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AP4040
1. Parts List
2. Pot Board• M1128 Schematic 1v1• M1128 PCB layout 3v0
3. Input Board• M1129 Schematic 2v1• M1129 PCB layout 4v0
4. Power Supply Board• M1147 Schematic 1v4• M1147 PCB layout 4v0
• M1146 Schematic1v3• M1146 PCB layout 5v5
4. Service Kit• M1146
5. Power Amp Module
Manual-Servive-ap4040-2v9.pdf v.2.9 6/2002
SERVICE MANUAL
U.S.A.
Yorkville Sound Inc.4625 Witmer Industrial Estate
Niagara Falls, New York14305 USA
Voice: (716) 297-2920Fax: (716) 297-3689
WORLD HEADQUARTERSCANADA
Yorkville Sound550 Granite CourtPickering, Ontario
L1W-3Y8 CANADA
Voice: (905) 837-8481Fax: (905) 837-8746
Quality and Innovation Since 1963Printed in Canada
WEB: www.yorkville.com
AP4040 Parts List 3/8/99Qty. YS # Description Qty. YS # Description Qty.
3114T 1 4520 10K TRIM POT (ENCLOSED) 2 4990 1/4W 8K2 5%MINI T&R RES 2 SPACER T&R 3 4390 _10K AUDIO DETENT STYLE"P22"16MM 2 4762 1/4W 9K760 0.1% *** T&R RES 8 SPACER T&R 3 2448 15.0 AMP CIRCUIT BREAKER 1 4800 1/4W 10K0 1% T&R RES 3RIGHT PACE 3 3410 RED ON LEFT DUAL BINDING POST TPP4 1 4829 1/4W 10K 5% T&R RES 4 FROSTED 3 3415 RED ON RIGHT DUAL BINDING POST TPP4 1 4940 1/4W 10K 5% .2"U T&R RES 1AD GI3504 2 3918 1/4" SLIM JACK PC MOUNT W/SCREW 2 4983 1/4W 10K 5%MINI T&R RES 8T&R 4 3628 PC-MOUNT 250TAB SPEAKON #4SCREW GRY 3 6116 1/4W 10K0 1%MINI MF T&R RES 12&R 17 3657 FEMALE XLR PC MOUNT HORIZONTAL 2 4856 1/4W 12K 5% T&R RES 4&R 48 3860 FAN 80MM X 80MM 40CFM 12VDC 1 4630 1/2W 15K 5% T&R RES 2AST RECOV 20 3821 HEYCO #1200 STRAIN RELIEF 1 4830 1/4W 15K 5% T&R RES 4R 5% T&R 2 8701 4-40 KEPS NUT ZINC 20 4771 1/4W 17K8 1% T&R RES 2ER 5% T&R 9 8793 4-40 HEX NUT ZINC 3 6125 1/4W 18K 5%MINI T&R RES 2
ER 5% T&R 1 8760 6-32 KEPS NUT TIN PLATED 64 4885 1/4W 20K 5% T&R RES 4R 5% T&R 4 8800 6-32 KEPS NUT ZINC 3 6123 1/4W 20K0 1%MINI MF T&R RES 6R 5% T&R 4 8720 #8 SPRING NUT 2 4777 1/4W 21K5 1% T&R RES 2R 5% T&R 2 8797 5/16-18 KEPS NUT JS500 1 4632 1/2W 22K 5% T&R RES 8R 5% T&R 2 3797 TO-247 THERMO CONDUCTIVE PAD 4 4832 1/4W 22K 5% T&R RES 2R 5% T&R 1 3815 TO3 PREGREASED MICA 56-03-2AP 32 6118 1/4W 22K 5%MINI T&R RES 1R 5% T&R 1 3846 TO220 THERMO PAD LARGE HOLE 56359B 8 4833 1/4W 27K 5% T&R RES 8ER 5% T&R 1 3580 12 CIR WAFER W/LCK VT 0.1" 1 4840 1/4W 33K 5% T&R RES 3R 5% T&R 4 3583 8 CIR WAFER W/LCK 0.1" 2 6122 1/4W 33K 5%MINI T&R RES 1
NS. T&R 14 4597 22AWG STRAN TC WIR 25 4834 1/4W 47K 5% T&R RES 1NS. T&R 14 4599 22AWG SOLID SC WIR T&R 114 6119 1/4W 47K 5%MINI T&R RES 4NS. T&R 3 5299 24AWG SOLID SC WIR RAD 40 4835 1/4W 56K 5% T&R RES 8S. T&R 2 4745 5.0W 0R1 5% BLK RES 12 4898 1/4W 91K 5% T&R RES 4NS T&R 2 4749 5.0W 0R15 5% BLK RES 4 4838 1/4W 100K 5% T&R RES 2NS T&R 2 4974 1.0W 0R47 5%FLAME PROOF T&R RES 2 6120 1/4W 100K 5%MINI T&R RES 2S. 3 4677 1/2W 1R 5% T&R RES 4 4851 1/4W 120K 5% T&R RES 2LINGTONT&R 2 4973 1.0W 1R 5%FLAME PROOF T&R RES 4 4886 1/4W 200K 5% T&R RES 1LINGTONT&R 1 4688 1/2W 2R2 5% T&R RES 3 4641 1/2W 220K 5% T&R RES 2LINGTON 1 4911 1/4W 2R2 5% T&R RES 8 4668 2.0W 220K 5%10MM BODY T&R RES 2LINGTON 2 4748 2.0W 3R9 5% BLK RES 2 4841 1/4W 220K 5% T&R RES 2NS 6 4733 5.0W 5R6 5% BLK RES 2 6126 1/4W 220K 5%MINI T&R RES 6NS. 6 4594 1/8W 10R0 2%FLAME PROOF T&R RES 2 4843 1/4W 470K 5% T&R RES 2N MOSFET 2 4605 1/8W 10R 5% T&R RES 1 4844 1/4W 1M 5% T&R RES 1OSFETT 2 4610 1/4W 10R 2%FLAME PROOF T&R RES 10 4948 1/4W 1M 5% .2"U T&R RES 1
NS. 16 4930 1/4W 10R 5% .2"U T&R RES 1 4951 1/4W 4M7 5% .2"U T&R RES 2NS PWR 2 4591 1/8W 22R1 1%FLAME PROOF T&R RES 2 6132 1/4W 8M2 5%MINI T&R RES 2NS PWR 2 4589 1/8W 33R 2%FLAME PROOF T&R RES 4 3699 RELAY 2C 01AMP DC48 ???MA PC-S 1NS. 16 4607 1/8W 39R 2%FLAME PROOF T&R RES 10 3735 RELAY 1A 16AMP DC48 011MA PC-C 1MP 5 4899 1/4W 39R 5% T&R RES 6 3604 21" 14C-28AWG DIP HDR CABLE .050" 1 T&R 2 6134 1/4W 47R 5%MINI T&R RES 2 3706 13" 8C-26AWG RIB 1 W/LCK HDR 0.1" 2
AC 200V 2 6200 1/4W 47R5 1%FLAME PROOF T&R RES 2 3740 15" 12C-26AWG RIB 1 W/LCK HDR 0.1" 1R 2 4811 1/4W 68R 5% T&R RES 2 8865 4-40 X 5/16 PAN PH MS SJ500 2
4 4593 1/8W 150R 2%FLAME PROOF T&R RES 4 8742 4-40 X 3/8 PAN PH TAPTITE JS500 2RE SENSOR 2 4859 1/4W 150R 5% T&R RES 2 8861 4-40 X 3/8 PAN PH MS SJ500 8R 2 4984 1/4W 150R 5%MINI T&R RES 2 8741 4-40 X 1/2 PAN PH MS JS500 11D CER.2"NPO 4 4909 1/4W 200R 5% T&R RES 6 8827 4-40 X 1/2 FLAT PH TAPTITE SJ500 6AD NPO 2 6201 1/4W 200R 1%FLAME PROOF T&R RES 6 8871 4-40 X 5/8 PAN PH MS SJ500 8D CER.2"NPO 1 4645 1/8W 220R0 1%FLAME PROOF T&R RES 4 8799 #6 X 1/4 PAN PH TYPE B JS500 2AD NPO 13 4857 1/4W 220R 5% T&R RES 6 8832 6-32 X 1/4 PAN PH TAPTITE SJ500 1
AD NPO 2 4977 1/4W 220R 5%MINI T&R RES 5 8801 6-32 X 3/8 PAN PH TAPTITE SJ500 4D CER.2"NPO 2 4606 1/8W 249R 2%FLAME PROOF T&R RES 8 8829 6-32 X 3/8 FLAT PH TAPTITE BO#4 HEA 18AD NPO 2 4867 1/4W 270R 5% T&R RES 2 8761 6-32 X 1/2 PAN PHIL MS ZINC CLEAR 64
AD CER.2"NPO 2 4986 1/4W 270R 5%MINI T&R RES 2 8806 6-32 X 1/2 PAN PH TAPTITE SJ500 2AD CER.2" YB 6 4855 1/4W 330R 5% T&R RES 2 8837 6-32 X 1/2 ROUND PH MS SJ500 1
ADIAL.2"FILM 2 4821 1/4W 470R 5% T&R RES 6 8824 8-32 X 5/16 PAN QUAD TAPTITE SJ500 3NLY RAD10MM 1 4980 1/4W 470R 5%MINI T&R RES 3 8869 8-18 X 1/2 THRD CUTTING FOR PLASTIC 4
OLYFILM BULK 2 4891 1/4W 620R 5% T&R RES 2 8999 8-32 X 5/8 PAN PH TAPTITE SJ500 17ADIAL.2"FILM 11 4873 1/4W 680R 5% T&R RES 1 8719 8-32 X 3/4 FILLISTER PHIL MS JS500 2RAD BLK15MM 2 4823 1/4W 1K 5% T&R RES 6 8815 8-32 X 3/4 PAN PH TAPTITE SJ500 5AD X7R 2 4934 1/4W 1K 5% .2"U T&R RES 2 8809 10-32 X 1/4 PAN PH TAPTITE SJ500 4DIAL.2"FILM 4 4981 1/4W 1K 5%MINI T&R RES 2 8749 10-32 X 1/2 QDX PH TAPTITE JS500 2DIAL.2"FILM 3 4854 1/4W 1K2 5% T&R RES 1 8731 10-16 X 5/8 TYPE B HEX W/SLOT JS500 12AD X7R 4 4824 1/4W 1K5 5% T&R RES 2 8736 5/16-18X2-3/4 GRD 5 HEX BOLT JS500 1DIAL.2"FILM 4 4988 1/4W 1K5 5%MINI T&R RES 4 8663 11/64 NYLON SPACER (MICRO PLASTIC) 66DIAL.2"FILM 2 4791 1/4W 1K54 1% T&T RES 4 8629 10-32 X 1/4 SPACER PHENOLIC 16
INSTRUCTIONS PERTAINING TO A RISKOF FIRE, ELECTRIC SHOCK,OR INJURY TO PERSONS.
CAUTION:TO REDUCE THE RISK OF ELECTRIC SHOCK, DO
NOT REMOVE COVER (OR BACK).NO USER SERVICEABLE PARTS INSIDE.
REFER SERVICING TO QUALIFIEDSERVICE PERSONNEL.
Read Instructions:The Owner's Manual should be read and understoodbefore operation of your unit. Please, save theseinstructions for future reference.
Packaging:Keep the box and packaging materials, in case the unitneeds to be returned for service.
Warning:When using electric products, basic precautions shouldalways be followed, including the following:
Power Sources:Your unit should be connected to a power source only of thevoltage specified in the owners manual or as marked on the unit.This unit has a polarized plug. Do not use with an extension cord orreceptacle unless the plug can be fully inserted. Precautions shouldbe taken so that the grounding scheme on the unit is not defeated.
Hazards:Do not place this product on an unstable cart, stand, tripod, bracket ortable. The product may fall, causing serious personal injury and seriousdamage to the product. Use only with cart, stand, tripod, bracket, or tablerecommended by the manufacturer or sold with the product. Follow themanufacturer's instructions when installing the product and use mountingaccessories recommended by the manufacturer.
The apparatus should not be exposed to dripping or splashingwater; no objects filled with liquids should be placed on theapparatus.
Terminals marked with the “lightning bolt” are hazardous live;the external wiring connected to these terminals require installationby an instructed person or the use of ready made leads or cords.
No naked flame sources, such as lighted candles, should be
INSTRUCTIONS RELATIVES AU RISQUEDE FEU, CHOC ÉLECTRIQUE, OUBLESSURES AUX PERSONNES.
AVIS: AFIN DE REDUIRE LES RISQUE DE CHOC ELECTRIQUE,
N'ENLEVEZ PAS LE COUVERT (OU LE PANNEAUARRIERE). NE CONTIENT AUCUNE PIECE REPARABLE
PAR L'UTILISATEUR.
CONSULTEZ UN TECHNICIEN QUALIFIEPOUR L'ENTRETIENT.
Veuillez lire le manuel:Il contient des informations qui devraient êtres comprises avantl'opération de votre appareil. Conservez S.V.P. ces instructionspour consultations ultérieures
Emballage:Conservez la boite au cas ou l'appareil devait êtreretourner pour réparation.
Warning:Attention: Lors de l'utilisation de produits électrique,assurez-vous d'adhérer à des précautions de basesincluant celle qui suivent:
Alimentation:L'appareil ne doit être branché qu'à une source d'alimentationcorrespondant au voltage spécifié dans le manuel ou tel qu'indiquésur l'appareil. Cet appareil est équipé d'une prise d'alimentationpolarisée. Ne pas utiliser cet appareil avec un cordon deraccordement à moins qu'il soit possible d'insérer complètement lestrois lames. Des précautions doivent êtres prises afin d'eviter que lesystème de mise à la terre de l'appareil ne soit désengagé.
Hazard:Ne pas placer cet appareil sur un chariot, un support, un trépied ou unetable instables. L'appareil pourrait tomber et blesser quelqu'un ou subir desdommages importants. Utiliser seulement un chariot, un support, un trépiedou une table recommandés par le fabricant ou vendus avec le produit.Suivre les instructions du fabricant pour installer l'appareil et utiliser lesaccessoires recommandés par le fabricant.
Il convient de ne pas placer sur l'appareil de sources de flammesnues, telles que des bougies allumées.
L'appeil ne doit pas être exposé à des égouttements d'eau ou deséclaboussures et qu'aucun objet rempli de liquide tel que des vases
IMPORTANT SAFETY INSTRUCTIONS YS # Description3570 14 PIN SCKT 641261/3 OR W5906 RED 3MM LED 1V9 20MA .45908 GRN 3MM LED 1V9 20MA .46405 RED 3MM LED 1V7 5MA B6408 GREEN 3MM LED 1V9 5MA6419 BRIDGE 35A 400V WIRE LE6425 BAV21 200V 0A25 DIODE 6438 1N4004 400V 1A0 DIODE T6825 1N4148 75V 0A45 DIODE T6934 MR854 400V 3A0 DIODE F6439 1N5225B 3V0 0W5 ZENE6440 1N750ARL 4V7 0W5 ZEN6461 1N5240BRL 10V0 0W5 ZEN6450 1N5242B 12V0 0W5 ZENE6822 1N4745A 16V0 1W0 ZENE6824 1N5246B 16V0 0W5 ZENE6432 1N5248B 18V0 0W5 ZENE6429 1N4747A 20V0 1W0 ZENE6465 1N5250B 20V0 0W5 ZENE6463 1N5251BRL 22V0 0W5 ZEN6433 1N5257B 33V0 0W5 ZENE5101 BC550C TO92 NPN TRA5102 BC560C TO92 PNP TRA5103 MPSA06 TO92 NPN TRA5108 2N5401 TO92 PNP TRAN5113 MPSA42 TO92 NPN TRA5114 MPSA92 TO92 PNP TRA6854 2N6517 TO92 NPN TRAN5105 MPSA13 TO92 NPN DAR5106 MPSA63 TO92 PNP DAR6814 MJF6668 221D- PNP DAR6815 MJF6388 221D- NPN DAR6873 MJE340 TO126 NPN TRA6874 MJE350 TO126 PNP TRA6752 MTP10N15L TO220 N CHA6925 MTP8P20 T220 P CHAN M6900 YS6900 (22) TO3 NPN TRA6989 MJL1302A T03P PNP TRA6990 MJL3281A T03P NPN TRA6927 YS6927 (23) TO3 PNP TRA6840 MC33078P IC DUAL OP A5190 MBS4992 TO92 8V5 DIAC6444 MAC224-4 TO220 40A TRI6859 NSL-28AA OPTO-COUPLE6880 4N35 OPTO-COUPLER6478 AS35FN-TO92 TEMPERATU6489 5R0 20% NTC THERMISTO5401 _10P 500V 5%CAP T&R RA5410 100P 100V 10%CAP T&R BE5197 220P 100V 2%CAP T&R RA5412 220P 100V 10%CAP T&R BE5417 330P 50V 10%CAP T&R BE5201 470P 100V 5%CAP T&R RA5416 470P 50V 10%CAP T&R BE5273 __1N5 200V 5%CAP T&R R5427 __2N2 500V 10%CAP T&R R5209 __4N7 250V 5%CAP T&R R6451 __4N7 250V 20%CAP AC Y O5834 _10N 250V 20%CAP RAD P5210 _22N 100V 10%CAP T&R R6435 _22N 275V 20%CAP AC X2 5308 _47N 50V 10%CAP T&R BE5226 _68N 100V 5%CAP T&R RA5228 100N 100V 5%CAP T&R RA5314 100N 50V 10%CAP T&R BE5229 150N 63V 10%CAP T&R RA5231 220N 63V 10%CAP T&R RA
placed on the apparatus. ne doit être placé sur l'appareil. 5882 220N 250V 10%CAP RAD POLYFILM BULK 4 4808 1/4W 2K 5% T&R RES 4 3746 21/64 X .250 OD #6 SPACER ALUMINUM 25255 __1U 63V 20%CAP T&R RADIAL ELE.2" 3 6113 1/4W 2K 5%MINI T&R RES 2 3751 SNAP IN 5/16 SPACER RICHCO 3
6 4847 1/4W 2K2 5% T&R RES 2 3739 CUSTOM .4 LED SPACER 62 4804 1/4W 3K 5% T&R RES 4 3743 SNAP ON 0.5" SPACER RICHCO 54 6124 1/4W 3K 5%MINI T&R RES 2 3859 1/2 PLASTIC HEX SPACER #4 22 6136 1/4W 3K3 5%MINI T&R RES 4 3858 3/4 PLASTIC HEX SPACER #4 410 4744 5.0W 3K6 5% BLK RES 8 8667 SHOULDER WASHER SWS-229 LENGTH 1/8 412 4756 1/4W 4K120 0.1% *** T&R RES 2 8818 3/4 OD X 5/16 ID X .08 THICK WASHER 23 4681 1.0W 4K7 5% T&R RES 2 3511 #6 FLAT WASHER NYLON 44 4827 1/4W 4K7 5% T&R RES 8 8491 #10 SPLIT LOCK WASHER BO 46 4943 1/4W 4K7 5% .2"U T&R RES 1 8850 #10 INT TOOTH LOCKWASHER BO 41 4982 1/4W 4K7 5%MINI T&R RES 5 3502 NYLON FLAT WASHER OD.158ID.110H.070 2
16 4887 1/4W 7K5 5% T&R RES 5 3436 DPDT PUSH SW PCMT H BREAK B4 MAKE 3
3587 DPDT ROKR SW QUIK 250" AC/PWR IEC65 13705 4P3T SLID SW PCMT H 11197 AP4040 T?RD 1
Power Cord:The AC supply cord should be routed so that it is unlikely that it willbe damaged. If the AC supply cord is damaged DO NOTOPERATE THE UNIT.
Service:The unit should be serviced only by qualified service personnel.
Les dispositifs marqués d'une symbole “d'éclair” sont des partiesdangereuses au toucher et que les câblages extérieurs connectés àces dispositifs de connection extérieure doivent être effectivés par unopérateur formé ou en utilisant des cordons déjà préparés.
Cordon d'alimentation:Évitez d'endommager le cordon d'alimentation. N'UTILISEZ PASL'APPAREIL si le cordon d'alimentation est endommagé.
Service:Consultez un technicien qualifié pour l'entretien de votre appareil.
SAFE_V4.doc Version 4.0 02/11/99 11:54 AM
5259 __4U7 63V 20%CAP T&R RADIAL ELE.2"5281 _10U 16V 20%CAP NONPOLAR T&R .2"5629 _10U 160V 20%CAP RADIAL ELECT BULK5945 _10U 63V 20%CAP T&R RADIAL ELECTR5260 _22U 50V 20%CAP T&R RADIAL ELE.2"5961 _33U 16V 20%CAP NONPOLAR T&R RAD5267 100U 25V 20%CAP T&R RADIAL ELE.2"5619 330U 100V 20%CAP RADIAL ELECT BULK5630 330U 25V 20%CAP RADIAL ELECT BULK5618 470U 25V 20%CAP RADIAL ELECT BULK5896 4700U 80V 20%CAP RADIAL ELECT BULK
550 Granite Court, Pickering, Ontartio CANADA L1W-3Y8
4625 Witmer Industrial Estate, Niagara Falls, New York USA 1430
SERVICE MANUAL
1
Yorkville Sound • http://www.yorkville.com SERVICE MANUALYorkville Sound • http://www.yorkville.com
YYoorrkkvviillllee AAPP44004400 PPoowweerr AAmmpplliiffiieerr
MM11112299 ““TTHHEE IINNPPUUTT BBOOAARRDD””The input board processes the audio signal from the input jacks to the volume controlboard, (M1128).
bl
)opd
nt
snsd
ug
ty
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isDmb U aclierti
appear at LCLIP. These pulses turn on transistor Q6, and Q6to turn on clip LED LD6. The pulses also pass through R7 anC36. When the voltage across C3 reaches 0.5 volts then Q5 rent into the LED of the LD8 limiting the audio signal at U2. Tdischarging (release) times of the limiter are 80mS and 3.5 sResistors R50 and R7 provide the charging path, and resistocharge path. The limiter can be defeated by placing the limiteposition which disconnects Q5 and the charging / discharging
The activity LED circuit consists of Q1 and the surrounding circuitry. The audio sig-nal enters the activity LED circuit through R2. R2 and C21 form a differentiator thatturns Q1 on illuminating the activity LED whenever the audio signal increases in ampli-tude. A constant current flows through R55A, R55B and when Q1 is off, the collectorcurrent then flows through D1.
From M1128 the audio signal passes through a 12-conductor ribbon cable to circuitboard M1147.
On M1127 an operational amplifier U201 re-references the ground for the audio sig-nal from LREF or RREF to the corresponding LOG (left output ground) or ROG (rightoutput ground). U201 also provides DC correction for DC offsets appearing on the out-put binding posts. Feedback from the output binding posts appears on LFNB or RFNB.Through R203A or R203B the DC offset achieves a gain of -1 from U201. The DC off-set of opposite polarity on the output of U201 will compensate for the DC offset in theamplifier section on M1146 resulting in 0 volts DC on the output binding posts.
• The audio signal continues to M1146 via an 8-conductor ribbon cable.
MM11112266 ““TTHHEE VVOOLLTTAAGGEE AAMMPPLLIIFFIIEERR AANNDDCCUURRRREENNTT AAMMPPLLIIFFIIEERR””This board contains:
• a voltage amplifier section• a current amplifier section• amplifier current limit section• DC output protection• heatsink temperature sensing
Voltage Amplifier SectionThe voltage amplifier amplifies the audio signal’s voltage from 6.8 volts peak (at theoutput of U201) to approximately 98v peak, which is required to drive the currentamplifier section. The current amplifier provides the current required for the 98v peaksignal to drive 1200 watts into 4 ohms out of the binding posts.
Before the circuit is described in detail here is a quick rundown on the signal’s paththrough the voltage amplifier stage. Refer to the schematic of M1146. Let’s considerthat a positive going AC signal is present at the SIG input. The positive going signalwill turn on the positive side of the voltage amplifier. The signal at the SIG input turnson Q12A (through R40A, D14A and D13A). The collector of Q12A pulls down on thebase of Q14A turns this transistor on further and allows a greater current to flow out ofQ14A’s collector. This increase in current passes through Q15A and it’s collector toemitter voltage decreases. The collector of Q15A now being more positive in voltageturns the base of Q18A on causing an increase in Q18A’s collector current resulting intest point 1 going positive.
e subsonic filter, and a
and unbalanced inputerational amplifier, (U4).B) unbalanced. Resistorserference elimination filter.
onic filter. The subsonicists of a tee network on C34. The gain is 1 (0dB)
h the 14 conductor cable
and clip).
circuit are explained.)l P2 and the desired when the volume control
an opto-resistive cell in the LD8 becomesore of the audio signal ontracted from the signal on2. Transistors Q5 and Q6nd release time constantsp LED and the LED amplifier section (onon of the clipped portion
Each channel consists of a balanced gain stage, switchastereo / mono / bridge switch.
Looking at the left channel, the balanced input, (XLR Jack(phone jack) are wired in parallel to the input of a balanced The gain of this stage is 0.82 (-1.3dB) balanced and 1.6 (4.0R25, R27 along with capacitors C11 and C12 form a radio i
Switch S1 selects the cutoff frequency of the hi-pass subfilter provides a 20Hz or 40 Hz high pass filter. The filter cothe input of U3 along with R10, R28, C29 and C30, C33 anin the passband, (above 100Hz).
The audio signals from the input board M1129 pass throto board M1128.
MM11112288 ““VVOOLLUUMMEE CCOONNTTRROOLL BBOOAARRDD””This board contains:
• the front panel audio gain controls• the front panel indicating LED’s (power, protect, activi• the audio limiters
Circuit Explanation:• The left channel of the circuit is explained.(Refer to the schematic of M1128 as the sections of the
The audio signal out of M1129 passes through volume conlevel enters U2 through pin 6. U2 is set for a gain of 5 (14dis in the fully clockwise position.
The AP4040’s defeatable limiter is built around LD8. LD8comprising of an LED that shines on a photocell. As the LEbrighter, the resistance of the photocell decreases, placing pin 5 (non-inverting input) of U2. This audio voltage gets suthe inverting input and less signal appears on the output ofalong with the surrounding passive parts provide the attackof the limiting function along with the drive currents for the inside LD8. When an audio signal on the output of the powboard M1146) enters clipping, pulses representing the dura
5
550 Granite Court, Pickering, Ontartio CANADA L1W-3Y8
4625 Witmer Industrial Estate, Niagara Falls, New York USA 14305 1
provides current pulsesd D6 to charge C3 andturns on providing a cur-he charging (attack) andeconds respectively.r R51 provides the dis-r switch (S2) in the in circuitry from V+.
As the positive side of the amplifier was turning on the negative side would havebeen turning off. This is how test point 1 was able to move positive following the inputsignal. The reverse would hold true if a negative going signal were present on the inputof the voltage amplifier.
550 Granite Cour
4625 Witmer Industria
SERVICE MANUAL
2
Yorkville Sound • http://www.yorkville.com
CIRCUIT DESCRIPTION:The voltage amplifier is a mirrored image with circuitry connected to the positive powersupply rail being identical (but opposite polarity) to the circuitry connected to the nega-tive power supply rail.
For this reason w
The audio signthrough R40A, Dthe DC bias on QThe first voltage lector and the em
Transistor Q12approximately 4 across Q14A remreference Q20A,age should equaits output currentthe collector driv
Diode D17A isnal from coming amplifier from goproblems.
Transistor Q18output of the bufR62A and is currD23A. The signaamplifier.
Current AmplifierThe current ampand provides the
The current amcomplimentary d
[CIRCUIT DES
SERVICE MANUALYorkville Sound • http://www.yorkville.com
QUIESCENT CONDITION:This design is class A/B and therefore the output driver transistors must be forwardbiased to provide low crossover distortion. In most class A/B designs, a diode chain orVBE multiplier is used to control the bias voltage and provide a means of adjusting thebias. This design is different, as there isn’t a diode chain or VBE multiplier. For simplici-ty lets consider only the positive side of the current amplifier, that is all parts betweenthe positive power supply rails and the audio signal output/input terminals. The nega-tive side is the same as the positive, except for polarity changes.
To bias Q14, greater than 0.5V is needed from base to emitter, (or for simplicity frombase to amplifier output). Points A and B are at the same potential, so consider themto be connected. If this is true then 0.5V from test point 2 to the amplifier output mustappear across R12. There must be some way of developing this voltage across R12,
e will look in detail at the positive side of the amplifier.
al enters the voltage amplifier at the SIG input. The signal passes14A and D13A to the base of Q12A. Diodes D13A and D14A set up12A to approximately 0.6 mA.
gain stage consists of Q12A along with the resistor chain on its col-itter resistor (R44A).
A drives the base of Q14A through the resistor chain. A DC current ofmA should flow through the collector of Q14A. The voltage dropains constant and is derived from the voltage drop across the voltage
resistor R58A, and the base/emitter junction of Q15A. This total volt-l approximately 3 VDC. Transistor Q14A is the second gain stage and flows through Q15A. Transistor Q15A is a common base stage withing the base of output buffer Q18A.
a clamping diode that prevents the maximum peak of the audio sig-within 4V of the 144 VDC rail. This is to prevent the output currenting into saturation during clipping and therefore having storage delay
A buffers the high impedance present on the collector of Q15A. Thefer provides a low output impedance at the junction of R61A andent limited to 30mA through the clamping action of D19A, D20A andl at the junction of R61A and R62A drives the succeeding current
Sectionlifier receives a high voltage audio signal from the voltage amplifier current drive necessary to drive speaker cabinets.
plifier is a two-tier complimentary output driver design controlled by aarlington stage.
CRIPTION - REFER TO THE SIMPLIFIED SCHEMATIC #1 ON THEFOLLOWING PAGE]
t, Pickering, Ontartio CA
l Estate, Niagara Falls, N
550 Granite Court, Pickering, Ontartio CANADA L1W-3Y8
4625 Witmer Industrial Estate, Niagara Falls, New York USA 14305
and there is using the darington (Q5 and Q40) driver along with local feedback.
Simplified schematic #1 shows the biasing circuit. The current needed to develop 0.5Vacross R12 comes from the emitter of Q5. When the amplifier is first turned on the currentsource (Q3) turns on Q5 and Q40) and current flows through R12 developing a voltage.When this voltage approaches 0.5V Q1 turns on and robs current from the base of Q40.
2
NADA L1W-3Y8
ew York USA 14305
3
Yorkville Sou SERVICE MANUAL Sound • http://www.yorkville.com
amount of time was spent on the current limit circuitry so that it may simulate the safeoperating area of the output transistors (SOAR curve). No matter how reactive the loadmay be the phase shift that it presents, along with it’s resistive component is used toset the output current limit of the output transistor stage.Refer to the schematic of board M1146 while reading the following text. The currentlimit circuitry is a mirrored image with circuitry connected to the positive power supplyrail being identical (but opposite polarity) to the circuitry connected to the negativepower supply rail. For this reason we will look at the positive side of the circuitry.
Transistor Q9 measures the peak current flowing through resistor R53. The voltageacross R53 (as a result of the current flowing through it) is scaled down by R55, R35,R35A, R36, R37, D7 and D11 these parts make up the safe operating area along withthe time constants of C30, R34, C12 and R26. Fig. #3 shows a waveform of the currentthat passes through R52 and R53 when the output of the amplifier is shorted to ground.This can only be seen by using an oscilloscope to measure differentially across R52and R53. The conditions of the measurement are contained on the diagram. During cur-rent limit when Q9 turns on it reduces the voltage across R42. R42 is in series with a16 volt zener (ZD7) and is also in parallel with the junction of Q8. The current that flowsthrough R20, ZD7, R42, and R22 normally saturates Q8. When Q9 reduces the voltageacross ZD9 and R42 to below 16.6 volts, Q8 turns off allowing a charge to build up onC8 through resistors R24 and R25. If current limiting occurs for a long enough durationto allow C8 to charge to 1.2 volts then Q7 will turn on tripping the relay circuit on boardM1147. As soon as the relay is tripped the audio signal will be turned off at the outputof the voltage amplifiers and will remain off for about 5 seconds before the relay turnson and allows the audio signal to pass through the amplifier. If a current limit conditionis still present then the whole cycle will occur again and repeat until the load conditionson the amplifier’s output are safe for the amplifier. When a safe load appears the ampli-fier will automatically reset and drive that load (the speaker cabinet).
DC ProtectionIf a DC voltage greater than 8 volts appears on the output of the amplifier for morethan 200 milliseconds then triac Q30 will turn on holding the output at ground poten-tial. MBS4992 is a device that turns on at either + or - 8 volts DC.
SERVICE MANUALnd • http://www.yorkville.com Yorkville
This causes Q40 to turn off until the reduced current flowing through Q5 maintains0.5V across R12. Q1 will turn off slightly causing Q5 and Q40 to increase their collectorcurrents. The circuit reaches a point of equilibrium with approximately 0.5V across R12.
Because all output devices are not identical and base emitter voltages vary, someadjustment must be available to slightly adjust the 0.5V across R12. This is accom-plished with RT1. RT1 causes Q1 to turn on slightly more or less resulting in Q5 andQ40 turning on slightly more or less and therefore R12’ s voltage will be slightly moreor less than 0.5v. The proper quiescent current voltage is 4mV (to be measuredbetween test points 8 and 9).
The Second Tier and Tier SwitchingRefer to the simplified schematic Fig. #1 while reading the following text. One way ofmaking an amplifier more efficient is to vary the Power Supply Voltage on the collec-tors of the output transistors (Q14 & Q22). The lower the voltage from collector to emit-ter, the lower the device dissipation. During quiescent conditions, there is 55VDC onthe collectors of output transistors Q14 and Q22. The peak AC voltage that can appearon the amplifier’s output is approximately 139V peak. How can an output transistordeliver a 139V peak when its collector is only at 78VDC? It can if its collector is pulledup to 144VDC as the output signal’s peak rises above 78VDC. Refer to Fig. #2. Thesecond tier voltage must remain above the amplifier’s output voltage by amount Vm.Therefore the circuitry controlling the second tier voltage must increase the tier voltagebefore the amplifier’s output voltage reaches 78VDC. This leading voltage is necessaryto compensate for time lag of the second tier circuit during fast rising amplifier output
signals.
The voltage between the amplifier’s outputand test point 4 is approximately 12VDCderived from the voltage drop across ZD4. Wecall this voltage the “floating battery” because itfloats on top of the output audio signal with testpoint 4 always being 12VDC greater than thepeak of the output signal. Test point 4 drives thegate of mos-fet Q11. Q11 controls the transis-tors of the upper tier. As Q11 turns on its sourceforward biases the base of Q13 and Q13 pullsthe collector of Q14 towards the 100 volt rail.The gate to source voltage needed to turn onQ11 is approximately 3.5 volts. When the peakoutput signal is about 69.5vp (78v-(12v-3.5v))then Q11 will start to turn on the second tier.The second tier voltage will remain about 13volts (Vm) above the peak of the output signal
to the point of clipping where this voltage is reduced to about 6 volts (measured dri-ving an 8 ohm load). Zener ZD8 protects the gate source junction of Q11 and also pro-vides a supply current path through R29 for the “floating battery”.
tio CANADA L1W-3Y8
alls, New York USA 14305
550 Granite Court, Pickering, Ontartio CANADA L1W-3Y8
4625 Witmer Industrial Estate, Niagara Falls, New York USA 14305 3
NOTE: The Power supply voltages given are those when the amplifier is not driving aspeaker load. This will allow yo to check the tier switching with the cover of the amplifi-er off and the amplifier, therefore, running cool.
Current Limit Protection CircuitryTo have an amplifier drive 3000 watts into practically any combination of speaker cabi-nets and know what is a safe load and what is not is a very difficult task. An extensive
550 Granite Court, Pickering, Ontar
4625 Witmer Industrial Estate, Niagara F
SERVICE MANUAL
4
Yorkville Sound • http://www.yorkville.com
NOTE: Every time you replace blown output transistors on a M1146 board test the DC protection triac with the following circuit.
through the M1126 board under test with no
st.
a
o
ia
associated drive circuitry have two possi
erating conditions.st been turned OFF/ON, or the amplifier is in
limit protecting the amplifier’s output transistors, or the amplifier has overheShutdown CircuitHere is how the circuit accomplishes these functions. The relay’s normally clostacts short the output of the voltage amplifiers to ground when the power switcWhen the power switch is turned on, the relay remains off (normally closed) fo6 seconds. C203 charges to 35V and results in Q203 turning off allowing Q201on. As Q201 turns on, it connects the negative terminal of the relay’s coil (Pin
SERVICE MANUALYorkville Sound • http://www.yorkville.com
If prolonged current limiting occurs on the amplifier’s output transistors then D204 orD205 (depending on which channel is current limiting) will be forward biased turning onQ202 (from its off state). Now +144VDC appears on the collector of Q202 and throughR210 and R211 turn on Q203 therefore turning off Q201 by shorting its base emitterjunction. Q201 turning off will turn the relay off and the normally closed contacts (offstate) will short the outputs of the voltage amplifiers to ground so as not to continuouslystress the amplifier’s output transistors. A cycle now occurs. With the voltage amplifiersnow disabled there is no signal driving the output transistors (Q13 to Q28).
The current limit circuit protecting the output transistors (Q13 to Q28) turns off andD204 and/or D205 are not forward biased and Q202 turns off. Through Q203 andQ201 the relay is turned back on and the voltage amplifiers are now active again, dri-ving the output transistors. If current limiting still occurs, then the same cycle will occur.If the cause of current limiting (low impedance or short on the speaker output termi-nals) has been removed, then the amplifier will continue to operate normally.
The third operation that the relay provides is “overheat shutdown”. If for some rea-son the fan cannot keep the heatsinks in a safe operating temperature area then thefan control circuit (on board M1147) will deliver through D207 a positive current to turnQ203 on and turn Q201 off to turn off the relay and disable the voltage amplifiers.When the fan has cooled down the temperature of the amplifier, then the signalthrough D207 will disappear and the relay circuit will turn on the relay to resume nor-mal operation. Anytime the relay is in the “protect” mode (due to the abnormal states)then contact pin 4 of the relay will illuminate LD3 (the protect LED on the front panel).
Soft Turn On CircuitTo reduce the “inrush” current that flows through the line cord from the 120 VAC powersource (typical with large linear power supplies), a circuit provides a soft turn on func-tion. When the power switch is turned on, the current that initially flows through the pri-mary of the transformer must flow through SG201 and SG202. These are surgestorsthat reduce the peak inrush current flow. After about 500 milliseconds a relay’s con-tacts short across the surgestors so that they are not stressed by the current flowingthrough them under normal operation. A circuit consisting of Q240, Q241, C215, andthe associated resistors provides the time delay for the turn on cycle of the relay. Thecircuit is very similar to the shutdown time delay circuit. Refer to the section on theshutdown circuit for a circuit description.
Fan CircuitLooking at the schematic to board M1147, here is aquick explanation of the fan control circuit. There isa temperature sensor (AS35) on each M1146board. When the amplifier is first turned on, Q207and Q208 are off. The AS35 temperature sensorsare configured as temperature controlled currentsources. As either temperature sensor begins to
load
to pro-, and
ct cycle.
in B)
ble
current
Conditions of test:
A) Pass a 100Hz 25v peak signal connected to the amplifier output.
B) Connect points 1 and 2 as showtect mode as the triac (if working) the amplifier goes into current limi
C) Disconnect the triac test circuit
D) Reverse connections 1 to 2 andshould be observed if the triac is w
Only test the trprolonged testing will he
MM11114477 SSHHUUTTDDOOWWNN CCIIRRCCaanndd SSOOFFTT TTUURRNN OONN CCIIRRCC
• The shutdown relay and itsoperating states.• Amplifier on under normal op• Amplifier power switch has ju
ated.
ed con-h is off.r about to turn
16) to
550 Granite Court, Pickering, Ontartio CANADA L1W-3Y8
4625 Witmer Industrial Estate, Niagara Falls, New York USA 14305
heat up, more current flows through D212 or D218increasing the voltage drop across R235 or R236.The hotter temperature sensor will provide morecurrent than the cooler sensor and therefore devel-op a higher voltage across it’s associated 8K2resistor. The higher voltage will forward bias D212or D218 reverse biasing the cooler temperature
sensor’s diode so that the hotter sensor will control the fan speed. At 40 degrees C there
4
550 Granite Court, Pickering, Ontartio CANADA L1W-3Y8
4625 Witmer Industrial Estate, Niagara Falls, New York USA 14305
ground energizing the relay and opening the normally closed contacts.
n in the diagram. The amplifier should go inhorted the output of the amplifier to ground
nd allow the amplifier to complete it’s prote
2 to 1 and test again. The same results asrking.
c for one protect cycle asat the triac to a high temperature.
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SERVICE MANUALSERVICE MANUALSERVICE MANUALSERVICE MANUAL://www.yorkville.com://www.yorkville.com://www.yorkville.com://www.yorkville.com(AP4020: 36 dB, AP4040: 39 dB gain)Rejection: CMRR@60Hz: minimum 48dB, typical 56dBControls: Rotary GAIN controls, MONO/STEREO/BRIDGE,
FILTER and LIMITER switchesDisplays: 2x CLIP, 2x ACTIVITY, PROTECT, POWER ON (LEDS)
is 10 volts across R235 or R236 which is enough to turn on Q210, Q208, and Q207 pro-viding 7 DC volts to the fan. Further heating the temperature sensors results in a largerDC voltage across the fan. To lower the dissipation of Q207, D215, D216, ZD205, ZD206and R226 turn off Q207 and Q208 when the full wave rectified voltage present of the col-lector of Q207 reaches approximately 58V by robbing current from the base of Q208.The maximum fan voltage is 20.5 VDC. ZD207 and R228, R229 and R230 provide a cur-rent limiting function. Figure #4 shows the current through these resistors when there is12VDC across the fan.
Thermal Shutdown CircuitThe emitter of Q210 in the fan circuit is the measuring point for the shutdown voltage.As the temperature sensing devices (AS35) that control the fan circuit heat up the volt-age on the emitter of Q210 rises until at 85 degrees Celsius on the M1146 heatsinks.The voltage on the emitter of Q210 reaches 18 (85 degrees C) VDC and the amplifiermust be shutdown to protect the output power transistors. ZD202 and D207 becomeforward biased and Q203 turns on turning the relay off and muting the audio signal.After the amplifier cools down the voltage will decrease until Q37 turns off turning therelay back on enabling the amplifier.
IIddeennttiiffyyiinngg DDeeffeeccttiivvee BBooaarrddss iinn tthhee AAPP44004400STEP 1: VISUAL INSPECTION OF FRONT PANEL AND FAN
• Check to see whether the green power LED is lit. If not, the amplifier has apower supply (M1147 board), transformer, A.C. switch or line cord problem.• If the red protect LED stays on or samples off and on, this usually indicates aproblem with the voltage amplifier or current amplifier sections on one or both ofthe M1126 boards. Check for misaligned pin connections or see if the ribbon
is 10 volts across R235 or R236 which is enough to turn on Q210, Q208, and Q207 pro-viding 7 DC volts to the fan. Further heating the temperature sensors results in a largerDC voltage across the fan. To lower the dissipation of Q207, D215, D216, ZD205, ZD206and R226 turn off Q207 and Q208 when the full wave rectified voltage present of the col-lector of Q207 reaches approximately 58V by robbing current from the base of Q208.The maximum fan voltage is 20.5 VDC. ZD207 and R228, R229 and R230 provide a cur-rent limiting function. Figure #4 shows the current through these resistors when there is12VDC across the fan.
Thermal Shutdown CircuitThe emitter of Q210 in the fan circuit is the measuring point for the shutdown voltage.As the temperature sensing devices (AS35) that control the fan circuit heat up the volt-age on the emitter of Q210 rises until at 85 degrees Celsius on the M1146 heatsinks.The voltage on the emitter of Q210 reaches 18 (85 degrees C) VDC and the amplifiermust be shutdown to protect the output power transistors. ZD202 and D207 becomeforward biased and Q203 turns on turning the relay off and muting the audio signal.After the amplifier cools down the voltage will decrease until Q37 turns off turning therelay back on enabling the amplifier.
IIddeennttiiffyyiinngg DDeeffeeccttiivvee BBooaarrddss iinn tthhee AAPP44004400STEP 1: VISUAL INSPECTION OF FRONT PANEL AND FAN
• Check to see whether the green power LED is lit. If not, the amplifier has apower supply (M1147 board), transformer, A.C. switch or line cord problem.• If the red protect LED stays on or samples off and on, this usually indicates aproblem with the voltage amplifier or current amplifier sections on one or both ofthe M1126 boards. Check for misaligned pin connections or see if the ribbon
is 10 volts across R235 or R236 which is enough to turn on Q210, Q208, and Q207 pro-viding 7 DC volts to the fan. Further heating the temperature sensors results in a largerDC voltage across the fan. To lower the dissipation of Q207, D215, D216, ZD205, ZD206and R226 turn off Q207 and Q208 when the full wave rectified voltage present of the col-lector of Q207 reaches approximately 58V by robbing current from the base of Q208.The maximum fan voltage is 20.5 VDC. ZD207 and R228, R229 and R230 provide a cur-rent limiting function. Figure #4 shows the current through these resistors when there is12VDC across the fan.
Thermal Shutdown CircuitThe emitter of Q210 in the fan circuit is the measuring point for the shutdown voltage.As the temperature sensing devices (AS35) that control the fan circuit heat up the volt-age on the emitter of Q210 rises until at 85 degrees Celsius on the M1146 heatsinks.The voltage on the emitter of Q210 reaches 18 (85 degrees C) VDC and the amplifiermust be shutdown to protect the output power transistors. ZD202 and D207 becomeforward biased and Q203 turns on turning the relay off and muting the audio signal.After the amplifier cools down the voltage will decrease until Q37 turns off turning therelay back on enabling the amplifier.
IIddeennttiiffyyiinngg DDeeffeeccttiivvee BBooaarrddss iinn tthhee AAPP44004400STEP 1: VISUAL INSPECTION OF FRONT PANEL AND FAN
• Check to see whether the green power LED is lit. If not, the amplifier has apower supply (M1147 board), transformer, A.C. switch or line cord problem.• If the red protect LED stays on or samples off and on, this usually indicates aproblem with the voltage amplifier or current amplifier sections on one or both ofthe M1126 boards. Check for misaligned pin connections or see if the ribbon
is 10 volts across R235 or R236 which is enough to turn on Q210, Q208, and Q207 pro-viding 7 DC volts to the fan. Further heating the temperature sensors results in a largerDC voltage across the fan. To lower the dissipation of Q207, D215, D216, ZD205, ZD206and R226 turn off Q207 and Q208 when the full wave rectified voltage present of the col-lector of Q207 reaches approximately 58V by robbing current from the base of Q208.The maximum fan voltage is 20.5 VDC. ZD207 and R228, R229 and R230 provide a cur-rent limiting function. Figure #4 shows the current through these resistors when there is12VDC across the fan.
Thermal Shutdown CircuitThe emitter of Q210 in the fan circuit is the measuring point for the shutdown voltage.As the temperature sensing devices (AS35) that control the fan circuit heat up the volt-age on the emitter of Q210 rises until at 85 degrees Celsius on the M1146 heatsinks.The voltage on the emitter of Q210 reaches 18 (85 degrees C) VDC and the amplifiermust be shutdown to protect the output power transistors. ZD202 and D207 becomeforward biased and Q203 turns on turning the relay off and muting the audio signal.After the amplifier cools down the voltage will decrease until Q37 turns off turning therelay back on enabling the amplifier.
IIddeennttiiffyyiinngg DDeeffeeccttiivvee BBooaarrddss iinn tthhee AAPP44004400STEP 1: VISUAL INSPECTION OF FRONT PANEL AND FAN
• Check to see whether the green power LED is lit. If not, the amplifier has apower supply (M1147 board), transformer, A.C. switch or line cord problem.• If the red protect LED stays on or samples off and on, this usually indicates aproblem with the voltage amplifier or current amplifier sections on one or both ofthe M1126 boards. Check for misaligned pin connections or see if the ribbon
550 Granite Court, Pickering, Ontartio CANADA L1W-3Y8
25 Witmer Industrial Estate, Niagara Falls, New York USA 14305
550 Granite Court, Pickering, Ontartio CANADA L1W-3Y8
25 Witmer Industrial Estate, Niagara Falls, New York USA 14305
550 Granite Court, Pickering, Ontartio CANADA L1W-3Y8
25 Witmer Industrial Estate, Niagara Falls, New York USA 14305
550 Granite Court, Pickering, Ontartio CANADA L1W-3Y8
25 Witmer Industrial Estate, Niagara Falls, New York USA 14305
cables have been cut or pinched through their insulation.• If the fan is running at full speed at power up this usually indicates a problemwith the fan circuitry on the M1147 board, but it can also be caused by M1146 cir-cuit problems. A damaged AS35 temperature sensor located under the M1146heatsinks can cause erratic fan behavior.• No output on either or both channels could be caused by intermittent pushswitches on the input board.
STEP 2: VISUAL INSPECTION OF INTERNAL CHASSIS AND INITIAL TESTINGAfter removing the lid, look for any signs of smoke, charring or burnt components.Before powering up replace the burnt components, and check the associated circuitryfor damaged parts. Disconnect one M1127 board and test one board at a time toreduce the possibility of further damage. Use a variac to slowly increase the 120 VACup from 0 volts while monitoring the quiescent current with a meter and the speakeroutput with an oscilloscope. Watch the speaker output for large DC offsets, or oscilla-tion. Watch the meter for large collector currents flowing. Remember under quiescentconditions, there should only be 3 to 5 millivolts across test points 8 and 9 on the out-put stage of the amplifier.
cables have been cut or pinched through their insulation.• If the fan is running at full speed at power up this usually indicates a problemwith the fan circuitry on the M1147 board, but it can also be caused by M1146 cir-cuit problems. A damaged AS35 temperature sensor located under the M1146heatsinks can cause erratic fan behavior.• No output on either or both channels could be caused by intermittent pushswitches on the input board.
STEP 2: VISUAL INSPECTION OF INTERNAL CHASSIS AND INITIAL TESTINGAfter removing the lid, look for any signs of smoke, charring or burnt components.Before powering up replace the burnt components, and check the associated circuitryfor damaged parts. Disconnect one M1127 board and test one board at a time toreduce the possibility of further damage. Use a variac to slowly increase the 120 VACup from 0 volts while monitoring the quiescent current with a meter and the speakeroutput with an oscilloscope. Watch the speaker output for large DC offsets, or oscilla-tion. Watch the meter for large collector currents flowing. Remember under quiescentconditions, there should only be 3 to 5 millivolts across test points 8 and 9 on the out-put stage of the amplifier.
cables have been cut or pinched through their insulation.• If the fan is running at full speed at power up this usually indicates a problemwith the fan circuitry on the M1147 board, but it can also be caused by M1146 cir-cuit problems. A damaged AS35 temperature sensor located under the M1146heatsinks can cause erratic fan behavior.• No output on either or both channels could be caused by intermittent pushswitches on the input board.
STEP 2: VISUAL INSPECTION OF INTERNAL CHASSIS AND INITIAL TESTINGAfter removing the lid, look for any signs of smoke, charring or burnt components.Before powering up replace the burnt components, and check the associated circuitryfor damaged parts. Disconnect one M1127 board and test one board at a time toreduce the possibility of further damage. Use a variac to slowly increase the 120 VACup from 0 volts while monitoring the quiescent current with a meter and the speakeroutput with an oscilloscope. Watch the speaker output for large DC offsets, or oscilla-tion. Watch the meter for large collector currents flowing. Remember under quiescentconditions, there should only be 3 to 5 millivolts across test points 8 and 9 on the out-put stage of the amplifier.
cables have been cut or pinched through their insulation.• If the fan is running at full speed at power up this usually indicates a problemwith the fan circuitry on the M1147 board, but it can also be caused by M1146 cir-cuit problems. A damaged AS35 temperature sensor located under the M1146heatsinks can cause erratic fan behavior.• No output on either or both channels could be caused by intermittent pushswitches on the input board.
STEP 2: VISUAL INSPECTION OF INTERNAL CHASSIS AND INITIAL TESTINGAfter removing the lid, look for any signs of smoke, charring or burnt components.Before powering up replace the burnt components, and check the associated circuitryfor damaged parts. Disconnect one M1127 board and test one board at a time toreduce the possibility of further damage. Use a variac to slowly increase the 120 VACup from 0 volts while monitoring the quiescent current with a meter and the speakeroutput with an oscilloscope. Watch the speaker output for large DC offsets, or oscilla-tion. Watch the meter for large collector currents flowing. Remember under quiescentconditions, there should only be 3 to 5 millivolts across test points 8 and 9 on the out-put stage of the amplifier.
SERVICE MANUSERVICE MANUSERVICE MANUSERVICE MANUville Sound • http://www.yorkville.comville Sound • http://www.yorkville.comville Sound • http://www.yorkville.comville Sound • http://www.yorkville.com
����SPECIFICATIONS
Frequency Response: +/- 1dB, 20 Hz to 20 KHzHum and Noise: -103 dB below max output RMS voltage, unweighted
THD (1 khz, 4–Ohms): <0.01%THD(20Hz – 20kHz, 4–Ohms): <0.1%
High Pass Filter: 40Hz, 12 dB/octaveSlew Rate: Power amp section: 25 V/uS, 50 V/uS in bridged mode
Damping Factor: > 600, 20 Hz - 20 KHz, into 8 ohmsCrosstalk: -75 dB below full output at 1khz, -60 dB below full output
(20 Hz - 20 KHz)Input Impedance: 20 KOhms balanced, 10 KOhms unbalancedInput Sensitivity: 1.4 VRMS sine wave
550 Granite Court, Pickering, Ontartio CANADA L1W-3Y8
4625 Witmer Industrial Estate, Niagara Falls, New York USA 14305
550 Granite Court, Pickering, Ontartio CANADA L1W-3Y8
4625 Witmer Industrial Estate, Niagara Falls, New York USA 14305
550 Granite Court, Pickering, Ontartio CANADA L1W-3Y8
4625 Witmer Industrial Estate, Niagara Falls, New York USA 14305
550 Granite Court, Pickering, Ontartio CANADA L1W-3Y8
4625 Witmer Industrial Estate, Niagara Falls, New York USA 14305 5555
Input Connectors: 2x XLR, 2x 1/4” phone (TRS)Output Connectors: 2x Binding Post, 3x Speakon™ SP-4
Turn On/Off transients: < 15 milliwatt / seconds, 0.5 Wpk. (1s on delay)Power Consumption: Typ 1130, Max 1800 Watts
Transformer: ToroidalProtection: Fully protected: DC, LOAD and THERMAL
Cooling: Aluminum Heatsinks with DC servo–controlled fan (in front, out rear)Size: (DWH) 44 cm x 48 cm x 9 cm (front panel to binding posts)
(DWH) 17.5 in x 19 in x 3.5 inTwo rack spaces
Weight: 43.5 pounds, 19.8 Kilograms
SHEET OF SCH VERSION:
TITLE:
1
128
BOARD20/AP4040/AP2020
POT-BOARD
1.10
3V01N5225B
D3
A63Q2
220RR55B
A13Q1
3V01N5225B
D1
GREEN R_ACTIVITYLD2
GREEN L_ACTIVITYLD1
220RR55A
25
K3
PRTCT-18VGND+18VRCLIPLCLIP
DESCRIPTION OF CHANGE
NNNNNNNBETWEEN_14_PIN_CONNECTOR_&_RIBBONPC#5694_ADD_CONNECTIONS_FOR_BRPRTCTFIRST_PRODUCTION
20/AP4040/AP20208.SCH_DATABASE_HISTORY
RREF
LREF
LCLIPRCLIP
IG
LSPOST
LSP
ACT
L
GND
+18
+18
+18
-18
BRP
BRPRTCT
LSIGLREFRSIGRREF
ACT
LSPOST
YORKVILLE NAME: PCB#&VER:
MODELS: DATE:
M1
POT-AP40
M1128.SCH
APR/22/98
4148
D9
220RR53
470RR52
22u16vC36
220KR51
15KR49
BC560Q6
4K7R48
470RR47
REDL_CLIP LD6
BC560Q5
(4=V-,8=V+)
1/2
MC33078P
U2
2
31
15v 220pC38
4K12
R45
33u16VC26
10K
R44CW
GAIN
25A
10K
L_GAINP2
100PC18
20K0
R42
CW
GAIN
25A
10K
R_GAINP1
10K
R41
33u16VC25
4K12
R40
15v 220pC37
15K
R39
(4=V-,8=V+)
1/2
MC33078P
U2
6
57
BC560Q4
REDR_CLIP LD5
8M2R36
100PC17
20K0
R35
NSL28AALD8
470RR34
4K7R33
BC560Q3
15KR32
220KR31
4148
D6
22u16vC35
470RR30
220RR29
500mW4.7V
D2
15K
R50
NSL28AALD7
10K
R8
10K
R7
8MR
470KR4
470R
15v220nC22
15v220nC21
220p
C2
220p
C1
100K
R2
100K
R1
50V100n
C12725V
100n
C12625V
47n
C3
25V47n
C4
50V 330PC41
50V 330PC40
22K
R43
1K2R136
GRN
LD4
RED
LD3
10987654321# VER#DATEMODEL(S):-
DDDDDDD.APR/22/98OCT/97
VVVVVVV.1.101.00
AP40M112
22K
R46
RREF
LREF
LSPRE
RSPRE
RS
RSIG
OST
ACT
RSPOST
VGND
LVGND
LVGND
LVGND
LVGND
LVGND
LV
+18
+18+18
+18 +18
-18 -18
-18
-18
RTCT
(V+)-3v
14
78
1
VOLUME CONTROL/ LIMITER ACTIVITY LEDS CIRCUIT
LCLIP
RCLIP
LVGND
LIMABLE
PROTECT
POWER
C39
2
P1
-
10K
-
R_GAIN
LD7
59
126
C40330P
R4622K
4-PIN.SOCKET
C22
"P22"STYLE
C2516V33u
J14
- +
RSPOST
LSPOST
V+
LIMABLE
LREF
LSPRE
V-RSIG
POTP22
SCREW8870WASHER
3511PCB
0.4"
PT#3739
OARDS
02 USE PART
020 LEGEND" TO AID
2 -M1128VC
IFYING
ICKER OVER
USE PART 2 FOR NORTH
OTES
SPACER
LED
VCD
J13
R1361K2
J8J11
J6
R55A 220R
SPC
SPC1
J3
R55B 220R
SPC3
D6 4148
R2100K
P2
10K-
-
L_GAIN
J7 R1100K
C1 220p
C21220n
R5015K
J2
D13V0
LD2GRN
R_ACTIVITY
Q1
A13
#68
NSL-28AA
C3516v22u
Q3
BC560
C37 220p
R3915K
R3 470K
R4 470K
R5 8M2
R710K
R810K
R29220R
R30470R
R31220K
R3215KR334K7R34470R
R3520K0
R36 8M2
R40 4K12
R41 10K
R4220K0
R4410K
R454K12
R47470R
R484K7R4915K
R51220KR52470RR53220R
C2220p
C347n
C4 47N
C17100PC18 100P
100nC127100n
1110987654321# DESCRIPTION OF CHANGEVER#DATEMODEL(S):-
DDDDDD.DEC/09/98.APR/17/98OCT/97
VVVVVV.3.00.2.001.00
NNNNNNSCREWS_ADDEDPC#5736_TRACES_CHANGED_POT_SUPPORTCHANGED_FOR_PROTECT_CIRCUITPC#5664_RIBBON_CABLE_CONNECTIONSFIRST_PRODUCTION
AP-4020M1128.PCB_DATABASE_HISTORY
J9
J12
J1 1
220n
D24V7
J4
C2616V33u
D3 3V0
C39330P
Q2
A63
J10
LD8 #6859
NSL-28AA
C36
16v22u
Q4
BC560
Q5
BC560
Q6
BC560
C38220p
U2
33078P
D9 4148
R4322K
J5
LD3
RED
PROTECT
LD6
RED
L_CLIP
LD4
GRN
POWER
LD5
RED
R_CLIP
CONN3A
LD1
GRNL_ACTIVITY
LVGND
RREF
RREF
RSPRE
BRPRTCT
LSPOST
ACT
LCLP
RCLP
V+ LREF
V- RSIG
PRTCT
VER 3.00AP4020/4040
M1128
TO P.S. PCB
BLACK
VC2402 B
FOR VC24
THE AP-4 "M1128VC
2 P1 AND P
IN IDENT
3 ADD A ST #4394
#4390 AMERICAN1 P1 AND P
N
SHEET OF SCH VERSION:
TITLE:
1
9
/AP2020/AP4040
INPUT-BD
2.20
NRIN
NLIN
OUT
IN
GND_LIFT
S41
2
3
OUT
IN
S44
5
6
R
N
L
N
25V100n
C14
25V100n
C13
22nC116
DESCRIPTION OF CHANGE
NNNDELETE_R119SWITCH_FOR_BRPRTCT/LVGND-28PC#5694_ADD_CONNECTIONS_AT_BRIDGECHANGED_C27,C28,C29,C30_TO_150NAND_MADE_VALUE_CHANGES_FOR_AP2020REVERSED_INPUT_POLARITYFIRST_PRODUCTION
0.SCH_DATABASE_HISTORY
RREF
V+
V+
BRPRTCT
CHGND
CHGND
LSPRE
RSPRE
RSIG
V-
V-
LSPOST
LIMABLE
LREF
RSPOST
LVGND-28
LVGND AT THE INPUT JACKSRREF AND LREF CONNECT TOR
FROM_POT_PCB
1
14_PIN_CONNECTOR
68N16vC34
68N16vC33
68N16vC31
68N16vC32
33u16VC24
33u16VC23
OUT
IN
S16
4
5
OUT
IN
S13
1
2
YORKVILLE NAME: PCB#&VER:
MODELS:DATE:
M112
INPUTAP4020
M1129.SCH
SEP/06/2001
MC330781/2
(4=V-,8V+)
U4
6
57
MCOML R
.
TP2
TP1
TP4
TP3
OUT
IN
.
33KR6
UTRIX_XLR
JB3
13
2
UTRIX_XLR
JB4
13
2
MCOML R
S3
1 2 3 4
MCOML R
S3
5 6 7 8
MCOML R
MONO-STEREO-BRIDGES3
9 10 11 12
16v 150NC28
16v 150NC30
16v 150NC29
16v 150NC27
4148D7
4148D4
S R TIN_PH
O_GOLD
JB1 1
2
3
4
5
6
S R TIN_PH
O_GOLD
JB2 1
2
3
4
5
6
OUT
IN
S23
1
2
4M7R109A
4M7R109B
56KR10
56KR956K
R19
56KR28
1/2
MC33078
U1
2
31
1/2
MC33078
U4
2
31
(4=V-,8=V+)
1/2
MC33078P
U1
6
57
(4=V-,8=V+)
1/2
MC33078P
U3
6
57
(4=V-,8=V+)
1/2
MC33078P
U3
2
31
220pC7
220pC8
220pC10
220pC9
120K
R20
120K
R189K760
R12
9K760
R14
9K760
R15
1K54
R11
9K760
R16
1K54
R13
10987654321# VER#DATEMODEL(S):-
DDDSEP/06/01.APR/22/98DEC/02/97DNOV/12/97OCT/97
VVV2.20.2.102.00V2.001.00
AP402M1129
10K0
R37
10K0
R38
9K760
R26
9K760
R24
9K760
R23
1K54
R25
9K760
R22
1K54
R27
10R
R112
10R
R111
25V 100nC16
25V 100nC39
25V 100nC15
25V 100nC103
220p
C11
220p
C12
220p
C6
220p
C5
RREF
RREF
RREF
RREF
RREF
RREF
RREF
LVGND
LVGND
LVGND
V+
V+
BRPRTCT
LSPRE
RSPRE
RSIG
V-
V-
V-
LSPOST
LREF
LREF
LREF
LREF
LREF
LREF
LREF
RSPOST
LVGND-28
NOT USEDOF SWITCHTHIS SIDE
LIMITER
12Db/Oct
12Db/Oct
-1dB 6Hz
-1dB 40Hz
-1dB 6Hz
STEREO,MONO: RSIG = RSPOST
BRIDGED: RSIG = LSPOST
-1dB 40Hz
BALANCED INPUT FILTER
FILTER SWITCH
FILTER SWITCH
TO PIN 4 OF MC33078
TO PIN 4 OF MC33078
IGHT CHAN
LEFT CHAN
RREF
LIMABLE
LREF
V-V+
+V
V+
DISABLE
ENABLE
ASSEMBLY
VCD
J119
J40
J41
S1
FILTERPART#3436
EY1
J35
EY2
J50
TP4
J32
TP3
TP2
J43
R109A4M7
J38
R11110R
TP1
JB4
PART#3657FUNCTIONPART#
J36
C13
100NJ39
S3
FUNCTION
#3705
C116
22N275V
C23
16V33U
J23
C28
150N
C3168N
JB2
PART#3918
MC2
14-PIN.SOCKET
D4
4148
J34
TP3
JB3
PART#3657FUNCTIONPART# J42
R9
56K
R10 56K
R11
1K54
R12
9K760R13
1K54
R149K760
R159K760
R16
9K760
J13
R18
120K
R1956K
R20 120K R109B4M7
R229K760
R239K760
R249K760
R251K54
R26 9K760
R27 1K54
R28 56K
R37
10K0
R3810K0
C5220P
C6220P
C7
220PC8
220PC9
220P
C10
220P
C11220P
C12220P
C14 100N
R633K
C15
100nC16
100n
C24
16V33U
C29150N
J11
J9C3268N
C3368NC3468N
S2
LIMITERPART#3436
S4
GND_LIFTPART#3436
R11210R
C27150N
J10
D74148
1110987654321# DESCRIPTION OF CHANGEVER#DATEMODEL(S):-
DDSEP/06/01JUL/01/98.APR/16/98DEC/02/97DDNOV/97OCT/97
VV4.104.00.3.002.00VV2.001.00
NNPC#6436_REPLACE_R119_10K0->JUMPERISOLATE_PIN_OF_SWITCH_S3TO_BRIDGE_SWITCHPC#5694_PINS_10-12_OF_MC2_CONNECTEDCHANGE_C27_C28_C29_C30_TO_150NSWAP_INPUTS_TO_BE_NONINVERTINGRSPRE_WITH_LSPRE_AT_14PIN_CONNECTORSWITCH_RREF_WITH_LREF_ANDFIRST_PRODUCTION
AP4020/4040/2020/VX1200/2400/2402M1129.PCB_DATABASE_HISTORY
U1
33078
U3
33078
U4
33078 J37
J20
J19
J18
J27
J24
J26
J25
J22
J29
J30
J28
C39
100nJ16J17
J15
J33
C30150NJ12
V TR
J31
JB1
PART#3918 RSPOST
LREF
V-V-
LSPRELSPOSTLSPOSTLSPOST
RREF
LIMABLE
RSPRE
V+V+
RSIG
PCB MECH VER 4.10
AP2020/AP4020/AP4040
BRKT 1
M1129FROM POTS
LEFT
RIGHT
MONOSTEREO
BRIDGE
TO_PS
CHASSIS
ADD WIRES IN BOARD ASSEMBLYDO NOT STUFF J40 AND J41
2 FOR M1129B VX1200/2400/J/2402
1 FOR XLR #3657 USE SCREW PT#8829 UP THROUGH THE BOTTOM
PRODUCTION NOTES
P:\1129V41.PRN
1
SHEET OF
YORKVILLE NAME: PCB#&VER:
MODELS: SCH VERSION:
TITLE:
DATE: 1
M1146
.AP4040
M1146.SCH
SEP/18/2001
OUTPUT-BD
1.60
4700U80VC25
20R0:FP1%
R51
0R155W
R52
0R155W
R53
0R15W
R57
0R15W
R56
0R15W
R59
0R15W
R58
0R15W
R61
0R15W
R60
MR854
D15
MR854
D14
MR854
D13
MR854
D22
MR854
D21
MR854
D19
MR854
D18
MR854
D17
20R0:FP:1%
R55
MR854
D16
MT1
GMT2
MBS4992
Q29
MT1
MT2
GTRIAC_MAC224
Q30
16v
10uC21
33KR64
10R
R65
3R92W
R62
150v10n
C19BP1
BP2
MR854
D20
TP9
TP10
TP8
4uH
L1
5R65W
R63
4700U80VC22
4700U80VC23
4700U80VC24
YS6927
Q21
YS6900
Q20
YS6927
Q28
YS6900
Q18
YS6927
Q26
YS6900
Q16
0R15W
0R15W
YS6927
Q24
YS6900
Q14
YS6900
Q13
YS6900
Q19
YS6900
Q17
YS6900
Q15
YS6927
Q23
MR854
YS6927
Q25
MR854
YS6927
Q27
MR854
YS6927
Q22
MR854
MR854
MR854
3R92W
150v10n
2+
2-
1+1-
A/BRIDGED
SPEAKON
2+
2-
1+1-
B
SPEAKON
MR854
22K0.5W R69
22K0.5W R68
22K0.5W R66
22K0.5W R67
4700U80VC28
4700U80VC27
4700U80VC26
4700U80VC29
100R71
CLIP
NFB
TSENS
-145
-145
+78
+78
CLIM
PRTCT
GND
GND
-78
-78
+145
+145
SIG
TO POWER MODULE B
B- B+
OUTPUTS
BETWEEN TESTPOINTS 8 & 9ADJUST FOR 3 TO 5 MILLIVOLTSIDLE CURRENT
OUTPUTSOUTPUTS
M1146
U:\M1146V16.PRN
A
C
NCE
C
B4N35
U1
1
2
34
5
6
1N4004D304.7V
1N750
ZD10
220R
R80
A
C
NCE
C
B4N35
U2
1
2
34
5
6
1N4004D314.7V/500mW
1N750
ZD11220R
R81
2N216vC20A
D23A
D22A
4u710v
C26A
39RR58A
39RR63A
4U710VC25A
MJE340Q18A
MJE350Q19A
47RR62A
MJE350Q41
47RR61A
330u16vC29A MJE340
Q40
200R
R84
200R
R82
200RR83
220K
2WATT
R60A
2
10RR59A
4
10p200v
C23A
21K5:1%
R55A
D21A
D20A
D19A
MJE340Q16A
MJE350
Q15A
D18A
D17A
150RR57A
10RR65A
BC550
Q17A
BC560
Q14A
17K8:1%
R56A
3K
R43A
2KR53A
1K5R51A
4K7R50A
1K5R47A
4K7R46A
1KR45A
1KR44A
56KR42A
56KR38A
MPSA92Q13A
MPSA42Q12A
7K5R41A
7K5R39A
10p200v
C22A
D16A
D15A
D13A
D14A
220R
R40A
22u16v
C19A
22u16v
C18A
10u160V
C28A
10u160V
C27A
10RR66A
150RR64A MJL1302A
Q6
10KR70A
2
249R:1%R5
BC550Q1
BC550Q4
BC560Q2
BC560Q3
2R2R3
2R2R4
150RR7
150RR15
4K7R10
CW10K
LINRT1
1N
C2
470P
C4
12KR8
249R:1%
R9
249R:1%
R19
12KR16
39RR12
39RR14
MJL3281A
Q5
SG
D
N
MTP10N15LQ11
22RR11
27KR13
10K:1%R6
39RR1
249R:1%R17
10K:1%R18
22u10v
C3
22u10v
C51W16v
ZD9
16v1W
ZD8
68RR2
120v1n5
C1
91K
R36
27K
R370R47 1W
R85
27K
R38
91K
R39
BAV21
D11
BAV21
D10
270R
R34
270R
R50
5
P
S
G
D IRF9520Q12
12V500mWZD4
12V500mWZD5
330u16v
C6
330u16v
C7
200v 2n2C15
1K
R46
3K65W
R29
3K65W
R45
620R
R30
200v 4N7C9
6
100v 2N2C10
39R
R31
100v 470pC16
39R
R47
1KR35
D7
2BC550Q9
BC560Q10
2R2R27
2R2R41
D1
D2
D4
D3
470R
R26
470R
R43
16v 22nC12
16v 22nC13
3KR20
3KR22
7
4K7R42
BC550Q8
220KR25
220K
R24
1U10v
C8
4K7R23
D5
350V2N6517
Q7
2K2R21
330RR74
2KR73
20KR35A
39RR32
39RR48
1R0.5W
R28
1R0.5W
R44
120v 220nC11
120v 220nC14
20KR40B
16V500mWZD7
TP4
TP5
TP7
TP6
TP1
D9
18K
R70
3
3K3R68A
47K
R205
10u120v
BC550
Q20A
BC560Q21A
3K3R69A
10KR67A
39R
16v1W
1R1W
R49
1R1W
R33
1KR40
50V 22nC30
BC560
4K7
BC550
10U63VC32 33V
1N5257ZD13
4V71N750ZD12
220KR89
220KR88
1N
C18
1R0.5W
100R
R87
120v 220n
470R
R86220P
C17
33RR72A
33RR71A
16V
33uC31A
16V
33uC30A
MBS4992
NCMT1
MT2
MT1MT2G
MAC224BF871
B C E
BF872MJL1302AMJL3281A
ECB
BC550C
C B E
BC560C
VIEWBOTTOM
B E
YS6900YS6927
MJE340
E CB
MJE350MTP10N15LMTP23P06
SDG
4K7R72
E B C
2N65172N5551
E B C
2N5401
IN OUT
REF
AS35
8
3K65W
3K65W
INREF
OUTAS35Q31
1
2
3
2KR49A
50V 22nC31
10987654321# DESCRIPTION OF CHANGEVER#DATEMODEL(S):-
DDSEP/18/01AUG/28/01OCT/12/00AUG/30/99JUL/12/99.AUG/26/98DEC/97
VV1.601.501.401.301.20.1.101.00
NNPC#6438_ADD_R88,R89_@_U1,U2PC#6429_ADD_C18,R87_@_Q40PC#6278_ADD_C17_R86_AT_Q41BRIDGED_SPKON_B->ASPKON_JACKS_ADDEDACROSS_R57A_AND_ACROSS_R64APC#5806_ADD_33u/16V_33R_IN_SERIESFIRST_PRODUCTION
AP4040M1146.SCH_DATABASE_HISTORY
K
CLIP
CLIP
+F15+F15
-F15-F15
-145
-145
+78
+78
+78
CLIMCLIM
GND
-78
-78
+145
+145
FP
FP
FP
FP
FP
FP
1.6 WATTS
16mA4 WATTS
75mA IDLE
1.6 WATTS
16mA
TO HEATSINK
ISOTHERMAL
4 WATTS
75mA IDLE
4v ACROSS R5
4v ACROSS R17
4v ACROSS R5
VCD
SOLDERSIDE M1146-8.10
B
A
BRIDGE
M1126
BLANK SIZE=14.750"X10.850"
M1146-8.10
2oz.COPPER
D
G
G
S
DRILL M1146-8.10
J33
D20A
4148
J23
D141
48
C21N
R610K0
J30
R71
100K
D941
48
C3
22U10V
TAB7
R87100R
16AWG
5.5"PUR
J21
R32R2
R42R2
D241
48
R15
150R
R10
4K7R7
150R
R35
1K
D341
48
R16
12K
R11
22R
R14
39R
R1327K
R812K
R19
249R
R5249R
R268RR3
7
27K R38
27K
R3991KR67 22K
0.5W
1
R51
220R0
R49
1R/1W
R30 62
0R
R31
39R
R47
39R
C32
10U
63V
C18 1N/400V
R27
2R2
R41
2R2
R26
470R
R20
3K
D11
BAV2
1
J11
TAB6
TAB4
R64
33K
R6510R
Q1
BC550
Q4BC550
Q2
BC560
Q3
BC560
Q9BC550
Q10
BC560
Q8
BC550
RT1
10K
VBE
C4470P
R63
5R6
5WATT
TAB3
#389
4
TAB1
G S
Q11
MTP10N15L
G S
Q12
MTP8P20
J16
R88
220K
ZD9
16V/
1W
ZD8
16V/
1W
C1
1N5
J6
C9
200V
4N7
C20A
2N2/500V
C16
470P
C12
22N
C13
22N
R35A
20K
WC7
16AWG7"YEL
TAB2
J3
Q16AMJE340
R29A
3K6
5WATT
R84200R
J29
R52
5WATT
0R15
R53
0R15
5WATT
R570R1
5WATT
R56
0R1
5WATT
R59
0R1
5WATT
R58
0R1
5WATT
R61
0R1
5WATT
R60
0R1
5WATT
R29
3K6
5WATT
R45
3K6
5WATT
Q22
YS6927.
R63A
39R
Q24YS6927
.
R66 22K0.5W
Q26
YS6927.
Q21
YS6927
.
Q28
YS6927
.
Q13
YS6900.
Q14
YS6900
.Q16
YS6900
.
Q18
YS6900
.
Q20
YS6900.
D441
48
Q23
YS6927.
Q27
YS6927.
D15MR854
D14MR854
D13MR854
R20547K
D21
MR85
4
D19MR854
D18MR854
D17
MR854
D16MR854
D22MR854
J22
R44
1/2W1R
ZD4
12V
D30
1N40
04
ZD12
4V7
C6 330U16V
C7
330U16V
Q7
2N6517C11
220N 250V
Q30
TRIAC
MAC224-4
DC_PROT
J9
R68A
3K3
R62
3R92WATT
D10BAV21
TP4
TP5
TP7
TP6
TP8
TP9
TP10
TP1
J20
R21
2K2
1110987654321# DESCRIPTION OF CHANGEVER#DATEMODEL(S):-
DDDDDDDDDDSEP/18/01
VVVVVVVVVV8.00
NNNNNNNNNNPC#6438_/ADD_R88,R89_@_U1,U2
AP4040M1146.PCB_DATABASE_HISTORY
ZD5
12V
D5
4148
R23
4K7
R24
220K
R25
220K
R42
4K7
R22
3K
ZD7
16V/
.5W
C26 #5896
80V
4700u
D741
48
C25
#5896
80V
4700u
Q41
MJE350
FUNCTION
Q6
.
.
MJL1302A
R18
10K0
Q40
MJE340
FUNCTION
R69A
3K3
C24
#5896
80V
4700u
C27
#5896
80V
4700u
R86470R
Q21A BC560
Q20A
BC550
1
MX1
CABL
E=#3
706
J2
R59A
10R
C2110U
16V
R85
R47/1W
R81
220R
R66A 10
R
WC6
C23
#5896
80V
4700u
VTR
R45A
1K
R72
1W4K7
C28
#589680V
4700u
R48
39R
C5
22U10V
R70A
10K
J15
Q15YS6900
.
Q17
YS6900
.
Q25
YS6927.
R42A
56K
TAB5
R65A
10R
J13
J24
Q19
YS6900
.
R89
220K
J18
J17
R82
200RQ29
MBS4992
L1
4uH
R331R
/1W
C14
220N 250V
22N
D20
MR85
4
R36
91K
ZD10
4V7
WC6
J10
EY3
J32
EY9
R70
18K
R67A
10K
Q5
.
.
MJL3281A
ZD11
4V7
R55
220R0
R28
1/2W1R
D15A 4148
R68 22K0.5W
ZD1333V R40B
20K
C30
22N
J14
EY2
R69 22K0.5W
R40
1K
C1910N250V
R50
270R
R43
470R
D17A
4148
C8
1U63V
EY5
D31
1N40
04
R80 220R
1
2
R32
39R
C29
#589680V
4700u
R39A7K5
R41A
7K5
R9249R
R38A
56K
R44A
1K
C25A
4U710V
R46A
4K7
R47A
1K5
R49A2K
R50A
4K7 R5
1A1K5
1
HOLD
ER=#
3676
R71A
33R
R43A
3K
R56A
17K8
C17220P/200V
R58A
39R
J12
R139R
R62A
47R5
U1
4N35
C18A
22U
16V
C19A
22U
16V
#389
4
Q15AMJE350
C26A
4U710V
C22
#5896
80V
4700u
R73
2K
R74
330R
Q31
AS35
D14A
4148
D13A
4148
R40A
220R
D16A
4148
D18A
4148
R46
1K
J1
D19A
4148
D23A
4148
D22A
4148
Q14A
BC560
Q17A
BC550
J4
R61A
47R5
C29A
330U16V
Q12A
MPSA42
Q13A
MPSA92
U2
4N35
R83 200R
R60A
220K2W
C27A10u160V
C28A
160V10u
Q18A
MJE340Q1
9A
MJE350C23A
500V 10P
C22A 500V
10P
TP5A
D21A
4148
J26
HS2
#389
4
HS1#3
894
EY8
EY7
EY4
1+
1-
2+
2-
JB2
..
.
EY6
C31
22N
R34270R
JZD3
R17
249RJ5
R57A 150R
C30A
33u16V
R72A33R
R53A
2K
C31A
33u16V
EY1
R45A
3K6
5WATT
J34
1+
1-
2+
2-
JB3
..
.
R12
39R
J19
R55A
21K5
R64A
150R
VTR
VTR
VTR
VTRVTR
VTR
VTR
VTR
VTR
VTR
VTR
VTR
VTR
VTR
VTR
C10
2N2/500V
1110987654321# DESCRIPTION OF CHANGEVER#DATEMODEL(S):-
AUG/28/01.OCT/12/00AUG/12/99JUL/08/99JAN/27/99.SEP/10/98JUL/45/98JUN/19/98FEB/12/98
7.00.6.005.004.003.00.2.001.021.011.00
PC#6429_ADD_R87,C18_AT_Q40PC#6083_REDO_GND_TRACKSPC#6278_ADD_R86-C17_AT_Q41CORRECT_ERROR_IN_SPKONSSPKON_JACKS_RE-CONFIGUREDPC#5908_U1,U2_4N35->TLP621R64A_C30A/R72A_C31A/R71APC#5806_ADD_33R_33u/16V_ACROSS_R57APC#5798_R72_4K7_1/2W->4K7_1WPC#5767_C10/C15/C20A_2N2_TO_PT#5427RENAMED_M1126A->M1146
AP4040M1146.PCB_DATABASE_HISTORY
C15
2N2/500V
GND
GND
R-R+
L+
L-
NFB
PRTCT
SIG
CLIP
TSENSE
CLIM
ASSEMBLY M1146-8.00
BLAN
K SI
ZE=1
4.75
0"X1
0.85
0"
PCBMECH M1146-8.00
FOR SERVICE BOARDSOR SPEAKON JACKSDO NOT STUFF WIRES
10
WITH FLAT SIDE UP AS SHOWN.Q31 IS HAND INSERTED AND BENT OVER9
T126 TYPE DEVICE
8
7
6
5
4
PRODUCTION NOTES
MOUNTING HARDWARE FOR Q11,Q12
3
USE #XXXX SMALL BODY 1R 1W
MOUNTING HARDWARE FOR Q40,Q41
MOUNTING HARDWARE FOR Q5,Q6
T264 DEVICE
#8741 4-40X 1/2" BOLT
BLUWHTBLKYELRED
FOR R33,R49
COOLED FROM WAVE SOLDER IS 6 INCH/LB
INITIAL TORQUE FOR TO-3’S IS 8 INCH/LB
MOUNTING DETAILS FOR 5W
MOUNTING DETAILS FOR Q30 TRIAC
16AWG16AWG
16AWG
16AWG16AWG
OUTPUT -OUTPUT +
TAB 7TAB 6TAB 5TAB 4TAB 3TAB 2TAB 1
TAB WIRE COLOURS
USE #8799 TO MOUNT TRIAC Q30
MOUNTING HARDWARE FOR TO3 OUTPUTS
TORQUE 4 INCH/LB
TORQUE 4 INCH/LB
TORQUE 4 INCH/LB
2
1
#8701 4-40 KEPS NUT
#8701 4-40 KEPS NUT
#8701 4-40 KEPS NUT
#3797 THERMO PAD
#3797 THERMO PAD
#8871 4-40X 1/2" BOLT
PCB
PCB
PCB
HEATSPREADER
HEATSPREADER
HEATSPREADER
HEATSPREADER
#3846 MICA
T-220 DEVICE
#8667 SHOULDER WASHER#3501 BELL WASHER
#3501 BELL WASHER
#3501 BELL WASHER
#8741 4-40X 1/2" BOLT
R29, R29A R45 AND R45A5 WATT RESISTORSADD #8629 SPACERS ONLY ON
32
1
AGAINST THE COPPER SURFACEMARKED 2 AND 3 ARE BENT FLATIT IS IMPERATIVE THAT LEGS BEND LEGS IN DIRECTION SHOWNDO NOT CUT LEGSAFTER MOUNTING DEVICEIMPORTANT
1/4"
OF TRANSISTORBEND DOWN 1/4" FROM BODY
FINAL TORQUE AFTER HEATSINK HAS
#8835 BOLT
#8663 SPACER
#3815 MICA
TO-3 TRANSISTOR
#8800 6-32 KEPS NUT
BOTH SIDES OF THE MICA PADMICA GREASE IS REQUIRED ON
4"
RED 13"
RED 2.5"
BLK 18"
BLK 3.5"
19"YELL
2.5"YELL
14"BLK
BLK
SPACERUSED AS A
THIS CAPS IS
JUMPERWIRE TOSOLDER
BLUE
M1146 AP-4040
HOLE
HOLE
MARCONI
MARCONIYEL
NOTE #6
-OUTPUT
+OUTPUT
VER:8.00
B
ABRIDGE
YEL
YEL
RED
BLK
BLK
BLK
BLK
M1146AP-4040
M1146 2 oz. COPPER
+145V
+78V GND -78V-145V
P:\1146V80.PRN
50V220PC214B
50V220PC214A
DESCRIPTION OF CHANGEVER#TE(S):-
/02/99/21/99/17/98/15/98/97
VVVVV1.401.301.201.101.00
NNNNNCORRECT_ZD201_10V->20VUPDATE_XFMR_WIRE_COLOURSCORRECT_C+,C-_REL1PC#5798_ZD212->JUMPERFIRST_PRODUCTION
AP4040M1147.SCH_DATABASE_HISTORY
15K0.5W
R213
15K0.5W
R214
1K
R215
1K
R216
10K0
R203A
10K0
R201A
10K0
R202A
10K0
R204A
10K0
R204B
10K0
R202B
10K0
R203B
10K0
R201B
FP10R
R217
FP10R
R218
MJF6668
Q205
MJF6388
Q204
MJF6388
Q207
4148D202B
4148D202A
4148D201B
4148D201A
4 1N4004D216
100u25v
C206
100u25v
C20518V
500mWZD208
18V500mWZD209
MC330781/2
(4=V-,8V+)
U201
6
57
MC330781/2
(4=V-,8V+)
U201
2
31
33U16VC201A
33U16VC201B
16V
33UC202B
16V
33UC202A
SHEET OF
PCB#&VER:
MODELS: SCH VERSION:
TITLE:
1
M1147
.AP4040
POWER_SUPPLY/FAN
1.40
2 0.5W8
2R2 0.5WR229
2R2 0.5WR230
LVGND-78
-18
LREF
LNFB
ROSIG
LOSIG
LOG
LOG
RREF
+78
ROG
RNFB
+18
ATTSABOUT
ALL UNMARKED DIODES ARE 1N4148.ACTUAL PARTS MAY HAVE HIGHER VOLTAGE RATINGS.
NOTE: CAPACITOR VOLTAGE RATINGS SHOWN ARE MINIMUM REQUIRED.
1U63VC212
47KR242
WC14.
WC18
33KR240
1MR245
WC17
WC11
EY1
WC6
WC7
EY3
WC3
WC7.
EY8
WC4.
WC2
EY10
WC13
WC4
EY9
WC14
WC18.
WC10
WC6.
WC3.
EY7
EY6
EY4
EY2
EY12
EY5
EY11
40CFM
F1
22n
CSA
C1
4n7
CSA
C2
4n7
CSA
C2E
680N
CSA
C1E
LC 2
LC 3
LC 4
LC 5
LC 6
LC 7
RC 5
RC 6
RC 7
RC 2
RC 3
RC 4
7K5R219
8K2R236
22KR226
8K2R235
1K5R209
1K5R208
4K7R207
10KR206
4U7 63VCC215
10987654321# DAMODEL
DDDDDSEPJANNOVJULOCT
22V500mWZD202
2N5401Q210
33v500mWZD205
33v500mWZD206
4V7500mWZD207
20V500mWZD201
RC 1LC 1
BC550Q241
470R
R225
220R
R227
220K
R211
1N4004D240
D211
4148
D207
4148
D212
4148
D218
12
10KR210
22nCSAC3E
AC L
INE
FILT
ER
BLU
GRN/YEL
BRN EM
F1E
1 23
DUMMY
D2104148D204 D205
1N400D2151N4004
D2131N4004D214
1N4004D206
1N4004D203
470u25vC213
25v22n
C204
A06Q208
15AMPS
A06Q201
330U80V
C210
330U80V
C209
330U80V
C208
330U80V
C207
4V7500mWZD210
BC550Q203
13AMP
BR23
4
1
2
13AMP
BR13
4
1
2
YSL#1197
120VAC
1KVA
TYPE_H
TR1
1MR237
4u7 63vC203
2N5401Q202
7
8
9
10
3
2
6
5
4
1
C+C-
4K7R234
MPSA06Q240
COM
NO
20V1WZD211
SURGISTOR
SL225R012
SG202
C+ C-
REL1
1 8
NC
COMNO
REL13
2
4
NC
COMNO
REL1 6
7
5
WC2.
WC20
WC10.
8AMP
S
200KR238
YORKVILLE NAME:
DATE:
M1147.SCH
SEP/02/99
.
YSL#1197E
230/245VAC
1011VA
.
11
2RR22
27KR243
100U25VC216 220K
R244
SURGISTOR
SL225R012
SG201
RC 8LC 8
10KR2562N6517
Q211
A13Q212
4148
D219
1N4004
D222
1N4004
D223
1N4004
D2211N4004
D220
10V500mWZD213
10KR255
27KR250
47KR251
47KR252
10KR254
680R
R253
LVGND LVGND
-78
-145
PRTCT PRTCT
PRTCT
GND
GND
GND
GND
GND
-18 -18
LREF
RCLIP RCLIP
RCLIP
LSIG
LNFB
ROSIGLOSIG
LOG
LOG
RSIG
LCLIP LCLIP
LCLIP
RREF
+78
+78
+78
RDRV
RDRV
LDRV
LDRV
ROG
ROG
+145
+145
ACT ACT
ACT
RNFB
BRPRTCT BRPRTCT
BRPRTCT
+18
+18 +18
GRN/
YELL
WHITE GREEN
BLACK
5 WBLUE
BROWN/BLK
GREY
RED
GREY
RED
HIGH CURRENT TO M1126
BOARDTO VOLUME
OVERHEAT SHUTDOWN
230V
245V
BROWN
230 VAC 50 Hz LINE
YELLOW
RED
GREY
120 VAC 60 Hz LINE
BLUE
WHITE
BLACK
BLACK
YELLOW
RED
BLK
BLK
YELLOW
RED
GREY
DUMMY TABBROWN/BLACK LEAD TOBROWN LEAD TO WC10 AND
RELAY
TURN ON
RSIG
RNFB
GND
RTSENS
RPRTCT
RCLIM
LSIG
LNFB
GND
LTSENS
LPRTCT
LCLIM
245VAC INPUT VOLTAGE OPERATION230VAC INPUT VOLTAGE. FORTRANSFORMER SHOWN WIRED FOR
VCD
SOLDERSIDE M1146-7.00
B
A
BRIDGE
M1126
BLANK SIZE=14.750"X10.850"
M1146-7.00
2oz.COPPER
D
G
G
S
DRILL M1146-7.00
J33
D20A
4148
J23
D141
48
C21N
R610K0
J30
R71
100K
D941
48
C3
22U10V
TAB7
R87100R
16AWG
5.5"PUR
J21
R32R2
R42R2
D241
48
R15
150R
R10
4K7R7
150R
R35
1K
D341
48
R16
12K
R11
22R
R14
39R
R1327K
R812K
R19
249R
R5249R
R268RR3
7
27K R38
27K
R3991KR67 22K
0.5W
1
R51
220R0
R49
1R/1W
R30 62
0R
R31
39R
R47
39R
C32
10U
63V
C18
1N
R27
2R2
R41
2R2
R26
470R
R20
3K
D11
BAV2
1
J11
TAB6
TAB4
R64
33K
R6510R
Q1
BC550
Q4BC550
Q2
BC560
Q3
BC560
Q9BC550
Q10
BC560
Q8
BC550
RT1
10K
VBE
C4470P
R63
5R6
5WATT
TAB3
#389
4
TAB1
G S
Q11
MTP10N15L
G S
Q12
MTP8P20
J16
ZD9
16V/
1W
ZD8
16V/
1W
C1
1N5
J6
C9
200V
4N7
C20A
2N2/500V
C16
470P
C12
22N
C13
22N
R35A
20K
WC7
16AWG7"YEL
TAB2
J3
Q16AMJE340
R29A
3K6
5WATT
R84200R
J29
R52
5WATT
0R15
R53
0R15
5WATT
R570R1
5WATT
R56
0R1
5WATT
R59
0R1
5WATT
R58
0R1
5WATT
R61
0R1
5WATT
R60
0R1
5WATT
R29
3K6
5WATT
R45
3K6
5WATT
Q22
YS6927.
R63A
39R
Q24YS6927
.
R66 22K0.5W
Q26
YS6927.
Q21
YS6927
.
Q28
YS6927
.
Q13
YS6900.
Q14
YS6900
.Q16
YS6900
.
Q18
YS6900
.
Q20
YS6900.
D441
48
Q23
YS6927.
Q27
YS6927.
D15MR854
D14MR854
D13MR854
R20547K
D21
MR85
4
D19MR854
D18MR854
D17
MR854
D16MR854
D22MR854
J22
R44
1/2W1R
ZD4
12V
ZD12
4V7
C6 330U16V
C7
330U16V
Q7
2N6517C11
220N 250V
Q30
TRIAC
MAC224-4
DC_PROT
J9
R68A
3K3
R62
3R92WATT
D10BAV21
TP4
TP5
TP7
TP6
TP8
TP9
TP10
TP1
J20
R21
2K2
ZD5
12V
D5
4148
R23
4K7
R24
220K
R25
220K
R42
4K7
R22
3K
ZD7
16V/
.5W
C26 #5896
80V
4700u
D741
48
C25
#5896
80V
4700u
Q41
MJE350
FUNCTION
Q6
.
.
MJL1302A
R18
10K0
Q40
MJE340
FUNCTION
R69A
3K3
C24
#5896
80V
4700u
C27
#5896
80V
4700u
R86470R
Q21A BC560
Q20A
BC550
1
MX1
CABL
E=#3
706
J2
R59A
10R
C2110U
16V
R85
R47/1W
R81
220R
R66A 10
R
WC6
C23
#5896
80V
4700u
VTR
R45A
1K
R72
1W4K7
C28
#589680V
4700u
R48
39R
C5
22U10V
R70A
10K
J15
Q15YS6900
.
Q17
YS6900
.
Q25
YS6927.
R42A
56K
TAB5
R65A
10R
J13
J24
Q19
YS6900
.
D30
1N40
04
J18
J17
R82
200RQ29
MBS4992
L1
4uH
R331R
/1W
C14
220N 250V
22N
D20
MR85
4
R36
91K
ZD10
4V7
WC6
J10
EY3
J32
EY9
R70
18K
R67A
10K
Q5
.
.
MJL3281A
ZD11
4V7
R55
220R0
R28
1/2W1R
D15A 4148
R68 22K0.5W
ZD1333V R40B
20K
C30
22N
J14
EY2
R69 22K0.5W
R40
1K
C1910N250V
R50
270R
R43
470R
D17A
4148
C8
1U63V
EY5
D31
1N40
04
R80 220R
1
2
R32
39R
C29
#589680V
4700u
R39A7K5
R41A
7K5
R9249R
R38A
56K
R44A
1K
C25A
4U710V
R46A
4K7
R47A
1K5
R49A2K
R50A
4K7 R5
1A1K5
1
HOLD
ER=#
3676
R71A
33R
R43A
3K
R56A
17K8
C17
220P
R58A
39R
J12
R139R
R62A
47R5
U1
4N35
C18A
22U
16V
C19A
22U
16V
#389
4
Q15AMJE350
C26A
4U710V
C22
#5896
80V
4700u
R73
2K
R74
330R
Q31
AS35
D14A
4148
D13A
4148
R40A
220R
D16A
4148
D18A
4148
R46
1K
J1
D19A
4148
D23A
4148
D22A
4148
Q14A
BC560
Q17A
BC550
J4
R61A
47R
C29A
330U16V
Q12A
MPSA42
Q13A
MPSA92
U2
4N35
R83 200R
R60A
220K2W
C27A10u160V
C28A
160V10u
Q18A
MJE340Q1
9A
MJE350C23A
500V 10P
C22A 500V
10P
TP5A
D21A
4148
J26
HS2
#389
4
HS1#3
894
EY8
EY7
EY4
1+
1-
2+
2-
JB2
..
.
EY6
C31
22N
R34270R
JZD3
R17
249RJ5
R57A 150R
C30A
33u16V
R72A33R
R53A
2K
C31A
33u16V
EY1
R45A
3K6
5WATT
J34
1+
1-
2+
2-
JB3
..
.
R12
39R
J19
R55A
21K5
R64A
150R
VTR
VTR
VTR
VTRVTR
VTR
VTR
VTR
VTR
VTR
VTR
VTR
VTR
VTR
VTR
C10
2N2/500V
1110987654321# DESCRIPTION OF CHANGEVER#DATEMODEL(S):-
AUG/28/01.OCT/12/00AUG/12/99JUL/08/99JAN/27/99.SEP/10/98JUL/45/98JUN/19/98FEB/12/98
7.00.6.005.004.003.00.2.001.021.011.00
PC#6429_ADD_R87,C18_AT_Q40PC#6083_REDO_GND_TRACKSPC#6278_ADD_R86-C17_AT_Q41CORRECT_ERROR_IN_SPKONSSPKON_JACKS_RE-CONFIGUREDPC#5908_U1,U2_4N35->TLP621R64A_C30A/R72A_C31A/R71APC#5806_ADD_33R_33u/16V_ACROSS_R57APC#5798_R72_4K7_1/2W->4K7_1WPC#5767_C10/C15/C20A_2N2_TO_PT#5427RENAMED_M1126A->M1146
AP4040M1146.PCB_DATABASE_HISTORY
C15
2N2/500V
GND
GND
R-R+
L+
L-
NFB
PRTCT
SIG
CLIP
TSENSE
CLIM
ASSEMBLY M1146-7.00
BLAN
K SI
ZE=1
4.75
0"X1
0.85
0"
PCBMECH M1146-7.00
10
WITH FLAT SIDE UP AS SHOWN.Q31 IS HAND INSERTED AND BENT OVER9
T126 TYPE DEVICE
8
7
6
5
4
PRODUCTION NOTES
MOUNTING HARDWARE FOR Q11,Q12
3
USE #XXXX SMALL BODY 1R 1W
MOUNTING HARDWARE FOR Q40,Q41
MOUNTING HARDWARE FOR Q5,Q6
T264 DEVICE
#8741 4-40X 1/2" BOLT
BLUWHTBLKYELRED
FOR R33,R49
COOLED FROM WAVE SOLDER IS 6 INCH/LB
INITIAL TORQUE FOR TO-3’S IS 8 INCH/LB
MOUNTING DETAILS FOR 5W
MOUNTING DETAILS FOR Q30 TRIAC
16AWG16AWG
16AWG
16AWG16AWG
OUTPUT -OUTPUT +
TAB 7TAB 6TAB 5TAB 4TAB 3TAB 2TAB 1
TAB WIRE COLOURS
USE #8799 TO MOUNT TRIAC Q30
MOUNTING HARDWARE FOR TO3 OUTPUTS
TORQUE 4 INCH/LB
TORQUE 4 INCH/LB
TORQUE 4 INCH/LB
2
1
#8701 4-40 KEPS NUT
#8701 4-40 KEPS NUT
#8701 4-40 KEPS NUT
#3797 THERMO PAD
#3797 THERMO PAD
#8871 4-40X 1/2" BOLT
PCB
PCB
PCB
HEATSPREADER
HEATSPREADER
HEATSPREADER
HEATSPREADER
#3846 MICA
T-220 DEVICE
#8667 SHOULDER WASHER#3501 BELL WASHER
#3501 BELL WASHER
#3501 BELL WASHER
#8741 4-40X 1/2" BOLT
R29, R29A R45 AND R45A5 WATT RESISTORSADD #8629 SPACERS ONLY ON
32
1
AGAINST THE COPPER SURFACEMARKED 2 AND 3 ARE BENT FLATIT IS IMPERATIVE THAT LEGS BEND LEGS IN DIRECTION SHOWNDO NOT CUT LEGSAFTER MOUNTING DEVICEIMPORTANT
1/4"
OF TRANSISTORBEND DOWN 1/4" FROM BODY
FINAL TORQUE AFTER HEATSINK HAS
#8835 BOLT
#8663 SPACER
#3815 MICA
TO-3 TRANSISTOR
#8800 6-32 KEPS NUT
BOTH SIDES OF THE MICA PADMICA GREASE IS REQUIRED ON
4"
RED 13"
RED 2.5"
BLK 18"
BLK 3.5"
19"YELL
2.5"YELL
14"BLK
BLK
SPACERUSED AS A
THIS CAPS IS
JUMPERWIRE TOSOLDER
BLUE
M1146 AP-4040
HOLE
HOLE
MARCONI
MARCONIYEL
NOTE #6
-OUTPUT
+OUTPUT
VER:7.00
B
ABRIDGE
YEL
YEL
RED
BLK
BLK
BLK
BLK
M1146AP-4040
M1146 2 oz. COPPER
+145V
+78V GND -78V-145V
P:\1146V70.PRN
www . y o r k v i l l e . c om
REAL Gear.
REAL People.
Yorkville Sound550 Granite CourtPickering, OntarioL1W-3Y8 CANADA
CanadaVoice: (905) 837-8481Fax: (905) 837-8746
Yorkville Sound Inc.4625 Witmer Industrial EstateNiagara Falls, New York14305 USA
U.S.A.Voice: (716) 297-2920Fax: (716) 297-3689
www . y o r k v i l l e . c om
REAL Gear.
REAL People.
Yorkville Sound550 Granite CourtPickering, OntarioL1W-3Y8 CANADA
CanadaVoice: (905) 837-8481Fax: (905) 837-8746
Yorkville Sound Inc.4625 Witmer Industrial EstateNiagara Falls, New York14305 USA
U.S.A.Voice: (716) 297-2920Fax: (716) 297-3689
1 1
SERVICE BULLETIN SERVICE BULLETIN
Quick Fix for M1146 & M1126To speed up the servicing of the AP4020 or AP4040 on your bench, YorkvilleSound’s service department has developed a method to replace the compo-nents most likely to fail when a M1146 amplifier board requires service.
This Quick Fix kit contains the procedure, assembly drawings, and compo-nents to perform the Quick Fix to a M1146 or M1126 board.
It should be understood that the person using this procedure knows how totest resistors, diodes, and transistors to determine if they are defective. This pro-cedure is not intended to be a substitute for one’s lack of electronic capability.
Before starting, look at the board for repair and locate the version number.It is very important that you follow the procedure for the appropriate circuitboard version number.
A complimentary service manual for the AP4020 power amplifier is sup-plied with this M1146KIT.
STEP 1. Locate the assembly drawing for the version number printedon the M1146 or M1126 circuit board to be serviced.
STEP 2. Remove all of the transistors coloured RED on the assem-bly drawing.
STEP 3. Measure and remove any of the diodes coloured BLUE on theassembly drawing that may be damaged. Replace a 1N4732A 1W4V7 zener (#6459) ZD12 along with a series 0.5 ohm R85 resistor.
STEP 4. Rotate the trim pot RT1 fully counter - clockwise as in figure 1.Inspect and replace any resistors that look burnt. Measure all ofthe resistor values coloured YELLOW on the assembly drawing.The value that you measure may not be exactly what is shownon the assembly drawing but if the resistor doesn’t look dam-aged it should measure within + or – 5% of the printed value.
STEP 5. Measure the resistor coloured GREEN. The measured valueshould measure within + or – 5% value listed in the tablebelow. Replace any resistor that measured beyond the + or –5% value listed in the table below.
Figure 1
RESISTORNUMBER
R10
PRINTEDVALUE
4K7
CORRECTMEASURED VALUE
-5%3K08
3K25
+5%3K41
AP4020 &AP4040
AP4020 &AP4040
SERVICE BULLETIN SERVICE BULLETIN
www . y o r k v i l l e . c om
REAL Gear.
REAL People.
Yorkville Sound550 Granite CourtPickering, OntarioL1W-3Y8 CANADA
CanadaVoice: (905) 837-8481Fax: (905) 837-8746
Yorkville Sound Inc.4625 Witmer Industrial EstateNiagara Falls, New York14305 USA
U.S.A.Voice: (716) 297-2920Fax: (716) 297-3689
2
STEP 6. Measure across the pair of test points shown in the componentlayout listed in the table below. If the measured value is notwithin + or – 10% of the value listed in the table then replacethe resistors shown in the table below.
STEP 7. Measure the resistors coloured ORANGE. Since the value ofthese resistors is 0.1 ohm, your ohmmeter will measure thehigher series resistance of the test leads if the resistor is OK. Ifthe resistor is damaged your ohmmeter will read a very highresistance (an open circuit). Replace any damaged resistors.
STEP 8. Measure the output TO–3 transistors (Q13 to Q28) to deter-mine if any are damaged. Mark any damaged transistors witha marking pen.
STEP 9. Replace any output transistors that you have marked as beingdamaged. Replace any diodes that you have found to be dam-aged. Replace all of the red transistors that were removed.
STEP 10. Inspect the traces on the circuit board for any that have ‘fused’open or looklike they got very hot. Bridge and solder a piece ofwire over any damaged traces.
TESTPOINTS
R10
LAYOUTREFERENCE
4K7
LAYOUTREFERENCE
R11, R12, R14
CORRECTMEASURED VALUE
-10%15ohm
17ohm
+10%19ohm
AP4020 &AP4040
AP4020 &AP4040
AFTER YOU HAVE REPLACED ALL OF THE NECESSARY COMPONENTS INSPECTTHE REPAIRED BOARD FOR ANY MISSING PARTS, CORRECT VALUES IN THE COR-
RECT POSITION AND THAT ALL COMPONENTS ARE SOLDERED.
Testing Repaired Circuit BoardsNow that you have rebuilt the M1146 or M1126 circuit board. It is just asimportant to properly power up the board. If the sinewave doesn’t look rightcheck the signal at test point (1) to ensure that the voltage amplifier isn’t dis-torting the signal. If there is still a damaged part on the board instantly turn-ing it on could blow up the board and you would be back where you started.
Connect the power wires and ground to the power supply. Connect a digi-tal multimeter to test pins 8 and 9 to measure the bias quiescent currentand place a scope probe on the speaker output. Be sure to turn the quies-cent current trimpot RT1 fully counter clockwise.
Now using a variac slowly turn up the AC main voltage while monitoringthe quiescent voltage and the speaker output trace on the scope. Watchingthese two test points is a good indicator of the health of the board. If youhave a second multimeter connect it up from the speaker output to testpoint 4 or 5. As you variac up also check these DC battery voltages toensure that they both increase in voltage to approximately +12 or –12 vdc.
If the board looks OK after variacing up to 120vac then slowly turn up thebias (RT1 trimpot) to obtain 3 to 5 millivolts of bias voltage on test points 8and 9. Check the speaker output with a 1KHZ sinewave with no load. If thislooks good place the minimum rated load (4 Ohm for M1126, 2 Ohm forM1146) on the speaker output and increase the sinewave amplitude to thepoint of clipping. If the signal looks free of oscillation, place a short acrossthe speaker posts. The amplifier should go into protect mode after 1/10 of asecond. Remove the short and the sinewave will appear 6 seconds later.
Reassemble the complete amplifier and run just clipping music or pinknoise into the minimum rated speaker load for that model of amplifier. Letthe amplifier heat up for 20 minutes. This will check the thermal mounting ofthe transistors and for any weak parts not caught during troubleshooting.
If the amplifier passes this test the product is ready to return to the customer.
www . y o r k v i l l e . c om
REAL Gear.
REAL People.
Yorkville Sound550 Granite CourtPickering, OntarioL1W-3Y8 CANADA
CanadaVoice: (905) 837-8481Fax: (905) 837-8746
Yorkville Sound Inc.4625 Witmer Industrial EstateNiagara Falls, New York14305 USA
U.S.A.Voice: (716) 297-2920Fax: (716) 297-3689
2
D34148
4K7
4K7
220R
BC550
220R
200R
39R
200R
BC550
BC550
BC550
220R0
R52
5WATT
0R15
R530R1
5WATT
R59
0R15
5WATT
R58
0R1
5WATT
R61
0R1
5WATT
R60
0R1
5WATT
Q22
YS6927
.
Q24
YS6927
.
Q26
YS6927
.
Q28
YS6927
.
Q14
YS6900
.
Q16
YS6900
.
Q18
YS6900
.
Q20
YS6900
.
249R
3K
2R2
1WATT1R
MR854
Q30
TRIAC
MAC224-4
4148
4148
4148
249R
Q41
MJE350
Q6
MJL1302A
Q40
MJE340
BC550
2N6517
22u/50V
50V
2R2
39R
3KQ5
MJL3281A
1WATT1R
4148
BC560
MPSA42
BC560
MPSA92
22u/50V
50V
1WATT0R47
BC550
220R0
MR854
150R
150R
22R1
4V7
16V/.5W
249R
BC560
BC560
200R
BC560
249R 4148
12V/.5W12V/.5W
MR854
BLANK SIZE=14.400"X7.700"
ASSEMBLY M1146-KITPCBMECH M1146-KIT
1N5242B1N5242B #6450#6450
M1146 KIT#6
854
#511
3
#511
4
#526
0
#526
0
#510
2
#510
2
#510
2
#510
2
#510
2
#510
1
#510
1
#510
1
#510
1
#510
1
#510
1
#6444 MAC224-4
#474
9 0R
15 5
WAT
T
#474
9 0R
15 5
WAT
T #4
745
0R1
5 WA
TT
#474
5 0R
1 5
WATT
#4
745
0R1
5 WA
TT
#474
5 0R
1 5
WATT
#6990MJL3281A
#6989MJL1302A
#6874#6873MJE350MJE340
#4974
#4973
#4607
#4607
#4645
#4645
#6201
#6201
#6201
#4911
#4911
#4804
#4804
#4973
#4977
#4977
#4982
#4982
#4591
#4593
#4593
#4606
#4606
#4606
#4606
#6440
#6824
#693
4
#693
4
#693
4
#6825
#6825
#6825
#6825
#6825
#6825
MR85
4
MR85
4
MR85
4
1N5246B-16V
1N750A-4V7
1N4148
1N4148
1N4148
1N4148
1N4148
1N4148
1/8WFP
1/8WFP
1/8WFP
1/8WFP
1/8WFP
1/8WFP
1/8WFP
1/8WFP
1/8WFP
1/4WFP
1/4WFP
1/4WFP
1/8WFP
1/8WFP
22R1
150R
150R
249R
249R
249R
249R
4K7
4K7
200R
200R
200R
0R47/1W
3K
3K
2R2
2R2
220R
220R
220R0
220R0
1/4W
1/4W
1/4W
1/4W
1/4W
1/4W
1/4W
1/4W
39R
39R
1R/1W
1R/1W
A
C
NCE
C
B4N35
U1
1
2
34
5
6
1N4004D304.7V
1N750
ZD10
220R
R801
A
C
NCE
C
B4N35
U2
1
2
34
5
6
1N4004D314.7V/500mW
1N750
ZD11220R
R81
2N216vC20A
D23A
D22A
4u710v
C26A
39RR58A
39RR63A
4U710VC25A
MJE340Q18A
MJE350Q19A
47RR62A
MJE350Q41
47RR61A
330u16vC29A MJE340
Q40
200R
R84
200R
R82
200RR83
220K
2WAT
T
R60A
SHEET OF
YORKVILLE NAME: PCB#&VER:
MODELS: SCH VERSION:
TITLE:
DATE: 1
M1146
.AP4040
M1146.SCH
AUG/30/99
OUTPUT-BD
1.30
2
10RR59A
4
10p200v
C23A
21K5:1%
R55A
D21A
D20A
D19A
MJE340Q16A
MJE350
Q15A
D18A
D17A
150RR57A
10RR65A
BC550
Q17A
BC560
Q14A
17K8:1%
R56A
3K
R43A
2KR53A
1K5R51A
4K7R50A
1K5R47A
4K7R46A
1KR45A
1KR44A
56KR42A
56KR38A
MPSA92Q13A
MPSA42Q12A
7K5R41A
7K5R39A
10p200v
C22A
D16A
D15A
D13A
D14A
220R
R40A
22u16v
C19A
22u16v
C18A
10u160V
C28A
10u160V
C27A
10RR66A
150RR64A MJL1302A
Q6
10KR70A
4700U80VC25
220R0:FP1%
R51
249R:1%R5
BC550Q1
BC550Q4
BC560Q2
BC560Q3
2R2R3
2R2R4
150RR7
150RR15
4K7R10
CW10K
LINRT1
1N
C2
470P
C4
12KR8
249R:1%
R9
249R:1%
R19
12KR16
39RR12
39RR14
MJL3281A
Q5
SG
D
N
MTP10N15LQ11
22RR11
27KR13
10K:1%R6
39RR1
249R:1%R17
10K:1%R18
22u10v
C3
22u10v
C51W16v
ZD9
16v1W
ZD8
68RR2
120v1n5
C1
91K
R36
27K
R370R47 1W
R85
27K
R38
91K
R39 0R155W
R52
0R155W
R53
0R15W
R57
0R15W
R56
0R15W
R59
0R15W
R58
0R15W
R61
0R15W
R60
BAV2
1
D11
BAV2
1
D10
270R
R34
270R
R50
MR854
D15
MR854
D14
MR854
D13
MR854
D22
5
P
S
G
D IRF9520Q12
12V500mWZD4
12V500mWZD5
330u16v
C6
330u16v
C7
200v 2n2C15
1K
R46
3K65W
R29
3K65W
R45
620R
R30
200v 4N7C9
MR854
D21
6
100v 2N2C10
39R
R31
100v 470pC16
39R
R47
MR854
D19
MR854
D18
1KR35
MR854
D17
D7
220R0:FP:1%
R55BC550
Q9
BC560Q10
2R2R27
2R2R41
MR854
D16
MT1
GMT2
MBS4
992
Q29
D1
D2
D4
D3
470R
R26
470R
R43
16v 22nC12
16v 22nC13
3KR20
3KR22
7
4K7R42
BC550Q8
220KR25
220K
R24
1U10v
C8
4K7R23
D5
350V2N6517
Q7
2K2R21
330RR74
2KR73
MT1
MT2
GTRIAC_MAC224
Q30
20KR35A
16v
10uC21
33KR64
10R
R65
39RR32
39RR48
1R0.5W
R28
1R0.5W
R44
120v 220nC11
120v 220nC14
20KR40B
3R92W
R62
150v10n
C19BP1
BP2
16V500mWZD7
MR854
D20
TP4
TP5
TP7
TP6
TP9
TP10
TP1
D9
TP8
18K
R70 4uH
L1
5R65W
R63
3
3K3R68A
47K
R205
10u120v
BC55
0
Q20A
BC560Q21A
3K3R69A
10KR67A
4700U80VC22
4700U80VC23
4700U80VC24
39R
16v1W
1R1W
R49
1R1W
R33
YS6927
Q21
YS6900
Q20
YS6927
Q28
YS6900
Q18
YS6927
Q26
YS6900
Q16
0R15W
0R15W
YS6927
Q24
YS6900
Q14
YS6900
Q13
YS6900
Q19
YS6900
Q17
YS6900
Q15
YS6927
Q23
MR854
YS6927
Q25
MR854
YS6927
Q27
MR854
YS6927
Q22
MR854
1KR40
MR854
MR854
50V 22nC30
BC560
4K7
BC550
10U63VC32 33V
1N5257ZD13
4V71N750ZD12
1R0.5W
120v 220n
3R92W
150v10n
2+
2-
1+1-
A/BRIDGED
SPEAKON
2+
2-
1+1-
B
SPEAKON
MR854
33RR72A
33RR71A
16V
33uC31A
16V
33uC30A
MBS4992
NCMT1
MT2
MT1MT2G
MAC224BF871
B C E
BF872MJL1302AMJL3281A
ECB
22K0.5W R69
22K0.5W R68
22K0.5W R66
22K0.5W R67
BC550C
C B E
BC560C
VIEWBOTTOM
B E
YS6900YS6927
MJE340
E CB
MJE350MTP10N15LMTP23P06
SDG
4K7R72
E B C
2N65172N5551
E B C
2N5401
IN OUT
REF
AS35
8
3K65W
3K65W
4700U80VC28
4700U80VC27
4700U80VC26
INREF
OUTAS35Q31
1
2
3
4700U80VC29
2KR49A
50V 22nC31
10987654321# DESCRIPTION OF CHANGEVER#DATEMODEL(S):-
DDDDDAUG/30/99JUL/12/99.AUG/26/98DEC/97
VVVVV1.301.20.1.101.00
NNNNNBRIDGED_SPKON_B->ASPKON_JACKS_ADDEDACROSS_R57A_AND_ACROSS_R64APC#5806_ADD_33u/16V_33R_IN_SERIESFIRST_PRODUCTION
AP4040M1146.SCH_DATABASE_HISTORY
100KR71
CLIP
CLIPCLIP
+F15+F15
NFB
-F15-F15
TSENS
-145
-145
-145
-145
+78
+78
+78
+78
+78
CLIM
CLIMCLIM
PRTCT
GND
GND
GND
-78
-78
-78
-78
+145
+145
+145
+145
SIG
TO POWER MODULE B
FP
FP
FP
FP
FP
FP
1.6 WATTS
16mA4 WATTS
75mA IDLE
1.6 WATTS
16mA
TO HEATSINK
ISOTHERMAL
4 WATTS
75mA IDLE
B- B+
OUTPUTS
BETWEEN TESTPOINTS 8 & 9ADJUST FOR 3 TO 5 MILLIVOLTSIDLE CURRENT
4v ACROSS R5
OUTPUTS
4v ACROSS R17
4v ACROSS R5
OUTPUTS
M1146
VCD
SOLDERSIDE M1146-5.00
B
A
BRIDGE
M1126
BLANK SIZE=14.750"X10.850"
M1146-5.00
2oz.COPPER
D
G
G
S
DRILL M1146-5.00
J33
D20A
4148
J23
D141
48
C21N
R610K0
J30
R71
100K
D941
48
C3
22U10V
TAB7
J32
16AWG
5.5"PUR
J21
R32R2
R42R2
D24148
R15
150R
R10
4K7
R7150R
R35
1K
D341
48
R16
12K
R11
22R
R14
39R
R1327K
R812K
R19
249R
R5249R
R268RR3
7
27K R38
27K
R3991KR67 22K
0.5W
1
R51
220R0
R49
1R/1W
R30 62
0R
R31
39R
R47
39R
C32
10U
63V
R27
2R2
R41
2R2
R26
470R
R20
3K
D11
BAV2
1
J11
TAB6
TAB4
R64
33K
R6510R
Q1
BC550
Q4BC550
Q2
BC560
Q3
BC560
Q9BC550
Q10
BC560
Q8
BC550
RT1
10K
VBE
C4470P
R63
5R6
5WAT
T
TAB3
#3894
TAB1
G S
Q11
MTP10N15L
G S
Q12
MTP8P20
J16
ZD9
16V/1W
ZD8
16V/1W
C1
1N5
J6
C9
200V
4N7
C20A
2N2/500V
C16
470P
C12
22N
C13
22N
R35A
20K
WC7
16AWG7"YEL
TAB2
J3
Q16AMJE340
R29A
3K6
5WAT
T
R84200R
J29
R52
5WAT
T0R
15
R53
0R15
5WAT
T
R57
0R1
5WAT
T
R56
0R1
5WAT
T
R59
0R1
5WAT
T
R58
0R1
5WAT
T
R61
0R1
5WAT
T
R60
0R1
5WAT
T
R29
3K6
5WAT
T
R45
3K6
5WAT
T
Q22
YS6927.
R63A
39R
Q24YS6927
.
R66 22K0.5W
Q26
YS6927.
Q21
YS6927
.
Q28
YS6927
.
Q13
YS6900.
Q14
YS6900
.Q16
YS6900
.
Q18
YS6900
.
Q20
YS6900.
D441
48
Q23
YS6927.
Q27
YS6927.
D15MR854
D14MR854
D13MR854
R20547K
D21
MR854
D19MR854
D18MR854
D17
MR854
D16MR854
D22MR854
J22
R44
1/2W1R
ZD4
12V
ZD12
4V7
C6 330U16V
C7
330U16V
Q7
2N6517C11
220N 250V
Q30
TRIAC
MAC224-4
DC_PROT
J9
R68A
3K3
R62
3R92WATT
D10BAV21
TP4
TP5
TP7
TP6
TP8
TP9
TP10
TP1
J20
R21
2K2
ZD5
12V
D5
4148
R23
4K7
R24
220K
R25
220K
R42
4K7
R22
3K
ZD7
16V/.5W
C26 #5896
80V
4700u
D741
48
C25
#5896
80V
4700u
Q41
MJE350
FUNCTION
Q6
.
.
MJL1302A
R18
10K0
Q40
MJE340
FUNCTION
R69A
3K3
C24
#5896
80V
4700u
C27
#5896
80V
4700u
Q21A BC560
Q20A
BC550
1
MX1
CABL
E=#3
706
J2
R59A
10R
C2110U
16V
R85
R47/1W
R81
220R
R66A 10
R
WC6
C23
#5896
80V
4700u
VTR
R45A
1K
R72
1W4K7
C28
#589680V
4700u
R48
39R
C5
22U10V
R70A
10K
J15
Q15YS6900
.
Q17
YS6900
.
Q25
YS6927.
R42A
56K
TAB5
R65A
10R
J13
J24
Q19
YS6900
.
D30
1N4004
J18
J17
R82
200RQ29
MBS4992
L1
4uH
R331R
/1W
C14
220N 250V
22N
D20
MR854
R36
91K
ZD10
4V7
WC6
J10
EY3
EY9
R70
18K
R67A
10K
Q5
.
.
MJL3281A
ZD11
4V7
R55
220R0
R28
1/2W1R
D15A 4148
R68 22K0.5W
ZD1333V
R40B20K
C30
22N
J14
EY2
R69 22K0.5W
R40
1K
C1910N250V
R50
270R
R43
470R
D17A
4148
C8
1U63V
EY5
D31
1N4004
R80 220R
1
2
R32
39R
C29
#589680V
4700u
R39A7K5
R41A
7K5
R9249R
R38A
56K
R44A
1K
C25A
4U710V
R46A
4K7
R47A
1K5
R49A2K
R50A
4K7 R5
1A1K5
1
HOLDER=#3676
R71A
33R
R43A
3K
R56A
17K8
R58A
39R
J12
R139R
R62A
47R5
U1
4N35
C18A
22U
16V
C19A
22U
16V
#3894
Q15AMJE350
C26A
4U710V
C22
#5896
80V
4700u
R73
2K
R74
330R
Q31
AS35
D14A
4148
D13A
4148
R40A
220R
D16A
4148
D18A
4148
R46
1K
J1
D19A
4148
D23A
4148
D22A
4148
Q14A
BC560
Q17A
BC550
J4
R61A
47R
C29A
330U16V
Q12A
MPSA42
Q13A
MPSA92
U2
4N35
R83 200R
R60A
220K2W
C27A10u160V
C28A
160V10u
Q18A
MJE340
Q19A
MJE350C23A500V 10P
C22A 500V
10P
TP5AD2
1A41
48
J26
HS2
#3894
HS1#3
894
EY8
EY7
EY4
1+
1-
2+
2-
JB2
..
.
EY6
C31
22N
R34270R
JZD3
R17
249RJ5
R57A 150R
C30A
33u16V
R72A33R
R53A
2K
C31A
33u16V
EY1
R45A
3K6
5WAT
T
J34
1+
1-
2+
2-
JB3
..
.
R12
39R
J19
R55A
21K5
R64A
150R
VTR
VTR
VTR
VTRVTR
VTR
VTR
VTR
VTR
VTR
VTR
VTR
VTR
VTR
VTR
C10
2N2/500V
1110987654321# DESCRIPTION OF CHANGEVER#DATEMODEL(S):-
DDDAUG/12/99JUL/08/99JAN/27/99.SEP/10/98JUL/45/98JUN/19/98FEB/12/98
VVV5.004.003.00.2.001.021.011.00
NNNCORRECT_ERROR_IN_SPKONSSPKON_JACKS_RE-CONFIGUREDPC#5908_U1,U2_4N35->TLP621R64A_C30A/R72A_C31A/R71APC#5806_ADD_33R_33u/16V_ACROSS_R57APC#5798_R72_4K7_1/2W->4K7_1WPC#5767_C10/C15/C20A_2N2_TO_PT#5427RENAMED_M1126A->M1146
AP4040M1146.PCB_DATABASE_HISTORY
C15
2N2/500V
GND
GND
R-R+
L+
L-
NFB
PRTCT
SIG
CLIP
TSENSE
CLIM
ASSEMBLY M1146-5.00
BLANK SIZE=14.750"X10.850"
PCBMECH M1146-5.00
10
WITH FLAT SIDE UP AS SHOWN.Q31 IS HAND INSERTED AND BENT OVER9
T126 TYPE DEVICE
8
7
6
5
4
PRODUCTION NOTES
MOUNTING HARDWARE FOR Q11,Q12
3
USE #XXXX SMALL BODY 1R 1W
MOUNTING HARDWARE FOR Q40,Q41
MOUNTING HARDWARE FOR Q5,Q6
T264 DEVICE
#8741 4-40X 1/2" BOLT
WHTBLKYELRED
FOR R33,R49
COOLED FROM WAVE SOLDER IS 6 INCH/LB
INITIAL TORQUE FOR TO-3’S IS 8 INCH/LB
MOUNTING DETAILS FOR 5W
MOUNTING DETAILS FOR Q30 TRIAC
16AWG
16AWG
16AWG16AWG
TAB 4TAB 3TAB 2TAB 1
TAB WIRE COLOURS
USE #8799 TO MOUNT TRIAC Q30
MOUNTING HARDWARE FOR TO3 OUTPUTS
TORQUE 4 INCH/LB
TORQUE 4 INCH/LB
TORQUE 4 INCH/LB
2
1
#8701 4-40 KEPS NUT
#8701 4-40 KEPS NUT
#8701 4-40 KEPS NUT
#3797 THERMO PAD
#3797 THERMO PAD
#8871 4-40X 1/2" BOLT
PCB
PCB
PCB
HEATSPREADER
HEATSPREADER
HEATSPREADER
HEATSPREADER
#3846 MICA
T-220 DEVICE
#8667 SHOULDER WASHER#3501 BELL WASHER
#3501 BELL WASHER
#3501 BELL WASHER
#8741 4-40X 1/2" BOLT
R29, R29A R45 AND R45A5 WATT RESISTORSADD #8629 SPACERS ONLY ON
32
1
AGAINST THE COPPER SURFACEMARKED 2 AND 3 ARE BENT FLATIT IS IMPERATIVE THAT LEGS BEND LEGS IN DIRECTION SHOWNDO NOT CUT LEGSAFTER MOUNTING DEVICEIMPORTANT
1/4"
OF TRANSISTORBEND DOWN 1/4" FROM BODY
FINAL TORQUE AFTER HEATSINK HAS
#8835 BOLT
#8663 SPACER
#3815 MICA
TO-3 TRANSISTOR
#8800 6-32 KEPS NUT
BOTH SIDES OF THE MICA PADMICA GREASE IS REQUIRED ON
BLK 18"
BLK 3.5"
RED 2"
RED 13"
19"YELL
2.5"YELL
2.5"
14"BLK
BLK
SPACERUSED AS A
THIS CAPS IS
JUMPERWIRE TOSOLDER
BLUE
M1146 AP-4040
HOLE
HOLE
MARCONI
MARCONIYEL
NOTE #6
-OU
TPUT
+OUTPUT
VER:5.00
B
ABRIDGE
YEL
YEL
RED
BLK
BLK
BLK
BLK
M1146AP-4040
M1146 2 oz. COPPER
+145V
+78V GND -78V-145V
P:1146V50.PRN
M1147-2.00
11
1
RED
RED
GREY
GREY
VER 2.00AP4040M1147
AP4040CE AC WIRING JAN,26,99
#1197E
680n
NL
4"
17"
17"
15"
17"
SHOWN WIRED FOR 230V
M1147-2.00
11
1
RED
RED
GREY
GREY
VER 2.00AP4040M1147
AP4040CE AC WIRING JAN,26,99
#1197E
680n
NL
4"
17"
17"
15"
17"
SHO WN WIR ED F OR 245V