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Xfactory 3.5Xfactory 3.5
MES&
Genealogy
MES&
GenealogyClosing The Process Improvement LoopClosing The Process Improvement Loop
Xfactory 3.5Xfactory 3.5 Xfactory 3.5 is Tecnomatix first step in
extending Xfactory MES functionality into areas of Process Planning, Process Simulation and Optimization, and Process Improvements.
Xfactory 3.5 is Tecnomatix first step in extending Xfactory MES functionality into areas of Process Planning, Process Simulation and Optimization, and Process Improvements.
XfactoryXfactory
Xfactory® is an open platform combined with software applications and development tools that manage day-to-day plant operations and the plant’s integration to the extended enterprise and its supply chain.
Xfactory allows real-time execution and process data to be fed back into the planning and optimization systems to drive continuous-improvement initiatives.
Xfactory® is an open platform combined with software applications and development tools that manage day-to-day plant operations and the plant’s integration to the extended enterprise and its supply chain.
Xfactory allows real-time execution and process data to be fed back into the planning and optimization systems to drive continuous-improvement initiatives.
Execution
ProcessImprovements Process Planning
Simulation &Optimization
Launch & Deployment
Analysis
Top - Floor
A Complete Closed LoopA Complete Closed Loop
Shop - Floor
Xfactory Functionality AreasXfactory Functionality AreasXfactory Functionality AreasXfactory Functionality Areas
WIP Tracking
Batch and Lot Tracking
BTO, BTS, ATO
Route Enforcement
Components Tracking, Materials Tracking, and Enforcement
Traceability
Bi-directional Genealogy
Defect tracking
Statistical Process Control
Labor Tracking
Material Management
WIP Tracking
Batch and Lot Tracking
BTO, BTS, ATO
Route Enforcement
Components Tracking, Materials Tracking, and Enforcement
Traceability
Bi-directional Genealogy
Defect tracking
Statistical Process Control
Labor Tracking
Material Management
Pre-configured Reports
Key Performance Indicators
Repair Management
Out-of-the-Box integration to serial barcode readers
ERP/PLM Integration via ISA-95
Scheduling Integration
Failover support
Configurable product
Software Developer’s Kit available for custom applications
Pre-configured Reports
Key Performance Indicators
Repair Management
Out-of-the-Box integration to serial barcode readers
ERP/PLM Integration via ISA-95
Scheduling Integration
Failover support
Configurable product
Software Developer’s Kit available for custom applications
Xfactory 3.5 BenefitsXfactory 3.5 Benefits In addition to its already proven manufacturing product
tracking capabilities, Xfactory 3.5 closes the Process Improvement Loop by– Providing a web portal for exposing data collected by Xfactory
in a meaningful way for making important business decisions.– Enhancing connectivity to allow interoperability with real-time
process data from a wide variety of data sources such as barcode readers and shop floor equipment.
– Extending the interconnectivity of the system to other ERP and PLM systems through the PLM/ERP Connector allowing information to be shared with other business systems.
– Adding core functionality to the Xfactory engine to allow the simultaneous processing of multiple WIPs and easier access to Xproperties reducing custom code programming and maintenance.
In addition to its already proven manufacturing product tracking capabilities, Xfactory 3.5 closes the Process Improvement Loop by– Providing a web portal for exposing data collected by Xfactory
in a meaningful way for making important business decisions.– Enhancing connectivity to allow interoperability with real-time
process data from a wide variety of data sources such as barcode readers and shop floor equipment.
– Extending the interconnectivity of the system to other ERP and PLM systems through the PLM/ERP Connector allowing information to be shared with other business systems.
– Adding core functionality to the Xfactory engine to allow the simultaneous processing of multiple WIPs and easier access to Xproperties reducing custom code programming and maintenance.
Xfactory 3.5 Major ComponentsXfactory 3.5 Major Components Xfactory Portal
Connection Builder
Connection Manager
PLM/ERP Connector (ISA S95)
Core Enhancements
Xfactory Portal
Connection Builder
Connection Manager
PLM/ERP Connector (ISA S95)
Core Enhancements
Xfactory PortalXfactory Portal The Xfactory Portal is a Tecnomatix web
application built upon Microsoft's Reporting Services that allows users to view, navigate and manage the analysis of critical manufacturing data through individually rendered web-based reports.
The Xfactory Portal is a Tecnomatix web application built upon Microsoft's Reporting Services that allows users to view, navigate and manage the analysis of critical manufacturing data through individually rendered web-based reports.
Xfactory Portal (continued)Xfactory Portal (continued) Based on Microsoft
Reporting Services User configurable
WEB interface Application groups for
specific data analysis Supports custom
analysis using reports built with Microsoft Visual Studio .Net 2003
User security Individual user
configuration
Based on Microsoft Reporting Services
User configurable WEB interface
Application groups for specific data analysis
Supports custom analysis using reports built with Microsoft Visual Studio .Net 2003
User security Individual user
configuration
Application GroupsApplication Groups Application
groups used to categorize analysis into functional areas.– Defects– Equipment– Inventory– Production
Application groups used to categorize analysis into functional areas.– Defects– Equipment– Inventory– Production
Provides an easy to use framework for managing personalized views of Xfactory information by allowing the user to create linked reports from supplied base application analysis reports with personalized parameters.
Relative and absolute date range support
Linked navigation from one report to another
Simplified user report distribution
Graphical charting and matrices
Provides an easy to use framework for managing personalized views of Xfactory information by allowing the user to create linked reports from supplied base application analysis reports with personalized parameters.
Relative and absolute date range support
Linked navigation from one report to another
Simplified user report distribution
Graphical charting and matrices
Xfactory Portal FeaturesXfactory Portal Features
Report PersonalizationReport Personalization Once reports have been
made available to users, the report parameters can be personalized and saved in user defined folders for viewing.
Once reports have been made available to users, the report parameters can be personalized and saved in user defined folders for viewing.
Report DistributionReport Distribution Reports can be
exposed to users on a report by report basis by linking base reports to user accounts. This enables company sensitive reports to be exposed to only the proper personnel.
Reports can be exposed to users on a report by report basis by linking base reports to user accounts. This enables company sensitive reports to be exposed to only the proper personnel.
Report TypesReport Types Charts
– Bar, Column, Line, Pie, Scatter, Bubble, Area, Doughnut and Stock
Drillthrough analysis
Charts– Bar, Column,
Line, Pie, Scatter, Bubble, Area, Doughnut and Stock
Drillthrough analysis
Shop Floor InteroperabilityShop Floor Interoperability Connection Builder
– Configuring a connection to an OPC device or barcode readers without coding
– Allow the configuration of other data sources easily
Connection Manager– Control panel to monitor the
connections to equipments– Runs as a unattended Windows
service to reduce TCO– .Net plug-in modules for sources
and actions to enable wide customization
– Debug environment
Connection Builder– Configuring a connection to an
OPC device or barcode readers without coding
– Allow the configuration of other data sources easily
Connection Manager– Control panel to monitor the
connections to equipments– Runs as a unattended Windows
service to reduce TCO– .Net plug-in modules for sources
and actions to enable wide customization
– Debug environment
ConnectionBuilder
ConnectionBuilder
SQLServer
SQLServer
OPC ClientOPC
Client
Generic Comm
Devices
Generic Comm
Devices
RVSISupport
RVSISupport
Connection ManagerConnection Manager
Xfactory APIXfactory API
Xfactory ServerXfactory Server
Connection ArchitectureConnection Architecture
PLM/ERP ConnectorPLM/ERP Connector
XML Implementation of ISA 95 Standards
Based on World Batch Form Schema (B2MML www.wbf.org)
Enable new level of business systems interoperability
XML Implementation of ISA 95 Standards
Based on World Batch Form Schema (B2MML www.wbf.org)
Enable new level of business systems interoperability
Routes
Steps
Xfactory
Products
Links
Step Products
Equipments
Step Products Consume
Inventory Definition
Inventory Locations
Equipment Definition
Users
B2MML S95 Schema
Process Segment
B2MML - Personnel
B2MML - Material
B2MML - Equipment
B2MML –Process Segment
MaterialSegmentSpecification
EquipmentSegmentSpecification
MaterialSegmentSpecification
MaterialSegmentSpecificationProperty
Process Segment Dependencies
Schema Elements
PLM/ERP Connector S95 MappingPLM/ERP Connector S95 Mapping
SAP AG 2004, Title of Presentation / Speaker Name / 4
Putting it together:Shop floor – Top floor connectivity using ISA-95
SAP
PP SCM PM QM ...
XI
ISA-95, Open standards for manufacturing interoperability
RFC/IDOC: Production Schedule, ProductionPerformance, MaintenanceRequest, MaintenanceResponse....
Mapping, Routing
AdaptersSOAP,HTTP..
AdaptersSOAP,HTTP..
AdaptersSOAP,HTTP..
AdaptersRFC,
IDOC, XI
AdaptersRFC,
IDOC, XI
AdaptersRFC,
IDOC, XI
Shop floor control systems(MES, PCS…)
DispatchingProduction
AlarmManagement
Data Collection& acquisition
ProductionMonitoring...
SAP’s NetWeaver Integration
Engine handles all
internal connections
P2B InitiativeP2B Initiative
Core EnhancementsCore Enhancements WIP Server
– Multiple WIPs in process at a step simultaneously
– Multilingual error messages
Xproperties– Object-oriented Xproperty
access reduces programming and maintenance costs
WIP Server– Multiple WIPs in process
at a step simultaneously– Multilingual error
messages
Xproperties– Object-oriented Xproperty
access reduces programming and maintenance costs
WIP Transfer History enhancement WIP Transfer History enhancement
BIConsulting Inc.Miami, USA12565 Orange Drive. Suite 401Davie, FL 33330Tel.: +1 (954) 272-6120E-mail: [email protected] BIConsulting C.A.
Valencia, VenezuelaCentro Comercial Paseo TarbesPlanta Alta, Local PA-4Tel.: +58 (241) 8242139 Fax.: + 58 (241) 8242139E-mail: [email protected]
Contact us…Contact us…
