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WhyrshouldryouruserMachinerVision?
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Thermal analysis using infrared camera
Basic vision measurement on cogs
Exampler1r-rSavingrf1Mrwithrthermalrimaging
SynovusrSolutionsVcreatedVaVVisionVbasedVtestVsystemVforVaV
companyVmanufacturingVhighVpowerVelectronicsVproductsPVTheV
objectiveVwasVtoVperformVcontactlessVtemperatureV
measurementVofVPCBsVinVproductionVtoVvalidateVproperV
assemblyVandVcontactVwithVtheVheatVsinksPVTheVbenefitsVofVthisV
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VVVVVV•VReducedVelectricalVhazardsVfromVhighVvoltageVsections
VVVVVV•VMonitorV•klVcomponentsVfromVsingleVimage
VVVVVV•VSupportVmultipleVboardVconfigurations
Resultsr&rBenefitsrr-rrAfterVmonthsVofVnormalVoperationsTVtheVmeasurementsVallowedVtheVdesignVengineersV
toVquicklyVdetectVaVsubtleVdesignVissueVthatVledVaVlargeVbatchVofVunitsVtoVoverheatPVThisVautomatedVinfraredV
temperatureVmeasurementVquicklyVcaughtVaVproblemVthatVwouldVhaveVledVtoVearlyVfailuresTVanVexpensiveV
recallVandVsignificantVdamageVtoVtheVbrandP
ManyVmeasurementsVareVdifficultVtoVautomateVwithVtraditionalV
instrumentationVandVerrorVproneVorVveryVslowVwhenVrelyingVonVtheV
eyesVofVanVoperatorPVThisVincludesIV
VVVVVV•VDimensionalVmeasurements
VVVVVV•VColorVmeasurement
VVVVVV•VFastenersVcount
VVVVVV•VPresenceBabsenceVofVcomponentsVinVassembly
VVVVVV•VProcessingVlargeVvolumeVofVimages
TheVpreviousVexamplesVshowVsomeVofVtheVfunctionalitiesV
implementedVbyVSynovusrSolutionsronVATEVusingVMachineVVisionPV
SinceVLabVIEW™VoffersVaVcompleteVlibraryVofVfunctionsVspecificallyTVitV
isVeasyVtoVintegrateVwithinVanVexistingVATEVorVaddingVtheVfeaturesVinV
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overnightUandUprovidedUdetailedUgraphUreportsUofUtheU
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Results)&)Benefits))-))TheUautomatedUvisualUmeasurementUapproachUwasUsignificantlyUfasterUandUlessU
expensiveUtoUimplementUthanUaUtraditionalUapproachfUTheUresultsUallowedUourUclientUtoUidentifyUsomeUissuesU
andUtoUallocateUitsUresourcesUmoreUefficientlyUinUperformingUtheUrequiredUmaintenancefUFinallyqUfromUtheU
sameUimagesqUourUclientUhasUtheUabilityUtoUquicklyUaddUnewUmeasurementsUatUnoUextraUcostsf
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UUUUUU•UShorterUproductionUtestUtime
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UUUUUU•UControlUofUexperimentsUlastingUweeksUorUmonths
UUUUUU•UResponsivenessUrequiredUbyUhighlyUdynamicUsystems
UUUUUU•URepeatabilityUofUsubjectiveUvisualUmeasurements
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