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| Document Number | June 1, 2017 | © Yokogawa Electric Corporation <BMK-A-18-021> Yokogawa Energy Management System ~”RENKEI” control ~Community Energy Management Hiroyuki Ogata Power & Water Sales Dept. Yokogawa Electric Corp.

Yokogawa Energy Management Systemcbs.teriin.org/pdf/S-2-03-Yokogawa for India Japan business forum.pdfJun 01, 2017  · Exhaust heat recovery boiler: Additional boiling selection Hear

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Page 1: Yokogawa Energy Management Systemcbs.teriin.org/pdf/S-2-03-Yokogawa for India Japan business forum.pdfJun 01, 2017  · Exhaust heat recovery boiler: Additional boiling selection Hear

| Document Number | June 1, 2017 | © Yokogawa Electric Corporation <BMK-A-18-021>

Yokogawa Energy Management System

~”RENKEI” control

~Community Energy Management

Hiroyuki Ogata

Power & Water Sales Dept.

Yokogawa Electric Corp.

Page 2: Yokogawa Energy Management Systemcbs.teriin.org/pdf/S-2-03-Yokogawa for India Japan business forum.pdfJun 01, 2017  · Exhaust heat recovery boiler: Additional boiling selection Hear

Copyright © Yokogawa Electric Corporation

2

<BMK-A-18-021>

Holistic Energy Optimization Co-creating a smart society with prosumers

Power Market

Captive Renewable Energy Power Purchase

Renewable Power Generation Retails Transmission and Distribution

Captive Non-renewable Energy

Optimized Battery System Control

Community Energy Management System

Holistic Energy Optimization Demand and Supply Management

Wind Farm Monitoring and Control

Facility Maintenance Management

$ $

Multiple solutions for energy optimization

In Japan

Page 3: Yokogawa Energy Management Systemcbs.teriin.org/pdf/S-2-03-Yokogawa for India Japan business forum.pdfJun 01, 2017  · Exhaust heat recovery boiler: Additional boiling selection Hear

| Document Number | June 1, 2017 | © Yokogawa Electric Corporation <BMK-A-18-021>

Plant Efficiency Improvement by

“RENKEI” Control in Japan

“RENKEI” means “coordinated”

Page 4: Yokogawa Energy Management Systemcbs.teriin.org/pdf/S-2-03-Yokogawa for India Japan business forum.pdfJun 01, 2017  · Exhaust heat recovery boiler: Additional boiling selection Hear

| Document Number | June 1, 2017 | © Yokogawa Electric Corporation <BMK-A-18-021>

4

Gas turbine

(+ Exhaust heat

recovery boiler)

Gas

Purchased

electricity

Turbo freezing

machine

Absorption

freezing machine

Heat

storage

tank

Load

Load

Load

Load

Power

Steam

Cool

heat

one through boiler Gas

GT: Load setting

Exhaust heat recovery boiler: Additional boiling Freezing machine

selection Hear storage amount

Before adoption of “RENKEI” control: Really multiple facilities and equipment

operation depend on each operator’s own

skill and/or knowhow.

Power load:Purchased electricity +generated power by Gas turbine Heat load : Turbo freezing machine+Absorption freezing machine+Heat storage tank Steam load:Exhaust heat recovery boiler +one through boiler

“RENKEI” Control outline Ex.: Co-generation + freezing machine

Big issue!!

Control of multiple facilities that have contradictory conditions is

“Expert hand”!

Page 5: Yokogawa Energy Management Systemcbs.teriin.org/pdf/S-2-03-Yokogawa for India Japan business forum.pdfJun 01, 2017  · Exhaust heat recovery boiler: Additional boiling selection Hear

| Document Number | June 1, 2017 | © Yokogawa Electric Corporation <BMK-A-18-021>

5

Gas turbine

(+ Exhaust heat

recovery boiler)

Gas

Purchased

electricity

Turbo freezing

machine

Absorption

freezing machine

Heat

storage

tank

Load

Load

Load

Load

Power

Steam

Cool

heat

one through boiler Gas

GT: Load setting

Exhaust heat recovery boiler: Additional boiling

Freezing machine

selection Hear storage amount

Power load: Purchased electricity +generated power by Gas turbine Heat load: Turbo freezing machine+Absorption freezing machine+Heat storage tank Steam load:Exhaust heat recovery boiler +one through boiler

“Renkei” Control outline Ex.: Co-generation + freezing machine

“RENKEI” control computer system works on behalf of “Expert hand”.

Outside cost

minimization

Page 6: Yokogawa Energy Management Systemcbs.teriin.org/pdf/S-2-03-Yokogawa for India Japan business forum.pdfJun 01, 2017  · Exhaust heat recovery boiler: Additional boiling selection Hear

制御・エネルギー管理専門委員会 WG1 情報・産業システム部会

産業システム事業委員会 6

Whole plant optimization by IoT

loss

material Product

Other conditions

(ex. Climate, human)

Production plant

Process Process Process

Power supply

TG

fuel Heat supply

B B

Captive power

Power Sales Power purchase

Crude fuel

Production-Captive power cooperarion

Process-process

cooperation

Equipment

Equipment

Traditionally independent optimization at production plant, but

overall optimization by “RENKEI” control.

Page 7: Yokogawa Energy Management Systemcbs.teriin.org/pdf/S-2-03-Yokogawa for India Japan business forum.pdfJun 01, 2017  · Exhaust heat recovery boiler: Additional boiling selection Hear

制御・エネルギー管理専門委員会 WG1 情報・産業システム部会

産業システム事業委員会 7

Case: “RENKEI” Control Absorption freezing machine operation optimization

Blow1

Blow2

Boiler

ST

HP steam demand

GT Heat Recovery Boiler

13A

Air

Boiler

13A

Absorption Freezing machine

Power demand

LP steam demand

Fuel gas

Steam

Electricity Target area power

steam

In Summer, absorption freezing machine was operated whole day and

GT blow was cooled.

Page 8: Yokogawa Energy Management Systemcbs.teriin.org/pdf/S-2-03-Yokogawa for India Japan business forum.pdfJun 01, 2017  · Exhaust heat recovery boiler: Additional boiling selection Hear

制御・エネルギー管理専門委員会 WG1 情報・産業システム部会

産業システム事業委員会 8

Improvement sample

25262728293031

0:00 6:00 12:00 18:00 0:00

外気温

0

5

10

15

0:00 6:00 12:00 18:00 0:00

発電量

Automatic scheduling of start/stop of absorption freezing machine.

(the best timing depends on the combination of power and steam demand.)

In one day, merit should have been more if no operation until 11AM.

Operate only when both outside temp. and power

demand high

冷凍機発停比較(2012年9月4日)

Though operated in the past,,,,

More merit if

stop

Outside temp.

Output MW

START/STOP result START/STOP best

The best way is to operate absorption freezing machine only when

both temp. outside & power demand high

Comparison of

on/off

Page 9: Yokogawa Energy Management Systemcbs.teriin.org/pdf/S-2-03-Yokogawa for India Japan business forum.pdfJun 01, 2017  · Exhaust heat recovery boiler: Additional boiling selection Hear

Copyright © Yokogawa Electric Corporation

9

<BMK-A-18-021>

Co-generation system

Boiler

Steam demand

Power demand Power Sales

Gas

Gas company

Utility Company

Control target

Steam(boiler)

Steam(waste heat)

Electricity(generated)

Changes monthly

Tariff changes monthly

Electricity tariff

【制約】Contracted electricity

Changes real time

Optimized Co-generation plant control

Best operation control calculated

among all the conditions

Electricity (purchased)

Changes real time

Co-generation operated when high tariff and high steam demand!

All conditions considered such as

*generation cost

*equipment feature

*heat recovery efficiency

*generation efficiency

Page 10: Yokogawa Energy Management Systemcbs.teriin.org/pdf/S-2-03-Yokogawa for India Japan business forum.pdfJun 01, 2017  · Exhaust heat recovery boiler: Additional boiling selection Hear

| Document Number | June 1, 2017 | © Yokogawa Electric Corporation <BMK-A-18-021>

Community Energy Management

System(CEMS)

Page 11: Yokogawa Energy Management Systemcbs.teriin.org/pdf/S-2-03-Yokogawa for India Japan business forum.pdfJun 01, 2017  · Exhaust heat recovery boiler: Additional boiling selection Hear

Copyright © Yokogawa Electric Corporation

11

<BMK-A-18-021>

Overall optimization by CEMS

Utility company

A Company

B Company

C Company D Company

E Company

IIoT

IIoT

IIoT IIoT

IIoT

CEMS

Captive power

SPOT or JPEX Market dealing

Captive PV

Existing market

新電力

VPP function

Power demand/supply management system

Smart community

Gas Company

Battery

CEMS is in the center of smart community and It is essential not only for

energy saving , but for electricity sales/purchase and CO2 emission reduction.

Page 12: Yokogawa Energy Management Systemcbs.teriin.org/pdf/S-2-03-Yokogawa for India Japan business forum.pdfJun 01, 2017  · Exhaust heat recovery boiler: Additional boiling selection Hear

Musashino clean center – Community Energy Management System

Clean Center

Electricity Heat

Baseball field

Sports complex

School Swimming pools

Athletic field

City hall

Tennis court

Community Center

Operation start: April 2017 Waste incineration: 120 t/day WTE steam turbine: 2.6 MW Gas turbine: 1.5 MW

Yokogawa supplied Control system & Energy management system

Waste-to-Energy plant

Page 13: Yokogawa Energy Management Systemcbs.teriin.org/pdf/S-2-03-Yokogawa for India Japan business forum.pdfJun 01, 2017  · Exhaust heat recovery boiler: Additional boiling selection Hear

13

CEMS achieve efficient energy management by predicting energy demand and calculate Energy Supply Plan.

Community Energy

Management System

Musashino Clean Center Batteries

Musashino City Hall

Musashino Sport Complex

Community Centre

Community Energy Management System Efficient Usage of Energy in the community

- Operation Plan -

Steam Turbine Cogeneration

- Prediction - Energy Demand

Prediction

- Supply Plan - Energy Supply Plan

- - Historian Management –

Supply & Demand result Utilize Big Data

- Optimization Control - Turbine Optimized Operation

Control Battery Optimized Operation

- Battery Management - Remaining battery amount

Charge/discharge optimization

- Waste Disposal Plan -

Incineration Plan, No of Boilers in service

Page 14: Yokogawa Energy Management Systemcbs.teriin.org/pdf/S-2-03-Yokogawa for India Japan business forum.pdfJun 01, 2017  · Exhaust heat recovery boiler: Additional boiling selection Hear

| Document Number | June 1, 2017 | © Yokogawa Electric Corporation <BMK-A-18-021>

Thank you for your attention!

Hiroyuki.Ogata @jp.yokogawa.com

[email protected]