Yamaha Work shop Tool boards

This manual contains information we recommend to motor cycle, ATV or combined MC/ATV dealer ships.

A plain tool board can be ordered to tailor fit this to your own preferredA plain tool board can be ordered to tailor fit this to your own preferred special tools. It comes without printing or hook sets.

Ordering the tool boards goes via the same procedure as our Genuine Parts. g g p

The part number of each tool board is mentioned at each tool board. Each tool board page also contains special tool part numbers that fit on that specific tool boardthat specific tool board.

Each tool board part number will supply one box containing:•Tool board•Header•Hook set for that tool board•Instruction manual for assembly of the tool board

The last three pages has information on which tool boards should be ordered per dealer ship.

MCN 1MCN 1 Part number: 90890-09MCN01

1

Tool part no. Description

1 90890-01481 Primary/Secondary Sheave Holder

2 90890-01464 Clutch Spring Holder Arm

1

43

2 3 90890-04110 Tappet Adjusting Tool

4 90890-01245 Tappet Adjusting Tool

5 90890-01482 Clutch Spring Compressor

6 90890 01080 Rotor Puller

56

6 90890-01080 Rotor Puller

7 90890-04101 Valve Lapper

8 90890-04143 Camshaft Wrench

9 90890-01499 Adapter (Crankcase Installer)6

78

10 90890-04131 Flywheel Puller Attachment

11 90890-04063 Flywheel Puller Attachment

12 90890-04089 Flywheel Puller Attachment

13 90890 04105 Tappet Adjusting Tool(*)

12,11,10,9

13,14

13 90890-04105 Tappet Adjusting Tool

14 90890-04106 Tappet Adjusting Tool

15 90890-04125 Tappet Adjusting Tool

16 90890-04144 Spacer (Crankshaft Installer)

16 17,18, 20Part number and tool shadow

are standard on eachtool board

17 90890-04149 Tappet adjuster tool

18 90890-04150 Locknut wrench

19 90890-01288 Spacer

20 90890 04147 Adapter crankshaft Separating19

15

, , 20 90890-04147 Adapter, crankshaft Separating

(*) Tool 90890:04108 is moved to board MC/ATV1 for logic reasons

MCN 2 MCN 2 Part number: 90890-09MCN02

6 7

Tool part no. Description1 90890-01441 Fork Spring Compressor2 90890-01485 Pivot Shaft Wrench3 90890-01471 Pivot Shaft Wrench

1 4,3,25

6,7,8

4 90890-01507 Pivot shaft remover5 90890-01326 T Handle6 90890-01435 Rod Puller Attachment (M12)7 90890-01436 Rod Puller Attachment (M10)8 90890-01437 Rod Puller

10 11

12

98 90890 01437 Rod Puller9 90890-03170 Belt Tension Gauge

10 90890-01443 Steering Nut Wrench11 90890-01403 Steering Nut Wrench12 90890-01268 Ring nut wrench13 90890 01500 Cap Bolt Wrench

1312

14

181920

15

13 90890-01500 Cap Bolt Wrench 14 90890-01434 Bolt Holder15 90890-01501 Cap Bolt Ring Wrench16 90890-01505 Damper Rod Holder17 90890-01506 Damper Rod Holder

16,17

20212223

18 90890-01328 Damper Rod Holder19 90890-01365 Damper Rod Holder20 90890-01375 Damper Rod Holder21 90890-01388 Damper Rod Holder22 90890-01476 Pivot Shaft Wrench Adapter23

2425

26 27 28

22 90890 01476 Pivot Shaft Wrench Adapter23 90890-04084 Damper Rod Holder (19mm)24 90890-01294 Damper Rod Holder 125 90890-01460 Damper Rod Holder26 90890-04077 Bearing Retainer Wrench27 90890 01442 Fork Seal Driver (36 46)

Part number and tool shadow are standard on each

tool board26 27 28 27 90890-01442 Fork Seal Driver (36-46)28 90890-01508 Slide metal installer

MCN 3 MCN 3 Part number: 90890-09MCN03

3

Tool part no. Description1 90890-01496 Radiator Cap Tester2 90890-01497 Radiator Cap Tester Adapter3 90890-06756 Vacuum/Pressure Gauge Set

1,2

34

3 90890 06756 Vacuum/Pressure Gauge Set4 90890-03153 Pressure gauge5 90890-03173 Carburetor Angle Driver 26 90890-03060 Vacuum Gauge Attachment7 90890-06754 Ignition Checker8 90890-03130 Oil Pressure Adapter F9 90890-03124 Oil Pressure Adapter B

10 90890-03139 Oil Pressure Adapter11 90890-03176 Fuel Pressure Adapter12 90890 03181 F l P Ad t

6

8 9 10

12 90890-03181 Fuel Pressure Adapter13 90793-80009 RPM Checker14 90890-03182 Fi Diagnostic tool

578,9,10

11

13 14

12

Part number and tool shadow are standard on each13 14

tool board

MC/ATV 1 MC/ATV 1 Part number: 90890-MCATV01

Tool part no. Description1 90890-01235 Rotor Holding Tool2 90890-01337 Clutch Spring Compressor3 90890-04086 Clutch Holding Tool

13

423 90890 04086 Clutch Holding Tool4 90890-01362 Flywheel puller5 90890-01084 Weight6 90890-04081 Spacer, crankshaft installer7 90890-01701 Sheave Holder8 90890-01189 Flywheel Magnet Puller 9 90890-01085 Slide hammer bolt

10 90890-01083 Slide hammer bolt11 90890-01135 Crankcase Separating Tool

5

68

12 90890-04019 Valve Spring compressor13 90890-01243 Attachement14 90890-04114 Attachement15 90890-04108 Attachement16 90890 04148 Att h t5

711

9

16 90890-04148 Attachement

13,14,15,1612

9,10 Part number and tool shadow

are standard on eachtool board

MC/ATV 2 MC/ATV 2 Part number: 90890-MCATV02

Tool part no. Description1 90890-01312 Fuel level gauge2 90890-03158 Carburetor angle driver3 90890-01469 Oil filter wrench

1

3 5 62

4

3 90890 01469 Oil filter wrench4 90890-01426 Oil filter wrench5 90890-01325 Radiator cap tester6 90890-01352 Cap tester adapter7 90890-03112 Pocket tester8 90890-01311 Tappet adjuster tool9 90890-01399 Special Thickness Gauge

10 90890-01252 Dail gauge11 90890-03081 Compression gauge12 90890 04082 E t i (i id b )

7 8,9 10

12 90890-04082 Extension (inside box)13 90890-01284 Crankshaft installer set14 90890-01382 Cranksh. Protector (inside box)15 90890-01383 Adapter M10 (Inside box)16 90890-01478 Adaper M149

11 12

16 90890-01478 Adaper M14

13,14,

15 16

11,12

Part number and tool shadow are standard on each

tool board15,16 tool board

ATV 1 ATV 1 Part number: 90890-09ATV01

Tool part no. Description

1 90890-01229 Coupling gear/shaft tool

2 90890-01348 Locknut wrench

12 3 90890-01231 Gear lash measurement tool

4 90890-04129 Gear lash measurement tool

5 90890-01475 Gear lash measurement tool

6 90890 01467 Pinion gear fix clamp

3,4,5,6,19

6 90890-01467 Pinion gear fix clamp

7 90890-04128 Bearing retainer

8 90890-04062 Universal joint holder (Non YMC)

9 90890-01422 Axle nut wrench

7 8,

910 90890-01430 Ring nut wrench

11 90890-01391 Ring nut wrench

12 90890-04133 Tappet adjusting tool 4mm

13 90890 06588 PTT wrench 467 8,

1110 12

13

13 90890-06588 PTT wrench 46

14 90890-04050 Bearing retainer wrench

15 90890-04078 Mech. Seal installer

16 90890-01327 Damper rod holder1110 12

14 15 1617 Part number and tool shadow

are standard on eachtool board

17 90890-01419 Axle nut wrench

18 90890-01498 Axle nut wrench

19 90890-01511 Final gear backlash band

tool board

ATV 2 ATV 2 Part number: 90890-09ATV02

Tool part no. Description1 90890-01474 Ball Joint remover set2 90890-01480 Ball Joint Remover att. set3 90890-04134 Sheave spring compressor

1 33 90890 04134 Sheave spring compressor4 90890-01404 Flywheel puller5 90890-04142 Flywheel puller6 90890-04087 Flywheel puller attachment7 90890-04135 Sheave fixed block

2

8 90890-04060 Spacer (Crankshaft)9 90890-01309 Spacer

10 90890-03182 FI diagnostic tool11 90890-04088 Buffer boss installer set12 90890 04058 Middle driven shaft bear Driver

4 75 6

12 90890-04058 Middle driven shaft bear. Driver* Taken from crankshaft installer set 90890-01284

8 9

10

11 12 Part number and tool shadow are standard on each

tool board10

Plain Tool board (including header)

Part number: 90890-09PLAIN

Recommended set and order for ATV only dealers;

MC/ATV 1 MC/ATV 2 ATV 2ATV 1MC/ATV 1 MC/ATV 2 ATV 2ATV 1

Recommended set and order for Motorcycle only dealers;

MC/ATV 1MCN 1 MCN 2 MC/ATV 2MCN 3

Recommended set and order for ATV and MC dealer;

MC/

ATV 1

MCN 1

MC/MCN 2

ATV 2

MCN 3ATV 1

C 3

ATV 2