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Landfill Compactor THE MOST PRODUCTIVE COMPACTOR ON THE MARKET Unique design Twin drums Fewer passes, smooth and dense surface Rigid frame Best crushing force Crushing teeth Size, shape and number optimized to achieve maximum compaction TANA ProTrack ® To minimize downtime and improve cost analysis CRUSHING FORCE www.tana-na.com I www.tanarecycling.com Tana North America 3202 Clovis Road Lubbock, Texas 79415 Telephone: 806-771-9944 Fax: 806-771-9945 Email: [email protected] Revised print January 2013. Landfill Compactor POWER TRANSMISSION • Closed circuit, hydrostatic transmission • Separate systems for both drums • Two speed ranges • One joy-stick controls driving speed and direction • Infinite variable speed control Pumps • One tandem pump arrangement • Variable displacement axial piston pumps with electrical proportional control Motors • Four variable displacement plug-in motors Cooling of hydraulic system • Air-operated oil cooler • Removable air filtration screen Hydraulic oil filtration • Return line filter and two charge pressure filters, hydraulic oil filling filter Final drive planetary system • Transmits hydraulic output to the drums • Three-stage planetary gearboxes (2 pcs) • Integrated multi-disk hydraulic parking brake • Splash lubrication system BRAKES • Service brakes: hydrostatic transmission acts as service brakes, a separate circuit for each drum • Parking/emergency brakes: hydraulically released, spring-actuated multi-disk brake integrated into planetary system AUXILIARY HYDRAULICS Open circuit system with electro-hydraulic load sensing (LS) control. Pump • Variable displacement axial piston pump Directional control valve • Electro-hydraulic proportional control HYDRAULIC OIL TANK The hydraulic oil tank is located inside the engine hood • Electric filling pump with filter • Oil level indicator with alarm • Breather filter FUEL TANK The 201 gallon (760 liter) tank is located inside the upper frame under the operator cabin • Lockable filling cap • Service hatch • Suction strainer • Drain cock • Level sensor with alarm ELECTRICAL EQUIPMENT • 24 VDC system • Batteries 12 V 170 Ah, 2 pcs • Lights: front 4 pcs, rear 4 pcs • Horn • Socket for hand light in engine compartment • Back-up alarm, main circuit breaker, voltage reducer for radio For details, please contact Tana North America or visit their website at www.tana-na.com Weights and measurements are given within normal tolerances. Manufacturer reserves the right to alter the above as necessary. Some features shown may be optional and not standard. T A N A c o m p a c t i o n d r u m s t w o f u ll w i dth d r u m s wi th f org ed sol i d st e el c r u s hi n g t e e t h .

ydrauh LiC oiL Tank - Wynn Tec, Inc.€¢ Air-suspended swivelling operator’s seat with head rest, built-in controls, heated seat and seat belt • Laminated safety glass windows

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L a n d f i l l C o m p a c t o r

The mosT produCTive CompaCTor on The markeT Unique design Twin drums Fewer passes, smooth and dense surface Rigid frame Best crushing forceCrushing teeth Size, shape and number optimized to achieve maximum compaction

Tana ProTrack® To minimize downtime and improve cost analysis

Cru s hing f orCewww.tana-na.com I www.tanarecycling.com

Tana North America3202 Clovis RoadLubbock, Texas 79415Telephone: 806-771-9944Fax: 806-771-9945Email: [email protected] R

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L a n d f i l l C o m p a c t o r

power Transmission•Closedcircuit,hydrostatictransmission•Separatesystemsforbothdrums•Twospeedranges•Onejoy-stickcontrolsdrivingspeedanddirection• Infinitevariablespeedcontrol

Pumps•Onetandempumparrangement•Variabledisplacementaxialpistonpumpswithelectrical proportionalcontrol

Motors•Fourvariabledisplacementplug-inmotors

Cooling of hydraulic system•Air-operatedoilcooler•Removableairfiltrationscreen

Hydraulic oil filtration•Returnlinefilterandtwochargepressurefilters,hydraulicoil fillingfilter

Final drive planetary system•Transmitshydraulicoutputtothedrums•Three-stageplanetarygearboxes(2pcs)• Integratedmulti-diskhydraulicparkingbrake•Splashlubricationsystem

brakes •Servicebrakes:hydrostatictransmissionactsasservicebrakes,aseparatecircuitforeachdrum

•Parking/emergencybrakes:hydraulicallyreleased,spring-actuated multi-diskbrakeintegratedintoplanetarysystem

auxiLiary hydrauLiCsOpencircuitsystemwithelectro-hydraulicloadsensing(LS)control.

Pump•Variabledisplacementaxialpistonpump

Directional control valve•Electro-hydraulicproportionalcontrol

hydrauLiC oiL Tank Thehydraulicoiltankislocatedinsidetheenginehood•Electricfillingpumpwithfilter•Oillevelindicatorwithalarm•Breatherfilter

fueL TankThe201gallon(760liter)tankislocatedinsidetheupperframeundertheoperatorcabin•Lockablefillingcap•Servicehatch•Suctionstrainer•Draincock•Levelsensorwithalarm

eLeCTriCaL equipmenT•24VDCsystem•Batteries12V170Ah,2pcs•Lights:front4pcs,rear4pcs•Horn•Socketforhandlightinenginecompartment•Back-upalarm,maincircuitbreaker,voltagereducerforradio

Fordetails,pleasecontactTanaNorthAmericaorvisittheirwebsiteatwww.tana-na.com

Weightsandmeasurementsaregivenwithinnormaltolerances.Manufacturerreservestherighttoaltertheaboveasnecessary.Somefeaturesshownmaybeoptionalandnotstandard.

TANA

compaction drum

s – two full width drums with forged solid steel

crush

ing

teeth.

7390

3520

4380

4320

5000

4060

2900

9200

880

670

1960

7390

3520

4380

4320

5000

4060

2900

9200

880

670

1960

7390

3520

4380

4320

5000

4060 2900

9200

880

670

1960

4390

7430

7430

890

9230

generaL informaTionWeight ....................................................................115,000-121,000lbs(52,000-55,000kg)Totallength ...........................................................................................................363inches(9,230mm)Totalwidth.............................................................................................................. 197inches(5,000mm)Totalheight ............................................................................................................170inches(4,320mm)Wheelbase........................................................................................................... 160inches(4,050mm)Groundclearance .................................................................................................35inches(890mm)Lengthwithoutdozerblade ..........................................................293inches(7,430mm)Widthwithoutdozerblade ..............................................................173inches(4,390mm)Insideturningradius .................................................................................130inches(3,310mm)Drivingspeedranges ..............................................................................0–4.5mph(0–7km/h)Maximumcrushingforce .............................................................................57,327lbs(255kN)

CompaCTion drumsUniformfullwidthdrumswithforgedsolidsteelcrushingteeth.Adjustablescraperbarsonbothsidesofthedrumsandadjustablesteelwirecuttersintheendsofdrums. Front/rear drumCrushing/compactionwidth .......150in./150in.(3,800mm/3,800mm)Diameterincludingcrushingteeth 64in./64in.(1,620mm/1,620mm)Numberofcrushingteeth ....................................................................................110pcs/110pcsHeightofcrushingteeth ...............................................8in./8in.(200mm/200mm)Numberofscraperbars .............................................................................................. 20pcs/20pcsNumberofwirecutters ..........................................................................................................2pcs/4pcs

dozer bLadeThedozerbladeisoperatedwithtwohydrauliccylindersanditisequippedwithtwoarms.Armjointsarewithhardenedpinsandsphericalbearings.• Width...................................................................................................................... 197inches(5,000mm)• Height ....................................................................................................................... 77inches(1,960mm)• Movementabovegroundlevel ..............................................48inches(1,230mm)• Movementbelowgroundlevel ........................................................6inches(140mm)•Upperpartofblade:trashscreen• Bolt-mountedreversiblecuttingedges

frameTheframeisconstructedoftwomodulardrumframesconnected togetherwithalongitudinalupperframe.Thedrumframeactsasa shellaroundthedrum,whichhelpstopreventwasterisingintothe upperpartsofthemachine.

Theupperframeisequippedwithcenterpointarticulationoperatedwithtwohydrauliccylinders.•Articulationlinksareequippedwithhardenedpinsandsphericalsteelbearings

•Angleofarticulation:left40degrees;right40degrees

serviCe pLaTforms and proTeCTionServiceplatformsandstepsareequippedwithhandrailsand non-slipsafetysurfaces.Enginehousingisprotectedwithlockablehoods.Hoodsswingopenoutofthewaytoexposeallenginecomponentsforeasyaccess.

vandaLism proTeCTion•Lockablecabin,enginecompartmentandfueltankfillingcap•Electronickeyforignition

engine Cummins QSX15-C535•Turbocharged,6cylindersinline,after-cooledelectricallycontrolled dieselenginethatcommunicateswiththeTCSsystem

•FulfillsU.S.EPA&CARBTier3andEUStageIIIAnon-roademissioncertificates

•Maximumpower:589hp(439kW)/1,800-2,000rpm•Powerrating:535hp(399kW),(SAEJ1995)•Maximumtorque:1,873lb-ft(2,539Nm)/1,400rpm

Engine equipment•Drytypeaircleanerwithreplaceableprimaryandsafetyelement•Built-inpre-cleanerandserviceindicator•1piecefuelfilterandwaterseparator•1pieceoilfilter•Exhaustmuffler•Radiatorwithseparatechargeaircooler•Startermotor24V•Alternator24V,70A

TANA E520 Landfill Compactor

state of the art information management systemMaximum uptime •Remoteaccessforquickerandmoreaccuratetroubleshootingbycustomer

and TANAtechnicalsupport•Criticalalarmnotificationscanbesenttomultiplepeoplebye-mail•Remindersforscheduledmaintenancecanbesenttomultiplepeoplebye-mail

Operational Cost Analysis through TANA ProTrack® reports(additionaloption)•Monthlyoperationalreportsprovidedthroughe-mailse.g.workinghours,fuelconsumption,workload…

Optimized landfill space usage and efficient volume reduction •Adigitallyimportedfillingplangivestheoperatorarealtimeviewofdensitycompactionresultsthroughacolor3Dinterface

•Coloredsquaresindicatedensitycompactiongoalhasbeenachieved

Increased Profits Realized•Reductioninthenumberofpasseswillreducethetotalfuelconsumptionwhileachievingmaximimumdensitycompaction

•Machineuptimeisincreasedthroughreducedidletimeandunplanned transfers

•AlldataissenttoTANAProTrack®wherereportscanbegeneratedand combinedwithotheroperationalinformation

•Resultsinflattersurfacesanduniformdensitycompactionon theentirelandfill

Effortless use •Clear,colortouchscreen,Windows-basedsoftware•Onlinedownloadingofworkplansandsoftwareupdates•Remoteconnectionresultsinquickertrouble-shootingandproblemsolvingcapabilities

•Updatesandcorrectiveactioninstructionsareavailablereal-timethroughthecomputerdisplayaslongasinternetconnectionisavailable

Tana proTrack®

Tana proLoc® (optional)

Cabin and ConTroLs Equipment•Pressurized,heatandsoundinsulatedcabinwithcabinlights

• InsulationmaterialsinaccordancewithISO3795-73.5dB(A)NoiseLevel

•Air-suspendedswivellingoperator’sseatwithheadrest,built-incontrols,heatedseatandseatbelt

•Laminatedsafetyglasswindows•Socketformobilephonecharger,radio/CD/USBplayer•Frontandrearwindshieldintermittentwipersandwashers, withasunvisor

•HeaterandA/Cunit•Emergencyexit,lockabledoor,shelfandlockers,externalrear-viewmirrors,footsupport,insidemirror

•Replaceablecabinairfilters-pre-filtergradeEU3-microfiltergradeEU7,gradeEU14(option)-activecarbonfilter(option)

Gauges included in TANA Control System (TCS)•Engineoilpressure,engineintakemanifold,engineoilandhydraulicoiltempature,enginecoolant

•Finaldriveplanetarytemperature•Fuellevel,totalfuelconsumption•Voltage,tachometer,boostpressure,engineworkinghours

•Engineloadrate

System warnings in TCS(indicatorlight,audiblewarningandalarmlog)•Engineairfiltercontamination•Hydraulicoiltemperature•Lowhydraulicoillevel•Highhydraulicoilcontamination•Fuellevel•Planetaryfinaldrivetemperature•Hydraulicoilreturnlinefiltercontamination•Chargepressurefiltercontamination•Lowchargepressure•Voltage•Additionalalarmstotalmorethan500.

Controls•Transmissionon/offandparkingbrake•Emergencyshutdown• Ignitionswitch:poweron/offandstarting•Heaterandairconditioningunit,cabintemperaturecontrol•Windshieldwipersandwashers,lights

Joystick controls integrated in arm-rests•Controlleverswillreturntoneutralpositionautomaticallywhenrealeasedandallrelatedmovementswillstop

•Lefthandjoystickcontrolsdrivingspeed,directionandcontrolsoptionalbucketandspeedrangeselection

•Righthandjoystickcontrolssteering,dozerbladeandhorn

rops / fopsIntegratedincabinstructure•ROPSinaccordancewithISO3471:2008•FOPSinaccordancewithISO3449:2005

Tana proTrack®

•Offerson-lineinformation•Monthlyoperationalreports•GPSavailable

a smart gps solution for efficient landfill management4040

4050

Measurements in Millimeters