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1. Parts List
2. Pot Board• M1128 Schematic• M1128 PCB layout
3. Input Board• M1129 Schematic • M1129 PCB layout
4. Power Supply Board• M1147 Schematic • M1147 PCB layout
• M1146 Schematic• M1146 PCB layout
4. Service Kit• M1146
5. Power Amp Module
AP4040
Yorkv4625 Wit
Niagar
VoiceFax:
RS
nd Innovation Since Printed in Canada
WEB: www.yorkville.com
U.S.A.
ille Sound Inc.mer Industrial Estatea Falls, New York14305 USA
: (716) 297-2920 (716) 297-3689
SERVICE MANUAL
1963
MODEL TYPE: YS4040
WORLD HEADQUARTECANADA
Yorkville Sound550 Granite CourtPickering, Ontario
L1W-3Y8 CANADA
Voice: (905) 837-8481Fax: (905) 837-8746
Quality a
The exclamation point within an equilatereal triangle is intended to alert the user to the presence of important operating and maintenance (servicing) instructions in the
literature accompanying the appliance.
Le point d’exclamation à l’intérieur d’un triangle équilatéral est prévu pour alerter l’utilisateur de la présence d’instructions importantes dans la littérature accompag-nant l’appareil en ce qui concerne l’opération et la maintenance de cet appareil.
This lightning flash with arrowhead symbol, within an equilateral triangle, is intended to alert the user to the presence of uninsulated “dangerous voltage” within the product’s enclosure
that may be of sufficient magnitude to constitute a risk of electric shock to persons.
Ce symbole d’éclair avec tête de flèche dans un triangle équilatéral est prévu pour alerter l’utilisateur de la présence d’un « voltage dangereux » non-isolé à proximité de l’enceinte du produit qui pourrait être d’ampleur suffisante pour présenter un risque de choque électrique.
IMPORTANT SAFETY INSTRUCTIONS
safety-4v5.eps • April 3/2007
CAUTION: TO REDUCE THE RISK OF ELECTRICSHOCK, DO NOT REMOVE COVER (OR BACK).
NO USER SERVICEABLE PARTS INSIDE.
REFER SERVICING TO QUALIFIEDSERVICE PERSONNEL.
FOLLOW ALL INSTRUCTIONS SUIVEZ TOUTES LES INSTRUCTIONSInstructions pertaining to a risk of fire,
electric shock, or injury to a person
Read Instructions: The Owner’s Manual should be read and understood before operation of your unit. Please, save these instruc-tions for future reference and heed all warnings.
Clean only with dry cloth.
Packaging: Keep the box and packaging materials, in case the unit needs to be returned for service.
Warning: To reduce the risk or fire or electric shock, do not expose this apparatus to rain or moisture. Do not use this apparatus near water!
Warning: When using electric products, basic precautions should always be followed, including the following:
Power SourcesYour unit should be connected to a power source only of the voltage specified in the owners manual or as marked on the unit. This unit has a polarized plug. Do not use with an extension cord or receptacle unless the plug can be fully inserted. Precau-tions should be taken so that the grounding scheme on the unit is not defeated.
HazardsDo not place this product on an unstable cart, stand, tripod, bracket or table. The product may fall, causing serious personal injury and serious damage to the product. Use only with cart, stand, tripod, bracket, or table recommended by the manufacturer or sold with the product. Follow the manufacturer’s instructions when installing the product and use mounting accessories recommended by the manufacturer.
The apparatus should not be exposed to dripping or splashing water; no objects filled with liquids should be placed on the apparatus.
Terminals marked with the “lightning bolt” are hazardous live; the external wiring connected to these terminals require installation by an instructed person or the use of ready made leads or cords.
Ensure that proper ventilation is provided around the appliance. Do not install near any heat sources such as radiators, heat registers, stoves, or other apparatus (including amplifiers) that produce heat.
No naked flame sources, such as lighted candles, should be placed on the apparatus.
Power CordDo not defeat the safety purpose of the polarized or grounding-type plug. A polarized plug has two blades with one wider than the other. A grounding type plug has two blades and a third grounding prong. The wide blade or the third prong are provided for your safety. If the provided plug does not fit into your outlet, consult an electrician for replacement of the obsolete outlet. The AC supply cord should be routed so that it is unlikely that it will be damaged. If the AC supply cord is damaged DO NOT OPERATE THE UNIT.
Unplug this apparatus during lightning storms or when unused for long periods of time.
ServiceThe unit should be serviced only by qualified service personnel.
AVIS: AFIN DE REDUIRE LES RISQUE DE CHOCELECTRIQUE, N’ENLEVEZ PAS LE COUVERT (OU LEPANNEAU ARRIERE) NE CONTIENT AUCUNE PIECE
REPARABLE PAR L’UTILISATEUR.
CONSULTEZ UN TECHNICIEN QUALIFIEPOUR L’ENTRETIENT
Instructions relatives au risque de feu,choc électrique, ou blessures aux personnes
Veuillez Lire le Manuel: Il contient des informations qui devraient êtres comprises avant l’opération de votre appareil. Conservez. Gardez S.V.P. ces instructions pour consultations ultérieures et observez tous les avertissements.
Nettoyez seulement avec le tissu sec.
Emballage: Conservez la boite au cas ou l’appareil devait être retourner pour réparation.
Avertissement: Pour réduire le risque de feu ou la décharge électrique, n'exposez pas cet appareil à la pluie ou à l'humidité. N’utilisez pas cet appareil près de l’eau!
Attention: Lors de l’utilisation de produits électrique, assurez-vous d’adhérer à des précautions de bases incluant celle qui suivent:
AlimentationL’appareil ne doit être branché qu’à une source d’alimentation correspondant au voltage spécifié dans le manuel ou tel qu’indiqué sur l’appareil. Cet appareil est équipé d’une prise d’alimentation polarisée. Ne pas utiliser cet appareil avec un cordon de raccordement à moins qu’il soit possible d’insérer complètement les trois lames. Des précautions doivent êtres prises afin d’eviter que le système de mise à la terre de l’appareil ne soit désengagé.
RisqueNe pas placer cet appareil sur un chariot, un support, un trépied ou une table instables. L’appareil pourrait tomber et blesser quelqu’un ou subir des dommages importants. Utiliser seulement un chariot, un support, un trépied ou une table recommandés par le fabricant ou vendus avec le produit. Suivre les instructions du fabricant pour installer l’appareil et utiliser les accessoires recommandés par le fabricant.
Il convient de ne pas placer sur l’appareil de sources de flammes nues, telles que des bougies allumées.
L’appeil ne doit pas être exposé à des égouttements d’eau ou des éclaboussures et qu’aucun objet rempli de liquide tel que des vases ne doit être placé sur l’appareil.
Assurez que lappareil est fourni de la propre ventilation. Ne procédez pas à l’installation près de source de chaleur tels que radiateurs, registre de chaleur, fours ou autres appareils (incluant les amplificateurs) qui produisent de la chaleur.
Les dispositifs marqués d’une symbole “d’éclair” sont des parties dangereuses au toucher et que les câblages extérieurs connectés à ces dispositifs de connection extérieure doivent être effectivés par un opérateur formé ou en utilisant des cordons déjà préparés.
Cordon d’AlimentationNe pas enlever le dispositif de sécurité sur la prise polarisée ou la prise avec tige de mise à la masse du cordon d’alimentation. Une prise polarisée dispose de deux lames dont une plus large que l’autre. Une prise avec tige de mise à la masse dispose de deux lames en plus d’une troisième tige qui connecte à la masse. La lame plus large ou la tige de mise à la masse est prévu pour votre sécurité. La prise murale est désuète si elle n’est pas conçue pour accepter ce type de prise avec dispositif de sécurité. Dans ce cas, contactez un électricien pour faire remplacer la prise murale. Évitez d’endommager le cordon d’alimentation. N’UTILISEZ PAS L’APPAREIL si le cordon d’alimentation est endommagé.
Débranchez cet appareil durant les orages ou si inutilisé pendant de longues périodes.
ServiceConsultez un technicien qualifié pour l’entretien de votre appareil.
S2125A
AP4040 Parts List 9/24/2007
YS # Description Qty. YS # Description Qty. YS # Description Qty. YS # Description Qty.5906 RED 3MM LED 1V9 20MA.4SPCER T&R 3 4520 _10K TRIM POT 2 2024 1/8W 249R 2%FLAME PROOF T&R RES 4 8829 6-32 X 3/8 FLAT PH TAPTITE BO#C HEA 185908 GRN 3MM LED 1V9 20MA.4SPCER T&R 3 2448 15.00 AMP CIRCUIT BREAKER 1 4867 1/4W 270R 5% T&R RES 4 8761 6-32 X 1/2 PAN PHIL MS ZINC CLEAR 646419 BRIDGE 35A 400V WIRE LEAD GI3504 2 714 1.5 MIL X 36" CLEAR POLY SHEETING 4 4855 1/4W 330R 5% T&R RES 2 8837 6-32 X 1/2 ROUND PH MS JS500 26425 BAV21 200V 0A25 DIODE T&R 4 3820 ___4UH COIL 14AWG ZOBEL HORIZONTAL 2 4821 1/4W 470R 5% T&R RES 4 8796 6-32 X 5/8 PAN PH TAPTITE ZINC 26438 1N4007 1000V 1A0 DIODE T&R 15 3485 CLIP 250X032 18-22AWG RIGHT ANGL 4 4980 1/4W 470R 5%MINI T&R RES 9 8830 6-32 X 7/8 PAN PH MS JS500 26825 1N4148 75V 0A45 DIODE T&R 52 3486 CLIP 250X032 22-18AWG DISCO-LOK 14 4891 1/4W 620R 5% T&R RES 2 8869 8-18 X 1/2 THRD CUTTING FOR PLASTIC 46934 MR854 400V 3A0 DIODE FASREC 20 3489 CLIP 250X032 18-22AWG DISCO/INSL 4 4873 1/4W 680R 5% T&R RES 1 8999 8-32 X 5/8 PAN PH TAPTITE JS500 176429 1N4747A 20V0 1W0 ZENER 5% T&R 1 3490 CLIP 250X032 14-16AWG DISCO/INSL 4 4823 1/4W 1K 5% T&R RES 2 8719 8-32 X 3/4 FILLISTER PHIL MS JS500 26432 1N5248B 18V0 0W5 ZENER 5% T&R 2 3601 RING TERMINAL 16AWG WIRE & #8 SCREW 1 4934 1/4W 1K 5% .2"U T&R RES 1 8815 8-32 X 3/4 PAN PH TAPTITE JS500 56433 1N5257B 33V0 0W5 ZENER 5% T&R 4 3682 250 MALE PCB TAB REEL 36 4981 1/4W 1K 5%MINI T&R RES 11 8809 10-32 X 1/4 PAN PH TAPTITE JS500 46439 1N5225B 3V0 0W5 ZENER 5% T&R 2 3788 QUICKON MALETAB 1 4854 1/4W 1K2 5% T&R RES 1 8731 10-16 X 5/8 TYPE B HEX W/SLOT JS500 126440 1N750ARL 4V7 0W5 ZENER 5% T&R 9 3410 RED ON LEFT DUAL BINDING POST TPP5 1 4988 1/4W 1K5 5%MINI T&R RES 6 8740 5/16-18 X 3 GRD 5 HEX BOLT JS500 16450 1N5242B 12V0 0W5 ZENER 5% T&R 4 3415 RED ON RIGHT DUAL BINDING POST TPP5 1 4791 1/4W 1K54 1% T&T RES 4 3570 14 PIN SCKT CLOSED FRAME DIP ONLY 16461 1N5240BRL 10V0 0W5 ZENER 5% T&R 1 3918 1/4" JCK PCB MT HORZ SLIM W/SCREW 2 4808 1/4W 2K 5% T&R RES 6 8663 11/64 NYLON SPACER (MICRO PLASTIC) 666463 1N5251BRL 22V0 0W5 ZENER 5% T&R 1 3628 SPKON 4C PCB MT VERT 250TAB GRY #4 2 4847 1/4W 2K2 5% T&R RES 2 8629 10-32 X 1/4 SPACER PHENOLIC 166465 1N5250B 20V0 0W5 ZENER 5% T&R 1 3417 6-32 SCREW TERMINAL PC MNT SNAP-IN 1 6124 1/4W 3K 5%MINI T&R RES 6 3751 SNAP IN 5/16 SPACER RICHCO 36822 1N4745A 16V0 1W0 ZENER 5% T&R 4 3657 XLR FEML PCB MT HORZ NO SHELL 2 4826 1/4W 3K3 5% T&R RES 4 3743 SNAP ON 0.5" SPACER RICHCO 56824 1N5246B 16V0 0W5 ZENER 5% T&R 2 3451 EYELET SMALL 0.089 OD PLATED 74 4744 5.0W 3K6 5% BLK RES 8 3859 1/2 PLASTIC HEX SPACER #4 25101 BC550C TO92 NPN TRAN T&R TB 14 7584 SQUARE-CUT O RING FOR AP AIR FILTER 1 4774 1/4W 4K12 1% T&R RES 2 8657 6-32 X 3/8" HEX SPACER ALUMINUM 25102 BC560C TO92 PNP TRAN T&R TB 14 8432 AP SERIES AIR GRILL BLACK PLASTIC 1 4681 1.0W 4K7 5% T&R RES 2 8667 SHOULDER WASHER SWS-229 LENGTH 1/8 4
5103 MPSA06 TO92 NPN TRAN T&R TA 3 3860 FAN 80MM X 80MM 40CFM 12VDC 1 4827 1/4W 4K7 5% T&R RES 8 8818 3/4 OD X 3/8 ID X .080 THICK WASHER 25105 MPSA13 TO92 NPN DARL T&R TA 2 8434 AP SERIES PLASTIC HANDLE PAIR 1 4943 1/4W 4K7 5% .2"U T&R RES 1 3511 #6 FLAT WASHER NYLON 2 5106 MPSA63 TO92 PNP DARL T&R TA 1 3894 AAVID 5972-B H/S W/TAB B.O. 8 4982 1/4W 4K7 5%MINI T&R RES 5 8850 #10 INT TOOTH LOCKWASHER BO 45108 2N5401 TO92 PNP TRAN T&R TA 2 3501 B52200F006 COMP WASH #4 SMALL 23 4887 1/4W 7K5 5% T&R RES 5 3502 NYLON FLAT WASHER OD.158ID.110H.070 25113 MPSA42 TO92 NPN TRAN T&R TA 2 3552 NYLON SPRING CLAMP 1 4990 1/4W 8K2 5%MINI T&R RES 2 3436 DPDT PUSH SW PCMT H BREAK B4 MAKE 35114 MPSA92 TO92 PNP TRAN T&R TA 2 3803 NYLON SECUR-A-TACH MINI PLASTIC TIE 1 4762 1/4W 9K760 0.1% *** T&R RES 8 3587 DPDT ROKR SW QUIK 250"AC/PWR ON-OFF 16854 2N6517 TO92 NPN TRAN TA 3 3810 4" NYLON CABLE TIE 12 4800 1/4W 10K0 1% T&R RES 2 3705 4P3T SLID SW PCMT H 16752 MTP10N15L TO220 NCH MFET TN 2 3827 SQUARE BUMPER BUTTON BLACK 11 4829 1/4W 10K 5% T&R RES 2 CH1197 AP4040 117VAC-IMPORT T'RD 16814 MJF6668 T221D PNP TRAN DARL TJ 1 8433 KNOB AP SERIES PLASTIC 2 4983 1/4W 10K 5%MINI T&R RES 9 8379 1/4 X 6 X 2.3 10PP1 FILTER FOAM 16815 MJF6388 T221D NPN TRAN DARL TJ 2 8661 KNOB BUTTON FLAT GREY 3 6116 1/4W 10K0 1%MINI MF T&R RES 126873 MJE340 TO126 NPN TRAN TG 6 8437 FAN FILTER LABEL 1 4856 1/4W 12K 5% T&R RES 46874 MJE350 TO126 PNP TRAN TG 6 3468 8' 3/16 SJT AC LINE CORD STRIP 17" 1 5008 1/4W 14K7 1% T&R RES 16925 MTP8P20 TO220 PCH MFET TN 2 3821 STRAIN RELIEF HEYCO #1200 1 4630 1/2W 15K 5% T&R RES 26909 MJ21196 TO3 NPN TRAN TH 16 8261 GE VELVET/MATTE LEXAN .007"X12"X24" 0.371 4830 1/4W 15K 5% T&R RES 46910 MJ21195 TO3 PNP TRANSISTOR TH 16 3638 12 CIR CABLE HOLDER .098 1 4979 1/4W 15K 5%MINI T&R RES 97004 2SA2121-0 TO3P PNP TRAN TK 2 3676 8 CIR CABLE HOLDER .098 2 4771 1/4W 17K8 1% T&R RES 27005 2SC5949-0 TO3 NPN TRANSISTOR TK 2 8701 4-40 KEPS NUT ZINC 20 6125 1/4W 18K 5%MINI T&R RES 26745 LM13600N IC XCONDUCTANCE AMP 2 8793 4-40 HEX NUT ZINC 3 6123 1/4W 20K0 1%MINI MF T&R RES 66840 MC33078P IC DUAL OP AMP 5 8760 6-32 KEPS NUT TIN PLATED 64 4777 1/4W 21K5 1% T&R RES 25190 MBS4992 TO92 8V5 DIAC T&R 2 8800 6-32 KEPS NUT ZINC 5 4632 1/2W 22K 5% T&R RES 86489 __5R 20% THERMISTOR-SURGR NTC 2 8854 6-32 X 1/4" 0.D. HEX NUT ZINC CLEAR 4 4832 1/4W 22K 5% T&R RES 26517 STM-BTB-600BRG TO220 ??A TRIAC 600V 2 8720 #8 SPRING NUT 2 6118 1/4W 22K 5%MINI T&R RES 16880 4N35 OPTO-COUPLER 4 8797 5/16-18 KEPS NUT JS500 1 4833 1/4W 27K 5% T&R RES 65401 _10P 500V 5%CAP T&R RAD CER.2"NPO 4 3797 TO-247 THERMO CONDUCTIVE PAD 4 4840 1/4W 33K 5% T&R RES 35197 220P 100V 2%CAP T&R RAD CER.2"NPO 3 3823 TO-220 THERMO PAD SMALL HOLE 4 6122 1/4W 33K 5%MINI T&R RES 15277 220P 200V 5%CAP T&R RAD CER.2"NPO 4 3846 TO220 THERMO PAD LARGE HOLE 56359B 8 4878 1/4W 43K 5% T&R RES 25410 100P 100V 10%CAP T&R BEAD NPO 2 3916 TO3 SIL-PAD REPLACES MICA 32 6119 1/4W 47K 5%MINI T&R RES 75412 220P 100V 10%CAP T&R BEAD NPO 13 6478 AS35FN-TO92 TEMPERATURE SENSOR 2 4835 1/4W 56K 5% T&R RES 85417 330P 50V 10%CAP T&R BEAD NPO 2 8432P LOGO HOT STAMPED ON PLASTIC GRILL 1 6139 1/4W 62K 5%MINI T&R RES 25201 470P 100V 5%CAP T&R RAD CER.2"NPO 2 3580 12 CIR WAFER W/LCK VT 0.1" 1 4898 1/4W 91K 5% T&R RES 45208 __2N2 400V 5%CAP T&R RAD .2"FLM 6 3583 _8 CIR WAFER W/LCK 0.1" 2 4838 1/4W 100K 5% T&R RES 25273 __1N5 200V 5%CAP T&R RAD CER.2"NPO 2 4597 22AWG STRAN TC WIR JMP 23 6120 1/4W 100K 5%MINI T&R RES 25416 470P 50V 10%CAP T&R BEAD NPO 2 4599 22AWG SOLID SC WIR T&R JMP 113 4851 1/4W 120K 5% T&R RES 25422 __1N 50V 10%CAP T&R BEAD NPO 2 5299 24AWG SOLID SC WIR RAD JMP 34 4886 1/4W 200K 5% T&R RES 15209 __4N7 250V 5%CAP T&R RAD .2"FLM 2 4745 5.0W 0R1 5% BLK RES 12 4668 2.0W 220K 5%10MM BODY T&R RES 25210 _22N 100V 10%CAP T&R RAD .2"FLM 11 4749 5.0W 0R15 5% BLK RES 4 4841 1/4W 220K 5% T&R RES 25308 _47N 50V 10%CAP T&R BEAD X7R 2 2005 1.0W 0R47 5%FLAME PROOF T&R RES 2 6126 1/4W 220K 5%MINI T&R RES 105834 _10N 250V 20%CAP BLK RAD POLY FLM 2 2006 1.0W 1R 5%FLAME PROOF T&R RES 4 4843 1/4W 470K 5% T&R RES 26435 _22N 275V 20%CAP BLK 'X2' 15MM AC 2 4677 1/2W 1R 5% T&R RES 4 6127 1/4W 470K 5%MINI T&R RES 26451 __4N7 250V 20%CAP BLK 'Y' 10MM AC 1 4688 1/2W 2R2 5% T&R RES 3 4844 1/4W 1M 5% T&R RES 15226 _68N 100V 5%CAP T&R RAD .2"FLM 4 4911 1/4W 2R2 5% T&R RES 8 4948 1/4W 1M 5% .2"U T&R RES 15228 100N 100V 5%CAP T&R RAD .2"FLM 3 4748 2.0W 3R9 5% T&R 4 4951 1/4W 4M7 5% .2"U T&R RES 25229 150N 63V 10%CAP T&R RAD .2"FLM 4 4733 5.0W 5R6 5% BLK RES 2 6132 1/4W 8M2 5%MINI T&R RES 25231 220N 63V 10%CAP T&R RAD .2"FLM 2 2009 1/4W 10R 2%FLAME PROOF T&R RES 2 4751 1/4W 22M 5% T&R RES 45234 470N 63V 10%CAP T&R RAD .2"FLM 4 2037 1/4W 10R FUSIBLE T&R RES 8 3618 STAR RING TERMINAL14-16AWG #10SCREW 45314 100N 50V 10%CAP T&R BEAD X7R 4 4605 1/8W 10R 5% T&R RES 1 3706 13.0" 8C-26AWG RIB 1 W/LCK HDR 098" 25882 220N 250VDC 10%CAP BLK RAD POLY FLM 4 4930 1/4W 10R 5% .2"U T&R RES 1 3740 15.0"12C-26AWG RIB 1 W/LCK HDR 098" 15255 __1U 63V 20%CAP T&R RAD .2"EL 3 2039 1/4W 22R0 FUSIBLE T&R RES 2 3604 21" 14C-28AWG DIP HDR CABLE .05" 15259 __4U7 63V 20%CAP T&R RAD .2"EL 6 2014 1/8W 33R 2%FLAME PROOF T&R RES 4 3699 RELAY 1C 02AMP DC48 006MA PC-S 15260 _22U 50V 20%CAP T&R RAD .2"EL 8 2016 1/8W 39R 2%FLAME PROOF T&R RES 2 3735 RELAY 1A 16AMP DC48 011MA PC-C 15281 _10U 16V 20%CAP T&R RAD .2"NP 2 2041 1/4W 39R0 FUSIBLE T&R RES 10 8870 #4 X 1/4 PAN PH TYPE A ZINC 25629 _10U 160V 20%CAP BLK 10X13MM EL 4 4899 1/4W 39R 5% T&R RES 6 8865 4-40 X 5/16 PAN PH MS JS500 25945 _10U 63V 20%CAP T&R RAD .2"EL 2 2042 1/4W 47R0 FUSIBLE T&R RES 4 8729 #4 X 3/8 FLAT QUAD TYPE A JS500 BLK 45961 _33U 16V 20%CAP T&R RAD .2"NP 12 4811 1/4W 68R 5% T&R RES 2 8742 4-40 X 3/8 PAN PH TAPTITE JS500 25267 100U 25V 20%CAP T&R RAD .2"EL 3 4859 1/4W 150R 5% T&R RES 4 8861 4-40 X 3/8 PAN PH MS JS500 85618 470U 25V 20%CAP BLK 10X15MM EL 1 2045 1/4W 151R FUSIBLE T&R RES 8 8741 4-40 X 1/2 PAN PH MS JS500 115619 330U 100V 20%CAP BLK 12X25MM EL 4 2021 1/4W 200R0 1%FLAME PROOF T&R RES 6 8871 4-40 X 5/8 PAN PH MS JS500 45630 330U 25V 20%CAP BLK 10X13MM EL 6 2023 1/8W 220R0 1%FLAME PROOF T&R RES 4 8799 #6 X 1/4 PAN PH TYPE B JS500 25896 4700U 80V 20%CAP BLK 25X50MM ELS 16 4857 1/4W 220R 5% T&R RES 4 8832 6-32 X 1/4 PAN PH TAPTITE JS500 14390 _10K AUD 16MM DETENT P22 2 4977 1/4W 220R 5%MINI T&R RES 7 8801 6-32 X 3/8 PAN PH TAPTITE JS500 4550 Granite Court, Pickering, Ontartio CANADA L1W-3Y8
4625 Witmer Industrial Estate, Niagara Falls, New York USA 1430
SERVICE MANUAL
1
Yorkville Sound • http://www.yorkville.com SERVICE MANUALYorkville Sound • http://www.yorkville.com
YYoorrkkvviillllee AAPP44004400 PPoowweerr AAmmpplliiffiieerr
MM11112299 ““TTHHEE IINNPPUUTT BBOOAARRDD””The input board processes the audio signal from the input jacks to the volume controlboard, (M1128).
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appear at LCLIP. These pulses turn on transistor Q6, and Q6to turn on clip LED LD6. The pulses also pass through R7 anC36. When the voltage across C3 reaches 0.5 volts then Q5 rent into the LED of the LD8 limiting the audio signal at U2. Tdischarging (release) times of the limiter are 80mS and 3.5 sResistors R50 and R7 provide the charging path, and resistocharge path. The limiter can be defeated by placing the limiteposition which disconnects Q5 and the charging / discharging
The activity LED circuit consists of Q1 and the surrounding circuitry. The audio sig-nal enters the activity LED circuit through R2. R2 and C21 form a differentiator thatturns Q1 on illuminating the activity LED whenever the audio signal increases in ampli-tude. A constant current flows through R55A, R55B and when Q1 is off, the collectorcurrent then flows through D1.
From M1128 the audio signal passes through a 12-conductor ribbon cable to circuitboard M1147.
On M1127 an operational amplifier U201 re-references the ground for the audio sig-nal from LREF or RREF to the corresponding LOG (left output ground) or ROG (rightoutput ground). U201 also provides DC correction for DC offsets appearing on the out-put binding posts. Feedback from the output binding posts appears on LFNB or RFNB.Through R203A or R203B the DC offset achieves a gain of -1 from U201. The DC off-set of opposite polarity on the output of U201 will compensate for the DC offset in theamplifier section on M1146 resulting in 0 volts DC on the output binding posts.
• The audio signal continues to M1146 via an 8-conductor ribbon cable.
MM11112266 ““TTHHEE VVOOLLTTAAGGEE AAMMPPLLIIFFIIEERR AANNDDCCUURRRREENNTT AAMMPPLLIIFFIIEERR””This board contains:
• a voltage amplifier section• a current amplifier section• amplifier current limit section• DC output protection• heatsink temperature sensing
Voltage Amplifier SectionThe voltage amplifier amplifies the audio signal’s voltage from 6.8 volts peak (at theoutput of U201) to approximately 98v peak, which is required to drive the currentamplifier section. The current amplifier provides the current required for the 98v peaksignal to drive 1200 watts into 4 ohms out of the binding posts.
Before the circuit is described in detail here is a quick rundown on the signal’s paththrough the voltage amplifier stage. Refer to the schematic of M1146. Let’s considerthat a positive going AC signal is present at the SIG input. The positive going signalwill turn on the positive side of the voltage amplifier. The signal at the SIG input turnson Q12A (through R40A, D14A and D13A). The collector of Q12A pulls down on thebase of Q14A turns this transistor on further and allows a greater current to flow out ofQ14A’s collector. This increase in current passes through Q15A and it’s collector toemitter voltage decreases. The collector of Q15A now being more positive in voltageturns the base of Q18A on causing an increase in Q18A’s collector current resulting intest point 1 going positive.
e subsonic filter, and a
and unbalanced inputerational amplifier, (U4).B) unbalanced. Resistorserference elimination filter.
onic filter. The subsonicists of a tee network on C34. The gain is 1 (0dB)
h the 14 conductor cable
and clip).
circuit are explained.)l P2 and the desired when the volume control
an opto-resistive cell in the LD8 becomesore of the audio signal ontracted from the signal on2. Transistors Q5 and Q6nd release time constantsp LED and the LED amplifier section (onon of the clipped portion
Each channel consists of a balanced gain stage, switchastereo / mono / bridge switch.
Looking at the left channel, the balanced input, (XLR Jack(phone jack) are wired in parallel to the input of a balanced The gain of this stage is 0.82 (-1.3dB) balanced and 1.6 (4.0R25, R27 along with capacitors C11 and C12 form a radio i
Switch S1 selects the cutoff frequency of the hi-pass subfilter provides a 20Hz or 40 Hz high pass filter. The filter cothe input of U3 along with R10, R28, C29 and C30, C33 anin the passband, (above 100Hz).
The audio signals from the input board M1129 pass throto board M1128.
MM11112288 ““VVOOLLUUMMEE CCOONNTTRROOLL BBOOAARRDD””This board contains:
• the front panel audio gain controls• the front panel indicating LED’s (power, protect, activi• the audio limiters
Circuit Explanation:• The left channel of the circuit is explained.(Refer to the schematic of M1128 as the sections of the
The audio signal out of M1129 passes through volume conlevel enters U2 through pin 6. U2 is set for a gain of 5 (14dis in the fully clockwise position.
The AP4040’s defeatable limiter is built around LD8. LD8comprising of an LED that shines on a photocell. As the LEbrighter, the resistance of the photocell decreases, placing pin 5 (non-inverting input) of U2. This audio voltage gets suthe inverting input and less signal appears on the output ofalong with the surrounding passive parts provide the attackof the limiting function along with the drive currents for the inside LD8. When an audio signal on the output of the powboard M1146) enters clipping, pulses representing the dura
5
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4625 Witmer Industrial Estate, Niagara Falls, New York USA 14305 1
provides current pulsesd D6 to charge C3 andturns on providing a cur-he charging (attack) andeconds respectively.r R51 provides the dis-r switch (S2) in the in circuitry from V+.
As the positive side of the amplifier was turning on the negative side would havebeen turning off. This is how test point 1 was able to move positive following the inputsignal. The reverse would hold true if a negative going signal were present on the inputof the voltage amplifier.
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CIRCUIT DESCRIPTION:The voltage amplifier is a mirrored image with circuitry connected to the positive powersupply rail being identical (but opposite polarity) to the circuitry connected to the nega-tive power supply rail.
For this reason w
The audio signthrough R40A, Dthe DC bias on QThe first voltage lector and the em
Transistor Q12approximately 4 across Q14A remreference Q20A,age should equaits output currentthe collector driv
Diode D17A isnal from coming amplifier from goproblems.
Transistor Q18output of the bufR62A and is currD23A. The signaamplifier.
Current AmplifierThe current ampand provides the
The current amcomplimentary d
[CIRCUIT DES
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QUIESCENT CONDITION:This design is class A/B and therefore the output driver transistors must be forwardbiased to provide low crossover distortion. In most class A/B designs, a diode chain orVBE multiplier is used to control the bias voltage and provide a means of adjusting thebias. This design is different, as there isn’t a diode chain or VBE multiplier. For simplici-ty lets consider only the positive side of the current amplifier, that is all parts betweenthe positive power supply rails and the audio signal output/input terminals. The nega-tive side is the same as the positive, except for polarity changes.
To bias Q14, greater than 0.5V is needed from base to emitter, (or for simplicity frombase to amplifier output). Points A and B are at the same potential, so consider themto be connected. If this is true then 0.5V from test point 2 to the amplifier output mustappear across R12. There must be some way of developing this voltage across R12,
e will look in detail at the positive side of the amplifier.
al enters the voltage amplifier at the SIG input. The signal passes14A and D13A to the base of Q12A. Diodes D13A and D14A set up12A to approximately 0.6 mA.
gain stage consists of Q12A along with the resistor chain on its col-itter resistor (R44A).
A drives the base of Q14A through the resistor chain. A DC current ofmA should flow through the collector of Q14A. The voltage dropains constant and is derived from the voltage drop across the voltage
resistor R58A, and the base/emitter junction of Q15A. This total volt-l approximately 3 VDC. Transistor Q14A is the second gain stage and flows through Q15A. Transistor Q15A is a common base stage withing the base of output buffer Q18A.
a clamping diode that prevents the maximum peak of the audio sig-within 4V of the 144 VDC rail. This is to prevent the output currenting into saturation during clipping and therefore having storage delay
A buffers the high impedance present on the collector of Q15A. Thefer provides a low output impedance at the junction of R61A andent limited to 30mA through the clamping action of D19A, D20A andl at the junction of R61A and R62A drives the succeeding current
Sectionlifier receives a high voltage audio signal from the voltage amplifier current drive necessary to drive speaker cabinets.
plifier is a two-tier complimentary output driver design controlled by aarlington stage.
CRIPTION - REFER TO THE SIMPLIFIED SCHEMATIC #1 ON THEFOLLOWING PAGE]
t, Pickering, Ontartio CA
l Estate, Niagara Falls, N
550 Granite Court, Pickering, Ontartio CANADA L1W-3Y8
4625 Witmer Industrial Estate, Niagara Falls, New York USA 14305
and there is using the darington (Q5 and Q40) driver along with local feedback.
Simplified schematic #1 shows the biasing circuit. The current needed to develop 0.5Vacross R12 comes from the emitter of Q5. When the amplifier is first turned on the currentsource (Q3) turns on Q5 and Q40) and current flows through R12 developing a voltage.When this voltage approaches 0.5V Q1 turns on and robs current from the base of Q40.
2
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ew York USA 14305
3
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amount of time was spent on the current limit circuitry so that it may simulate the safeoperating area of the output transistors (SOAR curve). No matter how reactive the loadmay be the phase shift that it presents, along with it’s resistive component is used toset the output current limit of the output transistor stage.Refer to the schematic of board M1146 while reading the following text. The currentlimit circuitry is a mirrored image with circuitry connected to the positive power supplyrail being identical (but opposite polarity) to the circuitry connected to the negativepower supply rail. For this reason we will look at the positive side of the circuitry.
Transistor Q9 measures the peak current flowing through resistor R53. The voltageacross R53 (as a result of the current flowing through it) is scaled down by R55, R35,R35A, R36, R37, D7 and D11 these parts make up the safe operating area along withthe time constants of C30, R34, C12 and R26. Fig. #3 shows a waveform of the currentthat passes through R52 and R53 when the output of the amplifier is shorted to ground.This can only be seen by using an oscilloscope to measure differentially across R52and R53. The conditions of the measurement are contained on the diagram. During cur-rent limit when Q9 turns on it reduces the voltage across R42. R42 is in series with a16 volt zener (ZD7) and is also in parallel with the junction of Q8. The current that flowsthrough R20, ZD7, R42, and R22 normally saturates Q8. When Q9 reduces the voltageacross ZD9 and R42 to below 16.6 volts, Q8 turns off allowing a charge to build up onC8 through resistors R24 and R25. If current limiting occurs for a long enough durationto allow C8 to charge to 1.2 volts then Q7 will turn on tripping the relay circuit on boardM1147. As soon as the relay is tripped the audio signal will be turned off at the outputof the voltage amplifiers and will remain off for about 5 seconds before the relay turnson and allows the audio signal to pass through the amplifier. If a current limit conditionis still present then the whole cycle will occur again and repeat until the load conditionson the amplifier’s output are safe for the amplifier. When a safe load appears the ampli-fier will automatically reset and drive that load (the speaker cabinet).
DC ProtectionIf a DC voltage greater than 8 volts appears on the output of the amplifier for morethan 200 milliseconds then triac Q30 will turn on holding the output at ground poten-tial. MBS4992 is a device that turns on at either + or - 8 volts DC.
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This causes Q40 to turn off until the reduced current flowing through Q5 maintains0.5V across R12. Q1 will turn off slightly causing Q5 and Q40 to increase their collectorcurrents. The circuit reaches a point of equilibrium with approximately 0.5V across R12.
Because all output devices are not identical and base emitter voltages vary, someadjustment must be available to slightly adjust the 0.5V across R12. This is accom-plished with RT1. RT1 causes Q1 to turn on slightly more or less resulting in Q5 andQ40 turning on slightly more or less and therefore R12’ s voltage will be slightly moreor less than 0.5v. The proper quiescent current voltage is 4mV (to be measuredbetween test points 8 and 9).
The Second Tier and Tier SwitchingRefer to the simplified schematic Fig. #1 while reading the following text. One way ofmaking an amplifier more efficient is to vary the Power Supply Voltage on the collec-tors of the output transistors (Q14 & Q22). The lower the voltage from collector to emit-ter, the lower the device dissipation. During quiescent conditions, there is 55VDC onthe collectors of output transistors Q14 and Q22. The peak AC voltage that can appearon the amplifier’s output is approximately 139V peak. How can an output transistordeliver a 139V peak when its collector is only at 78VDC? It can if its collector is pulledup to 144VDC as the output signal’s peak rises above 78VDC. Refer to Fig. #2. Thesecond tier voltage must remain above the amplifier’s output voltage by amount Vm.Therefore the circuitry controlling the second tier voltage must increase the tier voltagebefore the amplifier’s output voltage reaches 78VDC. This leading voltage is necessaryto compensate for time lag of the second tier circuit during fast rising amplifier output
signals.
The voltage between the amplifier’s outputand test point 4 is approximately 12VDCderived from the voltage drop across ZD4. Wecall this voltage the “floating battery” because itfloats on top of the output audio signal with testpoint 4 always being 12VDC greater than thepeak of the output signal. Test point 4 drives thegate of mos-fet Q11. Q11 controls the transis-tors of the upper tier. As Q11 turns on its sourceforward biases the base of Q13 and Q13 pullsthe collector of Q14 towards the 100 volt rail.The gate to source voltage needed to turn onQ11 is approximately 3.5 volts. When the peakoutput signal is about 69.5vp (78v-(12v-3.5v))then Q11 will start to turn on the second tier.The second tier voltage will remain about 13volts (Vm) above the peak of the output signal
to the point of clipping where this voltage is reduced to about 6 volts (measured dri-ving an 8 ohm load). Zener ZD8 protects the gate source junction of Q11 and also pro-vides a supply current path through R29 for the “floating battery”.
tio CANADA L1W-3Y8
alls, New York USA 14305
550 Granite Court, Pickering, Ontartio CANADA L1W-3Y8
4625 Witmer Industrial Estate, Niagara Falls, New York USA 14305 3
NOTE: The Power supply voltages given are those when the amplifier is not driving aspeaker load. This will allow yo to check the tier switching with the cover of the amplifi-er off and the amplifier, therefore, running cool.
Current Limit Protection CircuitryTo have an amplifier drive 3000 watts into practically any combination of speaker cabi-nets and know what is a safe load and what is not is a very difficult task. An extensive
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NOTE: Every time you replace blown output transistors on a M1146 board test the DC protection triac with the following circuit.
through the M1126 board under test with no
st.
a
o
ia
associated drive circuitry have two possi
erating conditions.st been turned OFF/ON, or the amplifier is in
limit protecting the amplifier’s output transistors, or the amplifier has overheShutdown CircuitHere is how the circuit accomplishes these functions. The relay’s normally clostacts short the output of the voltage amplifiers to ground when the power switcWhen the power switch is turned on, the relay remains off (normally closed) fo6 seconds. C203 charges to 35V and results in Q203 turning off allowing Q201on. As Q201 turns on, it connects the negative terminal of the relay’s coil (Pin
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If prolonged current limiting occurs on the amplifier’s output transistors then D204 orD205 (depending on which channel is current limiting) will be forward biased turning onQ202 (from its off state). Now +144VDC appears on the collector of Q202 and throughR210 and R211 turn on Q203 therefore turning off Q201 by shorting its base emitterjunction. Q201 turning off will turn the relay off and the normally closed contacts (offstate) will short the outputs of the voltage amplifiers to ground so as not to continuouslystress the amplifier’s output transistors. A cycle now occurs. With the voltage amplifiersnow disabled there is no signal driving the output transistors (Q13 to Q28).
The current limit circuit protecting the output transistors (Q13 to Q28) turns off andD204 and/or D205 are not forward biased and Q202 turns off. Through Q203 andQ201 the relay is turned back on and the voltage amplifiers are now active again, dri-ving the output transistors. If current limiting still occurs, then the same cycle will occur.If the cause of current limiting (low impedance or short on the speaker output termi-nals) has been removed, then the amplifier will continue to operate normally.
The third operation that the relay provides is “overheat shutdown”. If for some rea-son the fan cannot keep the heatsinks in a safe operating temperature area then thefan control circuit (on board M1147) will deliver through D207 a positive current to turnQ203 on and turn Q201 off to turn off the relay and disable the voltage amplifiers.When the fan has cooled down the temperature of the amplifier, then the signalthrough D207 will disappear and the relay circuit will turn on the relay to resume nor-mal operation. Anytime the relay is in the “protect” mode (due to the abnormal states)then contact pin 4 of the relay will illuminate LD3 (the protect LED on the front panel).
Soft Turn On CircuitTo reduce the “inrush” current that flows through the line cord from the 120 VAC powersource (typical with large linear power supplies), a circuit provides a soft turn on func-tion. When the power switch is turned on, the current that initially flows through the pri-mary of the transformer must flow through SG201 and SG202. These are surgestorsthat reduce the peak inrush current flow. After about 500 milliseconds a relay’s con-tacts short across the surgestors so that they are not stressed by the current flowingthrough them under normal operation. A circuit consisting of Q240, Q241, C215, andthe associated resistors provides the time delay for the turn on cycle of the relay. Thecircuit is very similar to the shutdown time delay circuit. Refer to the section on theshutdown circuit for a circuit description.
Fan CircuitLooking at the schematic to board M1147, here is aquick explanation of the fan control circuit. There isa temperature sensor (AS35) on each M1146board. When the amplifier is first turned on, Q207and Q208 are off. The AS35 temperature sensorsare configured as temperature controlled currentsources. As either temperature sensor begins to
load
to pro-, and
ct cycle.
in B)
ble
current
Conditions of test:
A) Pass a 100Hz 25v peak signal connected to the amplifier output.
B) Connect points 1 and 2 as showtect mode as the triac (if working) the amplifier goes into current limi
C) Disconnect the triac test circuit
D) Reverse connections 1 to 2 andshould be observed if the triac is w
Only test the trprolonged testing will he
MM11114477 SSHHUUTTDDOOWWNN CCIIRRCCaanndd SSOOFFTT TTUURRNN OONN CCIIRRCC
• The shutdown relay and itsoperating states.• Amplifier on under normal op• Amplifier power switch has ju
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550 Granite Court, Pickering, Ontartio CANADA L1W-3Y8
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heat up, more current flows through D212 or D218increasing the voltage drop across R235 or R236.The hotter temperature sensor will provide morecurrent than the cooler sensor and therefore devel-op a higher voltage across it’s associated 8K2resistor. The higher voltage will forward bias D212or D218 reverse biasing the cooler temperature
sensor’s diode so that the hotter sensor will control the fan speed. At 40 degrees C there
4
550 Granite Court, Pickering, Ontartio CANADA L1W-3Y8
4625 Witmer Industrial Estate, Niagara Falls, New York USA 14305
ground energizing the relay and opening the normally closed contacts.
n in the diagram. The amplifier should go inhorted the output of the amplifier to ground
nd allow the amplifier to complete it’s prote
2 to 1 and test again. The same results asrking.
c for one protect cycle asat the triac to a high temperature.
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SERVICE MANUALSERVICE MANUALSERVICE MANUALSERVICE MANUAL://www.yorkville.com://www.yorkville.com://www.yorkville.com://www.yorkville.com(AP4020: 36 dB, AP4040: 39 dB gain)Rejection: CMRR@60Hz: minimum 48dB, typical 56dBControls: Rotary GAIN controls, MONO/STEREO/BRIDGE,
FILTER and LIMITER switchesDisplays: 2x CLIP, 2x ACTIVITY, PROTECT, POWER ON (LEDS)
is 10 volts across R235 or R236 which is enough to turn on Q210, Q208, and Q207 pro-viding 7 DC volts to the fan. Further heating the temperature sensors results in a largerDC voltage across the fan. To lower the dissipation of Q207, D215, D216, ZD205, ZD206and R226 turn off Q207 and Q208 when the full wave rectified voltage present of the col-lector of Q207 reaches approximately 58V by robbing current from the base of Q208.The maximum fan voltage is 20.5 VDC. ZD207 and R228, R229 and R230 provide a cur-rent limiting function. Figure #4 shows the current through these resistors when there is12VDC across the fan.
Thermal Shutdown CircuitThe emitter of Q210 in the fan circuit is the measuring point for the shutdown voltage.As the temperature sensing devices (AS35) that control the fan circuit heat up the volt-age on the emitter of Q210 rises until at 85 degrees Celsius on the M1146 heatsinks.The voltage on the emitter of Q210 reaches 18 (85 degrees C) VDC and the amplifiermust be shutdown to protect the output power transistors. ZD202 and D207 becomeforward biased and Q203 turns on turning the relay off and muting the audio signal.After the amplifier cools down the voltage will decrease until Q37 turns off turning therelay back on enabling the amplifier.
IIddeennttiiffyyiinngg DDeeffeeccttiivvee BBooaarrddss iinn tthhee AAPP44004400STEP 1: VISUAL INSPECTION OF FRONT PANEL AND FAN
• Check to see whether the green power LED is lit. If not, the amplifier has apower supply (M1147 board), transformer, A.C. switch or line cord problem.• If the red protect LED stays on or samples off and on, this usually indicates aproblem with the voltage amplifier or current amplifier sections on one or both ofthe M1126 boards. Check for misaligned pin connections or see if the ribbon
is 10 volts across R235 or R236 which is enough to turn on Q210, Q208, and Q207 pro-viding 7 DC volts to the fan. Further heating the temperature sensors results in a largerDC voltage across the fan. To lower the dissipation of Q207, D215, D216, ZD205, ZD206and R226 turn off Q207 and Q208 when the full wave rectified voltage present of the col-lector of Q207 reaches approximately 58V by robbing current from the base of Q208.The maximum fan voltage is 20.5 VDC. ZD207 and R228, R229 and R230 provide a cur-rent limiting function. Figure #4 shows the current through these resistors when there is12VDC across the fan.
Thermal Shutdown CircuitThe emitter of Q210 in the fan circuit is the measuring point for the shutdown voltage.As the temperature sensing devices (AS35) that control the fan circuit heat up the volt-age on the emitter of Q210 rises until at 85 degrees Celsius on the M1146 heatsinks.The voltage on the emitter of Q210 reaches 18 (85 degrees C) VDC and the amplifiermust be shutdown to protect the output power transistors. ZD202 and D207 becomeforward biased and Q203 turns on turning the relay off and muting the audio signal.After the amplifier cools down the voltage will decrease until Q37 turns off turning therelay back on enabling the amplifier.
IIddeennttiiffyyiinngg DDeeffeeccttiivvee BBooaarrddss iinn tthhee AAPP44004400STEP 1: VISUAL INSPECTION OF FRONT PANEL AND FAN
• Check to see whether the green power LED is lit. If not, the amplifier has apower supply (M1147 board), transformer, A.C. switch or line cord problem.• If the red protect LED stays on or samples off and on, this usually indicates aproblem with the voltage amplifier or current amplifier sections on one or both ofthe M1126 boards. Check for misaligned pin connections or see if the ribbon
is 10 volts across R235 or R236 which is enough to turn on Q210, Q208, and Q207 pro-viding 7 DC volts to the fan. Further heating the temperature sensors results in a largerDC voltage across the fan. To lower the dissipation of Q207, D215, D216, ZD205, ZD206and R226 turn off Q207 and Q208 when the full wave rectified voltage present of the col-lector of Q207 reaches approximately 58V by robbing current from the base of Q208.The maximum fan voltage is 20.5 VDC. ZD207 and R228, R229 and R230 provide a cur-rent limiting function. Figure #4 shows the current through these resistors when there is12VDC across the fan.
Thermal Shutdown CircuitThe emitter of Q210 in the fan circuit is the measuring point for the shutdown voltage.As the temperature sensing devices (AS35) that control the fan circuit heat up the volt-age on the emitter of Q210 rises until at 85 degrees Celsius on the M1146 heatsinks.The voltage on the emitter of Q210 reaches 18 (85 degrees C) VDC and the amplifiermust be shutdown to protect the output power transistors. ZD202 and D207 becomeforward biased and Q203 turns on turning the relay off and muting the audio signal.After the amplifier cools down the voltage will decrease until Q37 turns off turning therelay back on enabling the amplifier.
IIddeennttiiffyyiinngg DDeeffeeccttiivvee BBooaarrddss iinn tthhee AAPP44004400STEP 1: VISUAL INSPECTION OF FRONT PANEL AND FAN
• Check to see whether the green power LED is lit. If not, the amplifier has apower supply (M1147 board), transformer, A.C. switch or line cord problem.• If the red protect LED stays on or samples off and on, this usually indicates aproblem with the voltage amplifier or current amplifier sections on one or both ofthe M1126 boards. Check for misaligned pin connections or see if the ribbon
is 10 volts across R235 or R236 which is enough to turn on Q210, Q208, and Q207 pro-viding 7 DC volts to the fan. Further heating the temperature sensors results in a largerDC voltage across the fan. To lower the dissipation of Q207, D215, D216, ZD205, ZD206and R226 turn off Q207 and Q208 when the full wave rectified voltage present of the col-lector of Q207 reaches approximately 58V by robbing current from the base of Q208.The maximum fan voltage is 20.5 VDC. ZD207 and R228, R229 and R230 provide a cur-rent limiting function. Figure #4 shows the current through these resistors when there is12VDC across the fan.
Thermal Shutdown CircuitThe emitter of Q210 in the fan circuit is the measuring point for the shutdown voltage.As the temperature sensing devices (AS35) that control the fan circuit heat up the volt-age on the emitter of Q210 rises until at 85 degrees Celsius on the M1146 heatsinks.The voltage on the emitter of Q210 reaches 18 (85 degrees C) VDC and the amplifiermust be shutdown to protect the output power transistors. ZD202 and D207 becomeforward biased and Q203 turns on turning the relay off and muting the audio signal.After the amplifier cools down the voltage will decrease until Q37 turns off turning therelay back on enabling the amplifier.
IIddeennttiiffyyiinngg DDeeffeeccttiivvee BBooaarrddss iinn tthhee AAPP44004400STEP 1: VISUAL INSPECTION OF FRONT PANEL AND FAN
• Check to see whether the green power LED is lit. If not, the amplifier has apower supply (M1147 board), transformer, A.C. switch or line cord problem.• If the red protect LED stays on or samples off and on, this usually indicates aproblem with the voltage amplifier or current amplifier sections on one or both ofthe M1126 boards. Check for misaligned pin connections or see if the ribbon
550 Granite Court, Pickering, Ontartio CANADA L1W-3Y8
25 Witmer Industrial Estate, Niagara Falls, New York USA 14305
550 Granite Court, Pickering, Ontartio CANADA L1W-3Y8
25 Witmer Industrial Estate, Niagara Falls, New York USA 14305
550 Granite Court, Pickering, Ontartio CANADA L1W-3Y8
25 Witmer Industrial Estate, Niagara Falls, New York USA 14305
550 Granite Court, Pickering, Ontartio CANADA L1W-3Y8
25 Witmer Industrial Estate, Niagara Falls, New York USA 14305
cables have been cut or pinched through their insulation.• If the fan is running at full speed at power up this usually indicates a problemwith the fan circuitry on the M1147 board, but it can also be caused by M1146 cir-cuit problems. A damaged AS35 temperature sensor located under the M1146heatsinks can cause erratic fan behavior.• No output on either or both channels could be caused by intermittent pushswitches on the input board.
STEP 2: VISUAL INSPECTION OF INTERNAL CHASSIS AND INITIAL TESTINGAfter removing the lid, look for any signs of smoke, charring or burnt components.Before powering up replace the burnt components, and check the associated circuitryfor damaged parts. Disconnect one M1127 board and test one board at a time toreduce the possibility of further damage. Use a variac to slowly increase the 120 VACup from 0 volts while monitoring the quiescent current with a meter and the speakeroutput with an oscilloscope. Watch the speaker output for large DC offsets, or oscilla-tion. Watch the meter for large collector currents flowing. Remember under quiescentconditions, there should only be 3 to 5 millivolts across test points 8 and 9 on the out-put stage of the amplifier.
cables have been cut or pinched through their insulation.• If the fan is running at full speed at power up this usually indicates a problemwith the fan circuitry on the M1147 board, but it can also be caused by M1146 cir-cuit problems. A damaged AS35 temperature sensor located under the M1146heatsinks can cause erratic fan behavior.• No output on either or both channels could be caused by intermittent pushswitches on the input board.
STEP 2: VISUAL INSPECTION OF INTERNAL CHASSIS AND INITIAL TESTINGAfter removing the lid, look for any signs of smoke, charring or burnt components.Before powering up replace the burnt components, and check the associated circuitryfor damaged parts. Disconnect one M1127 board and test one board at a time toreduce the possibility of further damage. Use a variac to slowly increase the 120 VACup from 0 volts while monitoring the quiescent current with a meter and the speakeroutput with an oscilloscope. Watch the speaker output for large DC offsets, or oscilla-tion. Watch the meter for large collector currents flowing. Remember under quiescentconditions, there should only be 3 to 5 millivolts across test points 8 and 9 on the out-put stage of the amplifier.
cables have been cut or pinched through their insulation.• If the fan is running at full speed at power up this usually indicates a problemwith the fan circuitry on the M1147 board, but it can also be caused by M1146 cir-cuit problems. A damaged AS35 temperature sensor located under the M1146heatsinks can cause erratic fan behavior.• No output on either or both channels could be caused by intermittent pushswitches on the input board.
STEP 2: VISUAL INSPECTION OF INTERNAL CHASSIS AND INITIAL TESTINGAfter removing the lid, look for any signs of smoke, charring or burnt components.Before powering up replace the burnt components, and check the associated circuitryfor damaged parts. Disconnect one M1127 board and test one board at a time toreduce the possibility of further damage. Use a variac to slowly increase the 120 VACup from 0 volts while monitoring the quiescent current with a meter and the speakeroutput with an oscilloscope. Watch the speaker output for large DC offsets, or oscilla-tion. Watch the meter for large collector currents flowing. Remember under quiescentconditions, there should only be 3 to 5 millivolts across test points 8 and 9 on the out-put stage of the amplifier.
cables have been cut or pinched through their insulation.• If the fan is running at full speed at power up this usually indicates a problemwith the fan circuitry on the M1147 board, but it can also be caused by M1146 cir-cuit problems. A damaged AS35 temperature sensor located under the M1146heatsinks can cause erratic fan behavior.• No output on either or both channels could be caused by intermittent pushswitches on the input board.
STEP 2: VISUAL INSPECTION OF INTERNAL CHASSIS AND INITIAL TESTINGAfter removing the lid, look for any signs of smoke, charring or burnt components.Before powering up replace the burnt components, and check the associated circuitryfor damaged parts. Disconnect one M1127 board and test one board at a time toreduce the possibility of further damage. Use a variac to slowly increase the 120 VACup from 0 volts while monitoring the quiescent current with a meter and the speakeroutput with an oscilloscope. Watch the speaker output for large DC offsets, or oscilla-tion. Watch the meter for large collector currents flowing. Remember under quiescentconditions, there should only be 3 to 5 millivolts across test points 8 and 9 on the out-put stage of the amplifier.
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����SPECIFICATIONS
Frequency Response: +/- 1dB, 20 Hz to 20 KHzHum and Noise: -103 dB below max output RMS voltage, unweighted
THD (1 khz, 4–Ohms): <0.01%THD(20Hz – 20kHz, 4–Ohms): <0.1%
High Pass Filter: 40Hz, 12 dB/octaveSlew Rate: Power amp section: 25 V/uS, 50 V/uS in bridged mode
Damping Factor: > 600, 20 Hz - 20 KHz, into 8 ohmsCrosstalk: -75 dB below full output at 1khz, -60 dB below full output
(20 Hz - 20 KHz)Input Impedance: 20 KOhms balanced, 10 KOhms unbalancedInput Sensitivity: 1.4 VRMS sine wave
550 Granite Court, Pickering, Ontartio CANADA L1W-3Y8
4625 Witmer Industrial Estate, Niagara Falls, New York USA 14305
550 Granite Court, Pickering, Ontartio CANADA L1W-3Y8
4625 Witmer Industrial Estate, Niagara Falls, New York USA 14305
550 Granite Court, Pickering, Ontartio CANADA L1W-3Y8
4625 Witmer Industrial Estate, Niagara Falls, New York USA 14305
550 Granite Court, Pickering, Ontartio CANADA L1W-3Y8
4625 Witmer Industrial Estate, Niagara Falls, New York USA 14305 5555
Input Connectors: 2x XLR, 2x 1/4” phone (TRS)Output Connectors: 2x Binding Post, 3x Speakon™ SP-4
Turn On/Off transients: < 15 milliwatt / seconds, 0.5 Wpk. (1s on delay)Power Consumption: Typ 1130, Max 1800 Watts
Transformer: ToroidalProtection: Fully protected: DC, LOAD and THERMAL
Cooling: Aluminum Heatsinks with DC servo–controlled fan (in front, out rear)Size: (DWH) 44 cm x 48 cm x 9 cm (front panel to binding posts)
(DWH) 17.5 in x 19 in x 3.5 inTwo rack spaces
Weight: 43.5 pounds, 19.8 Kilograms
11
10
9
8
7
6
5
4
3
2
1
A B C D E F G H I J K L
L
M
M
N
N
O
O
P
P
Q
Q
Product
POT PCBDate:Filename:
PCB#
m1128-6V00sch.sch2002
AP2020 AP4020 AP4040Wed Jul 19, 2006
M1128 ofSheetRev:
216V00
Product
POT PCBDate:Filename:
PCB#
m1128-6V00sch.sch2002
AP2020 AP4020 AP4040Wed Jul 19, 2006
M1128 ofSheetRev:
216V00
W1:K12
W1:I12
W1:G12
W1:E12
W1:C12
W1:A12
U3:
E
C1
100V
220P
RED
LD3
Prot
ect
5906
GR
N
LD4
Pow
er
5908
R3
1/4W MIN
I47
0K
R36
1/4W MIN
I8M
2
1N52
25B
3V
0ZD
10W
5
W1:L12
W1:J12
W1:F12
W1:H12
W1:B12
W1:D12
R13
61/
4W .1K
2
C2
100V
220P
R5
1/4W MIN
I8M
2
R4
1/4W MIN
I47
0K
1N52
25B
3V
0ZD
30W
5
C2163V220N
TO92
MPSA13
Q15105R2
1/4W
MINI100K
GR
N
LD1
L Ac
tivity
5908
R11/4W
.100K
TO92
MPSA63
Q25106C22
63V 220N
GR
N
LD2
R A
ctiv
ity
5908
R55
A1/
4W MIN
I22
0R
R55
B1/
4W .22
0R
13
10
7
4
1
9
1112
8
#
23
56
VER#MODEL(S):-
DATE DESCRIPTION OF CHANGE
.
6.00
4.00
3.00
1.00
.
.
5.004.10
3.10.
.2.00
.
JUN/05/06
JUL/09/02
DEC/09/98
OCT/97
REPLACE R31 AND R51 WITH #6139 62K 1/4W
PC#7138:GT:CONVERT TO PCAD2002. CHANGE OPTO
PC#6401 PARTS MOVED NEAR P2
PC#5736 TRACES CHANGED POT SUPPORT SCREWS
FIRST PRODUCTION
AP-4020
.
.
APR/15/05OCT/25/02
NOV/20/01.
.APR/17/98
REPLACE C3,C4,C9 AND C10 WITH #5234 470N 63VLIMITER TO 13600 #6745 LIMITERS FOR ROHS
PC#6873 REDO SOLDERMASKPC#6568 R44/R41 10K->1K
PC#6466 LD7,LD8 NSL28AA->NSL32SR2ADDED
PROTECT CIRCUIT#5664 RIBBON CABLE CONNECTIONS CHANGED FOR
M1128.PCB_DATABASE_HISTORY
11
10
9
8
7
6
5
4
3
2
1
A B C D E F G H I J K
C12
750
V10
0N
C40100V100P
R631/4W
MINI4K7
R231/8W
FLMP249R
R241/8W
FLMP249R
R34
1/4W MIN
I47
0R
RED
LD5
R C
lip
5906
TO92
BC560C
Q35102
R47
1/4W .
470R
R501/4W
.15K
C37100V220P
C2516V33U
R81/4W
MINI4K7 4148
D9
R31
1/4W MIN
I62
K
C38100V220P
C2616V33U
R71/4W
MINI4K7 4148
D6
R51
1/4W MIN
I62
K
R401/4W
.14K7
C35
63V
4U7 R
291/
4W MIN
I62
0R
C41100V100P
C36
63V
4U7
R381/4W
MINI15K
1/4W 22M
R57
.
R591/4W
MINI15KR541/4W
MINI4K7
R201/4W
MINI15K
C17100V47P
1/4W 22M
R16
.
R191/4W
MINI15KR181/4W
MINI4K7
100VC8
100N
R601/8W
FLMP249R R55
1/4W
MINI15K
R581/8W
FLMP249R
R371/8W
FLMP249R R62
1/4W
MINI15K
R221/8W
FLMP249R
R211/8W
FLMP249R R26
1/4W
MINI15K
R251/4W
MINI15K
R641/4W
MINI47K
R561/4W
MINI47K
R281/4W
MINI47K
100VC5
100N
B ETO-92
BC560C
C
BC550C
W2
3604
R32
1/4W MIN
I15
K
M
AUD
P1
4390
10K
Channel B
R49
1/4W .
15K
M
AUD
P2
4390
10K
Channel A
R33
1/4W MIN
I10
KR
481/
4W MIN
I10
K
R30
1/4W MIN
I1K
TO92
BC560C
Q45102
R52
1/4W MIN
I1K
1/4W 22M
R65
.
1/4W 22M
R15
.
R171/4W
MINI4K7
R611/8W
FLMP249R
100VC7
100N
100VC6
100N
R271/4W
MINI47K
C18100V47P
R411/4W
MINI1K
R391/4W
.15K
R441/4W
MINI1K
RED LD
6L
Clip
5906
BC560C
Q65102
TO921N750ARL 4V7
ZD20W5
C963V470N
R421/4W
.78K7
U2:A
MC33078P
R461/4W
MINI82K
LM13600NU3:A
LM13600NU3:B
C12
650
V10
0N
(VCC)
LM13600N
Dual VCA6745U3:D
{Function}
C4
63V
470N
R351/4W
.78K7
R451/4W
.14K7
U2:B
MC33078P
R431/4W
MINI82K
LM13600NU4:B
TO92
BC560C
Q55102
LM13600NU4:A
R53
1/4W MIN
I62
0R
(VCC)
LM13600N
Dual VCA6745U4:C
{Function}C3
63V
470N
B CTO-92
MPSA63
MPSA43
2N5551
E
MPSA56
MPSA06MPSA13
2N5401
C1063V470N
U4:
E
8V+
4V-
U2:C
VCDCLINCH
ORIGIN LONG AXIS
SH
OR
T A
XIS
INSERT
ORIGIN
6V00M1128
BlankSize - 13850x10000StepAndRepeat - [email protected]@3.000
Pcb Mech Top Assy6V00
M1128
SEE LAYOUT DOCUMENTATION
+
-
+
-
+
-
GUIDEETCH
+
-
+
-
GUIDEETCH
+
-
L Clip
Power R Activity
ProtectR Clip
L Activity
Channel A Channel B
5906
5908 5908
5906
59065908
3740
3604
4K7
4K7
249R
4K7
15K
RED
47K
100N
15K 22
0P
15K 10
0N
15K
8M2
470R
10K4K7
15K
470K
100P
47P220P
100P78K7
3V0
62K
4148
22M 249R
4U763V
GRN
470N
1K BC56
0C
470N
15K
33U
16V
100K
3V0
1K
82K
4U7
63V
620R
BC56
0C
470N
470K
15K
8M2
22M
47K
4K7 24
9R
15K
GRN
33U16V
RED
100N
100N
100N
22M
MPS
A13 22
0N
1K
1K
MC33078P
4V7
470N 22
0N
15K
LM13600N
4K7
RED
100N
78K714K7
249R249R
47K62K
4148620R 249R
14K7220R
470R220P
15K220P
100K
47K
249R47P 82K
1K2
BC56
0C
220R
249R
GRN
10K
15K15K
BC56
0C
22M
MPS
A63
LM13600N
10KAUD
10KAUD
21in 14C
LCLP
RC
LP
LVG
ND
RS
IGR
REF
LREF
BR
PR
TCT
ACT
RR
EFLR
EF V+
V+
RSP
RE
RS
IGLI
MAB
LE
AP4
020/
4040
6V00
LSPO
ST
PRTC
T V- V-
LSPR
E
RSP
OST
M11
28
LSPO
ST
R17
R8
X17
R37
X22
X19
R18
R25
LD6
R28
C127
R19
C37 R
55
C8
X20
R26
R5
R47X8
R48R7
R20
R3
X12
C40
C17 C38
C41R35
ZD3R31
D9
R65 R61
C36
LD4
C9
R52
Q5
C3
R49
X11
C26
R2
ZD1
R44
R43
C35
R29
Q3
C10
R4
R38
R36
R57
R56
R54
R58
R62
LD2
C25
X21
LD3
C6C5
C12
6
R15
Q1
X18
C21 R30
R41
U2
ZD2
C4
C22
R59
U3
R63
LD5
C7
R42 R40
R23R24
X16
R27R51
D6R53 R22
R45X6 R55A
R34C1
X23
R32C2
X15
X13
X9 X1X4X5
X7
R1
R64
R60
X14
C18 R46
R136
Q4
R55B
R21
LD1
R33
R39
W1
X10
R50
Q6
R16
Q2
U4
P2
P1
W2
1.
8870
0.4"
2.
PCBSCREW
SPACERLED
WASHER
P22 LEAD/PIN REFERENCE
PT#3739
3511
POT
SEE LAYOUT DIAGRAM PRODUCTION NOTES
E CBTO-92
MPSA63
MPSA43MPSA13
2N5551
MPSA56
MPSA06
2N5401
C EBTO-92
BC560CBC550C
4
1
65
3
#
2
MODEL(S):-PC#
*PLACE IMPLEMENTED CHANGES INTO BOARD HISTORY
PENDING CHANGE
X
X
XX
XX
PC
PC
PCPC
PCPC
M1128 PENDING CHANGESAP-4020
5
2
#
6
34
1DATE
MODEL(S):-VER# DESCRIPTION OF CHANGE
D V ND
DD
V
VV
N
NN
M1128 DRILL HISTORYAP-4020
V04 OLD PCAD LAST RELEASEJUL/09/02JUN/05/06 V05 NEW PCAD - SEE HISTORY TABLE
12
9
6
3
#
13
1110
54
87
21
DATEMODEL(S):-
VER# DESCRIPTION OF CHANGE
M1128.PCB_DATABASE_HISTORYAP-4020
OCT/97 1.00 FIRST PRODUCTIONAPR/17/98 2.00 #5664 RIBBON CABLE CONNECTIONS CHANGED FOR
PROTECT CIRCUIT. .DEC/09/98 3.00 PC#5736 TRACES CHANGED POT SUPPORT SCREWS
ADDED..NOV/20/01 3.10 PC#6466 LD7,LD8 NSL28AA->NSL32SR2JUL/09/02 4.00 PC#6401 PARTS MOVED NEAR P2OCT/25/02 4.10 PC#6568 R44/R41 10K->1KAPR/15/05 5.00 PC#6873 REDO SOLDERMASKJUN/05/06 6.00 PC#7138:GT:CONVERT TO PCAD2002. CHANGE OPTO
.. LIMITER TO 13600 #6745 LIMITERS FOR ROHS. . REPLACE C3,C4,C9 AND C10 WITH #5234 470N 63V
REPLACE R31 AND R51 WITH #6139 62K 1/4W..
11
8
5
2
12
9
6
13
10
7
34
1
D
D
D
D
V
V
V
V
N
N
N
N
D
D
D
D
D
D
DD
V
V
V
V
V
V
VV
N
N
N
N
N
N
NN
REPLACE R4 WITH #6127 470K 1/4W..
17 17
16 16
15 15
14 14
13 13
12 12
11 11
10 10
9 9
8 8
7 7
6 6
5 5
4 4
3 3
2 2
1 1
A
A
B C D E F G H I J K L M
M
N
N
O
O
P
P
Q
Q
R
R
S
S
T
T
U
U
V
V
Product
Date:Filename:
PCB# ofSheetRev:
21v6.00
M1129-6v00.sch2002
{Drawing Number}Tue May 02, 2006
M1129{Title}
Product
Date:Filename:
PCB# ofSheetRev:
21v6.00
M1129-6v00.sch2002
{Drawing Number}Tue May 02, 2006
M1129{Title}
J1
LINE XLR
1/4W.
R251K54
C11
220P
100V
1/4W.
R271K54
00V
1/4WR26
0.1%9K76
1/4WR22
0.1%9K76
100V 220PC8
1/4W
0.1%9K76R15
1/4W.
R3710K0
1/4W .
R10
56K
4148
D4
1/4W.
R3810K0
3436
LIM
ITER
S2:B
1/4W
R10
9B4M
7U3:B
MC33078P
C2333U 16V
C12
220P
100V
1/4W .
R28
56K
LIMITER
S2:A
C2433U 16V
C29150N 63V
C30150N 63V
1/4W.
R131K54
1/4W
0.1%9K76R16
W K
COM M RL
MONO-STEREO-BRIDGED3705S3:B
1/4WRAD
R11110R
1/4W.
R20120K
1/4WR24
0.1%9K76
C10220P 100V
S1:B
FILTER SWC3368N 100V
C3468N 100V
1/4WR23
0.1%9K76
C9220P 100V
4148
D7
U3:A
MC33078P
:C
S TR
---
J4
S TR
---
J3
COM M RL
MONO-STEREO-BRIDGED3705S3:D
1/4W .R6
33K
U4:A
MC33078P
1/8W.
R11210R
W1
3570
U1:B
MC33078P
COM M RL
3705S3:A
MONO-STEREO-BRIDGED
13
10
7
4
1
9
1112
8
#
23
56
VER#MODEL(S):-
DATE DESCRIPTION OF CHANGE
V
V
V
2.10
1.00
VV
VV
3.002.20
.2.00
D
D
D
APR/22/98
OCT/1997
N
N
N
PC#5694 ADD NETS BRPRTCT, LVGND-28 TO BRG SW
FIRST PRODUCTION
AP4020 / AP4040 / AP2020 / AM1CE
DD
DD
JUL/2005SEP/06/01
DEC/02/97NOV/12/97
NN
NN
CONVERT TO PCAD2002DELETE R119
C27, C28, C29, C30 TO 150nREVERSED INPUT POLARITY. MODIFIED FOR AP2020
M1129.sch_schematic-DATABASE_HISTORY
13
10
7
4
1
9
1112
8
#
23
56
VER#MODEL(S):-
DATE DESCRIPTION OF CHANGE
V
.
4.10
.
1.00
VV
6.005.00
4.003.00
.2.00
D
AUG-15-2005
SEP/06/01
DEC/02/97
OCT/97
N
PC#6914:ADD TARGETS
PC#6436 REPLACE R119 (10K0) WITH JUMPER X119
CHANGE C27, C29, C28, C30 TO 150N
FIRST PRODUCTION
AP2020 AP4020 AP4040 AM1CE
DD
JUL/2005APR/15/05
JUL/01/98APR/16/98
.NOV/97
NN
CONVERT TO PCAD2002, PC#6944:ROUTE GAUGE,PC#6873 REDO SOLDERMASK
ISOLATE PIN OF S3PC#5694 PINS 10-12 OF MC2 CONNECTED TO BRG SWT
LSPRE AT 14 PIN CONNECTOR. INPUT TO NONINVERTINGSWITCH NETS RREF WITH LREF AND RSPRE WITH
M1129 Database History
COM M RL
MONO-STEREO-BRIDGED3705S3:C
B C D E F G H I J K L
3657_OBS
J2
CopperTie Here
C122N 275V
220PC
510
0V22
0PC6
1
100V 220PC7
1/4W
0.1%9K76R14
C27150N 63V
1/4W .
R19
56K
C28150N 63V
1/4W
R10
9A4M
7
C39
100N
100V
CopperTie Here
Tie-net Name
S4:B
S4:A
GND LIFT
U1:A
MC33078P
C3168N 100V
1/4W.
R18120K
C3268N 100V FILTER SW
S1:A
C14
100N
100V
1/4W.
R111K54
8V+
4V-
U1:C
1/4W
0.1%9K76R12
1/4 .R9
56
8V+
4V-
U4:C
8V+
4V-
U3
MC33078P
U4:B
C13
100V
100N
C15
100N
50V
C16
100N
50V
ITH DIRECTION
ARGE
PSIDE DOWN
VCDCLINCH
ORIGIN LONG AXIS
SHO
RT
AXIS
INSERT
ORIGIN
Pcb Mech
Bla
nkSi
ze -
1475
0x77
50
v6.00M1129
StepAndRepeat - [email protected]@0.000
TAB
NORMAL
SOCKET
SOCKET W
NORMAL L
SOCKET U
LR M
M1129 v6.00Top Assy
2 FOR M1129B VX1200/2400/J/2402
1 FOR XLR #3657 USE SCREW PT#8829
DO NOT STUFF J40 AND J41 ADD WIRES IN BOARD ASSEMBLY
UP THROUGH THE BOTTOM
PRODUCTION NOTES
NOTE TO MARCONI/AGILENT TEAM FOR V6.00 CONVERSION:- R23 AND C9 HAVE BEEN SWAPPED- TESTNODES ON R112, R6, R27 HAVE MOVED DURING CONVERSION- R109A'S, R38'S NODE HAS MOVED SLIGHTLY
GUIDEETCH
GUIDEETCH
GUIDEETCH
12 13 14
123
9 10 11
456
8
7
VTR
CL
ALAC
CCCM
AMAR
CRDL
BL
DC
BC
DM
BM
DR
BR
TIP
RING
SLEEVE
TIP-SW
SL-SW
RING-SW
7
TIP
RING
SLEEVE
TIP-SW
SL-SW
RING-SW
7
4
1
65
3
#
2
MODEL(S):-PC#
*PLACE IMPLEMENTED CHANGES INTO BOARD HISTORY
PENDING CHANGE
X
X
XX
XX
PC
PC
PCPC
PCPC
M1129 PENDING CHANGESAP2020/AP4020/AP4040/AM1CE
12
9
6
3
#
13
1110
54
87
21
DATEMODEL(S):-
VER# DESCRIPTION OF CHANGE
D
JUL/2005 6.00
VVV
DD
NNN
APR/15/05SEP/06/01JUL/01/98 4.00
4.105.00
AP2020 AP4020 AP4040 AM1CE
1.002.00..3.00
OCT/97NOV/97.DEC/02/97APR/16/98 PC#5694 PINS 10-12 OF MC2 CONNECTED TO BRG SWT
CHANGE C27, C29, C28, C30 TO 150NLSPRE AT 14 PIN CONNECTOR. INPUT TO NONINVERTINGSWITCH NETS RREF WITH LREF AND RSPRE WITHFIRST PRODUCTION
ISOLATE PIN OF S3PC#6436 REPLACE R119 (10K0) WITH JUMPER X119PC#6873 REDO SOLDERMASK
M1129 Database History
CONVERT TO PCAD2002, PC#6944:ROUTE GAUGE,PC#6914:ADD TARGETS.AUG-15-2005
5
2
#
6
34
1DATE
MODEL(S):-VER# DESCRIPTION OF CHANGE
D V ND
DD
V
VV
N
NN
M1129 DRILL HISTORY
APR-03-2003 V06 NAUG-15-2005 V07 CONVERT TO PCAD2002
AP2020/AP4020/AP4040/AM1CE
LIM
ITE
R
FILT
ER
SW
GN
D L
IFT
LINE XLR
LINE_IN
3436
3657
3417
34363436
6435
3705
3657
9K76 10
K0
9K76
220P
56K
120K
9K76
9K76
120K
9K76
56K
56K
150N
220P
220P
10R
68N
4M7
1K54
100N
1K54
220P
10K0
220P
9K76
MC
3307
8P
100N
33U
16V33U
16V
10R
MC
3307
8P
4148
4148
150N
4M756
K
68N
150N
9K76
MC33078P68
N
150N
1K54
100N
220P
9K76
68N
33K
1K54
220P
220P
100N
100N
14 PIN SCKT
275V22N
V-
V+
RS
PO
ST
LIM
AB
LE
RIG
HT
LSP
OS
T
LSPRE
RR
EF
AP20
20/A
P402
0/AP
4040
RSPRE
LRE
F
RS
IG
M11
29
LEFT
v6.0
0
FRO
M P
OTS
BRIDGED - STEREO - MONO
R14
W4
R37
R24
C10
R19 R
18
X31
R12
X29
X26
X119
X23
R22
X43
R20
R26
R10
R28
C30
X19
X50
C5
C8
X35
X10
R112
X32
C32
R109A
R11
W3
C14
X17
R13
C6
R38
C7
R15
U1TP3TP4
C15
C23
C24
R111
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Product
Date:Filename:
PCB# oSheetRev:
19V30
M1146-9V30sch.sch2002
POWER AMPTue Apr 03, 2007
M1146AP4040
Product
Date:Filename:
PCB# oSheetRev:
19V30
M1146-9V30sch.sch2002
POWER AMPTue Apr 03, 2007
M1146AP4040
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910111213
MODEL(S):-DATE VER# DESCRIPTION OF CHANGE#
12345678
R13 27K-<43K,C18 1N->220P,R87 100R->470RPC#6517 Q13->20 #6900->#6909. Q21-Q28 #6927->#6910PC#6438 ADD R88,R89 AT U1, U2PC#6429 ADD R87,C18 AT Q40PC#6278 ADD R86,C17 AT Q41. PC#6083 REDO GND TRA
.8.108.007.006.00
SEP/18/01
.MAY/03/02
AUG/28/01OCT/12/00
CORRECT ERROR IN SPKONSSPKON JACKS RE-CONFIGUREDPC#5908 U1,U2 4N35 TO TLP621-R72A,C31A,R71APC#5806 ADD 33R, 33u/16V ACROSS R57A,R64A,C30A, PC#5798 R72 4K7 1/2W TO 4K7 1WPC#5767 C10,C15,C20A 2N2 TO PT#5427
5.004.003.00.2.001.201.101.00
JUL/08/99JAN/27/99.SEP/10/98JUL/4/98JUN/19/98
AP4040M1146 Database History
DERIVED FROM M1126FEB/12/98
AUG/12/99
MT2MT1 G
STM-BTB-600BRG
MJE340Q16A
MJE350
Q15A
7
4
1
9
23
56
8
13
101112
D
D
.
APR/25/06
MAY/16/03
N
N
Q6 #6990 WITH #7005
PC#7007 MAC-224-4 TO STM-BTB-600BRG
PC#6607 C10,C15, C20A #5427->#5208
DD
D
JUL/04/06MAY/02/06
SEP/2004FEB/09/04
D
NN
NN
HA, PC#7076, REPLACE Q5 #6989 WITH #7004PC#7083 MTP10N15L TO IRF630NPBF
CONVERT TO PCAD2002PC#6658 CHANGE BREAKAWAY AND ROUTE
V
V
.
9.10
8.20
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9.008.30
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SHO
RT
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INSERT
ORIGIN
9V30M1146Pcb Mech
BlankSize - 14750x10850
TAB
NORMAL
SOCKET
SOCKET WITH DIRECTION
NORMAL LARGE
SOCKET UPSIDE DOWN
SPACERUSED AS ATHIS CAP IS
BLK 18"
9V30
YELL2.5" 19"
YELL
JUMPER
SOLDER
BLK 14"
BLK 4"
RED 13"
RED 2.5"
BLK 3.5"
Top Assy M1146
WIRE TO
DO NOT STUFF WIRES OR SPEAKONJACKS FOR SERVICE BOARDS.
SEE LAYOUT DOCUMENTATION
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VTR
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3676
6517
6880
6925
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5834
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5882
3628
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3820
6880
6752
5896
5896
5896
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9V30
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R64
R39
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D13
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R44
A
R31
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A
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A
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A
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C22
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R47
A
R50
A
Q12A
R45
A
C26A
C25A
R60
A
R71
A
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R62
A
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A
R88
R81
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R44
R37
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3
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R16
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A
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R72
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Q21A
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R80
R67
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D31
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R22
R24
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R59
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R11
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R55
R53
R52
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R73
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R49A
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C27
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R66
R67R68
R69
Q29
D17
D13
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R58AR68A
U2
R28
ZD13
Q11
D19
D22 D15
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AP4040M1146 1/2
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Q9
X33
ZD5
R34C5
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R13
R50W6
RED 12"
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YELL 10"+78V
C22
C24
C29C28
R56
R57
Q16
Q24
Q23
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BLUE 6"-145V
R54
Q18A
R43A
C25
C32
Q20A
C27A
R58
R61
Q27
Q28
Q18
AP4040M1146 2/2
Q4
C31
Q21
Q22
Q14
Q15
Q17
J2
Q5
Q13
Q6
D18
C26
R62
Q25
Q26
Q20
R63
Q19
PCB
2
PCB
#3501
#8663 SPACER
#3846 MICA
HEATSPREADER
PCB
#8800 6-32 KEPS NUT
#8835 BOLT
1/4"
3
#8701 4-40 HEX NUT
WASHER
HEATSPREADER
1
FINAL TORQUE AFTER HEATSINK HAS
TO-3 TRANSISTOR
TORQUE 4 INCH/LB
#8667 SHOULDER WASHER
#8701 4-40 KEPS NUT
T126 TYPE DEVICE
TORQUE 4 INCH/LB#8701 4-40 KEPS NUT
#3797 THERMO PAD
T264 DEVICE
BEND DOWN 1/4" FROM BODY OF THE TRANSISTOR
USE #8799 TO MOUNT TRIAC Q30#3896 HEATSINK
INITIAL TORQUE FOR TO-3'S IS 8 INCH/LB
COOLED FROM WAVE SOLDER IS 6 INCH/LB
#3916 THERMAL PAD
#8701 4-40 KEPS NUT
HEATSPREADER
T-220 DEVICE
#3501 BELL WASHER
#8741 4-40X 1/2" BOLT
TORQUE 4 INCH/LB
#8741 4-40X 1/2" BOLT
#3823 THERMO PAD
#3501 BELL WASHER
HEATSPREADER
#3501 BELL WASHER
#8871 4-40X 1/2" BOLT
IMPORTANT: AFTER MOUNTING DEVICE DO NOT CUT LEGS BEND LEGS IN DIRECTION SHOWN IT IS IMPRATIVE THAT LEG ARKED 2 AND 3 ARE BENT FLAT AGAINST THE COPPER SURFACE.
#8865 4-40 SCREW
PRODUCTION NOTES
2. MOUNTING HARDWARE FOR Q5 AND Q6.
7. MOUNTING DETAILS FOR Q30 TRIAC
11. CHECK THE TRANSISTORS FOR ANY SHORT.
10. MOUNTING HARDWARE FOR Q15A AND Q16A.
5. MOUNTING HARDWARE FOR TO3 OUTPUTS
4. MOUNTING HARDWARE FOR Q11,Q12
3. MOUNTING HARDWARE FOR Q40 AND Q41.
1. MOUNTING DETAILS FOR 5W ADD #8629 SPACERS ONLY ON 5 WATT RESISTORS R29, R29A R45 AND R45A.
SEE LAYOUT DIAGRAM
6. USE #2006 SMALL BODY 1R 1W FOR R33 AND R49.
8. TAB WIRE COLOURS: TAB 1 RED 16AWG TAB 2 YEL 16AWG TAB 3 BLK 16AWG TAB 4 WHT 16AWG TAB 5 BLU 16AWG TAB 6 OUTPUT + TAB 7 OUTPUT -
9. Q31 IS HAND INSERTED AND BENT OVER WITH FLAT SIDE UP AS SHOWN.
BD139BD237BD238MJE340MJE350MJE271MJE270BD140
E BC
BF872BF8712N65562N6553
B EC
N/C
MT1
MT2
MBS4942
MJL3281A
MJL1302
E CBTO-92
MPSA63
MPSA43MPSA13
2N5551
MPSA56
2N5401
2N6517
IRF830MTP12P10MTP10N15LIRL2910IRF5210MTP2P50EMTP8P20IRF720MTP23P06IRF822IRF4905
G SD
G MT2
MT1
B C E
MAC224
OUT
REFIN
AS35
VIEWBOTTOM
B E
MJ21196
MJ21195
C EBTO-92
BC560CBC550C
12
9
6
3
#
13
1110
54
87
21
DATEMODEL(S):-
VER# DESCRIPTION OF CHANGE
DDD V
VVVV
DD
NNNNN
DDD V
VV
AP4040
V2.20VVV
APR/25/06MAY/02/06DDD
M1146.SCH_DATABASE_HISTORY
NNNPC#7083 MTP10N15L TO IRF630NPBFPC#7007 MAC-224-4 TO STM-BTB-600BRG
NNN
11
8
5
2
12
9
6
13
10
7
34
1
D
D
SEP/2004
V
V
9.00
N
N
CONVERT TO PCAD2002
DD
D
D
APR/25/06
MAY/16/03FEB/09/04
VV
V
V
9.10
8.208.30
NN
N
PC#7083 MTP10N15L TO IRF630NPBFPC#7007 MAC-224-4 TO STM-BTB-600BRG
N
PC#6658 CHANGE BREAKAWAY AND ROUTEPC#6607 C10,C15, C20A #5427->#5208
JUL/04/06..
MAY/02/06 9.209.30 HA, PC#7076, REPLACE Q5 #6989 WITH #7004
Q6 #6990 WITH #7005
12
9
6
3
#
13
1110
54
87
21
DATEMODEL(S):-
VER# DESCRIPTION OF CHANGE
SEP/18/01AUG/28/01OCT/12/00 6.00
7.008.008.10.
MAY/03/02.
PC#6278 ADD R86,C17 AT Q41. PC#6083 REDO GND TRAPC#6429 ADD R87,C18 AT Q40PC#6438 ADD R88,R89 AT U1, U2PC#6517 Q13->20 #6900->#6909. Q21-Q28 #6927->#6910R13 27K-<43K,C18 1N->220P,R87 100R->470R
AUG/12/99JUL/08/99JAN/27/99 3.00
4.005.00
AP4040
1.001.101.202.00.
FEB/12/98JUN/19/98JUL/4/98SEP/10/98. -R72A,C31A,R71A
PC#5806 ADD 33R, 33u/16V ACROSS R57A,R64A,C30A, PC#5798 R72 4K7 1/2W TO 4K7 1WPC#5767 C10,C15,C20A 2N2 TO PT#5427DERIVED FROM M1126
PC#5908 U1,U2 4N35 TO TLP621SPKON JACKS RE-CONFIGUREDCORRECT ERROR IN SPKONS
M1146 Database History
12
9
6
3
#
13
1110
54
87
21
DATEMODEL(S):-
VER# DESCRIPTION OF CHANGE
DDD V
VVVV
DD
NNNNN
DDD V
VV
{MODEL}
VVVVV
DDDDD N
NNNN
NNN
Mnnnn Drilling History
11
10
9
8
7
6
5
4
3
2
1
A B C D E F G H I J K
K
L
L
M
M
N
N
O
O
P
P
Q
Q
of
Filename:
PCB# Sheet 21
Product
Date: Rev: YsType:YSM1147-9V00sch.sch2002
M1147Mon Feb 26, 2007
Sheet19.00
AP4040/AM1CEof
Filename:
PCB# Sheet 21
Product
Date: Rev: YsType:YSM1147-9V00sch.sch2002
M1147Mon Feb 26, 2007
Sheet19.00
AP4040/AM1CE
2N6517
1/4WR215
1K
.
R21415K1/2W
.
R21315K1/2W
1/4WR216
1K
1/4WR202B10K0
C20
610
0U25
V
1/4W10K0
R204B
C214B220P 100V
1/4WR204A10K0
1/4W10K0
R203A220P
C214A100V
1/4WR21810RFLMP
1/4WR203B10K0
1/4WR21710RFLMP
C20
510
0U25
V
C20
2B 33U
16V
D20
2B41
48D
202A
4148
16V
33UC20
2A
4148
D20
1B41
48D
201A
B ETO-92
BC560C
C
BC550C
B CTO-92
MPSA63
MPSA43
2N5551
E
MPSA56
MPSA06MPSA13
2N5401
CTO-221D
MJF6388
B E
MJF6668
8V+
4V-
U201:C
12W35:L 12
9W35:I 12
6W35:F 12
3W35:C 12
Q204MJF6388
10W35:J 12
11W35:K 12
1/4WR201B10K0
U201:B
MC33078PC201B33U 16V
7W35:G 12
4W35:D 12
8W35:H 12
5W35:E 12
1/4WR202A10K0
1W35:A 12
2W35:B 12
0W5
18V0
ZD20
9
MJF6668Q205
C201A33U 16V 1/4W
R201A10K0
MC33078P
U201:A
0W5
18V0
ZD20
8
13
10
7
4
1
9
1112
8
#
23
56
VER#MODEL(S):-
DATE DESCRIPTION OF CHANGE
CHANGE C213 FROM 470U 63V #5621 TO 470U 25V #5618CHANGE THE ROUTE FILE, PREVENT OF BEING ROUTED
REDO AC FOR CE COMPLIANCECONVERT TO PCAD2002
.9.00
8.007.00
.08 Feb, 2007
SEP/2004NEW SOLDERMASK FOR TABSREPLACE JUMPERS FOR BRIDGE WITH TABS AND WIRESPC#6218 UPDATE REL2 SYMBOL (HOLE LOCATIONS)PC#5695 ADD TP9,10 . ENLARGE AC TRACESPC#5798 REPLACE ZD212 WITH JUMPERPC#5664 ADD EXTRA PROTECT CIRCUITREPLACE R233&THERMISTOR WITH SURGISTORS
6.005.004.003.002.10.2.001.00
DEC/04/01APR/03/00OCT/27/99JUL/15/98APR/07/98MAR/30/98
AP4040M1147 Database History
DERIVED FROM M1127FEB/12/98
JAN/15/02
MAY/09/200623 NoV, 2006 . Imported test node location from MD database.
11
10
9
8
7
6
5
4
3
2
1
A B C D E F G H I J
1/4W
R25
410
K1/
4WR
236
8K2
C20
910
0V33
0UC
207
100V
330U
C20
810
0V33
0UC
210
100V
330U
7W37:G 8
4W37:D 8
1W37:A 8
63V 4U7C203
Q201MPSA06
K1:C
4007D203
K1:A
0W5
20V0
ZD20
1
8W37:H 8
3W37:C 8
6W37:F 8
2W37:B 8
5W37:E 8
D20
640
07
D20
441
48D
205
4148
1/4W
R20
91K
5
1/4W
R20
81K
5
C2
250V
4N7
1/4W
R25
247
K1/
4WR
251
47K
D21
941
48
0W5
22V0
ZD20
2
C21
610
0U25
V
D2404007
NTC5R
0
R2
6489
NTC 5R
0
R1
6489
1/4W
.
R25027K
1/4W.
R253680R
1/4W
R23
58K
2D
212
4148
D21
841
48
1/4WR244220K
1/4W
R24
247
K
Q2112N6517
ZD21
0 4V7
0W5
1/4W
R23
44K
7C
212
1U63
V
FAN
40CFM
C213470U 25V
C20
422
N10
0V1/
4WR
226
22K
D21
440
07
4007
D21
5
K1:B
BC550CQ203
1/4W .
R21
97K
5
MPSA13Q212
C2154U763V
D2114148
1/4WR225470R
ZD21
3
10V0
0W5
1/4W.
R24327K
MPSA06Q208
.
R22
82R
21/
2W .
R22
92R
21/
2W7W36:G 8
4W36:D 8
1W36:A 8
4007D222
4007D223
8W36:H 8
D2204007D2214007
3W36:C 8
6W36:F 8
2W36:B 8
5W36:E 8
1/4W
R23
71M
1/4W
R20
610
K 1/4W
R21
010
K
D2074148
Q2022N5401
Q240MPSA06
1/4W
R24
033
K1W
020
V0ZD
211
K2:A
3721
C1
275V
22N
Thermal Breaker
S1 S2
DPDT Switch
1/4W .
R23
820
0K
D21
041
481/4W
R227220R
0W5
4V7
ZD20
7
MJF6388Q207
2N5401Q210
1/4W
R24
51M
ZD20
5
33V0
0W5
D21
340
07
4007
D21
6
BRID
GE
D2Flat64
19
1/4WR211220K1/
4WR
207
4K7
7
6
1
2
3
4
5
T1YSL#CH1197
1KVA 120VAC
3721
K2:B
1/4W
R25
510
K 1/4W
R25
610
K
.
R23
02R
21/
2W
33V0ZD
206 0W
5
BRID
GE
D1 Flat 64
19
Q241BC550C
VCD
.020"
.005"
.008"
.012"
.020"
.005"
.008"
.012"
LOC
BEC
CLINCH
ORIGIN LONG AXIS
SH
OR
T A
XIS
INSERT
ORIGINM
1147
9V00
Pcb
Mec
hBS
ON
BY WIRING
BY WIRING
9V00
BRIDGE MOUNTED
Top Assy
BRIDGE MOUNTED
M1147
SEE LAYOUT DOCUMENTATION
VTR
VTR
5R0
VTR
VTR
VTR
VTR
VTR
GUIDEETCH
NC
NO
C
GUIDEETCH
5R0
-C2NO2
C1NO1
FUNCTIONFUNCTION FUNCTION
6489
6815
6451
6435
3580
6815
6489
6814
35833583
8K2
4148
33K
1M
4148
4148
20V
0
4148
4148
4K7
220P
10R
10K
4V7
22K
4K7
33V
0
4007
1K5
4148
4148 10
K0
2R21/2W
220R
400733
U16
V
4007
10K
4007
10K0
8K2
2R21/2W
2R21/2W
200K
2N5401
25V100U
220K
27K
4007
4V7
MP
SA
06
47K
10K
4148
330U100V
20V0
10K
BC
550C
MP
SA
06
15K1/2W
27K
MC
3307
8P
{Watts}MJF6388
1K
10R
680R
4007
10K
10V0
25V
100U
4007
33U16V
33U16V
33V
0
470R
4U763V
470U
25V
250V
4N7
275V22N
4007
4007 40
07
1K5
330U100V
RELAY 2C
10K
0
10K
0
4U763V
33U16V
MPSA13
25V100U
220K
4007
22N
22V04148
15K1/2W
18V0
47K47K
220P
4148
{Watts}MJF6388
1M
2N5401
7K5 4148
1U63V
MPSA06
330U100V
{Watts}MJF6668
1K
18V0
2N6517
10K0
10K0
4148
10K0
10K0
RELAY 1A
PC-C
BC550C
BRIDGE
330U100V
BRIDGE
RC
LIP
RO
G
RTS
ENS
RO
G
RO
SIG
LCLI
M
LCLI
P
LOG
LTSE
NS
LOG
LOSI
G
-18
+18
ACT
BR
PR
TCT
9V00
RC
LIM
RN
FB
RD
RV
RCLIP
PRTCT
LCLIP
LVGND
LSIG
LREF
RREF
RSIG
LNFB
LDR
V TO TOP AMP
TO BOTTOM AMP
R23
6
TP9
D21
1
X1
R24
0
R24
5
D21
2
D21
8ZD
211
D20
7 X6
X21
X8
D20
4
R207
X10
C21
4B
R21
8
R25
4
ZD21
0
R226
R23
4
ZD20
5
X38
X36
D21
5
R20
9
D20
1BD
202B
X35
R20
4B
X33
X31
R230
R227
X12
D203
C202B
D222
R255
X41
D223
X26
R202A
X25
R235
R2
W32TRA
NS/
PRIM
BLACK
R228
R229
W12RED
FAN
R23
8
Q210
C216
X39
R244
R24
3
D240
W30
WH
ITE/
AC
W29
FRO
M T
B1
BLACK
ZD207
Q208
W3YEL
W19BRIDGE
W13BRIDGE
W4
YEL
R24
2
W24BRIDGE
W8RED
W25YEL
XFMR CT
W7RED
R21
0
W2
WHT
W1
WHT
D20
5
W5
BLUE
C207
W22
GRY
W9
BLACK
W10
BLACK
X11
ZD201
R20
6
Q203 Q201
R214
R250
X16
U201
DU
MM
Y
Q204
R21
5
R21
7
R253
D22
1
R256
ZD213
C20
6
D22
0
C20
1AC
202A
X40
ZD206
R22
5
C215
W11FAN
BLACK
C21
3
W34GRN
C2
C1
W17BRIDGE
D21
6 D21
3
W15RED
W6
BLUE
D21
4
X37
R20
8
C210
K1
R20
2B
R20
3B
X34
C20
3
DU
MM
Y
C201B
Q212
X32
X30
W35
C205
R211
D206
X2
X3
C204
ZD202
D210
X28
R213
X13
ZD209
R251R252
X15
X14
X18
C214A
X19X20
D201A
X22
X27
X24
Q207
X4
X7
R237
Q20
2
R219
X9
D219
R1
W20BRIDGE
W14BRIDGE
M11
47A
P40
40
X5C212
TP10
X29
Q240
C208
W23
BRIDGE
W31BLA
CK
/AC
W26
BLA
CK
Q205
R21
6
ZD208
X17
Q211
R201A
R201B
D202A
R203A
R20
4A
W36
W16RED W18
BRIDGE
W21GRY
K2
Q241
D2
C209W33GRN
D1
W37
PCB
RELAYRTV
2N6517
SEE LAYOUT DIAGRAM
2. ADD RTV UNDER RELAY AND BEND LEADS FLAT TO PCB.
1. FOR C1 USE 22N FOR NORTH AMERICAN AND 680N FOR EURO.
PRODUCTION NOTES:
C EBTO-92
BC560CBC550C
B ECTO-221D
MJF6388MJF6668
E CBTO-92
MPSA63
MPSA43MPSA13
2N5551
MPSA56
MPSA06
2N5401
4
1
65
3
#
2
MODEL(S):-PC#
*PLACE IMPLEMENTED CHANGES INTO BOARD HISTORY
PENDING CHANGE
X
XX
XPC
PC
PCPC
PCPC X
AP4040M1147 PENDING CHANGES
X
12
9
6
3
#
13
1110
54
87
21
DATEMODEL(S):-
VER# DESCRIPTION OF CHANGE
SEP/2004 7.00 CONVERT TO PCAD2002JAN/15/02DEC/04/01APR/03/00 4.00
5.006.00
AP4040
1.002.00.2.103.00
FEB/12/98MAR/30/98APR/07/98JUL/15/98OCT/27/99 PC#5695 ADD TP9,10 . ENLARGE AC TRACES
PC#5798 REPLACE ZD212 WITH JUMPERPC#5664 ADD EXTRA PROTECT CIRCUITREPLACE R233&THERMISTOR WITH SURGISTORSDERIVED FROM M1127
PC#6218 UPDATE REL2 SYMBOL (HOLE LOCATIONS)REPLACE JUMPERS FOR BRIDGE WITH TABS AND WIRESNEW SOLDERMASK FOR TABS
M1147 Database History
REDO AC FOR CE COMPLIANCE8.009-MAY-200623 Nov, 2006 . Imported test node locations from MD database.08 Feb, 2007 9.00. . CHANGE C213 FROM 470U 63V #5621 TO 470U 25V #5618
CHANGED ROUTE FILE, FIX SPACING SNAPIN CLOSE W36
12
9
6
3
#
13
1110
54
87
21
DATEMODEL(S):-
VER# DESCRIPTION OF CHANGE
DDD V
VVVV
DD
NNNNN
DDD V
VV
{MODEL}
VVVVV
DDDDD N
NNNN
NNN
Mnnnn Drilling History
www . y o r k v i l l e . c om
REAL Gear.
REAL People.
Yorkville Sound550 Granite CourtPickering, OntarioL1W-3Y8 CANADA
CanadaVoice: (905) 837-8481Fax: (905) 837-8746
Yorkville Sound Inc.4625 Witmer Industrial EstateNiagara Falls, New York14305 USA
U.S.A.Voice: (716) 297-2920Fax: (716) 297-3689
www . y o r k v i l l e . c om
REAL Gear.
REAL People.
Yorkville Sound550 Granite CourtPickering, OntarioL1W-3Y8 CANADA
CanadaVoice: (905) 837-8481Fax: (905) 837-8746
Yorkville Sound Inc.4625 Witmer Industrial EstateNiagara Falls, New York14305 USA
U.S.A.Voice: (716) 297-2920Fax: (716) 297-3689
1 1
SERVICE BULLETIN SERVICE BULLETIN
Quick Fix for M1146 & M1126To speed up the servicing of the AP4020 or AP4040 on your bench, YorkvilleSound’s service department has developed a method to replace the compo-nents most likely to fail when a M1146 amplifier board requires service.
This Quick Fix kit contains the procedure, assembly drawings, and compo-nents to perform the Quick Fix to a M1146 or M1126 board.
It should be understood that the person using this procedure knows how totest resistors, diodes, and transistors to determine if they are defective. This pro-cedure is not intended to be a substitute for one’s lack of electronic capability.
Before starting, look at the board for repair and locate the version number.It is very important that you follow the procedure for the appropriate circuitboard version number.
A complimentary service manual for the AP4020 power amplifier is sup-plied with this M1146KIT.
STEP 1. Locate the assembly drawing for the version number printedon the M1146 or M1126 circuit board to be serviced.
STEP 2. Remove all of the transistors coloured RED on the assem-bly drawing.
STEP 3. Measure and remove any of the diodes coloured BLUE on theassembly drawing that may be damaged. Replace a 1N4732A 1W4V7 zener (#6459) ZD12 along with a series 0.5 ohm R85 resistor.
STEP 4. Rotate the trim pot RT1 fully counter - clockwise as in figure 1.Inspect and replace any resistors that look burnt. Measure all ofthe resistor values coloured YELLOW on the assembly drawing.The value that you measure may not be exactly what is shownon the assembly drawing but if the resistor doesn’t look dam-aged it should measure within + or – 5% of the printed value.
STEP 5. Measure the resistor coloured GREEN. The measured valueshould measure within + or – 5% value listed in the tablebelow. Replace any resistor that measured beyond the + or –5% value listed in the table below.
Figure 1
RESISTORNUMBER
R10
PRINTEDVALUE
4K7
CORRECTMEASURED VALUE
-5%3K08
3K25
+5%3K41
AP4020 &AP4040
AP4020 &AP4040
SERVICE BULLETIN SERVICE BULLETIN
www . y o r k v i l l e . c om
REAL Gear.
REAL People.
Yorkville Sound550 Granite CourtPickering, OntarioL1W-3Y8 CANADA
CanadaVoice: (905) 837-8481Fax: (905) 837-8746
Yorkville Sound Inc.4625 Witmer Industrial EstateNiagara Falls, New York14305 USA
U.S.A.Voice: (716) 297-2920Fax: (716) 297-3689
2
STEP 6. Measure across the pair of test points shown in the componentlayout listed in the table below. If the measured value is notwithin + or – 10% of the value listed in the table then replacethe resistors shown in the table below.
STEP 7. Measure the resistors coloured ORANGE. Since the value ofthese resistors is 0.1 ohm, your ohmmeter will measure thehigher series resistance of the test leads if the resistor is OK. Ifthe resistor is damaged your ohmmeter will read a very highresistance (an open circuit). Replace any damaged resistors.
STEP 8. Measure the output TO–3 transistors (Q13 to Q28) to deter-mine if any are damaged. Mark any damaged transistors witha marking pen.
STEP 9. Replace any output transistors that you have marked as beingdamaged. Replace any diodes that you have found to be dam-aged. Replace all of the red transistors that were removed.
STEP 10. Inspect the traces on the circuit board for any that have ‘fused’open or looklike they got very hot. Bridge and solder a piece ofwire over any damaged traces.
TESTPOINTS
R10
LAYOUTREFERENCE
4K7
LAYOUTREFERENCE
R11, R12, R14
CORRECTMEASURED VALUE
-10%15ohm
17ohm
+10%19ohm
AP4020 &AP4040
AP4020 &AP4040
AFTER YOU HAVE REPLACED ALL OF THE NECESSARY COMPONENTS INSPECTTHE REPAIRED BOARD FOR ANY MISSING PARTS, CORRECT VALUES IN THE COR-
RECT POSITION AND THAT ALL COMPONENTS ARE SOLDERED.
Testing Repaired Circuit BoardsNow that you have rebuilt the M1146 or M1126 circuit board. It is just asimportant to properly power up the board. If the sinewave doesn’t look rightcheck the signal at test point (1) to ensure that the voltage amplifier isn’t dis-torting the signal. If there is still a damaged part on the board instantly turn-ing it on could blow up the board and you would be back where you started.
Connect the power wires and ground to the power supply. Connect a digi-tal multimeter to test pins 8 and 9 to measure the bias quiescent currentand place a scope probe on the speaker output. Be sure to turn the quies-cent current trimpot RT1 fully counter clockwise.
Now using a variac slowly turn up the AC main voltage while monitoringthe quiescent voltage and the speaker output trace on the scope. Watchingthese two test points is a good indicator of the health of the board. If youhave a second multimeter connect it up from the speaker output to testpoint 4 or 5. As you variac up also check these DC battery voltages toensure that they both increase in voltage to approximately +12 or –12 vdc.
If the board looks OK after variacing up to 120vac then slowly turn up thebias (RT1 trimpot) to obtain 3 to 5 millivolts of bias voltage on test points 8and 9. Check the speaker output with a 1KHZ sinewave with no load. If thislooks good place the minimum rated load (4 Ohm for M1126, 2 Ohm forM1146) on the speaker output and increase the sinewave amplitude to thepoint of clipping. If the signal looks free of oscillation, place a short acrossthe speaker posts. The amplifier should go into protect mode after 1/10 of asecond. Remove the short and the sinewave will appear 6 seconds later.
Reassemble the complete amplifier and run just clipping music or pinknoise into the minimum rated speaker load for that model of amplifier. Letthe amplifier heat up for 20 minutes. This will check the thermal mounting ofthe transistors and for any weak parts not caught during troubleshooting.
If the amplifier passes this test the product is ready to return to the customer.
www . y o r k v i l l e . c om
REAL Gear.
REAL People.
Yorkville Sound550 Granite CourtPickering, OntarioL1W-3Y8 CANADA
CanadaVoice: (905) 837-8481Fax: (905) 837-8746
Yorkville Sound Inc.4625 Witmer Industrial EstateNiagara Falls, New York14305 USA
U.S.A.Voice: (716) 297-2920Fax: (716) 297-3689
2
D34148
4K7
4K7
220R
BC550
220R
200R
39R
200R
BC550
BC550
BC550
220R0
R52
5WATT
0R15
R530R1
5WATT
R59
0R15
5WATT
R58
0R1
5WATT
R61
0R1
5WATT
R60
0R1
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Q22
YS6927
.
Q24
YS6927
.
Q26
YS6927
.
Q28
YS6927
.
Q14
YS6900
.
Q16
YS6900
.
Q18
YS6900
.
Q20
YS6900
.
249R
3K
2R2
1WATT1R
MR854
Q30
TRIAC
MAC224-4
4148
4148
4148
249R
Q41
MJE350
Q6
MJL1302A
Q40
MJE340
BC550
2N6517
22u/50V
50V
2R2
39R
3KQ5
MJL3281A
1WATT1R
4148
BC560
MPSA42
BC560
MPSA92
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220R0
MR854
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150R
22R1
4V7
16V/.5W
249R
BC560
BC560
200R
BC560
249R 4148
12V/.5W12V/.5W
MR854
BLANK SIZE=14.400"X7.700"
ASSEMBLY M1146-KITPCBMECH M1146-KIT
1N5242B1N5242B #6450#6450
M1146 KIT#6
854
#511
3
#511
4
#526
0
#526
0
#510
2
#510
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#510
2
#510
2
#510
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#510
1
#510
1
#510
1
#510
1
#510
1
#510
1
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#474
9 0R
15 5
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#474
9 0R
15 5
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745
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5 WA
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#474
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#474
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#6989MJL1302A
#6874#6873MJE350MJE340
#4974
#4973
#4607
#4607
#4645
#4645
#6201
#6201
#6201
#4911
#4911
#4804
#4804
#4973
#4977
#4977
#4982
#4982
#4591
#4593
#4593
#4606
#4606
#4606
#4606
#6440
#6824
#693
4
#693
4
#693
4
#6825
#6825
#6825
#6825
#6825
#6825
MR85
4
MR85
4
MR85
4
1N5246B-16V
1N750A-4V7
1N4148
1N4148
1N4148
1N4148
1N4148
1N4148
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1/8WFP
1/8WFP
1/8WFP
1/8WFP
1/8WFP
1/8WFP
1/8WFP
1/8WFP
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1/4WFP
1/4WFP
1/8WFP
1/8WFP
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150R
249R
249R
249R
249R
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200R
200R
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220R
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220R0
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1/4W
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1/4W
1/4W
1/4W
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1N750
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SHEET OF
YORKVILLE NAME: PCB#&VER:
MODELS: SCH VERSION:
TITLE:
DATE: 1
M1146
.AP4040
M1146.SCH
AUG/30/99
OUTPUT-BD
1.30
2
10RR59A
4
10p200v
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D19A
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10RR65A
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R56A
3K
R43A
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4K7R50A
1K5R47A
4K7R46A
1KR45A
1KR44A
56KR42A
56KR38A
MPSA92Q13A
MPSA42Q12A
7K5R41A
7K5R39A
10p200v
C22A
D16A
D15A
D13A
D14A
220R
R40A
22u16v
C19A
22u16v
C18A
10u160V
C28A
10u160V
C27A
10RR66A
150RR64A MJL1302A
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7
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BP2
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MR854
D20
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TP5
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TP6
TP9
TP10
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3
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0
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Q23
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YS6927
Q25
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YS6927
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MR854
YS6927
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1KR40
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MR854
50V 22nC30
BC560
4K7
BC550
10U63VC32 33V
1N5257ZD13
4V71N750ZD12
1R0.5W
120v 220n
3R92W
150v10n
2+
2-
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A/BRIDGED
SPEAKON
2+
2-
1+1-
B
SPEAKON
MR854
33RR72A
33RR71A
16V
33uC31A
16V
33uC30A
MBS4992
NCMT1
MT2
MT1MT2G
MAC224BF871
B C E
BF872MJL1302AMJL3281A
ECB
22K0.5W R69
22K0.5W R68
22K0.5W R66
22K0.5W R67
BC550C
C B E
BC560C
VIEWBOTTOM
B E
YS6900YS6927
MJE340
E CB
MJE350MTP10N15LMTP23P06
SDG
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2N65172N5551
E B C
2N5401
IN OUT
REF
AS35
8
3K65W
3K65W
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4700U80VC27
4700U80VC26
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OUTAS35Q31
1
2
3
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50V 22nC31
10987654321# DESCRIPTION OF CHANGEVER#DATEMODEL(S):-
DDDDDAUG/30/99JUL/12/99.AUG/26/98DEC/97
VVVVV1.301.20.1.101.00
NNNNNBRIDGED_SPKON_B->ASPKON_JACKS_ADDEDACROSS_R57A_AND_ACROSS_R64APC#5806_ADD_33u/16V_33R_IN_SERIESFIRST_PRODUCTION
AP4040M1146.SCH_DATABASE_HISTORY
100KR71
CLIP
CLIPCLIP
+F15+F15
NFB
-F15-F15
TSENS
-145
-145
-145
-145
+78
+78
+78
+78
+78
CLIM
CLIMCLIM
PRTCT
GND
GND
GND
-78
-78
-78
-78
+145
+145
+145
+145
SIG
TO POWER MODULE B
FP
FP
FP
FP
FP
FP
1.6 WATTS
16mA4 WATTS
75mA IDLE
1.6 WATTS
16mA
TO HEATSINK
ISOTHERMAL
4 WATTS
75mA IDLE
B- B+
OUTPUTS
BETWEEN TESTPOINTS 8 & 9ADJUST FOR 3 TO 5 MILLIVOLTSIDLE CURRENT
4v ACROSS R5
OUTPUTS
4v ACROSS R17
4v ACROSS R5
OUTPUTS
M1146
VCD
SOLDERSIDE M1146-5.00
B
A
BRIDGE
M1126
BLANK SIZE=14.750"X10.850"
M1146-5.00
2oz.COPPER
D
G
G
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R45A
3K6
5WAT
T
J34
1+
1-
2+
2-
JB3
..
.
R12
39R
J19
R55A
21K5
R64A
150R
VTR
VTR
VTR
VTRVTR
VTR
VTR
VTR
VTR
VTR
VTR
VTR
VTR
VTR
VTR
C10
2N2/500V
1110987654321# DESCRIPTION OF CHANGEVER#DATEMODEL(S):-
DDDAUG/12/99JUL/08/99JAN/27/99.SEP/10/98JUL/45/98JUN/19/98FEB/12/98
VVV5.004.003.00.2.001.021.011.00
NNNCORRECT_ERROR_IN_SPKONSSPKON_JACKS_RE-CONFIGUREDPC#5908_U1,U2_4N35->TLP621R64A_C30A/R72A_C31A/R71APC#5806_ADD_33R_33u/16V_ACROSS_R57APC#5798_R72_4K7_1/2W->4K7_1WPC#5767_C10/C15/C20A_2N2_TO_PT#5427RENAMED_M1126A->M1146
AP4040M1146.PCB_DATABASE_HISTORY
C15
2N2/500V
GND
GND
R-R+
L+
L-
NFB
PRTCT
SIG
CLIP
TSENSE
CLIM
ASSEMBLY M1146-5.00
BLANK SIZE=14.750"X10.850"
PCBMECH M1146-5.00
10
WITH FLAT SIDE UP AS SHOWN.Q31 IS HAND INSERTED AND BENT OVER9
T126 TYPE DEVICE
8
7
6
5
4
PRODUCTION NOTES
MOUNTING HARDWARE FOR Q11,Q12
3
USE #XXXX SMALL BODY 1R 1W
MOUNTING HARDWARE FOR Q40,Q41
MOUNTING HARDWARE FOR Q5,Q6
T264 DEVICE
#8741 4-40X 1/2" BOLT
WHTBLKYELRED
FOR R33,R49
COOLED FROM WAVE SOLDER IS 6 INCH/LB
INITIAL TORQUE FOR TO-3’S IS 8 INCH/LB
MOUNTING DETAILS FOR 5W
MOUNTING DETAILS FOR Q30 TRIAC
16AWG
16AWG
16AWG16AWG
TAB 4TAB 3TAB 2TAB 1
TAB WIRE COLOURS
USE #8799 TO MOUNT TRIAC Q30
MOUNTING HARDWARE FOR TO3 OUTPUTS
TORQUE 4 INCH/LB
TORQUE 4 INCH/LB
TORQUE 4 INCH/LB
2
1
#8701 4-40 KEPS NUT
#8701 4-40 KEPS NUT
#8701 4-40 KEPS NUT
#3797 THERMO PAD
#3797 THERMO PAD
#8871 4-40X 1/2" BOLT
PCB
PCB
PCB
HEATSPREADER
HEATSPREADER
HEATSPREADER
HEATSPREADER
#3846 MICA
T-220 DEVICE
#8667 SHOULDER WASHER#3501 BELL WASHER
#3501 BELL WASHER
#3501 BELL WASHER
#8741 4-40X 1/2" BOLT
R29, R29A R45 AND R45A5 WATT RESISTORSADD #8629 SPACERS ONLY ON
32
1
AGAINST THE COPPER SURFACEMARKED 2 AND 3 ARE BENT FLATIT IS IMPERATIVE THAT LEGS BEND LEGS IN DIRECTION SHOWNDO NOT CUT LEGSAFTER MOUNTING DEVICEIMPORTANT
1/4"
OF TRANSISTORBEND DOWN 1/4" FROM BODY
FINAL TORQUE AFTER HEATSINK HAS
#8835 BOLT
#8663 SPACER
#3815 MICA
TO-3 TRANSISTOR
#8800 6-32 KEPS NUT
BOTH SIDES OF THE MICA PADMICA GREASE IS REQUIRED ON
BLK 18"
BLK 3.5"
RED 2"
RED 13"
19"YELL
2.5"YELL
2.5"
14"BLK
BLK
SPACERUSED AS A
THIS CAPS IS
JUMPERWIRE TOSOLDER
BLUE
M1146 AP-4040
HOLE
HOLE
MARCONI
MARCONIYEL
NOTE #6
-OU
TPUT
+OUTPUT
VER:5.00
B
ABRIDGE
YEL
YEL
RED
BLK
BLK
BLK
BLK
M1146AP-4040
M1146 2 oz. COPPER
+145V
+78V GND -78V-145V
P:1146V50.PRN
M1147-2.00
11
1
RED
RED
GREY
GREY
VER 2.00AP4040M1147
AP4040CE AC WIRING JAN,26,99
#1197E
680n
NL
4"
17"
17"
15"
17"
SHOWN WIRED FOR 230V
M1147-2.00
11
1
RED
RED
GREY
GREY
VER 2.00AP4040M1147
AP4040CE AC WIRING JAN,26,99
#1197E
680n
NL
4"
17"
17"
15"
17"
SHO WN WIR ED F OR 245V