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July 13, 2005
YANACOCHA GOLD MILL
July 13, 2005
PROJECT IS STRATEGICALLY IMPORTANT TOYANACOHA OPERATION
Project is economically attractive.
Ores are becoming more complex. GoldMill is an alternative process to treat thesematerials.
Gold Mill Facility provides the basefacilities and skills for future complex oresat Yanacocha.
July 13, 2005
RESOURCE SUMMARY FOR GOLD MILLTotal Tonnes– 41.5 million tonnes
Average Ore Grade– Au 3.92 g/t Ag 24.37 g/t
Contained Ounces– Au 5.2 Moz Ag 32.5 Moz
Recoverable Ounces– Au 4.15 Moz Ag 14.2 Moz
Deep Transition Reserves Ounces (Contained)– Au 980 Koz
July 13, 2005
PROCESS
Stockpile
Agglom erationPrimary Crusher
Counter CurrentDecantation (CCD)
Acidification, Volatilization,Re-adsorption (AVR)
Sulfidization, Acidification,Recirculation & Thickening (SART)
Leach Circuit24 Hrs
ElectricalSubstationArea
Grindingcircuit
Video
July 13, 2005
GOLD MILL PROCESS FLOWSHEET
Crusher Feed Bin
JawCrusher
Stockpile Feed Conveyor
Crushed Ore Stockpile(11 hr Storage)
Mill Feed Conveyor
SAG Mill (625tph)Ball Mill(11.5MW)
Cyclones
Linear TrashScreen
Sump & PumpsPre-LeachThickener
Process Water Tank
Lime &Cyanide
Tailings Disposal atLa Quinua Leach Pad
Flocculant
NaHS &H2SO4
Flocculant
Flocculant
Lime
Carbon Treatment At La Quinua
H2SO4
NaOH
Recovered NaCNTo Mill Circuit
Flocculant
CONCENTRATE SALES
Feeder & Vibrating Grizzly
EXISTING ATAGGLOMERATOR
Leach Circuit(6 Tanks @ 24 hrs)
Dilution Water
SART Precip Thickener
SART NeutralizationTanks (4 Stages)
Gypsum Thickener
Gypsum Recycle
CarbonReturn
Stripping Columns(5 Installed)
Adsorption Columns(5 Installed)
Stripped Solution Tank
BarrenSolution
La Quinua CarbonAdsorption Circuit
Barren SolutionTo Leach Pad
CCD Wash Solution(LQ Barren)
Barren SolutionTo CCD Wash
CARBON COLUMNSAVR CIRCUIT
SART CIRCUIT
GOLD LEACH
PRIMARY CRUSHER(Existing)
Lime &Cyanide
CCD CIRCUIT5 Stages
Precip Filter and Bagging Plant Gypsum Recycle
To Mill
SAG & BALLMILLING
CRUSHED ORE STOCKPILE
Flocculant
PRE-LEACHTHICKENER
July 13, 2005
CRUSHING
Use existing agglomeration Crusher1500 TPH~9.5 h/d operationFeed Stockpile~11 hours live capacity in stockpileConsumables– Power and Steel liners
July 13, 2005
MILLING
New SAG and Ball MillD-26 Krebbs Hydrocyclones– Classify ground ore (80% -75 µm)Consumables– Power, steel balls, mill liners
July 13, 2005
PRE-LEACH THICKENING
Objective– Recover process water for grinding circuit– Thicken pulp for subsequent leaching to
optimize leach residence timeConsumables– Flocculent, anti-scalent, and power
July 13, 2005
GOLD LEACH
Slurry is mixed in large agitated tankswith the objectives:– Leach gold and silver from ore – copper is
leached as a by-product
Consumables– Power, cyanide, lime, low pressure air
July 13, 2005
CCD THICKENING AND WASHING
Purpose– Solids/liquid separation to produce metal/cyanide rich
solution for recovery of gold, silver, copper andcyanide
– Solids routed to mill sands 5 Stages of Thickeners- 28 – 30 metersdiameter Approx 600 m3/h of wash solution – 1.2:1 wasratio for >99% solute recovery Final thickener is also a high density mill sandsthickener – deeper cone
July 13, 2005
SART SOLUTION TREATMENT
Sulfidization, Acidification, Recycle, andThickening.– 1st CCD thickener overflow is treated in a
SART process to remove Cu and Ag– Precipitation of (WAD) metal cyanide
complexes – Ag, Cu, Zn– Cu and Ag sulfides sold as a concentrate– Neutralization with lime for gypsum removal– Au recovery via 7 stage CIC
July 13, 2005
SART SOLUTION TREATMENT
Batu Hijau – Copper SulfidePrecipitation Filter Press
Copper Sulfide product
July 13, 2005
CARBON ELUTION / REGENERATION
Will be performed in existing plants at La QuinuaFinal Au recovery in existing Merrill Croweplant/refinery at Yanacocha NorteObjective– Acid wash carbonate and organic material from
carbon– Concentrate gold from carbon to an enriched solution– Regenerate carbon activity– Return sized barren carbon to leach circuit
Consumables– Carbon, power, caustic, cyanide, anti-scalent, diesel
fuel, hydrochloric acid
July 13, 2005
AVR CYANIDE RECOVERY
Acidification, Volatilization, and Recovery
– Excess cyanide used in the mill will berecovered and reused in the mill to maintaincyanide balance
– Only in years where transition ores containinghigh copper values are treated
• Solution contacted with air in packed bed towers• HCN is stripped from the solution to the gas phase• Recycled cyanide is returned to the mill.
July 13, 2005
NEW REAGENT FACILITIES
CyanideLimeCaustic SodaCarbonFlocculantDiesel FuelAnti-ScalentSulfuric Acid
July 13, 2005
MILL SANDS DISPOSAL
High compression thickened mill sands.Dispose mill sands on the south section of theLQ pad.Mill sands disposal area has same foundationpreparation and liner system as La Quinuaheap leach.Heap leach and mill sands drainage systemsare continuous.Continuos monitoring program.
July 13, 2005
MILL SANDS CROSS SECTIONLA QUINUA PAD
July 13, 2005
PROJECT MILESTONE DATES
Submit AFE March 2005
Start EIS Workshops March 2005
Submit EIS January 2006
Start Detail Engineering Plant. November 2005
Start Bulk Earthworks Const. August 2006
EIS Approval January 2007
Start Mechanical/Elect. Const. March 2007
Mechanically complete November 2007
Start–up Plant January 2008
July 13, 2005
IMPORTANT RISKS
Manageable Risks– Expenditure schedule controlled by social
acceptance/permit progress.
Other Risks Considered– Political (Elections).– Social acceptance.– Metal prices.– Reagents & Consumable prices.– Escalation.