PROCESS DESIGN - ENGINEERING - EQUIPMENTS - TURNKEY SUPPLY - COMMISSIONING

Process Systems Pvt. Ltd.

...ensuring success!

Your Partner For Process

Equipments & Turnkey Solutions

COMPANY PROFILE

OUR CORE

VALUES

We are committed to Quality &

Service.

Encouraging Innovations.

Technology upgradation for continual

improvements.

We believe in Knowledge

Transfer to foster collective growth.

OUR CORE PURPOSETo deliver the Best of Engineering for the betterment of society.

The products range includes, reactors, pressure vessels, agitators,

static mixers, distillation systems, heat exchangers, re-boilers, falling

film evaporators, twin shaft dispersers, high speed dispersers,

automation and control, piping, structural, complete turnkey solutions.

At Acme we believe in keeping abreast with the latest technologies

available globally. Acme uses various latest softwares for designing of

Pressure Vessels with ASME Sec VIII, Div. I code, Storage Vessels with

API 650 code, Agitator shaft design software, Agitator process

selection software, 3D modeling, Computational Fluid Dynamics, Static

in-line mixer design software process simulation software, heat

exchanger design etc.

Our Vision :At Acme, we have a young and enthusiastic team who believes in contributing in our field of expertise by constant innovations and improvements. Acme believes in seminal growth while ensuring society is benefitted at large.

Our Mission : To strive for achievement of the highest standards in our stratum and

maintain it throughout our course. Acme is one of the leading technology

driven engineering firms in India, known for its high professional quality of

design, workmanship, reliability and its level of service for all its products.

ACME was founded in the spirit of engineer's harnessing a common passion for designing and applying creative technical solutions for all our esteemed clients.

Our company's ideology is to provide ultimate

satisfaction to our client within a common forum

where they can benefited with our universal

expertise in engineering, procurement,

construction and commissioning services with a

single point responsibility to ensure smooth and

trouble free operation/project execution.

TURNKEY PROJECTS & SKIDS

Asian Paint, Khandala (MH)

Pressure Test Face Plate

· Process Designing

· Basic and Detail Engineering

· Manufacturing

· Integration with PLC, Electrical and Utility

· Process and Utility Piping

· Structural

· Erection of equipments and commissioning

of entire systems

We also design and manufacture GMP skids and aseptic modules for pharmaceuticals and bio process systems.

We have our expertise in executing turn key projects for various chemicals, pharmaceutical, foods,

polymers, petrochemicals, paints & dyestuff industries where we cater following services –

GMP Reactors/Skids : Acme has supplied more than 100 GMP reactors from 1KL to 30KL to leading pharma companies. Skids

with distillation units, turnkey plants including automation, piping, structurals. We have successfully commissioned multiple plants.

OUR PRODUCTS

Fermentation/ BioreactionGas- Liquid- Solid application are tricky in nature. Generally a

combination of shear and flow is required for good yields. Better the

inter-facial contact between three phases better will be the process

result. Our new generation of impellers coupled with gas induction

technology gives superior process results than primitive design.

ACME Bio Fermentors & Bioreactors are Designed & constructed

to meet your Fermentation & Bio Reaction needs. A committed

leader in technology and pioneer of hygienic design agitators,

ACME sets standards in the industry on every level. The

Fermentors & Bio Reactors are building and constructed by a

team of Process Specialist and Engineers to meet your unique

and rigorous needs for microbial applications, while maintaining

the flexibility, ease of use, and efficiency.

ACME equipment runs 24/7 and is supported and serviced

over the entire life span. Our in-house capabilities include

design, manufacturing, mechanical and Automation

engineering, documentation, programming, consulting,

scale-up, installation, on-site support and much more.

Reactors/Pressure Vessels : 0Acme manufactures high quality reactors and pressure vessels. We have supplied reactors upto 65 barg pressure & 275 C temperature

with hydrofoil agitators. We can offer single joint limpeted reactors. With state of art manufacturing facility, we have all latest

manufacturing machines, skilled workmen & calibrated gauges. We have ~25000 sq. feet for fabrication of the reactors, pressure

vessels & storage tanks. We work with all TPIA's like BVIS, Lloyds, Quest, TUV etc. We have all WPS/PQR qualified welders with MOC's

SS304, SS316, SS316L, 317L, 904L, Hastelloy, Alloy20, FRP, PP, PTFE, Rubber Lined etc.

OUR PRODUCTS

Twin Shaft Dispersers : With innovative engineering we have manufactured TSD's with co-axial compact design. Range 5HP to 250 HP

High Speed Dispersers : We manufacture HSD's with hydraulic lifting arrangement from 1 HP to 200HP.

Heat Exchangers: We are looked upon as one of the most dependable shell and tube Heat

Exchangers Manufacturers and Fluid Heat Exchangers Suppliers in India. The

Industrial Heat Exchangers are precision engineered and are extremely durable,

corrosion resistant, and sturdy and are offered in market leading prices.

Fabricated from the best grades of raw material, Tubular Heat Exchangers are

also manufactured as per the designs and specifications of our esteemed

clients. Our range of heat exchanger includes Tube Heat Exchanger and

Industrial Heat Exchanger in varied sizes and dimensions meeting the

international standards . We have world renowned softwares for designing of

these Heat Exchangers. We optimize the area and enhance the overall Heat

Transfer Coefficient with our design expertise.

CBT-601-Shear-Gas-Used for gas-liquid application where shear is not detrimental to process. It's a reformed version of Rushton, for lower power gives the same performance. Better when used as a combination with AA-405 or AA-303

Pitched Blade Turbine-well as low viscosity application. Has both axial as well as radial velocity vectors. Helps in application where flow and shear are required. Largely replaced by AA-302 because of power efficiency.

Used for high as Cowl's Disc-Saw Tooth Used for high shear applications. Breaking of solids i ns ide l i qu id mass . D ispe rs ion applications. Mostly designed as a direct driven (motor speed) with high tip speeds for cutting action.

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AA-302/AA-303 - Hydrofoil This impeller gives a huge power savings as most of the power is converted into flow bearing axial velocity vectors. This is used for various flow based application having viscosity less than 4000 cPs. Has shown huge power savings, lowered batch times & improved process results.

- AA-304-High Viscosity Hydrofoil impeller developed for applications having viscosity up to 160000 cPs. Gives much better flow in high viscosity. Also used for a mix of shear and flow type application. Pressure type flow pattern.

- AA-405-Gas-Liquid-Solid Application. Used for better gas hold up, dispersion and uniform solid suspension. At same power as that of primitive impellers 15% more mass transfer/yield. This hydrofoil can be used as down as well as up-pumping.

Double Twist DB-1-Specially designed impeller for bottom entry agitators. Widely used in brewery plants. It generates multiple direction flow which ensures no settling at the bottom

ANCHOR-This impeller is generally used for very high viscosity applications. Also it used for applications where material sticks to the wall of vessel and heat transfer on jacket on outside the tank is hampered. Spiral helix performs better than Anchor.

Marine Propeller-applications where high solidity of marine propeller helps. High costs as it requires more material. Axial flow impeller adapted from rigs propel impellers. Performs in high viscosity as well.

Used for specific

FBT-101-Rushton Primitive impeller used for shear applications. Also used in gas- liquid applications where shear is not detrimental to process.

-CBT-602-Shear-Gas-Liquid Used for gas-liquid application where shear is not detrimental to process. This is reformed version of CBT-601, it has ellipsoidal design. For lower power it gives the better performance.

-SPIRAL HELIX - Single flight & double flight impellers with screw arrangement. Used for crystallization process where material is either high viscous or solid formed due to condensation crystallization stick to the walls/cooling surface of vessel

IMPELLER TECHNOLOGY

Gas is re-induced through pipe and pushed away from impeller mixing zone. So Gas moves away from turbulence

Suction of gas in vapor space is from shaft and sparged from tip so gas velocity cannot be controlled

Continuous loop formed gas sucked and goes back in vapor space without reacting so batch time increased

Generally single impeller so re-entrainment of gas isdifficult

Combination of gas-induction with hydrofoil will help making system more efficient

Impeller small in size so solid suspension is not uniform throughout liquid mass

Gas is sparged at tip of impeller so gas is pushed away from mixing/turbulence zone of impeller at high velocity

Impeller being smaller cannot hold large volume of gas in liquid mass

Batch time observed to be higher

Gas is induced below the impeller in max turbulence zone of impeller so gas bubble size is reduced

Velocity is controlled by sparger ring and impeller sees conducive velocity

Top impeller continuously changes upper liquid layer so new mass is in contact with vapor space gas every mili- second and reaction rate enhanced

Multiple impeller so re-entrainment of gas is very much a part of system

Gas-induction will enhance the performance of this system

Impeller to tank Ø ratio is 0.3 0.5 so solid suspension is uniform as it is axial flow down pumping impeller

Gas is sparged in the max turbulence zone of impeller so gas dispersion occurs throughout tank

Impeller big and solidity high so this pressure type impeller ensures huge gas hold up in liquid mass

Batch time is 50-60 % lesser than gas-induction type impeller at same or lesser power consumption

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HYDROFOILGAS-INDUCTION TYPE

APPLICATIONS:

HydrogenationFermentationEthoxylationAll Gas- Liquid-Solid

GAS-INDUCTION VS HYDROFOIL

Address : Morwadi,Finolex Chowk, Pimpri, Pune - 411018Phone : + 0091-20-69001170Email : sales@acmeprocess.netWeb Site : www.acmeprocess.net

204/205, Futuready Trade Tower,

Process Systems Pvt. Ltd.

...ensuring success!

Computation Fluid Dynamics

simulation software’s. This simulations can predict velocity, direction of flow, Shear imparted, mixing time for homogeneity, dead zones and recommendations on what should be done to improve process results

Computation Fluid Dynamics is done using latest

The top two PBT impellers create the downward flow. The bottom Anchor impeller keeps the fluid in the bottom dished section fully mixed.

OUR SERVICES INCLUDE :

• Application Study/Design as per customer requirement

• Project Engineering

• Project Management

• Process Optimization/Batch Time Reductions

(Process Design With Simulations)

• PFD's & P&ID's - Basic/Detail Engineering Services

• Turnkey plants

• Plant Erection/Commissioning

• Pilot Studies & Scale Up's

Our New Manufacturing Facility