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ELECTRICAL, CONTROL AND INSTRUMENTATION (EC&I PROFESSIONAL
SA ID NUMBER: 8709186559181 DRIVER LICENSE: CODE 8
(INTERNATIONAL DRIVING LICENSE) CONGOLESE (WITH RSA ID – PERMANENT
RESIDENCY)
DATE
LOCATION (general vicinity only) 22 Macbeth Avenue Fourways. Postal Code: 2191 TEL NUMBER +27725319696 [email protected] [email protected] [email protected] WEB LINK www.zengwe.com
YONI WA MBAYO ZENGWE
ELECTRICAL, CONTROL AND INSTRUMENTATION (EC&I PROFESSIONAL)
I am an industrial automation Engineer with more than 10 years of experience and having studied Power Engineering and Industrial Automation at a Diploma and Advanced Diploma level. I have control and instrumentation expertise across the field of mining, Ore Processing, Milling, Leaching, Extraction, Electrowinning, Drying, Compressors and Heat-Exchangers.
I have been involved in all project activities from conceptual design, budgets and estimate, control system and software development, project implementation, commissioning, process optimization (advanced process control) and hand over.
Some of the software I mostly used in my career so far are Siemens PCS 7, Step 7, WinCC, TIA Portal, SIMOCODE ES and Starter. Other software I worked with are Schneider Unity Pro XL and Wonderware Archest A IDE. Industrial Data Communication networks and protocols is also a strong point.
PERSONAL INFOS CONTACT
Yours Sincerely
Yoni Wa Mbayo
PERSONAL SUMMARY
Accuracy
Computer literacy
Numeric Ability to handle pressure
Technical and Mechanical
Professional Individual who is continuously looking at improving. The easiest day was yesterday. Excellence is a currency.
Analytic
New Afr ica Control Engineer ing | Software Engineer from November 2016 t i l l Present Projects :
1. Vergenoeg Mine – High Compression Thickener Project 2. Maaden Turaif Site – Andritz Clarifiers and Thickeners Project 3. Katanga Copper Company – Refinery Plant Projects. 4. KCC Acid Plant – Biggest Acid Plant in the DRC
Duties: PLC and SCADA programming, FAT with Clients, Site commissioning, Services and Supports, Switching Devices programming, commissioning & troubleshooting, control loops optimization, provide training to staff at client sites, provide control enhancements and requirements, writing of functional specifications and quotations & tender preparations. Portage Technologies | Project Software Engineer | From January 2016 t i l l September 2016 Projects :
1. Agnico Eagle Laronde SAG and Ball mill Advanced Regulatory Control 2. Anglo Kumba Iron Ore: Rock characterization Projects at Sishen and
Kolomela Mine. Duties: Advanced Regulatory Control blocks development and commissioning (wrote and commissioned Portage Pumpbox Control block), HMI interface development, PID tunings, daily reports on installed Rock Characterization Cameras and writing of client’s manuals. New Afr ica Control Engineer ing | Software Engineer | From November 2013 t i l l December 2015 Projects :
1. KCC F locculent & SMBS Migrat ion Project 2 . KCC Water Treatment Project 3 . KCC F lotat ion Cel l s Opt imizat ion Project 4 . KCC Leach Tanks Extens ion Project 5 . KCC Z12 Thickner Project 6 . KCC Shaf t 5 Vent i lat ion Project 7 . KCC New Roaster (4&5) Project 8 . AEL BAJOOL Emuls ion RIG Project 9. KENZAM VODACOM Bui ld ing Management Project (Diese l
P lant ) Duties: PLC and SCADA programming, FAT with Clients, Site commissioning, Services and Supports, Switching Devices programming, commissioning & troubleshooting, control loops optimization, provide training to staff at client sites, provide control enhancements and requirements, writing of functional specifications and quotations & tender preparations. Mutanda Mining Spr l Sub-Contract ing through Global Robot ic Solut ions (GRS) | PLC Engineer | From March 2011 t i l l November 2013 Projects :
1. MuMi Phase 1 20K Project 2 . MuMi Phase 2 40K Project 3 . MuMi Phase 3&4 100 K Project 4 . MuMi Cobal t Dryer Project
Duties: Automation Software Development (Siemens PCS7 V7.1 & S7) and SCADA Development (WinCC) for Mine extensions, Instruments Installation Supervision & Commissioning, VSDs & Simocode Configuration and commissioning. ITmat ic | Junior Software Engineer PLC Engineer | From Apri l 2010 to March 2011 Projects :
1. MuMi Phase 1 20K Project Duties: Automation Software Development (Siemens PCS7 V7.1 & S7), SCADA Development (WinCC)
YONI WA MBAYO ZENGWE
22 Macbeth Avenue, Fourways Sandton, AUGUSTA +27 (0) 72 531 9696 [email protected] [email protected] www.zengwe.com
PROFILE
EMPLOYMENT HISTORY
LANGUAGES • English • French • Swahili • Lingala
Electrical, Control and Instrumentation (EC&I Professional)
CONTACT
ACQUIRED SKILLS
Secondary School Educat ion High School School: CS LE BERCAIL Year: 2004 Qualification: Senior certificate (Matric) Subjects Passed: English HG B, French HG B, Mathematics HG B and Physical Science HG B. Tert iary Educat ion Engineering Institute of Technology – Australian Qualification (Endorsed by the ISA – NQF Level 7) Qualification: Bachelor of Science Mechatronics, Instrumentation and Industrial Automation
Engineering. Course: Industrial Automation http://www.eit.edu.au/bachelor-science-industrial-automation-engineering Important Note: Currently Studying the course part-time and expected completion is June 2022
E Qualification: Advanced diploma of Industrial Automation (Control and Instrumentation)
Engineering Institute of Technology – Australian Qualification (Endorsed by the ISA – NQF Level 6)
Course: Industrial Automation http://www.eit.edu.au/advanced-diploma-industrial-automation-4
Modules Passed: 1. Advanced Process Control for Engineers and Technicians
2. Best Practice in Industrial Data Communications
3. Boiler Control and Instrumentation for Engineers and Technicians
4. Control Valve Sizing, Selection and Maintenance
5. Fundamentals of Process Plant Layout and Piping Design
6. Hazardous Areas for Engineers and Technicians
7. HAZOPS for Engineers and Technicians
8. Motor Protection, Control and Maintenance Technologies
9. Power Distribution for Engineers and Technicians
10. Practical Distributed Control Systems for Engineers and Technicians
11. Practical Fundamentals of Chemical Engineering
12. Practical Instrumentation for Automation
13. Practical Process Control for Engineers and Technicians.
14. Programmable Logic Controllers for Automation and Process Control
15. Practical Tuning of Industrial Control Loops
16. Project Management for Engineers and Technicians
17. Radio Telemetry Systems for Industry
18. Safety Instrumentation and Emergency Shutdown Systems for Process Industries
19. SCADA Systems for Industry
20. Shielding, EMC/EMI, Noise Reduction, Earthing and Circuit Board Layout
21. Wireless, Ethernet and TCP/IP Networking
EDUCATION BACKGROUND Computer l i teracy High School I can use the following programs: Word 2016, Excel 2016 (with some VBA Experience), MATLAB (ANSI C), Simocode ES, Starter, WinCC, Step 7, PCS 7, RS Logix 5000, Schneider Unity, Wonderware Archest An IDE, Arduino IDE and many others. Technical and Mechanical I am able to use testing equipment like Multi-meters, Clamp meters, Light sources, Thermal imager cameras, Profibus tester, Oscilloscope, Tachometers, etc... I have used most of those tools when troubleshooting industrial data networks like Profibus DP and Fiber.
I have got the ability to interpret and design electrical drawings. I have done fault finding in MCC control circuits. I have worked with 110 V AC and 24 V DC control voltage.
I have worked on three-phase induction motors and their control mechanism. I have got experience configuring Micromaster 440 drives and Simocode Pro V switching devices.
I have also acquired the ability to do Endress&Hauser instruments set-up and zero calibration (level and flow transmitters). I also have got some experience in troubleshooting issues with instruments loops.
I am able to tune PID controllers (using proven tuning methods), from simple to more complex loops with big dead times. I have implemented before advance process control models, like a smith predictor, Internal Model Control (IMC), Model Predictive Control (MPC) and feedforward combined with feedback control. – I am able to make use of existing PID controllers to inter-connect them in a feedforward + feedback control set-up.
I have some moderate experience working with an Expert System (AwaRE) – using Fuzzy and De-fuzzy logics.
I have got the ability to select and specify instrumentations systems for pressure, level, temperature and flow measurement.
Control valves sizing, selection and maintenance is another area where my knowledge can be used. – Knowledge purely based on training but
NO HANDS ON EXPERIENCE.
Vaal Univers i ty of Technology - South Afr ican Qual i f icat ion (NQF Level 6) Diploma of Electrical Engineering (Heavy Current) Subjects Passed: 1. Electrical engineering 1
2. Electrical engineering 2
3. Electrical engineering 3
4. Mathematics 1
5. Mathematics 2
6. Mathematics 3
7. Electronics 1
8. Electronics 2
9. Communication studies
10. Computer Skills
11. Mechanics 1
12. Industrial Electronics 2
13. Digital System 1
14. Process Instrumentation I
15. Physics 1
16. Electrical distribution 3
17. Electrical machines 2
18. Electrical machines 3
19. Power electronics 3
20. Engineering Project 1
21. Electrical Protection 3
22. Design Projects
23. Professional skills (In-service Training)
I have also gained knowledge in different unit operations and unit processes (Ore handling unit, leaching unit, Crushing unit, Heat exchangers and Distillation Column). I have got the fundamental process (chemical) knowledge required from a control automation engineer. I have acquired a lot of insight knowledge while studying the advanced diploma in industrial automation with the Engineering Institute of Technology (EIT). I have been taught by very experienced course presenters, and I completed the course in April 2014 being nominated graduate of the year with an average of 88%. Accuracy Having been working with PLC programs for sometimes, I have learnt and developed methods to have my programs checked and re-checked. - I played a big part in implementing internal testing standards at NAC Engineering. I have got a good sense of organization. I always start my day by putting down all my 'to do lists' and work my day aiming to complete all my tasks. Numeric I am able to use mathematical and physical laws and apply them in the work environment.
Analyt ic
I have got a calm way of approaching technical challenges. – I analyze situations in a methodologic and logical manner.
Analyt ic
I have got a calm way of approaching technical challenges. – I analyze situations in a methodologic and logical manner.
Abi l i ty to handle pressure
I have got experience in dealing with client’s pressure. I believe professional diplomacy in the work place can influence good or bad outcomes. – Knowing this, I put a lot of energy on my professional relationship with my fellow colleagues and the clients.
Communicat ion and understanding
I have got good communication skills in English and in French. I can speak and write in both languages. I have written technical manuals in both French and English.
EDUCATION BACKGROUND
REFERENCES
Portage Technologies Jacques Van Wyngaard: - Title: Managing Director - Contact: [email protected] Note: Jacques Van Wyngaard is the managing director of Portage Technologies. NAC Engineer ing Alan Taylor: - Title: Managing Director
- Contact: [email protected]
Note: Alan Taylor is the main shareholder and managing director of New Africa Control Engineering (NAC).
Dr. Rodney Jacobs
- Title: International Presenter in the field of Industrial Automation
- Contact: [email protected],
Note: Dr Rodney Jacobs was a lecture at the Engineering Institute of Technology (EIT). He is a very recognized professional in the field of Industrial Automation. I was the best student in all of the modules he offered, and he was very impressed with my work.
Abeinsa, EPC
Alberto Arias: - Title: Lead I&C Engineer
- Contact: [email protected],
Note: Alberto and I were involved in the configuration and commissioning of the Mutanda Mining Cobalt dryer control system.
Rockwel l Automat ion
Ahmad Tayel: - Title: Account Manager Oil and Gas, Sub-Saharan Africa
- Contact: [email protected]
Note: Ahmad and I worked together at ITmatic when I was still a Junior Software engineer.
Bec Engineer ing
Mick Fursman: - Title: Control and Electrical Engineer
- Contact: [email protected]
Note: Mick Fursman and I worked on the phase two Mutanda project, where we commissioned both the SAG and the Ball Mill supplied by autotec.
Pcs Global
- Title: Senior Software Engineer
- Contact: [email protected]; +27761764422
Note: Zunaid Khan wrote part of the software (SAG and Ball Mill) for the phase 2 Mutanda project, of which I commissioned and maintained.
ITmat ic Danie Weyers: - Title: Automation Manager - Contact: +278224925659 Note: Danie Weyers was my mentor and Automation project manager during my time at ITmatic. He voted for me as ITmatic Junior Software engineer of the year 2010. Stevenson’s construct ion John Stevenson: - Title: Managing Member
- Contact: +27 834548044
Note: John Stevenson was Senet Electrical Site Engineer for the phase 1 and phase 2 Mutanda mining project. I worked with him well as He was supervising most of my work.
SENET
Kenneth Mutyavaviri:
- Title: Senet commissioning manager
- Contact: +27733918527
Note: Kenneth is the Process commissioning manager for Senet. I worked with him on the plant process control side of things at Mutanda mining phase 1 and phase 2.
.