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Sulzer Pumps The Heart of Your Process Your Partner for the Fossil-Fuel Fired Power Industry

Your Partner for the Fossil-Fuel Fired Power Industry · Fossil-Fuel Fired Power Industry . ... sales offices and service ... This brochure is a general product presentation

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Page 1: Your Partner for the Fossil-Fuel Fired Power Industry · Fossil-Fuel Fired Power Industry . ... sales offices and service ... This brochure is a general product presentation

Sulzer Pumps

The Heart of Your Process

Your Partner for theFossil-Fuel Fired Power Industry

Page 2: Your Partner for the Fossil-Fuel Fired Power Industry · Fossil-Fuel Fired Power Industry . ... sales offices and service ... This brochure is a general product presentation

We Understand Your Process and Deliver Above Expectations

Steam Process

Steam Power Principle

Page 3: Your Partner for the Fossil-Fuel Fired Power Industry · Fossil-Fuel Fired Power Industry . ... sales offices and service ... This brochure is a general product presentation

Cooling Process

Condensation Process

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Page 4: Your Partner for the Fossil-Fuel Fired Power Industry · Fossil-Fuel Fired Power Industry . ... sales offices and service ... This brochure is a general product presentation

About Sulzer PumpsSulzer Pumps is recognized for state-of-the-art product

quality, performance reliability and technical innovation.

We provide a full line of pumps, equipment and related

technologies to the Oil and Gas, Hydrocarbon Processing,

Power Generation, Pulp and Paper, Water and Wastewater

and General Industries. Combining global capabilities, local

market understanding and application expertise we support

customers with more than 150 locations around the world,

including manufacturing facilities, sales offices and service

centers close to our customers.

Experience and Solutions You Can Rely on

Process SolutionsChoosing Sulzer Pumps, you have the one-interface supplier

advantage of our comprehensive portfolio, which meets all

process requirements in fossil-fuel fired power plants. From

a single pump to a total system solution, we work closely

with you to develop the optimum pump solution. We focus

on delivering efficient, total life cycle performance to enable

you to produce power very efficiently.

Reliability of your pumping solution depends on the proper

product design, the customized selection, the precise manu-

facturing process, on-time delivery performance, aftermarket

service and all associated support. Choosing Sulzer Pumps’

know-how, you rely on many years of experience and our

constant strive to develop new pumping solutions mutually

with you.

Thermal power generation based on state-of-the-art technology, produces energy for the future. Sulzer Pumps supports all

process types in fossil-fuel fired power plants (steam and combined cycle) with forward-looking pump technology. Innovative

power plant concepts need to be able to rely on efficient and sustainable solutions. High performance, high availability and

innovative pumping solutions support the requirements of operational safety and long life cycle.

Your needs drive our engineers to develop a solution that suits you best. With our research centers and advanced engineer-

ing we support you in selecting the customized pump solution. We are your single source for research, development, project

management and service.

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Page 5: Your Partner for the Fossil-Fuel Fired Power Industry · Fossil-Fuel Fired Power Industry . ... sales offices and service ... This brochure is a general product presentation

Coal-Fired Power Plant

Boiler Feed Booster Condensate Extraction Cooling Water Auxiliary Services

Single Stage Pumps HZB, ZE AUP, APP, CPT, ZE, ZF

Ring Section Pumps MD, ME MBN, MC

Barrel Pumps HPT, GSG MB

Axially Split Pumps SMN, ZPP SMN, ZPP

Vertical Pumps SJD (CEP) SJT, SJM SJT, SJM (<20”)

Boiler Feed Pump (BFP), Condensate Extraction Pump (CEP), Cooling Water Pump (CWP)

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Page 6: Your Partner for the Fossil-Fuel Fired Power Industry · Fossil-Fuel Fired Power Industry . ... sales offices and service ... This brochure is a general product presentation

Combined Cycle Power Plant

Boiler Feed Booster Condensate Extraction Cooling Water Auxiliary Services

Single Stage Pumps AUP, APP, CPT, ZE, ZF

Ring Section Pumps MD MBN, MC

Barrel Pumps GSG, CP

Axially Split Pumps MSD SMN, ZPP SMN, ZPP

Vertical Pumps SJD (CEP) SJT, SJM

Boiler Feed Pump (BFP)Condensate Extraction Pump (CEP)Cooling Water Pump (CWP)

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Page 7: Your Partner for the Fossil-Fuel Fired Power Industry · Fossil-Fuel Fired Power Industry . ... sales offices and service ... This brochure is a general product presentation

HPTHPT radially split barrel casing

pumps are specifically designed

for boiler feed applications in

thermal power stations, mainly

coal fired. The pumps are opti-

mized to provide high efficiency

operation over an extended pe-

riod of time thus reducing operat-

ing and maintenance costs.

Pressure 450 bar / 6525 psi

Temperature 220 °C / 430 °F

MSDMSD multistage pumps are

mainly used as boiler feed pumps

for combined cycle power gen-

eration applications. The broad

range of standard hydraulics and

mechanical design options en-

sures optimum fit to customers’

duty requirements, using proven

pre-engineered solutions.

Pressure 300 bar / 4350 psi

Temperature 200 °C / 400 °F

GSGGSG radially split, barrel cas-

ing pumps are used in boiler

feed applications of steam and

combined cycle power plants.

Their design is optimized for

synchronous speed direct

drive applications thus avoid-

ing unnecessary and expensive

construction features. Their full

cartridge design makes the most

of the compact Sulzer Twistlock

system of barrel closure. A back-

to-back option is also available.

Pressure 300 bar / 4350 psi

Temperature 425 °C / 800 °F

Boiler Feed Application

CPCP radially split barrel pumps

are used in combined cycle

power plants. They are particu-

larly suited to low specific gravity

applications where the back-to-

back design and center bush

provide natural axial balance and

additional shaft support. These

pumps also utilize the Sulzer high

temperature Twistlock design.

Pressure 425 bar / 6250 psi

Temperature 425 °C / 800 °F

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Page 8: Your Partner for the Fossil-Fuel Fired Power Industry · Fossil-Fuel Fired Power Industry . ... sales offices and service ... This brochure is a general product presentation

MDMD pumps are horizontal, radially

split ring section multistage pumps

of modular design. MD pumps

are suitable for pumping clean

or slightly polluted, hot or cold,

chemically neutral or aggressive

liquids. These pumps are primarily

designed for power applications,

i.e. boiler feed and condensate

services in power plants.

Pressure 290 bar / 4200 psi

Temperature 210 °C / 410 °F

HZBHZB pumps are designed as hot

water boosters for high energy

boiler feed pumps in thermal

power plants. Their design is

optimized for pumping hot water

with relatively low NPSH avail-

able. The rugged design ensures

the long term reliable operation.

Pressure 48 bar / 700 psi

Temperature 220 °C / 430 °F

MEME pumps are designed for

boiler feed applications in both

industrial and thermal power

plants. Suitable for high speed

operation, the modular con-

struction allows the pump to

be easily optimized for individual

applications.

Pressure 400 bar / 5800 psi

Temperature 210 °C / 410 °F

Boiler Feed Application

Booster Application

ZEZE single stage, overhung pumps

are designed as booster pumps

for smaller industrial power plants

and for auxiliary services.

Pressure 60 bar / 870 psi

Temperature 425 °C / 800 °F

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Page 9: Your Partner for the Fossil-Fuel Fired Power Industry · Fossil-Fuel Fired Power Industry . ... sales offices and service ... This brochure is a general product presentation

SJMSJM mixed flow pumps are rug-

gedly designed for a long life time

operation in a wide variety of ap-

plications. The basic components

of head, column pipe and bowl

assembly are combined and cus-

tomized to match individual duty

needs. In addition, the standard

range of material options ensures

the materials of construction can

be matched to individual installa-

tion needs.

Pressure 18 bar / 260 psi

Temperature 50 °C / 120 °F

SJP (CEP)The SJD (CEP) range of vertical

pumps is ideal for applications

where NPSHA is limited. The

pumps are used in a wide range

of applications ranging from

simple industrial booster pumps

to high pressure condensate

return and heater drain pumps in

power plants.

Pressure 43 bar / 680 psi

Temperature 100 °C / 210 °F

SJTThe SJT vertical turbine range

offers incredible flexibility due

to an extensive range of stan-

dard features. These include oil,

grease, product or flushed bear-

ing lubrication, sealing plans for

all liquids, above or below ground

discharge and a wide range of

materials of construction. In addi-

tion, SJT pumps can be supplied

to conform with ASME, ANSI,

NRC and API standards.

Pressure 40 bar / 600 psi

Temperature 50 °C / 120 °F

Cooling Water Application

Condensate Extraction

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Page 10: Your Partner for the Fossil-Fuel Fired Power Industry · Fossil-Fuel Fired Power Industry . ... sales offices and service ... This brochure is a general product presentation

ZPPZPP double suction, axially split

pumps are designed for cooling

water services in power plants

and other industries requiring low

pulsation and high efficiencies.

Pressure 10 bar / 150 psi

Temperature 120 °C / 250 °F

MCMC pumps are horizontal, radially

split ring section multistage pumps

of modular design. MC pumps

are suitable for pumping clean

or slightly polluted, hot or cold,

chemically neutral or aggressive

liquids. These pumps are primarily

designed for power applications,

i.e. boiler feed and condensate

services in power plants.

Pressure 180 bar / 2600 psi

Temperature 180 °C / 355 °F

MBNThe MBN ring section multistage

pump is the optimum choice

for medium pressure pumping

applications. The pump is offered

in a wide range of materials in-

cluding chrome steel and duplex

stainless steel grades. The pump

utilizes integrated diffusers and a

product lubricated NDE bearing

to simplify construction, minimize

dimensions and reduce cost.

Pressure 100 bar / 1450 psi

Temperature 180 °C / 355 °F

Auxiliary Services

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Page 11: Your Partner for the Fossil-Fuel Fired Power Industry · Fossil-Fuel Fired Power Industry . ... sales offices and service ... This brochure is a general product presentation

AHLSTAR SeriesAHLSTAR pumps are designed for

pumping clean, abrasive or cor-

rosive liquids. The series has a wide

hydraulic coverage with maximum

efficiencies and low NPSHr values.

An extensive selection of metal-

lurgies is available to suit diverse

applications. Designed to ISO

5199/2858 standard.

Pressure 16 bar / 230 psi

Temperature 180 °C / 355 °F

OR

Pressure 25 bar / 360 psi

Temperature 210 °C / 410 °F

CPT Process PumpThe CPT chemical process

pump is designed for continuous

operation in process industries

for pumping, clean, abrasive or

corrosive liquids. The pump is

designed to exceed ANSI (ASME

B73.1M) pump standards.

Pressure 16 bar (25 bar) / 230 psi (360 psi)

Temperature 260 °C / 500 °F

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Page 12: Your Partner for the Fossil-Fuel Fired Power Industry · Fossil-Fuel Fired Power Industry . ... sales offices and service ... This brochure is a general product presentation

Sulzer Pumps US, PortlandThis facility is a leading producer of

engineered pumps for the power gen-

eration market. It contains state-of-the-

art manufacturing processes, machine

tools, and test facilities for the produc-

tion of single and multistage pumps.

Sulzer Pumps US, HoustonThis facility specializes in the design,

manufacture, and test of vertical

pumps used in the cooling water and

condensate extraction services in

fossil-fuel fired power plants.

Sulzer Pumps Brazil, JundiaiThis facility is focusing on the supply of a

wide range of engineered and standard

pumps for the power generation market.

Sulzer Pumps France, MantesThis facility supplies engineered

pump solutions focusing on the

power generation market. It is

equipped with one of the largest

pump test beds in Europe and

specializes in delivering high

energy boiler feed pump pack-

ages to the world’s major power

plant turn key contractors.

Sulzer Pumps UK, LeedsThis facility specializes in manufacturing custom-

ized, high energy pumps used for steam power

plants. It has extensive packaging capabilities and

the world’s largest testbed enabling units of up to

30 MW to be string tested.

Sulzer Pumps Headquarters, Winterthur

Our Manufacturing Network

Sulzer Pumps UK, Leeds

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Page 13: Your Partner for the Fossil-Fuel Fired Power Industry · Fossil-Fuel Fired Power Industry . ... sales offices and service ... This brochure is a general product presentation

Sulzer Pumps Germany, BruchsalThis facility is an internationally recognized and experienced

manufacturer and service partner for pre-engineered as well as

engineered pumps. Leading in the production of ring section

pumps for combined cycle and coal fired power generation.

Sulzer Pumps Finland, KarhulaThis facility manufactures pre-engineered pumps focusing

on the auxiliary services in power generation applications.

It contains state-of-the-art manufacturing processes and

machining tools.

Sulzer Pumps China, DalianThis facility has complete pump manufacturing capabilities

starting with pattern production, through component making,

assembly, performance testing, painting and final packaging

for a wide range of industries including the power generation

market.

Sulzer Pumps China, SuzhouThis facility is part of our global production network and is

manufacturing pumps for the fossil as well as for the nuclear

power generation market.

Sulzer Pumps India, Navi MumbaiThis facility is one of our main locations for export within our

manufacturing network. It produces pumps and systems for

the power generation market.

Sulzer Pumps South Africa, JohannesburgThis facility specializes in the production of

engineered and standard centrifugal pumps,

relying upon proven technology, mainly for the

local and Africa markets.

Sulzer Pumps China, Suzhou

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Page 14: Your Partner for the Fossil-Fuel Fired Power Industry · Fossil-Fuel Fired Power Industry . ... sales offices and service ... This brochure is a general product presentation

You Can Build on Our Knowledgeto Enhance Your Operations

Condensation Process

Combined Cycle Principle

Page 15: Your Partner for the Fossil-Fuel Fired Power Industry · Fossil-Fuel Fired Power Industry . ... sales offices and service ... This brochure is a general product presentation

Steam Process

Cooling Process

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Page 16: Your Partner for the Fossil-Fuel Fired Power Industry · Fossil-Fuel Fired Power Industry . ... sales offices and service ... This brochure is a general product presentation

E10072 en (2) 1.2013, Copyright © Sulzer PumpsThis brochure is a general product presentation. It does not provide a warranty or guarantee of any kind. Please, contact us for a description of the warranties and guarantees offered with our products. Directions for use and safety will be given separately. All information herein is subject to change without notice.

www.sulzer.com