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X-ray Inspection SystemsContaminant DetectionQuality Assurance

X-ray InspectionFor Safe Products & Brand Protection

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METTLER TOLEDO Safeline x-ray inspection systems provide complete operational confidence to food and pharmaceutical manufacturers and their retail channels. We gathered insight from industry and consumers to develop innovative technical solutions that help ensure product safety and integrity in order to avoid product recalls and customer complaints. METTLER TOLEDO Safeline x-ray inspection systems help manufacturers achieve compliance with HACCP and retailer requirements, as well as, with national and international regulations.

X-ray inspection technology offers exceptional contamination detection, such as glass, metal, stone and high-density plastics, even for products packaged in foil or metalized film. In addition, x-ray systems can simultaneously perform a wide-range of in-line quality checks including measuring mass, counting components, identifying missing or broken products, monitoring fill levels, inspecting seal integrity and checking for damaged packaging.

X-ray Safety METTLER TOLEDO Safeline X-ray Inspection systems use low energy, electrically generated x-rays that are fully contained to the highest standards in the industry in order to protect plant workers and leave inspected products unaffected. Each system exceeds the US Food and Drug Administration (FDA) requirements that the radiation emitted from a cabinet x-ray system not exceed an exposure of 0.5 millirads in one hour at any point 5cm from the external surface. This is significantly lower than everyday exposure from the natural environment. Every Safeline X-ray Inspection system is tested by approved, certified auditors before leaving the manufacturing facility.

X-ray Systems for Contaminant Detection and Quality Assurance

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X36 SeriesThe X36 Series X-ray inspection systems offer the highest level of detection capability. The new proprietary detector technology in conjunction with a wide range of generators (20W to 400W), including the low energy x-ray generator, allows for application optimization to ensure the best level of detection of foreign materials. The X36 Series detects and automatically rejects contaminants as small as 0.4 mm, including metal, stone, glass and bone.

• X36 Series systems operate at production line speeds of 50 to 400 feet per minute, and offer the choice of inspection areas from 250 to 600mm wide

• X36 Series material handling systems can be designed to fit into your unique production line and include sanitary requirements such as AMI and 3-A Sanitary

• Data communications options to fulfill needs from manual data acquisition to integration with Fieldbus, SCADA, MES, and ERP systems following PackML standards

• High level of detection capability of packaged food and pharmaceutical products such as a frozen entrée in a paperboard carton or yogurt in a plastic cup

• Proprietary detector technology and a unique low energy x-ray generator (20w) ensures the best level of protection of foreign materials

• Detects and automatically rejects contaminants as small as 0.8 mm, including metal, stone, glass and bone

• Operates at production line speeds of 50 to 250 feet per minute, and offers the choice of inspection areas from 300 to 400mm wide

• Data communications options to fulfill needs from manual data acquisition to integration with Fieldbus, SCADA, MES, and ERP systems following PackML standards

X33 Series

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PowerChek Series• Packaged and unpackaged food and pharmaceutical products such as

cartons of nutrition bars, yogurt in a plastic cup or bulk meat patties

• Detect and automatically reject contaminants as small as 0.4mm, including metal, stone, glass and bone

• Operates at production line speeds of 50 to 400 feet per minute, and offers the choice of inspection areas from 250 to 1000mm wide

• PowerChek Plus material handling systems can be designed to fit into your unique production line

• Data communications options to fulfill needs from manual data acquisition to integration with Fieldbus, SCADA, MES, and ERP systems following PackML standards

SideChek Series & X37 Series• Designed for packaged food and pharmaceutical products in vertical rigid

containers such as plastic bottles, fiberboard canisters, glass jars and metal cans

• The new proprietary detector technology in conjunction with a wide range of generators, (20W to 400W), including the low energy x-ray generator allows for application optimization to ensure the best level of detection of foreign materials

• Detects and automatically rejects contaminants as small as 0.4mm, including metal, stone, glass and bone

• X37 Series systems operate at production line speeds up to 600 feet per minute, inspects up to 2,000 containers per minute, and offers the choice of 12 or 16-inch tall inspection area

• Designed for food and pharmaceutical products packaged in glass jars

• Detects and automatically reject contaminants as small as 0.4mm, including glass, metal, stone and bone

• Inspects up to 2,000 jars per minute

• Images of each product inspected are created from an overlapping or opposing view eliminating blind areas that can occur with single view x-ray systems, maximizing the probability of detecting a contaminant in a glass jar

GlassChek Series & R50 Series

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• Designed for food and pharmaceutical products in pouches, packets, blister cards, and other packages in a continuous web prior to cutting and additional packaging

• Detects and automatically rejects contaminants as small as 0.6mm, including metal, glass, stone and bone.

• Inspects up to 2,000 ppm

• System’s frame can be custom-designed to integrate into your unique production line

• Data communications options to fulfill needs from manual data acquisition to integration with Fieldbus, SCADA, MES, and ERP systems following PackML standards

Bandoleer

PipeChek Series• Designed specifically to meet the unique high-speed inspection needs

of processors of liquid, slurry and solid products

• Detects and automatically rejects contaminants as small as 0.4mm, including metal, stone, glass and bone

• Inspects product up to 34lbs/hr. with choice of 2, 3 or 4 inch pipe

• Data communications options to fulfill needs from manual data acquisition to integration with Fieldbus, SCADA, MES, and ERP systems following PackML standards

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Serv

ice METTLER TOLEDO Service ensures you get the most out of your

product inspection equipment.Your metal detectors, x-ray inspection systems, checkweighers and vision inspection systems are important to your company’s bottom line. METTLER TOLEDO Service experts understand how to get the most out of your investments.

Your equipment needs to be performing all the time, so uptime, accuracy and reliability are important– regardless of the circumstances and usage. Count on the METTLER TOLEDO Service team to help you get many years of dependable operation.

Stay compliant with current quality requirements, applicable laws and regulations and pass every audit flawlessly.

Our training programs, for operators and technical staff can equip your personnel with the knowledge and procedures needed to keep your inspection equipment running reliably.

METTLER TOLEDO Service knows what it takes to be the service choice with a unique blend of proven service offerings designed to suit your specific business needs organized under our core values of Uptime, Performance, Compliance and Expertise.

UptimeSupport & Repair• Remote monitoring and diagnostics• Spare parts and kits• Onsite-depot repair• Wear/tear parts and refurbishment

PerformanceMaintenance & Optimization• Application support• Qualified installation• Setup and configuration• Software maintenance• Instrument and process optimization• Preventive maintenance

ComplianceQuality Assurance & Certification• Weights and measures support• Qualification• Validation• Documentation• Testing• Calibration and calibration certificates• Legal verification

ExpertiseTraining & Education• Expert seminars• Application training• Literature and downloads• Consulting• Customization• System and process integration• Basic user and technical training

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Service Solution Packages – the cornerstones of our service offeringExtended Care

With the Extended Care program, we ensure peace of mind over the first 24 months of your equipment’s life. You don’t have to worry about wear and tear of the equipment, downtime of your operations, or lack of performance. With preventive maintenance right from the start, you minimize possible long term impacts on your equipment too. We know what to watch out for – we inspect your measurement device accordingly and replace critical worn parts, long before you realize there are any problems. We will be there to care for your equipment when you need us.

Health Check

This service covers the evaluation of any product inspection device. It is intended to give the customer professional feedback from METTLER TOLEDO Service regarding the actual conditions and performance of the equipment. No adjustments or calibrations are done during this process.

Preventive Maintenance (PM)

With a Preventive Maintenance package, our service technicians examine your processes in depth including product throughput, packaging variables, contaminant identification and other key variables. This determines the appropriate level of maintenance to keep systems 100% operational, 100% of the time. Routine maintenance visits will then be scheduled as part of a standard, extended or tailored service agreement.

Performance Verification (PV)

With a Performance Verification package, our service technicians will audit the performance of your systems to ensure they meet the requirements of your HACCP plan and up-to-date legislative and regulatory requirements. It ensures that inspection data is accurate and it provides certification that is valuable, recognizable and understood by your auditors. Performance Verification visits can be scheduled separately or as part of a standard, extended or tailored service agreement.

Service Tech LocationsBlue: SafelineGreen: Hi-SpeedOrange: CI-Vision / PCE

For more informationwww.mt.com/pi

Mettler-Toledo Safeline6005 Benjamin Road, Tampa, FL 33634 USA1-800-447-44391-813-889-9500Fax 1-813-881-0840

Subject to technical changes©09/2015 Mettler-Toledo SafelinePrinted in USA

Supporting ComplianceThe innovative ProdX software automatically collects the critical inspection process data you need in one convenient location significantly reducing the need to interact directly with the Critical Control Points on your factory floor. This saves time and effort enabling quality operators to focus on other issues.

Optimizing ProductivityStreamlining, speeding up or eliminating set-up times between production batches reduces downtime and that is just one of the benefits you will see with ProdX. Add to that the ability to closely monitor the operation of your Critical Control Points and being advised of adverse trends before they threaten your line efficiency and you can start to see how beneficial the software can be.

ProdX Data Management Software

ProdX Inspection data management software provides seamless integration of product inspection devices making processes more streamlined, more accessible and more efficient.

ProdX provides the flexible software solution for those concerned with all aspects of productivity and quality.