Www.hennecke.com Hennecke: Tradition and Innovation hand in hand Dr. Miodrag Konstantinovic Slabstock Department FEIPUR Sao Paulo, 13th November 2014

www.hennecke.com

Hennecke: Tradition and Innovation hand in hand

Dr. Miodrag KonstantinovicSlabstock Department

FEIPURSao Paulo, 13th November 2014

www.hennecke.com

Page 2 Slabstock • Dr. M. Konstantinovic • FEIPUR 2014 www.hennecke.com

Agenda

Short Company Profile

Old footprints

Contemporary technologies

Offsprings & new Footprints - JFLEX

Customers said about the JFLEX


Company profile: History

1945 Founded by Karl Hennecke

1950s Development of the first high-pressure metering machine

1967 Bayer becomes majority shareholder after Karl Hennecke‘s death

2008 Adcuram Group AG acquires 100% ownership


Company profile: Hennecke Group

Hennecke Mexiko (Mexico City, Mexico)

Hennecke Korea (Seoul, Korea)

Hennecke Machinery Shanghai Ltd.

(Shanghai, China)

Hennecke Asia Pte. Ltd. (Singapore, Republic of Singapore)

Hennecke Inc. (Pittsburgh, USA)

Hennecke GmbH(St. Augustin, Germany)

Hennecke AsiaIndia Branch Office(Hyderabad, India)

Hennecke do Brasil (Sao Paulo, Brazil)

OOO HenneckePolyurethane Technology

(Moscow, Russia)


Company profile: Product range


Old footprints – how it all begun


UBTHigh pressure metering

Liquid laydown

Polyester production

Old footprints – how it all begun



QFM Fall plates section

Flat top system

High level of automation


MULTIFLEX Hennecke quality in a new framework

Proven technology in compact design

Growing popularity worldwide



Investment?

Tank storage

Hennecke foaming machine

Block handling system

Cutting Equipment



New Footprints - JFLEX


JFLEX – Basic Data

Main Features

Short SlabstockMachine

Speed 1 m/min≙ approx. 20 % of usual speed

Max. output approx. 80 kg/min

Approx. tunnel length 20 % of usual tunnel length

Considerably lower total investment costs


General Foaming Curve

Zeit seit Beginn des Mischens der PUR-Komponenten

Ste

igh

öh

e d

es

PU

R-R

ea

kti

on

sg

em

isc

he

s

Mischzeit

Startzeit

Abbindezeit Steigzeit Klebfreizeit

Abblasezeit

~90 seconds


Today‘s continuous foaming

Continuous Foaming Machine:

Machine Length 40 m

Max. ~400 kg/min output

Production Speed: 5 m/min


Slow foaming

Conventional foaming

At slow conveyor speed, the rising curve is very steep

7,5 Meter1,5 Meter

Zero-line

~90 seconds

~90 seconds

Conventional versus Relaxed FoamingChallenges Relaxed Foaming

Challenges:

1.) Foam expands in direction of minimal resistance

2.) Static pressure of semi liquid foam and foam expansion is pushing liquid against foaming direction


Technology JFLEX

Three patents and major innovations: Three patents and major innovations:

1.) Pouring unit

Multiple Nozzle System

2.) Paper system

Folding and guidance

3.) J-Pipe

Retaining- and Rise zone

Retaining Zone

Rising ZoneRise Plate Section

Pouring Units


JFLEX - Layout

Approx. Dimensions:

Length: 12 m

Height: 3 m

Width: 4,5 m

+ space for pumps etc.


JFLEX Footprint

Conventional Machine

JFLEX


Customer Group

Example Calculation Capacity

Average output 50 kg/min

7 hours per day, 250 days per year

Production per year: ~5000 tons

Customers with a medium capacity requirement

Ideal alternative to discontinuous foaming

Production plant for specialities in low quantity


Small space requirement

Reduced requirements for tank storage & downstream equipment

Top paper system for rectangular blocks

Good start and end block shaping

High pressure metering system

Low number of personnel

Easy assembly at site (plug & play)

Portable machine

Reduced maintenance & follow-up costs

Main Customer Benefits JFLEX


JFLEX in Action


Block – Rectangular Profile


Block – Top Surface & Skins


JFLEX - Cell structure (about 30 ppi)


JFLEX - Cell structure (about 50 ppi)


Customers said about the JFLEX:

“Honestly I can see that JFLEX is a hot innovation to the extent that if it were food on the dish, it would have burnt

my mouth severely.”


Hennecke FEIPUR Team


Documents

Www.hennecke.com Hennecke: Tradition and Innovation hand in hand Dr. Miodrag Konstantinovic Slabstock Department FEIPUR Sao Paulo, 13th November 2014