.120 1050 331 036 Intermediate Ring 1 All 72.130 0734 313 069 O-Ring 1 All * Available in kit 1056 298 062 72.140 1056 331 013 Stop-Ring 1 All

Note: Parts marked with * are only available in kits.

Page 201: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 15

ZF 5HP18 Automatic Transmission - Spare Parts Catalog

5HP18 Spare Parts – Clutch Pack Groups (continued)

Pos # ZF Part # Description Qty Where used (1056 000 ___) Notes

73.010 1056 273 072 Cylinder D 1 087/088 1056 273 073 Cylinder D 1 081 1056 273 093 Cylinder D 1 097/099 73.010/110 1056 373 032 Cylinder D 1 087/088/097/099 1056 373 033 Cylinder D 1 081 73.010/120 1050 317 050 Piston 1 All 73.010/130 0734 313 008 O-Ring 1 All * Available in kit 1056 298 062 73.010/140 0734 313 086 O-Ring 2 All * Available in kit 1056 298 062 73.010/150 0501 316 285 Cup Spring 1 All 73.010/160 1056 373 003 Spring Clutch Disc 1 All 73.010/170 1050 302 011 Steel Plate D 5 081 * Available in kit 1056 298 064 1050 302 011 Steel Plate D 6 087/088 * Available in kit 1056 298 064 1060 370 002 Steel Plate D 6 097/099 * Available in kit 1056 298 065 73.010/180 1050 217 002 Friction Plate D 5 081 * Available in kit 1056 298 063 1050 217 002 Friction Plate D 6 087/088/097/099 * Available in kit 1056 298 063 73.010/190 1050 302 013 End Plate D 1 081/087/088 * Available in kit 1056 298 064 1060 370 003 End Plate D 1 097/099 * Available in kit 1056 298 065 73.010/200 See Page 29 Clutch D Snap Ring 1 All Selective Snap Ring 73.020 0750 132 057 Piston 1 All * Available in kit 1056 298 069 73.030 0501 315 053 Cup Spring 1 All

Note: Parts marked with * are only available in kits.

Page 202: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 16

ZF 5HP18 Automatic Transmission - Spare Parts Catalog

5HP18 Spare Parts – Clutch Pack Groups (continued)

Pos # ZF Part # Description Qty Where used (1056 000 ___) Notes

73.040 1056 377 031 Spring Clutch Disc 1 All 73.050 1056 377 044 Steel Plate G 3 081 * Available in kit 1056 298 064 1056 377 044 Steel Plate G 4 087/088 * Available in kit 1056 298 064 1060 377 003 Steel Plate G 4 097/099 * Available in kit 1056 298 065 73.060 1056 277 036 Friction Plate G 3 081 * Available in kit 1056 298 063 1056 277 036 Friction Plate G 4 087/088/097/099 * Available in kit 1056 298 063 73.070 1056 377 046 End Plate G 1 081/087/088 * Available in kit 1056 298 064 1060 377 004 End Plate G 1 097/099 * Available in kit 1056 298 065 73.080 See Page 30 Clutch G Snap Ring 1 All Selective Snap Ring 73.090 1056 373 021 Fixing Washer 1 All 73.100 1056 273 075 Carrier 1 All 73.100/110 1056 273 094 Carrier 1 All 73.100/120 1056 273 076 Free Wheel 1 All 73.100/140 0734 313 086 O-Ring 2 All * Available in kit 1056 298 062 73.110 1056 376 005 Thrust Washer 1 All 73.120 0730 513 461 Snap Ring 1 All 73.130 0734 317 219 Piston Ring 1 All * Available in kit 1056 298 062 73.140 0734 317 205 Piston Ring 1 All * Available in kit 1056 298 062 73.200 0736 101 137 Torx Screw M10x55 3 All

Note: Parts marked with * are only available in kits.

Page 203: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 17

ZF 5HP18 Automatic Transmission - Spare Parts Catalog

5HP18 Spare Parts – Clutch Pack Groups (continued)

Pos # ZF Part # Description Qty Where used (1056 000 ___) Notes

75.010 1056 375 001 Pin 1 All 75.020 0501 208 727 Brake Band 1 All 75.030 1056 275 005 Piston 1 All 75.030/110 1056 375 002 Piston Rod 1 All 75.030/120 1036 331 033 Cup Spring 1 All 75.030/130 1036 331 033 Cup Spring 1 All 75.030/140 1056 375 003 Piston 1 All 75.030/150 0734 313 030 O-Ring 1 All * Available in kit 1056 298 062 75.030/160 0630 531 205 Locking Washer 1 All 75.030/170 0732 041 472 Compression Spring 1 All 75.030/180 0732 041 698 Compression Spring 1 All 75.040/110 See Page 30 Clutch C2 Inner Shim 1 All Selective Shim 75.040/120 See Page 30 Clutch C2 Outer Shim 1 All Selective Shim 75.050 1056 275 002 Cover 1 All 75.050/100 1056 331 001 Cover 1 All 75.050/110 1043 317 001 O-Ring 1 All * Available in kit 1056 298 062 75.060 0730 513 231 Snap Ring 1 All

Note: Parts marked with * are only available in kits.

Page 204: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 18

ZF 5HP18 Automatic Transmission - Spare Parts Catalog

5HP18 Spare Parts – Clutch Pack Groups (continued)

Pos # ZF Part # Description Qty Where used (1056 000 ___) Notes

77.010 1056 277 071 Cylinder F 1 087/088 1056 277 072 Cylinder F 1 081 1056 277 075 Cylinder F 1 097/099 77.010/110 1056 277 047 Cylinder F 1 087/088/097/099 1056 277 048 Cylinder F 1 081 77.010/120 0750 132 060 Piston 1 All * Available in kit 1056 298 069 77.010/130 0501 312 903 Cup Spring 1 All 77.010/140 1056 377 017 Stop-Ring 1 All 77.010/150 1056 377 031 Spring Clutch Disc 1 All 77.010/160 1056 377 045 Steel Plate F 5 081 * Available in kit 1056 298 064 1056 377 045 Steel Plate F 6 087/088 * Available in kit 1056 298 064 1060 377 002 Steel Plate F 6 097/099 * Available in kit 1056 298 065 77.010/170 1056 277 036 Friction Plate F 4 081 * Available in kit 1056 298 063 1056 277 036 Friction Plate F 5 087/088/097/099 * Available in kit 1056 298 063 77.010/180 See Page 31 Clutch F Snap Ring 1 All Selective Snap Ring 77.010/190 0734 313 135 O-Ring 1 All * Available in kit 1056 298 062 77.010/200 1056 377 027 Bush 1 All 77.010/210 0630 513 136 Snap Ring 1 All

Note: Parts marked with * are only available in kits.

Page 205: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 19

ZF 5HP18 Automatic Transmission - Spare Parts Catalog

5HP18 Spare Parts – Oil Sump Group

Pos # ZF Part # Description Qty Where used (1056 000 ___) Notes

90.180 0501 318 900 Breather Tube 1 All 90.190 0501 314 809 Breather Cover 1 All 90.220 0637 900 068 Plug 2 All 90.230 1056 203 029 Oil Sump 1 All

90.240 1056 301 010 Gasket 1 All * Available in kit 1056 298 062 * Available in kit 5HP18FK

90.250 0634 801 097 Sealing Ring 1 All * Available in kit 1056 298 062 * Available in kit 5HP18FK

0636 302 066 Screw Plug M30x1.5 1 All 90.270 0636 302 053 Screw Plug M10x1 1 All

0730 150 764 Sealing Ring 1 All * Available in kit 1056 298 062 * Available in kit 5HP18FK

90.280 1043 301 036 Magnet 2 All 90.310 1043 301 906 Angle Bracket 3 All 90.320 1043 301 658 Angle Bracket 5 All 90.330 0736 010 151 Hexagon Screw M6x37 8 All 90.340 0501 318 572 Screw Plug M10x1 1 All * Available in kit 1056 298 062 90.350 0501 314 780 Cap 1 097/099

Note: Parts marked with * are only available in kits.

Page 206: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 20

ZF 5HP18 Automatic Transmission - Spare Parts Catalog

5HP18 Valve Body – Duct Plate Group

Pos # ZF Part # Description Qty Where used (1056 000 ___) Notes

27.010 1056 327 136 Duct Plate 1 All 27.020 0501 311 086 Speed Sensor 1 All 27.030 0736 101 066 Torx Screw M5x18 2 All 27.040 0501 311 086 Speed Sensor 1 All 27.050 1056 327 032 Spacer Ring 2 All 27.060 0736 101 065 Torx Screw M5x22 2 All 27.070 0501 311 217 Screen 1 All * Available in kit 5HP18VBK 27.090 1060 227 019 Valve 1 All * Available in kit 5HP18VBK 27.100 1043 326 037 Ball 2 All * Available in kit 5HP18VBK 27.110 1056 327 020 Valve Orifice D=1.2 1 All * Available in kit 5HP18VBK 27.120 1056 327 019 Valve Orifice D=1.0 1 All * Available in kit 5HP18VBK 27.124 1056 327 039 Valve Orifice D=1.7 1 All * Available in kit 5HP18VBK 27.130 1056 327 077 Valve Orifice D=2.5 1 081 27.140 1056 327 020 Valve Orifice D=1.2 1 All * Available in kit 5HP18VBK 27.150 1056 327 039 Valve Orifice D=1.7 1 097/099 1056 327 045 Valve Orifice D=1.9 1 081/087/088 * Available in kit 5HP18VBK 27.160 1056 327 019 Valve Orifice D=1.0 1 081/097/099 1056 327 020 Valve Orifice D=1.2 1 087/088 * Available in kit 5HP18VBK 27.170 1056 327 020 Valve Orifice D=1.2 1 All * Available in kit 5HP18VBK 27.180 1056 327 020 Valve Orifice D=1.2 1 All * Available in kit 5HP18VBK 27.190 1056 327 021 Valve Orifice D=1.5 1 097/099 1056 327 039 Valve Orifice D=1.7 1 081/087/088 * Available in kit 5HP18VBK 27.210 1056 327 020 Valve Orifice D=1.2 1 All * Available in kit 5HP18VBK

27.220 1056 327 110 Gasket 1 All * Available in kit 1056 298 062 * Available in kit 5HP18VBK

27.230 1056 327 154 Intermediate Sheet 1 All 27.240 1060 227 020 Valve 1 All * Available in kit 5HP18VBK 27.270 0630 302 103 Spring Washer 3 All 0736 101 141 Torx Screw M5x60 3 All 27.290 0736 101 271 Torx Screw M5x25 4 All 27.300 0736 101 092 Torx Screw M5x40 6 All 27.310 0736 101 061 Torx Screw M5x45 3 All 27.320 0736 101 059 Torx Screw M5x55 1 All 27.330 0736 101 058 Torx Screw M5x60 10 All 27.340 1056 227 024 Wiring Harness 1 All 27.340/116 0501 209 253 O-Ring 2 All * Available in kit 1056 298 062 27.350 0501 312 435 Cable Terminal 2 All 27.360 0501 312 434 Clip 1 All 27.370 0501 305 955 Cable Terminal 1 All 27.380 0501 305 955 Cable Terminal 1 All 27.390 1058 327 026 Retaining Clamp 1 All 27.400 0736 101 176 Torx Screw M6x30 2 All 27.410 0736 101 123 Torx Screw M6x55 11 All

27.420 0501 005 185 Filter 1 All * Available in kit 1056 298 047 * Available in kit 5HP18FK

27.430 0734 313 181 O-Ring 1 All * Available in kit 1056 298 047 * Available in kit 1056 298 062

27.440 0736 617 064 Torx Screw M5x14 3 All * Available in kit 1056 298 047 * Available in kit 5HP18FK

Note: Parts marked with * are only available in kits.

Page 207: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 21

ZF 5HP18 Automatic Transmission - Spare Parts Catalog

5HP18 Valve Body – Duct Plate Group (continued)

Note: Parts marked with * are only available in kits.

Page 208: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 22

ZF 5HP18 Automatic Transmission - Spare Parts Catalog

5HP18 Valve Body – Valve Housing Groups

Pos # ZF Part # Description Qty Where used (1056 000 ___) Notes

50.010 1056 327 151 Valve Housing 1 081/087/088 1056 327 156 Valve Housing 1 097/099 50.020 1056 327 173 Selector Shift Valve 1 All * Available in kit 5HP18VBK 50.030 1058 327 017 Damper Piston 1 All 50.050 0732 041 547 Compression Spring 1 087/088/097/099 * Available in kit 5HP18VBK 0732 041 574 Compression Spring 1 081 50.100 1056 327 002 Piston 1 All * Available in kit 5HP18VBK 50.120 0732 041 197 Compression Spring 1 All * Available in kit 5HP18VBK 50.130 0732 041 196 Compression Spring 1 All * Available in kit 5HP18VBK 50.150 1056 327 029 Gear Shift Slide 1 All 50.160 0732 041 462 Compression Spring 1 All * Available in kit 5HP18VBK 50.170 1056 327 029 Gear Shift Slide 1 All 50.180 0732 041 462 Compression Spring 1 All * Available in kit 5HP18VBK 50.200 1056 327 015 Piston 1 All 50.210 1024 323 202 Spring Cup 1 All 50.220 1056 327 183 Piston 1 All

Note: Parts marked with * are only available in kits.

Page 209: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 23

ZF 5HP18 Automatic Transmission - Spare Parts Catalog

5HP18 Valve Body – Valve Housing Groups (continued)

Pos # ZF Part # Description Qty Where used (1056 000 ___) Notes

50.230 0732 040 638 Compression Spring 1 All * Available in kit 5HP18VBK 50.250 1056 327 035 Stop Plate 1 All 50.270 1056 327 028 Piston 1 All 50.280 0732 041 462 Compression Spring 1 All * Available in kit 5HP18VBK 50.300 1056 327 003 Piston 1 All 50.310 1024 323 202 Spring Cup 1 All 50.320 1056 327 183 Piston 1 All 50.330 0732 041 524 Compression Spring 1 All * Available in kit 5HP18VBK 50.340 1056 327 036 Stop Plate 1 All 50.360 1043 326 169 Valve Spool 1 All 50.370 0732 042 147 Compression Spring 1 All * Available in kit 5HP18VBK 50.380 1043 326 092 Plug 1 All 50.390 1043 323 105 Support Plate 1 All 50.410 1056 327 056 Cover 1 All 50.420 0736 101 066 Torx Screw M5x18 7 All

Note: Parts marked with * are only available in kits.

Page 210: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 24

ZF 5HP18 Automatic Transmission - Spare Parts Catalog

5HP18 Valve Body – Valve Housing Groups (continued)

Pos # ZF Part # Description Qty Where used (1056 000 ___) Notes

51.010 1056 327 105 Valve Housing 1 081/087/088 1056 327 179 Valve Housing 1 097/099 51.030 1056 327 028 Piston 1 All 51.040 0732 041 462 Compression Spring 1 All * Available in kit 5HP18VBK 51.050 1043 323 105 Support Plate 1 All 51.060 1056 327 003 Piston 1 All 51.070 1024 323 202 Spring Cup 1 All 51.080 1056 327 183 Piston 1 All 51.090 0732 040 638 Compression Spring 1 081/097/099 0732 042 115 Compression Spring 1 087/088 * Available in kit 5HP18VBK 51.100 0732 041 862 Compression Spring 1 087/088/097/099 * Available in kit 5HP18VBK 51.110 1056 327 036 Stop Plate 1 All 51.120 1056 327 001 Piston 1 All 51.130 0732 041 606 Compression Spring 1 All * Available in kit 5HP18VBK 51.140 1056 327 015 Piston 1 All 51.150 1024 323 202 Spring Cup 1 All 51.160 1056 327 183 Piston 1 All 51.170 0732 041 813 Compression Spring 1 All * Available in kit 5HP18VBK 51.172 0732 041 799 Compression Spring 1 081/087/088 * Available in kit 5HP18VBK 51.190 1056 327 035 Stop Plate 1 All 51.200 1043 226 028 Valve 1 081/087/088 51.210 1056 327 108 Piston 1 All

Note: Parts marked with * are only available in kits.

Page 211: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 25

ZF 5HP18 Automatic Transmission - Spare Parts Catalog

5HP18 Valve Body – Valve Housing Groups (continued)

Pos # ZF Part # Description Qty Where used (1056 000 ___) Notes

51.220 0732 041 826 Compression Spring 1 All * Available in kit 5HP18VBK 51.230 1043 326 169 Valve Spool 1 All 51.240 0732 042 566 Compression Spring 1 097/099 0732 042 581 Compression Spring 1 081/087/088 * Available in kit 5HP18VBK 51.246 1056 327 177 Piston 1 All 51.250 1050 327 090 Stop Plate 1 All 51.260 1043 326 238 Damper Piston 1 All 51.270 0732 041 966 Compression Spring 1 All * Available in kit 5HP18VBK 51.300 1056 327 028 Piston 1 All 51.310 0732 041 462 Compression Spring 1 All * Available in kit 5HP18VBK 51.320 1043 323 105 Support Plate 1 All 51.340 1056 327 028 Piston 1 All 51.350 0732 041 462 Compression Spring 1 All * Available in kit 5HP18VBK 51.360 1043 323 105 Support Plate 1 All 51.370 1043 326 169 Valve Spool 1 All 51.380 0732 041 820 Compression Spring 1 097/099 0732 041 870 Compression Spring 1 081/087/088 * Available in kit 5HP18VBK 51.390 1043 323 105 Support Plate 1 All 51.400 1056 327 175 Cover 1 All 51.410 0736 101 065 Torx Screw M5x22 6 All 51.430 0736 101 063 Torx Screw M5x30 1 All

Note: Parts marked with * are only available in kits.

Page 212: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 26

ZF 5HP18 Automatic Transmission - Spare Parts Catalog

5HP18 Valve Body – Valve Housing Groups (continued)

Pos # ZF Part # Description Qty Where used (1056 000 ___) Notes

53.010 1056 327 174 Housing 1 All 53.020 0732 041 667 Compression Spring 1 All * Available in kit 5HP18VBK 53.030 1056 327 071 Piston 1 All 53.050 1043 326 169 Valve Spool 1 All 53.060 0732 041 336 Compression Spring 1 All * Available in kit 5HP18VBK 53.080 0732 041 799 Compression Spring 1 All * Available in kit 5HP18VBK 53.090 1043 327 072 Piston 1 All 53.096 1056 327 074 Piston 1 All 53.100 1043 327 078 Piston 1 All 53.104 1056 327 075 Stop Plate 1 All 53.110 0732 041 550 Compression Spring 1 All * Available in kit 5HP18VBK 53.130 1056 327 176 Piston 1 All 53.140 0732 042 680 Compression Spring 1 All * Available in kit 5HP18VBK 53.160 1056 327 053 Cover 1 All 53.170 0736 101 066 Torx Screw M5x18 4 All 53.180 0736 101 065 Torx Screw M5x22 1 All

Note: Parts marked with * are only available in kits.

Page 213: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 27

ZF 5HP18 Automatic Transmission - Spare Parts Catalog

5HP18 Valve Body – Valve Housing Groups (continued)

Pos # ZF Part # Description Qty Where used (1056 000 ___) Notes

54.010 1056 254 015 Valve Housing 1 087/088/097/099 * Available in kit 1056 298 066 1056 254 016 Valve Housing 1 081 * Available in kit 1056 298 068 54.010/310 0501 209 749 Filter 4 All

54.230 0501 315 752 Solenoid Valve 1 All * Available in kit 1056 298 066 * Available in kit 1056 298 067 * Available in kit 1056 298 068

54.240 0750 132 105 Solenoid Valve 5 All * Available in kit 1056 298 066 * Available in kit 1056 298 067 * Available in kit 1056 298 068

54.250 1056 327 069 Fixing Plate 1 All 54.260 1043 326 045 Fixing Plate 1 All 54.270 0736 101 094 Torx Screw M5x12 5 All Note: Position 54.010 (Valve Housing) includes pressure regulator calibrated to modulation housing.

Note: Parts marked with * are only available in kits.

Page 214: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 28

ZF 5HP18 Automatic Transmission - Spare Parts Catalog

5HP18 Selective Shims & Snap Rings 5HP18 Selective Snap Ring

Pos # Select. Parts Description Qty Where used (1056 000 ___) 10.340 Clutch C Snap Ring 1 All 0730 513 348 Snap Ring A=1.10 0730 513 347 Snap Ring A=1.30 0301 302 043 Snap Ring A=1.50 0730 513 351 Snap Ring A=1.70 0730 513 355 Snap Ring A=1.90 0730 513 407 Snap Ring A=2.10 0730 513 408 Snap Ring A=2.30 0730 513 325 Snap Ring A=2.50 5HP18 Selective Shim

Pos # Select. Parts Description Qty Where used (1056 000 ___) 10.400 Intermediate Plate Shim 1 All 0730 105 263 Shim A=1.00 0730 105 264 Shim A=1.20 0730 105 265 Shim A=1.40 0730 105 266 Shim A=1.60 0730 105 267 Shim A=1.80 0730 105 268 Shim A=2.00 0730 105 269 Shim A=2.20 0730 105 270 Shim A=2.40 0730 105 271 Shim A=2.60 0730 105 272 Shim A=2.80 0730 105 273 Shim A=3.00 0730 105 274 Shim A=3.20 0730 105 275 Shim A=3.40 0730 105 276 Shim A=3.60 5HP18 Selective Shim

Pos # Select. Parts Description Qty Where used (1056 000 ___) 14.050 Output Shim 1 All 0730 107 753 Shim A=0.80 0730 107 754 Shim A=1.00 0730 107 755 Shim A=1.20 0730 107 756 Shim A=1.40 0730 107 757 Shim A=1.60 0730 107 758 Shim A=1.80 0730 107 759 Shim A=2.00 0730 107 760 Shim A=2.20 0730 107 761 Shim A=2.40 0730 107 762 Shim A=2.60 0730 107 763 Shim A=2.80

Page 215: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 29

ZF 5HP18 Automatic Transmission - Spare Parts Catalog

5HP18 Selective Shims & Snap Rings (continued) 5HP18 Selective Snap Ring

Pos # Select. Parts Description Qty Where used (1056 000 ___) 70.010/230 Clutch A Snap Ring 1 All 0730 513 293 Snap Ring A=1.00 0730 513 294 Snap Ring A=1.20 0730 513 295 Snap Ring A=1.40 0730 513 296 Snap Ring A=1.60 0730 513 297 Snap Ring A=1.80 0730 513 298 Snap Ring A=2.00 0730 513 299 Snap Ring A=2.20 0730 513 300 Snap Ring A=2.40 0730 513 301 Snap Ring A=2.60 0730 513 302 Snap Ring A=2.80 5HP18 Selective Snap Ring

Pos # Select. Parts Description Qty Where used (1056 000 ___) 71.130 Clutch E Snap Ring 1 All 0730 513 613 Snap Ring A=1.00 0730 513 614 Snap Ring A=1.20 0730 513 615 Snap Ring A=1.40 0730 513 567 Snap Ring A=1.50 0730 513 616 Snap Ring A=1.60 0730 513 617 Snap Ring A=1.80 0730 513 618 Snap Ring A=2.00 0730 513 619 Snap Ring A=2.20 0730 513 620 Snap Ring A=2.40 0730 513 621 Snap Ring A=2.60 0730 513 622 Snap Ring A=2.80 5HP18 Selective Snap Ring

Pos # Select. Parts Description Qty Where used (1056 000 ___) 73.010/200 Clutch D Snap Ring 1 0730 513 297 Snap Ring A=1.80 081/087/088 0730 513 299 Snap Ring A=2.20 All 0730 513 300 Snap Ring A=2.40 097/099 0730 513 301 Snap Ring A=2.60 All 0730 513 302 Snap Ring A=2.80 097/099 0730 513 362 Snap Ring A=3.00 All 0730 513 568 Snap Ring A=3.20 097/099 0730 513 569 Snap Ring A=3.40 All 0730 513 570 Snap Ring A=3.60 097/099 0730 513 571 Snap Ring A=3.80 All 0730 513 364 Snap Ring A=4.00 097/099 0730 513 667 Snap Ring A=4.20 097/099

Page 216: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 30

ZF 5HP18 Automatic Transmission - Spare Parts Catalog

5HP18 Selective Shims & Snap Rings (continued) 5HP18 Selective Snap Ring

Pos # Select. Parts Description Qty Where used (1056 000 ___) 73.080 Clutch G Snap Ring 1 All 0730 513 212 Snap Ring A=1.80 0730 513 220 Snap Ring A=2.00 0730 513 221 Snap Ring A=2.20 0730 513 222 Snap Ring A=2.40 0730 513 223 Snap Ring A=2.60 0730 513 224 Snap Ring A=2.80 0730 513 439 Snap Ring A=3.00 0730 513 440 Snap Ring A=3.20 0730 513 441 Snap Ring A=3.40 5HP18 Selective Shim

Pos # Select. Parts Description Qty Where used (1056 000 ___) 75.040/110 Clutch C2 Inner Shim 1 All 0730 006 207 Shim A=2.25 0730 006 208 Shim A=2.50 0730 006 209 Shim A=2.75 0730 006 210 Shim A=3.00 0730 006 211 Shim A=3.25 0730 006 212 Shim A=3.50 0730 006 213 Shim A=3.75 0730 006 214 Shim A=4.00 0730 006 215 Shim A=4.25 0730 006 216 Shim A=4.50 0730 006 217 Shim A=4.75 0730 006 218 Shim A=5.00 5HP18 Selective Shim

Pos # Select. Parts Description Qty Where used (1056 000 ___) 75.040/120 Clutch C2 Outer Shim 1 All 0730 362 295 Shim A=1.50 0730 362 343 Shim A=1.75 0730 362 296 Shim A=2.00 0730 362 344 Shim A=2.25 0730 362 297 Shim A=2.50 0730 362 345 Shim A=2.75 0730 362 298 Shim A=3.00 0730 362 332 Shim A=3.25 0730 362 299 Shim A=3.50 0730 362 333 Shim A=3.75 0730 362 300 Shim A=4.00 0730 362 334 Shim A=4.25 Note: Positions 75.040/110 and 75.040/120 must be paired. See repair manual for further information.

Page 217: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 31

ZF 5HP18 Automatic Transmission - Spare Parts Catalog

5HP18 Selective Shims & Snap Rings (continued) 5HP18 Selective Snap Ring

Pos # Select. Parts Description Qty Where used (1056 000 ___) 77.010/180 Clutch F Snap Ring 1 All 0730 513 210 Snap Ring A=1.20 0730 513 211 Snap Ring A=1.40 0730 513 219 Snap Ring A=1.60 0730 513 212 Snap Ring A=1.80 0730 513 220 Snap Ring A=2.00 0730 513 221 Snap Ring A=2.20 0730 513 222 Snap Ring A=2.40 0730 513 223 Snap Ring A=2.60 0730 513 224 Snap Ring A=2.80

Page 218: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 32

ZF 5HP18 Automatic Transmission - Spare Parts Catalog

5HP18 Kit Content 5HP18 Filter Kit – 1056 298 047

Pos # ZF Part # Description Qty Where used (1056 000 ___) Notes

27.420 0501 005 185 Filter 1 All 27.430 0734 313 181 O-Ring 1 All 27.440 0736 617 064 Torx Screw M5x14 3 All 5HP18 Overhaul Kit – 1056 298 062

Pos # ZF Part # Description Qty Where used (1056 000 ___) Notes

01.010/200 0734 319 623 Shaft Seal 1 All 01.010/240 0501 318 572 Screw Plug M10x1 1 All 01.1090 0636 308 015 Screw Plug M12x1.5 1 All 10.010/160 0750 111 254 Shaft Seal 1 All 10.190 0734 313 006 O-Ring 1 All 10.200 0734 313 117 O-Ring 1 All 10.360 0734 313 064 O-Ring 1 All 10.370 0750 113 015 Piston Ring 2 All 10.380 0750 113 029 Piston Ring 1 All 10.440 0750 112 076 Usit Ring 9 All 14.010/140 0734 319 607 Shaft Seal 1 All 14.100 0734 313 083 O-Ring 1 All 27.220 1056 327 100 Gasket 1 Not used in North American application 1056 327 110 Gasket 1 All 27.340/112 0501 312 446 O-Ring 1 Not used in North American application 27.340/116 0501 209 253 O-Ring 2 All 27.430 0734 313 181 O-Ring 1 All 54.010/271 0734 313 120 O-Ring 1 All 70.010/120 0734 313 014 O-Ring 1 All 70.010/130 0734 313 029 O-Ring 1 All 70.010/160 0734 313 017 O-Ring 1 All 71.020 0734 317 256 Piston Ring 2 All 71.030 0734 317 190 Sealing Ring 1 All 71.040 0734 313 213 O-Ring 1 All 71.060 0734 313 020 O-Ring 1 All 71.070 0734 313 027 O-Ring 1 All 72.050 0734 313 006 O-Ring 1 081 0734 313 019 O-Ring 1 087/088/097/099 72.060 0734 313 006 O-Ring 1 087/088/097/099 0734 313 019 O-Ring 1 081 72.130 0734 313 069 O-Ring 1 All 73.010/130 0734 313 008 O-Ring 1 All 73.010/140 0734 313 086 O-Ring 2 All 73.130 0734 317 219 Piston Ring 1 All 73.140 0734 317 205 Piston Ring 1 All 75.030/150 0734 313 030 O-Ring 1 All 75.050/110 1043 317 001 O-Ring 1 All

Note: Above listed parts are not sold individually.

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ZF 5HP18 Automatic Transmission - Spare Parts Catalog

5HP18 Kit Content (continued) 5HP18 Overhaul Kit – 1056 298 062 (continued)

Pos # ZF Part # Description Qty Where used (1056 000 ___) Notes

77.010/190 0734 313 135 O-Ring 1 All 90.240 1056 301 010 Gasket 1 All 90.250 0634 801 097 Sealing Ring 1 All 90.270 0730 150 764 Sealing Ring 1 All 90.340 0501 318 572 Screw Plug M10x1 4 All 5HP18 Fiber Clutch Kit – 1056 298 063

Pos # ZF Part # Description Qty Where used (1056 000 ___) Notes

10.300 1056 210 053 Friction Plate C 4 All 081 uses 3 pieces 70.010/210 1050 202 002 Friction Plate A 5 All 081 uses 4 pieces 71.110 1050 230 033 Friction Plate E 5 All 081 uses 4 pieces 72.080 1056 272 024 Friction Plate B 3 All 081 uses 2 pieces 73.010/180 1050 217 002 Friction Plate D 6 All 081 uses 5 pieces 73.060 1056 277 036 Friction Plate G 4 All 081 uses 3 pieces 77.010/170 1056 277 036 Friction Plate F 5 All 081 uses 4 pieces 1056 277 012 Friction Plate F 5 Not used in North American application 5HP18 Steel Kit – 1056 298 064

Pos # ZF Part # Description Qty Where used (1056 000 ___) Notes

10.280 1043 302 092 End Plate C 1 081/087/088 10.290 1043 302 021 Steel Plate C 3 081/087/088 081 uses 2 pieces 10.330 0301 302 004 End Plate C 1 081/087/088 70.010/200 1050 302 011 Steel Plate A 5 081/087/088 081 uses 4 pieces 70.010/220 1050 302 013 End Plate A 1 081/087/088 71.100 1050 330 017 Steel Plate E 5 081/087/088 081 uses 4 pieces 71.120 1056 330 002 End Plate E 1 081/087/088 72.070 1050 302 011 Steel Plate B 3 081/087/088 081 uses 2 pieces 72.090 1050 302 013 End Plate B 1 081/087/088 73.010/170 1050 302 011 Steel Plate D 6 081/087/088 081 uses 5 pieces 73.010/190 1050 302 013 End Plate D 1 081/087/088 73.050 1056 377 044 Steel Plate G 4 081/087/088 081 uses 3 pieces 73.070 1056 377 046 End Plate G 1 081/087/088 77.010/160 1056 377 045 Steel Plate F 6 081/087/088 081 uses 5 pieces

Note: Above listed parts are not sold individually.

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ZF 5HP18 Automatic Transmission - Spare Parts Catalog

5HP18 Kit Content (continued) 5HP18 Steel Kit – 1056 298 065

Pos # ZF Part # Description Qty Where used (1056 000 ___) Notes

10.280 1043 302 092 End Plate C 1 097/099 10.290 1043 302 021 Steel Plate C 3 097/099 10.330 0301 302 004 End Plate C 1 097/099 70.010/200 1060 370 002 Steel Plate A 5 097/099 70.010/220 1060 370 003 End Plate A 1 097/099 71.100 1060 371 002 Steel Plate E 5 097/099 71.120 1060 371 003 End Plate E 1 097/099 72.070 1060 370 002 Steel Plate B 3 097/099 72.090 1060 370 003 End Plate B 1 097/099 73.010/170 1060 370 002 Steel Plate D 6 097/099 73.010/190 1060 370 003 End Plate D 1 097/099 73.050 1060 377 003 Steel Plate G 4 097/099 73.070 1060 377 004 End Plate G 1 097/099 77.010/160 1060 377 002 Steel Plate F 6 097/099 5HP18 Solenoid Kit – 1056 298 066

Pos # ZF Part # Description Qty Where used (1056 000 ___) Notes

54.010 1056 254 015 Valve Housing 1 087/088/097/099 54.230 0501 315 752 Solenoid Valve 1 All 54.240 0750 132 105 Solenoid Valve 5 All 5HP18 Solenoid Kit – 1056 298 068

Pos # ZF Part # Description Qty Where used (1056 000 ___) Notes

54.010 1056 254 016 Valve Housing 1 081 54.230 0501 315 752 Solenoid Valve 1 All 54.240 0750 132 105 Solenoid Valve 5 All Note: For 5HP18 Solenoid Kits 1056 298 066 and 1056 298 068 the position 54.010 (Valve Housing) includes pressure regulator calibrated to modulation housing. 5HP18 Molded Rubber Piston Kit – 1056 298 069

Pos # ZF Part # Description Qty Where used (1056 000 ___) Notes

73.020 0750 132 057 Piston 1 All 77.010/120 0750 132 060 Piston 1 All

Note: Above listed parts are not sold individually.

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ZF 5HP18 Automatic Transmission - Spare Parts Catalog

5HP18 Kit Content (continued) 5HP18 Filter Kit – 5HP18FK

Pos # ZF Part # Description Qty Where used (1056 000 ___) Notes

1056 298 047 5HP18 Filter Kit 1 All 27.420 0501 005 185 Filter 1 All Included in kit 1056 298 047 27.430 0734 313 181 O-Ring 1 All Included in kit 1056 298 047 27.440 0736 617 064 Torx Screw M5x14 3 All Included in kit 1056 298 047 90.240 1056 301 010 Gasket 1 All 90.250 0634 801 097 Sealing Ring 1 All 90.270 0730 150 764 Sealing Ring 1 All 5HP18 Valve Body Kit – 5HP18VBK

Pos # ZF Part # Description Qty Where used (1056 000 ___) Notes

27.070 0501 311 217 Screen 1 All 27.090 1060 227 019 Valve 1 All 27.100 1043 326 037 Ball 2 All 27.110 1056 327 020 Valve Orifice D=1.2 1 All 27.120 1056 327 019 Valve Orifice D=1.0 1 All 27.124 1056 327 039 Valve Orifice D=1.7 1 All 27.140 1056 327 020 Valve Orifice D=1.2 1 All 27.150 1056 327 045 Valve Orifice D=1.9 1 081/087/088 27.160 1056 327 020 Valve Orifice D=1.2 1 087/088 27.170 1056 327 020 Valve Orifice D=1.2 1 All 27.180 1056 327 020 Valve Orifice D=1.2 1 All 27.190 1056 327 039 Valve Orifice D=1.7 1 081/087/088 27.210 1056 327 020 Valve Orifice D=1.2 1 All 27.220 1056 327 110 Gasket 1 All 27.240 1060 227 020 Valve 1 All 50.020 1056 327 173 Selector Shift Valve 1 All 50.050 0732 041 547 Compression Spring 1 087/088/097/099 50.100 1056 327 002 Piston 1 All 50.120 0732 041 197 Compression Spring 1 All 50.130 0732 041 196 Compression Spring 1 All 50.160 0732 041 462 Compression Spring 1 All 50.180 0732 041 462 Compression Spring 1 All 50.230 0732 040 638 Compression Spring 1 All 50.280 0732 041 462 Compression Spring 1 All 50.330 0732 041 524 Compression Spring 1 All 50.370 0732 042 147 Compression Spring 1 All 51.040 0732 041 462 Compression Spring 1 All 51.090 0732 042 115 Compression Spring 1 087/088 51.100 0732 041 862 Compression Spring 1 087/088/097/099 51.130 0732 041 606 Compression Spring 1 All 51.170 0732 041 813 Compression Spring 1 All 51.180 0732 041 799 Compression Spring 1 081/087/088 51.220 0732 041 826 Compression Spring 1 All

Note: Above listed parts are not sold individually.

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ZF 5HP18 Automatic Transmission - Spare Parts Catalog

5HP18 Kit Content (continued) 5HP18 Valve Body Kit – 5HP18VBK (continued)

Pos # ZF Part # Description Qty Where used (1056 000 ___) Notes

51.240 0732 042 581 Compression Spring 1 081/087/088 51.270 0732 041 966 Compression Spring 1 All 51.310 0732 041 462 Compression Spring 1 All 51.350 0732 041 462 Compression Spring 1 All 51.380 0732 041 870 Compression Spring 1 081/087/088 53.020 0732 041 667 Compression Spring 1 All 53.060 0732 041 336 Compression Spring 1 All 53.080 0732 041 799 Compression Spring 1 All 53.110 0732 041 550 Compression Spring 1 All 53.140 0732 042 680 Compression Spring 1 All

Note: Above listed parts are not sold individually.

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ZF 5HP18 Automatic Transmission - Spare Parts Catalog

Quotation / Order Form

FAX FORM TO YOUR PREFERRED ZF PASSENGER CAR TRANSMISSION DISTRIBUTOR Purchase Order Date: Purchase Order #: Customer Information Company Name: Contact: Street: City, State & Zip: Phone #: Fax #: Email: Customer #: Shipping Information Ship To: Attention: Street: City, State & Zip: Request Date: Ship via: Vehicle Information Make: Model: Model Year: Transmission Spec: Order Information

Line Qty Pos. # ZF Part # Description / Cust. Ref. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

Signature: Date:

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ZF 5HP18 Automatic Transmission - Spare Parts Catalog

Notes

Page 225: ZF Gearbox
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Driveline and Chassis Technology 5HP1

8SPC

0203

ZF Industries, Inc. Passenger Car Transmissions Vernon Hills, IL 60061 Phone +1 847 478-6868 Fax +1 847 634-0221 Email [email protected] Web www.zf-group.com

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ZF 5HP19

Automatic Transmission Spare Parts Catalog

Page 228: ZF Gearbox

Warranty Information Warranty coverage for ZF passenger car transmission spare parts and kits covers the first 12 months after installation in the vehicle, or 24 months after purchase from ZF Industries, Inc. Warranty of the product is limited to replacement or repair, if found to be defective in ZF material or workmanship, and specifically does not cover removal, reinstallation, or any costs incidental to the repair of the vehicle, or any kind of consequential damages. All warranty and/or non-warranty returns must be approved. Disclaimer The specifications and information shown in this catalog have been compiled from accepted and reliable sources and is believed to be accurate at the time of publication. While ZF Industries, Inc. believes this information is correct, no guarantee or warranty is made as to the accuracy of the information and ZF Industries, Inc. cannot and does not accept or assume any responsibilities for errors, omissions, or consequential harm or damages. Replacement parts should not be used when they do not appear to fit. ZF Industries, Inc. disclaims all liability and responsibility for any harm resulting from any such modifications. Copyright Printed in USA – Copyright © 2003 ZF Industries, Inc. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permission of ZF Industries, Inc. Distributed By

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ZF 5HP19 Automatic Transmission - Spare Parts Catalog

Table of Contents 5HP19 Transmission Overview (North American Applications)

Make / Model / Model Year 02 5HP19 Technical Information

Torque, Gear Ratio & Weight 03 Transmission Oil Reference Guide 03 5HP19 Lubrications 03 5HP19 Technical Literature 03 5HP19 General Transmission Oil Filling Procedure 04

5HP19 Spare Parts How To Use This Catalog 06 Gearbox Housing Group 07 Oil Sump Group 09 Oil Supply Group 10 Output Group 12 Converter Group 12 Planetary Drive Groups 14 Clutch Pack Groups 16

5HP19 Valve Body Duct Plate Group 22 Valve Housing Groups 24

5HP19 Selective Shims, Snap Rings & Kit Content 5HP19 Selective Shims & Snap Rings 29 5HP19 Kit Content 32

Miscellaneous Quotation / Order Form 35 Notes 36

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ZF 5HP19 Automatic Transmission - Spare Parts Catalog

5HP19 Transmission Overview (North American Applications) Make / Model / Model Year – BMW (A5S 325Z) Make Model Style Model Year From – Up to Code OE Part # ZF Part # BMW 320i E46 Sedan 2000 – TN 24 00 1 423 928 1060 000 008BMW 323Ci E46 Convertible 2000 03/00 – RU 24 00 1 422 912 1060 000 005BMW 323Ci E46 Coupe 2000 03/00 – RU 24 00 1 422 912 1060 000 005BMW 323i E46 Sedan 2000 03/00 – RU 24 00 1 422 912 1060 000 005BMW 323i E46 Touring 2000 03/00 – RU 24 00 1 422 912 1060 000 005BMW 325Ci E46 Convertible 2000 – TT 24 00 1 423 930 1060 000 009BMW 325Ci E46 Coupe 2000 – TT 24 00 1 423 930 1060 000 009BMW 325i E46 Sedan 2000 – – 03/02 TT 24 00 1 423 930 1060 000 009BMW 325i E46 Touring 2001 – 03/01 – TT 24 00 1 423 930 1060 000 009BMW 330Ci E46 Convertible 1999 – TU 24 00 1 423 932 1060 000 010BMW 330Ci E46 Coupe 1999 – TU 24 00 1 423 932 1060 000 010BMW 330i E46 Sedan 1999 – TU 24 00 1 423 932 1060 000 010BMW 525i E39 Sedan (M52) 2001 – 03/01 – TT 24 00 1 423 930 1060 000 009BMW 525i E39 Touring (M52) 2001 – 03/01 – TT 24 00 1 423 930 1060 000 009BMW 530i E39 Sedan (M52) 2001 – 2002 03/01 – TU 24 00 1 423 932 1060 000 010 Note: This spare parts catalog includes only transmission specification numbers for North American applications. For all other 5HP19 transmission specification numbers, please contact your preferred ZF passenger car transmission distributor for more information about available spare parts and kits.

Type Plate: Located on the main housing of transmission. Please refer to ZF transmission specification # when searching for spare parts and kits in this catalog (last three digits).

ZF Transmission Specification #

Vehicle Manufacturer Transmission #

Transmission Serial #

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ZF 5HP19 Automatic Transmission - Spare Parts Catalog

5HP19 Technical Information Torque, Gear Ratio & Weight

Input Torque 1st Gear

2nd Gear

3rd Gear

4th Gear

5th Gear

Rev Gear

Weight (approximate)

Oil Capacity (approximate)

300 Nm 3.67 2.00 1.41 1.00 0.74 4.10 ~79 kg (174 lbs.) ~9.2 liter (9.8 quart) Transmission Oil Reference Guide

Make Oil Grade Type Plate (color) ZF Part # OE Part # BMW ESSO LT 71141 Green 1060 000 005 24 00 1 422 912

1060 000 008 24 00 1 423 928 1060 000 009 24 00 1 423 930

1060 000 010 24 00 1 423 932 5HP19 Lubrications

Amount ZF Part # Description Where used (1060 000 ___) Notes

20 Liter 0671 090 166 Oil ESSO LT 71141 (Canister) All 205 Liter 0671 090 169 Oil ESSO LT 71141 (Drum) All

5HP19 Technical Literature

Language ZF Part # Description Where used (1060 000 ___) Notes

English 5HP19FD 5HP19 Functional Description All English 5HP19REP 5HP19 Repair Manual All English 1060 764 001 5HP19 Wall Chart All English 5HPVBMAN 5-Speed Valve Body Manual All

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ZF 5HP19 Automatic Transmission - Spare Parts Catalog

5HP19 Technical Information (continued) 5HP19 General Transmission Oil Filling Procedure

Oil temperature should be between 86º…95ºF (30º…35ºC). NO YES

Idle speed should be neng = 650 … 950 rpm (according to vehicle manufacturer’s directive).

Hold each gear for 3 seconds and engage the parking lock.

Select R and D and use step shift (manual-winter program) to shift through to 3rd gear.

Shift through gears with engine running at idle speed.

Start the engine (large consumers, such as A/C should be switched on).

With the engine stopped, add ATF, only use lubricants as to specification (see Page 3), through the fill hole until oil emerges from fill hole. Install Fill Plug (Pos. 01.010/340).

Connect tester to read off transmission oil temperature and engine speed.

Position vehicle horizontally on hoist and apply the handbrake.

Shift through gears with engine at idle speed.

Depending on value allow oil to cool down or warm up.

Continues on next page

Remove fill plug (Pos. 01.010/340) on housing.

Hold each gear for 3 seconds and engage the parking lock.

Select R and D and use step shift (manual-winter program) to shift through to 3rd gear.

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ZF 5HP19 Automatic Transmission - Spare Parts Catalog

5HP19 Technical Information (continued) 5HP19 General Transmission Oil Filling Procedure (continued)

Continues from previous page

Oil emerges at oil temperature below 95ºF (35ºC). NO YES

Allow time for excess oil to drip then install Fill Plug (Pos. 01.010/340). Torque Fill Plug to 35Nm ±3.5Nm (see also Repair Manual).

Oil temperature must not exceed 122ºF (50ºC).

Wait until oil temperature reaches 104ºF ±18ºF (40ºC ±10ºC).

Add ATF, only use lubricants as to specification (see Page 3), through the fill

hole until oil emerges from fill hole.

Oil level in transmission is below minimum.

Fill Plug

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ZF 5HP19 Automatic Transmission - Spare Parts Catalog

How To Use This Catalog Table of Contents Each transmission group of this catalog is listed in the table of contents. This spare parts catalog includes only transmission specification numbers for North American applications. Technical Information All technical information is specific to the transmission models that are referenced in this catalog. Weight and oil capacity information are only approximate and may vary by actual transmission specification. For any technical inquiry, please contact your preferred ZF passenger car transmission distributor for assistance. For a list of technical literature available from ZF or for answers to frequently asked questions about ZF transmissions visit us at www.zf-group.com. Spare Parts Each transmission is divided into groups (e.g. gearbox housing group). The position number (Pos #) is used to identify the location of each spare part in the transmission. A position number like 01.010 is either a spare part or an assembly. A position number like 01.010/110 is a subcomponent of an assembly. Please contact your preferred ZF passenger car transmission distributor about availability of assemblies and subcomponents. The part number (ZF part #) is used to identify a specific spare part and is usually ten-digits (kits, lubricants, and technical literature have exceptions). Please use this part number, when ordering ZF spare parts. The description (Description) identifies the spare part. The quantity (Qty) is the amount of spare parts included in one transmission model for a certain position number. The quantity may vary depending on the transmission specification and certain spare parts may be used in multiple positions in the transmission. This catalog includes only spare parts for North American specifications of a ZF transmission application. The “where used” column (Where used (10__ 000 ___)) shows the last three digits of the transmission specification that uses the listed spare part. If the column indicates “All”, then all North American transmission specification use this spare part. The notes column (Notes) gives more information about the spare part (e.g. included in a kit). Example:

Pos # ZF Part # Description Qty Where used (1056 000 ___) Notes

01.010 1056 201 084 Gearbox Housing 1 087/088 1056 201 087 Gearbox Housing 1 081 01.010/110 1056 301 174 Gearbox Housing 1 087/088 1056 301 175 Gearbox Housing 1 081 Selective Shims, Snap Rings & Kit Content Each list for selective shims or snap rings is listed in this section of the catalog. Please measure the clearance according to the repair manual and select the required spare part from the table. The kit content section shows all available kits for the transmission models that are referenced in this catalog, including the content of each kit.

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ZF 5HP19 Automatic Transmission - Spare Parts Catalog

5HP19 Spare Parts - Gearbox Housing Group

Pos # ZF Part # Description Qty Where used (1060 000 ___) Notes

01.010 1060 201 056 Gearbox Housing 1 All 01.010/110 1060 301 096 Gearbox Housing 1 All 01.010/130 1055 206 014 Detent Spring 1 All 01.010/150 0736 101 240 Torx Screw M6x13 2 All 01.010/160 1056 306 052 Selector Shaft 1 All 01.010/170 1055 206 012 Detent Disc 1 All 01.010/180 0501 313 410 Clamping Sleeve 1 All 01.010/200 0734 319 623 Shaft Seal 1 All * Available in kit 1060 298 030 01.010/250 0631 306 123 Cylindrical Pin 1 All 01.010/320 0631 306 058 Cylindrical Pin 1 All 01.010/340 0636 308 025 Screw Plug M18x1.5 1 All * Available in kit 1060 298 030 01.020 1056 324 018 Pin 1 All 01.030 1056 324 011 Pawl 1 All 01.040 1056 324 005 Leg Spring 1 All 01.050 1060 201 008 Connecting Bar 1 All

Note: Parts marked with * are only available in kits.

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ZF 5HP19 Automatic Transmission - Spare Parts Catalog

5HP19 Spare Parts - Gearbox Housing Group (continued)

Pos # ZF Part # Description Qty Where used (1060 000 ___) Notes

01.060 1056 324 016 Guiding Plate 1 All 01.080 0736 101 318 Torx Screw M6x20 4 All 01.090 0636 308 024 Screw Plug M12x1.5 1 All * Available in kit 1060 298 030 01.400 0501 317 781 Position Switch 1 All 01.420 0501 313 993 Cable Terminal 1 All 01.424 0501 313 993 Cable Terminal 1 All 01.550 1056 290 003 Bracket 1 All 01.550/120 0501 315 137 Bracket 1 All 01.560 0636 103 157 Hexagon Screw M8x16 1 All 01.570 0636 015 360 Hexagon Screw M6x20 2 All 01.620 0501 318 900 Breather Tube 1 All 01.630 0501 314 809 Breather Cover 1 All 01.640 0637 900 068 Plug 2 All 01.650 0501 318 572 Screw Plug M10x1 1 All * Available in kit 1060 298 030

Note: Parts marked with * are only available in kits.

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ZF 5HP19 Automatic Transmission - Spare Parts Catalog

5HP19 Spare Parts – Oil Sump Group

Pos # ZF Part # Description Qty Where used (1060 000 ___) Notes

03.010 1060 290 017 Oil Sump 1 All 03.010/120 1043 301 036 Magnet 8 All

03.010/130 0736 302 062 Screw Plug M14x1.5 1 All * Available in kit 1060 298 030 * Available in kit 5HP19FK

03.020 1060 390 002 Gasket 1 All * Available in kit 1060 298 030 * Available in kit 5HP19FK

03.044 0736 101 318 Torx Screw M6x22 22 All

Note: Parts marked with * are only available in kits.

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ZF 5HP19 Automatic Transmission - Spare Parts Catalog

5HP19 Spare Parts - Oil Supply Group

Pos # ZF Part # Description Qty Where used (1060 000 ___) Notes

10.010 1060 210 047 Pump 1 All 10.010/120 1043 319 058 Sleeve 1 All 10.010/150 1056 310 075 Washer 1 All 10.010/160 0734 310 316 Shaft Seal 1 All * Available in kit 1060 298 030 10.030 0734 313 178 O-Ring 1 All * Available in kit 1060 298 030 10.040 1056 310 123 Intermediate Sheet 1 All 10.060 1060 210 051 Intermediate Plate 1 All 10.060/110 1060 310 078 Intermediate Plate 1 All 10.060/120 1060 210 049 Stator Hub 1 All 10.060/130 0736 401 061 Counters. Screw M6x20 5 All 10.100 0736 401 062 Counters. Screw M6x40 8 All 10.120 0736 401 063 Counters. Screw M6x48 1 All 10.160 0736 101 059 Torx Screw M5x55 1 All 10.180 1060 310 076 Cylinder C 1 005/008/009 1060 310 094 Cylinder C 1 010 10.190 0734 313 006 O-Ring 1 All * Available in kit 1060 298 030 10.200 0734 313 117 O-Ring 1 All * Available in kit 1060 298 030 10.210 1056 310 081 Piston 1 All 10.240 0501 315 929 Cup Spring 1 All 10.250 1056 310 061 Stop Ring 1 All

Note: Parts marked with * are only available in kits.

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ZF 5HP19 Automatic Transmission - Spare Parts Catalog

5HP19 Spare Parts - Oil Supply Group (continued)

Pos # ZF Part # Description Qty Where used (1060 000 ___) Notes

10.270 0501 316 284 Undulated Spring 1 All 10.290 1060 310 027 Steel Plate C 3 005/008/009 * Available in kit 1060 298 027 1060 310 053 Steel Plate C 4 010 * Available in kit 1060 298 027 10.300 1019 273 019 Friction Plate C 3 005/008/009 * Available in kit 1060 298 023 1019 273 019 Friction Plate C 4 010 * Available in kit 1060 298 023 10.310 1060 310 005 End Plate C 1 All * Available in kit 1060 298 027 10.340 See Page 29 Clutch C Snap Ring 1 All Selective Snap Ring 10.360 0734 313 064 O-Ring 1 All * Available in kit 1060 298 030 10.370 0750 113 015 Piston Ring 2 All * Available in kit 1060 298 030 10.380 0734 401 213 Piston Ring 1 All * Available in kit 1060 298 030 10.390 0735 368 039 Axial Needle Cage 1 All 10.400 See Page 29 Intermediate Plate Shim 1 All Selective Shim 10.440 0736 101 228 Torx Screw M6x70 9 All 0750 112 076 Usit Ring 9 All * Available in kit 1060 298 030 10.500 1060 310 079 Piston 1 All 10.510 0732 042 580 Compression Spring 1 All 10.520 1058 310 092 Sleeve 1 All 10.540 0734 313 161 O-Ring 4 All * Available in kit 1060 298 030 10.550 1060 310 045 Pipe 2 All

Note: Parts marked with * are only available in kits.

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ZF 5HP19 Automatic Transmission - Spare Parts Catalog

5HP19 Spare Parts – Output Group

Pos # ZF Part # Description Qty Where used (1060 000 ___) Notes

14.010 1060 214 006 Extension 1 All 14.010/110 1056 314 044 Extension 1 All 14.010/120 0750 116 119 Ball Bearing 1 All 14.010/130 0630 502 037 Retaining Ring 1 All 14.010/140 0734 319 607 Shaft Seal 1 All * Available in kit 1060 298 030 14.030 1060 214 005 Output Flange 1 All 14.040 0737 502 168 Slotted Nut M40x1.5 1 All 14.050 See Page 29 Output Shim 1 All Selective Shim 14.100 0734 313 083 O-Ring 1 All * Available in kit 1060 298 030 14.110 0636 024 009 Hexagon Screw M8x22 7 All

Note: Parts marked with * are only available in kits.

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ZF 5HP19 Automatic Transmission - Spare Parts Catalog

5HP19 Spare Parts – Converter Group

Pos # ZF Part # Description Qty Where used (1060 000 ___) Notes

22.020 4168 022 006 Torque Converter T51 1 008 4168 025 136 Torque Converter S38 1 005 4168 025 145 Torque Converter C51 1 009 4168 025 210 Torque Converter B61 1 010

Note: Parts marked with * are only available in kits.

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ZF 5HP19 Automatic Transmission - Spare Parts Catalog

5HP19 Spare Parts – Planetary Drive Groups

Pos # ZF Part # Description Qty Where used (1060 000 ___) Notes

32.020 1056 232 105 Bearing Set 1 All 32.040 1060 232 026 Shaft 1 All 32.040/110 1056 232 085 Shaft 1 All 32.040/120 1060 332 028 Ring Gear 1 All 32.040/130 0730 513 330 Snap Ring 1 All 32.060 1056 232 104 Bearing Set 1 All 32.074 1050 317 060 Spider Clutch Bell 1 All 32.080 1060 232 032 Planet Carrier 1 All 32.090 1060 232 041 Sun Gear 1 All 32.120 0735 368 043 Axial Needle Bearing 1 All 32.140 1060 202 001 Sun Gear Shaft 1 All 32.160 1056 232 101 Bearing Set 1 All 32.180 1056 232 071 Intermediate Shaft 1 All 32.200 1056 232 099 Bearing Set 1 All

Note: Parts marked with * are only available in kits.

Page 243: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 15

ZF 5HP19 Automatic Transmission - Spare Parts Catalog

5HP19 Spare Parts – Planetary Drive Groups (continued)

Pos # ZF Part # Description Qty Where used (1060 000 ___) Notes

42.010 1060 242 010 Planet Carrier 1 All 42.030 1056 242 039 Bearing Set 1 All 42.050 1056 232 083 Sun Gear 1 All 42.070 1056 242 038 Bearing Set 1 All 42.090 1056 242 016 Parking Lock Wheel 1 All 42.100 0630 513 031 Snap Ring 1 All 42.120 1056 242 038 Bearing Set 1 All 42.140 1056 242 041 Ring Gear 1 All 42.140/110 1056 242 017 Ring Gear Carrier 1 All 42.140/120 1056 332 010 Ring Gear 1 All 42.140/130 1056 332 012 Snap Ring 1 All 42.180 1056 242 038 Bearing Set 1 All

Note: Parts marked with * are only available in kits.

Page 244: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 16

ZF 5HP19 Automatic Transmission - Spare Parts Catalog

5HP19 Spare Parts – Clutch Pack Groups

Pos # ZF Part # Description Qty Where used (1060 000 ___) Notes

70.010 1060 270 084 Cylinder A 1 005/009/010 1060 270 085 Cylinder A 1 008 70.010/110 1060 370 060 Cylinder A 1 005/009/010 1060 370 061 Cylinder A 1 008 70.010/120 0734 313 014 O-Ring 1 All * Available in kit 1060 298 030 70.010/130 0734 313 029 O-Ring 1 All * Available in kit 1060 298 030 70.010/140 0501 315 926 Cup Spring 1 All 70.010/170 1056 370 034 Stop Ring 1 All 70.010/180 1056 370 050 Piston 1 All 70.010/190 1050 302 012 Spring Clutch Disc 1 All 70.010/200 1060 370 002 Steel Plate A 4 008 * Available in kit 1060 298 027 1060 370 002 Steel Plate A 5 005/009/010 * Available in kit 1060 298 027 70.010/210 1060 271 005 Friction Plate A 4 008 * Available in kit 1060 298 023 1060 271 005 Friction Plate A 5 005/009/010 * Available in kit 1060 298 023 70.010/220 1060 370 003 End Plate A 1 All * Available in kit 1060 298 027 70.010/230 See Page 30 Clutch A Snap Ring 1 All Selective Snap Ring 70.020 0734 313 163 O-Ring 1 All * Available in kit 1060 298 030

Note: Parts marked with * are only available in kits.

Page 245: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 17

ZF 5HP19 Automatic Transmission - Spare Parts Catalog

5HP19 Spare Parts – Clutch Pack Groups (continued)

Pos # ZF Part # Description Qty Where used (1060 000 ___) Notes

71.010 1060 271 007 Input Shaft 1 All 71.020 0734 317 256 Piston Ring 1 All * Available in kit 1060 298 030 71.030 0734 317 190 Sealing Ring 1 All * Available in kit 1060 298 030 71.050 1056 371 060 Piston 1 008 1056 371 061 Piston 1 005/009/010 71.060 0734 313 022 O-Ring 1 All * Available in kit 1060 298 030 71.070 0734 313 027 O-Ring 1 All * Available in kit 1060 298 030 71.080 0501 315 427 Cup Spring 1 All 71.084 1056 371 025 Oil Dam 1 All 71.086 0734 313 008 O-Ring 1 All * Available in kit 1060 298 030 71.090 0630 501 030 Retaining Ring 1 All 71.094 0501 314 765 Spring Clutch Disc 1 All 71.100 1060 371 002 Steel Plate E 4 008 * Available in kit 1060 298 027 1060 371 002 Steel Plate E 5 005/009/010 * Available in kit 1060 298 027 71.110 1050 230 032 Friction Plate E 4 008 * Available in kit 1060 298 023 1050 230 032 Friction Plate E 5 005/009/010 * Available in kit 1060 298 023 71.120 1060 371 003 End Plate E 1 All * Available in kit 1060 298 027 71.130 See Page 30 Clutch E Snap Ring 1 All Selective Snap Ring 71.150 0734 313 160 O-Ring 1 All * Available in kit 1060 298 030 71.160 0734 313 211 O-Ring 1 All * Available in kit 1060 298 030 71.170 1056 370 051 Ring 1 All 71.180 0730 501 482 Retaining Ring 1 All 71.200 0735 368 038 Axial Needle Bearing 1 All

Note: Parts marked with * are only available in kits.

Page 246: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 18

ZF 5HP19 Automatic Transmission - Spare Parts Catalog

5HP19 Spare Parts – Clutch Pack Groups (continued)

Pos # ZF Part # Description Qty Where used (1060 000 ___) Notes

72.010 1056 272 051 Cylinder B 1 All 72.040 1060 272 008 Piston 1 All 72.050 0734 313 010 O-Ring 1 All * Available in kit 1060 298 030 72.060 0734 313 007 O-Ring 1 All * Available in kit 1060 298 030 72.064 0501 315 488 Undulated Spring 1 All 72.070 1060 372 002 Steel Plate B 2 All * Available in kit 1060 298 027 72.080 1060 272 003 Friction Plate B 2 All * Available in kit 1060 298 023 72.090 1060 372 003 End Plate B 1 All * Available in kit 1060 298 027 72.100 See Page 30 Clutch B Snap Ring 1 All Selective Snap Ring 72.110 0501 315 493 Cup Spring 1 All 72.140 1056 310 061 Stop Ring 1 All

Note: Parts marked with * are only available in kits.

Page 247: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 19

ZF 5HP19 Automatic Transmission - Spare Parts Catalog

5HP19 Spare Parts – Clutch Pack Groups (continued)

Pos # ZF Part # Description Qty Where used (1060 000 ___) Notes

73.010 1060 273 004 Cylinder D 1 005/009/010 1060 273 010 Cylinder D 1 008 73.010/110 1056 373 032 Cylinder D 1 005/009/010 1056 373 033 Cylinder D 1 008 73.010/120 1050 317 050 Piston 1 All 73.010/130 0734 313 008 O-Ring 1 All * Available in kit 1060 298 030 73.010/140 0734 313 006 O-Ring 1 All * Available in kit 1060 298 030 73.010/150 0501 316 285 Cup Spring 1 All 73.010/160 1056 373 003 Spring Clutch Disc 1 All 73.010/170 1060 370 002 Steel Plate D 5 008 * Available in kit 1060 298 027 1060 370 002 Steel Plate D 6 005/009/010 * Available in kit 1060 298 027 73.010/180 1050 217 002 Friction Plate D 5 008 * Available in kit 1060 298 023 1050 217 002 Friction Plate D 6 005/009/010 * Available in kit 1060 298 023 73.010/190 1060 370 003 End Plate D 1 All * Available in kit 1060 298 027 73.010/200 See Page 31 Clutch D Snap Ring 1 All Selective Snap Ring 73.020 1060 373 013 Piston 1 All 73.022 0734 313 021 O-Ring 1 All * Available in kit 1060 298 030 73.024 0734 313 010 O-Ring 1 All * Available in kit 1060 298 030

Note: Parts marked with * are only available in kits.

Page 248: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 20

ZF 5HP19 Automatic Transmission - Spare Parts Catalog

5HP19 Spare Parts – Clutch Pack Groups (continued)

Pos # ZF Part # Description Qty Where used (1060 000 ___) Notes

73.030 0501 315 932 Cup Spring 1 All 73.040 0501 315 943 Undulated Spring 1 All 73.050 1060 377 003 Steel Plate G 3 008 * Available in kit 1060 298 027 1060 377 003 Steel Plate G 4 005/009/010 * Available in kit 1060 298 027 73.060 1060 273 005 Friction Plate G 3 008 * Available in kit 1060 298 023 1060 273 005 Friction Plate G 4 005/009/010 * Available in kit 1060 298 023 73.070 1060 377 004 End Plate G 1 All * Available in kit 1060 298 027 73.080 See Page 31 Clutch G Snap Ring 1 All Selective Snap Ring 73.090 1056 373 021 Fixing Washer 1 All 73.100 1060 273 035 Carrier 1 All 73.100/110 1060 273 028 Carrier 1 All 73.100/120 1060 273 034 Free Wheel 1 All 73.100/140 0734 313 086 O-Ring 2 All * Available in kit 1060 298 030 73.110 1056 376 005 Thrust Washer 1 All 73.120 0730 513 461 Snap Ring 1 All 73.140 0734 317 205 Piston Ring 2 All * Available in kit 1060 298 030 73.200 0736 101 137 Torx Screw M10x55 3 All

Note: Parts marked with * are only available in kits.

Page 249: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 21

ZF 5HP19 Automatic Transmission - Spare Parts Catalog

5HP19 Spare Parts – Clutch Pack Groups (continued)

Pos # ZF Part # Description Qty Where used (1060 000 ___) Notes

77.010 1060 277 021 Cylinder F 1 005/009/010 1060 277 022 Cylinder F 1 008 77.010/110 1060 277 010 Cylinder F 1 005/009/010 1060 277 018 Cylinder F 1 008 77.010/120 1056 377 038 Piston 1 All 77.010/130 0734 313 008 O-Ring 1 All * Available in kit 1060 298 030 77.010/140 0734 313 010 O-Ring 1 All * Available in kit 1060 298 030 77.010/150 1060 377 016 Pressure Plate 1 All 77.010/160 0501 315 931 Cup Spring 1 All 77.010/170 1060 377 009 Stop Ring 1 All 77.010/180 0501 315 943 Undulated Spring 1 All 77.010/190 1060 377 002 Steel Plate F 5 008 * Available in kit 1060 298 027 1060 377 002 Steel Plate F 6 005/009/010 * Available in kit 1060 298 027 77.010/200 1060 273 005 Friction Plate F 4 008 * Available in kit 1060 298 023 1060 273 005 Friction Plate F 5 005/009/010 * Available in kit 1060 298 023 77.010/210 See Page 31 Clutch F Snap Ring 1 All Selective Snap Ring

Note: Parts marked with * are only available in kits.

Page 250: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 22

ZF 5HP19 Automatic Transmission - Spare Parts Catalog

5HP19 Valve Body – Duct Plate Group

Pos # ZF Part # Description Qty Where used (1060 000 ___) Notes

27.010 1060 327 142 Duct Plate 1 All 27.020 0501 210 474 Speed Sensor (Hall Effect) 1 All 27.030 0736 101 233 Torx Screw M6x15 1 All 27.040 0501 311 086 Speed Sensor 1 All 27.060 0736 101 397 Torx Screw M5x18 2 All 27.070 0501 313 177 Screen 1 All 27.090 1060 227 019 Valve 1 All 27.100 1043 326 037 Ball 2 All 27.104 1056 327 039 Valve Orifice D=1.7 1 All 27.110 1056 327 077 Valve Orifice D=2.5 1 All 27.114 1056 327 039 Valve Orifice D=1.7 1 All 27.120 1056 327 039 Valve Orifice D=1.7 1 All 27.124 1056 327 018 Valve Orifice D=0.8 1 All 27.130 1056 327 020 Valve Orifice D=1.2 1 All 27.134 1056 327 045 Valve Orifice D=1.9 1 All 27.140 1056 327 020 Valve Orifice D=1.2 1 All 27.144 1056 327 077 Valve Orifice D=2.5 1 All 27.150 1056 327 019 Valve Orifice D=1.0 1 All 27.164 1056 327 020 Valve Orifice D=1.2 1 All 27.170 1056 327 094 Valve Orifice D=1.4 1 All 27.174 1056 327 040 Valve Orifice (solid) 1 All 27.180 1019 327 063 Valve Orifice D=1.0 1 All 27.188 0501 314 645 Rubber Part 1 All * Available in kit 1060 298 030 1068 227 039 Piston 1 All * Available in kit 1060 298 030 27.190 1019 327 063 Valve Orifice D=1.0 1 All 27.194 1056 327 020 Valve Orifice D=1.2 1 All 27.198 0501 314 645 Rubber Part 1 All * Available in kit 1060 298 030 1068 227 039 Piston 1 All * Available in kit 1060 298 030 27.200 1019 327 063 Valve Orifice D=1.0 1 All 27.208 0501 314 645 Rubber Part 1 All * Available in kit 1060 298 030 1068 227 039 Piston 1 All * Available in kit 1060 298 030 27.210 1019 327 063 Valve Orifice D=1.0 1 All 27.220 1060 327 075 Gasket 1 All * Available in kit 1060 298 030 27.230 1060 327 128 Intermediate Sheet 1 All 27.250 0736 101 354 Torx Screw M5x60 4 All 27.260 0736 101 354 Torx Screw M5x60 7 All 27.270 0736 101 352 Torx Screw M5x40 10 All 27.280 0631 302 165 Cylindrical Pin 1 All 27.290 0736 101 350 Torx Screw M6x44 7 All 27.340 1060 227 021 Wiring Harness 1 All 27.340/116 0501 209 253 O-Ring 2 All * Available in kit 1060 298 030 27.350 0501 305 955 Cable Terminal 1 All 27.360 0501 315 055 Clip 1 All 27.390 1058 327 026 Retaining Clamp 1 All 27.410 0736 101 348 Torx Screw M6x59 14 All 27.420 0501 210 388 Filter 1 All * Available in kit 5HP19FK

Note: Parts marked with * are only available in kits.

Page 251: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 23

ZF 5HP19 Automatic Transmission - Spare Parts Catalog

5HP19 Valve Body – Duct Plate Group (continued)

Pos # ZF Part # Description Qty Where used (1060 000 ___) Notes

27.420/020 0501 314 578 Sealing Ring 1 All * Available in kit 1060 298 030 * Available in kit 5HP19FK

27.440 0736 101 372 Torx Screw M5x12 2 All 27.540 1060 227 020 Valve 1 All 27.560 1060 227 020 Valve 1 All

Note: Parts marked with * are only available in kits.

Page 252: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 24

ZF 5HP19 Automatic Transmission - Spare Parts Catalog

5HP19 Valve Body – Valve Housing Groups

Pos # ZF Part # Description Qty Where used (1060 000 ___) Notes

50.010 1060 327 138 Valve Housing 1 All 50.020 1056 327 173 Selector Shift Valve 1 All 50.030 1056 327 003 Piston 1 All 50.036 1024 323 202 Spring Cup 1 All 50.050 0732 041 524 Compression Spring 1 All 50.060 1056 327 183 Piston 1 All 50.070 1056 327 142 Stop Plate 1 All 50.100 1060 327 096 Piston 1 All 50.130 0732 041 197 Compression Spring 1 All 50.220 1043 326 169 Valve Spool 1 All 50.230 0732 041 462 Compression Spring 1 All 50.320 1058 327 017 Damper Piston 1 All 50.330 0732 042 653 Compression Spring 1 All 50.360 1055 327 059 Piston 1 All 50.370 0732 042 567 Compression Spring 1 All 50.440 1043 326 169 Valve Spool 1 All 50.450 0732 042 660 Compression Spring 1 All 50.470 1068 327 007 Support Plate 1 All 50.490 1060 327 105 Piston 1 All 50.500 0732 041 527 Compression Spring 1 All 50.520 1043 326 169 Valve Spool 1 All 50.530 0732 042 660 Compression Spring 1 All 50.540 1055 327 101 Sealing Cap 1 All 50.550 1068 327 007 Support Plate 1 All 50.570 1060 327 049 Cover 1 All 50.600 0736 101 066 Torx Screw M5x18 9 All

Note: Parts marked with * are only available in kits.

Page 253: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 25

ZF 5HP19 Automatic Transmission - Spare Parts Catalog

5HP19 Valve Body – Valve Housing Groups (continued)

Pos # ZF Part # Description Qty Where used (1060 000 ___) Notes

51.010 1060 327 125 Valve Housing 1 All 51.030 1043 326 169 Valve Spool 1 All 51.040 0732 041 820 Compression Spring 1 All 51.050 1068 327 007 Support Plate 1 All 51.080 1056 327 029 Gear Shift Slide 1 All 51.090 0732 041 826 Compression Spring 1 All 51.104 1043 326 307 Plug 1 All 51.110 1068 327 007 Support Plate 1 All 51.140 1056 327 028 Piston 1 All 51.170 0732 041 826 Compression Spring 1 All 51.190 1068 327 007 Support Plate 1 All 51.230 1043 326 169 Valve Spool 1 All 51.240 0732 041 826 Compression Spring 1 All 51.250 1068 327 007 Support Plate 1 All 51.260 1056 327 003 Piston 1 All 51.264 1024 323 202 Spring Cup 1 All 51.270 0732 042 115 Compression Spring 1 All 51.300 1056 327 183 Piston 1 All 51.302 0734 313 190 O-Ring 1 All * Available in kit 1060 298 030 51.304 1060 327 068 Plug 1 All 51.320 1060 327 119 Locking Wire 1 All 51.360 1056 327 142 Stop Plate 1 All 51.450 1060 327 116 Piston 1 All

Note: Parts marked with * are only available in kits.

Page 254: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 26

ZF 5HP19 Automatic Transmission - Spare Parts Catalog

5HP19 Valve Body – Valve Housing Groups (continued)

Pos # ZF Part # Description Qty Where used (1060 000 ___) Notes

51.452 1056 327 142 Stop Plate 1 All 51.470 0732 042 653 Compression Spring 1 All 51.490 1058 327 017 Damper Piston 1 All 51.498 0734 313 190 O-Ring 1 All * Available in kit 1060 298 030 51.500 1060 327 068 Plug 1 All 51.510 1060 327 119 Locking Wire 1 All 51.530 1060 327 106 Piston 1 All 51.540 0732 041 755 Compression Spring 1 All 51.550 1060 327 107 Piston 1 All 51.560 1043 326 307 Plug 1 All 51.570 1068 327 007 Support Plate 1 All 51.580 1043 326 169 Valve Spool 1 All 51.590 0732 041 337 Compression Spring 1 All 51.610 1068 327 007 Support Plate 1 All 51.620 1056 327 028 Piston 1 All 51.630 0732 041 826 Compression Spring 1 All 51.650 1068 327 007 Support Plate 1 All 51.660 0501 316 463 Solenoid Valve 3 All * Available in kit 1060 298 033 51.680 0501 210 019 Pressure Regulator 3 All * Available in kit 1060 298 033

51.680/010 0734 313 219 O-Ring 3 All * Available in kit 1060 298 030 * Available in kit 1060 298 033

51.700 1056 327 135 Fixing Plate 2 All 51.710 0736 101 094 Torx Screw M5x12 4 All

Note: Parts marked with * are only available in kits.

Page 255: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 27

ZF 5HP19 Automatic Transmission - Spare Parts Catalog

5HP19 Valve Body – Valve Housing Groups (continued)

Pos # ZF Part # Description Qty Where used (1060 000 ___) Notes

53.010 1060 327 098 Valve Housing 1 005/008/009 53.010 1060 327 099 Valve Housing 1 010 53.020 0732 042 567 Compression Spring 1 All 53.030 1055 327 059 Piston 1 All 53.080 0732 041 109 Compression Spring 1 All 53.090 1058 327 016 Piston 1 010 1058 327 024 Piston 1 005/008/009 53.096 1060 327 104 Piston 1 All 53.100 1043 327 078 Piston 1 All 53.104 1056 327 078 Stop Plate 1 All 53.110 0732 042 534 Compression Spring 1 All 53.130 1060 327 045 Valve Housing 1 All 53.140 0732 041 781 Compression Spring 1 All 53.160 1060 327 050 Cover 1 All 53.170 0736 101 066 Torx Screw M5x18 5 All

Note: Parts marked with * are only available in kits.

Page 256: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 28

ZF 5HP19 Automatic Transmission - Spare Parts Catalog

5HP19 Valve Body – Valve Housing Groups (continued)

Pos # ZF Part # Description Qty Where used (1060 000 ___) Notes

54.010 1060 327 081 Valve Housing 1 All 54.020 0732 042 567 Compression Spring 1 All 54.030 1056 328 013 Piston 1 All 54.034 0732 042 568 Compression Spring 1 All 54.036 1056 327 177 Piston 1 All 54.040 1060 327 053 Plug 1 All 54.050 1068 327 007 Support Plate 1 All 54.060 1060 327 044 Valve Orifice D=1.2 1 All 54.070 1060 327 126 Stop Plate 1 All 54.090 1043 326 169 Valve Spool 1 All 54.100 0732 041 819 Compression Spring 1 All 54.110 1068 327 007 Support Plate 1 All 54.120 0501 210 725 Pressure Regulator 1 All * Available in kit 1060 298 033

54.120/010 0634 316 523 O-Ring 1 All * Available in kit 1060 298 030 * Available in kit 1060 298 033

54.130 1019 327 065 Fixing Plate 1 All 54.140 0736 101 094 Torx Screw M5x12 1 All

Note: Parts marked with * are only available in kits.

Page 257: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 29

ZF 5HP19 Automatic Transmission - Spare Parts Catalog

5HP19 Selective Shims & Snap Rings 5HP19 Selective Snap Ring

Pos # Select. Parts Description Qty Where used (1060 000 ___) 10.340 Clutch C Snap Ring 1 All 1056 310 054 Snap Ring A=1.40 1056 310 055 Snap Ring A=1.60 1056 310 056 Snap Ring A=1.80 1056 310 057 Snap Ring A=2.00 1056 310 058 Snap Ring A=2.20 1056 310 059 Snap Ring A=2.40 1056 310 060 Snap Ring A=2.60 1056 310 097 Snap Ring A=2.80 5HP19 Selective Shim

Pos # Select. Parts Description Qty Where used (1060 000 ___) 10.400 Intermediate Plate Shim 1 All 0730 105 263 Shim A=1.00 0730 105 264 Shim A=1.20 0730 105 265 Shim A=1.40 0730 105 266 Shim A=1.60 0730 105 267 Shim A=1.80 0730 105 268 Shim A=2.00 0730 105 269 Shim A=2.20 0730 105 270 Shim A=2.40 0730 105 271 Shim A=2.60 0730 105 272 Shim A=2.80 0730 105 273 Shim A=3.00 0730 105 274 Shim A=3.20 0730 105 275 Shim A=3.40 0730 105 276 Shim A=3.60 5HP19 Selective Shim

Pos # Select. Parts Description Qty Where used (1060 000 ___) 14.050 Output Shim 1 All 0730 107 753 Shim A=0.80 1 All 0730 107 754 Shim A=1.00 1 All 0730 107 755 Shim A=1.20 1 All 0730 107 756 Shim A=1.40 1 All 0730 107 757 Shim A=1.60 1 All 0730 107 758 Shim A=1.80 1 All 0730 107 759 Shim A=2.00 1 All 0730 107 760 Shim A=2.20 1 All 0730 107 761 Shim A=2.40 1 All 0730 107 762 Shim A=2.60 1 All 0730 107 763 Shim A=2.80 1 All

Page 258: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 30

ZF 5HP19 Automatic Transmission - Spare Parts Catalog

5HP19 Selective Shims & Snap Rings (continued) 5HP19 Selective Snap Ring

Pos # Select. Parts Description Qty Where used (1060 000 ___) 70.010/230 Clutch A Snap Ring 1 All 0730 513 293 Snap Ring A=1.00 0730 513 294 Snap Ring A=1.20 0730 513 295 Snap Ring A=1.40 0730 513 296 Snap Ring A=1.60 0730 513 297 Snap Ring A=1.80 0730 513 298 Snap Ring A=2.00 0730 513 299 Snap Ring A=2.20 0730 513 300 Snap Ring A=2.40 0730 513 301 Snap Ring A=2.60 0730 513 302 Snap Ring A=2.80 5HP19 Selective Snap Ring

Pos # Select. Parts Description Qty Where used (1060 000 ___) 71.130 Clutch E Snap Ring 1 All 0730 513 613 Snap Ring A=1.00 0730 513 614 Snap Ring A=1.20 0730 513 615 Snap Ring A=1.40 0730 513 567 Snap Ring A=1.50 0730 513 616 Snap Ring A=1.60 0730 513 617 Snap Ring A=1.80 0730 513 618 Snap Ring A=2.00 0730 513 619 Snap Ring A=2.20 0730 513 620 Snap Ring A=2.40 0730 513 621 Snap Ring A=2.60 0730 513 622 Snap Ring A=2.80 5HP19 Selective Snap Ring

Pos # Select. Parts Description Qty Where used (1060 000 ___) 72.100 Clutch B Snap Ring 1 All 1056 371 069 Snap Ring A=1.00 1056 372 070 Snap Ring A=1.20 1056 372 071 Snap Ring A=1.40 1056 372 072 Snap Ring A=1.60 1056 372 073 Snap Ring A=1.80 1056 372 074 Snap Ring A=2.00

Page 259: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 31

ZF 5HP19 Automatic Transmission - Spare Parts Catalog

5HP19 Selective Shims & Snap Rings (continued) 5HP19 Selective Snap Ring

Pos # Select. Parts Description Qty Where used (1060 000 ___) 73.010/200 Clutch D Snap Ring 1 All 0730 513 299 Snap Ring A=2.20 0730 513 300 Snap Ring A=2.40 0730 513 301 Snap Ring A=2.60 0730 513 302 Snap Ring A=2.80 0730 513 362 Snap Ring A=3.00 0730 513 568 Snap Ring A=3.20 0730 513 569 Snap Ring A=3.40 0730 513 570 Snap Ring A=3.60 0730 513 571 Snap Ring A=3.80 0730 513 364 Snap Ring A=4.00 0730 513 667 Snap Ring A=4.20 5HP19 Selective Snap Ring

Pos # Select. Parts Description Qty Where used (1060 000 ___) 73.080 Clutch G Snap Ring 1 All 0730 513 212 Snap Ring A=1.80 0730 513 220 Snap Ring A=2.00 0730 513 221 Snap Ring A=2.20 0730 513 222 Snap Ring A=2.40 0730 513 223 Snap Ring A=2.60 0730 513 224 Snap Ring A=2.80 0730 513 439 Snap Ring A=3.00 0730 513 440 Snap Ring A=3.20 0730 513 441 Snap Ring A=3.40 5HP19 Selective Snap Ring

Pos # Select. Parts Description Qty Where used (1060 000 ___) 77.010/210 Clutch F Snap Ring 1 All 0730 513 210 Snap Ring A=1.20 0730 513 211 Snap Ring A=1.40 0730 513 219 Snap Ring A=1.60 0730 513 212 Snap Ring A=1.80 0730 513 220 Snap Ring A=2.00 0730 513 221 Snap Ring A=2.20 0730 513 222 Snap Ring A=2.40 0730 513 223 Snap Ring A=2.60 0730 513 224 Snap Ring A=2.80

Page 260: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 32

ZF 5HP19 Automatic Transmission - Spare Parts Catalog

5HP19 Kit Content 5HP19 Fiber Clutch Kit – 1060 298 023

Pos # ZF Part # Description Qty Where used (1060 000 ___) Notes

10.300 1019 273 019 Friction Plate C 4 All 005/008/009 use 3 pieces 70.010/210 1060 271 005 Friction Plate A 5 All 008 uses 4 pieces 71.110 1050 230 032 Friction Plate E 5 All 008 uses 4 pieces 72.080 1060 272 003 Friction Plate B 2 All 73.010/180 1050 217 002 Friction Plate D 6 All 008 uses 5 pieces 73.060 1060 273 005 Friction Plate G 4 All 008 uses 3 pieces 77.010/200 1060 273 005 Friction Plate F 5 All 008 uses 4 pieces 5HP19 Steel Kit – 1060 298 027

Pos # ZF Part # Description Qty Where used (1060 000 ___) Notes

10.290 1060 310 027 Steel Plate C 3 005/008/009 1060 310 053 Steel Plate C 4 010 10.310 1060 310 005 End Plate C 2 All 70.010/200 1060 370 002 Steel Plate A 5 All 008 uses 4 pieces 70.010/220 1060 370 003 End Plate A 1 All 71.100 1060 371 002 Steel Plate E 5 All 008 uses 4 pieces 71.120 1060 371 003 End Plate E 1 All 72.070 1060 372 002 Steel Plate B 2 All 72.090 1060 372 003 End Plate B 1 All 73.010/170 1060 370 002 Steel Plate D 6 All 008 uses 5 pieces 73.010/190 1060 370 003 End Plate D 1 All 73.050 1060 377 003 Steel Plate G 4 All 008 uses 3 pieces 73.070 1060 377 004 End Plate G 1 All 77.010/190 1060 377 002 Steel Plate F 6 All 008 uses 5 pieces 5HP19 Overhaul Kit – 1060 298 030

Pos # ZF Part # Description Qty Where used (1060 000 ___) Notes

01.010/200 0734 319 623 Shaft Seal 1 All 01.010/340 0636 308 025 Screw Plug M18x1.5 1 All 01.090 0636 308 024 Screw Plug M12x1.5 1 All 01.650 0501 318 572 Screw Plug M10x1 1 All 03.010/130 0636 308 018 Screw Plug M16x1.5 1 All Oil sump with M16 thread 0736 302 062 Screw Plug M14x1.5 1 All Oil sump with M14 thread 03.020 1060 390 002 Gasket 1 All 10.010/160 0734 310 316 Shaft Seal 1 All 10.030 0734 313 178 O-Ring 1 All 10.190 0734 313 006 O-Ring 1 All 10.200 0734 313 117 O-Ring 1 All 10.360 0734 313 064 O-Ring 1 All 10.370 0750 113 015 Piston Ring 2 All 10.380 0734 401 213 Piston Ring 1 All 10.440 0750 112 076 Usit Ring 9 All

Note: Above listed parts are not sold individually.

Page 261: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 33

ZF 5HP19 Automatic Transmission - Spare Parts Catalog

5HP19 Kit Content (continued) 5HP19 Overhaul Kit – 1060 298 030 (continued)

Pos # ZF Part # Description Qty Where used (1060 000 ___) Notes

10.540 0734 313 161 O-Ring 4 All 14.010/140 0734 319 607 Shaft Seal 1 All 14.100 0734 313 083 O-Ring 1 All 27.188 0501 314 645 Rubber Part 1 All Early valve body 1068 227 039 Piston 1 All Late valve body 27.198 0501 314 645 Rubber Part 1 All Early valve body 1068 227 039 Piston 1 All Late valve body 27.208 0501 314 645 Rubber Part 1 All Early valve body 1068 227 039 Piston 1 All Late valve body 27.220 1060 327 075 Gasket 1 All 27.340/116 0501 209 253 O-Ring 2 All 27.420/020 0501 314 578 Sealing Ring 1 All 51.302 0734 313 190 O-Ring 1 All 51.498 0734 313 190 O-Ring 1 All 51.680/010 0734 313 219 O-Ring 3 All 54.120/010 0634 316 523 O-Ring 1 All 70.010/120 0734 313 014 O-Ring 1 All 70.010/130 0734 313 029 O-Ring 1 All 70.020 0734 313 163 O-Ring 1 All 71.020 0734 317 256 Piston Ring 1 All 71.030 0734 317 190 Sealing Ring 1 All 71.060 0734 313 022 O-Ring 1 All 71.070 0734 313 027 O-Ring 1 All 71.086 0734 313 008 O-Ring 1 All 71.150 0734 313 160 O-Ring 1 All 71.160 0734 313 211 O-Ring 1 All 72.050 0734 313 010 O-Ring 1 All 72.060 0734 313 007 O-Ring 1 All 73.010/130 0734 313 008 O-Ring 1 All 73.010/140 0734 313 006 O-Ring 1 All 73.022 0734 313 021 O-Ring 1 All 73.024 0734 313 010 O-Ring 1 All 73.100/140 0734 313 086 O-Ring 2 All 73.140 0734 317 205 Piston Ring 2 All 77.010/130 0734 313 008 O-Ring 1 All 77.010/140 0734 313 010 O-Ring 1 All

Note: Above listed parts are not sold individually.

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ZF 5HP19 Automatic Transmission - Spare Parts Catalog

5HP19 Kit Content (continued) 5HP19 Solenoid Kit – 1060 298 033

Pos # ZF Part # Description Qty Where used (1060 000 ___) Notes

51.660 0501 316 463 Solenoid Valve 3 All 51.680 0501 210 019 Pressure Regulator 3 All 51.680/010 0734 313 219 O-Ring 3 All 54.120 0501 210 725 Pressure Regulator 1 All 54.120/010 0634 316 523 O-Ring 1 All 5HP19 Filter Kit – 5HP19FK

Pos # ZF Part # Description Qty Where used (1060 000 ___) Notes

03.010/130 0636 308 018 Screw Plug M16x1.5 1 All Oil sump with M16 thread 0736 302 062 Screw Plug M14x1.5 1 All Oil sump with M14 thread 03.020 1060 390 002 Gasket 1 All 27.420 0501 210 388 Filter 1 All 27.420/020 0501 314 578 Sealing Ring 1 All

Note: Above listed parts are not sold individually.

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ZF 5HP19 Automatic Transmission - Spare Parts Catalog

Quotation / Order Form

FAX FORM TO YOUR PREFERRED ZF PASSENGER CAR TRANSMISSION DISTRIBUTOR Purchase Order Date: Purchase Order #: Customer Information Company Name: Contact: Street: City, State & Zip: Phone #: Fax #: Email: Customer #: Shipping Information Ship To: Attention: Street: City, State & Zip: Request Date: Ship via: Vehicle Information Make: Model: Model Year: Transmission Spec: Order Information

Line Qty Pos. # ZF Part # Description / Cust. Ref. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

Signature: Date:

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ZF 5HP19 Automatic Transmission - Spare Parts Catalog

Notes

Page 265: ZF Gearbox
Page 266: ZF Gearbox

Driveline and Chassis Technology 5HP1

9SPC

0203

ZF Industries, Inc. Passenger Car Transmissions Vernon Hills, IL 60061 Phone +1 847 478-6868 Fax +1 847 634-0221 Email [email protected] Web www.zf-group.com

Page 267: ZF Gearbox

ZF 5HP19FL

Automatic Transmission Spare Parts Catalog

Page 268: ZF Gearbox

Warranty Information Warranty coverage for ZF passenger car transmission spare parts and kits covers the first 12 months after installation in the vehicle, or 24 months after purchase from ZF Industries, Inc. Warranty of the product is limited to replacement or repair, if found to be defective in ZF material or workmanship, and specifically does not cover removal, reinstallation, or any costs incidental to the repair of the vehicle, or any kind of consequential damages. All warranty and/or non-warranty returns must be approved. Disclaimer The specifications and information shown in this catalog have been compiled from accepted and reliable sources and is believed to be accurate at the time of publication. While ZF Industries, Inc. believes this information is correct, no guarantee or warranty is made as to the accuracy of the information and ZF Industries, Inc. cannot and does not accept or assume any responsibilities for errors, omissions, or consequential harm or damages. Replacement parts should not be used when they do not appear to fit. ZF Industries, Inc. disclaims all liability and responsibility for any harm resulting from any such modifications. Copyright Printed in USA – Copyright © 2003 ZF Industries, Inc. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permission of ZF Industries, Inc. Distributed By

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ZF 5HP19FL Automatic Transmission - Spare Parts Catalog

Table of Contents 5HP19FL Transmission Overview (North American Applications)

Make / Model / Model Year 02 5HP19FL Technical Information

Torque, Gear Ratio & Weight 03 Transmission Oil Reference Guide 03 5HP19FL Lubrications 03 5HP19FL Technical Literature 03 5HP19FL General Transmission Oil Filling Procedure 04 5HP19FL General Differential Oil Filling Procedure 06

5HP19FL Spare Parts How To Use This Catalog 07 Gearbox Housing Group 08 Oil Sump Group 10 Oil Supply Group 11 Converter Group 13 Planetary Drive Groups 14 Front Axle Differential Group 16 Front Axle Output Group 18 Clutch Pack Groups 19

5HP19FL Valve Body Duct Plate Group 25 Valve Housing Groups 29

5HP19FL Selective Shims, Snap Rings & Kit Content 5HP19FL Selective Shims & Snap Rings 37 5HP19FL Kit Content 44

Miscellaneous Quotation / Order Form 48 Notes 49

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ZF 5HP19FL Automatic Transmission - Spare Parts Catalog

5HP19FL Transmission Overview (North American Applications) Make / Model / Model Year – Audi Make Model Style Model Year From – Up to Code OE Part # ZF Part # Audi A4 Avant 1.8 Liter 1997 – 1999 07/96 – 07/99 DDT 01V 300 041Q 1060 030 013 2000 08/99 – 05/00 EFP 01V 300 043Q 1060 030 049 2000 – 2002 05/00 – 10/00 EZS 01V 300 048G 1060 030 072Audi A4 Avant 2.8 Liter 1996 – 1997 07/95 – 07/97 DCS 01V 300 041N 1060 030 005 1996 – 1997 10/96 – 02/97 CJY 01V 300 041E 1060 030 011 1997 03/97 – 07/97 DRD 01V 300 042T 1060 030 021 2000 – 2002 05/00 – 10/00 EZZ 01V 300 048P 1060 030 088Audi A4 Sedan 1.8 Liter 1996 – 1999 07/96 – 07/99 DDT 01V 300 041Q 1060 030 013 2000 08/99 – 05/00 EFP 01V 300 043Q 1060 030 049 2000 – 2002 05/00 – 10/00 EZS 01V 300 048G 1060 030 072Audi A4 Sedan 2.8 Liter 1996 – 1998 07/95 – 07/97 DCS 01V 300 041N 1060 030 005 1996 – 1998 10/96 – 02/97 CJY 01V 300 041E 1060 030 011 1996 – 1999 03/97 – 07/99 DRD 01V 300 042T 1060 030 021 2000 – 2002 05/00 – 10/00 EZZ 01V 300 048P 1060 030 088Audi A6 Avant 2.8 Liter 1998 08/97 – 07/98 DPS 01V 300 042P 1060 030 027 2000 – 2001 08/99 – 04/01 EKC 01V 300 046E 1060 030 059 2000 – 2001 06/00 – 04/01 EZZ 01V 300 048P 1060 030 088Audi A6 Sedan 2.8 Liter 1998 – 1999 08/97 – 07/99 DPS 01V 300 042P 1060 030 027 2000 – 2001 08/99 – 04/01 EKC 01V 300 046E 1060 030 059 2000 – 2001 06/00 – 04/01 EZZ 01V 300 048P 1060 030 088Audi A8 Sedan 3.7 Liter 1997 – 1999 08/97 – 12/98 CJZ 01V 300 041F 1060 030 006 Make / Model / Model Year – VW Make Model Style Model Year From – Up to Code OE Part # ZF Part # VW Passat Sedan 1.8 Liter 1998 – 1999 07/97 – 07/99 DDT 01V 300 041Q 1060 030 013VW Passat Sedan 1.8 Liter 1999 – 2000 08/99 – 05/00 EFP 01V 300 043Q 1060 030 049VW Passat Sedan 1.8 Liter 2000 05/00 – 08/00 EZS 01V 300 048G 1060 030 072VW Passat Sedan 2.8 Liter 1998 – 2000 10/97 – 08/00 DRD 01V 300 042T 1060 030 021VW Passat Sedan 2.8 Liter 1991 – 2003 03/01 – 04/02 EZZ 01V 300 048P 1060 030 088 Note: This spare parts catalog includes only transmission specification numbers for North American applications. For all other 5HP19FL transmission specification numbers, please contact your preferred ZF passenger car transmission distributor for more information about available spare parts and kits. For North American 5HP19FL transmissions used in Porsche applications, please refer to the Porsche 5HP19FL / 5HP19HL / 5HP19HLA spare parts catalog.

Type Plate: One type plate is located on the main housing of transmission; second type plate located on bottom of bell housing. Please refer to ZF transmission specification # when searching for spare parts and kits in this catalog (last three digits).

ZF Transmission Specification #

Vehicle Manufacturer Transmission #

Transmission Serial #

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ZF 5HP19FL Automatic Transmission - Spare Parts Catalog

5HP19FL Technical Information Torque, Gear Ratio & Weight

Input Torque 1st Gear

2nd Gear

3rd Gear

4th Gear

5th Gear

Rev Gear

Weight (approximate)

Oil Capacity (approximate)

310 Nm 3.67 2.00 1.41 1.00 0.74 4.10 110 kg (242 lbs.) ~9.4 liter (10 quart) Transmission Oil Reference Guide

Make Oil Grade Type Plate (color) ZF Part # OE Part # Audi ESSO LT 71141 Green 1060 030 005 01V 300 041N

1060 030 006 01V 300 041F 1060 030 011 01V 300 041E 1060 030 013 01V 300 041Q 1060 030 021 01V 300 042T 1060 030 027 01V 300 042P 1060 030 049 01V 300 043Q 1060 030 059 01V 300 046E 1060 030 072 01V 300 048G 1060 030 088 01V 300 048P

VW ESSO LT 71141 Green 1060 030 013 01V 300 041Q 1060 030 021 01V 300 042T 1060 030 049 01V 300 043Q 1060 030 072 01V 300 048G 1060 030 088 01V 300 048P

5HP19FL Lubrications

Amount ZF Part # Description Where used (1060 030 ___) Notes

10 Liter 0671 090 162 Oil BURMAH SAF AG4 (Canister) All Use only in differential 20 Liter 0671 090 166 Oil ESSO LT 71141 (Canister) All Use only in transmission 205 Liter 0671 090 169 Oil ESSO LT 71141 (Drum) All Use only in transmission

5HP19FL Technical Literature

Language ZF Part # Description Where used (1060 030 ___) Notes

English 5HP19FLFD 5HP19FL Functional Description All English 5HP19FLREP 5HP19FL Repair Manual All Eng/Ger 1060 764 002 5HP19FL Wall Chart All English 5HPVBMAN 5-Speed Valve Body Manual All

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ZF 5HP19FL Automatic Transmission - Spare Parts Catalog

5HP19FL Technical Information (continued) 5HP19FL General Transmission Oil Filling Procedure

Oil temperature should be between 86º…95ºF (30º…35ºC). NO YES

Idle speed should be neng = 650 … 950 rpm (according to vehicle manufacturer’s directive).

Hold each gear for 3 seconds and engage the parking lock.

Select R and D and use step shift (manual-winter program) to shift through to 3rd gear.

Shift through gears with engine running at idle speed.

Start the engine (large consumers, such as A/C should be switched on).

With the engine stopped, add ATF, only use lubricants as to specification (see Page 3), through the fill hole until oil emerges from fill hole. Install Fill Plug (Pos. 03.130).

Connect tester to read off transmission oil temperature and engine speed.

Position vehicle horizontally on hoist and apply the handbrake.

Shift through gears with engine at idle speed.

Depending on value allow oil to cool down or warm up.

Continues on next page

Remove fill plug (Pos. 03.130) on housing.

Hold each gear for 3 seconds and engage the parking lock.

Select R and D and use step shift (manual-winter program) to shift through to 3rd gear.

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ZF 5HP19FL Automatic Transmission - Spare Parts Catalog

5HP19FL Technical Information (continued) 5HP19FL General Transmission Oil Filling Procedure (continued)

Fill Plug

Continues from previous page

Oil emerges at oil temperature below 95ºF (35ºC). NO YES

Allow time for excess oil to drip then install Fill Plug (Pos. 03.130). Torque Fill Plug to 80Nm ±8Nm (see also Repair Manual).

Oil temperature must not exceed 122ºF (50ºC).

Wait until oil temperature reaches 104ºF ±18ºF (40ºC ±10ºC).

Add ATF, only use lubricants as to specification (see Page 3), through the fill

hole until oil emerges from fill hole.

Oil level in transmission is below minimum.

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ZF 5HP19FL Automatic Transmission - Spare Parts Catalog

5HP19FL Technical Information 5HP19FL General Differential Oil Filling Procedure

Adding oil to 5HP19FL differential.

Oil is added to the cold differential, approximately 68ºF (~20ºC), until it overflows.

Allow time for excess oil to drip then install differential fill plug (Pos. 35.370). Torque fill plug to 35Nm ±3.5Nm (see also Repair Manual).

Oil capacity is approximately 0.82 liter (~0.87 quart). Only use lubricants as to specification (see Page 3).

Fill Plug

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ZF 5HP19FL Automatic Transmission - Spare Parts Catalog

How To Use This Catalog Table of Contents Each transmission group of this catalog is listed in the table of contents. This spare parts catalog includes only transmission specification numbers for North American applications. Technical Information All technical information is specific to the transmission models that are referenced in this catalog. Weight and oil capacity information are only approximate and may vary by actual transmission specification. For any technical inquiry, please contact your preferred ZF passenger car transmission distributor for assistance. For a list of technical literature available from ZF or for answers to frequently asked questions about ZF transmissions visit us at www.zf-group.com. Spare Parts Each transmission is divided into groups (e.g. gearbox housing group). The position number (Pos #) is used to identify the location of each spare part in the transmission. A position number like 01.010 is either a spare part or an assembly. A position number like 01.010/110 is a subcomponent of an assembly. Please contact your preferred ZF passenger car transmission distributor about availability of assemblies and subcomponents. The part number (ZF part #) is used to identify a specific spare part and is usually ten-digits (kits, lubricants, and technical literature have exceptions). Please use this part number, when ordering ZF spare parts. The description (Description) identifies the spare part. The quantity (Qty) is the amount of spare parts included in one transmission model for a certain position number. The quantity may vary depending on the transmission specification and certain spare parts may be used in multiple positions in the transmission. This catalog includes only spare parts for North American specifications of a ZF transmission application. The “where used” column (Where used (10__ 000 ___)) shows the last three digits of the transmission specification that uses the listed spare part. If the column indicates “All”, then all North American transmission specification use this spare part. The notes column (Notes) gives more information about the spare part (e.g. included in a kit). Example:

Pos # ZF Part # Description Qty Where used (1056 000 ___) Notes

01.010 1056 201 084 Gearbox Housing 1 087/088 1056 201 087 Gearbox Housing 1 081 01.010/110 1056 301 174 Gearbox Housing 1 087/088 1056 301 175 Gearbox Housing 1 081 Selective Shims, Snap Rings & Kit Content Each list for selective shims or snap rings is listed in this section of the catalog. Please measure the clearance according to the repair manual and select the required spare part from the table. The kit content section shows all available kits for the transmission models that are referenced in this catalog, including the content of each kit.

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ZF 5HP19FL Automatic Transmission - Spare Parts Catalog

5HP19FL Spare Parts - Gearbox Housing Group

Pos # ZF Part # Description Qty Where used (1060 030 ___) Notes

01.010 1060 201 066 Gearbox Housing 1 All (except 006) 1060 201 067 Gearbox Housing 1 006 01.010/110 1060 301 100 Gearbox Housing 1 All (except 006) 1060 301 101 Gearbox Housing 1 006 01.010/130 0734 313 060 O-Ring 2 All * Available in kit 1060 298 032 01.010/140 1056 301 140 Oil Tube 1 All 01.020 1060 301 017 Pin 1 All 01.030 1060 324 006 Pawl 1 All 01.040 1060 324 004 Leg Spring 1 All 01.050 1060 201 005 Connecting Bar 1 All 01.060 1060 324 007 Guiding Plate 1 All 01.080 0736 617 074 Torx Screw M8x30 3 All 01.100 0630 504 003 Locking Washer 1 All 01.120 0501 314 432 Speed Sensor 1 All 01.130 1056 301 094 Spacer Ring 1 All 01.140 0736 101 131 Torx Screw M6x27 1 All 01.180 1060 206 023 Detent Spring 1 All 01.180/120 1060 306 007 Roller 1 All 01.200 0736 101 240 Torx Screw M6x13 2 All

Note: Parts marked with * are only available in kits.

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ZF 5HP19FL Automatic Transmission - Spare Parts Catalog

5HP19FL Spare Parts - Gearbox Housing Group (continued)

Pos # ZF Part # Description Qty Where used (1060 030 ___) Notes

01.210 1060 206 021 Selector Shaft 1 All 01.210/110 1056 306 043 Selector Shaft 1 All 01.210/120 1060 206 017 Gear Shift Lever 1 All 01.210/130 0501 320 396 Clamping Sleeve 1 All 01.220 1060 206 015 Detent Disc 1 All 01.230 0501 320 396 Clamping Sleeve 1 All 01.250 0734 319 624 Shaft Seal 1 All * Available in kit 1060 298 032 01.260 0501 318 572 Screw Plug M10x1 1 All * Available in kit 1060 298 032 01.270 0734 317 268 Sealing Sleeve 5 All * Available in kit 1060 298 032 01.280 0734 317 227 Sealing Sleeve 3 All * Available in kit 1060 298 032 01.300 0732 041 746 Compression Spring 3 All 01.310 0630 532 800 Retaining Ring 3 All 01.320 1056 206 038 Selector Level 1 All 01.330 0501 320 396 Clamping Sleeve 1 All 01.400 0501 209 896 Position Switch 1 All (except 072/088) 0501 317 994 Position Switch 1 072/088 01.410 0631 306 184 Cylindrical Pin 1 All 01.420 0501 318 901 Cable Terminal 1 All 01.424 0501 318 899 Fixing Plate 1 All 01.430 0736 101 233 Torx Screw M6x15 2 All 01.440 0736 401 065 Counters. Screw M6x20 1 All 01.620 0501 318 900 Breather Tube 1 All 01.630 0501 314 809 Breather Cover 1 All 01.640 0501 315 455 Plug 2 All 01.680 0501 212 914 Breather 1 All 01.700 0501 318 771 Protecting Cap 1 072/088 0637 900 038 Plug 1 All (except 072/088)

Note: Parts marked with * are only available in kits.

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ZF 5HP19FL Automatic Transmission - Spare Parts Catalog

5HP19FL Spare Parts – Oil Sump Group

Pos # ZF Part # Description Qty Where used (1060 030 ___) Notes

03.010 1060 203 002 Oil Sump 1 All

03.020 1056 303 031 Gasket 1 All * Available in kit 1060 298 032 * Available in kit 5HP19FKFL

03.040 0736 101 318 Torx Screw M6x22 27 All 03.070 1043 301 036 Magnet 4 All 03.080 1043 301 036 Magnet 2 All 03.100 1060 303 002 Cap 1 All

03.120 0636 308 026 Screw Plug M6x1.5 1 All * Available in kit 1060 298 032 * Available in kit 5HP19FKFL

03.130 0636 302 102 Screw Plug M30x1.5 1 All * Available in kit 5HP19FKFL

0734 313 176 O-Ring 1 All * Available in kit 1060 298 032 * Available in kit 5HP19FKFL

Note: Parts marked with * are only available in kits.

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ZF 5HP19FL Automatic Transmission - Spare Parts Catalog

5HP19FL Spare Parts - Oil Supply Group

Pos # ZF Part # Description Qty Where used (1060 030 ___) Notes

10.010 1060 210 024 Pump 1 All 10.010/120 1043 319 058 Sleeve 1 All 10.010/150 1056 310 075 Washer 1 All 10.010/160 0734 310 316 Shaft Seal 1 All * Available in kit 1060 298 032 10.030 0734 313 178 O-Ring 1 All * Available in kit 1060 298 032 10.040 1060 310 091 Intermediate Sheet 1 All 10.060 1060 210 032 Intermediate Plate 1 All 10.060/110 1060 210 034 Intermediate Plate 1 All 10.060/130 0736 401 061 Counters. Screw M6x20 5 All 10.100 0736 401 062 Counters. Screw M6x40 8 All 10.120 0736 401 063 Counters. Screw M6x48 1 All 10.160 0736 101 059 Torx Screw M5x55 1 All 10.180 1060 310 105 Cylinder C 1 006/011/021/027

1060 310 106 Cylinder C 1 005/013/049/059/072/088

10.190 0734 313 006 O-Ring 1 All * Available in kit 1060 298 032 10.200 0734 313 117 O-Ring 1 All * Available in kit 1060 298 032 10.210 1056 310 081 Piston 1 All 10.220 0736 101 197 Torx Screw M5x14 3 All

Note: Parts marked with * are only available in kits.

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ZF 5HP19FL Automatic Transmission - Spare Parts Catalog

5HP19FL Spare Parts - Oil Supply Group (continued)

Pos # ZF Part # Description Qty Where used (1060 030 ___) Notes

10.240 0501 315 929 Cup Spring 1 All 10.250 1056 310 061 Stop-Ring 1 All 10.270 0501 316 284 Undulated Spring 1 All 10.290 1060 310 004 Steel Plate C 4 005/013 * Available in kit 1060 298 026 1060 310 004 Steel Plate C 5 006/011/021/027 * Available in kit 1060 298 026 1060 310 027 Steel Plate C 3 049/059/072/088 * Available in kit 1060 298 025 10.300 1019 273 019 Friction Plate C 4 005/013 * Available in kit 1060 298 024 1019 273 019 Friction Plate C 5 006/011/021/027 * Available in kit 1060 298 024 1060 210 037 Friction Plate C 3 049/059/072/088 * Available in kit 1060 298 022

10.310 1060 310 005 End Plate C 1 005/006/011/013/021/027 * Available in kit 1060 298 026

1060 310 027 End Plate C 1 049/059/072/088 * Available in kit 1060 298 025 10.340 See Page 37 Clutch C Snap Ring 1 All Selective Snap Ring 10.360 0734 313 162 O-Ring 1 All * Available in kit 1060 298 032 10.370 0750 113 015 Piston Ring 2 All * Available in kit 1060 298 032 10.380 0734 401 213 Piston Ring 1 All * Available in kit 1060 298 032 10.390 0750 115 437 Axial Needle Bearing 1 All 10.400 See Page 37 Intermediate Plate Shim 1 All Selective Snap Ring 10.440 0736 101 165 Torx Screw M6x65 9 All 0750 112 076 Usit Ring 9 All * Available in kit 1060 298 032

Note: Parts marked with * are only available in kits.

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ZF 5HP19FL Automatic Transmission - Spare Parts Catalog

5HP19FL Spare Parts – Converter Group

Pos # ZF Part # Description Qty Where used (1060 030 ___) Notes

22.020 4168 025 043 Torque Converter J28 1 006 4168 025 046 Torque Converter N28 1 011/059/088 4168 025 063 Torque Converter F31 1 021/027 4168 025 069 Torque Converter A33 1 013/049/072 4168 025 127 Torque Converter T45 1 005

Note: Parts marked with * are only available in kits.

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ZF 5HP19FL Automatic Transmission - Spare Parts Catalog

5HP19FL Spare Parts – Planetary Drive Groups

Pos # ZF Part # Description Qty Where used (1060 030 ___) Notes

32.020 1056 232 105 Bearing Set 1 All

32.040 1056 232 089 Shaft 1 005/011/013/021/027/049/059

1060 232 026 Shaft 1 072/088 1060 232 048 Ring Gear 1 006

32.040/110 1056 232 085 Shaft 1 005/011/013/021/027/049/059/072/088

32.040/120 1056 332 037 Ring Gear 1 005/011/013/021/027/049/059

1060 332 028 Ring Gear 1 072/088

32.040/130 0730 513 330 Snap Ring 1 005/011/013/021/027/049/059/072/088

32.060 1056 232 104 Bearing Set 1 All 32.074 1050 317 060 Spider Clutch Bell 1 049/059/072/088

1056 232 079 Spider Clutch Bell 1 005/006/011/013/021/027

32.080 1050 232 052 Planet Carrier 1 005/006/011/013/021/027/049/059

1060 232 032 Planet Carrier 1 072/088 32.090 1060 232 041 Sun Gear 1 072/088 1060 232 042 Sun Gear 1 049/059

1060 232 050 Sun Gear 1 005/006/011/013/021/027

32.120 0735 368 043 Axial Needle Bearing 1 All 32.140 1060 202 001 Sun Gear Shaft 1 All 32.160 1056 232 101 Bearing Set 1 All 32.180 1056 232 071 Intermediate Shaft 1 All 32.200 1056 232 099 Bearing Set 1 All

Note: Parts marked with * are only available in kits.

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ZF 5HP19FL Automatic Transmission - Spare Parts Catalog

5HP19FL Spare Parts – Planetary Drive Groups (continued)

Pos # ZF Part # Description Qty Where used (1060 030 ___) Notes

42.010 1060 242 010 Planet Carrier 1 All 42.030 1056 242 039 Bearing Set 1 All 42.050 1056 232 083 Sun Gear 1 All 42.120 1056 242 038 Bearing Set 1 All 42.140 1056 242 041 Ring Gear 1 All 42.140/110 1056 242 017 Ring Gear Carrier 1 All 42.140/120 1056 332 010 Ring Gear 1 All 42.140/130 1056 332 012 Snap Ring 1 All 42.180 1056 242 038 Bearing Set 1 All

Note: Parts marked with * are only available in kits.

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ZF 5HP19FL Automatic Transmission - Spare Parts Catalog

5HP19FL Spare Parts – Front Axle Differential Groups

Pos # ZF Part # Description Qty Where used (1060 030 ___) Notes

35.010 1060 235 087 Bevel Gear Set 1 027 1060 235 101 Bevel Gear Set 1 006/059/088 1060 235 103 Bevel Gear Set 1 005 1060 235 105 Bevel Gear Set 1 011/021 1060 235 111 Bevel Gear Set 1 013/049/072 35.010/120 0735 371 268 Tapered Roller Bearing 1 All 35.010/150 0735 370 374 Tapered Roller Bearing 1 All 35.020 0735 371 895 Tapered Roller Bearing 1 All 35.030 1056 335 009 Nut 1 All 35.040 See Page 37 Pinion Bearing Shim 1 All Selective Shim 35.050 1050 335 016 Retaining Ring 1 All 35.070 0750 111 399 Double Seal 1 All * Available in kit 1060 298 032 35.080 See Page 38 Diff. Bearing Shim 1 All Selective Shim 35.120 See Page 39 Diff. Cover Shim 1 All Selective Shim 35.146 0734 313 155 O-Ring 1 All * Available in kit 1060 298 032 35.150 1060 235 081 Cover 1 All 35.150/110 1060 335 079 Differential Cover 1 All 35.150/120 0734 310 342 Shaft Seal 1 All * Available in kit 1060 298 032 35.150/130 1056 335 069 Oil Baffle Plate 1 All 35.150/140 1043 301 036 Magnet 1 All 35.150/150 0736 101 241 Torx Screw M6x14 3 All 35.184 0736 617 061 Torx Screw M8x45 12 All 35.188 1060 235 040 Output Flange 1 013/049/072

1060 335 017 Output Flange 1 005/006/011/021/027/059/088

Note: Parts marked with * are only available in kits.

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ZF 5HP19FL Automatic Transmission - Spare Parts Catalog

5HP19FL Spare Parts – Front Axle Differential Groups (continued)

Pos # ZF Part # Description Qty Where used (1060 030 ___) Notes

35.190 1056 337 033 Bearing Ring 1 All 35.200 0736 029 089 Anti-Fatigue Bolt M8 1 All 35.220 1060 235 003 Flange Shaft 1 013/049/072

1060 235 004 Flange Shaft 1 005/006/011/021/027/059/088

35.220/110 1056 335 053 Speedo Cover 1 All 35.220/120 0734 319 419 Shaft Seal 1 All * Available in kit 1060 298 032 35.220/130 0635 331 218 Ball Bearing 1 All 35.220/150 1060 335 021 Flange Shaft 1 All 35.220/160 0501 315 012 Magnetic Ring 1 All 35.220/170 0501 308 523 Compression Spring 1 013/049/072 35.220/180 0501 308 528 Tappet 1 013/049/072 35.220/190 0630 501 028 Retaining Ring 1 All 35.230 0501 208 543 Speed Sensor 1 All 35.230/020 0501 313 484 O-Ring 2 All * Available in kit 1060 298 032 35.232 0501 317 696 Cap 1 All 35.240 0734 317 262 Sealing Ring 1 All * Available in kit 1060 298 032 35.250 0736 617 061 Torx Screw M8x45 3 All 35.280 0734 319 529 Shaft Seal 1 All * Available in kit 1060 298 032 35.300 1060 224 003 Parking Lock Wheel 1 All 35.310 0732 042 565 Compression Spring 1 All 35.330 See Page 40 Idler Gear Shim 1 All Selective Shim 35.340 See Page 41 Output Shaft Gear Shim 1 All Selective Shim 35.350 See Page 40 Pinion Gear Shim 1 All Selective Shim 35.370 0636 308 025 Screw Plug M18x1.5 1 All * Available in kit 1060 298 032

Note: Parts marked with * are only available in kits.

Page 286: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 18

ZF 5HP19FL Automatic Transmission - Spare Parts Catalog

5HP19FL Spare Parts – Front Axle Output Groups

Pos # ZF Part # Description Qty Where used (1060 030 ___) Notes

37.010 1056 337 013 Gasket 1 All * Available in kit 1060 298 032 37.020 0730 062 725 Bush 1 All 37.030 0735 368 082 Axial Needle Bearing 1 All 37.040 See Page 41 Output Shim 1 All Selective Shim 37.060 1060 337 082 Front Axial Housing 1 All (except 006) 1060 337 083 Front Axial Housing 1 006 37.080 1060 237 025 Pinion 1 006 1060 237 026 Pinion 1 All (except 006) 37.080/120 0735 371 489 Tapered Roller Bearing 1 All 37.080/130 0735 371 489 Tapered Roller Bearing 1 All 37.130 1060 237 033 Idler Gear 1 006 1060 237 043 Idler Gear 1 All (except 006) 37.130/120 0735 371 418 Tapered Roller Bearing 1 All 37.130/130 0735 371 418 Tapered Roller Bearing 1 All

37.150 1060 237 019 Helical Gear 1 011/013/021/049/059/072/088

1060 237 020 Helical Gear 1 006 1060 237 021 Helical Gear 1 005/027 37.150/120 0735 371 489 Tapered Roller Bearing 1 All 37.150/130 0735 371 489 Tapered Roller Bearing 1 All 37.220 0736 617 061 Torx Screw M8x45 14 All

Note: Parts marked with * are only available in kits.

Page 287: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 19

ZF 5HP19FL Automatic Transmission - Spare Parts Catalog

5HP19FL Spare Parts – Clutch Pack Groups

Pos # ZF Part # Description Qty Where used (1060 030 ___) Notes

70.010 1060 270 075 Cylinder A 1 005/006/011/021/027 1060 270 076 Cylinder A 1 013 1060 270 082 Cylinder A 1 059/088 1060 270 083 Cylinder A 1 049/072 70.010/110 1056 370 047 Cylinder A 1 005/006/011/021/027 1056 370 048 Cylinder A 1 013 1056 370 060 Cylinder A 1 059/088 1060 270 061 Cylinder A 1 049/072 70.010/120 0734 313 014 O-Ring 1 All * Available in kit 1060 298 032 70.010/130 0734 313 029 O-Ring 1 All * Available in kit 1060 298 032 70.010/140 0501 315 926 Cup Spring 1 All 70.010/170 1056 370 034 Stop Plate 1 All 70.010/180 1056 370 050 Piston 1 All 70.010/190 1050 302 012 Spring Clutch Disc 1 049/059/072/088

1056 370 009 Spring Clutch Disc 1 005/006/011/013/021/027

70.010/200 1060 370 002 Steel Plate A 4 013/049/072 * Available in kit 1060 298 025 * Available in kit 1060 298 026

1060 370 002 Steel Plate A 5 005/006/011/021/027/059/088

* Available in kit 1060 298 025 * Available in kit 1060 298 026

70.010/210 1050 202 002 Friction Plate A 4 013 * Available in kit 1060 298 024 1050 202 002 Friction Plate A 5 005/006/011/021/027 * Available in kit 1060 298 024 1060 270 039 Friction Plate A 4 049/072 * Available in kit 1060 298 022 1060 270 039 Friction Plate A 5 059/088 * Available in kit 1060 298 022

70.010/220 1060 370 003 End Plate A 1 All * Available in kit 1060 298 025 * Available in kit 1060 298 026

70.010/230 See Page 42 Clutch A Snap Ring 1 All Selective Snap Ring 70.020 0734 513 163 O-Ring 1 All * Available in kit 1060 298 032

Note: Parts marked with * are only available in kits.

Page 288: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 20

ZF 5HP19FL Automatic Transmission - Spare Parts Catalog

5HP19FL Spare Parts – Clutch Pack Groups (continued)

Pos # ZF Part # Description Qty Where used (1060 030 ___) Notes

71.010 1060 271 007 Input Shaft 1 All 71.020 0734 317 256 Piston Ring 1 All * Available in kit 1060 298 032 71.030 0734 317 190 Sealing Ring 1 All * Available in kit 1060 298 032 71.050 1056 371 060 Piston 1 013/049/072

1056 371 061 Piston 1 005/006/011/021/027/059/088

71.060 0734 313 022 O-Ring 1 All * Available in kit 1060 298 032 71.070 0734 313 027 O-Ring 1 All * Available in kit 1060 298 032 71.080 0501 315 427 Cup Spring 1 All 71.084 1056 371 025 Oil Dam 1 All 71.086 0734 313 008 O-Ring 1 All * Available in kit 1060 298 032 71.090 0630 501 030 Retaining Ring 1 All 71.094 0501 314 765 Spring Clutch Disc 1 All

71.100 1060 371 002 Steel Plate E 4 013/049/072 * Available in kit 1060 298 025 * Available in kit 1060 298 026

1060 371 002 Steel Plate E 5 005/006/011/021/027/059/088

* Available in kit 1060 298 025 * Available in kit 1060 298 026

71.110 1050 230 032 Friction Plate E 4 013 * Available in kit 1060 298 024 1050 230 032 Friction Plate E 5 005/006/011/021/027 * Available in kit 1060 298 024 1060 271 008 Friction Plate E 4 049/072 * Available in kit 1060 298 022 1060 271 008 Friction Plate E 5 059/088 * Available in kit 1060 298 022

71.120 1060 371 003 End Plate E 1 All * Available in kit 1060 298 025 * Available in kit 1060 298 026

71.130 See Page 42 Clutch E Snap Ring 1 All Selective Snap Ring 71.150 0734 313 160 O-Ring 1 All * Available in kit 1060 298 032 71.160 0734 313 211 O-Ring 1 All * Available in kit 1060 298 032 71.170 1056 370 051 Ring 1 All 71.180 0730 501 482 Retaining Ring 1 All 71.200 0735 368 038 Axial Needle Bearing 1 All

Note: Parts marked with * are only available in kits.

Page 289: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 21

ZF 5HP19FL Automatic Transmission - Spare Parts Catalog

5HP19FL Spare Parts – Clutch Pack Groups (continued)

Pos # ZF Part # Description Qty Where used (1060 030 ___) Notes

72.010 1056 272 051 Cylinder B 1 All 72.040 1060 272 008 Piston 1 All 72.050 0734 313 010 O-Ring 1 All * Available in kit 1060 298 032 72.060 0734 313 007 O-Ring 1 All * Available in kit 1060 298 032

72.064 0501 315 488 Undulated Spring 1 005/006/011/013/021/027

0501 316 609 Undulated Spring 1 049/059/072/088

72.070 1060 372 002 Steel Plate B 2 All * Available in kit 1060 298 025 * Available in kit 1060 298 026

72.080 1060 272 003 Friction Plate B 2 005/006/011/013/021/027 * Available in kit 1060 298 024

1060 272 009 Friction Plate B 2 049/059/072/088 * Available in kit 1060 298 022

72.090 1060 372 003 End Plate B 1 All * Available in kit 1060 298 025 * Available in kit 1060 298 026

72.100 See Page 42 Clutch B Snap Ring 1 All Selective Snap Ring 72.110 0501 315 493 Cup Spring 1 All 72.140 1056 310 061 Stop-Ring 1 All

Note: Parts marked with * are only available in kits.

Page 290: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 22

ZF 5HP19FL Automatic Transmission - Spare Parts Catalog

5HP19FL Spare Parts – Clutch Pack Groups (continued)

Pos # ZF Part # Description Qty Where used (1060 030 ___) Notes

73.010 1060 273 018 Cylinder D 1 013 1060 273 019 Cylinder D 1 005/006/011/021/027 1060 273 022 Cylinder D 1 049/072 1060 273 032 Cylinder D 1 059/088 73.010/110 1060 373 002 Cylinder D 1 005/006/011/021/027 1060 373 003 Cylinder D 1 013/049/072 1060 373 014 Cylinder D 1 059/088 73.010/120 1050 317 050 Piston 1 All 73.010/130 0734 313 008 O-Ring 1 All * Available in kit 1060 298 032 73.010/140 0734 313 006 O-Ring 1 All * Available in kit 1060 298 032 73.010/150 0501 316 285 Cup Spring 1 All

73.010/160 0501 315 430 Undulated Spring 1 005/006/011/013/021/027

1056 373 003 Spring Clutch Disc 1 049/059/072/088

73.010/170 1060 370 002 Steel Plate D 5 005/006/011/013/021/027/049/072

* Available in kit 1060 298 025 * Available in kit 1060 298 026

1060 370 002 Steel Plate D 6 059/088 * Available in kit 1060 298 025 * Available in kit 1060 298 026

73.010/180 1050 217 002 Friction Plate D 5 005/006/011/013/021/027 * Available in kit 1060 298 024

1050 273 023 Friction Plate D 5 049/072 * Available in kit 1060 298 022 1050 273 023 Friction Plate D 6 059/088 * Available in kit 1060 298 022

73.010/190 1060 370 003 End Plate D 1 All * Available in kit 1060 298 025 * Available in kit 1060 298 026

73.010/200 See Page 43 Clutch D Snap Ring 1 All Selective Snap Ring 73.010/210 0301 317 016 Fitting Key 2 All 73.020 1060 373 013 Piston 1 All 73.022 0734 313 021 O-Ring 1 All * Available in kit 1060 298 032 73.024 0734 313 010 O-Ring 1 All * Available in kit 1060 298 032

Note: Parts marked with * are only available in kits.

Page 291: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 23

ZF 5HP19FL Automatic Transmission - Spare Parts Catalog

5HP19FL Spare Parts – Clutch Pack Groups (continued)

Pos # ZF Part # Description Qty Where used (1060 030 ___) Notes

73.030 0501 315 932 Cup Spring 1 All 73.040 0501 315 943 Undulated Spring 1 049/059/072/088

1056 377 031 Spring Clutch Disc 1 005/006/011/013/021/027

73.050 1060 377 003 Steel Plate G 3 013/049/072 * Available in kit 1060 298 025 * Available in kit 1060 298 026

1060 377 003 Steel Plate G 4 005/006/011/021/027/059/088

* Available in kit 1060 298 025 * Available in kit 1060 298 026

73.060 1056 277 031 Friction Plate G 3 049/072 * Available in kit 1060 298 022 1056 277 031 Friction Plate G 4 059/088 * Available in kit 1060 298 022 1056 277 036 Friction Plate G 3 013 * Available in kit 1060 298 024 1056 277 036 Friction Plate G 4 005/006/011/021/027 * Available in kit 1060 298 024

73.070 1060 377 004 End Plate G 1 All * Available in kit 1060 298 025 * Available in kit 1060 298 026

73.080 See Page 43 Clutch G Snap Ring 1 All Selective Snap Ring 73.090 1056 373 021 Fixing Washer 1 All

73.100 1060 273 013 Carrier 1 005/006/011/013/021/027

1060 273 035 Carrier 1 049/059/072/088 73.100/110 1060 273 028 Carrier 1 All

73.100/120 1056 273 081 Free Wheel 1 005/006/011/013/021/027

1060 270 034 Free Wheel 1 049/059/072/088 73.100/140 0734 313 086 O-Ring 2 All * Available in kit 1060 298 032 73.110 1056 376 005 Thrust Washer 1 All 73.120 0730 513 461 Snap Ring 1 All 73.130 0734 317 205 Piston Ring 1 All * Available in kit 1060 298 032 73.140 0734 317 205 Piston Ring 1 All * Available in kit 1060 298 032 73.210 1056 373 053 Snap Ring 1 All

Note: Parts marked with * are only available in kits.

Page 292: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 24

ZF 5HP19FL Automatic Transmission - Spare Parts Catalog

5HP19FL Spare Parts – Clutch Pack Groups (continued)

Pos # ZF Part # Description Qty Where used (1060 030 ___) Notes

77.010 1060 277 026 Cylinder F 1 005/006/011/021/027 1060 277 027 Cylinder F 1 013 1060 277 034 Cylinder F 1 049/072 1060 277 035 Cylinder F 1 059/088

77.010/110 1060 277 010 Cylinder F 1 005/006/011/021/027/059/088

1060 277 018 Cylinder F 1 013/049/072 77.010/120 1056 377 038 Piston 1 All 77.010/130 0734 313 008 O-Ring 1 All * Available in kit 1060 298 032 77.010/140 0734 313 010 O-Ring 1 All * Available in kit 1060 298 032 77.010/150 1060 377 016 Pressure Plate 1 All 77.010/160 0501 315 931 Cup Spring 1 All 77.010/170 1060 377 009 Stop-Ring 1 All 77.010/180 0501 315 943 Undulated Spring 1 049/059/072/088

1056 377 031 Spring Clutch Disc 1 005/006/011/013/021/027

77.010/190 1060 377 002 Steel Plate F 5 013/049/072 * Available in kit 1060 298 025 * Available in kit 1060 298 026

1060 377 002 Steel Plate F 6 005/006/011/021/027/059/088

* Available in kit 1060 298 025 * Available in kit 1060 298 026

77.010/200 1056 277 036 Friction Plate F 4 013 * Available in kit 1060 298 024 1056 277 036 Friction Plate F 5 005/006/011/021/027 * Available in kit 1060 298 024 1060 277 031 Friction Plate F 4 049/072 * Available in kit 1060 298 022 1060 277 031 Friction Plate F 5 059/088 * Available in kit 1060 298 022 77.010/210 See Page 43 Clutch F Snap Ring 1 All Selective Snap Ring

Note: Parts marked with * are only available in kits.

Page 293: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 25

ZF 5HP19FL Automatic Transmission - Spare Parts Catalog

5HP19FL Valve Body – Duct Plate Group

Pos # ZF Part # Description Qty Where used (1060 030 ___) Notes

27.010 1060 327 140 Duct Plate 1 005/006/011/013/021/027

1060 327 141 Duct Plate 1 049/059/072/088 27.020 0501 210 474 Speed Sensor (Hall Effect) 1 049/059/072/088

0501 311 086 Speed Sensor 1 005/006/011/013/021/027

27.030 0736 101 233 Torx Screw M6x15 1 049/059/072/088

0736 101 352 Torx Screw M5x40 2 005/006/011/013/021/027

27.050 1056 327 144 Spacer Ring 2 005/006/011/013/021/027

27.070 0501 313 177 Screen 1 All 27.090 1060 227 019 Valve 1 All

27.094 1060 227 020 Valve 1 005/006/011/013/021/027

27.100 1043 326 037 Ball 2 005/006/011/013/021/027

1043 326 037 Ball 3 049/059/072/088

27.110 1056 327 045 Valve Orifice D=1.9 1 005/006/011/013/021/027

1056 327 077 Valve Orifice D=2.5 1 049/059/072/088 27.114 1056 327 039 Valve Orifice D=1.7 1 049/059/072/088 27.120 1056 327 039 Valve Orifice D=1.7 1 All 27.124 1056 327 018 Valve Orifice D=0.8 1 049/059/072/088 27.130 1056 327 020 Valve Orifice D=1.2 1 All 27.134 1056 327 045 Valve Orifice D=1.9 1 049/059/072/088

1056 327 077 Valve Orifice D=2.5 1 005/006/011/013/021/027

27.140 1056 327 019 Valve Orifice D=1.0 1 005/006/011/013/021/027

1056 327 020 Valve Orifice D=1.2 1 049/059/072/088 27.144 1056 327 077 Valve Orifice D=2.5 1 All 27.150 1056 327 019 Valve Orifice D=1.0 1 All

27.154 1056 327 040 Valve Orifice (solid) 1 005/006/011/013/021/027

27.156 1056 327 020 Valve Orifice D=0.6 1 005/006/011/013/021/027

27.160 1056 327 020 Valve Orifice D=1.2 1 005/006/011/013/021/027

27.164 1056 327 020 Valve Orifice D=1.2 1 049/059/072/088

27.170 1056 327 039 Valve Orifice D=1.7 1 005/006/011/013/021/027

1056 327 094 Valve Orifice D=1.4 1 049/059/072/088

Note: Parts marked with * are only available in kits.

Page 294: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 26

ZF 5HP19FL Automatic Transmission - Spare Parts Catalog

5HP19FL Valve Body – Duct Plate Group (continued)

Pos # ZF Part # Description Qty Where used (1060 030 ___) Notes

27.174 1056 327 040 Valve Orifice (solid) 1 049/059/072/088 27.180 1056 327 063 Valve Orifice D=1.0 1 All 27.188 0501 314 645 Rubber Part 1 All * Available in kit 1060 298 032 1068 227 039 Piston 1 All * Available in kit 1060 298 032 27.190 1056 327 063 Valve Orifice D=1.0 1 All 27.194 1056 327 020 Valve Orifice D=1.2 1 049/059/072/088 27.198 0501 314 645 Rubber Part 1 All * Available in kit 1060 298 032 1068 227 039 Piston 1 All * Available in kit 1060 298 032 27.200 1056 327 063 Valve Orifice D=1.0 1 All 27.208 0501 314 645 Rubber Part 1 All * Available in kit 1060 298 032 1068 227 039 Piston 1 All * Available in kit 1060 298 032 27.210 1056 327 063 Valve Orifice D=1.0 1 All

27.220 1060 327 069 Gasket 1 005/006/011/013/021/027 * Available in kit 1060 298 032

1060 327 090 Gasket 1 049/059/072/088 * Available in kit 1060 298 032

27.230 1060 327 109 Intermediate Sheet 1 005/006/011/013/021/027

1060 327 127 Intermediate Sheet 1 049/059/072/088 27.250 0736 101 354 Torx Screw M5x60 4 All 27.260 0736 101 354 Torx Screw M5x60 7 All 27.270 0736 101 352 Torx Screw M5x40 10 All 27.274 1056 328 002 Fixing Plate 1 All 27.280 0631 302 165 Cylindrical Pin 1 All 27.290 0736 101 350 Torx Screw M6x44 5 All 27.340 1060 227 022 Wiring Harness 1 049/059/072/088

1056 227 046 Wiring Harness 1 005/006/011/013/021/027

27.340/116 0501 209 253 O-Ring 2 All * Available in kit 1060 298 032 27.350 0501 305 955 Cable Terminal 1 All 27.360 0501 315 055 Clip 1 All 27.390 1058 327 026 Retaining Clamp 1 All 27.400 0736 101 176 Torx Screw M6x30 1 005/011 0736 101 349 Torx Screw M6x30 1 006/013/021/027 27.410 0736 101 069 Torx Screw M6x60 16 005/011 0736 101 348 Torx Screw M6x59 16 All (except 005/011) 27.420 0501 209 251 Filter 1 All * Available in kit 5HP19FKFL

27.420/020 0501 314 578 Sealing Ring 1 All * Available in kit 1060 298 032 * Available in kit 5HP19FKFL

27.440 0736 101 094 Torx Screw M5x12 2 005/011 0736 101 372 Torx Screw M5x12 2 All (except 005/011) 27.540 1060 227 020 Valve 1 049/059/072/088 27.560 1060 227 020 Valve 1 049/059/072/088 27.700 0501 318 717 Protecting Cap 1 All

Note: Parts marked with * are only available in kits.

Page 295: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 27

ZF 5HP19FL Automatic Transmission - Spare Parts Catalog

5HP19FL Valve Body – Duct Plate Group (continued) Exploded view of Duct Plate Group for following applications: 1060 030 –005/006/011/013/021/027

Note: Parts marked with * are only available in kits.

Page 296: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 28

ZF 5HP19FL Automatic Transmission - Spare Parts Catalog

5HP19FL Valve Body – Duct Plate Group (continued) Exploded view of Duct Plate Group for following applications: 1060 030 –049/059/072/088

Note: Parts marked with * are only available in kits.

Page 297: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 29

ZF 5HP19FL Automatic Transmission - Spare Parts Catalog

5HP19FL Valve Body – Valve Housing Groups

Pos # ZF Part # Description Qty Where used (1060 030 ___) Notes

50.010 1060 327 134 Valve Housing 1 005/006/011/013/021/027

1060 327 138 Valve Housing 1 049/059/072/088 50.020 1056 327 173 Selector Shift Valve 1 All 50.030 1056 327 003 Piston 1 All 50.036 1024 323 202 Spring Cup 1 All 50.050 0732 041 524 Compression Spring 1 049/059/072/088

0732 042 115 Compression Spring 1 005/006/011/013/021/027

50.060 1056 327 183 Piston 1 All 50.070 1056 327 142 Stop Plate 1 All

50.100 1056 328 001 Piston 1 005/006/011/013/021/027

1060 327 096 Piston 1 049/059/072/088 50.130 0732 041 197 Compression Spring 1 049/059/072/088

0732 042 519 Compression Spring 1 005/006/011/013/021/027

50.140 1043 226 028 Valve 1 005/006/011/013/021/027

50.220 1043 326 169 Valve Spool 1 All

50.230 0732 041 336 Compression Spring 1 005/006/011/013/021/027

0732 041 462 Compression Spring 1 049/059/072/088

50.240 1043 326 092 Plug 1 005/006/011/013/021/027

50.250 1068 327 007 Support Plate 1 005/006/011/013/021/027

50.300 1056 327 003 Piston 1 005/006/011/013/021/027

Note: Parts marked with * are only available in kits.

Page 298: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 30

ZF 5HP19FL Automatic Transmission - Spare Parts Catalog

5HP19FL Valve Body – Valve Housing Groups (continued)

Pos # ZF Part # Description Qty Where used (1060 030 ___) Notes

50.310 1024 323 202 Spring Cup 1 005/006/011/013/021/027

50.320 1056 327 183 Piston 1 005/006/011/013/021/027

1058 327 017 Damper Piston 1 049/059/072/088

50.330 0732 041 814 Compression Spring 1 005/006/011/013/021/027

0732 042 653 Compression Spring 1 049/059/072/088

50.340 1056 327 142 Stop Plate 1 005/006/011/013/021/027

50.360 1055 327 015 Piston 1 005/006/011/013/021/027

1055 327 059 Piston 1 049/059/072/088

50.370 0732 041 526 Compression Spring 1 005/006/011/013/021/027

0732 042 567 Compression Spring 1 049/059/072/088 50.440 1043 326 169 Valve Spool 1 All

50.450 0732 041 809 Compression Spring 1 005/006/011/013/021/027

0732 042 660 Compression Spring 1 049/059/072/088

Note: Parts marked with * are only available in kits.

Page 299: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 31

ZF 5HP19FL Automatic Transmission - Spare Parts Catalog

5HP19FL Valve Body – Valve Housing Groups (continued)

Pos # ZF Part # Description Qty Where used (1060 030 ___) Notes

50.470 1068 327 007 Support Plate 1 All

50.490 1055 327 015 Piston 1 005/006/011/013/021/027

1055 327 105 Piston 1 049/059/072/088

50.500 0732 041 526 Compression Spring 1 005/006/011/013/021/027

0732 041 527 Compression Spring 1 049/059/072/088 50.520 1043 326 169 Valve Spool 1 All

50.530 0732 041 809 Compression Spring 1 005/006/011/013/021/027

0732 042 660 Compression Spring 1 049/059/072/088 50.540 1055 327 101 Sealing Cap 1 049/059/072/088 50.550 1068 327 007 Support Plate 1 All

50.570 1056 327 128 Cover 1 005/006/011/013/021/027

1060 327 049 Cover 1 049/059/072/088

50.600 0736 101 066 Torx Screw M5x18 8 005/006/011/013/021/027

0736 101 066 Torx Screw M5x18 9 049/059/072/088

Note: Parts marked with * are only available in kits.

Page 300: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 32

ZF 5HP19FL Automatic Transmission - Spare Parts Catalog

5HP19FL Valve Body – Valve Housing Groups (continued)

Pos # ZF Part # Description Qty Where used (1060 030 ___) Notes

51.010 1060 327 125 Valve Housing 1 049/059/072/088

1060 327 135 Valve Housing 1 005/006/011/013/021/027

51.030 1043 326 169 Valve Spool 1 All 51.040 0732 041 820 Compression Spring 1 049/059/072/088

0732 041 870 Compression Spring 1 005/006/011/013/021/027

51.050 1068 327 007 Support Plate 1 All 51.080 1056 327 029 Gear Shift Slide 1 All

51.090 0732 041 462 Compression Spring 1 005/006/011/013/021/027

0732 041 826 Compression Spring 1 049/059/072/088 51.104 1043 326 307 Plug 1 All 51.110 1068 327 007 Support Plate 1 All 51.140 1056 327 028 Piston 1 All

51.170 0732 041 462 Compression Spring 1 005/006/011/013/021/027

0732 041 826 Compression Spring 1 049/059/072/088 51.190 1068 327 007 Support Plate 1 All 51.230 1043 326 169 Valve Spool 1 All

51.240 0732 041 462 Compression Spring 1 005/006/011/013/021/027

0732 041 826 Compression Spring 1 049/059/072/088 51.250 1068 327 007 Support Plate 1 All 51.260 1056 327 003 Piston 1 All 51.264 1024 323 202 Spring Cup 1 All

51.270 0732 041 340 Compression Spring 1 005/006/011/013/021/027

0732 042 115 Compression Spring 1 049/059/072/088

Note: Parts marked with * are only available in kits.

Page 301: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 33

ZF 5HP19FL Automatic Transmission - Spare Parts Catalog

5HP19FL Valve Body – Valve Housing Groups (continued)

Pos # ZF Part # Description Qty Where used (1060 030 ___) Notes

51.300 1056 327 183 Piston 1 All 51.302 0734 313 190 O-Ring 1 All * Available in kit 1060 298 032 51.304 1060 327 068 Plug 1 All 51.320 1060 327 119 Locking Wire 1 All 51.360 1056 327 142 Stop Plate 1 All

51.450 1056 327 003 Piston 1 005/006/011/013/021/027

1060 327 116 Piston 1 049/059/072/088 51.452 1056 327 142 Stop Plate 1 049/059/072/088

51.460 1024 323 202 Spring Cup 1 005/006/011/013/021/027

51.470 0732 041 968 Compression Spring 1 049/059/072/088

0732 042 627 Compression Spring 1 005/006/011/013/021/027

51.480 0732 042 771 Compression Spring 1 005/006/011/013/021/027

51.490 1056 327 183 Piston 1 005/006/011/013/021/027

1058 327 017 Damper Piston 1 049/059/072/088 51.498 0734 313 190 O-Ring 1 All * Available in kit 1060 298 032 51.500 1060 327 068 Plug 1 All 51.510 1060 327 119 Locking Wire 1 All

51.520 1056 327 142 Stop Plate 1 005/006/011/013/021/027

51.530 1056 327 028 Piston 1 005/006/011/013/021/027

1060 327 106 Piston 1 049/059/072/088

Note: Parts marked with * are only available in kits.

Page 302: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 34

ZF 5HP19FL Automatic Transmission - Spare Parts Catalog

5HP19FL Valve Body – Valve Housing Groups (continued)

Pos # ZF Part # Description Qty Where used (1060 030 ___) Notes

51.540 0732 041 462 Compression Spring 1 005/006/011/013/021/027

0732 041 755 Compression Spring 1 049/059/072/088 51.550 1060 327 107 Piston 1 049/059/072/088 51.560 1043 326 307 Plug 1 All 51.570 1068 327 007 Support Plate 1 All 51.580 1043 326 169 Valve Spool 1 All 51.590 0732 041 337 Compression Spring 1 049/059/072/088

0732 041 526 Compression Spring 1 005/006/011/013/021/027

51.610 1068 327 007 Support Plate 1 All 51.620 1056 327 028 Piston 1 All

51.630 0732 041 462 Compression Spring 1 005/006/011/013/021/027

0732 041 826 Compression Spring 1 049/059/072/088 51.650 1068 327 007 Support Plate 1 All 51.660 0501 316 463 Solenoid Valve 3 049/059/072/088 * Available in kit 1060 298 033

0750 132 122 Solenoid Valve 3 005/006/011/013/021/027 * Available in kit 1060 298 035

51.680 0501 208 542 Pressure Regulator 3 005/006/011/013/021/027 * Available in kit 1060 298 035

0501 210 019 Pressure Regulator 3 049/059/072/088 * Available in kit 1060 298 033

51.680/010 0734 313 219 O-Ring 3 049/059/072/088 * Available in kit 1060 298 032 * Available in kit 1060 298 033

51.680/020 0734 313 134 O-Ring 1 005/006/011/013/021/027

* Available in kit 1060 298 032 * Available in kit 1060 298 035

51.700 1056 327 135 Fixing Plate 2 All 51.710 0736 101 094 Torx Screw M5x12 4 All

Note: Parts marked with * are only available in kits.

Page 303: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 35

ZF 5HP19FL Automatic Transmission - Spare Parts Catalog

5HP19FL Valve Body – Valve Housing Groups (continued)

Pos # ZF Part # Description Qty Where used (1060 030 ___) Notes

53.010 1056 328 015 Valve Housing 1 005/006/013 1060 327 003 Valve Housing 1 011/021/027 1060 327 098 Valve Housing 1 049/059/072/088

53.020 0732 041 970 Compression Spring 1 005/006/011/013/021/027

0732 042 567 Compression Spring 1 049/059/072/088 53.030 1055 327 059 Piston 1 049/059/072/088

1056 328 016 Piston 1 005/006/011/013/021/027

53.080 0732 041 109 Compression Spring 1 049/059/072/088

0732 042 382 Compression Spring 1 005/006/011/013/021/027

53.090 1056 327 004 Piston 1 011/021/027 1056 327 148 Piston 1 005/006/013 1058 327 024 Piston 1 049/059/072/088

53.096 1055 327 098 Piston 1 005/006/011/013/021/027

1060 327 104 Piston 1 049/059/072/088 53.100 1043 327 078 Piston 1 All 53.104 1056 327 075 Stop Plate 1 All 53.110 0732 042 534 Compression Spring 1 All 53.130 1060 327 045 Piston 1 All 53.140 0732 041 781 Compression Spring 1 049/059/072/088

0732 042 477 Compression Spring 1 005/006/011/013/021/027

53.160 1056 327 131 Cover 1 005/006/011/013/021/027

1060 327 050 Cover 1 049/059/072/088 53.170 0736 101 066 Torx Screw M5x18 5 All

Note: Parts marked with * are only available in kits.

Page 304: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 36

ZF 5HP19FL Automatic Transmission - Spare Parts Catalog

5HP19FL Valve Body – Valve Housing Groups (continued)

Pos # ZF Part # Description Qty Where used (1060 030 ___) Notes

54.010 1060 327 041 Valve Housing 1 006 1060 327 043 Valve Housing 1 005/011/013/021/027 1060 327 081 Valve Housing 1 049/059/072/088 54.020 0732 042 567 Compression Spring 1 All 54.030 1056 328 013 Piston 1 All (except 006) 1056 328 014 Piston 1 006 54.034 0732 042 568 Compression Spring 1 All 54.036 1056 327 177 Piston 1 049/059/072/088

1056 328 025 Piston 1 005/006/011/013/021/027

54.040 1043 326 307 Plug 1 005/006/011/013/021/027

1043 327 053 Plug 1 049/059/072/088 54.050 1068 327 007 Support Plate 1 All 54.060 1060 327 044 Valve Orifice D=1.2 1 All 54.070 1060 327 126 Stop Plate 1 All 54.090 1043 326 169 Valve Spool 1 All 54.100 0732 041 819 Compression Spring 1 049/059/072/088

0732 042 504 Compression Spring 1 005/006/011/013/021/027

54.110 1068 327 007 Support Plate 1 All

54.120 0501 209 875 Pressure Regulator 1 005/006/011/013/021/027 * Available in kit 1060 298 035

0501 210 725 Pressure Regulator 1 049/059/072/088 * Available in kit 1060 298 033 54.120/010 0634 316 523 O-Ring 1 049/059/072/088 * Available in kit 1060 298 033

54.120/020 0734 313 220 O-Ring 1 005/006/011/013/021/027

* Available in kit 1060 298 032 * Available in kit 1060 298 035

54.130 1019 327 065 Fixing Plate 1 All 54.140 0736 101 094 Torx Screw M5x12 1 All

Note: Parts marked with * are only available in kits.

Page 305: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 37

ZF 5HP19FL Automatic Transmission - Spare Parts Catalog

5HP19FL Selective Shims & Snap Rings 5HP19FL Selective Snap Ring

Pos # Select. Parts Description Qty Where used (1060 030 ___) 10.340 Clutch C Snap Ring 1 All 1056 310 054 Snap Ring A=1.40 1056 310 055 Snap Ring A=1.60 1056 310 056 Snap Ring A=1.80 1056 310 057 Snap Ring A=2.00 1056 310 058 Snap Ring A=2.20 1056 310 059 Snap Ring A=2.40 1056 310 060 Snap Ring A=2.60 1056 310 097 Snap Ring A=2.80 5HP19FL Selective Shim

Pos # Select. Parts Description Qty Where used (1060 030 ___) 10.400 Intermediate Plate Shim 1 All 0730 105 263 Shim A=1.00 0730 105 264 Shim A=1.20 0730 105 265 Shim A=1.40 0730 105 266 Shim A=1.60 0730 105 267 Shim A=1.80 0730 105 268 Shim A=2.00 0730 105 269 Shim A=2.20 0730 105 270 Shim A=2.40 0730 105 271 Shim A=2.60 0730 105 272 Shim A=2.80 0730 105 273 Shim A=3.00 0730 105 274 Shim A=3.20 0730 105 275 Shim A=3.40 0730 105 276 Shim A=3.60 5HP19FL Selective Shim

Pos # Select. Parts Description Qty Where used (1060 030 ___) 35.040 Pinion Bearing Shim 1 All 0730 004 517 Shim A=0.97 0730 004 518 Shim A=1.00 0730 004 519 Shim A=1.03 0730 004 520 Shim A=1.06 0730 004 521 Shim A=1.09 0730 004 522 Shim A=1.12 0730 004 523 Shim A=1.15 0730 004 524 Shim A=1.18 0730 004 525 Shim A=1.21 0730 004 526 Shim A=1.24 0730 004 527 Shim A=1.27 0730 004 528 Shim A=1.30 0730 004 529 Shim A=1.33 0730 004 530 Shim A=1.36 0730 004 531 Shim A=1.39 0730 004 532 Shim A=1.42

Page 306: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 38

ZF 5HP19FL Automatic Transmission - Spare Parts Catalog

5HP19FL Selective Shims & Snap Rings (continued) 5HP19FL Selective Shim (continued)

Pos # Select. Parts Description Qty Where used (1060 030 ___) 35.040 Pinion Bearing Shim 1 All 0730 004 533 Shim A=1.45 0730 004 534 Shim A=1.48 0730 004 535 Shim A=1.51 0730 004 536 Shim A=1.54 0730 004 537 Shim A=1.57 0730 004 538 Shim A=1.60 0730 004 539 Shim A=1.63 0730 004 540 Shim A=1.66 0730 004 541 Shim A=1.69 0730 004 542 Shim A=1.72 0730 004 543 Shim A=1.75 0730 004 544 Shim A=1.78 0730 004 545 Shim A=1.81 0730 004 546 Shim A=1.84 0730 004 547 Shim A=1.87 5HP19FL Selective Shim

Pos # Select. Parts Description Qty Where used (1060 030 ___) 35.080 Diff. Bearing Shim 1 All 0730 005 451 Shim A=1.00 0730 005 452 Shim A=1.05 0730 005 453 Shim A=1.10 0730 005 454 Shim A=1.15 0730 005 455 Shim A=1.20 0730 005 456 Shim A=1.25 0730 005 457 Shim A=1.30 0730 005 458 Shim A=1.35 0730 005 459 Shim A=1.40 0730 005 460 Shim A=1.45 0730 005 461 Shim A=1.50 0730 005 462 Shim A=1.55 0730 007 549 Shim A=1.60 0730 007 550 Shim A=1.65 0730 007 551 Shim A=1.70 0730 007 552 Shim A=1.75 0730 007 553 Shim A=1.80 0730 007 554 Shim A=1.85 0730 007 555 Shim A=1.90 0730 007 556 Shim A=1.95 0730 009 638 Shim A=1.02 0730 009 639 Shim A=1.07 0730 009 640 Shim A=1.12 0730 009 641 Shim A=1.17 0730 009 642 Shim A=1.22 0730 009 643 Shim A=1.27 0730 009 644 Shim A=1.32 0730 009 645 Shim A=1.37

Page 307: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 39

ZF 5HP19FL Automatic Transmission - Spare Parts Catalog

5HP19FL Selective Shims & Snap Rings (continued) 5HP19FL Selective Shim (continued)

Pos # Select. Parts Description Qty Where used (1060 030 ___) 35.080 Diff. Bearing Shim 1 All 0730 009 646 Shim A=1.42 0730 009 647 Shim A=1.47 0730 009 648 Shim A=1.52 0730 009 649 Shim A=1.57 0730 009 650 Shim A=1.62 0730 009 651 Shim A=1.67 0730 009 652 Shim A=1.72 0730 009 653 Shim A=1.77 0730 009 654 Shim A=1.82 0730 009 655 Shim A=1.87 0730 009 656 Shim A=1.92 5HP19FL Selective Shim

Pos # Select. Parts Description Qty Where used (1060 040 ___) 35.120 Diff. Cover Shim 1 All 0730 005 962 Shim A=1.00 0730 009 657 Shim A=1.02 0730 005 963 Shim A=1.05 0730 009 658 Shim A=1.07 0730 005 964 Shim A=1.10 0730 009 659 Shim A=1.12 0730 005 965 Shim A=1.15 0730 009 660 Shim A=1.17 0730 005 966 Shim A=1.20 0730 009 661 Shim A=1.22 0730 005 967 Shim A=1.25 0730 009 662 Shim A=1.27 0730 005 968 Shim A=1.30 0730 009 663 Shim A=1.32 0730 005 969 Shim A=1.35 0730 009 664 Shim A=1.37 0730 005 970 Shim A=1.40 0730 005 970 Shim A=1.40 0730 009 665 Shim A=1.42 0730 009 665 Shim A=1.42 0730 005 971 Shim A=1.45 0730 005 971 Shim A=1.45 0730 009 666 Shim A=1.47 0730 009 666 Shim A=1.47 0730 005 972 Shim A=1.50 0730 005 972 Shim A=1.50 0730 009 667 Shim A=1.52 0730 009 667 Shim A=1.52 0730 005 973 Shim A=1.55 0730 005 973 Shim A=1.55 0730 009 668 Shim A=1.57 0730 009 668 Shim A=1.57

Page 308: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 40

ZF 5HP19FL Automatic Transmission - Spare Parts Catalog

5HP19FL Selective Shims & Snap Rings (continued) 5HP19FL Selective Shim (continued)

Pos # Select. Parts Description Qty Where used (1060 040 ___) 35.120 Diff. Cover Shim 1 All 0730 005 974 Shim A=1.60 0730 005 974 Shim A=1.60 0730 009 669 Shim A=1.62 0730 009 669 Shim A=1.62 0730 005 975 Shim A=1.65 0730 005 975 Shim A=1.65 0730 009 670 Shim A=1.67 0730 005 976 Shim A=1.70 0730 009 671 Shim A=1.72 0730 005 977 Shim A=1.75 0730 009 672 Shim A=1.77 0730 005 978 Shim A=1.80 0730 009 673 Shim A=1.82 0730 005 979 Shim A=1.85 0730 009 674 Shim A=1.87 0730 005 980 Shim A=1.90 5HP19FL Selective Shim

Pos # Select. Parts Description Qty Where used (1060 040 ___) 35.330 Idler Gear Shim 1 All 35.350 Pinion Gear Shim 0730 007 577 Shim A=1.00 0730 007 578 Shim A=1.05 0730 007 579 Shim A=1.10 0730 007 580 Shim A=1.15 0730 007 581 Shim A=1.20 0730 007 582 Shim A=1.25 0730 007 583 Shim A=1.30 0730 007 584 Shim A=1.35 0730 007 585 Shim A=1.40 0730 007 586 Shim A=1.45 0730 007 587 Shim A=1.50 0730 007 588 Shim A=1.55 0730 007 589 Shim A=1.60 0730 007 590 Shim A=1.65 0730 007 591 Shim A=1.70 0730 007 592 Shim A=1.75 0730 007 593 Shim A=1.80 0730 007 594 Shim A=1.85 0730 007 595 Shim A=1.90 0730 007 596 Shim A=1.95 0730 007 597 Shim A=2.00

Page 309: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 41

ZF 5HP19FL Automatic Transmission - Spare Parts Catalog

5HP19FL Selective Shims & Snap Rings (continued) 5HP19FL Selective Shim

Pos # Select. Parts Description Qty Where used (1060 040 ___) 35.340 Output Shaft Gear Shim 1 All 0730 007 598 Shim A=1.00 0730 007 599 Shim A=1.05 0730 008 068 Shim A=1.10 0730 008 069 Shim A=1.15 0730 008 070 Shim A=1.20 0730 008 071 Shim A=1.25 0730 008 072 Shim A=1.30 0730 008 073 Shim A=1.35 0730 008 074 Shim A=1.40 0730 008 075 Shim A=1.45 0730 008 076 Shim A=1.50 0730 008 077 Shim A=1.55 0730 008 078 Shim A=1.60 0730 008 079 Shim A=1.65 0730 008 080 Shim A=1.70 0730 008 081 Shim A=1.75 0730 008 082 Shim A=1.80 0730 008 083 Shim A=1.85 0730 008 084 Shim A=1.90 5HP19FL Selective Shim

Pos # Select. Parts Description Qty Where used (1060 040 ___) 37.040 Output Shim 1 All 0730 007 837 Shim A=6.20 0730 007 838 Shim A=6.40 0730 007 839 Shim A=6.60 0730 007 840 Shim A=6.80 0730 007 841 Shim A=7.00 0730 007 842 Shim A=7.20 0730 007 843 Shim A=7.40 0730 007 844 Shim A=7.60 0730 007 845 Shim A=7.80 0730 007 846 Shim A=8.00 0730 007 847 Shim A=8.20 0730 007 848 Shim A=8.40 0730 007 849 Shim A=8.60

Page 310: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 42

ZF 5HP19FL Automatic Transmission - Spare Parts Catalog

5HP19FL Selective Shims & Snap Rings (continued) 5HP19FL Selective Snap Ring

Pos # Select. Parts Description Qty Where used (1060 040 ___) 70.010/230 Clutch A Snap Ring 1 All 0730 513 293 Snap Ring A=1.00 0730 513 294 Snap Ring A=1.20 0730 513 295 Snap Ring A=1.40 0730 513 296 Snap Ring A=1.60 0730 513 297 Snap Ring A=1.80 0730 513 298 Snap Ring A=2.00 0730 513 299 Snap Ring A=2.20 0730 513 300 Snap Ring A=2.40 0730 513 301 Snap Ring A=2.60 0730 513 302 Snap Ring A=2.80 5HP19FL Selective Snap Ring

Pos # Select. Parts Description Qty Where used (1060 040 ___) 71.130 Clutch E Snap Ring 1 All 0730 513 613 Snap Ring A=1.00 0730 513 614 Snap Ring A=1.20 0730 513 615 Snap Ring A=1.40 0730 513 567 Snap Ring A=1.50 0730 513 616 Snap Ring A=1.60 0730 513 617 Snap Ring A=1.80 0730 513 618 Snap Ring A=2.00 0730 513 619 Snap Ring A=2.20 0730 513 620 Snap Ring A=2.40 0730 513 621 Snap Ring A=2.60 0730 513 622 Snap Ring A=2.80 5HP19FL Selective Snap Ring

Pos # Select. Parts Description Qty Where used (1060 040 ___) 72.100 Clutch B Snap Ring 1 All 1056 372 069 Snap Ring A=1.00 1056 372 070 Snap Ring A=1.20 1056 372 071 Snap Ring A=1.40 1056 372 072 Snap Ring A=1.60 1056 372 073 Snap Ring A=1.80 1056 372 074 Snap Ring A=2.00 1056 372 097 Snap Ring A=2.20

Page 311: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 43

ZF 5HP19FL Automatic Transmission - Spare Parts Catalog

5HP19FL Selective Shims & Snap Rings (continued) 5HP19FL Selective Snap Ring

Pos # Select. Parts Description Qty Where used (1060 030 ___) 73.010/200 Clutch D Snap Ring 1 All 0730 513 299 Snap Ring A=2.20 0730 513 300 Snap Ring A=2.40 0730 513 301 Snap Ring A=2.60 0730 513 302 Snap Ring A=2.80 0730 513 362 Snap Ring A=3.00 0730 513 364 Snap Ring A=4.00 0730 513 568 Snap Ring A=3.20 0730 513 569 Snap Ring A=3.40 0730 513 570 Snap Ring A=3.60 0730 513 571 Snap Ring A=3.80 0730 513 667 Snap Ring A=4.20 5HP19FL Selective Snap Ring

Pos # Select. Parts Description Qty Where used (1060 030 ___) 73.080 Clutch G Snap Ring 1 All 0730 513 212 Snap Ring A=1.80 0730 513 220 Snap Ring A=2.00 0730 513 221 Snap Ring A=2.20 0730 513 222 Snap Ring A=2.40 0730 513 223 Snap Ring A=2.60 0730 513 224 Snap Ring A=2.80 0730 513 439 Snap Ring A=3.00 0730 513 440 Snap Ring A=3.20 0730 513 441 Snap Ring A=3.40 5HP19FL Selective Snap Ring

Pos # Select. Parts Description Qty Where used (1060 040 ___) 77.010/210 Clutch F Snap Ring 1 All 0730 513 210 Snap Ring A=1.20 0730 513 211 Snap Ring A=1.40 0730 513 219 Snap Ring A=1.60 0730 513 212 Snap Ring A=1.80 0730 513 220 Snap Ring A=2.00 0730 513 221 Snap Ring A=2.20 0730 513 222 Snap Ring A=2.40 0730 513 223 Snap Ring A=2.60 0730 513 224 Snap Ring A=2.80

Page 312: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 44

ZF 5HP19FL Automatic Transmission - Spare Parts Catalog

5HP19FL Kit Content 5HP19FL Fiber Clutch Kit – 1060 298 022

Pos # ZF Part # Description Qty Where used (1060 030 ___) Notes

10.300 1060 210 037 Friction Plate C 5 049/059/072/088 049/059/072/088 use 3 pieces 70.010/210 1060 270 039 Friction Plate A 5 049/059/072/088 049/072 use 4 pieces 71.110 1060 271 008 Friction Plate E 5 049/059/072/088 049/072 use 4 pieces 72.080 1060 272 009 Friction Plate B 2 049/059/072/088 73.010/180 1060 273 023 Friction Plate D 6 049/059/072/088 049/072 use 5 pieces 73.060 1060 277 031 Friction Plate G 4 049/059/072/088 049/072 use 3 pieces 77.010/200 1060 277 031 Friction Plate F 5 049/059/072/088 049/072 use 4 pieces 5HP19FL Fiber Clutch Kit – 1060 298 024

Pos # ZF Part # Description Qty Where used (1060 030 ___) Notes

10.300 1019 273 019 Friction Plate C 5 005/006/011/013/021/027 005/013 use 4 pieces

70.010/210 1050 202 002 Friction Plate A 5 005/006/011/013/021/027 013 uses 4 pieces

71.110 1050 230 032 Friction Plate E 5 005/006/011/013/021/027 013 uses 4 pieces

72.080 1060 272 003 Friction Plate B 2 005/006/011/013/021/027

73.010/180 1050 217 002 Friction Plate D 6 005/006/011/013/021/027

006/006/011/013/021/027 use 5 pieces

73.060 1056 277 036 Friction Plate G 4 005/006/011/013/021/027 013 uses 3 pieces

77.010/200 1056 277 036 Friction Plate F 5 005/006/011/013/021/027 013 uses 4 pieces

5HP19FL Steel Kit – 1060 298 025

Pos # ZF Part # Description Qty Where used (1060 030 ___) Notes

10.290 1060 310 027 Steel Plate C 3 049/059/072/088 10.310 1060 310 027 End Plate C 1 049/059/072/088 70.010/200 1060 370 002 Steel Plate A 5 All 049/072 use 4 pieces 70.210/220 1060 370 003 End Plate A 1 All 71.100 1060 371 002 Steel Plate E 5 All 049/072 use 4 pieces 71.120 1060 371 003 End Plate E 1 All 72.070 1060 372 002 Steel Plate B 2 All 72.090 1060 372 003 End Plate B 1 All 73.010/170 1060 370 002 Steel Plate D 6 All 049/072 use 5 pieces 73.010/190 1060 370 003 End Plate D 1 All 73.050 1060 377 003 Steel Plate G 4 All 049/072 use 3 pieces 73.070 1060 377 004 End Plate G 1 All 77.010/190 1060 377 002 Steel Plate F 6 All 049/072 use 5 pieces

Note: Above listed parts are not sold individually.

Page 313: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 45

ZF 5HP19FL Automatic Transmission - Spare Parts Catalog

5HP19FL Kit Content (continued) 5HP19FL Steel Kit – 1060 298 026

Pos # ZF Part # Description Qty Where used (1060 030 ___) Notes

10.290 1060 310 004 Steel Plate C 5 005/006/011/013/021/027 005/013 use 4 pieces

10.310 1060 310 005 End Plate C 1 005/006/011/013/021/027

70.010/200 1060 370 002 Steel Plate A 5 All 013 uses 4 pieces 70.210/220 1060 370 003 End Plate A 1 All 71.100 1060 371 002 Steel Plate E 5 All 013 uses 4 pieces 71.120 1060 371 003 End Plate E 1 All 72.070 1060 372 002 Steel Plate B 2 All 72.090 1060 372 003 End Plate B 1 All

73.010/170 1060 370 002 Steel Plate D 6 All 005/006/011/013/021/027 use 5 pieces

73.010/190 1060 370 003 End Plate D 1 All 73.050 1060 377 003 Steel Plate G 4 All 013 uses 3 pieces 73.070 1060 377 004 End Plate G 1 All 77.010/190 1060 377 002 Steel Plate F 6 All 013 uses 5 pieces 5HP19FL Overhaul Kit – 1060 298 032

Pos # ZF Part # Description Qty Where used (1060 030 ___) Notes

01.010/130 0734 313 060 O-Ring 2 All 01.250 0734 319 624 Shaft Seal 1 All 01.260 0501 318 572 Screw Plug M10x1 1 All 01.270 0734 317 268 Sealing Sleeve 5 All 01.280 0734 317 227 Sealing Sleeve 3 All 03.020 1056 303 031 Gasket 1 All 03.120 0636 308 026 Screw Plug M16x1.5 1 All 03.130 0734 313 176 O-Ring 1 All 10.010/160 0734 310 316 Shaft Seal 1 All 10.030 0734 313 178 O-Ring 1 All 10.190 0734 313 006 O-Ring 1 All 10.200 0734 313 117 O-Ring 1 All 10.360 0734 313 162 O-Ring 1 All 10.370 0750 113 015 Piston Ring 2 All 10.380 0734 401 213 Piston Ring 1 All 10.440 0750 112 076 Usit Ring 9 All 27.188 0501 314 645 Rubber Part 1 All Early valve body 1068 227 039 Piston 1 Al Late valve body 27.198 0501 314 645 Rubber Part 1 All Early valve body 1068 227 039 Piston 1 All Late valve body 27.208 0501 314 645 Rubber Part 1 All Early valve body 1068 227 039 Piston 1 All Late valve body

27.220 1060 327 069 Gasket 1 005/006/011/013/021/027

1060 327 090 Gasket 1 049/059/072/088 27.340/116 0501 209 253 O-Ring 2 All 27.420/020 0501 314 578 Sealing Ring 1 All

Note: Above listed parts are not sold individually.

Page 314: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 46

ZF 5HP19FL Automatic Transmission - Spare Parts Catalog

5HP19FL Kit Content (continued) 5HP19FL Overhaul Kit – 1060 298 032 (continued)

Pos # ZF Part # Description Qty Where used (1060 030 ___) Notes

35.070 0750 111 399 Shaft Seal 1 All 35.146 0734 313 155 O-Ring 1 All 35.150/120 0734 310 342 Shaft Seal 1 All 35.220/120 0734 319 419 Shaft Seal 1 All 0750 111 369 Shaft Seal 1 Only used in 5HP19FL Porsche applications 35.230/020 0501 313 484 O-Ring 2 All 35.240 0734 317 262 Sealing Ring 1 All 35.280 0734 319 529 Shaft Seal 1 All 35.370 0636 308 025 Screw Plug M18x1.5 1 All 37.010 1056 337 013 Gasket 1 All 51.302 0734 313 190 O-Ring 1 All 51.498 0734 313 190 O-Ring 1 All 51.680/010 0734 313 219 O-Ring 3 049/059/072/088

51.680/020 0734 313 134 O-Ring 3 005/006/011/013/021/027

54.120/020 0734 313 220 O-Ring 1 005/006/011/013/021/027

70.010/120 0734 313 014 O-Ring 1 All 70.010/130 0734 313 029 O-Ring 1 All 70.020 0734 313 163 O-Ring 1 All 71.020 0734 317 256 Piston Ring 1 All 71.030 0734 317 190 Sealing Ring 1 All 71.060 0734 313 022 O-Ring 1 All 71.070 0734 313 027 O-Ring 1 All 71.086 0734 313 008 O-Ring 1 All 71.150 0734 313 160 O-Ring 1 All 71.160 0734 313 211 O-Ring 1 All 72.050 0734 313 010 O-Ring 1 All 72.060 0734 313 007 O-Ring 1 All 73.010/130 0734 313 008 O-Ring 1 All 73.010/140 0734 313 006 O-Ring 1 All 73.022 0734 313 021 O-Ring 1 All 73.024 0734 313 010 O-Ring 1 All 73.100/140 0734 313 086 O-Ring 2 All 73.130 0734 317 205 Piston Ring 1 All 73.140 0724 317 205 Piston Ring 1 All 77.010/130 0734 313 008 O-Ring 1 All 77.010/140 0734 313 010 O-Ring 1 All 77.010/230 0734 313 135 O-Ring 1 All Use with early Cylinder F 77.010/250 0734 317 219 Piston Ring 1 All Use with early Cylinder F

Note: Above listed parts are not sold individually.

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ZF 5HP19FL Automatic Transmission - Spare Parts Catalog

5HP19FL Kit Content (continued) 5HP19FL Solenoid Kit – 1060 298 033

Pos # ZF Part # Description Qty Where used (1060 030 ___) Notes

51.660 0501 316 463 Solenoid Valve 3 049/059/072/088 51.680 0501 210 019 Pressure Regulator 3 049/059/072/088 51.680/010 0734 313 219 O-Ring 3 049/059/072/088 54.120 0501 210 725 Pressure Regulator 1 049/059/072/088 54.120/010 0634 316 523 O-Ring 1 049/059/072/088 5HP19FL Solenoid Kit – 1060 298 035

Pos # ZF Part # Description Qty Where used (1060 030 ___) Notes

51.660 0750 132 122 Solenoid Valve 3 005/006/011/013/021/027

51.680 0501 208 542 Pressure Regulator 4 005/006/011/013/021/027

51.680/020 0734 313 134 O-Ring 4 005/006/011/013/021/027

54.120 0501 209 875 Pressure Regulator 1 005/006/011/013/021/027

54.120/020 0734 313 220 O-Ring 1 005/006/011/013/021/027

5HP19FL Filter Kit – 5HP19FKFL

Pos # ZF Part # Description Qty Where used (1060 030 ___) Notes

03.020 1056 303 031 Gasket 1 All 03.120 0636 308 026 Screw Plug M16x1.5 1 All 03.130 0636 302 102 Screw Plug M30x1.5 1 All 0734 313 176 O-Ring 1 All 27.420 0501 209 251 Filter 1 All 27.420/020 0501 314 578 Sealing Ring 1 All

Note: Above listed parts are not sold individually.

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ZF 5HP19FL Automatic Transmission - Spare Parts Catalog

Quotation / Order Form

FAX FORM TO YOUR PREFERRED ZF PASSENGER CAR TRANSMISSION DISTRIBUTOR Purchase Order Date: Purchase Order #: Customer Information Company Name: Contact: Street: City, State & Zip: Phone #: Fax #: Email: Customer #: Shipping Information Ship To: Attention: Street: City, State & Zip: Request Date: Ship via: Vehicle Information Make: Model: Model Year: Transmission Spec: Order Information

Line Qty Pos. # ZF Part # Description / Cust. Ref. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

Signature: Date:

Page 317: ZF Gearbox

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ZF 5HP19FL Automatic Transmission - Spare Parts Catalog

Notes

Page 318: ZF Gearbox
Page 319: ZF Gearbox

Driveline and Chassis Technology 5HP1

9FLS

PC02

03

ZF Industries, Inc. Passenger Car Transmissions Vernon Hills, IL 60061 Phone +1 847 478-6868 Fax +1 847 634-0221 Email [email protected] Web www.zf-group.com

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ZF 5HP19FLA

Automatic Transmission Spare Parts Catalog

Page 321: ZF Gearbox

Warranty Information Warranty coverage for ZF passenger car transmission spare parts and kits covers the first 12 months after installation in the vehicle, or 24 months after purchase from ZF Industries, Inc. Warranty of the product is limited to replacement or repair, if found to be defective in ZF material or workmanship, and specifically does not cover removal, reinstallation, or any costs incidental to the repair of the vehicle, or any kind of consequential damages. All warranty and/or non-warranty returns must be approved. Disclaimer The specifications and information shown in this catalog have been compiled from accepted and reliable sources and is believed to be accurate at the time of publication. While ZF Industries, Inc. believes this information is correct, no guarantee or warranty is made as to the accuracy of the information and ZF Industries, Inc. cannot and does not accept or assume any responsibilities for errors, omissions, or consequential harm or damages. Replacement parts should not be used when they do not appear to fit. ZF Industries, Inc. disclaims all liability and responsibility for any harm resulting from any such modifications. Copyright Printed in USA – Copyright © 2003 ZF Industries, Inc. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permission of ZF Industries, Inc. Distributed By

Page 322: ZF Gearbox

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ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog

Table of Contents 5HP19FLA Transmission Overview (North American Applications)

Make / Model / Model Year 02 5HP19FLA Technical Information

Torque, Gear Ratio & Weight 03 Transmission Oil Reference Guide 03 5HP19FLA Lubrications 03 5HP19FLA Technical Literature 03 5HP19FLA General Transmission Oil Filling Procedure 04 5HP19FLA General Differential Oil Filling Procedure 06 5HP19FLA General Transfer Case Oil Filling Procedure 07

5HP19FLA Spare Parts How To Use This Catalog 08 Gearbox Housing Group 09 Oil Sump Group 12 Oil Supply Group 13 Converter Group 15 Planetary Drive Groups 16 Front Axle Differential Group 18 Rear Axle Output Group 21 Front Axle Output Group 23 Internal Differential Lock Group 24 Clutch Pack Groups 25

5HP19FLA Valve Body Duct Plate Group 31 Valve Housing Groups 35

5HP19FLA Selective Shims, Snap Rings & Kit Content 5HP19FLA Selective Shims & Snap Rings 46 5HP19FLA Kit Content 53

Miscellaneous Quotation / Order Form 57 Notes 58

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ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog

5HP19FLA Transmission Overview (North American Applications) Make / Model / Model Year – Audi Make Model Style Model Year From – Up to Code OE Part # ZF Part # Audi A4 Quattro 1.8 Liter 1998 – 2002 08/97 – 12/98 DTV 01V 300 043H 1060 040 018 2000 08/99 – 05/00 EFQ 01V 300 044G 1060 040 030 2000 – 2001 05/00 – 10/00 FAL 01V 300 049F 1060 040 054 2002 – 2003 09/01 – 06/02 FEP 01V 300 045Q 1060 040 073 2002 – 2003 07/02 – GBF 01V 300 052Q 1060 040 101Audi A4 Quattro 2.8 Liter 1996 – 1997 10/95 – 04/97 CJP 01V 300 041G 1060 040 002 1998 – 1999 08/97 – 12/98 DRN 01V 300 043A 1060 040 012 1999 – 2000 08/99 – 05/00 EKD 01V 300 046H 1060 040 035 2000 - 2001 06/00 – 08/01 FAS 01V 300 049M 1060 040 065Audi A4 Quattro 3.0 Liter 2002 – 2003 09/01 – 06/02 FEQ 01V 300 045T 1060 040 087 2002 – 2003 07/02 – GBJ 01V 300 052T 1060 040 103Audi S4 Quattro 2.7 Liter 1999 – 2002 08/99 – 05/00 EMP 01V 300 046T 1060 040 044Audi A6 Quattro 2.7 Liter 1998 – 2000 05/99 – 05/00 EMP 01V 300 046T 1060 040 044 2000 – 2001 06/00 – 05/01 FAQ 01V 300 049K 1060 040 063Audi A6 Quattro 2.8 Liter 1998 – 1999 08/97 – 07/98 DPT 01V 300 042Q 1060 040 013 1999 02/99 – 07/99 EKX 01V 300 046K 1060 040 036 2000 08/99 – 05/00 EKD 01V 300 046H 1060 040 035 2000 – 2001 06/00 – 05/01 FAS 01V 300 049M 1060 040 065Audi A6 Quattro 3.0 Liter 2002 – 2003 06/01 – FEJ 01V 300 050K 1060 040 075Audi Allroad Quattro 2002 – 2003 09/02 – FXL 01V 300 052N 1060 040 093Audi Allroad Quattro 2.7 Liter 2000 – 2003 05/00 – 06/02 EYK 01V 300 050A 1060 040 053 Make / Model / Model Year – VW Make Model Style Model Year From – Up to Code OE Part # ZF Part # VW Passat Sedan 2.8L (4-Motion) 1999 – 2001 06/98 – 04/99 DRN 01V 300 043A 1060 040 012 2000 08/99 – 05/00 EKD 01V 300 046H 1060 040 035 2001 – 2003 03/01 – 04/02 FAS 01V 300 049M 1060 040 065VW Passat Sedan 4.0L (4-Motion) 2002 – 2003 12/01 – 04/02 GAK 01V 300 052P 1060 040 100 Note: This spare parts catalog includes only transmission specification numbers for North American applications. For all other 5HP19FLA transmission specification numbers, please contact your preferred ZF passenger car transmission distributor for more information about available spare parts and kits.

Type Plate: One type plate is located on the main housing of transmission; second type plate located on bottom of bell housing. Please refer to ZF transmission specification # when searching for spare parts and kits in this catalog (last three digits).

ZF Transmission Specification #

Vehicle Manufacturer Transmission #

Transmission Serial #

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ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog

5HP19FLA Technical Information Torque, Gear Ratio & Weight

Input Torque 1st Gear

2nd Gear

3rd Gear

4th Gear

5th Gear

Rev Gear

Weight (approximate)

Oil Capacity (approximate)

420 Nm 3.57 2.20 1.51 1.00 0.80 4.10 ~142 kg (312 lbs.) ~9.5 liter (10.1 quart) Transmission Oil Reference Guide

Make Oil Grade Type Plate (color) ZF Part # OE Part # Audi ESSO LT 71141 Green 1060 040 002 01V 300 041G

1060 040 012 01V 300 043A 1060 040 013 01V 300 042Q 1060 040 018 01V 300 043H 1060 040 030 01V 300 044G 1060 040 035 01V 300 046H 1060 040 036 01V 300 046K 1060 040 044 01V 300 046T 1060 040 053 01V 300 050A 1060 040 054 01V 300 049F 1060 040 063 01V 300 049K 1060 040 065 01V 300 049M 1060 040 073 01V 300 045Q 1060 040 075 01V 300 050K 1060 040 087 01V 300 045T 1060 040 093 01V 300 052N 1060 040 101 01V 300 052Q 1060 040 103 01V 300 052T

VW ESSO LT 71141 Green 1060 040 012 01V 300 043A 1060 040 035 01V 300 046H 1060 040 065 01V 300 049M 1060 040 100 01V 300 052P

5HP19FLA Lubrications

Amount ZF Part # Description Where used (1060 040 ___) Notes

10 Liter 0671 090 162 Oil BURMAH SAF AG4 (Canister) All Use only in differential and transfer case

20 Liter 0671 090 166 Oil ESSO LT 71141 (Canister) All Use only in transmission 205 Liter 0671 090 169 Oil ESSO LT 71141 (Drum) All Use only in transmission 10 Liter S671 600 020 Oil STURACO FM 1992 All Use only in transfer case

0.050 Liter V671 600 020 Oil STURACO FM 1992 All Use only in transfer case 5HP19FLA Technical Literature

Language ZF Part # Description Where used (1060 040 ___) Notes

English 5HP19FLFD 5HP19FLA Functional Description All English 5HP19FLREP 5HP19FLA Repair Manual All Eng/Ger 1060 764 002 5HP19FLA Wall Chart All English 5HPVBMAN 5-Speed Valve Body Manual All

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ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog

5HP19FLA Technical Information 5HP19FLA General Transmission Oil Filling Procedure

Oil temperature should be between 86º…95ºF (30º…35ºC). NO YES

Idle speed should be neng = 650 … 950 rpm (according to vehicle manufacturer’s directive).

Hold each gear for 3 seconds and engage the parking lock.

Select R and D and use step shift (manual-winter program) to shift through to 3rd gear.

Shift through gears with engine running at idle speed.

Start the engine (large consumers, such as A/C should be switched on).

With the engine stopped, add ATF, only use lubricants as to specification (see Page 3), through the fill hole until oil emerges from fill hole. Install Fill Plug (Pos. 03.130).

Connect tester to read off transmission oil temperature and engine speed.

Position vehicle horizontally on hoist and apply the handbrake.

Shift through gears with engine at idle speed.

Depending on value allow oil to cool down or warm up.

Continues on next page

Remove fill plug (Pos. 03.130) on housing.

Hold each gear for 3 seconds and engage the parking lock.

Select R and D and use step shift (manual-winter program) to shift through to 3rd gear.

Page 326: ZF Gearbox

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ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog

5HP19FLA Technical Information 5HP19FLA General Transmission Oil Filling Procedure (continued)

Continues from previous page

Oil emerges at oil temperature below 95ºF (35ºC). NO YES

Allow time for excess oil to drip then install Fill Plug (Pos. 03.130). Torque Fill Plug to 80Nm ±8.0Nm (see also Repair Manual).

Oil temperature must not exceed 122ºF (50ºC).

Wait until oil temperature reaches 104ºF ±18ºF (40ºC ±10ºC).

Add ATF, only use lubricants as to specification (see Page 3), through the fill

hole until oil emerges from fill hole.

Oil level in transmission is below minimum.

Fill Plug

Page 327: ZF Gearbox

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ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog

5HP19FLA Technical Information 5HP19FLA General Differential Oil Filling Procedure

Fill Plug

Adding oil to 5HP19FLA differential.

Oil is added to the cold differential, approximately 68ºF (~20ºC), until it overflows.

Allow time for excess oil to drip then install differential fill plug (Pos. 35.370). Torque fill plug to 35Nm ±83.5Nm (see also Repair Manual).

Oil capacity is approximately 0.82 liter (~0.87 quart). Only use lubricants as to specification (see Page 3).

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ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog

5HP19FLA Technical Information 5HP19FLA General Transfer Case Oil Filling Procedure Note: The addition of 0.034 liter (~0.036 quart) Sturaco FM 1992 (see Page 3) is only necessary after a transfer case repair or renewal (exchange) of the Torsen differential. After installation in the transfer case, it is added in a vertical position and in a direct axial direction to the Torsen differential.

Adding oil to 5HP19FLA transfer case (Parallel Axis Torsen – PAT) with separate oil content.

Oil is added to the cold differential, approximately 68ºF (~20ºC), until it overflows.

Allow time for excess oil to drip then install transfer case fill plug (Pos. 36.350). Torque fill plug to 35Nm ±3.5Nm (see also Repair Manual).

Oil capacity is approximately 0.80 liter (~0.85 quart). Only use lubricants as to specification (see Page 3).

Fill Plug

Page 329: ZF Gearbox

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ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog

How To Use This Catalog Table of Contents Each transmission group of this catalog is listed in the table of contents. This spare parts catalog includes only transmission specification numbers for North American applications. Technical Information All technical information is specific to the transmission models that are referenced in this catalog. Weight and oil capacity information are only approximate and may vary by actual transmission specification. For any technical inquiry, please contact your preferred ZF passenger car transmission distributor for assistance. For a list of technical literature available from ZF or for answers to frequently asked questions about ZF transmissions visit us at www.zf-group.com. Spare Parts Each transmission is divided into groups (e.g. gearbox housing group). The position number (Pos #) is used to identify the location of each spare part in the transmission. A position number like 01.010 is either a spare part or an assembly. A position number like 01.010/110 is a subcomponent of an assembly. Please contact your preferred ZF passenger car transmission distributor about availability of assemblies and subcomponents. The part number (ZF part #) is used to identify a specific spare part and is usually ten-digits (kits, lubricants, and technical literature have exceptions). Please use this part number, when ordering ZF spare parts. The description (Description) identifies the spare part. The quantity (Qty) is the amount of spare parts included in one transmission model for a certain position number. The quantity may vary depending on the transmission specification and certain spare parts may be used in multiple positions in the transmission. This catalog includes only spare parts for North American specifications of a ZF transmission application. The “where used” column (Where used (10__ 000 ___)) shows the last three digits of the transmission specification that uses the listed spare part. If the column indicates “All”, then all North American transmission specification use this spare part. The notes column (Notes) gives more information about the spare part (e.g. included in a kit). Example:

Pos # ZF Part # Description Qty Where used (1056 000 ___) Notes

01.010 1056 201 084 Gearbox Housing 1 087/088 1056 201 087 Gearbox Housing 1 081 01.010/110 1056 301 174 Gearbox Housing 1 087/088 1056 301 175 Gearbox Housing 1 081 Selective Shims, Snap Rings & Kit Content Each list for selective shims or snap rings is listed in this section of the catalog. Please measure the clearance according to the repair manual and select the required spare part from the table. The kit content section shows all available kits for the transmission models that are referenced in this catalog, including the content of each kit.

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ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog

5HP19FLA Spare Parts - Gearbox Housing Group

Pos # ZF Part # Description Qty Where used (1060 040 ___) Notes

01.010 1060 201 066 Gearbox Housing 1 002/012/013/018/030/035/036/044/054/063/065/075

1060 201 076 Gearbox Housing 1 053 1060 201 078 Gearbox Housing 1 100 1060 201 082 Gearbox Housing 1 073/087/101/103 1060 201 098 Gearbox Housing 1 093

01.010/110 1060 301 100 Gearbox Housing 1 002/012/013/018/030/035/036/044/054/063/065/075

1060 301 111 Gearbox Housing 1 100 1060 301 112 Gearbox Housing 1 053 1060 301 120 Gearbox Housing 1 073/087/101/103 1060 301 130 Gearbox Housing 1 093 01.010/130 0734 313 060 O-Ring 2 All * Available in kit 1060 298 031 01.010/140 1056 301 140 Oil Tube 1 All 01.020 1060 301 017 Pin 1 All 01.030 1060 324 006 Pawl 1 All 01.040 1060 324 004 Leg Spring 1 All 01.050 1060 201 005 Connecting Bar 1 All 01.060 1060 324 007 Guiding Plate 1 All 01.080 0736 617 074 Torx Screw M8x30 3 All 01.100 0630 504 003 Locking Washer 1 All 01.120 0501 314 432 Speed Sensor 1 All 01.130 1056 301 094 Spacer Ring 1 All 01.140 0736 101 131 Torx Screw M6x27 1 All 01.180 1060 206 023 Detent Spring 1 All 01.180/120 1060 306 007 Roller 1 All 01.200 0736 101 240 Torx Screw M6x13 2 All

Note: Parts marked with * are only available in kits.

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ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog

5HP19FLA Spare Parts - Gearbox Housing Group (continued)

Pos # ZF Part # Description Qty Where used (1060 040 ___) Notes

01.210 1060 206 021 Selector Shaft 1 All 01.210/110 1056 306 043 Selector Shaft 1 All 01.210/120 1060 206 017 Gear Shift Lever 1 All 01.210/130 0501 320 396 Clamping Sleeve 1 All 01.220 1060 206 015 Detent Disc 1 All 01.230 0501 320 396 Clamping Sleeve 1 All 01.250 0734 319 624 Shaft Seal 1 All * Available in kit 1060 298 031 01.260 0501 318 572 Screw Plug M10x1 1 All * Available in kit 1060 298 031 01.270 0734 317 268 Sealing Sleeve 5 All * Available in kit 1060 298 031 01.280 0734 317 227 Sealing Sleeve 3 All * Available in kit 1060 298 031 01.300 0732 041 746 Compression Spring 3 All 01.310 0630 532 800 Retaining Ring 3 All 01.320 1056 206 038 Selector Lever 1 All 01.330 0501 320 396 Clamping Sleeve 1 All

01.400 0501 209 896 Position Switch 1 002/012/013/018/030/035/036/044

0501 317 994 Position Switch 1 053/054/063/065/073/075/087/093/100/101/103

Note: Parts marked with * are only available in kits.

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ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog

5HP19FLA Spare Parts - Gearbox Housing Group (continued)

Pos # ZF Part # Description Qty Where used (1060 040 ___) Notes

01.410 0631 306 184 Cylindrical Pin 1 All 01.420 0501 318 901 Cable Terminal 1 All 01.422 0501 315 033 Terminal 1 073/087/101/103 01.424 0501 318 899 Fixing Plate 1 All 01.430 0736 101 233 Torx Screw M6x15 2 All 01.440 0736 401 065 Counters. Screw M6x20 1 All 01.620 0501 318 900 Breather Tube 1 All 01.630 0501 314 809 Breather Cover 1 All 01.640 0501 315 455 Plug 2 All 01.680 0501 212 914 Breather 1 All (except 053/093) 1060 290 026 Breather 1 053/093 01.684 0501 319 031 Cable Terminal 1 053/093

01.700 0501 318 771 Protecting Cap 1 053/054/063/065/073/075/087/093/100/101/103

0637 900 038 Plug 1 002/012/013/018/030/035/036/044

Note: Parts marked with * are only available in kits.

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ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog

5HP19FLA Spare Parts – Oil Sump Group

Pos # ZF Part # Description Qty Where used (1060 040 ___) Notes

03.010 1060 203 002 Oil Sump 1 All

03.020 1056 303 031 Gasket 1 All * Available in kit 1060 298 031 * Available in kit 5HP19FKFL

03.044 0736 101 318 Torx Screw M6x22 27 All 03.070 1043 301 036 Magnet 4 All 03.080 1043 301 036 Magnet 2 All 03.100 1060 303 002 Cap 1 All

03.120 0636 308 026 Screw Plug M6x1.5 1 All * Available in kit 1060 298 031 * Available in kit 5HP19FKFL

03.130 0636 302 102 Screw Plug M30x1.5 1 All * Available in kit 5HP19FKFL

0734 313 176 O-Ring 1 All * Available in kit 1060 298 031 * Available in kit 5HP19FKFL

Note: Parts marked with * are only available in kits.

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ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog

5HP19FLA Spare Parts - Oil Supply Group

Pos # ZF Part # Description Qty Where used (1060 040 ___) Notes

10.010 1060 210 024 Pump 1 All 10.010/120 1043 319 058 Sleeve 1 All 10.010/150 1056 310 075 Washer 1 All 10.010/160 0734 310 316 Shaft Seal 1 All * Available in kit 1060 298 031 10.030 0734 313 178 O-Ring 1 All * Available in kit 1060 298 031 10.040 1060 310 091 Intermediate Sheet 1 All 10.060 1060 210 032 Intermediate Plate 1 All (except 093/100) 1060 210 035 Intermediate Plate 1 093/100 10.060/110 1060 210 030 Intermediate Plate 1 093/100 1060 210 034 Intermediate Plate 1 All (except 093/100) 10.060/130 0736 401 061 Counters. Screw M6x20 5 All 10.100 0736 401 062 Counters. Screw M6x40 8 All 10.120 0736 401 063 Counters. Screw M6x48 1 All 10.160 0736 101 059 Torx Screw M5x55 1 All

10.180 1060 310 105 Cylinder C 1 012/013/036/044/053/063/075/087/093/100/103

1060 310 106 Cylinder C 1 002/018/030/035/054/065/073/101

10.190 0734 313 006 O-Ring 1 All * Available in kit 1060 298 031 10.200 0734 313 117 O-Ring 1 All * Available in kit 1060 298 031 10.210 1056 310 081 Piston 1 All 10.220 0736 101 197 Torx Screw M5x14 3 All 10.240 0501 315 929 Cup Spring 1 All 10.250 1056 310 061 Stop-Ring 1 All

Note: Parts marked with * are only available in kits.

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ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog

5HP19FLA Spare Parts - Oil Supply Group (continued)

Pos # ZF Part # Description Qty Where used (1060 040 ___) Notes

10.270 0501 316 284 Undulated Spring 1 All 10.290 1060 310 004 Steel Plate C 4 002/018 * Available in kit 1060 298 026

1060 310 004 Steel Plate C 5 012/013/036/044/053/063/075/087/093/100/103

* Available in kit 1060 298 026

1060 310 027 Steel Plate C 3 030/035/054/065/073/101 * Available in kit 1060 298 025

10.300 1019 273 019 Friction Plate C 4 002/018 * Available in kit 1060 298 024 1019 273 019 Friction Plate C 5 012/013/036 * Available in kit 1060 298 024

1060 210 037 Friction Plate C 3 030/035/054/065/073/101 * Available in kit 1060 298 022

1060 210 037 Friction Plate C 5 044/053/063/075/087/093/100/103 * Available in kit 1060 298 022

10.310 1060 310 005 End Plate C 1 002/012/013/018/036/044/053/063/075/087/093/100/103

* Available in kit 1060 298 026

1060 310 027 End Plate C 1 030/035/054/065/073/101 * Available in kit 1060 298 025

10.340 See Page 46 Clutch C Snap Ring 1 All Selective Snap Ring 10.360 0734 313 162 O-Ring 1 All * Available in kit 1060 298 031 10.370 0750 113 015 Piston Ring 2 All * Available in kit 1060 298 031 10.380 0734 401 213 Piston Ring 1 All * Available in kit 1060 298 031 10.390 0750 115 437 Axial Needle Bearing 1 All 10.400 See Page 46 Intermediate Plate Shim 1 All Selective Shim 10.440 0736 101 165 Torx Screw M6x65 9 All 0750 112 076 Usit Ring 9 All * Available in kit 1060 298 031

Note: Parts marked with * are only available in kits.

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ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog

5HP19FLA Spare Parts – Converter Group

Pos # ZF Part # Description Qty Where used (1060 040 ___) Notes

22.020 4168 025 046 Torque Converter N28 1 035/065 4168 025 063 Torque Converter F31 1 012/013/036 4168 025 069 Torque Converter A33 1 018/030/054/073/101

4168 025 085 Torque Converter F35 1 044/053/063/075/087/103

4168 025 127 Torque Converter T45 1 002 4168 025 186 Torque Converter Q56 1 100 4168 025 189 Torque Converter P56 1 093

Note: Parts marked with * are only available in kits.

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ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog

5HP19FLA Spare Parts – Planetary Drive Groups

Pos # ZF Part # Description Qty Where used (1060 040 ___) Notes

32.020 1056 232 105 Bearing Set 1 All

32.040 1056 232 089 Shaft 1 002/012/013/018/030/035/036/087/103

1060 232 026 Shaft 1 054/065/073

1060 232 048 Ring Gear 1 044/053/063/075/093/100

32.040/110 1056 232 085 Shaft 1 002/012/013/018/030/035/036/054/065/073/087/101/103

32.040/120 1056 332 037 Ring Gear 1 002/012/013/018/030/035/036/087/103

1060 332 028 Ring Gear 1 054/065/073

32.040/130 0730 513 330 Snap Ring 1 002/012/013/018/030/035/036/054/065/073/087/101/103

32.060 1056 232 104 Bearing Set 1 All

32.074 1050 317 060 Spider Clutch Bell 1 030/035/044/053/054/063/065/073/075/087/093/100/101/103

1056 232 079 Spider Clutch Bell 1 002/012/013/018/036

32.080 1050 232 052 Planet Carrier 1 002/012/013/018/030/035/036/044/053/063/075/087/093/100/103

1060 232 032 Planet Carrier 1 054/065/073/101 32.090 1060 232 041 Sun Gear 1 054/065/073/101

1060 232 042 Sun Gear 1 030/035/044/053/063/075/087/093/100/103

1060 232 050 Sun Gear 1 002/012/013/018/036 32.120 0735 368 043 Axial Needle Bearing 1 All 32.140 1060 202 001 Sun Gear Shaft 1 All 32.160 1056 232 101 Bearing Set 1 All 32.180 1056 232 071 Intermediate Shaft 1 All 32.200 1056 232 099 Bearing Set 1 All

Note: Parts marked with * are only available in kits.

Page 338: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 17

ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog

5HP19FLA Spare Parts – Planetary Drive Groups (continued)

Pos # ZF Part # Description Qty Where used (1060 040 ___) Notes

42.010 1060 242 015 Planet Carrier 1 All 42.030 1056 242 039 Bearing Set 1 All 42.050 1056 232 083 Sun Gear 1 All 42.120 1056 242 038 Bearing Set 1 All 42.140 1056 242 041 Ring Gear 1 All 42.140/110 1056 242 017 Ring Gear Carrier 1 All 42.140/120 1056 332 010 Ring Gear 1 All 42.140/130 1056 332 012 Snap Ring 1 All 42.180 1056 242 038 Bearing Set 1 All

Note: Parts marked with * are only available in kits.

Page 339: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 18

ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog

5HP19FLA Spare Parts – Front Axle Differential Group

Pos # ZF Part # Description Qty Where used (1060 040 ___) Notes

35.010 1060 235 088 Bevel Gear Set 1 013/044/063/100 1060 235 103 Bevel Gear Set 1 002/012

1060 235 110 Bevel Gear Set 1 035/036/053/065/075/087/103

1060 235 111 Bevel Gear Set 1 018/030/054/073/101 1060 235 117 Bevel Gear Set 1 093 35.010/120 0735 371 268 Tapered Roller Bearing 1 All 35.010/150 0735 370 374 Tapered Roller Bearing 1 All 35.020 0735 371 895 Tapered Roller Bearing 1 All 35.030 1056 335 009 Nut 1 All 35.040 See Page 46 Pinion Bearing Shim 1 All Selective Shim 35.050 1050 335 016 Retaining Ring 1 All 35.070 0750 111 399 Double Seal 1 All * Available in kit 1060 298 031 35.080 See Page 47 Diff. Bearing Shim 1 All Selective Shim 35.120 See Page 48 Diff. Cover Shim 1 All Selective Shim 35.146 0734 313 155 O-Ring 1 All * Available in kit 1060 298 031 35.150 1060 235 081 Cover 1 All 35.150/110 1060 335 079 Differential Cover 1 All 35.150/120 0734 310 342 Shaft Seal 1 All * Available in kit 1060 298 031 35.150/130 1056 335 069 Oil Baffle Plate 1 All 35.150/140 1043 301 036 Magnet 1 All

Note: Parts marked with * are only available in kits.

Page 340: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 19

ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog

5HP19FLA Spare Parts – Front Axle Differential Group (continued)

Pos # ZF Part # Description Qty Where used (1060 040 ___) Notes

35.150/150 0736 101 241 Torx Screw M6x14 3 All 35.184 0736 617 061 Torx Screw M8x45 12 All 35.188 1060 235 040 Output Flange 1 018/030/054 1060 235 120 Output Flange 1 073/101

1060 335 017 Output Flange 1 002/012/013/035/036/044/063/065/075/100

1060 335 098 Output Flange 1 053/087/093/103 35.190 1056 337 033 Bearing Ring 1 All 35.200 0736 029 089 Anti-Fatigue Bolt M8 1 All 35.220 1060 235 003 Flange Shaft 1 018/030/054

1060 235 004 Flange Shaft 1 002/012/013/035/036/044/063/065/075/100

1060 235 116 Flange Shaft 1 053/087 1060 235 119 Flange Shaft 1 073/093/101 1060 235 141 Flange Shaft 1 103 35.220/110 1056 335 053 Speedo Cover 1 All (except 101/103) 1060 335 126 Speedo Cover 1 101/103 35.220/120 0734 319 419 Shaft Seal 1 All * Available in kit 1060 298 031 35.220/130 0635 331 218 Ball Bearing 1 All

35.220/150 1060 335 021 Flange Shaft 1 002/012/013/018/030/035/036/044/054/063/065/075/100

1060 335 103 Flange Shaft 1 053/073/087/093/101/103

Note: Parts marked with * are only available in kits.

Page 341: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 20

ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog

5HP19FLA Spare Parts – Front Axle Differential Group (continued)

Pos # ZF Part # Description Qty Where used (1060 040 ___) Notes

35.220/160 0501 315 012 Magnetic Ring 1 002/012/013/018/030/035/036/044/054/063/065/075/093/100

35.220/170 0501 308 523 Compression Spring 1 018/030/054/073/093/101

35.220/180 0501 308 528 Tappet 1 018/030/054/073/093/101

35.220/190 0630 501 028 Retaining Ring 1 All 35.230 0501 208 543 Speed Sensor 1 All 35.230/020 0501 313 484 O-Ring 2 All * Available in kit 1060 298 031 35.232 0501 317 696 Cap 1 All 35.240 0734 317 262 Sealing Ring 1 All * Available in kit 1060 298 031 35.250 0736 617 061 Torx Screw M8x45 3 All 35.280 0734 319 529 Shaft Seal 1 All * Available in kit 1060 298 031 35.300 1060 224 003 Parking Lock Wheel 1 All 35.310 0732 042 565 Compression Spring 1 All 35.330 See Page 49 Idler Gear Shim 1 All Selective Shim 35.340 See Page 50 Output Shaft Gear Shim 1 All Selective Shim 35.350 See Page 49 Pinion Gear Shim 1 All Selective Shim 35.370 0636 308 025 Screw Plug M18x1.5 1 All * Available in kit 1060 298 031

Note: Parts marked with * are only available in kits.

Page 342: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 21

ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog

5HP19FLA Spare Parts – Rear Axle Output Group

Pos # ZF Part # Description Qty Where used (1060 040 ___) Notes

36.010 1058 336 206 Transfer Case Housing 1 All 36.030 0735 298 075 Needle Sleeve 1 All 36.040 0630 513 130 Snap Ring 1 All

36.060 1058 236 011 Rear Axle Shaft 1 018/030/035/036/044/053/054/063/065/073/075/087/100/101/103

1058 236 013 Rear Axle Shaft 1 012/013/093 1058 236 014 Rear Axle Shaft 1 002 36.060/130 0735 330 452 Ball Bearing 1 All 36.060/140 0630 503 014 Snap Ring 1 All 36.060/150 0630 501 038 Retaining Ring 1 All 36.100 1058 336 003 Washer 1 All 36.110 1058 336 004 Baffle Plate 1 All 36.120 0736 100 051 Torx Screw M6x25 5 All 36.130 0735 298 206 Needle Sleeve 1 All 36.150 0630 513 037 Snap Ring 1 All 36.180 1060 236 034 Output Gear 1 002

1060 236 035 Output Gear 1 018/030/035/036/044/053/054/063/065/073/075/087/100/101/103

1060 236 036 Output Gear 1 012/093 1060 236 039 Output Gear 1 013

Note: Parts marked with * are only available in kits.

Page 343: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 22

ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog

5HP19FLA Spare Parts – Rear Axle Output Group (continued)

Pos # ZF Part # Description Qty Where used (1060 040 ___) Notes

36.180/120 0735 330 435 Ball Bearing 1 All 36.180/130 0630 531 065 Retaining Ring 1 All 36.190 1058 236 006 Nut 1 All 36.220 0734 307 291 Sealing Ring 1 All * Available in kit 1060 298 031

36.230 1060 236 033 Cover 1 018/030/044/053/054/063/073/093/100/101

1060 236 043 Vibration Absorber 1 012/013/035/036/065/075/087/103

1060 236 044 Vibration Absorber 1 002 36.230/120 0734 319 588 Shaft Seal 1 All * Available in kit 1060 298 031 36.250 0736 617 074 Torx Screw M8x30 4 All 36.260 1058 336 076 Output Flange 1 All 36.270 0736 029 089 Anti-Fatigue Bolt M8 1 All 36.280 1058 336 021 Gasket 1 All * Available in kit 1060 298 031 36.290 0736 617 063 Torx Screw M8x140 8 All 36.300 0736 617 061 Torx Screw M8x45 3 All 36.340 0636 308 024 Screw Plug M12x1.5 1 All * Available in kit 1060 298 031 36.350 0636 308 025 Screw Plug M18x1.5 1 All * Available in kit 1060 298 031

Note: Parts marked with * are only available in kits.

Page 344: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 23

ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog

5HP19FLA Spare Parts – Front Axle Output Group

Pos # ZF Part # Description Qty Where used (1060 040 ___) Notes

37.010 1056 337 013 Gasket 1 All * Available in kit 1060 298 031 37.020 0730 062 725 Bush 1 All 37.030 0735 368 075 Axial Needle Bearing 1 All 37.040 See Page 50 Output Shim 1 All Selective Shim 37.060 1056 337 047 Intermediate Housing 1 All (expect 053) 1056 337 102 Intermediate Housing 1 053 37.080 1060 237 012 Front Axle Shaft 1 All (expect 053) 1060 237 050 Front Axle Shaft 1 053 37.080/120 0734 319 604 Shaft Seal 1 All * Available in kit 1060 298 031 37.080/130 0735 371 321 Tapered Roller Bearing 1 All 37.080/140 0735 371 489 Tapered Roller Bearing 1 All 37.130 1060 237 043 Idler Gear 1 All (expect 053) 1060 237 051 Idler Gear 1 053 37.130/120 0735 371 418 Tapered Roller Bearing 1 All 37.130/130 0735 371 418 Tapered Roller Bearing 1 All

37.150 1060 237 019 Helical Gear 1 012/018/030/035/036/044/054/063/065/073/075/087/100/101/103

1060 237 021 Helical Gear 1 002/013/093 1060 237 052 Helical Gear 1 053 37.150/120 0735 371 489 Tapered Roller Bearing 1 All 37.150/130 0735 371 489 Tapered Roller Bearing 1 All 37.220 0736 617 061 Torx Screw M8x45 6 All 37.240 0734 319 547 Double Seal 1 All * Available in kit 1060 298 031 37.280 1043 301 036 Magnet 1 All 37.310 0631 306 071 Cylindrical Pin 2 All 37.620 0501 318 900 Breather Tube 1 All 37.640 0501 314 809 Breather Cover 1 All

Note: Parts marked with * are only available in kits.

Page 345: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 24

ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog

5HP19FLA Spare Parts – Internal Differential Lock Group

Pos # ZF Part # Description Qty Where used (1060 040 ___) Notes

38.010 0501 211 936 Differential 1 All

Note: Parts marked with * are only available in kits.

Page 346: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 25

ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog

5HP19FLA Spare Parts – Clutch Pack Groups

Pos # ZF Part # Description Qty Where used (1060 040 ___) Notes

70.010 1060 270 075 Cylinder A 1 002/012/013/036 1060 270 076 Cylinder A 1 018

1060 270 082 Cylinder A 1 035/044/053/063/065/075/087/093/100/103

1060 270 083 Cylinder A 1 030/054/073/101 70.010/110 1056 370 047 Cylinder A 1 002/012/013/036 1056 370 048 Cylinder A 1 018

1060 370 060 Cylinder A 1 035/044/053/063/065/075/087/093/100/103

1060 370 061 Cylinder A 1 030/054/073/101 70.010/120 0734 313 014 O-Ring 1 All * Available in kit 1060 298 031 70.010/130 0734 313 029 O-Ring 1 All * Available in kit 1060 298 031 70.010/140 0501 315 926 Cup Spring 1 All 70.010/170 1056 370 034 Stop-Ring 1 All 70.010/180 1056 370 050 Piston 1 All

70.010/190 1050 302 012 Spring Clutch Disc 1 030/035/044/053/054/063/065/073/075/087/093/100/101/103

1056 370 009 Spring Clutch Disc 1 002/012/013/018/036

70.010/200 1060 370 002 Steel Plate A 4 018/030/054/073/101 * Available in kit 1060 298 025 * Available in kit 1060 298 026

1060 370 002 Steel Plate A 5 002/012/013/035/036/044/053/063/065/075/087/093/100/103

* Available in kit 1060 298 025 * Available in kit 1060 298 026

70.010/210 1050 202 002 Friction Plate A 4 018 * Available in kit 1060 298 024 1050 202 002 Friction Plate A 5 002/012/013/036 * Available in kit 1060 298 024 1060 270 039 Friction Plate A 4 030/054/073/101 * Available in kit 1060 298 022

1060 270 039 Friction Plate A 5 035/044/053/063/065/075/087/093/100/103 * Available in kit 1060 298 022

70.010/220 1060 370 003 End Plate A 1 All * Available in kit 1060 298 025 * Available in kit 1060 298 026

70.010/230 See Page 51 Clutch A Snap Ring 1 All Selective Snap Ring 70.020 0734 313 163 O-Ring 1 All * Available in kit 1060 298 031

Note: Parts marked with * are only available in kits.

Page 347: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 26

ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog

5HP19FLA Spare Parts – Clutch Pack Groups (continued)

Pos # ZF Part # Description Qty Where used (1060 040 ___) Notes

71.010 1060 271 007 Input Shaft 1 All 71.020 0734 317 256 Piston Ring 1 All * Available in kit 1060 298 031 71.030 0734 317 190 Sealing Ring 1 All * Available in kit 1060 298 031 71.050 1056 371 060 Piston 1 018/030/054/073/101

1056 371 061 Piston 1 002/012/013/035/036/044/053/063/065/075/087/093/100/103

71.060 0734 313 022 O-Ring 1 All * Available in kit 1060 298 031 71.070 0734 313 027 O-Ring 1 All * Available in kit 1060 298 031 71.080 0501 315 427 Cup Spring 1 All 71.084 1056 371 025 Oil Dam 1 All 71.086 0734 313 008 O-Ring 1 All * Available in kit 1060 298 031 71.090 0630 501 030 Retaining Ring 1 All 71.094 0501 314 765 Spring Clutch Disc 1 All

71.100 1060 371 002 Steel Plate E 4 018/030/054/073/101 * Available in kit 1060 298 025 * Available in kit 1060 298 026

1060 371 002 Steel Plate E 5 002/012/013/035/036/044/053/063/065/075/087/093/100/103

* Available in kit 1060 298 025 * Available in kit 1060 298 026

71.110 1050 230 032 Friction Plate E 4 018 * Available in kit 1060 298 024 1050 230 032 Friction Plate E 5 002/012/013/036 * Available in kit 1060 298 024 1060 271 008 Friction Plate E 4 030/054/073/101 * Available in kit 1060 298 022

1060 271 008 Friction Plate E 5 035/044/053/063/065/075/087/093/100/103 * Available in kit 1060 298 022

71.120 1060 371 003 End Plate E 1 All * Available in kit 1060 298 025 * Available in kit 1060 298 026

71.130 See Page 51 Clutch E Snap Ring 1 All Selective Snap Ring 71.150 0734 313 160 O-Ring 1 All * Available in kit 1060 298 031 71.160 0734 313 211 O-Ring 1 All * Available in kit 1060 298 031 71.170 1056 370 051 Ring 1 All 71.180 0730 501 482 Retaining Ring 1 All 71.200 0735 368 038 Axial Needle Bearing 1 All

Note: Parts marked with * are only available in kits.

Page 348: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 27

ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog

5HP19FLA Spare Parts – Clutch Pack Groups (continued)

Pos # ZF Part # Description Qty Where used (1060 040 ___) Notes

72.010 1056 272 051 Cylinder B 1 All 72.040 1060 272 008 Piston 1 All 72.050 0734 313 010 O-Ring 1 All * Available in kit 1060 298 031 72.060 0734 313 007 O-Ring 1 All * Available in kit 1060 298 031 72.064 0501 315 488 Undulated Spring 1 002/012/013/018/036

0501 316 609 Undulated Spring 1 030/035/044/053/054/063/065/073/075/087/093/100/101/103

72.070 1060 372 002 Steel Plate B 2 All * Available in kit 1060 298 025 * Available in kit 1060 298 026

72.080 1060 272 003 Friction Plate B 2 002/012/013/018/036 * Available in kit 1060 298 024

1060 272 009 Friction Plate B 2 030/035/044/053/054/063/065/073/075/087/093/100/101/103

* Available in kit 1060 298 022

72.090 1060 372 003 End Plate B 1 All * Available in kit 1060 298 025 * Available in kit 1060 298 026

72.100 See Page 51 Clutch B Snap Ring 1 All Selective Snap Ring 72.110 0501 315 493 Cup Spring 1 All 72.140 1056 310 061 Stop-Ring 1 All

Note: Parts marked with * are only available in kits.

Page 349: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 28

ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog

5HP19FLA Spare Parts – Clutch Pack Groups (continued)

Pos # ZF Part # Description Qty Where used (1060 040 ___) Notes

73.010 1060 273 018 Cylinder D 1 018 1060 273 019 Cylinder D 1 002/012/013/036 1060 273 022 Cylinder D 1 030/054/073/101

1060 273 032 Cylinder D 1 035/044/053/063/065/075/087/093/100/103

73.010/110 1060 373 002 Cylinder D 1 002/012/013/036 1060 373 003 Cylinder D 1 018/030/054/073/101

1060 373 014 Cylinder D 1 035/044/053/063/065/075/087/093/100/103

73.010/120 1050 317 050 Piston 1 All 73.010/130 0734 313 008 O-Ring 1 All * Available in kit 1060 298 031 73.010/140 0734 313 006 O-Ring 1 All * Available in kit 1060 298 031 73.010/150 0501 316 285 Cup Spring 1 All 73.010/160 0501 315 430 Undulated Spring 1 002/012/013/018/036

1056 373 003 Spring Clutch Disc 1 030/035/044/053/054/063/065/073/075/087/093/100/101/103

73.010/170 1060 370 002 Steel Plate D 5 002/012/013/018/030/036/054/073/101

* Available in kit 1060 298 025 * Available in kit 1060 298 026

1060 370 002 Steel Plate D 6 035/044/053/063/065/075/087/093/100/103

* Available in kit 1060 298 025 * Available in kit 1060 298 026

73.010/180 1050 217 002 Friction Plate D 5 002/012/013/018/036 * Available in kit 1060 298 024 1060 273 023 Friction Plate D 5 030/054/073/101 * Available in kit 1060 298 022

1060 273 023 Friction Plate D 6 035/044/053/063/065/075/087/093/100/103 * Available in kit 1060 298 022

73.010/190 1060 370 003 End Plate D 1 All * Available in kit 1060 298 025 * Available in kit 1060 298 026

73.010/200 See Page 52 Clutch D Snap Ring 1 All Selective Snap Ring 73.010/210 0301 317 016 Fitting Key 2 All 73.020 1060 373 013 Piston 1 All 73.022 0734 313 021 O-Ring 1 All * Available in kit 1060 298 031 73.024 0734 313 010 O-Ring 1 All * Available in kit 1060 298 031

Note: Parts marked with * are only available in kits.

Page 350: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 29

ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog

5HP19FLA Spare Parts – Clutch Pack Groups (continued)

Pos # ZF Part # Description Qty Where used (1060 040 ___) Notes

73.030 0501 315 932 Cup Spring 1 All

73.040 0501 315 943 Undulated Spring 1 030/035/044/053/054/063/065/073/075/087/093/100/101/103

1056 377 031 Spring Clutch Disc 1 002/012/013/018/036

73.050 1060 377 003 Steel Plate G 3 018/030/054/073/101 * Available in kit 1060 298 025 * Available in kit 1060 298 026

1060 377 003 Steel Plate G 4 002/012/013/035/036/044/053/063/065/075/087/093/100/103

* Available in kit 1060 298 025 * Available in kit 1060 298 026

73.060 1060 277 031 Friction Plate G 3 030/054/073/101 * Available in kit 1060 298 022

1060 277 031 Friction Plate G 4 035/044/053/063/065/075/087/093/100/103 * Available in kit 1060 298 022

1056 277 036 Friction Plate G 3 018 * Available in kit 1060 298 024 1056 277 036 Friction Plate G 4 002/012/013/036 * Available in kit 1060 298 024

73.070 1060 377 004 End Plate G 1 All * Available in kit 1060 298 025 * Available in kit 1060 298 026

73.080 See Page 52 Clutch G Snap Ring 1 All Selective Snap Ring 73.090 1056 373 021 Fixing Washer 1 All 73.100 1060 273 013 Carrier 1 002/012/013/018/036

1060 273 035 Carrier 1 030/035/044/053/054/063/065/073/075/087/093/100/101/103

73.100/110 1060 273 028 Carrier 1 All 73.100/120 1056 273 081 Free Wheel 1 002/012/013/018/036

1060 273 034 Free Wheel 1 030/035/044/053/054/063/065/073/075/087/093/100/101/103

73.100/140 0734 313 086 O-Ring 2 All * Available in kit 1060 298 031 73.110 1056 376 005 Thrust Washer 1 All 73.120 0730 513 461 Snap Ring 1 All 73.130 0734 317 205 Piston Ring 1 All * Available in kit 1060 298 031 73.140 0734 317 205 Piston Ring 1 All * Available in kit 1060 298 031 73.210 1056 373 053 Snap Ring 1 All

Note: Parts marked with * are only available in kits.

Page 351: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 30

ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog

5HP19FLA Spare Parts – Clutch Pack Groups (continued)

Pos # ZF Part # Description Qty Where used (1060 040 ___) Notes

77.010 1060 277 026 Cylinder F 1 002/012/013/036 1060 277 027 Cylinder F 1 018 1060 277 034 Cylinder F 1 030/054/073/101

1060 277 035 Cylinder F 1 035/044/053/063/065/075/087/093/100/103

77.010/110 1060 277 010 Cylinder F 1 002/012/013/035/036/044/053/063/065/075/087/093/100/103

1060 277 018 Cylinder F 1 018/030/054/073/101 77.010/120 1056 377 038 Piston 1 All 77.010/130 0734 313 008 O-Ring 1 All * Available in kit 1060 298 031 77.010/140 0734 313 010 O-Ring 1 All * Available in kit 1060 298 031 77.010/150 1060 377 016 Pressure Plate 1 All 77.010/160 0501 315 931 Cup Spring 1 All 77.010/170 1060 377 009 Stop-Ring 1 All

77.010/180 0501 315 943 Spring Clutch Disc 1 030/035/044/053/054/063/065/073/075/087/093/100/101/103

1056 377 031 Spring Clutch Disc 1 002/012/013/018/036

77.010/190 1060 377 002 Steel Plate F 5 018/030/054/073/101 * Available in kit 1060 298 025 * Available in kit 1060 298 026

1060 377 002 Steel Plate F 6 002/012/013/035/036/044/053/063/065/075/087/093/100/103

* Available in kit 1060 298 025 * Available in kit 1060 298 026

77.010/200 1056 277 036 Friction Plate 4 018 * Available in kit 1060 298 024 1056 277 036 Friction Plate F 5 002/012/013/036 * Available in kit 1060 298 024 1060 277 031 Friction Plate F 4 030/054/073/101 * Available in kit 1060 298 022

1060 277 031 Friction Plate F 5 035/044/053/063/065/075/087/093/100/103 * Available in kit 1060 298 022

77.010/210 See Page 52 Clutch F Snap Ring 1 All Selective Snap Ring

Note: Parts marked with * are only available in kits.

Page 352: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 31

ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog

5HP19FLA Valve Body – Duct Plate Group

Pos # ZF Part # Description Qty Where used (1060 040 ___) Notes

27.010 1060 327 140 Duct Plate 1 002/012/013/018/036

1060 327 141 Duct Plate 1 030/035/044/053/054/063/065/073/075/087/093/100/101/103

27.020 0501 210 474 Speed Sensor (Hall Effect) 1 030/035/044/053/054/063/065/073/075/087/093/100/101/103

0501 311 086 Speed Sensor 1 002/012/013/018/036

27.030 0736 101 233 Torx Screw M6x15 1 030/035/044/053/054/063/065/073/075/087/093/100/101/103

0736 101 352 Torx Screw M5x40 2 002/012/013/018/036 27.050 1056 327 144 Spacer Ring 2 002/012/013/018/036 27.070 0501 313 177 Screen 1 All 27.090 1060 227 019 Valve 1 All 27.094 1060 227 020 Valve 1 002/012/013/018/036 27.100 1043 326 037 Ball 2 002/012/013/018/036

1043 326 037 Ball 3 030/035/044/053/054/063/065/073/075/087/093/100/101/103

27.110 1056 327 045 Valve Orifice D=1.9 1 002/012/013/018/036

1056 327 077 Valve Orifice D=2.5 1 030/035/044/053/054/063/065/073/075/087/093/100/101/103

27.114 1056 327 039 Valve Orifice D=1.7 1 030/035/044/053/054/063/065/073/075/087/093/100/101/103

27.120 1056 327 039 Valve Orifice D=1.7 1 All

27.124 1056 327 018 Valve Orifice D=0.8 1 030/035/044/053/054/063/065/073/075/087/093/100/101/103

27.130 1056 327 020 Valve Orifice D=1.2 1 All

27.134 1056 327 045 Valve Orifice D=1.9 1 030/035/044/053/054/063/065/073/075/087/093/100/101/103

1056 327 077 Valve Orifice D=2.5 1 002/012/013/018/036 27.140 1056 327 019 Valve Orifice D=1.0 1 002/012/013/018/036

1056 327 020 Valve Orifice D=1.2 1 030/035/044/053/054/063/065/073/075/087/093/100/101/103

27.144 1056 327 077 Valve Orifice D=2.5 1 All 27.150 1056 327 019 Valve Orifice D=1.0 1 All 27.154 1056 327 040 Valve Orifice (solid) 1 002/012/013/018/036 27.156 1060 327 020 Valve Orifice D=0.6 1 002/012/013/018/036 27.160 1056 327 020 Valve Orifice D=1.2 1 002/012/013/018/036

27.164 1056 327 020 Valve Orifice D=1.2 1 030/035/044/053/054/063/065/073/075/087/093/100/101/103

27.170 1056 327 039 Valve Orifice D=1.7 1 002/012/013/018/036

1056 327 094 Valve Orifice D=1.4 1 030/035/044/053/054/063/065/073/075/087/093/100/101/103

27.174 1056 327 040 Valve Orifice (solid) 1 030/035/044/053/054/063/065/073/075/087/093/100/101/103

27.180 1019 327 063 Valve Orifice D=1.0 1 All Note: Parts marked with * are only available in kits.

Page 353: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 32

ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog

5HP19FLA Valve Body – Duct Plate Group (continued)

Pos # ZF Part # Description Qty Where used (1060 040 ___) Notes

27.188 0501 314 645 Rubber Part 1 All * Available in kit 1060 298 031 1068 227 039 Piston 1 All * Available in kit 1060 298 031 27.190 1019 327 063 Valve Orifice D=1.0 1 All

27.194 1056 327 020 Valve Orifice D=1.2 1 030/035/044/053/054/063/065/073/075/087/093/100/101/103

27.198 0501 314 645 Rubber Part 1 All * Available in kit 1060 298 031 1068 227 039 Piston 1 All * Available in kit 1060 298 031 27.200 1019 327 063 Valve Orifice D=1.0 1 All 27.208 0501 314 645 Rubber Part 1 All * Available in kit 1060 298 031 1068 227 039 Piston 1 All * Available in kit 1060 298 031 27.210 1019 327 063 Valve Orifice D=1.0 1 All 27.220 1060 327 069 Gasket 1 002/012/013/018/036 * Available in kit 1060 298 031

1060 327 090 Gasket 1 030/035/044/053/054/063/065/073/075/087/093/100/101/103

* Available in kit 1060 298 031

27.230 1060 327 109 Intermediate Sheet 1 002/012/013/018/036

1060 327 127 Intermediate Sheet 1 030/035/044/053/054/063/065/073/075/087/093/100/101/103

27.250 0736 101 354 Torx Screw M5x60 4 All 27.260 0736 101 354 Torx Screw M5x60 7 All 27.270 0736 101 352 Torx Screw M5x40 10 All 27.274 1056 328 002 Fixing Plate 1 All 27.280 0631 302 165 Cylindrical Pin M6x32 1 All 27.290 0736 101 350 Torx Screw M6x44 5 All

27.340 1060 227 022 Wiring Harness 1 030/035/044/053/054/063/065/073/075/087/093/100/101/103

1056 227 046 Wiring Harness 1 002/012/013/018/036 27.340/116 0501 209 253 O-Ring 2 All * Available in kit 1060 298 031 27.350 0501 305 955 Cable Terminal 1 All 27.360 0501 315 055 Clip 1 All 27.390 1058 327 026 Retaining Clamp 1 All 27.392 1060 327 005 Mounting Clip 1 093 Not shown in exploded view 27.394 1060 327 006 Mounting Clip 1 093 Not shown in exploded view 27.400 0736 101 176 Torx Screw M6x30 1 002 0736 101 349 Torx Screw M6x30 1 012/013/018/036 27.410 0736 101 069 Torx Screw M6x60 16 002 0736 101 348 Torx Screw M6x59 16 All (except 002) 27.420 0501 209 251 Filter 1 All * Available in kit 5HP19FKFL

27.420/020 0501 314 578 Sealing Ring 1 All * Available in kit 1060 298 031 * Available in kit 5HP19FKFL

27.440 0736 101 094 Torx Screw M5x12 2 002 0736 101 372 Torx Screw M5x12 2 All (except 002)

27.540 1060 227 020 Valve 1 030/035/044/053/054/063/065/073/075/087/093/100/101/103

27.560 1060 227 020 Valve 1 030/035/044/053/054/063/065/073/075/087/093/100/101/103

27.700 0501 318 717 Protecting Cap 1 All

Note: Parts marked with * are only available in kits.

Page 354: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 33

ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog

5HP19FLA Valve Body – Duct Plate Group (continued) Exploded view of Duct Plate Group for following applications: 1060 040 –002/012/013/018/036

Note: Parts marked with * are only available in kits.

Page 355: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 34

ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog

5HP19FLA Valve Body – Duct Plate Group (continued) Exploded view of Duct Plate Group for following applications: 1060 040 –030/035/044/053/054/063/ 065/073/075/087/093/100/101/103

Note: Parts marked with * are only available in kits.

Page 356: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 35

ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog

5HP19FLA Valve Body – Valve Housing Groups

Pos # ZF Part # Description Qty Where used (1060 040 ___) Notes

50.010 1060 327 134 Valve Housing 1 002/012/013/018/036/053/065/073/075/087/093/101/103

1060 327 138 Valve Housing 1 030/035/044/054/063/100

50.020 1056 327 173 Selector Shift Valve 1 All 50.030 1056 327 003 Piston 1 All 50.036 1024 323 202 Spring Cup 1 All

50.050 0732 041 524 Compression Spring 1 030/035/044/053/054/063/065/073/075/087/093/100/101/103

0732 042 115 Compression Spring 1 002/012/013/018/036 50.060 1056 327 183 Piston 1 All 50.070 1056 327 142 Stop Plate 1 All 50.100 1056 328 001 Piston 1 002/012/013/018/036

1060 327 096 Piston 1 030/035/044/053/054/063/065/073/075/087/093/100/101/103

50.130 0732 041 197 Compression Spring 1 030/035/044/053/054/063/065/073/075/087/093/100/101/103

0732 042 519 Compression Spring 1 002/012/013/018/036 50.140 1043 226 028 Valve 1 002/012/013/018/036 50.220 1043 326 169 Valve Spool 1 All 50.230 0732 041 336 Compression Spring 1 002/012/013/018/036

0732 041 462 Compression Spring 1 030/035/044/053/054/063/065/073/075/087/093/100/101/103

50.240 1043 326 092 Plug 1 002/012/013/018/036

Note: Parts marked with * are only available in kits.

Page 357: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 36

ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog

5HP19FLA Valve Body – Valve Housing Groups (continued)

Pos # ZF Part # Description Qty Where used (1060 040 ___) Notes

50.250 1068 327 007 Support Plate 1 002/012/013/018/036 50.300 1056 327 003 Piston 1 002/012/013/018/036 50.310 1024 323 202 Spring Cup 1 002/012/013/018/036 50.320 1056 327 183 Piston 1 002/012/013/018/036

1058 327 017 Damper Piston 1 030/035/044/053/054/063/065/073/075/087/093/100/101/103

50.330 0732 041 814 Compression Spring 1 002/012/013/018/036

0732 042 653 Compression Spring 1 030/035/044/053/054/063/065/073/075/087/093/100/101/103

50.340 1056 327 142 Stop Plate 1 002/012/013/018/036 50.360 1055 327 015 Piston 1 002/012/013/018/036

1060 327 059 Piston 1 030/035/044/053/054/063/065/073/075/087/093/100/101/103

50.370 0732 041 526 Compression Spring 1 002/012/013/018/036

0732 042 567 Compression Spring 1 030/035/044/053/054/063/065/073/075/087/093/100/101/103

50.440 1043 326 169 Valve Spool 1 All 50.450 0732 041 809 Compression Spring 1 002/012/013/018/036

0732 042 660 Compression Spring 1 030/035/044/053/054/063/065/073/075/087/093/100/101/103

50.470 1068 327 007 Support Plate 1 All

Note: Parts marked with * are only available in kits.

Page 358: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 37

ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog

5HP19FLA Valve Body – Valve Housing Groups (continued)

Pos # ZF Part # Description Qty Where used (1060 040 ___) Notes

50.490 1055 327 015 Piston 1 002/012/013/018/036

1060 327 105 Piston 1 030/035/044/053/054/063/065/073/075/087/093/100/101/103

50.500 0732 041 526 Compression Spring 1 002/012/013/018/036

0732 041 527 Compression Spring 1 030/035/044/053/054/063/065/073/075/087/093/100/101/103

50.520 1043 326 169 Valve Spool 1 All 50.530 0732 041 809 Compression Spring 1 002/012/013/018/036

0732 042 660 Compression Spring 1 030/035/044/053/054/063/065/073/075/087/093/100/101/103

50.540 1055 327 101 Sealing Cap 1 030/035/044/053/054/063/065/073/075/087/093/100/101/103

50.550 1068 327 007 Support Plate 1 All 50.570 1056 327 128 Cover 1 002/012/013/018/036

1060 327 049 Cover 1 030/035/044/053/054/063/065/073/075/087/093/100/101/103

50.600 0736 101 066 Torx Screw M5x18 8 002/012/013/018/036

0736 101 066 Torx Screw M5x18 9 030/035/044/053/054/063/065/073/075/087/093/100/101/103

Note: Parts marked with * are only available in kits.

Page 359: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 38

ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog

5HP19FLA Valve Body – Valve Housing Groups (continued)

Pos # ZF Part # Description Qty Where used (1060 040 ___) Notes

51.010 1060 327 125 Valve Housing 1 030/035/044/053/054/063/065/073/075/087/093/100/101/103

1060 327 135 Valve Housing 1 002/012/013/018/036 51.030 1043 326 169 Valve Spool 1 All

51.040 0732 041 820 Compression Spring 1 030/035/044/053/054/063/065/073/075/087/093/100/101/103

0732 041 870 Compression Spring 1 002/012/013/018/036 51.050 1068 327 007 Support Plate 1 All 51.080 1056 327 029 Gear Shift Slide 1 All 51.090 0732 041 462 Compression Spring 1 002/012/013/018/036

0732 041 826 Compression Spring 1 030/035/044/053/054/063/065/073/075/087/093/100/101/103

51.104 1043 326 307 Plug 1 All 51.110 1068 327 007 Support Plate 1 All 51.140 1056 327 028 Piston 1 All 51.170 0732 041 462 Compression Spring 1 002/012/013/018/036

0732 041 826 Compression Spring 1 030/035/044/053/054/063/065/073/075/087/093/100/101/103

51.190 1068 327 007 Support Plate 1 All 51.230 1043 326 169 Valve Spool 1 All 51.240 0732 041 462 Compression Spring 1 002/012/013/018/036

0732 041 826 Compression Spring 1 030/035/044/053/054/063/065/073/075/087/093/100/101/103

51.250 1068 327 007 Support Plate 1 All

Note: Parts marked with * are only available in kits.

Page 360: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 39

ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog

5HP19FLA Valve Body – Valve Housing Groups (continued)

Pos # ZF Part # Description Qty Where used (1060 040 ___) Notes

51.260 1056 327 003 Piston 1 All 51.264 1024 323 202 Spring Cup 1 All 51.270 0732 041 340 Compression Spring 1 002/012/013/018/036

0732 042 115 Compression Spring 1 030/035/044/053/054/063/065/073/075/087/093/100/101/103

51.300 1056 327 183 Piston 1 All 51.302 0734 313 190 O-Ring 1 All * Available in kit 1060 298 031 51.304 1060 327 068 Plug 1 All 51.320 1060 327 119 Locking Wire 1 All 51.360 1056 327 142 Stop Plate 1 All 51.450 1056 327 003 Piston 1 002/012/013/018/036

1056 327 116 Piston 1 030/035/044/053/054/063/065/073/075/087/093/100/101/103

51.452 1056 327 142 Stop Plate 1 030/035/044/053/054/063/065/073/075/087/093/100/101/103

51.460 1024 323 202 Spring Cup 1 002/012/013/018/036

51.470 0732 041 968 Compression Spring 1 030/035/044/053/054/063/065/073/075/087/093/100/101/103

0732 042 627 Compression Spring 1 002/012/013/018/036 51.480 0732 042 771 Compression Spring 1 002/012/013/018/036 51.490 1056 327 183 Piston 1 002/012/013/018/036

1058 327 017 Damper Piston 1 030/035/044/053/054/063/065/073/075/087/093/100/101/103

Note: Parts marked with * are only available in kits.

Page 361: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 40

ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog

5HP19FLA Valve Body – Valve Housing Groups (continued)

Pos # ZF Part # Description Qty Where used (1060 040 ___) Notes

51.498 0734 313 190 O-Ring 1 All * Available in kit 1060 298 031 51.500 1060 327 068 Plug 1 All 51.510 1060 327 119 Locking Wire 1 All 51.520 1056 327 142 Stop Plate 1 002/012/013/018/036 51.530 1056 327 028 Piston 1 002/012/013/018/036

1060 327 106 Piston 1 030/035/044/053/054/063/065/073/075/087/093/100/101/103

51.540 0732 041 462 Compression Spring 1 002/012/013/018/036

0732 041 755 Compression Spring 1 030/035/044/053/054/063/065/073/075/087/093/100/101/103

51.550 1060 327 107 Piston 1 030/035/044/053/054/063/065/073/075/087/093/100/101/103

51.560 1043 326 307 Plug 1 All 51.570 1068 327 007 Support Plate 1 All 51.580 1043 326 169 Valve Spool 1 All

51.590 0732 041 337 Compression Spring 1 030/035/044/053/054/063/065/073/075/087/093/100/101/103

0732 041 526 Compression Spring 1 002/012/013/018/036

Note: Parts marked with * are only available in kits.

Page 362: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 41

ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog

5HP19FLA Valve Body – Valve Housing Groups (continued)

Pos # ZF Part # Description Qty Where used (1060 040 ___) Notes

51.610 1068 327 007 Support Plate 1 All 51.620 1056 327 028 Piston 1 All 51.630 0732 041 462 Compression Spring 1 002/012/013/018/036

0732 041 826 Compression Spring 1 030/035/044/053/054/063/065/073/075/087/093/100/101/103

51.650 1068 327 007 Support Plate 1 All

51.660 0501 316 463 Solenoid Valve 3 030/035/044/053/054/063/065/073/075/087/093/100/101/103

* Available in kit 1060 298 033

0750 132 122 Solenoid Valve 3 002/012/013/018/036 * Available in kit 1060 298 035 51.680 0501 208 542 Pressure Regulator 3 002/012/013/018/036 * Available in kit 1060 298 035

0501 210 019 Pressure Regulator 3 030/035/044/053/054/063/065/073/075/087/093/100/101/103

* Available in kit 1060 298 033

51.680/010 0734 313 219 O-Ring 3 030/035/044/053/054/063/065/073/075/087/093/100/101/103

* Available in kit 1060 298 031 * Available in kit 1060 298 033

51.680/020 0734 313 134 O-Ring 3 002/012/013/018/036 * Available in kit 1060 298 031 * Available in kit 1060 298 035

51.700 1056 327 135 Fixing Plate 2 All 51.710 0736 101 094 Torx Screw M5x12 4 All

Note: Parts marked with * are only available in kits.

Page 363: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 42

ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog

5HP19FLA Valve Body – Valve Housing Groups (continued)

Pos # ZF Part # Description Qty Where used (1060 040 ___) Notes

53.010 1056 328 015 Valve Housing 1 002/018 1060 327 003 Valve Housing 1 012/013/036

1060 327 098 Valve Housing 1 030/035/054/065/073/101

1060 327 110 Valve Housing 1 093

1060 327 113 Valve Housing 1 044/053/063/075/087/100/103

53.020 0732 041 337 Compression Spring 1 044/053/063/075/087/093/100/103

0732 041 970 Compression Spring 1 002/012/013/018/036

0732 042 567 Compression Spring 1 030/035/054/065/073/101

53.030 1055 327 015 Piston 1 044/053/063/075/087/093/100/103

1055 327 059 Piston 1 030/035/054/065/073/101

1056 328 016 Piston 1 002/012/013/018/036

53.080 0732 041 109 Compression Spring 1 030/035/044/053/054/063/065/073/075/087/100/101/103

0732 041 726 Compression Spring 1 093 0732 042 382 Compression Spring 1 002/012/013/018/036 53.090 1056 327 004 Piston 1 012/013/036 1056 327 148 Piston 1 002/018

1058 327 024 Piston 1 030/035/044/053/054/063/065/073/075/087/100/101/103

1060 327 111 Piston 1 093

Note: Parts marked with * are only available in kits.

Page 364: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 43

ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog

5HP19FLA Valve Body – Valve Housing Groups (continued)

Pos # ZF Part # Description Qty Where used (1060 040 ___) Notes

53.096 1055 327 098 Piston 1 002/012/013/018/036

1060 327 104 Piston 1 030/035/044/053/054/063/065/073/075/087/093/100/101/103

53.100 1043 327 078 Piston 1 All 53.104 1056 327 075 Stop Plate 1 All 53.110 0732 042 534 Compression Spring 1 All 53.130 1060 327 045 Piston 1 All

53.140 0732 041 781 Compression Spring 1 030/035/044/053/054/063/065/073/075/087/093/100/101/103

0732 042 477 Compression Spring 1 002/012/013/018/036 53.160 1056 327 131 Cover 1 002/012/013/018/036

1060 327 050 Cover 1 030/035/044/053/054/063/065/073/075/087/093/100/101/103

53.170 0736 101 066 Torx Screw M5x18 5 All

Note: Parts marked with * are only available in kits.

Page 365: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 44

ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog

5HP19FLA Valve Body – Valve Housing Groups (continued)

Pos # ZF Part # Description Qty Where used (1060 040 ___) Notes

54.010 1060 327 043 Valve Housing 1 002/012/013/018/036

1060 327 081 Valve Housing 1 030/035/054/065/073/101

1060 327 085 Valve Housing 1 044/053/063/075/087/093/100/103

54.020 0732 042 567 Compression Spring 1 All 54.030 1056 328 013 Piston 1 All 54.034 0732 042 568 Compression Spring 1 All

54.036 1056 327 177 Piston 1 030/035/054/065/073/101

1056 328 025 Piston 1 002/012/013/018/036

1060 327 086 Piston 1 044/053/063/075/087/093/100/103

54.040 1043 326 307 Plug 1 002/012/013/018/036

1043 327 053 Plug 1 030/035/054/065/073/101

1043 327 087 Plug 1 044/053/063/075/087/093/100/103

54.050 1068 327 007 Support Plate 1 All

Note: Parts marked with * are only available in kits.

Page 366: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 45

ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog

5HP19FLA Valve Body – Valve Housing Groups (continued)

Pos # ZF Part # Description Qty Where used (1060 040 ___) Notes

54.060 1060 327 044 Valve Orifice D=1.2 1 All 54.070 1060 327 126 Stop Plate 1 All 54.090 1043 326 169 Valve Spool 1 All

54.100 0732 041 819 Compression Spring 1 030/035/044/053/054/063/065/073/075/087/093/100/101/103

0732 042 504 Compression Spring 1 002/012/013/018/036 54.110 1068 327 007 Support Plate 1 All 54.120 0501 209 875 Pressure Regulator 1 002/012/013/018/036 * Available in kit 1060 298 035

0501 210 725 Pressure Regulator 1 030/035/044/053/054/063/065/073/075/087/093/100/101/103

* Available in kit 1060 298 033

54.120/010 0634 316 523 O-Ring 1 030/035/044/053/054/063/065/073/075/087/093/100/101/103

* Available in kit 1060 298 033

54.120/020 0734 313 220 O-Ring 1 002/012/013/018/036 * Available in kit 1060 298 031 * Available in kit 1060 298 035

54.130 1019 327 065 Fixing Plate 1 All 54.140 0736 101 094 Torx Screw M5x12 1 All

Note: Parts marked with * are only available in kits.

Page 367: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 46

ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog

5HP19FLA Selective Shims & Snap Rings 5HP19FLA Selective Snap Ring

Pos # Select. Parts Description Qty Where used (1060 030 ___) 10.340 Clutch C Snap Ring 1 All 1056 310 054 Snap Ring A=1.40 1056 310 055 Snap Ring A=1.60 1056 310 056 Snap Ring A=1.80 1056 310 057 Snap Ring A=2.00 1056 310 058 Snap Ring A=2.20 1056 310 059 Snap Ring A=2.40 1056 310 060 Snap Ring A=2.60 1056 310 097 Snap Ring A=2.80 5HP19FLA Selective Shim

Pos # Select. Parts Description Qty Where used (1060 040 ___) 10.400 Intermediate Plate Shim 1 All 0730 105 263 Shim A=1.00 0730 105 264 Shim A=1.20 0730 105 265 Shim A=1.40 0730 105 266 Shim A=1.60 0730 105 267 Shim A=1.80 0730 105 268 Shim A=2.00 0730 105 269 Shim A=2.20 0730 105 270 Shim A=2.40 0730 105 271 Shim A=2.60 0730 105 272 Shim A=2.80 0730 105 273 Shim A=3.00 0730 105 274 Shim A=3.20 0730 105 275 Shim A=3.40 0730 105 276 Shim A=3.60 5HP19FLA Selective Shim

Pos # Select. Parts Description Qty Where used (1060 040 ___) 35.040 Pinion Bearing Shim 1 All 0730 007 517 Shim A=0.97 0730 007 518 Shim A=1.00 0730 007 519 Shim A=1.03 0730 007 520 Shim A=1.06 0730 007 521 Shim A=1.09 0730 007 522 Shim A=1.12 0730 007 523 Shim A=1.15 0730 007 524 Shim A=1.18 0730 007 525 Shim A=1.21 0730 007 526 Shim A=1.24 0730 007 527 Shim A=1.27 0730 007 528 Shim A=1.30 0730 007 529 Shim A=1.33 0730 007 530 Shim A=1.36 0730 007 531 Shim A=1.39 0730 007 532 Shim A=1.42

Page 368: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 47

ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog

5HP19FLA Selective Shims & Snap Rings (continued) 5HP19FLA Selective Shim (continued)

Pos # Select. Parts Description Qty Where used (1060 040 ___) 35.040 Pinion Bearing Shim 1 All 0730 007 533 Shim A=1.45 0730 007 534 Shim A=1.48 0730 007 535 Shim A=1.51 0730 007 536 Shim A=1.54 0730 007 537 Shim A=1.57 0730 007 538 Shim A=1.60 0730 007 539 Shim A=1.63 0730 007 540 Shim A=1.66 0730 007 541 Shim A=1.69 0730 007 542 Shim A=1.72 0730 007 543 Shim A=1.75 0730 007 544 Shim A=1.78 0730 007 545 Shim A=1.81 0730 007 546 Shim A=1.84 0730 007 547 Shim A=1.87 5HP19FLA Selective Shim

Pos # Select. Parts Description Qty Where used (1060 040 ___) 35.080 Diff. Bearing Shim 1 All 0730 005 451 Shim A=1.00 0730 009 638 Shim A=1.02 0730 005 452 Shim A=1.05 0730 009 639 Shim A=1.07 0730 005 453 Shim A=1.10 0730 009 640 Shim A=1.12 0730 005 454 Shim A=1.15 0730 009 641 Shim A=1.17 0730 005 455 Shim A=1.20 0730 009 642 Shim A=1.22 0730 005 456 Shim A=1.25 0730 009 643 Shim A=1.27 0730 005 457 Shim A=1.30 0730 009 644 Shim A=1.32 0730 005 458 Shim A=1.35 0730 009 645 Shim A=1.37 0730 005 459 Shim A=1.40 0730 009 646 Shim A=1.42 0730 005 460 Shim A=1.45 0730 009 647 Shim A=1.47 0730 005 461 Shim A=1.50 0730 009 648 Shim A=1.52 0730 005 462 Shim A=1.55 0730 009 649 Shim A=1.57 0730 007 549 Shim A=1.60 0730 009 650 Shim A=1.62 0730 007 550 Shim A=1.65 0730 009 651 Shim A=1.67

Page 369: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 48

ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog

5HP19FLA Selective Shims & Snap Rings (continued) 5HP19FLA Selective Shim (continued)

Pos # Select. Parts Description Qty Where used (1060 040 ___) 35.080 Diff. Bearing Shim 1 All 0730 007 551 Shim A=1.70 0730 009 652 Shim A=1.72 0730 007 552 Shim A=1.75 0730 009 653 Shim A=1.77 0730 007 553 Shim A=1.80 0730 009 654 Shim A=1.82 0730 007 554 Shim A=1.85 0730 009 655 Shim A=1.87 0730 007 555 Shim A=1.90 0730 009 656 Shim A=1.92 0730 007 556 Shim A=1.95 5HP19FLA Selective Shim

Pos # Select. Parts Description Qty Where used (1060 040 ___) 35.120 Diff. Cover Shim 1 All 0730 005 962 Shim A=1.00 0730 009 657 Shim A=1.02 0730 005 963 Shim A=1.05 0730 009 658 Shim A=1.07 0730 005 964 Shim A=1.10 0730 009 659 Shim A=1.12 0730 005 965 Shim A=1.15 0730 009 660 Shim A=1.17 0730 005 966 Shim A=1.20 0730 009 661 Shim A=1.22 0730 005 967 Shim A=1.25 0730 009 662 Shim A=1.27 0730 005 968 Shim A=1.30 0730 009 663 Shim A=1.32 0730 005 969 Shim A=1.35 0730 009 664 Shim A=1.37 0730 005 970 Shim A=1.40 0730 005 970 Shim A=1.40 0730 009 665 Shim A=1.42 0730 009 665 Shim A=1.42 0730 005 971 Shim A=1.45 0730 005 971 Shim A=1.45 0730 009 666 Shim A=1.47 0730 009 666 Shim A=1.47 0730 005 972 Shim A=1.50 0730 005 972 Shim A=1.50 0730 009 667 Shim A=1.52 0730 009 667 Shim A=1.52 0730 005 973 Shim A=1.55 0730 005 973 Shim A=1.55 0730 009 668 Shim A=1.57 0730 009 668 Shim A=1.57

Page 370: ZF Gearbox

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ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog

5HP19FLA Selective Shims & Snap Rings (continued) 5HP19FLA Selective Shim (continued)

Pos # Select. Parts Description Qty Where used (1060 040 ___) 35.120 Diff. Cover Shim 1 All 0730 005 974 Shim A=1.60 0730 005 974 Shim A=1.60 0730 009 669 Shim A=1.62 0730 009 669 Shim A=1.62 0730 005 975 Shim A=1.65 0730 005 975 Shim A=1.65 0730 009 670 Shim A=1.67 0730 005 976 Shim A=1.70 0730 009 671 Shim A=1.72 0730 005 977 Shim A=1.75 0730 009 672 Shim A=1.77 0730 005 978 Shim A=1.80 0730 009 673 Shim A=1.82 0730 005 979 Shim A=1.85 0730 009 674 Shim A=1.87 0730 005 980 Shim A=1.90 5HP19FLA Selective Shim

Pos # Select. Parts Description Qty Where used (1060 040 ___) 35.330 Idler Gear Shim 1 All 35.350 Pinion Gear Shim 0730 007 577 Shim A=1.00 0730 007 578 Shim A=1.05 0730 007 579 Shim A=1.10 0730 007 580 Shim A=1.15 0730 007 581 Shim A=1.20 0730 007 582 Shim A=1.25 0730 007 583 Shim A=1.30 0730 007 584 Shim A=1.35 0730 007 585 Shim A=1.40 0730 007 586 Shim A=1.45 0730 007 587 Shim A=1.50 0730 007 588 Shim A=1.55 0730 007 589 Shim A=1.60 0730 007 590 Shim A=1.65 0730 007 591 Shim A=1.70 0730 007 592 Shim A=1.75 0730 007 593 Shim A=1.80 0730 007 594 Shim A=1.85 0730 007 595 Shim A=1.90 0730 007 596 Shim A=1.95 0730 007 597 Shim A=2.00

Page 371: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 50

ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog

5HP19FLA Selective Shims & Snap Rings (continued) 5HP19FLA Selective Shim

Pos # Select. Parts Description Qty Where used (1060 040 ___) 35.340 Output Shaft Gear Shim 1 All 0730 007 598 Shim A=1.00 0730 007 599 Shim A=1.05 0730 008 068 Shim A=1.10 0730 008 069 Shim A=1.15 0730 008 070 Shim A=1.20 0730 008 071 Shim A=1.25 0730 008 072 Shim A=1.30 0730 008 073 Shim A=1.35 0730 008 074 Shim A=1.40 0730 008 075 Shim A=1.45 0730 008 076 Shim A=1.50 0730 008 077 Shim A=1.55 0730 008 078 Shim A=1.60 0730 008 079 Shim A=1.65 0730 008 080 Shim A=1.70 0730 008 081 Shim A=1.75 0730 008 082 Shim A=1.80 0730 008 083 Shim A=1.85 0730 008 084 Shim A=1.90 5HP19FLA Selective Shim

Pos # Select. Parts Description Qty Where used (1060 040 ___) 37.040 Output Shim 1 All 0730 007 837 Shim A=6.20 0730 007 838 Shim A=6.40 0730 007 839 Shim A=6.60 0730 007 840 Shim A=6.80 0730 007 841 Shim A=7.00 0730 007 842 Shim A=7.20 0730 007 843 Shim A=7.40 0730 007 844 Shim A=7.60 0730 007 845 Shim A=7.80 0730 007 846 Shim A=8.00 0730 007 847 Shim A=8.20 0730 007 848 Shim A=8.40 0730 007 849 Shim A=8.60

Page 372: ZF Gearbox

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ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog

5HP19FLA Selective Shims & Snap Rings (continued) 5HP19FLA Selective Snap Ring

Pos # Select. Parts Description Qty Where used (1060 040 ___) 70.010/230 Clutch A Snap Ring 1 All 0730 513 293 Snap Ring A=1.00 0730 513 294 Snap Ring A=1.20 0730 513 295 Snap Ring A=1.40 0730 513 296 Snap Ring A=1.60 0730 513 297 Snap Ring A=1.80 0730 513 298 Snap Ring A=2.00 0730 513 299 Snap Ring A=2.20 0730 513 300 Snap Ring A=2.40 0730 513 301 Snap Ring A=2.60 0730 513 302 Snap Ring A=2.80 5HP19FLA Selective Snap Ring

Pos # Select. Parts Description Qty Where used (1060 040 ___) 71.130 Clutch E Snap Ring 1 All 0730 513 613 Snap Ring A=1.00 0730 513 614 Snap Ring A=1.20 0730 513 615 Snap Ring A=1.40 0730 513 567 Snap Ring A=1.50 0730 513 616 Snap Ring A=1.60 0730 513 617 Snap Ring A=1.80 0730 513 618 Snap Ring A=2.00 0730 513 619 Snap Ring A=2.20 0730 513 620 Snap Ring A=2.40 0730 513 621 Snap Ring A=2.60 0730 513 622 Snap Ring A=2.80 5HP19FLA Selective Snap Ring

Pos # Select. Parts Description Qty Where used (1060 040 ___) 72.100 Clutch B Snap Ring 1 All 1056 372 069 Snap Ring A=1.00 1056 372 070 Snap Ring A=1.20 1056 372 071 Snap Ring A=1.40 1056 372 072 Snap Ring A=1.60 1056 372 073 Snap Ring A=1.80 1056 372 074 Snap Ring A=2.00 1056 372 097 Snap Ring A=2.20

Page 373: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 52

ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog

5HP19FLA Selective Shims & Snap Rings (continued) 5HP19FLA Selective Snap Ring

Pos # Select. Parts Description Qty Where used (1060 030 ___) 73.010/200 Clutch D Snap Ring 1 All 0730 513 299 Snap Ring A=2.20 0730 513 300 Snap Ring A=2.40 0730 513 301 Snap Ring A=2.60 0730 513 302 Snap Ring A=2.80 0730 513 362 Snap Ring A=3.00 0730 513 364 Snap Ring A=4.00 0730 513 568 Snap Ring A=3.20 0730 513 569 Snap Ring A=3.40 0730 513 570 Snap Ring A=3.60 0730 513 571 Snap Ring A=3.80 0730 513 667 Snap Ring A=4.20 5HP19FLA Selective Snap Ring

Pos # Select. Parts Description Qty Where used (1060 030 ___) 73.080 Clutch G Snap Ring 1 All 0730 513 212 Snap Ring A=1.80 0730 513 220 Snap Ring A=2.00 0730 513 221 Snap Ring A=2.20 0730 513 222 Snap Ring A=2.40 0730 513 223 Snap Ring A=2.60 0730 513 224 Snap Ring A=2.80 0730 513 439 Snap Ring A=3.00 0730 513 440 Snap Ring A=3.20 0730 513 441 Snap Ring A=3.40 5HP19FLA Selective Snap Ring

Pos # Select. Parts Description Qty Where used (1060 040 ___) 77.010/210 Clutch F Snap Ring 1 All 0730 513 210 Snap Ring A=1.20 0730 513 211 Snap Ring A=1.40 0730 513 219 Snap Ring A=1.60 0730 513 212 Snap Ring A=1.80 0730 513 220 Snap Ring A=2.00 0730 513 221 Snap Ring A=2.20 0730 513 222 Snap Ring A=2.40 0730 513 223 Snap Ring A=2.60 0730 513 224 Snap Ring A=2.80

Page 374: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 53

ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog

5HP19FLA Kit Content 5HP19FLA Fiber Clutch Kit – 1060 298 022

Pos # ZF Part # Description Qty Where used (1060 040 ___) Notes

10.300 1060 210 037 Friction Plate C 5 030/035/044/053/054/063/065/073/075/087/093/100/101/103

030/054/065/073/101 use 3 pieces

70.010/210 1060 270 039 Friction Plate A 5 030/035/044/053/054/063/065/073/075/087/093/100/101/103

030/054/073/101 use 4 pieces

71.110 1060 271 008 Friction Plate E 5 030/035/044/053/054/063/065/073/075/087/093/100/101/103

030/054/073/101 use 4 pieces

72.080 1060 272 009 Friction Plate B 2 030/035/044/053/054/063/065/073/075/087/093/100/101/103

73.010/180 1060 273 023 Friction Plate D 6 030/035/044/053/054/063/065/073/075/087/093/100/101/103

030/054/073/101 use 5 pieces

73.060 1060 277 031 Friction Plate G 4 030/035/044/053/054/063/065/073/075/087/093/100/101/103

030/054/073/101 use 3 pieces

77.010/200 1060 277 031 Friction Plate F 5 030/035/044/053/054/063/065/073/075/087/093/100/101/103

030/054/073/101 use 4 pieces

5HP19FLA Fiber Clutch Kit – 1060 298 024

Pos # ZF Part # Description Qty Where used (1060 040 ___) Notes

10.300 1019 273 019 Friction Plate C 5 002/012/013/018/036 002/018 use 4 pieces 70.010/210 1050 202 002 Friction Plate A 5 002/012/013/018/036 018 uses 4 pieces 71.110 1050 230 032 Friction Plate E 5 002/012/013/018/036 018 uses 4 pieces 72.080 1060 272 003 Friction Plate B 2 002/012/013/018/036

73.010/180 1050 217 002 Friction Plate D 6 002/012/013/018/036 002/012/013/018/036 use 5 pieces

73.060 1056 277 036 Friction Plate G 4 002/012/013/018/036 018 uses 3 pieces 77.010/200 1056 277 036 Friction Plate F 5 002/012/013/018/036 018 uses 4 pieces 5HP19FLA Steel Kit – 1060 298 025

Pos # ZF Part # Description Qty Where used (1060 040 ___) Notes

10.290 1060 310 027 Steel Plate C 3 030/035/054/065/073/101

10.310 1060 310 027 End Plate C 1 030/035/054/065/073/101

70.010/200 1060 370 002 Steel Plate A 5 All 030/054/073/101 use 4 pieces 70.010/220 1060 370 003 End Plate A 1 All 71.100 1060 371 002 Steel Plate E 5 All 030/054/073/101 use 4 pieces 71.120 1060 371 003 End Plate E 1 All 72.070 1060 372 002 Steel Plate B 2 All 72.090 1060 372 003 End Plate B 1 All 73.010/170 1060 370 002 Steel Plate D 6 All 030/054/073/101 use 4 pieces 73.010/190 1060 370 003 End Plate D 1 All 73.050 1060 377 003 Steel Plate G 4 All 030/054/073/101 use 3 pieces

Note: Above listed parts are not sold individually.

Page 375: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 54

ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog

5HP19FLA Kit Content (continued) 5HP19FLA Steel Kit – 1060 298 025 (continued)

Pos # ZF Part # Description Qty Where used (1060 040 ___) Notes

73.070 1060 377 004 End Plate G 1 All 77.010/190 1060 377 002 Steel Plate F 6 All 030/054/073/101 use 5 pieces 5HP19FLA Steel Kit – 1060 298 026

Pos # ZF Part # Description Qty Where used (1060 040 ___) Notes

10.290 1060 310 004 Steel Plate C 5 002/012/013/018/036/044/053/063/075/087/093/100/103

002/018 use 4 pieces

10.310 1060 310 005 End Plate C 1 002/012/013/018/036/044/053/063/075/087/093/100/103

70.010/200 1060 370 002 Steel Plate A 5 All 018 uses 4 pieces 70.010/220 1060 370 003 End Plate A 1 All 71.100 1060 371 002 Steel Plate E 5 All 018 uses 4 pieces 71.120 1060 371 003 End Plate E 1 All 72.070 1060 372 002 Steel Plate B 2 All 72.090 1060 372 003 End Plate B 1 All

73.010/170 1060 370 002 Steel Plate D 6 All 002/012/013/018/036 use 5 pieces

73.010/190 1060 370 003 End Plate D 1 All 73.050 1060 377 003 Steel Plate G 4 All 018 uses 3 pieces 73.070 1060 377 004 End Plate G 1 All 77.010/190 1060 377 002 Steel Plate F 6 All 018 uses 5 pieces 5HP19FLA Overhaul Kit – 1060 298 031

Pos # ZF Part # Description Qty Where used (1060 040 ___) Notes

01.010/130 0734 313 060 O-Ring 2 All 01.250 0734 319 624 Shaft Seal 1 All 01.260 0501 318 572 Screw Plug M10x1 1 All 01.270 0734 317 268 Sealing Sleeve 5 All 01.280 0734 317 227 Sealing Sleeve 3 All 03.020 1056 303 031 Gasket 1 All 03.120 0636 308 026 Screw Plug M16x1.5 1 All 03.130 0734 313 176 O-Ring 1 All 10.010/160 0734 310 316 Shaft Seal 1 All 10.030 0734 313 178 O-Ring 1 All 10.190 0734 313 006 O-Ring 1 All 10.200 0734 313 117 O-Ring 1 All 10.360 0734 313 162 O-Ring 1 All 10.370 0734 401 158 Piston Ring 2 All 10.380 0734 401 213 Piston Ring 1 All 10.440 0750 112 076 Usit Ring 9 All 27.188 0501 314 645 Rubber Part 1 All Early valve body 1068 227 039 Piston 1 All Late valve body

Note: Above listed parts are not sold individually.

Page 376: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 55

ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog

5HP19FLA Kit Content (continued) 5HP19FLA Overhaul Kit – 1060 298 031 (continued)

Pos # ZF Part # Description Qty Where used (1060 040 ___) Notes

27.198 0501 314 645 Rubber Part 1 All Early valve body 1068 227 039 Piston 1 All Late valve body 27.208 0501 314 645 Rubber Part 1 All Early valve body 1068 227 039 Piston 1 All Late valve body 27.220 1060 327 069 Gasket 1 002/012/013/018/036

1060 327 090 Gasket 1 030/035/044/053/054/063/065/073/075/087/093/100/101/103

27.340/116 0501 209 253 O-Ring 2 All 27.420/020 0501 314 578 Sealing Ring 1 All 35.070 0750 111 399 Shaft Seal 1 All 35.146 0734 313 155 O-Ring 1 All 35.150/120 0734 310 342 Shaft Seal 1 All 35.220/120 0734 319 419 Shaft Seal 1 All 35.230/020 0501 313 484 O-Ring 2 All 35.240 0734 317 262 Sealing Ring 1 All 35.280 0734 319 529 Shaft Seal 1 All 35.370 0636 308 025 Screw Plug M18x1.5 1 All 36.220 0734 307 291 Sealing Ring 1 All 36.230/120 0734 319 588 Shaft Seal 1 All 36.280 1058 336 021 Gasket 1 All 36.340 0636 308 024 Screw Plug M12x1.5 1 All 36.350 0636 308 025 Screw Plug M12x1.5 1 All 37.010 1056 337 013 Gasket 1 All 37.080/120 0734 319 604 Shaft Seal 1 All 37.240 0734 319 547 Double Seal 1 All 51.302 0734 313 190 O-Ring 1 All 51.498 0734 313 090 O-Ring 1 All

51.680/010 0734 313 219 O-Ring 3 030/035/044/053/054/063/065/073/075/087/093/100/101/103

51.680/020 0734 313 134 O-Ring 3 002/012/013/018/036 54.120/020 0734 313 220 O-Ring 1 002/012/013/018/036 70.010/120 0734 313 014 O-Ring 1 All 70.010/130 0734 313 029 O-Ring 1 All 70.020 0734 313 163 O-Ring 1 All 71.020 0734 317 256 Piston Ring 1 All 71.030 0734 317 190 Sealing Ring 1 All 71.060 0734 313 022 O-Ring 1 All 71.070 0734 313 027 O-Ring 1 All 71.086 0734 313 008 O-Ring 1 All 71.150 0734 313 160 O-Ring 1 All 71.160 0734 313 211 O-Ring 1 All 72.050 0734 313 010 O-Ring 1 All 72.060 0734 313 007 O-Ring 1 All 73.010/130 0301 302 059 O-Ring 1 All 73.010/140 0734 313 006 O-Ring 1 All 73.022 0734 313 021 O-Ring 1 All

Note: Above listed parts are not sold individually.

Page 377: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 56

ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog

5HP19FLA Kit Content (continued) 5HP19FLA Overhaul Kit – 1060 298 031 (continued)

Pos # ZF Part # Description Qty Where used (1060 040 ___) Notes

73.024 0734 313 010 O-Ring 1 All 73.100/140 0734 313 086 O-Ring 2 All 73.130 0734 317 205 Piston Ring 1 All 73.140 0734 317 205 Piston Ring 1 All 77.010/130 0734 313 008 O-Ring 1 All 77.010/140 0734 313 010 O-Ring 1 All 77.010/230 0734 313 135 O-Ring 1 All Use with early Cylinder F 77.010/250 0734 317 219 Piston Ring 1 All Use with early Cylinder F 5HP19FLA Solenoid Kit – 1060 298 033

Pos # ZF Part # Description Qty Where used (1060 040 ___) Notes

51.660 0501 316 463 Solenoid Valve 3 030/035/044/053/054/063/065/073/075/087/093/100/101/103

51.680 0501 210 019 Pressure Regulator 3 030/035/044/053/054/063/065/073/075/087/093/100/101/103

51.680/010 0734 313 219 O-Ring 3 030/035/044/053/054/063/065/073/075/087/093/100/101/103

54.120 0501 210 725 Pressure Regulator 1 030/035/044/053/054/063/065/073/075/087/093/100/101/103

54.120/010 0634 316 523 O-Ring 1 030/035/044/053/054/063/065/073/075/087/093/100/101/103

5HP19FLA Solenoid Kit – 1060 298 035

Pos # ZF Part # Description Qty Where used (1060 040 ___) Notes

51.660 0750 132 122 Solenoid Valve 3 002/012/013/018/036

51.680 0501 208 542 Pressure Regulator 4 002/012/013/018/036 002/012/013/018/036 use 3 pieces

51.680/020 0734 313 134 O-Ring 4 002/012/013/018/036 54.120 0501 209 875 Pressure Regulator 1 002/012/013/018/036 54.120/020 0734 313 220 O-Ring 1 002/012/013/018/036 5HP19FLA Filter Kit – 5HP19FKFL

Pos # ZF Part # Description Qty Where used (1060 040 ___) Notes

03.020 1056 303 031 Gasket 1 All 03.120 0636 308 026 Screw Plug M16x1.5 1 All 03.130 0636 302 102 Screw Plug M30x1.5 1 All 0734 313 176 O-Ring 1 All 27.420 0501 209 251 Filter 1 All 27.420/020 0501 314 578 Sealing Ring 1 All

Note: Above listed parts are not sold individually.

Page 378: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 57

ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog

Quotation / Order Form

FAX FORM TO YOUR PREFERRED ZF PASSENGER CAR TRANSMISSION DISTRIBUTOR Purchase Order Date: Purchase Order #: Customer Information Company Name: Contact: Street: City, State & Zip: Phone #: Fax #: Email: Customer #: Shipping Information Ship To: Attention: Street: City, State & Zip: Request Date: Ship via: Vehicle Information Make: Model: Model Year: Transmission Spec: Order Information

Line Qty Pos. # ZF Part # Description / Cust. Ref. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

Signature: Date:

Page 379: ZF Gearbox

All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 58

ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog

Notes

Page 380: ZF Gearbox
Page 381: ZF Gearbox

Driveline and Chassis Technology 5HP1

9FLA

SPC

0203

ZF Industries, Inc. Passenger Car Transmissions Vernon Hills, IL 60061 Phone +1 847 478-6868 Fax +1 847 634-0221 Email [email protected] Web www.zf-group.com

Page 382: ZF Gearbox

Steering systems that fit right the first time, have our name on them.

Page 383: ZF Gearbox

WWW.zf-group.com Teleph one: 1 800 660-9631 e-mail: [email protected] Address: 777 Hickory Hills Drive Vernon Hills Il 60061 PPINS250 Rev 00 05/12/03

A steering system is an important safety component in a vehicle and must be properly maintained. With this in mind, a steering system must be flushed EVERY TIME a component of the system gets replaced, no matter if the components are new or remanufactured.

ZF Recommended Steering Systems Flushing Procedure Equipment Needed: - Safety Glasses

- Empty Bottle for contaminated oil - Screwdriver - Manufacturers’ Recommended Power Steering Fluid 1- Clean the outside of the oil reservoir and the surrounding area to ensure no dirt or foreign particles get into the oil reservoir. 2- With a screwdriver, loosen the clamp holding the return line connection between the steering gear and the oil reservoir. Disconnect the oil line from the oil reservoir. 3- Insert the end of the return line into an empty bottle and cap the oil reservoir return connection with a plug. 4- While wearing safety glasses, start the engine and fill the oil reservoir with fresh power steering fluid while turning the steering from side to side to purge all oil out of the system. (Use recommended fresh fluid to flush the system.) 5- Turn off the engine and remove oil reservoir from bracket. Flush out debris or particles from reservoir into container. Check oil contamination for metal or foreign particles by filtering the contaminated oil with a coffee filter. - Fine metal shaving means a normal wear and tear of the power steering pump. - If metal chips are present, replace power steering pump.

- If black rubber particles are present, the pressure/return line inner lining is disintegrated. Replace the pressure/return line.

6- Check the oil reservoir condition for cracks. If the oil reservoir is cracked, replace the oil reservoir. If reservoir has no cracks, just replace the oil filter. If filter is integrated inside the oil reservoir and cannot be removed for oil filter change, replace entire reservoir. 7- Check the condition of the pressure/return oil line for cracks, soft or sweat spots. If any of these conditions exist, replace lines. 8- Check all banjo bolt connections for blockage. If blocked, clear connections by appropriate method (air hose, fluid, etc.) 9- Reconnect oil reservoir into bracket. 10- Connect return line to oil reservoir. 11- Top off oil reservoir with manufacturers’ recommended fluid. 12- Start engine and turn steering from lock to lock to purge air out of the system.

Caution: Do not hold steering gear from lock to lock for more than 30 second. This could cause the steering system to overheat.

12- Check for oil leakage and top off power steering fluid to recommended level. The smallest particle can cause the system to leak or even fail. A clean system is a REQUIREMENT for acceptable service life.

Page 384: ZF Gearbox

Vehicle Year Application OE Part No. OE Service Part No. Gear Part No. Pump No.Alfa Romeo164

1987-98 All 60561557 7681955122ZW

1985-92 1989-93

All 60533929 60561556

8601955112ZW* 7681955175ZW

Milano1987-89 w/Air 60531766 8601955127ZW *1985-92 All 60564342 7830955123ZW *

Quadrifoglio 1985-92 All 60533802 8601955117ZW

Spider 1990-93 All 60577460 7681955215ZW *

Audi80/90

1988-92 Audi 80/90, 80/90 quattro 026145155B 026145155BX 7681955128ZW1988-92 4 Cyl., Quattro>>89-K-133760 811422065F 811422065FX 7881955133ZW*1988-92 Quattro>>8A-L100000 034145165 034145165X 8691955125ZW1988-92 5 cyl. 3 spd. Automatic 893422066A 893422066AX 7881955153ZW*1990-91 Coupe Quattro 054145165G 054145165GX 8691955148ZW*1988-95 Quattro-8A-M-054850>> 8G1422065B 8G1422065BX 7881955333ZW1989-92 Quattro 8A-M-000001>> 8G0145165 8G0145165X 8691955166ZW*1990-91 Quattro 89-K-133761>>8A-M-054849 893422066B 893422066BX 7881955155ZW1993-95 Audi 80/90, 80/90 quattro, cabriolet 050145155C 050145155CX 7681955266ZW*

100 /2001989-90 200 2.2 20V Quattro 054145155B 054145155BX 8601955146ZW*1989-91 All 443442065L 443422065LX 7847955232ZW1989-91 All 5000 / 100 quattro / 200 quattro 034145155D 034145155DX 8601955131ZW*1992-94 100 Quattro 054145165L 054145165LX 8691955159ZW*

100 /A61989-91 All 5000 / 100 quattro / 200 quattro 034145155AX 034145155AX 8601955134ZW*1989-91 100 443442065L 443422065LX 7847955226ZW1991-94 non-servotronic 4A1422065AD 4A1422065ADX 7847955238ZW*1992-97 V8 and 100 quattro 4A1422065AN 4A1422065ANX 7847991531ZW*1992-98 Avant A6 / S6 Quattro 048145155F 048145155FX 7681955265ZW*1995-98 A6 / S6 quattro 054145165L 054145165LX 8691955159ZW*1998-01 Avant A6 / S6 Quattro 4B0145156 4B0145156X 7692955134ZW*

40001980-87 All including quattro 049145155 049145155X 7671955140ZW1980-87 All except automatic 811422065F 811422065FX 7881955133ZW*1982-87 5cyl. Automatic 811422065G 811422065GX 7881955135ZW*

50001978-83 All 035145155B 035145155BX 7671955142ZW1984-88 All 443422065L 443442065LX 7847955226ZW1984-91 5 Cyl. 034145155D 034145155DX 8601955131ZW*

A31997-00 All 1J1422055S 1J1422061SX 7891955125ZW*

A41996-02 1.8L & A4Q 1.8L 8D-V-198001>> 8D0145156K 8D0145156KX 7691955235ZW*1996-98 A4/S4/Avant quattro (6cyl.) 8D0145156 8D0145156X 7681955280ZW*1996-98 1.8L & A4Q 1.8L>>8D-V-198000 8D0145156A 8D0145156AX 7681955281ZW*1996-99 A4/S4 / Avavnt Quattro (6cyl.) 8D1422052C 8D1422052CX 7852974689ZW*1998-02 4 cyl Avant / S4 / Avant Quattro 8D1422052B 8D1422052BX 7852974682ZW*

A61998-01 Avant A6 / S6 Quattro 4B1422052E 4B1422052EX 7852993194E*2001-03 A6 allroad quattro 4B1422052E 4B1422052EX 7852993194E*

Audi Coupe1981-87 Automatic 811422065G 811422065GX 7881955135ZW*1990-91 Quattro >>8B-L-006900 034145165 034145165X 8691955125ZW1990-91 Quattro 8B-L-006901>>030000 054145165G 054145165GX 8691955148ZW*1990-91 Quattro 8B-M-000001>> 8G0145165 8G0145165X 8691955166ZW1990-91 Quattro 8B-M-000001>>040000 8G1422065B 8G1422065BX 7881955333ZW*1990-91 Quattro >>8B-L-030000 893422066B 893422066BX 7881955155ZW*

Audi Cabriolet1994-98 6 Cyl. >>8G-WK002289 050145155C 050145155CX 7681955220ZW

1994-98 All 8G1422065B 8G1422065BX 7881955333ZW*Audi TT

1998-01 All 8N1422061D 8N1422061DX 7891955129ZWV8

Alfetta

* Some of the above ZF part numbers may have interchanges. Please refer to the ZF Interchangeable Cross Reference list at the back of the catalog.

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Page 385: ZF Gearbox

Vehicle Year Application OE Part No. OE Service Part No. Gear Part No. Pump No.1990-94 Quattro 0770145155D 077145155DX 8601955140ZW*1990-94 Servotronic 4A1422065AF 4A1422065AFX 7847991525ZW*

BMWOil reservoir

All 32411097164 7672 472 232*2002

All 1502-2002Tii 32112670002 32110035309 7413955171*318 Series (E30)

1982-86 318i & 318iM10 32131127086 32131127793 7832955109ZW1984-85 318i & 318iM10 32411141204 32411141207 7681955249ZW*1987-92 318i & 318is & 318isM42 32131140833 32131140950 7832955163ZW*1987-92 318i & 318is & 318isM42 w/ airbag 32131140837 32131092335 7832955167ZW*1989-92 318i & 318isM42 32411141201 32411141206 7681955250ZW*

318 Series (E36)1991-93 318iM42 & 318isM42 32411141417 32411141419 7681955252ZW*1991-97 318iM42 & 318iM44 32131096240 32131096280 7852955306ZW*1998-99 318iM42 & 318iM44 32131096242 32131096281 7852955307ZW*

320 Series (E36)1990-95 320i 32411141036 32411141037 7681955230ZW*1991-97 320i 32131096240 32131096280 7852955306ZW*1998-99 320i 32131096242 32131096281 7852955307ZW*

320 Series (E46)2001 320i 32136753436 7852955334ZW*

323 Series (E36)1991-97 323i 32131096240 32131096280 7852955306ZW*1998-99 323i 32131096242 32131096281 7852955307ZW*

323 Series (E46)1997-98 323i-Short rack 32131094927 32131094927 7852955310ZW*1999 323i-Short rack 32131097315 7852955329ZW*

325 Series (E30)1982-86 325e 32131127086 32131127793 7832955109ZW1987-91 325ix 32131701162 32139058992 7832955127ZW1987-92 325e & 325i w/ airbag 32131140837 32131092335 7832955167ZW*

325 Series (E36)1990-95 325i & 325is 32411141036 32411141037 7681955230ZW*1991-97 325i & 325is 32131096240 32131096280 7852955306ZW*1998-99 325i & 325is 32131096242 32131096281 7852955307ZW*

325 Series (E46)2001 325i & 325Ci 32136753434 7852955334ZW

328 Series (E36)1991-97 328i 32131096240 32131096280 7852955306ZW*1998-99 328i 32131096242 32131096281 7852955307ZW*

328 Series (E46)1997-98 328i 32131096283 7852955310ZW*1999 328i 32131097315 7852955329ZW*

518 Series (E12)1974-81 518,518i 32131110169 32131111873 8052955172ZW

518 Series (E28)1981-87 518,518i 32131124700 32131125855 8052955206ZW

520 Series (E12)1972-81 520M10,520M20,520i 32131110169 32131111873 8052955172ZW

520 Series (E28)1980-87 520i 32131124700 32131125855 8052955206ZW

520 Series (E39)1997-01 523i 32131096026 32131096144 7852955304ZW*1995-98 32411092741 7691974508E*

523 Series (E39)1997-01 520M52 32131096026 32131096144 7852955304ZW*1995-98 32411092741 7691974508E*

524 Series (E28)1981-87 524td,524D 32131124700 32131125855 8052955206ZW

525 Series (E12)1973-81 525 32131110169 32131111873 8052955172ZW

525 Series (E28)1981-87 525e.525i 32131124700 32131125855 8052955206ZW

525 Series (E34)1988-89 525iM20 1135672 32131466387 8051955114ZW1988-89 525iM20 Servotronic 32131134387 32131134389 8051991101ZW1988-90 525iM20 32411133386 32411133158 7681955168ZW*1988-96 525i & 525iM50 w/ self-leveling 32411141249 32411141283 8691955154ZW*

* Some of the above ZF part numbers may have interchanges. Please refer to the ZF Interchangeable Cross Reference list at the back of the catalog.

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Page 386: ZF Gearbox

Vehicle Year Application OE Part No. OE Service Part No. Gear Part No. Pump No.1990-91 525iM50 32411134594 32411134596 7681955177ZW*1990-96 525i & 525iM50 32131139739 32131139735 8051955130ZW*1990-96 525i & 525iM20 &525iM50 32131138741 32131138743 8051991112ZW

525 Series (E39)1995-96 525i 32131093675 32131093886 7852955272ZW1997-01 525TD,525TDS 32131096026 32131096144 7852955304ZW*

32411092741 7691974508E*528 Series (E12)

1974-81 528,528i 32131110169 32131111873 8052955172ZW528 Series (E28)

1981-87 528i 32131124700 32131125855 8052955206ZW528 Series (E39)

1997-01 528i 32131096026 32131096144 7852955304ZW*1995-98 32411092741 7691974508E*1999-01 528i 32131096029 32131096145 7852991165ZW*

530 Series (E34)1992-95 530i,530iM60 32131139285 32131139681 8054955230ZW1992-95 530iM60 32411141570 32411141570 32411141570ZW*1992-95 530i,530iM60 Servotronic 32131138693 32131141483 8054991139ZW

530 Series (E39)1997-01 530D 32131096026 32131096144 7852955304ZW*

533 Series (E28)1981-87 533i 32131124700 32131125855 8052955206ZW

535 Series (E12)1980-81 535i 32131110169 32131111873 8052955172ZW

535 Series (E28)1981-87 535i 32131124700 32131125855 8052955206ZW

535 Series (E34)1990-96 535i 32131139739 32131139735 8051955130ZW*1988-89 535i Servotronic 32131134387 32131134389 8051991101ZW1990-96 535i Servotronic 32131138741 32131138743 8051991112ZW1988-96 535i w/ self-leveling 32411141249 32411141283 8691955154ZW*1988-93 535i 32411141057 32411141058 7681955237ZW*

540 Series (E34)1992-95 540i 32131139285 32131139681 8054955230ZW1992-95 540i 32411141570 32411141570 32411141570ZW*1992-95 540i Servotronic 32131138693 32131141483 8054991139ZW

540 Series (E39)1998-01 540ip Servotronic 32131095191 32131095191 8074991103ZW*1995-01 540i 32131095189 32131095189 8074955303ZW* 1995-03 535i, 540i 32411141570 32411141570 32411141570ZW*

628 Series (E24)1979-82 628CSi 32131110169 32131111873 8052955172ZW

630 Series (E24)1975-82 630CS 32131110169 32131111873 8052955172ZW

633 Series (E24)1983 633CSi 32131126546 32131126621 8052955213ZW1975-82 633CSi 32131110169 32131111873 8052955172ZW

635 Series (E24)1983 635CSi 32131126546 32131126621 8052955213ZW1977-82 635CSi 32131110169 32131111873 8052955172ZW1983-89 M635CSi with Servotronic 3213113379 32131134107 8054991105ZW1983-89 M635CSi with Servotronic 32411134090 32411134091 7682955105ZW1983-89 M635CSi 32132225120 32132225121 8052955225ZW

730 Series (E32)1986-89 730iM30 &730iLM30 32131131278 32131468049 8054955203ZW

733 Series (E23)1977-78 733i 32131123134 32131123137 8055955104ZW1977-79 733 32411123355 32411123432 7672955260ZW1979-86 733i 32131123303 32131123474 8051955101ZW1980-86 733 32411123356 32411123476 7672955270ZW

735 Series (E23) ..1979-86 735i 32131123303 32131123474 8051955101ZW

735 Series (E32)1986-89 735iM30 & 735iLM30 32131132278 32131468049 8054955203ZW1986-89 735i & 735iL 32134403688 8054991112ZW*1990 735i & 735iL 32131136807 32131136825 8054991115ZW1991-92 735i & 735iL Servotronic 32131138273 32131138565 8054991119ZW1986-94 735i & 735iL w/ self-leveling 32411132277 32411132726 8692955106ZW1986-90 735i 32411131239 32411130556 7682955102ZW*

* Some of the above ZF part numbers may have interchanges. Please refer to the ZF Interchangeable Cross Reference list at the back of the catalog.

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Page 387: ZF Gearbox

Vehicle Year Application OE Part No. OE Service Part No. Gear Part No. Pump No.740 Series (E32)

1992-94 740i & 740iL 32131138685 32131138695 8054955226ZW1992-94 740i & 740iL Servotronic 32131138687 32131138697 8054991126ZW

740 Series (E38)1993-97 740i & 740iL 32131095185 8075955303ZW1994-01 740iLM62 & 740iLP & 740iM42 32131095187 8075991107ZW*

750 Series (E32)1986-89 750iL 32134403688 8054991112ZW*1990 750iL Servotronic 32131136809 32131136827 8054991116ZW1991-94 750iL Servotronic 1138274 32131138566 8054991120ZW1986-94 750iL w/ self-leveling 32411132277 32411132726 8692955106ZW

750 Series (E38)1994-01 750iL & 750iLP Servotronic 32131095187 8075991107ZW*

840 Series (E31)1993-97 840i & 840Ci 32131138689 32131138699 8054955228ZW1993-97 840i & 840Ci 32131138691 32131138868 8054991128ZW

850 Series (E31)1989-94 850i & 850CiM70 32131139623 32131139625 8054955238ZW*1993-97 850CiM73 Servotronic 32131138691 32131138868 8054991128ZW1991-93 850i & 850CiM70 Servotronic 3213136818 32131138858 8054991122ZW1989-94 850i & 850CiM70 32411137549 32411137550 7682955106ZW1989-94 850i & 850CiM70 w/ self-leveling 32411141357 32411141360 8692955116ZW

M3 (E30)1985-90 All except M Sport E3 32412226222 32412226223 7681955153ZW1986-90 All 32132225555 32132225556 7832955133ZW

M3 (E36)1993-00 M3 & M3 3.2 32412227196 32412227197 7681955259ZW*1991-97 M3 3.2 32131096240 32131096280 7852955306ZW*1992-96 All except 3.2 32132227192 32132227191 7852955237ZW1998-99 M3 3.2 32131140956 7852955307ZW*

M5 (E34)1989-93 M5 3.6 32132226922 32132226923 8054955236ZW*1989-93 M.5 3.6 w/ self-leveling 32412226399 32412226402 8692955112ZW

M6 (E24)1982-88 All 32132225120 32132225121 8052955225ZW1983-88 Servotronic 32131133379 32131134107 8054991105ZW1981-87 All 32411129465 32411129697 7681955151ZW*1988-89 All 32411134090 32411134091 7682955105ZW

Z31993-00 Z3 M3.2S5 32412227196 32412227197 7681955259ZW*1995-98 Z3 1.9 (Z3) 32411092603 32411092604 7691974514ZW*1996-01 Z3 2.5 & 2.5I & 2.8 & 3.0i Z3 32411092898 32411093039 7691974516ZW*

X51999-03 32136761823 32136761823 7852974879ZW*1999-03 Servotronic rack 32136761822 7852993434ZW*2001-03 3.0 32416757914 7692974526E2001-03 4.4i, 4.6is-LuK pump 32411096434 32411096434ZW2001-03 4.4i, 4.6is 32416756737 6756737 7692974524E

Fiat131

1977-83 Mirafiori 4387369 7672955232ZW1978-80 Mirafiori 4427842 7840955109ZW

JaguarXJ6

1992-94 All MMA3891BA 7852974290E*1994-97 3.2& 4.0 MNA8110AB MNA8110ABE 7682955126ZW*

XJ81996-00 Servotronic MNC3901AD 7852993149E*

XJ121994-97 12 cyl. MNA8111BB 7682955127ZW*

XJ1994-97 From (V) 720125- (V) 812255 MNA3891AB 7852991135E*

XJR1994-97 All MNA8110AB MNA8110ABE 7682955126ZW

XJS1991-96 6 cyl. MHD3891CA 7852974239E*1993-96 12 cyl. MHD9591AA 7852974235E

Lancia

* Some of the above ZF part numbers may have interchanges. Please refer to the ZF Interchangeable Cross Reference list at the back of the catalog.

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Vehicle Year Application OE Part No. OE Service Part No. Gear Part No. Pump No.Beta

1974-80 GC90336 7672955201ZW1974-84 82345204 7844955114ZW*

Trevi1980-84 2.0 L 82376575 7671955101ZW

MINICooper

2000-03 R50 6764156 7891974234ZW*2000-03 R50, R53 6760248 7625955106E*

Mercedes-BenzC180 AMG (W202)

1992-98 C180T A2104660501 A2104660501/0080 7682900504ZW *1994-96 C280T A2104662101 A2104662101/0080 8691900501ZW

190 (W201)1982-84 190D & 190E (2.3) A2014601480 A2014601480/0080 7671900406ZW *1984-93 190D & 190E 1.8, 2.0, 2.3 A2014601880 A2014601880/0080 7682900111ZW1984-90 190E 2.3, 2.6, 3.2 AMG E Class A1244601180 A1244601180/0080 7682900112ZW 1986-91 190E 2.6 A2014602480 A2014602480/0080 7682900114ZW

200 (W123) G Class1974-87 A1264601380 A1264601380/0080 7672900448ZW *

C200 AMG (W202)1992-98 C200T A2104660501 A2104660501/0080 7682900504ZW *1993-96 C200T A2104662101 A2104662101/0080 8691900501ZW

C220 AMG (W202)1992-98 W/O self-leveling A2104660501 A2104660501/0080 7682900504ZW *1993-96 W/ self-leveling A2104662101 A2104662101/0080 8691900501ZW

CLK 320, C 280, E 240, E 280, E 320, E 430, SLK320 (2001)1997-03 002 460 12 01 7691 955 501E

230 (C124)1984-91 230TE A1244600980 A1244600908/0080 7682900110ZW

230 (W123) G Class1974-87 230C & 230CE & 230E A1264601380 A1264601380/0080 7672900448ZW *

C230 AMG (W202)1992-98 C230T A2104660501 A2104660501/0080 7682900504ZW *1993-96 C230T A2104662101 A2104662101/0080 8691900501ZW

240 (W123 ) G Class1974-87 240D A1264601380 A1264601380/0080 7672900448ZW *

C240 AMG (W202)1992-98 C240T A2104660501 A2104660501/0080 7682900504ZW *1993-96 C240T A2104662101 A2104662101/0080 8691900501ZW

250D 4-MATIC (W124)1984-92 250TD & E250 A1244600280 A124460080/0080 7682900108ZW

260E Coupe/Roadster1984-90 260E A1244601180 A1244601180/0080 7682900112ZW

280 (W116/126)1974-91 280S & 289SE & 280SEL A1264601680 A1264601480/0080 7672900446ZW

280 (R/C 107) 1974-87 280 SL & 280SLC 200 Series A1264601380 A1264601380/0080 7672900448ZW *1992-98 SL280 C Class A2104660501 A2104660501/0080 7682900504ZW *1993-96 SL280 C Class A2104662101 A2104662101/0080 8691900501ZW

280 (W123) G Class1974-87 280C & 280CE & 280E A1264601380 A1264601380/0080 7672900448ZW *

C280 AMG (W202)1992-98 C280T A2104660501 A2104660501/0080 7682900504ZW *1993-96 C280T A2104662101 A2104662101/0080 8691900501ZW

E280 (C/W 124)1992-98 280E & 280TE A2104660501 A2104660501/0080 7682900504ZW *1993-96 280E & 280TE A2104662101 A2104662101/0080 8691900501ZW

300 (W123) G Class1974-87 300D & 300GD (GE) A1264601380 A1264601380/0080 7672900448ZW *

300D 4-MATIC (W124)1984-92 300TD & 300D A1244600280 A124460080/0080 7682900108ZW

300SL Coupe/Roadster1984-90 300E, 300TE, 300CE, 300SL A1244601180 A1244601180/0080 7682900112ZW

E320 (C/W 124)1992-98 320CE A2104660501 A2104660501/0080 7682900504ZW *1993-96 320CE A2104662101 A2104662101/0080 8691900501ZW

320 (R/C 107)1992-98 SL320 A2104660501 A2104660501/0080 7682900504ZW *1993-96 SL320 C Class A2104662101 A2104662101/0080 8691900501ZW

* Some of the above ZF part numbers may have interchanges. Please refer to the ZF Interchangeable Cross Reference list at the back of the catalog.

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Page 389: ZF Gearbox

Vehicle Year Application OE Part No. OE Service Part No. Gear Part No. Pump No.350 (W116/126)

1974-91 350SE & 350SEL A1264601680 A1264601480/0080 7672900446ZW350 (R/C 107) 200 Series

1974-87 350SL & 350SLC A1264601380 A1264601380/0080 7672900448ZW *380 (R/C 107) 200 Series

1974-87 380SL & 380SLC A1264601380 A1264601380/0080 7672900448ZW *420 (W126)

1974-91 420SE,420SEL A1264601680 A1264601480/0080 7672900446ZW450 (W116/126)

1974-91 450SEL A1264601680 A1264601480/0080 7672900446ZW1978-79 450SEL 6.9 (W116) A1164602980 A1164602980/0080 7672900406ZW

450 (R/C 107) 200 Series 1974-87 450SL & 450SLC A1264601380 A1264601380/0080 7672900448ZW *

500 (W126)1974-91 500SE & 500SEL A1264601680 A1264601480/0080 7672900446ZW

500 (R/C 107) 200 Series1974-87 500SL A1264601380 A1264601380/0080 7672900448ZW *

1995-01 Non-servotronic A2104602400 8401955102ZW

1995-01 Parameter rack A2104602500 8401991101ZWM Class 320

1998-01 All A1634600725 7852974596ZW*M Class 350

1998-01 All A1634600725 7852974596ZW*M Class 500

1998-01 All A1634600725 7852974596ZW*Porsche911

1988-94 Turbo & Carrera 2 & Carrera 4 96434743202 964347432BX 7681955245ZW1991-96 Turbo & Carrera 2 96434700904 964347009DX 7832955160ZW1988-91 Turbo & Carrera Cabrio & Carrera 4 confirm96434700902 964347009BX 7840955119ZW1993-97 Type 993 99334701100 993347011X 7832955169ZW*

9141979-89 All 91434701005 914347010EX 7820955112ZW*

9281979-84 4.6S 92834743105 928347431EX 7671955146ZW *1980-95 928GTS 92834701027 928347010DX 7840955123ZW *1984-94 928 GTS 92834708900 928347089X 7681955118ZW

9301974-89 930 Turbo 93034701000 930347010X 7820955114ZW *

9441981-91 944,944S2,944T confirm OE part number t 94434743208 944347432CX 7681955251ZW *1986-88 944S confirm OE part number to insure cor94434743204 944347432DX 7681955139ZW *1982-91 All 94434701124 944347011BX 7840955205ZW *

VolkswagenBeetle

1998-03 All except all-season tires 1J14220620 1J14220620X 7891955186ZW*1998-03 All-season tires 1J1422062F 1J1422062FX 7891955179ZW*1998-04 1J0422154H 1J0422154HX 7690955105E

Corrado1989-95 VR6 1H1422061D 1H1422061DX 7830955138ZW*1989-95 2.8L 6N0145157 6N0145157X 7691955213E*1989-95 Corrado 1.8 (G60) 037145157B 037145157BX 7691974110ZW

Golf1993-99 All 1H1422061D 1H1422061DX 7830955138ZW *1993-99 2.8L 6N0145157 6N0145157X 7691955213E*1999-01 All except all season tires or sport 1J1422061S 1J1422061SX 7891955125ZW1999-04 2.0 liter 1J0422154H 1J0422154HX 7690955105E*2000-03 All season tires 1J1422062F 1J1422062FX 7891955179ZW

Jetta1993-99 2.8L 6N0145157 6N0145157X 7691955213E*1994-99 GLX,GT,VR6 1H1422061D 1H1422061DX 7830955138ZW *1999-03 All except all season tires or sport 1J1422062D 1J422062DX 7891955186ZW*1999-04 2.0 liter 1J0422154H 1J0422154HX 7690955105E*2000-03 All season tires 1J1422061F 1J1422061FX 7891955105ZW

Jetta Wagon2001-03 All except all season tires or sport 1J1422062D 1J1422062DX 7891955186ZW*

All E Class (W210) includes E55 AMG

All E Class (W210)

* Some of the above ZF part numbers may have interchanges. Please refer to the ZF Interchangeable Cross Reference list at the back of the catalog.

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Page 390: ZF Gearbox

Vehicle Year Application OE Part No. OE Service Part No. Gear Part No. Pump No.Passat

1991-93 Syncro/motion 1.8ltr. 037145157B 037145157BX 7691974110ZW1992-97 2.8L 6N0145157 6N0145157X 7691955213E*1992-97 VR6 3A1422061E 3A1422061EX 7830955143ZW*1992-94 1.6/1.8 .&syncro/4motion 357422061C 357422061CX 7830955114ZW1998-01 6 cyl.&syncro/4motion 8D1422052C 8D1422052CX 7852974689ZW*1998-03 4cyl. & syncro/4motion 8D1422052B 8D1422052B 7852974682ZW*1998-03 1.8L 8D0145156K 8D0145156KX 7691955235ZW*2001-03 syncro/4 motion,1.6-2.01 8D0145156K 8D0145156KX 7691955235ZW*

Vanagon1980-92 1.9 & 2.1&syncro 251422155 251422155X 7681955103ZW1986-92 Syncro 251422061 251422061X 7832955116ZW1992-96 Euro Van 044145157A 044145157AX 7691974123E*

* Some of the above ZF part numbers may have interchanges. Please refer to the ZF Interchangeable Cross Reference list at the back of the catalog.

page # 2004 pump and steering catalog.xls

Page 391: ZF Gearbox

OE # Service Part # ZF Part # Interchangable withMB 0024662401 0024662401ZCB 7691 955 501EVW 048145155FX 048 145 155FZW 7681 955 205, 265ZW *LuK core 048 145 155B/CZCBVW 1H0 422 155EZCB 7691 955 213E, 7691 974 117ZCB, 7691 974 117ZCB, 6N0 422 154AZCBMB 2014602180 201 460 21 80ZW 7682 900 114ZW, * LuK core 201 460 21 80ZCBBMW 32411092015 32411092015ZW 32411091911ZCB(LuK core)BMW 32411092742 32411092742ZCB 7691 974 130ZCB, 7691 974 508E, 32 41 1 094 098ZCB (LuK core)BMW 32411094098 32411094098ZCB 7691 974 130ZCB, 7691 974 508E, 32 41 1 092 742ZCB (LuK core)BMW 32411096434 32411096434ZWBMW 32411141569 32411141569ZCB 32411141570ZWBMW 32411141570 32411141570ZW 32 41 1 141 569ZCB (LuK core)VW 6N0 422 154AZCB 7691 955 213E, 7691 974 117ZCB, 7691 974 117ZCB, 1H0 422 155EZCB (Saginaw/Delphi core)BMW --- 7038 900 166BMW --- 7038 900 168BMW --- 7038 900 222BMW --- 7038 900 224BMW --- 7038 900 226BMW --- 7039 442 102BMW --- 7039 442 109BMW 32111035309 7316 955 149ZW 7316 955 171ZWBMW --- 7316 955 155ZW BMW 32111035309 7316 955 171ZW 7316 955 149ZWBMW --- 7316 955 177ZW MINI 6754447 7625 955 103ZCB 7625 955 106E, 107ZCBMINI 6760248 7625 955 106E 7625 955 103, 107ZCBBMW 32416760567 7625 955 107E 7625 955 103, 106ZCBMINI 6760248 7625 955 107ZCB 7625955103ZCB, 106EMB A2014600580 7671 900 402ZW 7671 900 406ZW * Luk 201 460 09 08, 201 460 15 80MB A2014601480 7671 900 406ZW 7671 900 402ZW * Luk 201 460 09 08, 201 460 15 80Porsche 92834743104 7671 955 110ZW 7671 955 146ZWBMW 32411466164 7671 955 120ZW 7672 955 137, 210, 262ZW Audi 035145155X 7671 955 128ZW 7672 955 224ZWAudi 049145155X 7671 955 140ZW Audi 035145155BX 7671 955 142ZW BMW 32411466165 7671 955 144ZWPorsche 928347431EX 7671 955 146ZW 7671 955 110ZWBMW 32411124680 7672 472 222 7672 472 232, 267BMW 32411097164 7672 472 232 7672 472 222, 267BMW 32412227264 7672 472 267 7672 472 222, 232

MB A1164601880 7672 900 402ZW 7672 900 422, 426, 432, 436, 442, 446ZW*Luk core 116 460 21 80,116 460 27 80, 126 460 03 80, 126 460 16 80 ,126 460 08 80, Sperry 22-82, 25-82, 28-82, 30-82

MB A1164601780 7672 900 404ZW 7672 900 424, 428, 434, 444, 448ZW,*LuK core 126 460 07 80, 116 460 20 80, 126 460 02 80, 115 460 20 80, 126 460 15 80Z, 116 460 26 80ZCB, Sperry 24-65, 27-65, 29-65

MB 116 460 17 80 7672 900 406ZW

MB A1164602580 7672 900 422ZW 7672 900 402, 426, 432, 436, 442, 446ZW*Luk core 116 460 21 80,116 460 27 80, 126 460 03 80, 126 460 16 80, 126 460 08 80, Sperry 22-82, 25-82, 28-82, 30-82

MB A1164602480 7672 900 424ZW 7672 900 404, 428, 434, 444, 448ZW,*LuK core 126 460 07 80, 116 460 20 80, 126 460 02 80, 115 460 20 80, 126 460 15 80, 116 460 26 80ZCB, Sperry 24-65, 27-65, 29-65

MB A1264600180 7672 900 426ZW 7672 900 402, 422, 432, 436, 442, 446ZW *Luk core 116 460 21 80,116 460 27 80, 126 460 03 80, 126 460 16 80, 126 460 08 80, Sperry 22-82, 25-82, 28-82, 30-82

MB A1264600080 7672 900 428ZW 7672 900 404, 424, 434, 444, 448ZW,*LuK core 126 460 07 80, 116 460 20 80,126 460 02 80, 115 460 20 80, 126 460 15 80, 116 460 26 80ZCB, Sperry 24-65, 27-65, 29-65

MB A1104602180 7672 900 432ZW 7672 900 402, 422, 426, 436, 442, 446ZW *Luk core 116 460 21 80,116 460 27 80, 126 460 03 80, 126 460 16 80, 126 460 08 80, Sperry 22-82, 25-82, 28-82, 30-82

MB A1154602080 7672 900 434ZW 7672 900 404, 424, 428, 444, 448ZW,*LuK core 126 460 07 80, 116 460 20 80, 126 460 02 80, 115 460 20 80, 126 460 15 80, 116 460 26 80ZCB, Sperry 24-65, 27-65, 29-65

MB A1024600180 7672 900 436ZW 7672 900 404, 424, 428, 434, 444, 448ZW *Luk core 116 460 21 80,116 460 27 80, 126 460 03 80, 126 460 16 80, 126 460 08 80, Sperry 22-82, 25-82, 28-82, 30-82

MB A1264601080 7672 900 442ZW 7672 900 402, 422, 426, 432, 436, 446ZW *Luk core 116 460 21 80,116 460 27 80, 126 460 03 80, 126 460 16 80, 126 460 08 80, Sperry 22-82, 25-82, 28-82, 30-82

MB A1264600980 7672 900 444ZW 7672 900 404, 424, 428, 434, 448ZW,*LuK core 126 460 07 80, 116 460 20 80, 126 460 02 80, 115 460 20 80, 126 460 15 80, 116 460 26 80ZCB, Sperry 24-65, 27-65, 29-65

ZF part # to OE Service Part #And Cross Reference with ZF interchangeable Part No.

Page 392: ZF Gearbox

OE # Service Part # ZF Part # Interchangable with

ZF part # to OE Service Part #And Cross Reference with ZF interchangeable Part No.

MB A1264601480 7672 900 446ZW 7672 900 402, 422, 426, 432, 436, 442ZW, *Luk core 116 460 21 80,116 460 27 80, 126 460 03 80, 126 460 16 80, 126 460 08 80, Sperry 22-82, 25-82, 28-82, 30-82

MB A1264601380 7672 900 448ZW 7672 900 404, 424, 428, 434, 444ZW,*LuK core 126 460 07 80, 116 460 20 80, 126 460 02 80, 115 460 20 80, 126 460 15 80, 116 460 26 80ZCB, Sperry 24-65, 27-65, 29-65

BMW 7672 955 137ZW 7671 955 120, 7672 955 210, 262ZW VW 1221733 7672 955 201ZW BMW 32411114480 7672 955 210ZW 7671 955 120, 7672 955 137, 262ZW Audi 046145155X 7672 955 224ZW 7671 955 128ZWBMW 32411120089 7672 955 230ZW 7672 955 260ZWFiat 4387369 7672 955 232ZW BMW 32411466162 7672 955 260ZW 7672 955 230ZWBMW 32411123148 7672 955 262ZW 7671 955 120, 7672 955 137, 210ZW BMW 32411466163 7672 955 270ZWMB A2104661901 7681 900 501ZW 7681 900 502ZW, 7682 900 504ZW *LuK core 210 466 0401, 210 466 0501ZCBMB A2104662001 7681 900 502ZW 7681 900 501ZW, 7682 900 504ZW, *LuK core 210 466 0401, 210 466 0501ZCB

BMW 32419057379 7681 955 102ZW 7681 955 110, 112, 142, 144, 180, 249ZW,*LuK core 32 1 41 136 213, 32 1 41 141 239,32 41 1 133 078, 32 41 1 141 243, 1 130 084ZCB

VW 251422155X 7681 955 103ZW Porsche 94434743200 7681 955 109ZW 7681 955 115, 119, 196, 251ZW

BMW 32411128040 7681 955 110ZW 7681 955 102, 112, 142, 144, 180, 249ZW,*LuK core 32 1 41 136 213, 32 1 41 141 239,32 41 1 133 078, 32 41 1 141 243, 1 130 084ZCB

BMW 32411127046 7681 955 112ZW 7681 955 102, 110, 142, 144, 180, 249ZW, *LuK core 32 1 41 136 213, 32 1 41 141 239,32 41 1 133 078, 32 41 1 141 243, 1 130 084ZCB

Porsche 94434743200 7681 955 115ZW 7681 955 109, 119, 196, 251ZWPorsche 92834708900 7681 955 118ZW 7681 955 212ZW, *LuK core 928 347 089XZCBPorsche 944347432CX 7681 955 119ZW 7681 955 109, 115, 196, 251ZWBMW 32411466166 7681 955 121ZW 7681 955 151ZWAlfa Romeo 60561557 7681 955 122ZW VW 026145155BX 7681 955 128ZW Porsche 944347432DX 7681 955 139ZW

BMW 32411132936 7681 955 142ZW 7681 955 102, 110, 112, 144, 180, 249ZW, *LuK core 32 1 41 136 213, 32 1 41 141 239,32 41 1 133 078, 32 41 1 141 243, 1 130 084ZCB

BMW 32411466169 7681 955 144ZW 7681 955 102, 110, 112, 142, 180, 249ZW,*LuK core 32 1 41 136 213, 32 1 41 141 239,32 41 1 133 078, 32 41 1 141 243, 1 130 084ZCB

BMW 32411132934 7681 955 146ZW 7681 955 166, 237ZWBMW 32411129627 7681 955 151ZW 7681 955 121ZWBMW 32411466170 7681 955 153ZW BMW 32411133065 7681 955 154ZW 7681 955 185, 247, 250ZWBMW 32411132254 7681 955 154ZW 7681 955 185, 247, 250ZWAlfa Romeo 605429430 7681 955 164ZW 7681 955 184, 215ZWBMW 32411469275 7681 955 168ZW Alfa Romeo 60561556 7681 955 175ZW BMW 32411469276 7681 955 177ZW 1137013 *VickersPorsche 964347432AX 7681 955 179ZW 7681 955 245ZW

BMW 32411136214 7681 955 180ZW 7681 955 102, 110, 112, 142, 144, 249ZW, *LuK core 32 1 41 136 213, 32 1 41 141 239,32 41 1 133 078, 32 41 1 141 243, 1 130 084ZCB

Alfa Romeo 60554147 7681 955 184ZW 7681 955 164, 215ZWBMW 32411137457 7681 955 185ZW 7681 955 154, 247, 250ZWPorsche 944347432CX 7681 955 196ZW 7681 955 109, 115, 119, 251ZWBMW 32411138122 7681 955 197ZW 7681 955 209, 231, 233, 252ZWBMW 32411137951 7681 955 198ZW 7681 955 228, 230ZW,*LuK core 32 41 1 137 951ZCBVW 048145155FX 7681 955 205ZW 7681 955 265ZW, LuK reman unit 048 145 155FZW *LuK core 048 145 155B/CZCBBMW 32411139250 7681 955 209ZW 7681 955 197, 231, 233, 252ZWPorsche 928347089AX 7681 955 212ZW 7681 955 118ZW, *LuK core 928 347 089XZCBAlfa Romeo 60577460 7681 955 215ZW 7681 955 164, 184ZWAudi 050145155CX 7681 955 220ZW 7681 955 266ZWBMW 32411141245 7681 955 228ZW 7681 955 198, 230ZW,*LuK core 32 41 1 137 951ZCBBMW 32411140367 7681 955 230ZW 7681 955 198, 228ZW,*LuK core 32 41 1 137 951ZCBBMW 32411141040 7681 955 231ZW 7681 955 197, 209, 233, 252ZWBMW 32411141046 7681 955 233ZW 7681 955 197, 209, 231, 252ZWBMW 32411469275 7681 955 237ZW 7681 955 146, 166ZW

Page 393: ZF Gearbox

OE # Service Part # ZF Part # Interchangable with

ZF part # to OE Service Part #And Cross Reference with ZF interchangeable Part No.

BMW 32412227196 7681 955 238ZW 7681 955 259ZWPorsche 964347432BX 7681 955 245ZW 7681 955 179ZWBMW 32411141205 7681 955 247ZW 7681 955 154, 185, 250ZW

BMW 32411141207 7681 955 249ZW 7681 955 102, 110, 112, 142, 144, 180ZW,*LuK core 32 1 41 136 213, 32 1 41 141 239,32 41 1 133 078, 32 41 1 141 243, 1 130 084ZCB

BMW 32411141206 7681 955 250ZW 7681 955 154, 185, 247ZWPorsche 944347432CX 7681 955 251ZW 7681 955 109, 115, 119, 196ZWBMW 32411141419 7681 955 252ZW 7681 955 197, 209, 231, 233ZWBMW 32411227197 7681 955 259ZW 7681 955 238ZWAudi 048145155FX 7681 955 265ZW 7681 955 205ZW *LuK core 048 145 155F/B/CZCBVW 048145155FX 7681 955 265ZW 7681 955 205ZW, LuK reman unit 048 145 155FZW *LuK core 048 145 155B/CZCBAudi 050145155CX 7681 955 266ZW 7681 955 220ZWAudi 8D0145155LX 7681 955 270ZW 7681 955 280ZW, 7691 955 235ZW, 156ZW, 185ZW Kayaba core 8D0 145 156LZCBAudi 8D0145156AX 7681 955 274ZW 7681 955 281ZW, * core 8D0 145 155 MZCBAudi 8D0145156X 7681 955 280ZW 7681 955 270ZW, 7691 955 235ZW , 156ZW, 185ZW Kayaba core 8D0 145 156LZCBAudi 8D0145156AX 7681 955 281ZW 7681 955 274ZW, * core 8D0 145 155 MZCBMB A1244600280 7682 900 108ZW *LuK core 124 460 17 80ZCBMB A2014601280 7682 900 109ZW 7682 900 111ZW, *LuK core 201 460 17 80, 201 460 11 80ZCBMB A1244600980 7682 900 110ZW MB A2014601880 7682 900 111ZW 7682 900 109ZW, *LuK core 201 460 17 80, 201 460 11 80ZCBMB A1244601180 7682 900 112ZW *Luk core 124 460 18 80, 124 460 10 80ZCBMB A2014602480 7682 900 114ZW *Luk reman unit 201 460 21 80ZW, LuK core 201 460 21 80ZCBMB A2014603380 7682 900 115ZW MB A2104660501 7682 900 504ZW 7681 900 502ZW, *LuK core 210 466 0401, 210 466 0501ZCBBMW 32411466167 7682 955 102ZW *LuK core 32 41 1 136 295, 32 41 1 131 239,32 41 1 136 295, 32 41 1 137 597ZCBBMW 32411466390 7682 955 105ZWBMW 32411469277 7682 955 106ZWJaguar MNA8110AA 7682 955 120ZW 7682 955 126ZWJaguar MNA8110AB 7682 955 126ZW 7682 955 120ZWJaguar MNA8111BB 7682 955 127ZW 7682 974 103ZWMB A1294602680 7682 955 503ZW LuK core 129 460 25 80ZCB, 129 460 16 80ZCB, 129 460 17 80ZCBJaguar MNA8111BA 7682 974 103ZW 7682 955 127ZWMB A1404665101 7683 900 514E 7683 900 520 ZCB, 140 466 50 01ZCB (LuK core)MB A1404666201 7683 900 522ZWMB A1404600580 7683 955 501E LuK core 140 460 04 80ZCB

VW 1J0422154HX 7690 955 105E 7691 955 241ZCB, 06A 145 157ZCB, 1J0 422 154 BZCB (Kayaba core), 1J0 422 155 BZCB (Kayaba core), 1J0 422 154 CZCB, 1J0 422 155 CZCB (Saginaw/Delphi core), 1H0 422 154 A (Hoburn core)

Audi 8D0145155JX 7691 955 156ZW 7681 955 270, 280ZW, 7691 955 235ZW, 185ZW *Kayaba core 8D0 145 156LZCBAudi 8D0145155QX 7691 955 185ZW 7681 955 270, 280ZW, 7691 955 235ZW, 156ZW *Kayaba core 8D0 145 156LZCBVW 535145157X 7691 955 211ZCB 7691 974 117ZCB, 7691 974 117ZCB, 6N0 422 154AZCB, 1H0 422 155EZCB (Saginaw/Delphi core)VW 6N0145157X 7691 955 213E 7691 974 117ZCB, 7691 955 211ZCB, 6N0 422 154AZCB, 1H0 422 155EZCB (Saginaw/Delphi core)

8D0145156FX 7691 955 227 7691 955 276ZWAudi 8D0145156KX 7691 955 235ZW 7691 955 156, 185ZW, *Kayaba core 8D0 145 156LZCBAudi 8D0145156KX 7691 955 235ZW 7681 955 270, 280ZW, 7691 955 156ZW, 185ZW *Kayaba core 8D0 145 156LZCBAudi 8D0145156FX 7691 955 276ZW 7691 955 227,MB 002 460 12 01 7691 955 501E 002 466 24 01ZCB (LuK core)VW 027145157X 7691 974 106ZWVW 7691 974 108ZCB 7691 974 123EVW 037145157BX 7691 974 110ZWVW 037145157DX 7691 974 112ZWVW 535145157X 7691 974 117ZCB 7691 955 213E, 7691 955 211ZCB, 6N0 422 154AZCB, 1H0 422 155EZCB (Saginaw/Delphi core)VW 044145157AX 7691 974 123E 7691 974 108ZCBBMW 32411092741 7691 974 130ZCB 7691 974 508E, 32 41 1 092 742ZCB (LuK core) , 32 41 1 094 098ZCB (LuK core)BMW 32411092603 7691 974 504ZW 7691 974 514ZW, 7691 974 125ZCB (core only)BMW 32411092741 7691 974 508E 7691 974 130ZCB, 32 41 1 092 742ZCB (LuK core) , 32 41 1 094 098ZCB (LuK core)BMW 32411092898 7691 974 509ZW 7691 974 516ZWBMW 32411092603 7691 974 514ZW 7691 974 504ZW, 7691 974 125ZCB (core only)

BMW 32411092432 7691 974 515E 7691 974 505ZCB, 32 41 1 092 433ZCB (LuK core), 32 41 1 141 516ZCB (LuK core), 32 41 1 141 681ZCB (LuK core), 32 41 1 092 954ZCB (LuK core)

BMW 32411092898 7691 974 516ZW 7691 974 509ZW

Page 394: ZF Gearbox

OE # Service Part # ZF Part # Interchangable with

ZF part # to OE Service Part #And Cross Reference with ZF interchangeable Part No.

Audi 4B0145156X 7692 955 134ZW 7692 955 123ZWBMW 32416757913 7692 974 524EBMW 32416757914 7692 974 526EPorsche --- 7820 900 171ZW 7820 955 114ZWBMW 32111116904 7820 900 172ZWPorsche 91434701005 7820 955 112ZW 7820 955 138ZWPorsche 930347010X 7820 955 114ZW 7820 900 171ZWPorsche --- 7820 955 138ZW 7820 955 112ZWAlfa Romeo 162142300201 7830 955 105ZW 7830 955 116, 121, 123ZWVW 357422061CX 7830 955 114ZWAlfa Romeo 161202300201 7830 955 116ZW 7830 955 105, 121, 123ZWAlfa Romeo 60543476 7830 955 121ZW 7830 955 105, 116, 123ZWAlfa Romeo 60564342 7830 955 123ZW 7830 955 105, 116, 121ZWVW 1H1422061DX 7830 955 132ZW 7830 955 138ZWAlfa Romeo 60582806 7830 955 134ZW VW 1H1422061DX 7830 955 138ZW 7830 955 132ZW

VW 3A1422061EX 7830 955 143ZW

7830 974 138ZCB (3A1 42 055E), 357 422 055QZCB, 357 422 055RZCB, 3A1 422 061AXZCB, 3A1 422 061AZCB, 3A1 422 055AZCB, 357 422 055JZCB, 357 422 055MZCB, 357 422 061KZCB, 357 422 061CXZCB, 357 422 051BZCB, 357 422 055CZCB, 357 422 061CZCB, 357 422 061QZCB (TRW cores)

BMW 32131466385 7832 955 109ZWVW 251422061X 7832 955 116ZW BMW 32131466389 7832 955 127ZWBMW 32131132795 7832 955 128ZW 7832 955 139, 149,152, 154, 161, 163ZWBMW 32131466388 7832 955 133ZW BMW 32131134945 7832 955 139ZW 7832 955 149, 152, 154, 161, 163ZWBMW 32131134760 7832 955 146ZW 7832 955 158,167ZWBMW 32131134949 7832 955 149ZW 7832 955 139, 152, 154, 161, 163ZWBMW 32131137916 7832 955 152ZW 7832 955 139, 149, 154, 161, 163ZWBMW 32131466160 7832 955 154ZW 7832 955 139, 149,152, 161, 163ZWBMW 32131137924 7832 955 158ZW 7832 955 146,167ZWPorsche 964347009DX 7832 955 160ZWBMW 32131466385 7832 955 161ZW 7832 955 139, 149,152, 154, 163ZWBMW 32131469965 7832 955 163ZW 7832 955 139, 149,152, 154, 161ZWBMW 32131469270 7832 955 167ZW 7832 955 146, 158ZWPorsche 993347011X 7832 955 169ZWPorsche 928347010BX 7840 955 101ZW 7840 955 104, 105, 110, 112, 114, 121, 123ZWPorsche 928347010BX 7840 955 104ZW 7840 955 101, 105, 110, 112, 114, 121, 123ZWPorsche 928347010BX 7840 955 105ZW 7840 955 101, 104, 110, 112, 114, 121, 123ZWFiat 4 427 842 7840 955 109ZW Porsche 928347010BX 7840 955 110ZW 7840 955 101, 104, 105, 112, 114, 121, 123ZWPorsche 928347010CX 7840 955 112ZW 7840 955 101, 104. 105, 110, 114, 121, 123ZWPorsche 928347010CX 7840 955 114ZW 7840 955 101, 104. 105, 110, 112, 121, 123ZWPorsche 964347009BX 7840 955 119ZW Porsche 928347010DX 7840 955 121ZW 7840 955 101, 104. 105, 110, 112, 114, 123ZWPorsche 928347010DX 7840 955 123ZW 7840 955 101, 104. 105, 110, 112, 114, 121ZWPorsche 944347011X 7840 955 200ZW 7840 955 201, 202, 205ZW, 7840 974 201, 202, 205ZCB (long rack core)Porsche 944347011AX 7840 955 201ZW 7840 955 200, 202, 205ZW, 7840 974 201, 202, 205ZCB (long rack core)Porsche 944347011BX 7840 955 202ZW 7840 955 200, 201, 205ZW, 7840 974 201, 202, 205ZCB (long rack core)Porsche 944347011BX 7840 955 205ZW 7840 955 200, 201, 202ZW, 7840 974 201, 202, 205ZCB (long rack core)BMW 32131121969 7842 955 111ZW Lancia 8238 6575 7844 955 101ZW 7844 955 104, 105, 106, 110, 114ZW (R&R only)Lancia 7844 955 104ZW 7844 955 104, 105, 106, 110, 114ZW (R&R only)Lancia 7844 955 105ZW 7844 955 101, 105, 106, 110, 114ZW (R&R only)Lancia 82314538 7844 955 106ZW 7844 955 101, 104, 105, 110, 114ZW (R&R only)Lancia 82341631 7844 955 110ZW 7844 955 101, 104, 105, 106, 114ZW (R&R only)Lancia 82345204 7844 955 114ZW 7844 955 101, 104, 105, 106, 110ZW (R&R only)Audi 443422075X 7847 671 005ZW Audi 431422065AX 7847 955 105ZW 7847 955 110, 112ZWAudi 431422065AX 7847 955 110ZW 7847 955 105, 112ZWAudi 431422065AX 7847 955 112ZW 7847 955 105, 110ZW

Page 395: ZF Gearbox

OE # Service Part # ZF Part # Interchangable with

ZF part # to OE Service Part #And Cross Reference with ZF interchangeable Part No.

Audi 443422065CX 7847 955 208ZW 7847 671 005ZW, 7847 955 210, 212, 216, 222, 226, 232ZWAudi 443422065GX 7847 955 210ZW 7847 671 005ZW, 7847 955 208, 212, 216, 222, 226, 232ZWAudi 443422065DX 7847 955 212ZW 7847 671 005ZW, 7847 955 208, 210, 216, 222, 226, 232ZWAudi 443422065FX 7847 955 216ZW 7847 671 005ZW, 7847 955 208, 210, 212, 222, 226, 232ZWAudi 441422065CX 7847 955 218ZW 7847 955 224, 228, 229, 238, 242, 244ZWAudi 443422065HX 7847 955 222ZW 7847 671 005ZW, 7847 955 208, 210, 212, 216, 226, 232ZWAudi 441422065EX 7847 955 224ZW 7847 955 218, 228, 229, 238, 242, 244ZWAudi 443422065LX 7847 955 226ZW 7847 671 005ZW, 7847 955 208, 210, 212, 216, 222, 232ZWAudi 4A1422065JX 7847 955 228ZW 7847 955 218, 224, 229, 238, 242, 244ZWAudi 4A1422065X 7847 955 229ZW 7847 955 218, 224, 228, 238, 242, 244ZWAudi 443422065MX 7847 955 232ZW 7847 955 210, 212, 216, 222, 226ZWAudi 443422065MX 7847 955 232ZW 7847 671 005ZW, 7847 955 208, 210, 212, 216, 222, 226ZWAudi 4A1422065ADX 7847 955 238ZW 7847 955 218, 224, 228, 229, 242, 244ZWAudi 4A1422065ALX 7847 955 242ZW 7847 955 218, 224, 228, 229, 238, 244ZWAudi 4A1422066X 7847 955 244ZW 7847 955 218, 224, 228, 229, 238, 242ZWAudi 441422065FX 7847 991 502ZW 7847 991 504, 507, 513, 525, 529, 531, 533ZWAudi 441422065HX 7847 991 504ZW 7847 991 502, 507, 513, 525, 529, 531, 533ZWAudi 4A1422065AX 7847 991 507ZW 7847 991 502, 504, 513, 525, 529, 531, 533ZWAudi 4A1 422 065 FX 7847 991 513ZW 7847 991 502, 504, 507, 525, 529, 531, 533ZWAudi 4A1422065AFX 7847 991 525ZW 7847 991 502, 504, 507, 513, 529, 531, 533ZWAudi 4A1422065AKX 7847 991 529ZW 7847 991 502, 504, 507, 513, 525, 531, 533ZWAudi 4A1422065AJX 7847 991 531ZW 7847 991 502, 504, 507, 513, 525, 529, 533ZWAudi 4A1422070ANX 7847 991 533ZW 7847 991 502, 504, 507, 513, 525, 529, 531ZWBMW 32131138196 7852 955 213ZW 7852 955 227, 229, 306, 307ZWBMW 32131469273 7852 955 227ZW 7852 955 213, 229, 306, 307ZWBMW 32131140972 7852 955 229ZW 7852 955 213, 227, 306, 307ZWBMW 32131469964 7852 955 237ZW

BMW 321310962817852 955 259ZW

7852 955 285 (Short rack) 7852 974 275, 294, 298, 326, 358, 460 (Semi long rack) 7852 974 373, 407, 411, 645, 682, 688 (Long rack) and 8D1 422 052MXZCB, 8D1 422 053BXZCB Koyo rack

BMW 32131093886 7852 955 272ZW

Audi7852 955 285ZW

7852 955 259 (Short rack) 7852 974 275, 294, 298, 326, 358, 460 (Semi long rack) 7852 974 373, 407, 411, 645, 682, 688 (Long rack) and 8D1 422 052MXZCB, 8D1 422 053BXZCB Koyo rack

BMW 32131096144 7852 955 304ZW 7852 955 278ZCB (core only)BMW 32131096144 7852 955 304ZW 7852 955 278ZCB (core only)BMW 32131469273 7852 955 306ZW 7852 955 213, 227, 229, 307ZWBMW 32131096281 7852 955 307ZW 7852 955 213, 227, 229, 306ZWBMW 32131094927 7852 955 310ZW 7852 974 456ZCB (semi-long rack core),7852 974 393ZCB (long rack core)BMW 32131094927 7852 955 329ZW 7852 974 494ZCB (semi-long rack core),7852 974 489ZCB (long rack core)BMW 32131096842 7852 955 330ZW 7852 974 495ZCB (semi-long rack core), 7852 974 490ZCB (long rack core),BMW 32136753436 7852 955 334ZW 7852 974 651ZCB (semi-long rack core),7852 974 643ZCB (long rack core)

Jaguar CCC 5663 / 5665 / 6015 7852 974 221E 7852 974 235E, *Adwest Core CAC 5255 8TZCB, CC 2471 7TZCB, CAC 3647 7TZCB, CAC 1716

ZCBJaguar CCC6017 7852 974 225E 7852 974 239E

Jaguar CCC 5663/5665 MHD3891AA 7852 974 235E 7852 974 221, 228E, *Adwest Core CAC 5255 8TZCB, CC 2471 7TZCB, CAC 3647 7TZCB, CAC

1716 ZCB

Jaguar CCC 5669/5667 MHD3891AC 7852 974 239E 7852 974 225E

Jaguar CCC 5653 / 6023 7852 974 251E 7852 974 290E, *Adwest Core CBC 9053 ZCB

Audi 7852 974 275ZW7852 955 259, 285 (Short rack) 7852 974, 294, 298, 326, 358, 460 (Semi long rack) 7852 974 373, 407, 411, 645, 682, 688 (Long rack) and 8D1 422 052MXZCB, 8D1 422 053BXZCB Koyo rack

Jaguar MMA3891AA 7852 974 288ZW 7852 974 221, 235ZW, *Adwest Core CBC 9053 ZCB

Jaguar CCC 5653, MMA3891AB 7852 974 290E 7852 974 251E, *Adwest Core CBC 9053 ZCB

Jaguar MMA3891AB 7852 974 290ZW 7852 974 251ZW

Audi 8D1422065CX 7852 974 294ZW 7852 955 259, 285 (Short rack) 7852 974, 275, 298, 326, 358, 460 (Long rack) 7852 974 373, 407, 411, 645, 682, 688 (Semi long rack) and 8D1 422 052MXZCB, 8D1 422 053BXZCB Koyo rack

Page 396: ZF Gearbox

OE # Service Part # ZF Part # Interchangable with

ZF part # to OE Service Part #And Cross Reference with ZF interchangeable Part No.

Audi 8D1422065CX 7852 974 298ZW 7852 955 259, 285 (Short rack) 7852 974, 275, 294, 326, 358, 460 (Long rack) 7852 974 373, 407, 411, 645, 682, 688 (Semi long rack) and 8D1 422 052MXZCB, 8D1 422 053BXZCB Koyo rack

Audi 8D1422065RX 7852 974 326ZW 7852 955 259, 285 (Short rack) 7852 974, 275, 294, 298, 358, 460 (Long rack) 7852 974 373, 407, 411, 645, 682, 688 (Semi long rack) and 8D1 422 052MXZCB, 8D1 422 053BXZCB Koyo rack

MB A1634600225 7852 974 338ZW 7852 974 596

MB A1634600225 7852 974 338ZW

Audi8D1422066DX 7852 974 358ZW 7852 955 259, 285 (Short rack) 7852 974, 275, 294, 298, 326, 460 (Long rack) 7852 974 373, 407,

411, 645, 682, 688 (Semi long rack) and 8D1 422 052MXZCB, 8D1 422 053BXZCB Koyo rack

Audi8D1422066FX 7852 974 373ZW 7852 955 259, 285 (Short rack) 7852 974, 275, 294, 298, 326, 358, 460 (Long rack) 7852 974 407,

411, 645, 682, 688 (Semi long rack) and 8D1 422 052MXZCB, 8D1 422 053BXZCB Koyo rack

Audi8D1422052BX 7852 974 407ZW 7852 955 259, 285 (Short rack) 7852 974, 275, 294, 298, 326, 358, 460 (Long rack) 7852 974 373,

411, 645, 682, 688 (Semi long rack) and 8D1 422 052MXZCB, 8D1 422 053BXZCB Koyo rack

Audi

8D2 422 052 X 7852 974 408ZW

7852 974 275, 298, 326, 358, 460ZCB (long rack core), 7852 955 259, 285ZCB (short rack core), 8D1 422 052MXZCB (Koyo core), 8D1 422 053BXZCB (Koyo core), 8D1 422 065JZCB (Koyo core), 8D1 422 069CZCB, (Koyo core), 8D1 422 072QZCB (Koyo core), 8D1 422 066FZCB, 8D1 422 072AZCB (Audi core), 7852 974 373, 645, 407, 411, 682, 688ZW

Audi 8D1422052CX 7852 974 409ZW 7852 974 276, 295, 299, 327, 336, 360, 424, 462ZCB (long rack core), 7852 955 258, 264, 286ZCB (short rack core), 7852 974 519, 609, 646, 684, 689ZW

Audi8D1422052EX 7852 974 411ZW 7852 955 259, 285 (Short rack) 7852 974, 275, 294, 298, 326, 358, 460 (Long rack) 7852 974 373,

407, 645, 682, 688 (Semi long rack) and 8D1 422 052MXZCB, 8D1 422 053BXZCB Koyo rack

Audi8D1422071JX 7852 974 460ZW 7852 955 259, 285 (Short rack) 7852 974, 275, 294, 298, 326, 358 (Long rack) 7852 974 373, 407,

411, 645, 682, 688 (Semi long rack) and 8D1 422 052MXZCB, 8D1 422 053BXZCB Koyo rack

Audi 8D1422052LX 7852 974 519ZW 7852 974 276, 295, 299, 327, 336, 360, 424, 462ZCB (long rack core), 7852 955 258, 264, 286ZCB (short rack core), 7852 974 409, 609, 646, 684, 689ZW

BMW 32136751282 7852 974 553ZCB 7852 974 879ZW, 7852 974 877ZCB (core only)BMW 32136751027 7852 974 560ZW 7852 974 879ZW, 7852 974 877, 553ZCB (long rack core)MB A1634600725 7852 974 596ZW 7852 974 338ZW

Audi 8D1422052LX 7852 974 609ZW 7852 974 276, 295, 299, 327, 336, 360, 424, 462ZCB (long rack core), 7852 955 258, 264, 286ZCB (short rack core), 7852 974 409, 519, 646, 684, 689ZW

Audi

8D1422052BX 7852 974 645ZW

7852 974 275, 298, 326, 358, 460ZCB (long rack core), 7852 955 259, 285ZCB (short rack core), 8D1 422 052MXZCB (Koyo core), 8D1 422 053BXZCB (Koyo core), 8D1 422 065JZCB (Koyo core), 8D1 422 069CZCB, (Koyo core), 8D1 422 072QZCB (Koyo core), 8D1 422 066FZCB, 8D1 422 072AZCB (Audi core), 7852 974 373, 407, 408, 411, 682, 688ZW

Audi 8D1422052CX 7852 974 646ZW 7852 974 276, 295, 299, 327, 336, 360, 424, 462ZCB (long rack core), 7852 955 258, 264, 286ZCB (short rack core), 7852 974 409, 519, 609, 684, 689ZW

Audi

8D1422052BX 7852 974 682ZW

7852 974 275, 298, 326, 358, 460ZCB (long rack core), 7852 955 259, 285ZCB (short rack core), 8D1 422 052MXZCB (Koyo core), 8D1 422 053BXZCB (Koyo core), 8D1 422 065JZCB (Koyo core), 8D1 422 069CZCB, (Koyo core), 8D1 422 072QZCB (Koyo core), 8D1 422 066FZCB, 8D1 422 072AZCB (Audi core), 7852 974 373, 407, 408, 411, 645, 688ZW

Audi 8D1422052CX 7852 974 684ZW 7852 974 276, 295, 299, 327, 336, 360, 424, 462ZCB (long rack core), 7852 955 258, 264, 286ZCB (short rack core), 7852 974 409, 519, 609, 646, 689ZW

Audi

8D1422052BX 7852 974 688ZW

7852 974 275, 298, 326, 358, 460ZCB (long rack core), 7852 955 259, 285ZCB (short rack core), 8D1 422 052MXZCB (Koyo core), 8D1 422 053BXZCB (Koyo core), 8D1 422 065JZCB (Koyo core), 8D1 422 069CZCB, (Koyo core), 8D1 422 072QZCB (Koyo core), 8D1 422 066FZCB, 8D1 422 072AZCB (Audi core), 7852 974 373, 407, 408, 411, 645, 682ZW

Audi 8D1422052CX 7852 974 689ZW 7852 974 276, 295, 299, 327, 336, 360, 424, 462ZCB (long rack core), 7852 955 258, 264, 286ZCB (short rack core), 7852 974 409, 519, 609, 646, 684ZW

BMW 32136762241 7852 974 877ZCB 7852 974 879ZW, 7852 974 553ZCB (core only)BMW 32136761823 7852 974 879ZW 7852 974 877, 553ZCB (core only)BMW 32131092392 7852 991 141ZW 7852 991 147, 149, 157, 161, 165ZWBMW 32131093673 7852 991 147ZW 7852 991 141, 149, 157, 161, 165ZWBMW 32131093887 7852 991 149ZW 7852 991 141, 147, 157, 161, 165ZWBMW 32131094490 7852 991 157ZW 7852 991 141, 147, 149, 161, 165ZWBMW 32131094626 7852 991 161ZW 7852 991 141, 147, 149, 157, 165ZW

Page 397: ZF Gearbox

OE # Service Part # ZF Part # Interchangable with

ZF part # to OE Service Part #And Cross Reference with ZF interchangeable Part No.

BMW 32131096145 7852 991 165ZW 7852 991 141, 147, 149, 157, 161ZWAudi 4B1422052BX 7852 993 135ZW 7852 993 145, 159, 171, 176, 192, 194, 196, 256ZWJaguar MNC3901AC 7852 993 139E 7852 993 149EAudi 4B1422065HX 7852 993 145ZW 7852 993 135, 159, 171, 176, 192, 194, 196, 256ZW Jaguar MNC3901AD 7852 993 149E 7852 993 139EAudi 4B1422052BX 7852 993 159ZW 7852 993 135, 145, 171, 176, 192, 194, 196, 256ZWAudi 4B1422065QX 7852 993 171ZW 7852 993 135, 145, 159, 176, 192, 194, 196, 256ZWAudi 4B1422065NX 7852 993 176ZW 7852 993 135, 145, 159, 171, 192, 194, 196, 256ZWAudi 4B1422052BX 7852 993 192ZW 7852 993 135, 145, 159, 171, 176, 194, 196, 256ZW

Audi 4B1422052EX 7852 993 194E 7852 993 196, 176, 145, 171, 256, 135ZCB (long rack core), 7852 993 192, 159ZCB (semi-long rack core)

Audi 4B1422052EX 7852 993 194E 7852 993 196, 176, 145, 171, 256, 135, 192, 159ZWAudi 4B1422066CX 7852 993 196E 7852 993 135, 145, 159, 171, 176, 192, 194, 256ZWJaguar MNA3891AB 7852 991 135E 7852 991 117ZCBBMW 32136751283 7852 993 209ZCB 7852 993 212, 364, 434ZW, 7852 993 359, 433ZCB (Core only)BMW 32136751153 7852 993 212ZW 7852 993 364, 434ZW, 7852 993 209, 359, 433ZCB (Core only)Audi 4B1422066CX 7852 993 256ZW 7852 993 135, 145, 159, 171, 176, 192, 194, 196ZWBMW 32136760044 7852 993 359ZCB 7852 993 212, 364, 434ZW, 7852 993 209, 433ZCB (Core only)BMW 32136760114 7852 993 364ZW 7852 993 212, 434ZW, 7852 993 209, 359, 433ZCB (Core only)BMW 32136762236 7852 993 433ZCB 7852 993 212, 364, 434ZW, 7852 993 209, 359ZCB (Core only)BMW 32136761822 7852 993 434ZW 7852 993 212, 364ZW, 7852 993 209, 359, 433ZCB (core only)Audi 811422065X 7881 955 103ZW 7881 955 105, 111, 116, 118, 123, 133, 325, 913ZWVW 811422065X 7881 955 103ZW 7881 955 105, 111, 116, 118, 123, 133, 325, 913ZWAudi 811422065AX 7881 955 105ZW 7881 955 103, 111, 116, 118, 123, 133, 325, 913ZWVW 811422065AX 7881 955 105ZW 7881 955 103, 111, 116, 118, 123, 133, 325, 913ZWAudi 811422065CX 7881 955 109ZW 7881 955 120, 135ZWVW 811422065CX 7881 955 109ZW 7881 955 120, 135ZWAudi 811422065X 7881 955 111ZW 7881 955 103, 105, 116, 118, 123, 133, 325, 913ZWVW 811422065X 7881 955 111ZW 7881 955 103, 105, 111, 116, 123, 133, 325, 913ZWVW 859422065X 7881 955 116ZW 7881 955 103, 105, 111, 118, 123, 133, 325, 913ZWAudi 811422065DX 7881 955 118ZW 7881 955 103, 105, 111, 116, 123, 133, 325, 913ZWVW 811422065DX 7881 955 118ZW 7881 955 103, 105, 111, 116, 123, 133, 325, 913ZWAudi 811422065EX 7881 955 120ZW 7881 955 109, 135ZWVW 811422065EX 7881 955 120ZW 7881 955 109, 135ZWAudi 893422065X 7881 955 123ZW 7881 955 103, 105, 111, 116, 118, 133, 325, 913ZWVW 893422065X 7881 955 123ZW 7881 955 103, 105, 111, 116, 118, 133, 325, 913ZWAudi 811422065FX 7881 955 133ZW 7881 955 103, 105, 111, 116, 118, 123, 325, 913ZWVW 811422065FX 7881 955 133ZW 7881 955 103, 105, 111, 116, 118, 123, 325, 913ZWAudi 811422065GX 7881 955 135ZW 7881 955 109, 120ZWVW 811422065EX 7881 955 135ZW 7881 955 109, 120ZWAudi 893422065GX 7881 955 141ZW 7881 955 153ZWVW 893422065GX 7881 955 141ZW 7881 955 153ZWAudi 893 422 066 X 7881 955 150ZW 7881 955 155ZWVW 893422066X 7881 955 150ZW 7881 955 155ZWAudi 893422066AX 7881 955 153ZW 7881 955 141ZWVW 893422066AX 7881 955 153ZW 7881 955 141ZWAudi 893422066BX 7881 955 155ZW 7881 955 150ZWVW 893422066BX 7881 955 155ZW 7881 955 150ZWAudi 893422065KX 7881 955 301ZW 7881 955 309, 311, 319, 331, 333ZWVW 893422065KX 7881 955 301ZW 7881 955 309, 311, 319, 331, 333ZWAudi 8A1422065AX 7881 955 307ZW 7881 955 301, 309, 311, 319, 331, 333ZWVW 8A1422065AX 7881 955 309ZW 7881 955 301, 307, 311, 319, 331, 333ZWAudi 8A1422065DX 7881 955 311ZW 7881 955 301, 307,309, 319, 331, 333ZWVW 8A1422065DX 7881 955 311ZW 7881 955 301, 307, 309, 319, 331, 333ZWAudi 8A1422065JX 7881 955 319ZW 7881 955 301, 307, 309, 311, 331, 333ZWVW 8A1422065JX 7881 955 319ZW 7881 955 301, 309, 311, 331, 333ZWVW 7881 955 325ZW 7881 955 103, 105, 111, 116, 118, 123, 133, 913ZWAudi 8G1422065X 7881 955 331ZW 7881 955 301, 309, 311, 319, 333ZWVW 8G1422065GX 7881 955 331ZW 7881 955 301, 309, 311, 319, 333ZWAudi 8G1422065BX 7881 955 333ZW 7881 955 301, 309, 311, 319, 331ZWVW 8G1422065BX 7881 955 333ZW 7881 955 301, 309, 311, 319, 333ZW

Page 398: ZF Gearbox

OE # Service Part # ZF Part # Interchangable with

ZF part # to OE Service Part #And Cross Reference with ZF interchangeable Part No.

VW 7881 955 913ZW 7881 955 103, 105, 111, 116, 118, 123, 133, 325ZWVW 1J1422061FX 7891 955 105ZW 7891 955 (& 974) 105, 125, 127, 137, 138, 153, 157, 180, 186, 192ZWVW 1J1422061FX 7891 955 105ZW 7891 955 125, 137, 179, 180, 186ZWVW 1J1422061SX 7891 955 125ZW 7891 955 (& 974) 105, 125, 127, 137, 138, 153, 157, 180, 186, 192ZWVW 1J1422061SX 7891 955 125ZW 7891 955 105, 137, 179, 180, 186ZWVW 1J1422061AAX 7891 955 127ZW 7891 955 (& 974) 105, 125, 127, 137, 138, 153, 157, 180, 186, 192ZWAudi 8N1422061DX 7891 955 129ZWVW 1J1422061KX 7891 955 137ZW 7891 955 (& 974) 105, 125, 127, 137, 138, 153, 157, 180, 186, 192ZWVW 4J1422060KX 7891 955 137ZW 7891 955 105, 125, 179, 180, 186ZWVW 1J1422061ANX 7891 955 138ZW 7891 955 (& 974) 105, 125, 127, 137, 138, 153, 157, 180, 186, 192ZWVW 1J1422061AMX 7891 955 153ZW 7891 955 (& 974) 105, 125, 127, 137, 138, 153, 157, 180, 186, 192ZWVW 1J1422062FX 7891 955 179ZW 7891 955 (& 974) 105, 125, 127, 137, 138, 153, 157, 180, 186, 192ZWVW 1J1422062FX 7891 955 179ZW 7891 955 105, 125, 137, 180, 186ZWVW 1J1422062GX 7891 955 180ZW 7891 955 (& 974) 105, 125, 127, 137, 138, 153, 157, 180, 186, 192ZWVW 1J1422062GX 7891 955 180ZW 7891 955 105, 125, 137, 179, 186ZWVW 1J1422062DX 7891 955 186ZW 7891 955 (& 974) 105, 125, 127, 137, 138, 153, 157, 180, 186, 192ZWVW 1J1422062DX 7891 955 186ZW 7891 955 105, 125, 137, 179, 180ZWVW 1J1422055AAX 7891 974 127ZW 7891 955 (& 974) 105, 125, 127, 137, 138, 153, 157, 180, 186, 192ZWAudi 1J1422062FX 7891 974 179E 7891 955 (& 974) 105, 125, 127, 137, 138, 153, 157, 180, 186, 192ZCB VW 1J1422062FX 7891 974 179E 7891 955 (& 974) 105, 125, 127, 137, 138, 153, 157, 180, 186, 192ZCB MINI 32136758205 7891 974 197ZCB 7891 974 224, 234ZW, 7891 974 233ZCB (core only)MINI 32136762171 7891 974 224ZW 7891 974 234ZW, 7891 974 197, 233ZCB (core only)MINI 32136764152 7891 974 233ZCB 7891 974 224, 234ZW, 7891 974 197, 233ZCB (core only)MINI 32136764156 7891 974 234ZW 7891 974 224ZW, 7891 974 197, 233ZCB (core only)BMW 32131466154 8051 955 101ZWBMW 32131466387 8051 955 114ZW 8051 955 120, 122, 124, 126, 128, 130ZWBMW 32131137505 8051 955 120ZW 8051 955 114, 122, 124, 126, 128, 130ZWBMW 32131137506 8051 955 122ZW 8051 955 114, 120, 124, 126, 128, 130ZWBMW 32131137513 8051 955 124ZW 8051 955 114, 120, 122, 126, 128, 130ZWBMW 32131469274 8051 955 126ZW 8051 955 114, 120, 122, 124, 128, 130ZWBMW 32131141815 8051 955 128ZW 8051 955 114, 120, 122, 124, 126, 130ZWBMW 32131139735 8051 955 130ZW 8051 955 114, 120, 122, 124, 126, 128ZWBMW 32131134389 8051 991 101ZW BMW 32131137509 8051 991 110ZW 8051 955 112ZWBMW 32131138743 8051 991 112ZW 8051 955 110ZWBMW 32131466153 8052 955 172ZW BMW 32131466157 8052 955 191ZW BMW 32131466155 8052 955 206ZW BMW 32131466156 8052 955 213ZW BMW 32131466161 8052 955 225ZW BMW 32131468049 8054 955 203ZW BMW 32131466386 8054 955 205ZW BMW 32132226511 8054 955 210ZW 8054 955 222, 236ZWBMW 32131136837 8054 955 214ZW 8054 955 238ZWBMW 32132226736 8054 955 222ZW 8054 955 210, 236ZWBMW 32131138695 8054 955 226ZW BMW 32131138699 8054 955 228ZWBMW 32131139681 8054 955 230ZW BMW 32132226923 8054 955 236ZW 8054 955 210, 222ZWBMW 32131139635 8054 955 238ZW 8054 955 214ZWBMW 32131132922 8054 991 101ZW 8054 991 107, 111, 112ZWBMW 32131134107 8054 991 105ZW BMW 32131466159 8054 991 107ZW 8054 991 101, 111, 112ZWBMW 32134403687 8054 991 111ZW 8054 991 101, 107, 112ZWBMW 32134403688 8054 991 112ZW 8054 991 101, 107, 112ZWBMW 32131136825 8054 991 115ZW 8054 991 116, 119, 120ZWBMW 32131136827 8054 991 116ZW 8054 991 115, 119, 120ZWBMW 32131469271 8054 991 119ZW 8054 991 115, 116, 120ZWBMW 32131138566 8054 991 120ZW 8054 991 115, 116, 119ZWBMW 32131138858 8054 991 122ZWBMW 32131469961 8054 991 126ZW

Page 399: ZF Gearbox

OE # Service Part # ZF Part # Interchangable with

ZF part # to OE Service Part #And Cross Reference with ZF interchangeable Part No.

BMW 32131138868 8054 991 128ZWBMW 32131141483 8054 991 139ZWBMW 32131123134 8055 955 104ZWBMW 32131091789 8074 955 301ZW 8074 955 303ZWBMW 32131095189 8074 955 303ZW 8074 955 301ZWBMW 32131091791 8074 991 101ZW 8074 991 103ZWBMW 32131091791 8074 991 103ZW 8074 991 101ZWBMW 32131141333 8075 955 301ZW 8075 955 303ZWBMW 32131095185 8075 955 303ZW 8075 955 301ZWBMW 32131469963 8075 991 101ZW 8075 991 107ZWBMW 32131469963 8075 991 107ZW 8075 991 101ZWMB 2104602400 8401 955 102ZWMB A2104602400 8401 955 102ZWMB 2104602500 8401 991 101ZWMB A2104602500 8401 991 101ZWAlfa Romeo 16218.23054.00 8601 955 109ZW 8601 955 112ZWAudi 035145155GX 8601 955 110ZW 8601 955 114, 120, 124, 131, 134ZWAlfa Romeo 605333339290 8601 955 112ZW 8601 955 109ZWAudi 034145155X 8601 955 114ZW 8601 955 110, 120, 124, 131, 134ZWAlfa Romeo 60533802 8601 955 117ZW (R&R only)Alfa Romeo 60531766 8601 955 119ZW 8601 955 127ZWAudi 034145155X 8601 955 120ZW 8601 955 110, 114, 124, 131, 134ZWAudi 034145155CX 8601 955 124ZW 8601 955 110, 114, 120, 131, 134ZWAudi 077145155BX 8601 955 126ZW 8601 955 133, 140ZWAlfa Romeo 60531766 8601 955 127ZW 8601 955 119ZWAudi 054145155AX 8601 955 128ZW 8601 955 142, 146ZWAudi 034145155DX 8601 955 131ZW 8601 955 110, 114, 120, 124, 134ZWAudi 077145155CX 8601 955 133ZW 8601 955 126, 140ZWAudi 034145155AX 8601 955 134ZW 8601 955 110, 114, 120, 124, 131ZWAudi 077145155DX 8601 955 140ZW 8601 955 126, 133ZWAudi 054145155BX 8601 955 142ZW 8601 955 128, 146ZWAudi 054145155BX 8601 955 146ZW 8601 955 128, 142ZWMB A2104662101 8691 900 501ZWAudi 034 145 165 X 8691 955 125ZW BMW 32411135597 8691 955 129ZW 8691 955 154ZWAudi 054145165AX 8691 955 139ZW 8691 955 149, 153, 166ZWAudi 054145165BX 8691 955 141ZW 8691 955 148ZWAudi 054145165DX 8691 955 143ZW 8691 955 159ZWAudi 054145165GX 8691 955 148ZW 8691 955 141ZWAudi 054145165HX 8691 955 149ZW 8691 955 139, 153, 166ZWAudi 054145165KX 8691 955 153ZW 8691 955 139, 149, 166ZWBMW 32411141283 8691 955 154ZW 8691 955 129ZWAudi 054145165LX 8691 955 159ZW 8691 955 143ZWAudi 8G0145165X 8691 955 166ZW 8691 955 139, 149, 153ZWBMW 32411466168 8692 955 106ZWBMW 32412226402 8692 955 112ZW BMW 32411469278 8692 955 114ZW 8692 955 116ZWBMW 32411141360 8692 955 116ZW 8692 955 114ZWMB A1404666301 8693 900 526EMB A1404600780 8693 955 501E LuK core 140 460 06 80ZCBAudi 8D0145156LX 8D0145156LZCB 7681 955 270, 280ZW, 7691 955 235ZW, 156ZW, 185ZW

Page 400: ZF Gearbox

Vehicle Service Part # ZF Part # Interchangable withAlfa Romeo 60531766 8601 955 119ZW 8601 955 127ZWAlfa Romeo 60531766 8601 955 127ZW 8601 955 119ZWAlfa Romeo 60533802 8601 955 117ZW (R&R only)Alfa Romeo 60543476 7830 955 121ZW 7830 955 105, 116, 123ZWAlfa Romeo 60554147 7681 955 184ZW 7681 955 164, 215ZWAlfa Romeo 60561556 7681 955 175ZW Alfa Romeo 60561557 7681 955 122ZW Alfa Romeo 60564342 7830 955 123ZW 7830 955 105, 116, 121ZWAlfa Romeo 60577460 7681 955 215ZW 7681 955 164, 184ZWAlfa Romeo 60582806 7830 955 134ZW Alfa Romeo 605429430 7681 955 164ZW 7681 955 184, 215ZWAlfa Romeo 161202300201 7830 955 116ZW 7830 955 105, 121, 123ZWAlfa Romeo 162142300201 7830 955 105ZW 7830 955 116, 121, 123ZWAlfa Romeo 605333339290 8601 955 112ZW 8601 955 109ZWAlfa Romeo 16218.23054.00 8601 955 109ZW 8601 955 112ZWAudi 034 145 165 X 8691 955 125ZW Audi 034145155AX 8601 955 134ZW 8601 955 110, 114, 120, 124, 131ZWAudi 034145155CX 8601 955 124ZW 8601 955 110, 114, 120, 131, 134ZWAudi 034145155DX 8601 955 131ZW 8601 955 110, 114, 120, 124, 134ZWAudi 034145155X 8601 955 114ZW 8601 955 110, 120, 124, 131, 134ZWAudi 034145155X 8601 955 120ZW 8601 955 110, 114, 124, 131, 134ZWAudi 035145155BX 7671 955 142ZW Audi 035145155GX 8601 955 110ZW 8601 955 114, 120, 124, 131, 134ZWAudi 035145155X 7671 955 128ZW 7672 955 224ZWAudi 046145155X 7672 955 224ZW 7671 955 128ZWAudi 048145155FX 7681 955 265ZW 7681 955 205ZW *LuK core 048 145 155F/B/CZCBAudi 049145155X 7671 955 140ZW Audi 050145155CX 7681 955 220ZW 7681 955 266ZWAudi 050145155CX 7681 955 266ZW 7681 955 220ZWAudi 054145155AX 8601 955 128ZW 8601 955 142, 146ZWAudi 054145155BX 8601 955 142ZW 8601 955 128, 146ZWAudi 054145155BX 8601 955 146ZW 8601 955 128, 142ZWAudi 054145165AX 8691 955 139ZW 8691 955 149, 153, 166ZWAudi 054145165BX 8691 955 141ZW 8691 955 148ZWAudi 054145165DX 8691 955 143ZW 8691 955 159ZWAudi 054145165GX 8691 955 148ZW 8691 955 141ZWAudi 054145165HX 8691 955 149ZW 8691 955 139, 153, 166ZWAudi 054145165KX 8691 955 153ZW 8691 955 139, 149, 166ZWAudi 054145165LX 8691 955 159ZW 8691 955 143ZWAudi 077145155BX 8601 955 126ZW 8601 955 133, 140ZWAudi 077145155CX 8601 955 133ZW 8601 955 126, 140ZWAudi 077145155DX 8601 955 140ZW 8601 955 126, 133ZWAudi 1J1422062FX 7891 974 179E 7891 955 (& 974) 105, 125, 127, 137, 138, 153, 157, 180, 186, 192ZCB Audi 431422065AX 7847 955 105ZW 7847 955 110, 112ZWAudi 431422065AX 7847 955 110ZW 7847 955 105, 112ZWAudi 431422065AX 7847 955 112ZW 7847 955 105, 110ZWAudi 441422065CX 7847 955 218ZW 7847 955 224, 228, 229, 238, 242, 244ZWAudi 441422065EX 7847 955 224ZW 7847 955 218, 228, 229, 238, 242, 244ZWAudi 441422065FX 7847 991 502ZW 7847 991 504, 507, 513, 525, 529, 531, 533ZWAudi 441422065HX 7847 991 504ZW 7847 991 502, 507, 513, 525, 529, 531, 533ZWAudi 443422065CX 7847 955 208ZW 7847 671 005ZW, 7847 955 210, 212, 216, 222, 226, 232ZWAudi 443422065DX 7847 955 212ZW 7847 671 005ZW, 7847 955 208, 210, 216, 222, 226, 232ZWAudi 443422065FX 7847 955 216ZW 7847 671 005ZW, 7847 955 208, 210, 212, 222, 226, 232ZWAudi 443422065GX 7847 955 210ZW 7847 671 005ZW, 7847 955 208, 212, 216, 222, 226, 232ZWAudi 443422065HX 7847 955 222ZW 7847 671 005ZW, 7847 955 208, 210, 212, 216, 226, 232ZWAudi 443422065LX 7847 955 226ZW 7847 671 005ZW, 7847 955 208, 210, 212, 216, 222, 232ZWAudi 443422065MX 7847 955 232ZW 7847 955 210, 212, 216, 222, 226ZWAudi 443422065MX 7847 955 232ZW 7847 671 005ZW, 7847 955 208, 210, 212, 216, 222, 226ZWAudi 443422075X 7847 671 005ZW Audi 4A1 422 065 FX 7847 991 513ZW 7847 991 502, 504, 507, 525, 529, 531, 533ZWAudi 4A1422065ADX 7847 955 238ZW 7847 955 218, 224, 228, 229, 242, 244ZWAudi 4A1422065AFX 7847 991 525ZW 7847 991 502, 504, 507, 513, 529, 531, 533ZWAudi 4A1422065AJX 7847 991 531ZW 7847 991 502, 504, 507, 513, 525, 529, 533ZWAudi 4A1422065AKX 7847 991 529ZW 7847 991 502, 504, 507, 513, 525, 531, 533ZWAudi 4A1422065ALX 7847 955 242ZW 7847 955 218, 224, 228, 229, 238, 244ZW

OE Service part No. to ZF Part No.And Cross Reference with ZF interchangeable Part No.

Page 401: ZF Gearbox

Vehicle Service Part # ZF Part # Interchangable withAudi 4A1422065AX 7847 991 507ZW 7847 991 502, 504, 513, 525, 529, 531, 533ZWAudi 4A1422065JX 7847 955 228ZW 7847 955 218, 224, 229, 238, 242, 244ZWAudi 4A1422065X 7847 955 229ZW 7847 955 218, 224, 228, 238, 242, 244ZWAudi 4A1422066X 7847 955 244ZW 7847 955 218, 224, 228, 229, 238, 242ZWAudi 4A1422070ANX 7847 991 533ZW 7847 991 502, 504, 507, 513, 525, 529, 531ZWAudi 4B0145156X 7692 955 134ZW 7692 955 123ZWAudi 4B1422052BX 7852 993 135ZW 7852 993 145, 159, 171, 176, 192, 194, 196, 256ZWAudi 4B1422052BX 7852 993 159ZW 7852 993 135, 145, 171, 176, 192, 194, 196, 256ZWAudi 4B1422052BX 7852 993 192ZW 7852 993 135, 145, 159, 171, 176, 194, 196, 256ZW

Audi 4B1422052EX 7852 993 194E 7852 993 196, 176, 145, 171, 256, 135ZCB (long rack core), 7852 993 192, 159ZCB (semi-long rack core)

Audi 4B1422052EX 7852 993 194E 7852 993 196, 176, 145, 171, 256, 135, 192, 159ZWAudi 4B1422065HX 7852 993 145ZW 7852 993 135, 159, 171, 176, 192, 194, 196, 256ZW Audi 4B1422065NX 7852 993 176ZW 7852 993 135, 145, 159, 171, 192, 194, 196, 256ZWAudi 4B1422065QX 7852 993 171ZW 7852 993 135, 145, 159, 176, 192, 194, 196, 256ZWAudi 4B1422066CX 7852 993 196ZW 7852 993 135, 145, 159, 171, 176, 192, 194, 256ZWAudi 4B1422066CX 7852 993 256ZW 7852 993 135, 145, 159, 171, 176, 192, 194, 196ZWAudi 811422065AX 7881 955 105ZW 7881 955 103, 111, 116, 118, 123, 133, 325, 913ZWAudi 811422065CX 7881 955 109ZW 7881 955 120, 135ZWAudi 811422065DX 7881 955 118ZW 7881 955 103, 105, 111, 116, 123, 133, 325, 913ZWAudi 811422065EX 7881 955 120ZW 7881 955 109, 135ZWAudi 811422065FX 7881 955 133ZW 7881 955 103, 105, 111, 116, 118, 123, 325, 913ZWAudi 811422065GX 7881 955 135ZW 7881 955 109, 120ZWAudi 811422065X 7881 955 103ZW 7881 955 105, 111, 116, 118, 123, 133, 325, 913ZWAudi 811422065X 7881 955 111ZW 7881 955 103, 105, 116, 118, 123, 133, 325, 913ZWAudi 893 422 066 X 7881 955 150ZW 7881 955 155ZWAudi 893422065GX 7881 955 141ZW 7881 955 153ZWAudi 893422065KX 7881 955 301ZW 7881 955 309, 311, 319, 331, 333ZWAudi 893422065X 7881 955 123ZW 7881 955 103, 105, 111, 116, 118, 133, 325, 913ZWAudi 893422066AX 7881 955 153ZW 7881 955 141ZWAudi 893422066BX 7881 955 155ZW 7881 955 150ZWAudi 8A1422065AX 7881 955 309ZW 7881 955 301, 311, 319, 331, 333ZWAudi 8A1422065DX 7881 955 311ZW 7881 955 301, 309, 319, 331, 333ZWAudi 8A1422065JX 7881 955 319ZW 7881 955 301, 309, 311, 331, 333ZWAudi 8D0145155JX 7691 955 156ZW 7691 955 185, 235ZW, *Kayaba core 8D0 145 156LZCBAudi 8D0145155LX 7681 955 270ZW 7681 955 280ZW, 7691 955 276ZWAudi 8D0145155QX 7691 955 185ZW 7691 955 156, 235ZW, *Kayaba core 8D0 145 156LZCBAudi 8D0145156AX 7681 955 274ZW 7681 955 281ZW, * core 8D0 145 155 MZCBAudi 8D0145156AX 7681 955 281ZW 7681 955 274ZW, * core 8D0 145 155 MZCBAudi 8D0145156FX 7691 955 267ZW 7691 955 227, 276ZCBAudi 8D0145156FX 7691 955 276ZW 7681 955 270, 280ZWAudi 8D0145156KX 7691 955 235ZW 7691 955 156, 185ZW, *Kayaba core 8D0 145 156LZCBAudi 8D0145156X 7681 955 280ZW 7681 955 270ZW, 7691 955 276ZW

Audi8D1422052BX 7852 974 407ZW 7852 955 259, 285 (Short rack) 7852 974, 275, 294, 298, 326, 358, 460 (Long rack) 7852 974 373,

411, 645, 682, 688 (Semi long rack) and 8D1 422 052MXZCB, 8D1 422 053BXZCB Koyo rack

Audi

8D1422052BX 7852 974 645ZW

7852 974 275, 298, 326, 358, 460ZCB (long rack core), 7852 955 259, 285ZCB (short rack core), 8D1 422 052MXZCB (Koyo core), 8D1 422 053BXZCB (Koyo core), 8D1 422 065JZCB (Koyo core), 8D1 422 069CZCB, (Koyo core), 8D1 422 072QZCB (Koyo core), 8D1 422 066FZCB, 8D1 422 072AZCB (Audi core), 7852 974 373, 407, 408, 411, 682, 688ZW

Audi

8D1422052BX 7852 974 682ZW

7852 974 275, 298, 326, 358, 460ZCB (long rack core), 7852 955 259, 285ZCB (short rack core), 8D1 422 052MXZCB (Koyo core), 8D1 422 053BXZCB (Koyo core), 8D1 422 065JZCB (Koyo core), 8D1 422 069CZCB, (Koyo core), 8D1 422 072QZCB (Koyo core), 8D1 422 066FZCB, 8D1 422 072AZCB (Audi core), 7852 974 373, 407, 408, 411, 645, 688ZW

Audi

8D1422052BX 7852 974 688ZW

7852 974 275, 298, 326, 358, 460ZCB (long rack core), 7852 955 259, 285ZCB (short rack core), 8D1 422 052MXZCB (Koyo core), 8D1 422 053BXZCB (Koyo core), 8D1 422 065JZCB (Koyo core), 8D1 422 069CZCB, (Koyo core), 8D1 422 072QZCB (Koyo core), 8D1 422 066FZCB, 8D1 422 072AZCB (Audi core), 7852 974 373, 407, 408, 411, 645, 682ZW

Audi 8D1422052CX 7852 974 409ZW 7852 974 276, 295, 299, 327, 336, 360, 424, 462ZCB (long rack core), 7852 955 258, 264, 286ZCB (short rack core), 7852 974 519, 609, 646, 684, 689ZW

Audi 8D1422052CX 7852 974 646ZW 7852 974 276, 295, 299, 327, 336, 360, 424, 462ZCB (long rack core), 7852 955 258, 264, 286ZCB (short rack core), 7852 974 409, 519, 609, 684, 689ZW

Audi 8D1422052CX 7852 974 684ZW 7852 974 276, 295, 299, 327, 336, 360, 424, 462ZCB (long rack core), 7852 955 258, 264, 286ZCB (short rack core), 7852 974 409, 519, 609, 646, 689ZW

Audi 8D1422052CX 7852 974 689ZW 7852 974 276, 295, 299, 327, 336, 360, 424, 462ZCB (long rack core), 7852 955 258, 264, 286ZCB (short rack core), 7852 974 409, 519, 609, 646, 684ZW

Page 402: ZF Gearbox

Vehicle Service Part # ZF Part # Interchangable with

Audi8D1422052EX 7852 974 411ZW 7852 955 259, 285 (Short rack) 7852 974, 275, 294, 298, 326, 358, 460 (Long rack) 7852 974 373,

407, 645, 682, 688 (Semi long rack) and 8D1 422 052MXZCB, 8D1 422 053BXZCB Koyo rack

Audi 8D1422052LX 7852 974 519ZW 7852 974 276, 295, 299, 327, 336, 360, 424, 462ZCB (long rack core), 7852 955 258, 264, 286ZCB (short rack core), 7852 974 409, 609, 646, 684, 689ZW

Audi 8D1422052LX 7852 974 609ZW 7852 974 276, 295, 299, 327, 336, 360, 424, 462ZCB (long rack core), 7852 955 258, 264, 286ZCB (short rack core), 7852 974 409, 519, 646, 684, 689ZW

Audi 8D1422065CX 7852 974 294ZW 7852 955 259, 285 (Short rack) 7852 974, 275, 298, 326, 358, 460 (Long rack) 7852 974 373, 407, 411, 645, 682, 688 (Semi long rack) and 8D1 422 052MXZCB, 8D1 422 053BXZCB Koyo rack

Audi 8D1422065CX 7852 974 298ZW 7852 955 259, 285 (Short rack) 7852 974, 275, 294, 326, 358, 460 (Long rack) 7852 974 373, 407, 411, 645, 682, 688 (Semi long rack) and 8D1 422 052MXZCB, 8D1 422 053BXZCB Koyo rack

Audi 8D1422065RX 7852 974 326ZW 7852 955 259, 285 (Short rack) 7852 974, 275, 294, 298, 358, 460 (Long rack) 7852 974 373, 407, 411, 645, 682, 688 (Semi long rack) and 8D1 422 052MXZCB, 8D1 422 053BXZCB Koyo rack

Audi8D1422066DX 7852 974 358ZW 7852 955 259, 285 (Short rack) 7852 974, 275, 294, 298, 326, 460 (Long rack) 7852 974 373, 407,

411, 645, 682, 688 (Semi long rack) and 8D1 422 052MXZCB, 8D1 422 053BXZCB Koyo rack

Audi8D1422066FX 7852 974 373ZW 7852 955 259, 285 (Short rack) 7852 974, 275, 294, 298, 326, 358, 460 (Long rack) 7852 974 407,

411, 645, 682, 688 (Semi long rack) and 8D1 422 052MXZCB, 8D1 422 053BXZCB Koyo rack

Audi8D1422071JX 7852 974 460ZW 7852 955 259, 285 (Short rack) 7852 974, 275, 294, 298, 326, 358 (Long rack) 7852 974 373, 407,

411, 645, 682, 688 (Semi long rack) and 8D1 422 052MXZCB, 8D1 422 053BXZCB Koyo rack

Audi

8D2 422 052 X 7852 974 408ZW

7852 974 275, 298, 326, 358, 460ZCB (long rack core), 7852 955 259, 285ZCB (short rack core), 8D1 422 052MXZCB (Koyo core), 8D1 422 053BXZCB (Koyo core), 8D1 422 065JZCB (Koyo core), 8D1 422 069CZCB, (Koyo core), 8D1 422 072QZCB (Koyo core), 8D1 422 066FZCB, 8D1 422 072AZCB (Audi core), 7852 974 373, 645, 407, 411, 682, 688ZW

Audi 8G0145165X 8691 955 166ZW 8691 955 139, 149, 153ZWAudi 8G1422065BX 7881 955 333ZW 7881 955 301, 309, 311, 319, 331ZWAudi 8G1422065X 7881 955 331ZW 7881 955 301, 309, 311, 319, 333ZWAudi 8N1422061DX 7891 955 129ZW

Audi7852 955 285ZW

7852 955 259 (Short rack) 7852 974 275, 294, 298, 326, 358, 460 (Semi long rack) 7852 974 373, 407, 411, 645, 682, 688 (Long rack) and 8D1 422 052MXZCB, 8D1 422 053BXZCB Koyo rack

Audi 7852 974 275ZW7852 955 259, 285 (Short rack) 7852 974, 294, 298, 326, 358, 460 (Semi long rack) 7852 974 373, 407, 411, 645, 682, 688 (Long rack) and 8D1 422 052MXZCB, 8D1 422 053BXZCB Koyo rack

BMW 32411141570 32411141570ZW 32 41 1 141 569ZCB (LuK core)BMW 32411141569 32411141569ZCB 32411141570ZWBMW 32111035309 7316 955 149ZW 7316 955 171ZWBMW 32111035309 7316 955 171ZW 7316 955 149ZWBMW 32111116904 7820 900 172ZWBMW 32131091789 8074 955 301ZW 8074 955 303ZWBMW 32131091791 8074 991 101ZW 8074 991 103ZWBMW 32131091791 8074 991 103ZW 8074 991 101ZWBMW 32131092392 7852 991 141ZW 7852 991 147, 149, 157, 161, 165ZWBMW 32131093673 7852 991 147ZW 7852 991 141, 149, 157, 161, 165ZWBMW 32131093886 7852 955 272ZW BMW 32131093887 7852 991 149ZW 7852 991 141, 147, 157, 161, 165ZWBMW 32131094490 7852 991 157ZW 7852 991 141, 147, 149, 161, 165ZWBMW 32131094626 7852 991 161ZW 7852 991 141, 147, 149, 157, 165ZWBMW 32131094927 7852 955 310ZW 7852 974 456ZCB (semi-long rack core),7852 974 393ZCB (long rack core)BMW 32131094927 7852 955 329ZW 7852 974 494ZCB (semi-long rack core),7852 974 489ZCB (long rack core)BMW 32131095185 8075 955 303ZW 8075 955 301ZWBMW 32131095189 8074 955 303ZW 8074 955 301ZWBMW 32131096144 7852 955 304ZW 7852 955 278ZCB (core only)BMW 32131096144 7852 955 304ZW 7852 955 278ZCB (core only)BMW 32131096145 7852 991 165ZW 7852 991 141, 147, 149, 157, 161ZW

BMW 321310962817852 955 259ZW

7852 955 285 (Short rack) 7852 974 275, 294, 298, 326, 358, 460 (Semi long rack) 7852 974 373, 407, 411, 645, 682, 688 (Long rack) and 8D1 422 052MXZCB, 8D1 422 053BXZCB Koyo rack

BMW 32131096281 7852 955 307ZW 7852 955 213, 227, 229, 306ZWBMW 32131096842 7852 955 330ZW 7852 974 495ZCB (semi-long rack core), 7852 974 490ZCB (long rack core),BMW 32131121969 7842 955 111ZW BMW 32131123134 8055 955 104ZWBMW 32131132795 7832 955 128ZW 7832 955 139, 149,152, 154, 161, 163ZW

Page 403: ZF Gearbox

Vehicle Service Part # ZF Part # Interchangable withBMW 32131132922 8054 991 101ZW 8054 991 107, 111, 112ZWBMW 32131134107 8054 991 105ZW BMW 32131134389 8051 991 101ZW BMW 32131134760 7832 955 146ZW 7832 955 158,167ZWBMW 32131134945 7832 955 139ZW 7832 955 149, 152, 154, 161, 163ZWBMW 32131134949 7832 955 149ZW 7832 955 139, 152, 154, 161, 163ZWBMW 32131136825 8054 991 115ZW 8054 991 116, 119, 120ZWBMW 32131136827 8054 991 116ZW 8054 991 115, 119, 120ZWBMW 32131136837 8054 955 214ZW 8054 955 238ZWBMW 32131137505 8051 955 120ZW 8051 955 114, 122, 124, 126, 128, 130ZWBMW 32131137506 8051 955 122ZW 8051 955 114, 120, 124, 126, 128, 130ZWBMW 32131137509 8051 991 110ZW 8051 955 112ZWBMW 32131137513 8051 955 124ZW 8051 955 114, 120, 122, 126, 128, 130ZWBMW 32131137916 7832 955 152ZW 7832 955 139, 149, 154, 161, 163ZWBMW 32131137924 7832 955 158ZW 7832 955 146,167ZWBMW 32131138196 7852 955 213ZW 7852 955 227, 229, 306, 307ZWBMW 32131138566 8054 991 120ZW 8054 991 115, 116, 119ZWBMW 32131138695 8054 955 226ZW BMW 32131138699 8054 955 228ZWBMW 32131138743 8051 991 112ZW 8051 955 110ZWBMW 32131138858 8054 991 122ZWBMW 32131138868 8054 991 128ZWBMW 32131139635 8054 955 238ZW 8054 955 214ZWBMW 32131139681 8054 955 230ZW BMW 32131139735 8051 955 130ZW 8051 955 114, 120, 122, 124, 126, 128ZWBMW 32131140972 7852 955 229ZW 7852 955 213, 227, 306, 307ZWBMW 32131141333 8075 955 301ZW 8075 955 303ZWBMW 32131141483 8054 991 139ZWBMW 32131141815 8051 955 128ZW 8051 955 114, 120, 122, 124, 126, 130ZWBMW 32131466153 8052 955 172ZW BMW 32131466154 8051 955 101ZWBMW 32131466155 8052 955 206ZW BMW 32131466156 8052 955 213ZW BMW 32131466157 8052 955 191ZW BMW 32131466159 8054 991 107ZW 8054 991 101, 111, 112ZWBMW 32131466160 7832 955 154ZW 7832 955 139, 149,152, 161, 163ZWBMW 32131466161 8052 955 225ZW BMW 32131466385 7832 955 109ZWBMW 32131466385 7832 955 161ZW 7832 955 139, 149,152, 154, 163ZWBMW 32131466386 8054 955 205ZW BMW 32131466387 8051 955 114ZW 8051 955 120, 122, 124, 126, 128, 130ZWBMW 32131466388 7832 955 133ZW BMW 32131466389 7832 955 127ZWBMW 32131468049 8054 955 203ZW BMW 32131469270 7832 955 167ZW 7832 955 146, 158ZWBMW 32131469271 8054 991 119ZW 8054 991 115, 116, 120ZWBMW 32131469273 7852 955 227ZW 7852 955 213, 229, 306, 307ZWBMW 32131469273 7852 955 306ZW 7852 955 213, 227, 229, 307ZWBMW 32131469274 8051 955 126ZW 8051 955 114, 120, 122, 124, 128, 130ZWBMW 32131469961 8054 991 126ZWBMW 32131469963 8075 991 101ZW 8075 991 107ZWBMW 32131469963 8075 991 107ZW 8075 991 101ZWBMW 32131469964 7852 955 237ZW BMW 32131469965 7832 955 163ZW 7832 955 139, 149,152, 154, 161ZWBMW 32132226511 8054 955 210ZW 8054 955 222, 236ZWBMW 32132226736 8054 955 222ZW 8054 955 210, 236ZWBMW 32132226923 8054 955 236ZW 8054 955 210, 222ZWBMW 32134403687 8054 991 111ZW 8054 991 101, 107, 112ZWBMW 32134403688 8054 991 112ZW 8054 991 101, 107, 112ZWBMW 32136751027 7852 974 560ZW 7852 974 879ZW, 7852 974 877, 553ZCB (long rack core)BMW 32136751153 7852 993 212ZW 7852 993 364, 434ZW, 7852 993 209, 359, 433ZCB (Core only)BMW 32136751282 7852 974 553ZCB 7852 974 879ZW, 7852 974 877ZCB (core only)BMW 32136751283 7852 993 209ZCB 7852 993 212, 364, 434ZW, 7852 993 359, 433ZCB (Core only)BMW 32136753436 7852 955 334ZW 7852 974 651ZCB (semi-long rack core),7852 974 643ZCB (long rack core)BMW 32136760044 7852 993 359ZCB 7852 993 212, 364, 434ZW, 7852 993 209, 433ZCB (Core only)BMW 32136760114 7852 993 364ZW 7852 993 212, 434ZW, 7852 993 209, 359, 433ZCB (Core only)BMW 32136761822 7852 993 434ZW 7852 993 212, 364ZW, 7852 993 209, 359, 433ZCB (core only)BMW 32136761823 7852 974 879ZW 7852 974 877, 553ZCB (core only)

Page 404: ZF Gearbox

Vehicle Service Part # ZF Part # Interchangable withBMW 32136762236 7852 993 433ZCB 7852 993 212, 364, 434ZW, 7852 993 209, 359ZCB (Core only)BMW 32136762241 7852 974 877ZCB 7852 974 879ZW, 7852 974 553ZCB (core only)BMW 32411092015 32411092015ZW 32411091911ZCB(LuK core)

BMW 32411092432 7691 974 515E 7691 974 505ZCB, 32 41 1 092 433ZCB (LuK core), 32 41 1 141 516ZCB (LuK core), 32 41 1 141 681ZCB (LuK core), 32 41 1 092 954ZCB (LuK core)

BMW 32411092603 7691 974 504ZW 7691 974 514ZW, 7691 974 125ZCB (core only)BMW 32411092603 7691 974 514ZW 7691 974 504ZW, 7691 974 125ZCB (core only)BMW 32411092741 7691 974 130ZCB 7691 974 508E, 32 41 1 092 742ZCB (LuK core) , 32 41 1 094 098ZCB (LuK core)BMW 32411092741 7691 974 508E 7691 974 130ZCB, 32 41 1 092 742ZCB (LuK core) , 32 41 1 094 098ZCB (LuK core)BMW 32411092742 32411092742ZCB 7691 974 130ZCB, 7691 974 508E, 32 41 1 094 098ZCB (LuK core)BMW 32411092898 7691 974 509ZW 7691 974 516ZWBMW 32411092898 7691 974 516ZW 7691 974 509ZWBMW 32411094098 32411094098ZCB 7691 974 130ZCB, 7691 974 508E, 32 41 1 092 742ZCB (LuK core)BMW 32411096434 32411096434ZWBMW 32411097164 7672 472 232 7672 472 222, 267BMW 32411114480 7672 955 210ZW 7671 955 120, 7672 955 137, 262ZW BMW 32411120089 7672 955 230ZW 7672 955 260ZWBMW 32411123148 7672 955 262ZW 7671 955 120, 7672 955 137, 210ZW BMW 32411124680 7672 472 222 7672 472 232, 267

BMW 32411127046 7681 955 112ZW 7681 955 102, 110, 142, 144, 180, 249ZW, *LuK core 32 1 41 136 213, 32 1 41 141 239,32 41 1 133 078, 32 41 1 141 243, 1 130 084ZCB

BMW 32411128040 7681 955 110ZW 7681 955 102, 112, 142, 144, 180, 249ZW,*LuK core 32 1 41 136 213, 32 1 41 141 239,32 41 1 133 078, 32 41 1 141 243, 1 130 084ZCB

BMW 32411129627 7681 955 151ZW 7681 955 121ZWBMW 32411132254 7681 955 154ZW 7681 955 185, 247, 250ZWBMW 32411132934 7681 955 146ZW 7681 955 166, 237ZW

BMW 32411132936 7681 955 142ZW 7681 955 102, 110, 112, 144, 180, 249ZW, *LuK core 32 1 41 136 213, 32 1 41 141 239,32 41 1 133 078, 32 41 1 141 243, 1 130 084ZCB

BMW 32411133065 7681 955 154ZW 7681 955 185, 247, 250ZWBMW 32411135597 8691 955 129ZW 8691 955 154ZW

BMW 32411136214 7681 955 180ZW 7681 955 102, 110, 112, 142, 144, 249ZW, *LuK core 32 1 41 136 213, 32 1 41 141 239,32 41 1 133 078, 32 41 1 141 243, 1 130 084ZCB

BMW 32411137457 7681 955 185ZW 7681 955 154, 247, 250ZWBMW 32411137951 7681 955 198ZW 7681 955 228, 230ZW,*LuK core 32 41 1 137 951ZCBBMW 32411138122 7681 955 197ZW 7681 955 209, 231, 233, 252ZWBMW 32411139250 7681 955 209ZW 7681 955 197, 231, 233, 252ZWBMW 32411140367 7681 955 230ZW 7681 955 198, 228ZW,*LuK core 32 41 1 137 951ZCB

BMW 32411141040 7681 955 231ZW 7681 955 197, 209, 233, 252ZWBMW 32411141046 7681 955 233ZW 7681 955 197, 209, 231, 252ZWBMW 32411141205 7681 955 247ZW 7681 955 154, 185, 250ZWBMW 32411141206 7681 955 250ZW 7681 955 154, 185, 247ZW

BMW 32411141207 7681 955 249ZW7681 955 102, 110, 112, 142, 144, 180ZW,*LuK core 32 1 41 136 213, 32 1 41 141 239,32 41 1 133 078, 32 41 1 141 243, 1 130 084ZCB

BMW 32411141245 7681 955 228ZW 7681 955 198, 230ZW,*LuK core 32 41 1 137 951ZCB

BMW 32411141283 8691 955 154ZW 8691 955 129ZWBMW 32411141360 8692 955 116ZW 8692 955 114ZWBMW 32411141419 7681 955 252ZW 7681 955 197, 209, 231, 233ZWBMW 32411227197 7681 955 259ZW 7681 955 238ZWBMW 32411466162 7672 955 260ZW 7672 955 230ZWBMW 32411466163 7672 955 270ZWBMW 32411466164 7671 955 120ZW 7672 955 137, 210, 262ZW BMW 32411466165 7671 955 144ZWBMW 32411466166 7681 955 121ZW 7681 955 151ZWBMW 32411466167 7682 955 102ZW *LuK core 32 41 1 136 295, 32 41 1 131 239,32 41 1 136 295, 32 41 1 137 597ZCBBMW 32411466168 8692 955 106ZW

BMW 32411466169 7681 955 144ZW 7681 955 102, 110, 112, 142, 180, 249ZW,*LuK core 32 1 41 136 213, 32 1 41 141 239,32 41 1 133 078, 32 41 1 141 243, 1 130 084ZCB

BMW 32411466170 7681 955 153ZW BMW 32411466390 7682 955 105ZWBMW 32411469275 7681 955 168ZW BMW 32411469275 7681 955 237ZW 7681 955 146, 166ZWBMW 32411469276 7681 955 177ZW 1137013 *VickersBMW 32411469277 7682 955 106ZWBMW 32411469278 8692 955 114ZW 8692 955 116ZW

Page 405: ZF Gearbox

Vehicle Service Part # ZF Part # Interchangable withBMW 32412226402 8692 955 112ZW BMW 32412227196 7681 955 238ZW 7681 955 259ZWBMW 32412227264 7672 472 267 7672 472 222, 232BMW 32416757913 7692 974 524EBMW 32416757914 7692 974 526EBMW 32416760567 7625 955 107E 7625 955 103, 106ZCB

BMW 32419057379 7681 955 102ZW 7681 955 110, 112, 142, 144, 180, 249ZW,*LuK core 32 1 41 136 213, 32 1 41 141 239,32 41 1 133 078, 32 41 1 141 243, 1 130 084ZCB

BMW --- 7038 900 166BMW --- 7038 900 168BMW --- 7038 900 222BMW --- 7038 900 224BMW --- 7038 900 226BMW --- 7039 442 102BMW --- 7039 442 109BMW --- 7316 955 155ZW BMW --- 7316 955 177ZW BMW 7672 955 137ZW 7671 955 120, 7672 955 210, 262ZW Fiat 4387369 7672 955 232ZW Fiat 4 427 842 7840 955 109ZW Jaguar CCC 5653 / 6023 7852 974 251E 7852 974 290E, *Adwest Core CBC 9053 ZCB

Jaguar CCC 5653, MMA3891AB 7852 974 290E 7852 974 251E, *Adwest Core CBC 9053 ZCB

Jaguar CCC 5663 / 5665 / 6015 7852 974 221E 7852 974 235E, *Adwest Core CAC 5255 8TZCB, CC 2471 7TZCB, CAC 3647 7TZCB, CAC 1716

ZCB

Jaguar CCC 5663/5665 MHD3891AA 7852 974 235E 7852 974 221, 228E, *Adwest Core CAC 5255 8TZCB, CC 2471 7TZCB, CAC 3647 7TZCB, CAC

1716 ZCB

Jaguar CCC 5669/5667 MHD3891AC 7852 974 239E 7852 974 225E

Jaguar CCC6017 7852 974 225E 7852 974 239EJaguar MMA3891AA 7852 974 288ZW 7852 974 221, 235ZW, *Adwest Core CBC 9053 ZCBJaguar MMA3891AB 7852 974 290ZW 7852 974 251ZWJaguar MNA8110AA 7682 955 120ZW 7682 955 126ZWJaguar MNA8110AB 7682 955 126ZW 7682 955 120ZWJaguar MNA8111BA 7682 974 103ZW 7682 955 127ZWJaguar MNA8111BB 7682 955 127ZW 7682 974 103ZWJaguar MNC3901AC 7852 993 139E 7852 993 149EJaguar MNC3901AD 7852 993 149E 7852 993 139ELancia 82314538 7844 955 106ZW 7844 955 101, 104, 105, 110, 114ZW (R&R only)Lancia 82341631 7844 955 110ZW 7844 955 101, 104, 105, 106, 114ZW (R&R only)Lancia 82345204 7844 955 114ZW 7844 955 101, 104, 105, 106, 110ZW (R&R only)Lancia 8238 6575 7844 955 101ZW 7844 955 104, 105, 106, 110, 114ZW (R&R only)Lancia 7844 955 104ZW 7844 955 104, 105, 106, 110, 114ZW (R&R only)Lancia 7844 955 105ZW 7844 955 101, 105, 106, 110, 114ZW (R&R only)MB 0024601201 7691 955 501E 002 466 24 01ZCB (LuK core)MB 0024662401 0024662401ZCB 7691 955 501EMB 2014602180 201 460 21 80ZW 7682 900 114ZW, * LuK core 201 460 21 80ZCBMB 2104602400 8401 955 102ZWMB 2104602500 8401 991 101ZWMB 116 460 17 80 7672 900 406ZW

MB A1024600180 7672 900 436ZW 7672 900 404, 424, 428, 434, 444, 448ZW *Luk core 116 460 21 80,116 460 27 80, 126 460 03 80, 126 460 16 80, 126 460 08 80, Sperry 22-82, 25-82, 28-82, 30-82

MB A1104602180 7672 900 432ZW 7672 900 402, 422, 426, 436, 442, 446ZW *Luk core 116 460 21 80,116 460 27 80, 126 460 03 80, 126 460 16 80, 126 460 08 80, Sperry 22-82, 25-82, 28-82, 30-82

MB A1154602080 7672 900 434ZW 7672 900 404, 424, 428, 444, 448ZW,*LuK core 126 460 07 80, 116 460 20 80, 126 460 02 80, 115 460 20 80, 126 460 15 80, 116 460 26 80ZCB, Sperry 24-65, 27-65, 29-65

MB A1164601780 7672 900 404ZW 7672 900 424, 428, 434, 444, 448ZW,*LuK core 126 460 07 80, 116 460 20 80, 126 460 02 80, 115 460 20 80, 126 460 15 80Z, 116 460 26 80ZCB, Sperry 24-65, 27-65, 29-65

MB A1164601880 7672 900 402ZW 7672 900 422, 426, 432, 436, 442, 446ZW*Luk core 116 460 21 80,116 460 27 80, 126 460 03 80, 126 460 16 80 ,126 460 08 80, Sperry 22-82, 25-82, 28-82, 30-82

MB A1164602480 7672 900 424ZW 7672 900 404, 428, 434, 444, 448ZW,*LuK core 126 460 07 80, 116 460 20 80, 126 460 02 80, 115 460 20 80, 126 460 15 80, 116 460 26 80ZCB, Sperry 24-65, 27-65, 29-65

MB A1164602580 7672 900 422ZW 7672 900 402, 426, 432, 436, 442, 446ZW*Luk core 116 460 21 80,116 460 27 80, 126 460 03 80, 126 460 16 80, 126 460 08 80, Sperry 22-82, 25-82, 28-82, 30-82

MB A1244600280 7682 900 108ZW *LuK core 124 460 17 80ZCBMB A1244600980 7682 900 110ZW MB A1244601180 7682 900 112ZW *Luk core 124 460 18 80, 124 460 10 80ZCB

Page 406: ZF Gearbox

Vehicle Service Part # ZF Part # Interchangable with

MB A1264600080 7672 900 428ZW 7672 900 404, 424, 434, 444, 448ZW,*LuK core 126 460 07 80, 116 460 20 80,126 460 02 80, 115 460 20 80, 126 460 15 80, 116 460 26 80ZCB, Sperry 24-65, 27-65, 29-65

MB A1264600180 7672 900 426ZW 7672 900 402, 422, 432, 436, 442, 446ZW *Luk core 116 460 21 80,116 460 27 80, 126 460 03 80, 126 460 16 80, 126 460 08 80, Sperry 22-82, 25-82, 28-82, 30-82

MB A1264600980 7672 900 444ZW 7672 900 404, 424, 428, 434, 448ZW,*LuK core 126 460 07 80, 116 460 20 80, 126 460 02 80, 115 460 20 80, 126 460 15 80, 116 460 26 80ZCB, Sperry 24-65, 27-65, 29-65

MB A1264601080 7672 900 442ZW 7672 900 402, 422, 426, 432, 436, 446ZW *Luk core 116 460 21 80,116 460 27 80, 126 460 03 80, 126 460 16 80, 126 460 08 80, Sperry 22-82, 25-82, 28-82, 30-82

MB A1264601380 7672 900 448ZW 7672 900 404, 424, 428, 434, 444ZW,*LuK core 126 460 07 80, 116 460 20 80, 126 460 02 80, 115 460 20 80, 126 460 15 80, 116 460 26 80ZCB, Sperry 24-65, 27-65, 29-65

MB A1264601480 7672 900 446ZW 7672 900 402, 422, 426, 432, 436, 442ZW, *Luk core 116 460 21 80,116 460 27 80, 126 460 03 80, 126 460 16 80, 126 460 08 80, Sperry 22-82, 25-82, 28-82, 30-82

MB A1294602680 7682 955 503ZW LuK core 129 460 25 80ZCB, 129 460 16 80ZCB, 129 460 17 80ZCBMB A1404600580 7683 955 501E LuK core 140 460 04 80ZCB MB A1404600780 8693 955 501E LuK core 140 460 06 80ZCBMB A1404665101 7683 900 514E 7683 900 520 ZCB, 140 466 50 01ZCB (LuK core)MB A1404666201 7683 900 522ZWMB A1404666301 8693 900 526EMB A1634600225 7852 974 338ZW 7852 974 596MB A1634600225 7852 974 338ZWMB A1634600725 7852 974 596ZW 7852 974 338ZWMB A2014600580 7671 900 402ZW 7671 900 406ZW * Luk 201 460 09 08, 201 460 15 80MB A2014601280 7682 900 109ZW 7682 900 111ZW, *LuK core 201 460 17 80, 201 460 11 80ZCBMB A2014601480 7671 900 406ZW 7671 900 402ZW * Luk 201 460 09 08, 201 460 15 80MB A2014601880 7682 900 111ZW 7682 900 109ZW, *LuK core 201 460 17 80, 201 460 11 80ZCBMB A2014602480 7682 900 114ZW *Luk reman unit 201 460 21 80ZW, LuK core 201 460 21 80ZCBMB A2014603380 7682 900 115ZW MB A2104602400 8401 955 102ZWMB A2104602500 8401 991 101ZWMB A2104660501 7682 900 504ZW 7681 900 502ZW, *LuK core 210 466 0401, 210 466 0501ZCBMB A2104661901 7681 900 501ZW 7681 900 502ZW, 7682 900 504ZW *LuK core 210 466 0401, 210 466 0501ZCBMB A2104662001 7681 900 502ZW 7681 900 501ZW, 7682 900 504ZW, *LuK core 210 466 0401, 210 466 0501ZCBMB A2104662101 8691 900 501ZWMINI 6754447 7625 955 103ZCB 7625 955 106E, 107ZCBMINI 6760248 7625 955 106E 7625 955 103, 107ZCBMINI 6760248 7625 955 107ZCB 7625955103ZCB, 106EMINI 32136758205 7891 974 197ZCB 7891 974 224, 234ZW, 7891 974 233ZCB (core only)MINI 32136762171 7891 974 224ZW 7891 974 234ZW, 7891 974 197, 233ZCB (core only)MINI 32136764152 7891 974 233ZCB 7891 974 224, 234ZW, 7891 974 197, 233ZCB (core only)MINI 32136764156 7891 974 234ZW 7891 974 224ZW, 7891 974 197, 233ZCB (core only)Porsche 91434701005 7820 955 112ZW 7820 955 138ZWPorsche 92834708900 7681 955 118ZW 7681 955 212ZW, *LuK core 928 347 089XZCBPorsche 92834743104 7671 955 110ZW 7671 955 146ZWPorsche 94434743200 7681 955 109ZW 7681 955 115, 119, 196, 251ZWPorsche 94434743200 7681 955 115ZW 7681 955 109, 119, 196, 251ZWPorsche --- 7820 900 171ZW 7820 955 114ZWPorsche --- 7820 955 138ZW 7820 955 112ZWPorsche 928347010BX 7840 955 101ZW 7840 955 104, 105, 110, 112, 114, 121, 123ZWPorsche 928347010BX 7840 955 104ZW 7840 955 101, 105, 110, 112, 114, 121, 123ZWPorsche 928347010BX 7840 955 105ZW 7840 955 101, 104, 110, 112, 114, 121, 123ZWPorsche 928347010BX 7840 955 110ZW 7840 955 101, 104, 105, 112, 114, 121, 123ZWPorsche 928347010CX 7840 955 112ZW 7840 955 101, 104. 105, 110, 114, 121, 123ZWPorsche 928347010CX 7840 955 114ZW 7840 955 101, 104. 105, 110, 112, 121, 123ZWPorsche 928347010DX 7840 955 121ZW 7840 955 101, 104. 105, 110, 112, 114, 123ZWPorsche 928347010DX 7840 955 123ZW 7840 955 101, 104. 105, 110, 112, 114, 121ZWPorsche 928347089AX 7681 955 212ZW 7681 955 118ZW, *LuK core 928 347 089XZCBPorsche 928347431EX 7671 955 146ZW 7671 955 110ZWPorsche 930347010X 7820 955 114ZW 7820 900 171ZWPorsche 944347011AX 7840 955 201ZW 7840 955 200, 202, 205ZW, 7840 974 201, 202, 205ZCB (long rack core)Porsche 944347011BX 7840 955 202ZW 7840 955 200, 201, 205ZW, 7840 974 201, 202, 205ZCB (long rack core)Porsche 944347011BX 7840 955 205ZW 7840 955 200, 201, 202ZW, 7840 974 201, 202, 205ZCB (long rack core)Porsche 944347011X 7840 955 200ZW 7840 955 201, 202, 205ZW, 7840 974 201, 202, 205ZCB (long rack core)Porsche 944347432CX 7681 955 119ZW 7681 955 109, 115, 196, 251ZWPorsche 944347432CX 7681 955 196ZW 7681 955 109, 115, 119, 251ZWPorsche 944347432CX 7681 955 251ZW 7681 955 109, 115, 119, 196ZWPorsche 944347432DX 7681 955 139ZW Porsche 964347009BX 7840 955 119ZW Porsche 964347009DX 7832 955 160ZW

Page 407: ZF Gearbox

Vehicle Service Part # ZF Part # Interchangable withPorsche 964347432AX 7681 955 179ZW 7681 955 245ZWPorsche 964347432BX 7681 955 245ZW 7681 955 179ZWPorsche 993347011X 7832955169ZWVW 1221733 7672 955 201ZW VW 026145155BX 7681 955 128ZW VW 027145157X 7691 974 106ZWVW 037145157BX 7691 974 110ZWVW 037145157DX 7691 974 112ZWVW 044145157AX 7691 974 123E 7691 974 108ZCBVW 048145155FX 048 145 155FZW 7681 955 205, 265ZW *LuK core 048 145 155B/CZCBVW 048145155FX 7681 955 205ZW 7681 955 265ZW, LuK reman unit 048 145 155FZW *LuK core 048 145 155B/CZCBVW 048145155FX 7681 955 265ZW 7681 955 205ZW, LuK reman unit 048 145 155FZW *LuK core 048 145 155B/CZCBVW 1H1422061DX 7830 955 132ZW 7830 955 138ZWVW 1H1422061DX 7830 955 138ZW 7830 955 132ZW

VW 1J0422154HX 7690 955 105E 7691 955 241ZCB, 06A 145 157ZCB, 1J0 422 154 BZCB (Kayaba core), 1J0 422 155 BZCB (Kayaba core), 1J0 422 154 CZCB, 1J0 422 155 CZCB (Saginaw/Delphi core), 1H0 422 154 A (Hoburn core)

VW 1J1422055AAX 7891 974 127ZW 7891 955 (& 974) 105, 125, 127, 137, 138, 153, 157, 180, 186, 192ZWVW 1J1422061AAX 7891 955 127ZW 7891 955 (& 974) 105, 125, 127, 137, 138, 153, 157, 180, 186, 192ZWVW 1J1422061AMX 7891 955 153ZW 7891 955 (& 974) 105, 125, 127, 137, 138, 153, 157, 180, 186, 192ZWVW 1J1422061ANX 7891 955 138ZW 7891 955 (& 974) 105, 125, 127, 137, 138, 153, 157, 180, 186, 192ZWVW 1J1422061FX 7891 955 105ZW 7891 955 (& 974) 105, 125, 127, 137, 138, 153, 157, 180, 186, 192ZWVW 1J1422061FX 7891 955 105ZW 7891 955 125, 137, 179, 180, 186ZWVW 1J1422061KX 7891 955 137ZW 7891 955 (& 974) 105, 125, 127, 137, 138, 153, 157, 180, 186, 192ZWVW 1J1422061SX 7891 955 125ZW 7891 955 (& 974) 105, 125, 127, 137, 138, 153, 157, 180, 186, 192ZWVW 1J1422061SX 7891 955 125ZW 7891 955 105, 137, 179, 180, 186ZWVW 1J1422062DX 7891 955 186ZW 7891 955 (& 974) 105, 125, 127, 137, 138, 153, 157, 180, 186, 192ZWVW 1J1422062DX 7891 955 186ZW 7891 955 105, 125, 137, 179, 180ZWVW 1J1422062FX 7891 955 179ZW 7891 955 (& 974) 105, 125, 127, 137, 138, 153, 157, 180, 186, 192ZWVW 1J1422062FX 7891 955 179ZW 7891 955 105, 125, 137, 180, 186ZWVW 1J1422062FX 7891 974 179E 7891 955 (& 974) 105, 125, 127, 137, 138, 153, 157, 180, 186, 192ZCB VW 1J1422062GX 7891 955 180ZW 7891 955 (& 974) 105, 125, 127, 137, 138, 153, 157, 180, 186, 192ZWVW 1J1422062GX 7891 955 180ZW 7891 955 105, 125, 137, 179, 186ZWVW 251422061X 7832 955 116ZW VW 251422155X 7681 955 103ZW VW 357422061CX 7830 955 114ZW

VW 3A1422061EX 7830 955 143ZW

7830 974 138ZCB (3A1 42 055E), 357 422 055QZCB, 357 422 055RZCB, 3A1 422 061AXZCB, 3A1 422 061AZCB, 3A1 422 055AZCB, 357 422 055JZCB, 357 422 055MZCB, 357 422 061KZCB, 357 422 061CXZCB, 357 422 051BZCB, 357 422 055CZCB, 357 422 061CZCB, 357 422 061QZCB (TRW cores)

VW 4J1422060KX 7891 955 137ZW 7891 955 105, 125, 179, 180, 186ZWVW 535145157X 7691 955 211ZCB 7691 974 117ZCB, 7691 974 117ZCB, 6N0 422 154AZCB, 1H0 422 155EZCB (Saginaw/Delphi core)VW 535145157X 7691 974 117ZCB 7691 955 213E, 7691 955 211ZCB, 6N0 422 154AZCB, 1H0 422 155EZCB (Saginaw/Delphi core)VW 6N0145157X 7691 955 213E 7691 974 117ZCB, 7691 955 211ZCB, 6N0 422 154AZCB, 1H0 422 155EZCB (Saginaw/Delphi core)VW 811422065AX 7881 955 105ZW 7881 955 103, 111, 116, 118, 123, 133, 325, 913ZWVW 811422065CX 7881 955 109ZW 7881 955 120, 135ZWVW 811422065DX 7881 955 118ZW 7881 955 103, 105, 111, 116, 123, 133, 325, 913ZWVW 811422065EX 7881 955 120ZW 7881 955 109, 135ZWVW 811422065EX 7881 955 135ZW 7881 955 109, 120ZWVW 811422065FX 7881 955 133ZW 7881 955 103, 105, 111, 116, 118, 123, 325, 913ZWVW 811422065X 7881 955 103ZW 7881 955 105, 111, 116, 118, 123, 133, 325, 913ZWVW 811422065X 7881 955 111ZW 7881 955 103, 105, 111, 116, 123, 133, 325, 913ZWVW 859422065X 7881 955 116ZW 7881 955 103, 105, 111, 118, 123, 133, 325, 913ZWVW 893422065GX 7881 955 141ZW 7881 955 153ZWVW 893422065KX 7881 955 301ZW 7881 955 309, 311, 319, 331, 333ZWVW 893422065X 7881 955 123ZW 7881 955 103, 105, 111, 116, 118, 133, 325, 913ZWVW 893422066AX 7881 955 153ZW 7881 955 141ZWVW 893422066BX 7881 955 155ZW 7881 955 150ZWVW 893422066X 7881 955 150ZW 7881 955 155ZWVW 8A1422065AX 7881 955 309ZW 7881 955 301, 311, 319, 331, 333ZWVW 8A1422065DX 7881 955 311ZW 7881 955 301, 309, 319, 331, 333ZWVW 8A1422065JX 7881 955 319ZW 7881 955 301, 309, 311, 331, 333ZWVW 8G1422065BX 7881 955 333ZW 7881 955 301, 309, 311, 319, 333ZWVW 8G1422065GX 7881 955 331ZW 7881 955 301, 309, 311, 319, 333ZWVW 1H0 422 155EZCB 7691 955 213E, 7691 974 117ZCB, 7691 974 117ZCB, 6N0 422 154AZCBVW 6N0 422 154AZCB 7691 955 213E, 7691 974 117ZCB, 7691 974 117ZCB, 1H0 422 155EZCB (Saginaw/Delphi core)VW 7691 974 108ZCB 7691 974 123EVW 7881 955 325ZW 7881 955 103, 105, 111, 116, 118, 123, 133, 913ZW

Page 408: ZF Gearbox

Vehicle Service Part # ZF Part # Interchangable withVW 7881 955 913ZW 7881 955 103, 105, 111, 116, 118, 123, 133, 325ZW

Page 409: ZF Gearbox

The Right Fit The First Time

Insist on genuine

remanufactured pump

& steering units

from ZF.

Pump & SteeringZF Industries is a world leader in advanced automotive drivetrain technology and supplies precisionengineered pump and steering systems to the world's leading American and European automobilemanufacturers. You'll find ZF steering systems and components specified as original equipmenton many of the fine European automobiles you now service. That makes specifying genuine ZFRemanufactured Original pump and steering assemblies the choice of leading foreign car special-

ists nationwide.

Remanufactured Not RebuiltAt ZF our steering pumps and steering gears are completely remanufactured. This means that eachpump or gear is completely disassembled, cleaned and inspected. It is then assembled and bench-tested to factory specifications using only original equipment parts and incorporating the latest ZF

technological improvements.

State-Of-The-Art PlantCentrally located near Chicago, ZF's remanufacturing plant incorporates state-of-the-art equipmentand highly trained people to turn out remanufactured originals that meet original equipment designstandards. Every pump and rack and pinion unit must meet strict quality control standards before we

are ready to ship to you.

Extensive TestingExtensive final testing incorporates a strict process to assure your customer that genuine ZF qualityis remanufactured in, not added on. This strict testing process reduces customer comebacks and

installation difficulties.

ZF Industries, Inc.

Steering Systems GroupVernon Hills, IL800.660.9631E-Mail: [email protected]

www.zf-group.com

Driveline and Chassis Technology

-Save Time and Money On Less Product Failure Returns

-Increase Customer Satisfaction With Insured Product Confidence

-Increase Business With Long Term Performance and Safety