ZERO180 Gun System Assembly and Arming Procedures MAN … · The shaped charges are oriented with an eccentrically weighted charge tube assembly. ... This well utilized fiber optic

ZERO180™ Gun System Assembly and Arming Procedures

MAN-Z180-000 (R07)

Please check Owen website at www.corelab.com/owen/ to confirm latest revision of User Manual

12001 Cr 1000Godley, Texas, 76044, USAPhone: +1 (817) 551-0540Fax: +1 (817) 551-1674www.corelab.com/owen

Warning: use of owen equipment contrary to manufacturer’s specifications or operating instructions may result in property damage, serious injury or fatality. If you are not trained in the handling and use of explosive devices, do not attempt to use or assemble any owen perforating systems or owen firing devices.This technology is regulated by and, if exported, was exported from the united states in accordance with the export administration regulations (EAR). Diversion contrary to U.S. Law is prohibited. Export and/or re-export of this technology may require issuance of a license by the bureau of industry and security (BIS), U.S. Department of Commerce. Consult the BIS, the EAR, and/or Owen Compliance Services, Inc. To determine licensing requirements for export or re-export of this technology.This document contains confidential information of Owen Oil Tools LP (Owen) and is furnished to the customer for information purposes only. This document must not be reproduced in any way whatsoever, in part or in whole, or distributed outside the customer organization, without first obtaining the express written authorization of owen. This document is the property of owen and returnable upon request of Owen.

© 2015, 2019 Owen Oil Tools All rights reserved

MAN-Z180-000.indd 1 12/4/19 1:36 PM

MAN-Z180-000.indd 2 12/4/19 1:36 PM

© 2015, 2019 Owen Oil Tools All rights reserved MAN-Z180-000-(R07) I 3

ZERO180 Gun System

Table Of Contents1.0 BOM and Schematic ......................................................................................4

2.0 Pre-Assembly ..................................................................................................5

3.0 BOM - Wireline Components ..........................................................................8

Wireline Electrical Contact Kit (ZRO-3125-000) .............................................9

4.0 Wireline Loading Procedures ........................................................................10

5.0 Wireline Arming Procedures .........................................................................17

6.0 BOM - TCP Components ..............................................................................20

7.0 TCP Loading Procedures ..............................................................................21

MAN-Z180-000.indd 3 12/4/19 1:36 PM

4 I M

AN

-Z18

0-00

0- (R

07)

© 2

015,

201

9 O

wen

Oil

Tool

s A

ll rig

hts

rese

rved

TECH

NIC

AL

IN

FORM

ATIO

N:

The

Ow

en O

il To

ols

ZER

O18

0 gu

n sy

stem

pro

vide

s th

e la

test

tech

nolo

gy in

orie

nted

per

fora

ting.

Des

igne

d fo

r hor

izon

tal w

ells

, the

ZE

RO

180

syst

em lo

wer

s co

mpl

etio

n co

sts

and

incr

ease

s pr

oduc

tion

resu

lts. T

he n

ew g

ener

atio

n w

irelin

e ve

rsio

n of

the

ZER

O18

0 of

fers

a p

aten

t pen

ding

ele

ctric

al c

onta

ct d

esig

n w

hich

al

low

s th

e sy

stem

to ro

tate

free

ly w

ithou

t wea

ring

or d

amag

ing

elec

trica

l con

nect

ions

. The

sha

ped

char

ges

are

orie

nted

with

an

ecce

ntric

ally

wei

ghte

d ch

arge

tu

be a

ssem

bly.

Thi

s pa

tent

pen

ding

wei

ght s

yste

m p

rovi

des

high

torq

ue to

ens

ure

accu

racy

of r

otat

ion

and

shot

pla

cem

ent.

The

ZER

O18

0 sy

stem

is c

ompa

tible

w

ith T

ubin

g C

onve

yed

Per

fora

ting

(TC

P),

Coi

led

Tubi

ng, o

r Wire

line

with

con

vent

iona

l sel

ect fi

re s

yste

ms.

CA

SE S

TUD

Y: T

he O

wen

Oil

Tool

s, L

P ZE

RO

180

Orie

nted

Per

fora

ting

Gun

Sys

tem

was

suc

cess

fully

use

d to

Plu

g an

d P

erf a

hor

izon

tal s

hale

wel

l in

wes

tern

C

anad

a. T

his

wel

l util

ized

fibe

r opt

ic lo

cate

d on

the

outs

ide

of th

e ca

sing

for r

eal t

ime

mon

itorin

g. T

he Z

ER

O18

0 pe

rfora

ting

guns

wer

e or

ient

ed to

avo

id

perfo

ratin

g th

e fib

er o

ptic

line

. Th

e to

e of

the

wel

l was

per

fora

ted

with

Coi

led

Tubi

ng d

eplo

yed

ZER

O18

0 pe

rfora

ting

guns

con

figur

ed w

ith th

e H

TD-B

LAS

T tim

e de

lay

syst

em. T

he w

irelin

e pu

mp

dow

n P

lug

and

Per

f ope

ratio

n w

as c

ompl

eted

with

ZE

RO

180

guns

con

figur

ed w

ith a

ddre

ssab

le s

elec

t fire

sw

itche

s. A

tota

l of

140

ZER

O18

0 pe

rfora

ting

guns

suc

cess

fully

per

fora

ted

the

20 s

tage

wel

l whi

le a

void

ing

perfo

ratin

g th

e fib

er o

ptic

line

.

AD

VAN

TAG

ES:

SPEC

IFIC

ATIO

NS:

• Orie

ntat

ion

accu

racy

+/-

8o

• Uni

form

hol

e si

ze &

acc

urat

e sh

ot p

lace

men

t• R

educ

es b

reak

-dow

n an

d tre

atin

g pr

essu

res

• Sim

ple

and

quic

k gu

n as

sem

bly

• Ele

ctric

al c

onta

cts

redu

ce c

onne

ctio

ns a

nd e

nsur

e fre

e ro

tatio

n• C

harg

e tu

be ro

tate

s w

ithin

gun

car

rier -

not

affe

cted

by

wel

l bor

e de

bris

• No

addi

tiona

l dow

nhol

e eq

uipm

ent

• Qui

ck a

djus

tabl

e or

ient

atio

n

O.D

.79

.375

mm

3.12

5"PR

ESSU

RE R

ATIN

G14

4.8

Mpa

21,0

00 p

siTE

MPE

RATU

REU

P TO

175

°CU

P TO

350

°FTE

NSI

LE S

TEN

GTH

80 0

70 d

aN18

0,00

0 lb

s

CARR

IER

THRE

AD2.

755"

- 6

ACM

E - 3

GTO

RSIO

NAL

YIE

LD4

475

N*m

3,30

0 lb

-ft

Blu

e: P

MS

300

Gra

y: P

MS

430

Pro

cess

Bla

ck

Blu

e: C

-100

M-4

3 Y

-0 K

-0G

ray:

C-0

M-0

Y-0

K-5

0Pr

oce

ss B

lack

Gra

y: 5

0% P

roce

ss B

lack

Pro

cess

Bla

ck

Bla

ck a

nd

Wh

ite

3.12

5” W

irelin

e Sy

stem

© 2016, 2018 Owen Oil Tools All Rights Reserved

MAN-Z180-000.indd 4 12/4/19 1:36 PM

5 I M

AN

-Z18

0-00

0- (R

07)

© 2

015,

201

9 O

wen

Oil

Tool

s A

ll rig

hts

rese

rved

TECH

NIC

AL

IN

FORM

ATIO

N:

WIR

ELIN

E CO

MPO

NEN

TS:

COM

MO

N G

UN

LEN

GTH

S


Blu

e: P

MS

300

Gra

y: P

MS

430

Pro

cess

Bla

ck

Blu

e: C

-100

M-4

3 Y

-0 K

-0G

ray:

C-0

M-0

Y-0

K-5

0Pr

oce

ss B

lack

Gra

y: 5

0% P

roce

ss B

lack

Pro

cess

Bla

ck

Bla

ck a

nd

Wh

ite

3.12

5” W

irelin

e Sy

stem

GUN

LENG

THSH

OT IN

TERV

AL4 S

PF / 1

3 SPM

5 SPF

/ 16.5

SPM

ftm

ftm

Shot

s S

hots

2.1

0.6

41

.00

0.3

04

5

2.3

0.7

01

.20

0.3

75

6

3.1

0.9

42

.00

0.6

18

10

3.5

1.0

72

.40

0.7

31

01

2

4.1

1.2

53

.00

0.9

11

21

5

5.1

1.5

54

.00

1.2

21

62

0

ITEM

PART

NO.

DESC

RIPT

ION

4TA

G-3

12

5-2

81

SB

ZA

ng

led

Po

rt T

an

de

m S

ele

ct

Fire

Sw

itch

Su

b

5W

T-4

01

-00

07

-00

0S

ide

Po

rt P

lug

with

Du

al O

-rin

g S

ea

l

6O

OO

-N5

69

-22

4O

-Rin

g,

#2

24

, 9

0 D

uro

Nitrile

OO

O-V

56

9-2

24

O-R

ing

, #

22

4,

90

Du

ro V

ito

n

7O

OO

-N5

69

-21

6O

-Rin

g,

#2

16

, 9

0 D

uro

Nitrile

OO

O-V

56

9-2

16

O-R

ing

, #

21

6,

90

Du

ro V

ito

n

8S

FS

-BV

RN

-03

8B

eve

l S

witch

Re

tain

ing

Nu

t, 3

/8"

Bo

re

9--

Se

lect

Fire

Sw

itch

Ne

ga

tive

--S

ele

ct

Fire

Sw

itch

Po

sitiv

e

10

ZR

O-3

12

5-0

00

Ele

ctr

ica

l C

on

tact

Kit f

or

3.1

25

" Z

ero

18

0 W

ire

line

*

11

ZR

O-3

12

5-0

40

Ze

ro1

80

3.1

25

" To

p C

on

tact

Su

b

12

ZR

O-3

12

5-1

62

Ze

ro1

80

3.1

25

" B

ox B

ull

Plu

g

13

OO

O-N

56

9-3

32

O-R

ing

, #

33

2,

90

Du

ro N

itrile

OO

O-V

56

9-3

32

O-R

ing

, #

33

2,

90

Du

ro V

ito

n

--Z

RO

-31

25

-79

0S

ub

Sto

rag

e C

ap

--Z

RO

-31

25

-79

1G

un

Th

rea

d a

nd

Co

nta

ct T

ub

e P

rote

cto

r

--D

ET-3

05

0-0

09

LS

De

ton

ato

r

*1 K

it R

eq

uire

d p

er

Gu

n A

sse

mb

ly

ITEM

PART

NO.

DESC

RIPT

ION

1

S31-0

448-O

_Z

AS

hip

pin

g A

ssem

bly

, 3-1

/8”,

4 S

PF, 0°

Phase

S31-0

548-O

_Z

AS

hip

pin

g A

ssem

bly

, 3-1

/8”,

5 S

PF, 0°

Phase

S31-0

448-R

_Z

AS

hip

pin

g A

ssem

bly

, 3-1

/8”,

4 S

PF, 0°/

180°

Phase

S31-0

548-R

_Z

AS

hip

pin

g A

ssem

bly

, 3-1

/8”,

5 S

PF, 0°/

180°

Phase

2O

OO

-N569-2

30

O-R

ing, #230, 90 D

uro

Nitrile

OO

O-V

569-2

30

O-R

ing, #230, 90 D

uro

Viton

3Z

RO

-3119-3

30

Zero

180 C

harg

e, 19 G

ram

, R

DX

--D

ET-3

050-4

29

Bi-D

irectional B

ooste

r

----

Deto

nating C

ord

, 80 g

r., R

D, R

DX

LS

, H

MX

LS

MAN-Z180-000.indd 5 12/4/19 1:36 PM

6 I M

AN

-Z18

0-00

0- (R

07)

© 2

015,

201

9 O

wen

Oil

Tool

s A

ll rig

hts

rese

rved


TECH

NIC

AL

IN

FORM

ATIO

N:

The

Ow

en O

il To

ols

ZER

O18

0 gu

n sy

stem

pro

vide

s th

e la

test

tech

nolo

gy in

orie

nted

per

fora

ting.

Des

igne

d fo

r hor

izon

tal w

ells

, the

ZE

RO

180

syst

em lo

wer

s co

mpl

etio

n co

sts

and

incr

ease

s pr

oduc

tion

resu

lts. T

he s

hape

d ch

arge

s ar

e or

ient

ed w

ith a

n ec

cent

rical

ly w

eigh

ted

char

ge tu

be a

ssem

bly.

Thi

s pa

tent

pen

ding

w

eigh

t sys

tem

pro

vide

s hi

gh to

rque

to e

nsur

e ac

cura

cy o

f rot

atio

n an

d sh

ot p

lace

men

t.

CA

SE S

TUD

Y: T

he O

wen

Oil

Tool

s, L

P ZE

RO

180

Orie

nted

Per

fora

ting

Gun

Sys

tem

was

suc

cess

fully

use

d to

Plu

g an

d P

erf a

hor

izon

tal s

hale

wel

l in

wes

tern

C

anad

a. T

his

wel

l util

ized

fibe

r opt

ic lo

cate

d on

the

outs

ide

of th

e ca

sing

for r

eal t

ime

mon

itorin

g. T

he Z

ER

O18

0 pe

rfora

ting

guns

wer

e or

ient

ed to

avo

id

perfo

ratin

g th

e fib

er o

ptic

line

. Th

e to

e of

the

wel

l was

per

fora

ted

with

Coi

led

Tubi

ng d

eplo

yed

ZER

O18

0 pe

rfora

ting

guns

con

figur

ed w

ith th

e H

TD-B

LAS

T tim

e de

lay

syst

em. T

he w

irelin

e pu

mp

dow

n P

lug

and

Per

f ope

ratio

n w

as c

ompl

eted

with

ZE

RO

180

guns

con

figur

ed w

ith a

ddre

ssab

le s

elec

t fire

sw

itche

s. A

tota

l of

140

ZER

O18

0 pe

rfora

ting

guns

suc

cess

fully

per

fora

ted

the

20 s

tage

wel

l whi

le a

void

ing

perfo

ratin

g th

e fib

er o

ptic

line

.

AD

VAN

TAG

ES:

SPEC

IFIC

ATIO

NS:

• Orie

ntat

ion

accu

racy

+/-

8o

• Uni

form

hol

e si

ze &

acc

urat

e sh

ot p

lace

men

t• R

educ

es b

reak

-dow

n an

d tre

atin

g pr

essu

res

• Sim

ple

and

quic

k gu

n as

sem

bly

• Cha

rge

tube

rota

tes

with

in g

un c

arrie

r - n

ot a

ffect

ed b

y w

ell b

ore

debr

is• N

o ad

ditio

nal d

ownh

ole

equi

pmen

t• Q

uick

adj

usta

ble

orie

ntat

ion

O.D

.79

.375

mm

3.12

5"PR

ESSU

RE R

ATIN

G14

4.8

Mpa

21,0

00 p

siTE

MPE

RATU

REU

P TO

175

°CU

P TO

350

°FTE

NSI

LE S

TEN

GTH

80 0

70 d

aN18

0,00

0 lb

s

CARR

IER

THRE

AD2.

755"

- 6

ACM

E - 3

GTO

RSIO

NAL

YIE

LD4

475

N*m

3,30

0 lb

-ft

Blu

e: P

MS

300

Gra

y: P

MS

430

Pro

cess

Bla

ck

Blu

e: C

-100

M-4

3 Y

-0 K

-0G

ray:

C-0

M-0

Y-0

K-5

0Pr

oce

ss B

lack

Gra

y: 5

0% P

roce

ss B

lack

Pro

cess

Bla

ck

Bla

ck a

nd

Wh

ite

3.12

5” T

CP S

yste

m

MAN-Z180-000.indd 6 12/4/19 1:36 PM

7 I M

AN

-Z18

0-00

0- (R

07)

© 2

015,

201

9 O

wen

Oil

Tool

s A

ll rig

hts

rese

rved

TECH

NIC

AL

IN

FORM

ATIO

N:

TCP

COM

PON

ENTS

:

COM

MO

N G

UN

LEN

GTH

S


Blu

e: P

MS

300

Gra

y: P

MS

430

Pro

cess

Bla

ck

Blu

e: C

-100

M-4

3 Y

-0 K

-0G

ray:

C-0

M-0

Y-0

K-5

0Pr

oce

ss B

lack

Gra

y: 5

0% P

roce

ss B

lack

Pro

cess

Bla

ck

Bla

ck a

nd

Wh

ite

3.12

5” T

CP S

yste

m

ITEM

PART

NO.

DESC

RIPT

ION

1

S31-0

448-O

_Z

AS

hip

pin

g A

ssem

bly

, 3-1

/8”,

4 S

PF, 0°

Phase

S31-0

548-O

_Z

AS

hip

pin

g A

ssem

bly

, 3-1

/8”,

5 S

PF, 0°

Phase

S31-0

448-R

_Z

AS

hip

pin

g A

ssem

bly

, 3-1

/8”,

4 S

PF, 0°/

180°

Phase

S31-0

548-R

_Z

AS

hip

pin

g A

ssem

bly

, 3-1

/8”,

5 S

PF, 0°/

180°

Phase

2O

OO

-N569-2

30

O-R

ing, #230, 90 D

uro

Nitrile

OO

O-V

569-2

30

O-R

ing, #230, 90 D

uro

Viton

3Z

RO

-3119-3

30

Zero

180 C

harg

e, 19 G

ram

, R

DX

--D

ET-3

050-4

29

Bi-D

irectional B

ooste

r

----

Deto

nating C

ord

, 80 g

r., R

D, R

DX

LS

, H

MX

LS

ITEM

PART

NO.

DESC

RIPT

ION

4TA

G-3

125-2

80

3-1

/8”

Top S

ub

5TA

G-3

125-2

81

3-1

/8”

Sta

ndard

Tandem

Sub

6TA

G-3

125-1

62

3-1

/8”

Bull

Plu

g

7T

CP

-0100-2

75

TC

P B

ooste

r T

ransfe

r K

it*

--Z

RO

-31

25

-79

1G

un

Th

rea

d a

nd

Co

nta

ct T

ub

e P

rote

cto

r

*1 K

it R

equired p

er

Gun A

ssem

bly

GUN

LENG

THSH

OT IN

TERV

AL4 S

PF / 1

3 SPM

5 SPF

/ 16.5

SPM

ftm

ftm

Sh

ots

Sh

ots

2.1

0.6

41.0

00.3

04

5

2.3

0.7

01.2

00.3

75

6

3.1

0.9

42.0

00.6

18

10

3.5

1.0

72.4

00.7

310

12

4.1

1.2

53.0

00.9

112

15

5.1

1.5

54.0

01.2

216

20

MAN-Z180-000.indd 7 12/4/19 1:36 PM

8 I M

AN

-Z18

0-00

0- (R

07)

© 2

015,

201

9 O

wen

Oil

Tool

s A

ll rig

hts

rese

rved

TECH

NIC

AL

IN

FORM

ATIO

N:

The

Ow

en O

il To

ols

ZER

O18

0 gu

n sy

stem

pro

vide

s th

e la

test

tech

nolo

gy in

orie

nted

per

fora

ting.

Des

igne

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MAN-Z180-000.indd 8 12/4/19 1:36 PM


TECHNICAL INFORMATION:

Blue: PMS 300Gray: PMS 430Process Black

Blue: C -100 M-43 Y-0 K-0Gray: C-0 M-0 Y-0 K-50Process Black

Gray: 50% Process BlackProcess Black

Black and White

3.125” SystemTECHNICAL INFORMATION:

Blue: PMS 300Gray: PMS 430Process Black

Blue: C -100 M-43 Y-0 K-0Gray: C-0 M-0 Y-0 K-50Process Black

Gray: 50% Process BlackProcess Black

Black and White

4.5” TCP System

ITEM PART NO. DESCRIPTION

1 S45-0410-(PHASE,LENGTH)ZA 4.5” ZERO 180 Shipping Assembly

S45-0410-O2138ZA 4.5” ZERO 180 Assembly 21.38 ft., 4 SPF, 0°

S45-0410-R2138ZA 4.5” ZERO 180 Assembly 21.38 ft., 4 SPF, 0/180°

S45-0410-W2138ZA 4.5” ZERO 180 Assembly 21.38 ft., 4 SPF, 10/350°










2 Z23-0410-(PHASE,LENGTH) Tube Strip, 4.5 ZERO180 - 0° Phase - 4 SPF

Z23-0410-O059 Tube Strip, 4.5 ZERO180 - 0° Phase - 4 SPF

Z23-0410-R059 Tube Strip, 4.5 ZERO180 - 0/180° Phase - 4 SPF

Z23-0410-W059 Tube Strip, 4.5 ZERO180 - 10/350° Phase - 4 SPF

3 ZRO-4500-(LENGTH) Carrier, 4.5” OD X .375” Wall,

ZRO-4500-2138 Carrier, 4.5” OD X .375” Wall, 21.38 ft




4 ZRO-4500-020 Eccentric Weight Subassembly

5 ZRO-4500-010 Tandem Connect Subassembly

6 TAG-4500-081 Carrier Snap Ring, N-5000-375

7 TAG-4500-790 Carrier Thread Protector, 4.5”

8 TCP-0100-271L Booster Support Tube (4-1/2” O.D. and larger)

For type “L” Tandems

9 TCP-0100-263 Alignment Insert for Top Sub or Tandem Sub

10 TCP-0100-247 Booster Retainer for Tandem Sub

11 TC-001-0003-000 Rubber Grommet

A A570010 Detonating Cord - XHV, 80 gr., RDX - see ref. section

A572010 Detonating Cord - XHV, 80 gr., HMX - see ref. section

B DET-3050-429 Bi-Directional Booster

C SDP-4500-411NT3 Charge, HMX, SDP, SUPER HERO

Note: The SDP-4500-411NT3 is the only charge qualified to run in the 4.5 ZERO180 System.

MAN-Z180-000.indd 9 12/4/19 1:36 PM

10 I MAN-Z180-000-(R07) © 2015, 2019 Owen Oil Tools All rights reserved

ZERO180 Gun SystemZERO180 Gun System

1.0 BOM and Schematic

3-1/8” SHIPPING ASSEMBLY COMPONENTSITEM PART NO. DESCRIPTION QTY.

1 ZRO-3125-(LENGTH) 3-1/8” O.D. x .313 Wall Carrier 1

2 ZRO-1750-000 Eccentric Insert 2

3 Z17-(SPF)48-(PHASE, LENGTH) 1.75” O.D. x .062” Wall Charge Tube 1

4 ZRO-3125-004 Bearing Housing 2

5 PUR-5100-100 External Retaining Ring for 1” Dia Shaft 2

6 PUR-0514-017 Double-Shielded Ball Bearing, ABEC-1, #R16 2

7 TAG-2500-075 Internal Retaining Ring for 2” Dia Bore 1

8 TAG-3125-076 Internal Retaining Ring for 3-1/8” Carrier 2

9 PUR-0501-015 FLAT HEAD SCREW #8-32X3/8IN 4

Warning: Explosives are destructive by nature! Do not attempt to disassemble or alter explosive products in any manner! Do not crush, hammer, pinch, impact, pull wires or abuse any explosive product! Only personnel trained in explosive handling procedures should be allowed to arm this assembly.

Warning: Used gun systems may trap pressure which can be hazardous to personnel. If the gun components trap pressure, maintain a safe distance from the carrier and slowly remove the gun sub until the o-rings are exposed and the pressure safely vents.

Warning: Always be sure to follow safe operating practices as found in API RP-67 in accordance with governmental regulations, company policies and manufacturer’s recommendations!

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ZERO180 Gun System

2.0 Pre-AssemblyOnce you have obtained all the necessary hardware and explosives for your particular job application, there are a few steps that will assist you in a successful operation. For additional information on standard gun loading techniques, please refer to the Owen Oil Tools Gun Assembly Manual (MAN-Gun Assembly).

2.1 Ensure that you have the appropriate kit with the hardware assembly depending on the style of run: TCP or Wireline.

2.2 Place the gun on a loading table or workbench and remove the thread protector caps from each end.

2.3 It may also be important to mark the outside of the carriers to correspond to the amount of loaded charges. The distance from the end of the carrier to the bottom shot is specified below per shot density:

4 SPF = 7.50” from end of carrier to first shot 3.00” shot to shot

5 SPF = 7.70” from end of carrier to first shot 2.40” shot to shot

2.4 Only remove the Snap Ring (TAG-3125-076) from the Load End of the Carrier. Using a pair of pliers, gently grab the Eccentric Insert and pull the Charge Tube Assembly from the Carrier.

2.5 The Charge Tube Assembly will have one exposed bearing (PUR-0514-017) and one Bearing Housing. The second Bearing Housing will remain installed within the Carrier.

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ZERO180 Gun System

Warning: It is required to make an inspection of both Eccentric Inserts to ensure they are installed in the same orientation.

2.6 The heavy side of both Eccentric Inserts should be installed with identical orientation on each side of the Charge Tube as shown below. The eccentric insert provides the torque to orient the Charge Tube. If either of the parts do not look like the graphic below, they have been installed incorrectly and the system will not function at the desired orientation.

2.7 OPTIONAL STEP. The ZERO180 System allows for easy shot orientation adjustment. Simply remove both sets of screws (PUR-0501-015) and rotate the charge tube to the desired orientation on both eccentric inserts as shown below. Next, reinstall both sets of screws. For long systems that include multiple charge tubes per carrier, the tandem connector must rotate as well.

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ZERO180 Gun System

Tandem Adjustment - 4.500 Gun Only

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ZERO180 Gun System

3.0 BOM - Wireline Components

3-1/8" WIRELINE COMPONENTSITEM PART NO. DESCRIPTION

1 ZRO-3125-040 3-1/8" Top Contact Sub

2 AES-KIT-90028WR Electrical Contact Redress Kit

3 TAG-3125-281SBZ 3.125" Angled Port Switch Sub

4 WT-401-0007-000 Side Port Plug W/ Dual O-ring Seal

5SFS-0003-00N Select Fire Switch Negative

SFS-0003-00P Select Fire Switch Positive

6OOO-N569-224 224 O-ring, 90 Duro Nitrile

OOO-V569-224 224 O-ring, 90 Duro Viton





9 PUR-EBRN-000 Bevel Switch Retaining Nut, 3/8" Bore

10 ZRO-3125-162 3.125" Box Bull Plug

10 ZRO-3125-000 Wireline Electrical Contact Kit*

12 OOO-N569-332 332 O-ring, 90 Duro Nitrile

*Detail Next Page, 1 Kit per Gun Assembly

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ZERO180 Gun System

Wireline Electrical Contact Kit (ZRO-3125-000)

DESCRIPTIONThe Wireline Electrical Contact Kit consists of three electrical contact components and hardware. The Contact Tube Assembly rotates with the Charge Tube Assembly while containing the det cord. The bow springs keep electrical contact and centralization within the Electrical Contact Housing. The Switch Contact Assembly also rotates with the charge tube assembly and allows constant contact with the select fire, feed through, or dual diode switch. Wire connections to the switch contact assembly are easily installed using the provided crimp sleeve.

The Switch Contact Assembly (ZRO-0000-050) is also compatible with standard Owen Oil Tools gun systems. All components in this kit are for 1 time use only.

WIRELINE ELECTRICAL CONTACT KITSWITCH & CONTACT TUBE ASSEMBLY (ZRO-3125-000A)

ITEM PART NO. DESCRIPTION QTY.1 ZRO-0000-050 Switch Contact Assembly, Wired 1

2 ZRO-3125-010 Contact Tube Assembly 1

3 TC-001-0003-000 Retaining Rubber Grommet 1

4 ZRO-3125-003 Contact Tube Nut 1

WIRELINE ELECTRICAL CONTACT KITCONTACT HOUSING ASSEMBLY (ZRO-3125-000B)

ITEM PART NO. DESCRIPTION QTY.4 TC-001-0003-000 Retaining Rubber Grommet 1

5 PF-023-016-038 #8-32 Button Head Socket Screw, 3/8" Length 2

6 ZRO-3125-020 Contact Housing Assembly 1

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ZERO180 Gun System

4.0 Wireline Loading Procedures

Warning: Never load a tube strip when the det cord is still attached to the roll! Cut the necessary length of cord, then remove the roll from the loading area!

4.1 Using Owen Super Cutters, cut a sufficient length of det cord that will completely load the tube strip and that will allow for det cord initiation. Route the det cord inside the tube strip following the charge holes. Take that length and add 1 ft (0.3 m). It is recommended to use a End Seal on the front end of the det cord cord. The opposite end will be used to crimp the Bi-Directional Booster.

4.2 The det cord is internally routed in the Charge Tube. Insert the det cord through threaded bore of the Eccentric Insert at the Housing End of the Charge Tube Assembly. Continue feeding the det cord down the Charge Tube until it protrudes from the opposing eccentric insert as shown.

Note: The Shaped Charge seats all the way through the tube strip after the det cord has been installed. Each charge is held in place by bend tabs and a lip on the charge tube (Det Cord Clip not required).

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ZERO180 Gun System

4.3 After installing the det cord, begin to load the shaped charges at the Front End of the charge tube assembly. Insert the charge into the large cutout hole and align the charge ears with the path of the det cord. (You may need to rotate the charge if necessary). Ensure the charge is installed under the charge tube lip as shown above.

4.4 Secure the charge in place by using a flat head screw driver to deform the bend tab to contact the metal casing of the charge. Use both bend tabs for even weight distribution along the tube strip. After securing the bend tabs, the charge should have limited or no movement.

4.5 Continue installing the charges into all the remaining holes. Ensure that the det cord is tightly installed with each charge.

4.6 Remove the WL Contact Tube (ZRO-3125-010), Contact Tube Nut (ZRO-3125-003), and Rubber Grommet (TC-001-0003-000) from the Electrical Contact Kit.

4.7 At the Housing End of the charge tube assembly, hold the det cord slightly in tension and measure 2-5/8” of det cord from the nose of the Eccentric Insert. Once marked make a clean, squared off cut at the end of the det cord by using the Owen Super Cutters.

4.8 Install the Rubber Grommet onto the det cord and move it into the threaded bore of the Eccentric Insert component. Ensure that the grommet is flush against the back of the bore.

Note: Install grommet before cutting cord to length to assure a clean cord to bidi interface.

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ZERO180 Gun System

4.9 Remove the Bi-Directional Booster (DET-3050-429) from the shipping package. Install the Booster onto the end of the det cord. Crimp the Bi-Directional Booster in place using Owen Super Crimpers. Only crimp the part of the booster shell that is on the det cord.

4.10 Slide the wireline Contact Tube (ZRO-3125-010) onto the det cord. Align the key on the wireline contact tube with the key way on the Eccentric Insert. Next, slide the Contact Tube Nut (ZRO-3125-003) over the wireline contact tube and thread onto the nose of the Eccentric Insert. Thread until grommet compresses and nut is hand tight. The wire attached to the Contact Tube should be inserted through the hole as shown. This will be the connection to the thru wire. The bidirectional booster should be no more than 1/4” from the face of the Contact Tube.

4.11 Remove the Switch Contact Assembly from the Electrical Contact Kit. Using wire cutters, cut a sufficient length of wire. Cut at least the length of the entire Charge Tube Assembly. Strip the insulation on one end of the wire about 1”. If not using the wired switch contact, feed the wire into the Snap- Plug Terminal on the Switch Contact Assembly then crimp as shown below. It is recommended to use a flexible insulation over the crimped connection.

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ZERO180 Gun System

4.12 Insert the wire through the Front End of the Eccentric Insert bore, then thread the Switch Contact Assembly in the Eccentric Insert as shown. Use a 1/2” hex socket to tighten the assembly until seated - do not over tighten. Run the thru wire along the side of the Charge Tube and tape it to the tube in between each charge. 1/8” max O.D. tubing insulation is optional to run the wire through along the charge tube.

Note: Thru wire may be run into each end of charge tube into Det Cord hole

4.13 After running the thru wire along the Charge Tube and securing it, make the connection at the Housing End of the assembly with the Contact Tube wire. It is recommended to use proper insulation around the exposed wire. After making the proper connections, use a multimeter to check the continuity from the Contact Pin of the Switch Contact Assembly to the Bow Spring of Contact Tube.

MAN-Z180-000.indd 19 12/4/19 1:36 PM


ZERO180 Gun System

4.14 Make a final inspection of the Charge Tube, detonating cord, wire connections, and insulation. Ensure that the charges are tightly seated in the tube and no bend tabs are protruding above the Charge Tube O.D. Also inspect the wire and det cord to make sure there are no nicks, cuts, or exposed wires. Make sure both Eccentric Inserts are installed in the same orientation (Refer to Pre-Assembly Section of Manual).

Note: Note:TheOrientationVerificationTool(ZRO-0100-001)canbeused to verify the gun system is properly oriented. The effective charge orientation can be accurately set by adjusting the screws retaining the Charge Tube to the Eccentric Insert. After positioning the charge tube to thedesiredangle(holelocation),the0degreemarkontheOrientationVerificationTool(OVT)willlineupwiththealignmentnodeontheeccentric insert. The desired angle (charge location), should lineup with thedegreemarkontheOVtool.Ifthesetwodonotmatchorifthe0degreemarkisnottruevertical(duetosystemvariances),adjusttheangleofthechargesbychangingholelocationonthetube.Re-checkthedesiredanglewiththedegreemarkontheOVT.

4.15 Install the Charge Tube Assembly back into the carrier. The Front End (the end with the bearing and switch contact assembly will be loaded first into the carrier. Slide the assembly through the carrier until the bearing is correctly seated in the bearing housing at the Front of the carrier. After seated correctly, reinstall the Snap Ring (TAG-3125-076) at the Load End of the carrier. Ensure that the assembly is able to rotate freely within the carrier.

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ZERO180 Gun System

4.16 Remove the Contact Housing (ZRO-3125-020) and #8-32 Socket Head Button Screws (PF-023-016-038) from the Electrical Contact Kit (ZRO-3125- 000). Apply a wrap of electrical tape to the exposed brass to avoid contact with the ground wire.

4.17 When inserting the Contact Housing (ZRO-3125-020) into the Angled Port Switch Sub (ZRO-3125- 281SBZ), rotate the open end of the housing tube (where the detonator goes) to the clocking of the port in the sub. While inserting the contact housing into the ported sub, align the tapped holes on the sub with the holes in the Contact Housing. Make the ground wire attachment to the top screw (PF-023-016-038) before threading the screw into the sub.

Warning: Visually inspect that the detonator can be assembled into the contact housing through the port prior to moving on.

4.18 After installing the Contact Housing (ZRO-3125-020), feed the ground wire through the slot in the Housing. If the slot is not in the position shown below, the Housing has been installed incorrectly. Ensure that the ground wire can be accessed through the angled port for later connections.

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ZERO180 Gun System

4.19 Install the appropriate switch and retaining nut according to standard procedures into the switch bore. Install the proper o-rings onto the sub and the face port plug.

4.20 To install the subs into the gun carriers, apply grease to the o-rings and threads. Thread the sub into the carrier load end (end with the Contact Tube). Ensure that the Contact Housing (ZRO-3125-020) is the end of the sub being threaded. Complete the string by installing the Front End of the gun bodies to the switch end of the Tandem Sub. Refer to MAN-TGS1-000 for required minimum/maximum torque values for sub installation.

Warning: Ifanydifficultyisencounteredwhileinsertingthetandemsub,STOPandcheckforthecauseofthedifficulty!Ifnecessary, remove the tandem sub from the gun body and determine the problem!

Note: Itisrecommendedtocheckthecontinuityofthethruwireandelectricalconnectionsoftheentiregunstringatthistime.CheckeachgunindividuallythencheckthestringfromtheTopContactSubtothebottomgun.

4.21 The ZERO180 Wireline Gun System requires the Owen Top Contact Sub (ZRO-3125-040). The Top Contact Sub eliminates any wire connections and allows the top gun to freely rotate within the carrier. The Top Contact Sub is compatible with a 3-1/4” Quick Change Assembly. If you are running a setting tool and plug, use the Owen Plug and Shoot Adaptor (TAG-3125-073) on the bottom Tandem sub. If not, use the Box Bull Plug on the bottom Tandem Sub (ZRO-3125-162).

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ZERO180 Gun System

4.22 As Required, the Owen Top Contact Sub (ZRO-3125-040) is assembled per the figure below. Place the big insulating washer, o-ring, and tubing over the contact rod. Drop this assembly into the top sub. Assemble the small OD insulating washer and hex nut on the opposing end. Slide the spring and contact insulator on top of the hex nut. Assemble the contact plunger and final small OD insulating washer into the contact insulator. Hold in place by installing the internal retaining ring.

5.0 Wireline Arming Procedures

Warning: Explosives are destructive by nature! Do not attempt to disassemble or alter the detonator in any manner! Do not crush, hammer, pinch, impact, pull wires or abuse the detonator or any explosive!

Warning: Be sure to follow safe operating practices as found in API RP-67 in accordance with governmental regulations, company policies and manufacturer’s recommendations!

Warning: Detonators should be removed from their packaging and storage in the loading/arming area at the time of arming! Always insert the detonator inside a safety tube after removal from packaging and storage!

Caution: It is recommended to handle one detonator at a time to minimize the hazards; furthermore, arm each gun individually from the top of the gun string working towards the bottom to reduce exposure and risk.

MAN-Z180-000.indd 23 12/4/19 1:36 PM


ZERO180 Gun System

The following steps are recommended to be completed prior to commencing the arming procedures:

• Hazard Identification and Resolution

• Safety Meeting

• Stray Voltage Check

• Installation of grounding cables

• Check Fire through logging equipment (not perforating equipment)

• Power down all power sources and RF devices

• Remove safety key from inside of WL operating unit

• Attach perforating equipment to the WL cable

• Verify no voltage exists at the electrical connections of the gun

Caution: DO NOT PULL ON THE DETONATOR WIRES.

5.1 Remove the Owen 009LS Detonator (DET-3050-009LS) from the shipping container and package. Also remove the final Rubber Grommet (TC-001-0003-000) from the Electrical Contact Kit. Install the Rubber Grommet onto the end of the 009LS detonator.

5.2 Insert the Detonator into a Detonator Safety Tube and secure the lid closed.

5.3 Remove the electrical shunt from the wires and verify the resistance of the meter with a blaster’s multimeter or blaster’s galvanometer.

5.4 Through the angled port, electrically connect the ground wire of the gun to the blue wire of the detonator. No insulation is necessary for the ground connection. Keep the wires as short as possible to allow room for all connections in the port and prevent nicked or cut wires.

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ZERO180 Gun System

5.5 Through the angled port, electrically connect and insulate the hot wire from the switch/dual diode to the red wire of the detonator. Keep the wires as short as possible to allow room for all connections in the port and prevent nicked or cut wires.

5.6 Finally, connect the thru wire from the Contact Housing (ZRO-3125-020) to the thru wire from the switch/dual diode. Keep the wires as short as possible to allow room for all connections in the port and prevent nicked or cut wires.

5.7 The detonator is now electrically connected. Remove the detonator from the safety tube. Inspect all the connections and ensure all wires are fully insulated. Install the detonator as shown below. Insert into the angled port at a slight angle and seat the grommet into the groove of the Contact Housing.

Caution: DO NOT PULL ON THE DETONATOR WIRES.

5.8 After installing the detonator into the Housing, carefully tuck the connections and wires into the open area of the angled port. Ensure all the wires and connections are placed below the threads of the port plug. Make a final inspection of the connections and wires.

5.9 Ensure the proper o-rings are installed on the sub and port. Apply grease to the threads and to the o-rings. Thread the port plug into the angled port and tighten. Make sure not to bind, cut, or nick the wires or connections.

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ZERO180 Gun System

6.0 BOM - TCP Components3-1/8” TCP COMPONENTS

ITEM PART NO. DESCRIPTION1 TAG-3125-280 3-1/8” Top Sub

2 TAG-3125-281 3-1/8” Standard Tandem Sub

3 TAG-3125-162 3-1/8” Bull Plug



4.5” TCP COMPONENTSITEM PART NO. DESCRIPTION

1 TAG-4500-280L 4-1/2” Top Sub

2 TAG-4500-281L 4-1/2” Standard Tandem Sub

3 TAG-4500-162 4-1/2” Bull Plug



TCP BOOSTER TRANSFER KIT*ITEM PART NO. DESCRIPTION

5 TCP-0100-247 TCP Booster Retainer

6**

TCP-0100-271 Booster Tube

TCP-0100-271LBooster Support Tube (4-1/2” O.D. and larger)

For type “L” Tandems

7 TC-001-0003-000 Retaining Rubber

8 TCP-0100-263 Alignment Insert

9 OOO-N569-211 211 O-ring, 90 Duro Nitrile

*TAG-0100-040 & TCP-0100-356 Not Required in this Assembly

**TCP-0100-271L Longer Booster Tube used on 4.5” Assembly

MAN-Z180-000.indd 26 12/4/19 1:36 PM


ZERO180 Gun System

4.5” ECCENTRIC WEIGHT KITITEM PART NO. DESCRIPTION

1 ZRO-4500-020 Eccentric Weight Subassembly

2 ZRO-2500-000 Eccentric Insert, 4.5

3 ZRO-4500-004 Bearing Housing

4 ZRO-4500-005 Bearing, 1.5” Shaft

5 PF-305-150-000 External Retaining Ring, 1.5” Shaft

6 PUR-0501-015 Flat Head Screw #8-32X3/8IN

4.5” TANDEM CONNECT KITITEM PART NO. DESCRIPTION

1 ZRO-4500-010 Tandem Connect Subassembly

2 ZRO-2500-001 Tandem Connector, 4.5

3 ZRO-4500-006 Needle Bearing 2.48ID x 3.15 OD without Inner Ring

4 ZRO-4500-007 2-1/8” X 14 Gauge Plain Finish Narrow Machine Bushing

5 PUR-0501-015 Flat Head Screw #8-32X3/8IN

MAN-Z180-000.indd 27 12/4/19 1:36 PM


ZERO180 Gun System

7.0 TCP Loading Procedures

Warning: Never load a tube strip when the det cord is still attached to the roll! Cut the necessary length of cord, then remove the roll from the loading area!

7.1 After completing the pre-assembly steps at the beginning of this manual, perform the following for TCP systems. Using Owen Super Cutters, cut a sufficient length of det cord that will completely load your tube strip and that will allow for det cord initiation. Lay the det cord on the tube strip following the charge holes. Take that length and add 1 ft (0.3m).

Note: AdditionaldetcordwillberequiredforR(0/180deg)phasedsystems.

7.2 The det cord is internally wrapped in the Charge Tube. Insert the det cord through the Eccentric Insert through the threaded bore at the Housing End of the Charge Tube Assembly. Continue feeding the det cord down the Charge Tube until it protrudes at least 1 ft. through the bore of Eccentric Insert at the opposite end of the Charge Tube.

Note: The Shaped Charge seats all the way through the tube strip after the det cord has been installed. Each charge is held in place by two bend tabs and the charge tube lip (Det Cord Clip not required).

Note: The4.5”LongZERO180systemcontainsasinglebendtab.

MAN-Z180-000.indd 28 12/4/19 1:36 PM


ZERO180 Gun System

7.3 After installing the det cord, begin to load the shaped charges at the Front End of the charge tube assembly. Insert the charge into the large cutout hole and align the det cord ears with the path of the det cord. (You may need to rotate the charge if necessary). Ensure the charge is installed under the charge tube lip as shown above.

7.4 Secure the charge in place by using a flat head screw driver to deform the bend tab to contact the metal casing of the charge. Use both bend tabs for even weight distribution along the tube strip. After securing the bend tabs, the charge should have limited or no movement.

7.5 Continue installing the remaining charges. Ensure that the det cord is tightly installed with each charge.

7.6 At the Front End of the charge tube assembly, hold the det cord slightly in tension and measure 7-1/4” of det cord from the nose of the Eccentric Insert. Once marked make a clean, squared off cut at the end of the det cord by using the Owen Super Cutters.

Note: Install grommet before cutting cord to length to assure a clean cord to bidi interface.

7.7 Remove both Rubber Grommets (TCP-001-0003-000) from the TCP Booster Transfer Kit (TCP-0100-275). Install one Rubber Grommet onto the det cord and move it into the threaded bore of the Eccentric Insert. Ensure that the grommet is flush against the back of the bore.

7.8 Remove the Bi-Directional Booster (DET-3050-429) from the shipping package. Install the Booster onto the end of the det cord. Crimp the Booster in place using Owen Super Crimpers.

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ZERO180 Gun System

7.9 Remove the long Booster Tube from the TCP Booster Transfer Kit. Insert the det cord with the Bi-Directional Booster into the Booster Tube and thread into the Eccentric Insert. Firmly

tighten with hand only.

7.10 At the Housing End of the Charge Tube Assembly, cut the det cord at the nose of the Eccentric Insert. Then remove the det cord from the Eccentric Insert bore to install the bi-directional booster.

7.11 Crimp the Bi-Directional Booster in place using Owen Super Crimpers. Only crimp the part of the booster shell that is on the det cord. Re-install the det cord and Booster back through the Eccentric Insert bore. Install the remaining Rubber Grommet on to the det cord and slide down the cord into the bore of the Eccentric Insert.

7.12 Remove the short Booster Tube (TCP-0100-247) from the TCP Booster Transfer Kit. Install the Booster Tube onto the det cord and Booster as shown. Thread into the Eccentric Insert bore and firmly hand tighten.

7.13 Make a final inspection of the Charge Tube and det cord. Ensure that the charges are tightly seated in the tube and no bend tabs are protruding above the Charge Tube O.D. Make sure there are no nicks in the det cord and both Boosters are installed. Make sure both Eccentric Inserts are installed in the same orientation (Refer to Pre-Assembly Section of Manual). For longer systems, assure the eccentric inserts and tandem connectors are all installed in the same orientation.

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ZERO180 Gun System

Note: Note:TheOrientationVerificationTool(ZRO-0100-001)canbeused to verify the gun system is properly oriented. The effective charge orientation can be accurately set by adjusting the screws retaining the Charge Tube to the Eccentric Insert. After positioning the charge tube to thedesiredangle(holelocation),the0degreemarkontheOrientationVerificationTool(OVT)willlineupwiththealignmentnodeontheeccentric insert. The desired angle (charge location), should lineup with thedegreemarkontheOVtool.Ifthesetwodonotmatchorifthe0degreemarkisnottruevertical(duetosystemvariances),adjusttheangleofthechargesbychangingholelocationonthetube.Re-checkthedesiredanglewiththedegreemarkontheOVT.

7.14 Install the Charge Tube Assembly back into the carrier. The Front End (the end with the bearing and long booster tube will be loaded first into the carrier. Slide the assembly through the carrier until the bearing is correctly seated in the Bearing Housing at the Front of the carrier. After seated correctly, reinstall the snap ring at the Load End of the carrier. Ensure that the assembly is able to rotate freely within the carrier.

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ZERO180 Gun System

Note: Forlongsystemslikethe21ft4.5”ZERO180system,thisoperation will require mulitple personnel

Warning: Ifanydifficultyisencounteredwhileinsertingthetubestrip,STOPandcheckforthecauseofthedifficulty!Ifnecessary,pull the tube strip back out of the carrier and determine the problem! Never beat or force a loaded tube strip into a carrier!

7.15 Install the alignment insert (TCP-0100-263) and o-ring (OOO-N569-211) into each tandem or top sub. Apply the correct O-Rings to each tandem sub, top sub, and bull plug. Apply grease to the threads and o-rings of each connection.

7.16 Thread the subs onto the top of each gun ensuring TCP Booster Retainer does not get damaged or bent. Tighten each connection. Refer to MAN-TGS1-000 for required minimum/maximum torque values for sub installation.

Caution: Do not damage or break the Booster Transfer Tube during insertion! Do not pinch the det cord or Booster during insertion!

Warning: Ifanydifficultyisencounteredwhileinsertingthetandemsub,STOPandcheckforthecauseofthedifficulty!Ifnecessary, remove the tandem sub from the gun body and determine the problem!

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ZERO180 Gun System

7.17 Perform additional actions to prepare guns for storage or transportation.

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Documents

ZERO180 Gun System Assembly and Arming Procedures MAN … · The shaped charges are oriented with an eccentrically weighted charge tube assembly. ... This well utilized fiber optic