8
Input Echo, Leg & Lug Item 1, Description: TRUNNION - 1 Design Internal Pressure 0.00 bars Design Temperature for Attachment TEMP 50.00 C Vessel Outside Diameter OD 2024.000 mm. Vessel Wall Thickness Ts12.0000 mm. Vessel Corrosion Allowance Cas3.0000 mm. Vessel Material SA-516M 485 Vessel Material UNS Number K02700 Vessel Allowable Stress at Design S 137.90 N./mm^2 Analysis Type: Trunnion Empty Weight of Vessel Wemp8100.00 Kgf Operating Weight of Vessel (vertical load ) W 0.00 Kgf Trunnion Material SA-106 B Trunnion Material UNS Number K03006 Trunnion Yield Stress SY 234.96 N./mm^2 Trunnion Outside Diameter TOD 219.100 mm. Trunnion Thickness TTHK 12.7000 mm. Trunnion Length TL 150.0000 mm. Bail/Sling Width TT 25.0000 mm. Pad Outside Diameter POD 380.000 mm. Pad Thickness PTHK 12.0000 mm. Ring Outside Diameter Rod 320.00 mm. Ring Thickness Rthk12.00 mm. Trunnion Type Hollow Lift Orientation Horizontal Impact Factor Impfac 2.00 Force Along Vessel Axis Fax 1169.00 Kgf Force Normal to Vessel Fn1169.00 Kgf Force Tangential to Vessel Ft 2025.00 Kgf Perform WRC-107 Analysis on the Trunnion No Occasional Load Factor (AISC A5.2) Occfac 1.00 Results for Trunnions, Description : TRUNNION - 1 Trunnion Lifting Load [Tlf]: = ((Fa^2 + Ft^2)^1/2) = ((1169.00 ^2 + 2025.00 ^2)^1/2) * 2.00 = 4676.40 Kgf Z = pi * (TOD^4 - TID^4) / (32.0 * TOD) = 3.14 * ( 219.10 ^4 - 193.70 ^4) / (32.0 * 219.10 )

WRC-T

Embed Size (px)

DESCRIPTION

A

Citation preview

Page 1: WRC-T

Input Echo, Leg & Lug Item 1, Description: TRUNNION - 1

Design Internal Pressure 0.00 bars Design Temperature for Attachment TEMP 50.00 C Vessel Outside Diameter OD 2024.000 mm. Vessel Wall Thickness Ts12.0000 mm. Vessel Corrosion Allowance Cas3.0000 mm. Vessel Material SA-516M 485 Vessel Material UNS Number K02700 Vessel Allowable Stress at Design S 137.90 N./mm^2 Analysis Type: Trunnion

Empty Weight of Vessel Wemp8100.00 Kgf Operating Weight of Vessel (vertical load ) W 0.00 Kgf

Trunnion Material SA-106 BTrunnion Material UNS Number K03006Trunnion Yield Stress SY 234.96 N./mm^2Trunnion Outside Diameter TOD 219.100 mm.Trunnion Thickness TTHK 12.7000 mm.Trunnion Length TL 150.0000 mm. Bail/Sling Width TT 25.0000 mm. Pad Outside Diameter POD 380.000 mm. Pad Thickness PTHK 12.0000 mm. Ring Outside Diameter Rod 320.00 mm. Ring Thickness Rthk12.00 mm.Trunnion Type Hollow Lift Orientation Horizontal Impact Factor Impfac 2.00

Force Along Vessel Axis Fax 1169.00 Kgf Force Normal to Vessel Fn1169.00 Kgf Force Tangential to Vessel Ft 2025.00 Kgf Perform WRC-107 Analysis on the Trunnion No

Occasional Load Factor (AISC A5.2) Occfac 1.00

Results for Trunnions, Description : TRUNNION - 1

Trunnion Lifting Load [Tlf]: = ((Fa^2 + Ft^2)^1/2) = ((1169.00 ^2 + 2025.00 ^2)^1/2) * 2.00 = 4676.40 Kgf

Z = pi * (TOD^4 - TID^4) / (32.0 * TOD) = 3.14 * ( 219.10 ^4 - 193.70 ^4) / (32.0 * 219.10 ) = 401810.62 mm.^3

Trunnion Bending Moment [Tmom]: = (TL - 0.5 * TT)/9.807* Tlf = ( 150.00 - 0.5 * 25.00 )/9.807 * 4676.40 = 643.02 Kg-m.

Trunnion Calculated Bending Stress [SBC]: = TMOM * 9.807/ Z = 643.02 *9.807/ 401810.62

Page 2: WRC-T

= 15.69 N./mm^ [Passed] SBC < Min(0.66* SY* Occfac, .75* SY) (155.07)

Trunnion Cross Section Area [Txsa]: = pi / 4 * (TOD² - TID²) = 3.14 /4 * ( 219.10² - 193.70²) = 82.35 cm^2

Trunnion Calculated Shear Stress [SSC]: = Tlf / Txsa = 4676.40 / 82.35 = 5.57 N./mm^ [Passed] SSC < 0.4 * SY * Occfac (93.98)

Trunnion Unity Check [UCHK]: = SBC / SBA + SSC / SSA = 15.69 / 155.07 + 5.57 / 93.98 = 0.16 [Passed] UCHK, Must be less than 1.

Trunnion Bearing Contact Area [Tbca]: = TOD * TT = 219.10 * 25.00 = 54.78 cm^2

Trunnion Bearing Stress [SBEC]: = Tlf / Tbca = 4676.40 / 54.78 = 8.37 N./mm^ [Passed] SBEC < Min(0.75* SY* Occfac, 0.9* SY) (176.22)

SUMMARY OF RESULTS:

Trunnion unity check value: 0.1605

Actual Allowable Pass/Fail Bending Stress (N./mm^2) 15.69 155.07 Pass Shear Stress (N./mm^2) 5.57 93.98 Pass Bearing Stress (N./mm^2) 8.37 176.22 Pass

Page 3: WRC-T

Input Echo, WRC107 Item 1, Description: TRUNNION WRC

Diameter Basis for Vessel Vbasis ID Cylindrical or Spherical Vessel Cylsph Cylindrical Internal Corrosion Allowance Cas3.0000 mm. Vessel Diameter Dv2000.000 mm. Vessel Thickness Tv12.000 mm.

Design Temperature 50.00 C Vessel Material SA-516M 485 Vessel UNS Number K02700 Vessel Cold S.I. Allowable Smc137.90 N./mm^2 Vessel Hot S.I. Allowable Smh 137.90 N./mm^2

Attachment Type Type Round

Diameter Basis for Nozzle Nbasis OD Corrosion Allowance for Nozzle Can 0.0000 mm. Nozzle Diameter Dn219.100 mm. Nozzle Thickness Tn12.700 mm. Nozzle Material SA-106 B Nozzle UNS Number K03006 Nozzle Cold S.I. Allowable SNmc117.90 N./mm^2 Nozzle Hot S.I. Allowable SNmh 117.90 N./mm^2

Thickness of Reinforcing Pad Tpad12.000 mm.Diameter of Reinforcing Pad Dpad 380.000 mm.

Design Internal Pressure Dp0.000 bars Include Pressure Thrust No

External Forces and Moments in WRC 107 Convention: Radial Load (SUS) P 2338.0 Kgf Longitudinal Shear (SUS) Vl2338.0 Kgf Circumferential Shear (SUS) Vc4050.0 Kgf Circumferential Moment (SUS) Mc 608.0 Kg-m. Longitudinal Moment (SUS) Ml 351.0 Kg-m. Torsional Moment (SUS) Mt 0.0 Kg-m.

Use Interactive Control No WRC107 Version Version March 1979

Include Pressure Stress Indices per Div. 2 No Compute Pressure Stress per WRC-368 No

WRC 107 Stress Calculation for SUStained loads: Radial Load P 2338.0 Kgf Circumferential Shear VC 4050.0 Kgf Longitudinal Shear VL 2338.0 Kgf Circumferential Moment MC 608.0 Kg-m. Longitudinal Moment ML 351.0 Kg-m. Torsional Moment MT 0.0 Kg-m.

Dimensionless Parameters used : Gamma = 48.26

Dimensionless Loads for Cylindrical Shells at Attachment Junction:

Page 4: WRC-T

------------------------------------------------------------------- Curves read for 1979 Beta Figure Value Location -------------------------------------------------------------------N(PHI) / ( P/Rm ) 0.095 4C 8.374 (A,B)N(PHI) / ( P/Rm ) 0.095 3C 7.370 (C,D)M(PHI) / ( P ) 0.095 2C1 0.084 (A,B)M(PHI) / ( P ) 0.095 1C 0.118 (C,D)N(PHI) / ( MC/(Rm**2 * Beta) ) 0.095 3A 1.521 (A,B,C,D)M(PHI) / ( MC/(Rm * Beta) ) 0.095 1A 0.095 (A,B,C,D)N(PHI) / ( ML/(Rm**2 * Beta) ) 0.095 3B 5.204 (A,B,C,D)M(PHI) / ( ML/(Rm * Beta) ) 0.095 1B 0.045 (A,B,C,D)

N(x) / ( P/Rm ) 0.095 3C 7.370 (A,B) N(x) / ( P/Rm ) 0.095 4C 8.374 (C,D) M(x) / ( P ) 0.095 1C1 0.123 (A,B) M(x) / ( P ) 0.095 2C 0.083 (C,D) N(x) / ( MC/(Rm**2 * Beta) ) 0.095 4A 2.123 (A,B,C,D) M(x) / ( MC/(Rm * Beta) ) 0.095 2A 0.052 (A,B,C,D) N(x) / ( ML/(Rm**2 * Beta) ) 0.095 4B 1.433 (A,B,C,D) M(x) / ( ML/(Rm * Beta) ) 0.095 2B 0.072 (A,B,C,D)

Stress Concentration Factors Kn = 1.00, Kb = 1.00

Stresses in the Vessel at the Attachment Junction ------------------------------------------------------------------------ | Stress Values at Type of | (N./mm^2 ) ---------------|-------------------------------------------------------- Stress Load| Au Al Bu Bl Cu Cl Du Dl ---------------|-------------------------------------------------------- Circ. Memb. P | -9 -9 -9 -9 -7 -7 -7 -7 Circ. Bend. P | -26 26 -26 26 -36 36 -36 36 Circ. Memb. MC | 0 0 0 0 -4 -4 4 4 Circ. Bend. MC | 0 0 0 0 -80 80 80 -80 Circ. Memb. ML | -8 -8 8 8 0 0 0 0 Circ. Bend. ML | -22 22 22 -22 0 0 0 0 | Tot. Circ. Str.| -66.0 30.4 -4.3 3.8 -129.9 105.1 40.1 -47.1 ------------------------------------------------------------------------ Long. Memb.P | -7 -7 -7 -7 -9 -9 -9 -9 Long. Bend. P | -38 38 -38 38 -25 25 -25 25 Long. Memb. MC | 0 0 0 0 -6 -6 6 6 Long. Bend. MC | 0 0 0 0 -43 43 43 -43 Long. Memb. ML | -2 -2 2 2 0 0 0 0 Long. Bend. ML | -35 35 35 -35 0 0 0 0 | Tot. Long. Str.| -83.9 63.1 -8.7 -2.3 -84.9 54.5 15.0 -20.6 ------------------------------------------------------------------------ Shear VC | 5 5 -5 -5 0 0 0 0 Shear VL | 0 0 0 0 -3 -3 3 3 Shear MT | 0 0 0 0 0 0 0 0 | Tot. Shear| 5.5 5.5 -5.5 -5.5 -3.2 -3.2 3.2 3.2 ------------------------------------------------------------------------ Str. Int. | 85.41 64.03 12.44 12.60 130.11 105.32 40.51 47.48 ------------------------------------------------------------------------

Page 5: WRC-T

Dimensionless Parameters used : Gamma = 111.94Dimensionless Loads for Cylindrical Shells at Pad edge: ------------------------------------------------------------------- Curves read for 1979 Beta Figure Value Location -------------------------------------------------------------------N(PHI) / ( P/Rm ) 0.165 4C 13.388 (A,B)N(PHI) / ( P/Rm ) 0.165 3C 6.930 (C,D)M(PHI) / ( P ) 0.165 2C1 0.023 (A,B)M(PHI) / ( P ) 0.165 1C ! 0.067 (C,D)N(PHI) / ( MC/(Rm**2 * Beta) ) 0.165 3A 4.104 (A,B,C,D)M(PHI) / ( MC/(Rm * Beta) ) 0.165 1A 0.063 (A,B,C,D)N(PHI) / ( ML/(Rm**2 * Beta) ) 0.165 3B 9.284 (A,B,C,D)M(PHI) / ( ML/(Rm * Beta) ) 0.165 1B 0.015 (A,B,C,D)

N(x) / ( P/Rm ) 0.165 3C 6.930 (A,B) N(x) / ( P/Rm ) 0.165 4C 13.388 (C,D) M(x) / ( P ) 0.165 1C1 0.050 (A,B) M(x) / ( P ) 0.165 2C ! 0.037 (C,D) N(x) / ( MC/(Rm**2 * Beta) ) 0.165 4A 9.520 (A,B,C,D) M(x) / ( MC/(Rm * Beta) ) 0.165 2A 0.028 (A,B,C,D) N(x) / ( ML/(Rm**2 * Beta) ) 0.165 4B 4.058 (A,B,C,D) M(x) / ( ML/(Rm * Beta) ) 0.165 2B 0.020 (A,B,C,D)

Note - The !mark next to the figure name denotes curve value exceeded.

Stress Concentration Factors Kn = 1.00, Kb = 1.00

Stresses in the Vessel at the Edge of Reinforcing Pad ------------------------------------------------------------------------ | Stress Values at Type of | (N./mm^2 ) ---------------|-------------------------------------------------------- Stress Load| Au Al Bu Bl Cu Cl Du Dl ---------------|-------------------------------------------------------- Circ. Memb. P | -33 -33 -33 -33 -17 -17 -17 -17 Circ. Bend. P | -39 39 -39 39 -114 114 -114 114 Circ. Memb. MC | 0 0 0 0 -16 -16 16 16 Circ. Bend. MC | 0 0 0 0 -167 167 167 -167 Circ. Memb. ML | -21 -21 21 21 0 0 0 0 Circ. Bend. ML | -23 23 23 -23 0 0 0 0 | Tot. Circ. Str.| -117.9 7.8 -28.1 2.8 -315.1 247.6 51.4 -54.0 ------------------------------------------------------------------------ Long. Memb.P | -17 -17 -17 -17 -33 -33 -33 -33 Long. Bend. P | -85 85 -85 85 -62 62 -62 62 Long. Memb. MC | 0 0 0 0 -37 -37 37 37 Long. Bend. MC | 0 0 0 0 -73 73 73 -73 Long. Memb. ML | -9 -9 9 9 0 0 0 0 Long. Bend. ML | -30 30 30 -30 0 0 0 0 | Tot. Long. Str.| -142.4 88.8 -62.8 46.2 -207.9 64.8 14.6 -7.0 ------------------------------------------------------------------------ Shear VC | 7 7 -7 -7 0 0 0 0 Shear VL | 0 0 0 0 -4 -4 4 4 Shear MT | 0 0 0 0 0 0 0 0 |

Page 6: WRC-T

Tot. Shear| 7.4 7.4 -7.4 -7.4 -4.3 -4.3 4.3 4.3 ------------------------------------------------------------------------ Str. Int. | 144.45 89.48 64.28 47.47 315.29 247.70 51.92 54.40 ------------------------------------------------------------------------

WRC 107 Stress Summations:

Vessel Stress Summation at Attachment Junction ------------------------------------------------------------------------ Type of | Stress Values at Stress Int. | (N./mm^2 ) ---------------|-------------------------------------------------------- Location | Au Al Bu Bl Cu Cl Du Dl ---------------|-------------------------------------------------------- Circ. Pm (SUS) | 0 0 0 0 0 0 0 0 Circ. Pl (SUS) | -17 -17 0 0 -12 -12 -3 -3 Circ. Q (SUS) | -48 48 -4 4 -117 117 43 -43 ------------------------------------------------------------------------ Long. Pm (SUS) | 0 0 0 0 0 0 0 0 Long. Pl (SUS) | -10 -10 -5 -5 -15 -15 -2 -2 Long. Q (SUS) | -73 73 -3 3 -69 69 17 -17 ------------------------------------------------------------------------ Shear Pm (SUS) | 0 0 0 0 0 0 0 0 Shear Pl (SUS) | 5 5 -5 -5 -3 -3 3 3 Shear Q (SUS) | 0 0 0 0 0 0 0 0 ------------------------------------------------------------------------ Pm (SUS) | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 ------------------------------------------------------------------------Pm+Pl (SUS) | 20.7 20.7 12.2 12.2 17.3 17.3 6.4 6.4 ------------------------------------------------------------------------Pm+Pl+Q (Total)| 85.4 64.0 12.4 12.6 130.1 105.3 40.5 47.5 ------------------------------------------------------------------------

------------------------------------------------------------------------Type of | Max.S.I. S.I. Allowable | Result Stress Int. | N./mm^2 | ---------------|-------------------------------------------------------- Pm (SUS) | 0.00 137.90 | PassedPm+Pl (SUS) | 20.72 206.85 | PassedPm+Pl+Q (TOTAL)| 130.11 413.70 | Passed ------------------------------------------------------------------------

WRC 107 Stress Summations:

Vessel Stress Summation at Reinforcing Pad Edge ------------------------------------------------------------------------ Type of | Stress Values at Stress Int. | (N./mm^2 ) ---------------|-------------------------------------------------------- Location | Au Al Bu Bl Cu Cl Du Dl ---------------|-------------------------------------------------------- Circ. Pm (SUS) | 0 0 0 0 0 0 0 0 Circ. Pl (SUS) | -55 -55 -12 -12 -33 -33 -1 -1 Circ. Q (SUS) | -62 62 -15 15 -281 281 52 -52 ------------------------------------------------------------------------ Long. Pm (SUS) | 0 0 0 0 0 0 0 0 Long. Pl (SUS) | -26 -26 -8 -8 -71 -71 3 3 Long. Q (SUS) | -115 115 -54 54 -136 136 10 -10

Page 7: WRC-T

------------------------------------------------------------------------ Shear Pm (SUS) | 0 0 0 0 0 0 0 0 Shear Pl (SUS) | 7 7 -7 -7 -4 -4 4 4 Shear Q (SUS) | 0 0 0 0 0 0 0 0 ------------------------------------------------------------------------ Pm (SUS) | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 ------------------------------------------------------------------------Pm+Pl (SUS) | 56.9 56.9 18.2 18.2 72.0 72.0 9.9 9.9 ------------------------------------------------------------------------Pm+Pl+Q (Total)| 144.4 89.5 64.3 47.5 315.3 247.7 51.9 54.4 ------------------------------------------------------------------------

------------------------------------------------------------------------Type of | Max.S.I. S.I. Allowable | Result Stress Int. | N./mm^2 | ---------------|-------------------------------------------------------- Pm (SUS) | 0.00 137.90 | PassedPm+Pl (SUS) | 71.98 206.85 | PassedPm+Pl+Q (TOTAL)| 315.29 413.70 | Passed ------------------------------------------------------------------------