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Zack Burchman Travis Gang
Dana GeerMatt Seekins
Faculty Advisor: Mike RosenGMCR Contacts: Wade Hodge
Paul ComeyJason King
Parts Ordered/Specified:• Hot plate for testing• PLC (control system)• Vacuum parts• Various heat punch parts
Testing:• Determination of time required to re-liquefy
foil weld• Approximation of rotation required to
remove plastic attachments
Heat/Punch• Wait for parts• Order remaining parts• Assemble and Test
Vacuum• Fabricate custom mounting brackets• Assemble components
Design Frame and Fabricate Integration of PLC to components Determine range of temperatures to
liquefy foil weld
Spline shaft and nut• From Misumi part
numbers: TSPRW15-80-F25-V12-S0-Q8-BV10 and TSPHC15
• Connection between shaft, piston, and motor
Piston• From Bimba, double
acting double end rod part number: C-042.5-DXDEVEE8
Tubular heating element• Custom specs from
Watlow• Deciding on bend
configuration• Deal with heat transfer
issues with frame Motor
• From Automation Direct part number: STP-MTR-34066
Linear Actuator with built in controller• From Intelligent
Actuator Inc. part number: ERC2-RGS6C
• Compatibility with PLC
Steel stock as needed All remaining
connectors
Grounds & Foil
All processes will be run using the ®DirectLogic 06 Programmable Logic Controller• Goal is to have each part function on a synchronous
schedule Due to time constraints, this may be simplified to a step-
by-step “Press and Go” method• This unit is highly expandable
16 DC Sinking/Sourcing Outputs (6-27 VDC, 0.5 A – 1.0 A) High Speed Pulse Output (ex. to control stepper motor)
• Programmable using ®DirectSOFT 5 Software• Runs off 90-240 VAC
My task will be to become familiar with programming and configuring the PLC.• Need to “trigger” all moving subassemblies of our machine