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NxtPhase Corporation Optical Sensors

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NxtPhase Corporation Optical Sensors

Benefits • Performance Issues

– Wide dynamic range – from 1 or 2 A to 63kA – Bandwidth from dc to 100th+ harmonic – Accuracy to ANSI class 0.3/IEC class 0.2S – Seismic & vibration performance

• Safety & Environmental Concerns – No oil, cellulose, or SF6 – only nitrogen – No open secondary – No ferroresonance

• Installation Savings & Retrofit Capability – Weight is 10% of conventional device – Voltage & current in one device – Metering & relaying in one device

Line Loading Example

• 765kV line derating due to voltage instability limits. Inaccuracy in measurement has led to line deratings of 100MW

• Example – Line derating of 100MW for a 765kV line – Average price of $30 per MWHr – Peak hours per year: 2000 Hrs – Annual recovery $6 million

Theoretical

Attribute Conventional Bulk Accuracy

Dynamic Range

Bandwidth

Weight

# Devices Required

Installation Costs

Application Flexibility

Earthquake Resistant

Safety Concerns

Environmental Concerns

NxtPhase Competitive Advantage

Business Case • Savings in Substation Capital & Construction Costs

– Fewer units required, lower concern for seismic withstand, reduced costs of: engineering design, real estate, foundation & steel, handling

• Better Operating Performance – Greater revenue capture, improved line loadings, avoidance of

transformer loss estimation, lower risk of explosive failure = safer work environment

• Maintenance & Overhaul Savings - No oil or SF6 gas – Elimination of : field testing, SF6 gas management

• Customer selectable turns ratio – Fewer system spares & savings in inventory management costs

• End-of-Life Disposal Savings - No oil or SF6 gas – No environmental impact

0

20

40

60

80

100

120

140

NxtPhase Optical Current & Voltage Sensors… Capital Savings ~20%, Operational Savings ~90%

0

10

20

30

40

50

60

Capital Savings

Operational Savings

$45

$5

$53

$3 17% 2% 1% 20% $ Saved

(M)

$ Saved (M)

% Saved

% Saved

42%

19%

13% 6% 4% 3% 90%

90%

50%

0%

20%

10%

0% Easier

Upgrade Accuracy Weight Total

Savings

Safety Preventive Maint.

Inventory Accuracy Weight Upgrade Ease

Total Savings

$30

$20

$10 $5 $5

Almost 20% Saved…

Approaching 90% Savings…

Conventional Combined CT

& VT Units

NxtPhase NXVCT

Combined Unit

$60

$130

Cost Savings Example: 230kV CT & VT System for IPP Protection & Metering

NXCT System

NXCT Optical Current Sensor

NEMA Pad

Temperature Sensor

Ground Terminal

NXCT Optical Current Sensor

CT head – may have multiple sets of fiber

Composite Insulator

No gas/oil inside!!!

New Generation NXCT • New “Dry Type” Insulator

– Reduced size, weight & cost – No need for nitrogen fill, pressure monitoring

or associated maintenance compared to our previous design

– No oil or SF6 gas like competing conventional designs

– Insulator length is the only difference between 138, 230, & 345 kV designs – translates to more parts commonality & shorter lead times

New Generation NXCT • New CT Head Design

– Better thermal performance – 3000A rating – Fewer parts for lower cost, ease

of assembly & improved reliability – same design used for NXVCT

– Supports up to two sensors for redundant or extreme dynamic range applications

– Use standard NEMA connection terminals, or...

New Generation NXCT • Bus Mount CT Head Option

– Window CT head with clamps for 4” rigid bus

– Potential to install with no additional footprint

– Eliminate connectors, flex conductors & mounting pedestal to yield installation savings

– No connectors = no chance of heat build up & failure at connection point

New Generation NXCT • “Dual Cable” CT Head Option

– Window CT head has clamps for flexible conductors

– Allows pedestal mount with continuous conductor & no connectors

– Lower cost, higher reliability installation

New Generation NXCT • New fiber optic circuit

– Replaces specialty polarization maintaining fiber with standard single mode fiber

– Customer may specify standard SMF-28 fiber in any cable type desired, commercially available from multiple vendors

– Can be spliced, installed, maintained by any capable fiber optic contractor with standard fiber optic equipment

– Allows complete interchangeability of CT column, electronics, or cable without impacting performance of device

NXVT (with LEA 4V outputs)

NXCT (with LEA 200mV outputs)

Sensor Electronics

NXVT Specs Voltage Classes 115 kV to 500 kV

Metering Accuracy

IEC Class 0.2, IEEE Class 0.3

Protection Accuracy

IEC Class 3P, IEEE Class 0.3

Dynamic Range <2% to >200% of rated voltage

Temperature Range -50°C to +50°C

Bandwidth 0.25Hz to 6 kHz

SNR > 60 dB over 6kHz bandwidth

NXVCT Specs • Rated time delay < 50 µs

• Rated phase delay for metering outputs = 0

• Bandwidth > 6 kHz

• Wake up time (protection NXVCT) = 0

• Continuous thermal current 3000 A

• Other IEC 60044-7 & 60044-8 requirements met

Interface NXCT NXVT

High Energy Analog

1A (metering) 2.5 VA burden

69 V & 115 V 2.5 VA burden

Low Energy Analog

4 V (metering) 0.2 V (protection)

2 kΩ burden

4 V (or other)

2 kΩ burden Digital IEC 60044-8

IEC 61850-9 IEC 60044-8

NXCT Specs Voltage Classes 115 kV to 765 kV

Metering Accuracy IEC Class 0.2S, IEEE Class 0.3

Protection Accuracy IEC Class 5P

Dynamic Range 1 A to 4000 A for metering

Short-time Current 63 kA rms, 176 kA peak

Temperature Range -50°C to +50°C

Bandwidth DC to 6 kHz

Technology

Current Sensing

Circular Polarizer At Top of Column

Mirror Within Head CT Head – can have

Multiple Sets of Fiber Wound Around Head

Linearly Polarized Light to/from Electronics

In the Control Room Composite Insulator

Current Sensing

Faraday Effect

Magnetic field

Incident polarized light

Polarizer

Magnetic field 0

‘stuff’

Optical Detector

Fiber Optic Loop

Light Source

Current Carrying

Conductor

Photo Detector 1

Circular Polarizer

Modulator

Polarizer Mirror

NxtPhase Current Sensor

Interferometric Design

Photo Detector 2

Polarimetric vs Interferometric Sensing

Stray effects shift the signal in relation to the reference, & error is introduced.

NxtPhase Method (Interferometric)

Single linearly polarized light signal

Two circularly polarized light signals in phase with each other.

Alternate Method (Polarimetric)

Phase between signals is shifted in opposite directions due to magnetic field.

Angle (Θ) relative to baseline is shifted.

Stray effects shift both signals in the same direction. Relative phase remains the same, accuracy is maintained.

Input signal Measured Signal Magnetic Field

(Baseline) (Measured: Steady) (Measured: Shifted) 2Θ

Θ

Voltage Sensing

Remote opto-electronics

Fiber cable

Multiple electric field sensors

Field-proven, lightweight, composite insulator

Internal shielding moderates surface perturbation effects

Widely separated electrodes

Low pressure dry nitrogen

Electric Field Sensor

Pockels Effect

Electric field

Incident polarized light

Polarizer

Electric field 0

‘stuff’

Optical Detector

Waveplate

NxtPhase Electric Field Sensor Pockels Cell

Single mode of linearly polarized light is coupled into 2 fundamental modes of crystal.

y

x

Elliptically polarized light exits crystal. Power parallel to principle axes of ellipse is measured to determine ellipticity (varies in a linear fashion with the applied electric field).

y

x Quartz ferrule

GRIN lens GRIN lens

Electro-optic crystal

Quartz ferrule waveplate

Polarizing beamsplitter

SMF

Multimode fibers Polarizer

Electric Field

Circularly polarized light is coupled into the electro-optic crystal.

OR

Application History

Hydro Québec 138 kV NXVCT - Metering

Hydro Québec 138 kV NXVCT - Metering

Optical Combined Sensor Conventional

Arizona Public Service 230 kV NXVCT - Metering & Protection

APS’s Deer Valley Substation 230 kV Combined Optical Voltage & Current Sensor

230 kV NXVCT Column

Arizona Public Service

Weight – 180 kg (Conventional – 1100 kg) •Allows install with bucket truck (no crane)

APS’s Deer Valley Substation. 230 kV Combined Optical Voltage & Current Sensor

Arizona Public Service 230 kV NXVCT - Metering & Protection

• Distance line protection • Protection of line using L-PRO relay

– Low Energy Analog (LEA) & conventional signals brought in to relay

– 200 mV current signals – 4V voltage signals – 5A conventional current signals

• Comparison with conventional CTs & VTs using TESLA recorder

• Metering of transformer load

BC Hydro 230 kV NXVCT - Protection

BC Hydro 230 kV NXVCT

Ingledow Substation – 230 kV Combined Optical Voltage & Current Sensor

BC Hydro 230 kV NXVCT

BC Hydro’s Ingledow Substation – 230 kV Combined Optical Voltage & Current Sensor

Northern California Power Authority 230 kV NXCT

American Electric Power 345 kV NXVCT

American Electric Power 345 kV NXVCT

Conventional CT Failure

Conventional CT Failure

Optical CT/VT Interfaces to IEDs

Opto-Electronics Rack 4U, 19”

COMMUNICATION BUS POWER SUPPLY

SENSOR MODULES WITH LEA OUTPUTS

OTHER INTERFACE OPTIONS

Up To 6

HEA – High Energy Analog Outputs (to revenue meters) 120 / 69V, 1A – Metering

(add Amplifiers as necessary)

LEA – Low Energy Analog Outputs (to relays) 4V – Metering / 200mV – Protection (IEEE C37.92)

(always Available)

Merging Unit – Digital Output (to meters/relays) IEC61850-9-1/2 Metering & Protection

F/O

AIS

GIS

Bus/ASC

Sensor Options

Opt

o-el

ectro

nics

NXVCT

X

X

X

X

X

X

X

X

X

X

Vo

TS1 - Current

TS2 - Voltage

Control Room

F/O

10

3

9

8

7

6

5

4

2

1

3 (C)

2 (B)

3 (N)

1 (A)

(N)

3 (C)

2 (B)

1 (A)

2 (N)

1 (N)

Digital Interface O

pto-

elec

troni

cs

V3

V2

V1

I3

I2

I1

MU

MU

LEA/HEA

-”-

-”-

-”-

-”-

-”-

-”-

-”-

-”-

-”-

Future Digital IEC61850-9-1/2

F/O

IED

NXVCT

Connectivity to IED (Meter / Relay)

• Conventional & optical current signals summed inside the L-PRO relay – Optical Low Energy Analog (LEA) 200 mV current signal – Conventional 5A current signals

• Optical Low Energy Analog (LEA) 4V voltage signal brought into L-PRO • All conventional & optical signals monitored using TESLA recorder (Monitoring points indicated by analog, digital. ) • Conventional metering not shown for clarity.

52

52

230kV Line

1 A

200 mV

4 V

NXVCT

LEA Voltage Input

LEA Current Input

Conventional Current Input

Transformer 100/133/167 MVA 230Y/69Y-12.5kV

KD/ KRD

L-PRO

Existing Protection

Arizona Public Service Single Line

Opto-electronics Current Modules

Voltage Modules

Meter

115 V

TESLA

analog

digital

NxtPhase Digital Solution IEC61850-9-1 Serial Unidirectional Multi-drop Point-To-Point Link

Multiple Ports

Ethernet Controller

Merging Unit

Binary Inputs

Synchronization, monitoring, test & configuration interfaces

Ethernet Controller

IED

Ethernet Controller

IED

NXCT

NXVT

FO Links

IEC61850-9-1 (IEC 60044-8) Serial Unidirectional Multi-drop Point-To-Point link

Sampling Rate 80 x fr

Ethernet Controller

Station Controller HMI

EMS/SCADA

Station Bus IEC61850 - Ethernet Hub100Mbps

WAN

(Substation) (Enterprise)

Optical Metering Performance High accuracy wide dynamic range

measurements without loading effects

NxtPhase Optical CTs & VTs with Industry Meters

10 100 1000Secondary Current (mA)

-0.4

-0.3

-0.2

-0.1

0

0.1

0.2

0.3

0.4Sc

ale

Fact

or E

rror

(%)Schlumberger Q1000 Class 2

PML 7600 Class 2

ABB ION Class 20

Landis & Gyr 2510 Class 20

Landis & Gyr 2510 Class 2

Meter Linearity

Typical Configuration

Landis+Gyr MAXsys 2510 Meter Merging Unit

NXCT Opto-Electronics

NxtPhase NXCT Optical Current Sensor

VT

Optical Sensor Advantages

• Conventional instrument transformers leave room for accuracy improvements (especially above Class 0.3%): – Optical CTs & VTs offer system accuracy improvements (today

& in future) – Increased accuracy can yield increased revenue

• NXCT system offers: – Accurate measurement with same NXCT as load grows – Preservation of CAPEX

• Improves asset management – Improved overall accuracy of metering system

Optical Sensor Advantages • Phase & Ratio error

– Must be known at burden levels that transformers in meter system actually see

– Wiring losses must also be included

• Optical sensors provide consistently rated accuracy over dynamic range – Benefits all readings – Also benefits Watt & VAR pulses

• NXVT & NXCT ratio & phase accuracy – Consistently maintained within rated dynamic ranges

Instrument Transformer Errors

Conventional CT vs. NXCT 300 Amp 69KV Transformer Ratio Error

-0.1

-0.05

0

0.05

0.1

Test Current (Amps)

% R

atio

Err

or

Conventional CT

NXCT

300 Amp 69KV Phase Error

-4 -2 0 2 4 6 8

10 12

0.25 0.5 1 1.25 2 2.5 5 6 7.5 10

Test Current (Amps)

Phas

e Er

ror

Conventional CT

NXCT

Instrument Transformer Errors

Conventional CT vs. NXCT

System % Registration

98.000

98.200

98.400

98.600

98.800

99.000

99.200

99.400

99.600

99.800

100.000

100.200

100.400

100.600

100.800

101.000

101.200

101.400

101.600

101.800

102.000

15 25 50 100 150 250 400

Load Points

% A

ccur

acy Conventional CT (FL) + Meter

Conventional CT (PF) + Meter

NXCT (PF) + Meter

NXCT (FL) + Meter

CT & Meter Conventional CT vs. NXCT

High Accuracy at Low Currents

NXCT + MAXSys 2510 Revenue Metering System Performance

-3.0

-2.5

-2.0

-1.5

-1.0

-0.5

0.0

0.5

1.0

1.5

0.01 0.10 1.00 10.00 100.00 1000.00

% of User Selectable Rated Current

Acc

urac

y (%

)

NXCT + MAXSys 2510

IEEE 0.3 Class CT + ANSI C12-10to C12-20 MeterIEC 0.2S Class CT + ANSI C12-10to C12-20 Meter

NXCT combined with the MAXsys 2510 yields unprecedented accuracy & stability over a dynamic range extending from <0.1% to 150% of a user selectable rated current.

Increasing Revenue Transmission Line rating: 500MWAverage Loading: 50% to 85%

Totals% of Nominal current (5A) 50% 80% 85%Load (in MegaWatts) 250 400 425% of time at loading 25% 45% 30% 100%

Conventional CT with Class 2 MeterAccuracy of metering system 98.535% 99.575% 99.592%Number of hours per month 180 324 216 720Megawatts measured 246.34 398.30 423.27 1067.90Lost Megawatts per hour 3.66 1.70 1.73 7.10Total Monthly lost MWhours 659.25 550.8 374.544 1584.594Cost per MWhr 100.00$ Total Monthly Lost Revenues 65,925.00$ 55,080.00$ 37,454.40$ 158,459.40$

NXCT with Class 2 MeterAccuracy of metering system 99.973% 99.975% 99.975%Megawatts measured 249.93 399.90 424.89 1074.73Lost Megawatts per hour 0.07 0.10 0.11 0.27Lost Revenue per hour 6.75$ 10.00$ 10.62$ 27.37$ Total Monthly Lost Revenues 1,215.00$ 3,240.00$ 2,295.00$ 6,750.00$

Total additional monthly revenues 151,709.40$ Total additional yearly revenues 1,820,512.80$ *Variables in Blue

Optical Sensor Advantages

$130,000

+ $1,820,000

= $1,690,000

Cost of replacing conventional CTs with high accuracy NXCT instrument transformers at 345 kV Estimated additional yearly revenue from improved meter system accuracy Total Value