World reliable - sanil.co.kr · A transparent object detection Sensor Area Sensor Proximity Sensor High frequency rash type Sensor Static capacitive Sensor Fiver Sensor I-Mark Sensor

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CONTENTS

Company Profile Company Profile

Brief History

Major Customers

Vendor Qualification Status

Products Overview

Quality Assurance

Product Overview

Production Range

Production Scope

Specification of Products

SANIL Technology

Quality Policy

Certificates State

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Company Profile

202, 3Na Sihwa Industrial Complex 1278-1, Jungwang-dong, Siheung-city, Gyeonggi-do 429-850, Korea

Established Aug. 1987

Factory Land : 9,920 m²,Building : 6,310 m²

Products Transformers, Reactors,

Soft-Starter and Sensors

Employee 180 (Oct, 2013)

Annual

Production Transformer 14,400 EA (1,200/Month)

Production

Scope

OIL TRANSFORMER : 66kV / 50MVA

CAST RESIN TRANSFORMER : 33kV / 15MVA

Take 30 minutes from Incheon Airport

One hour from Seoul

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Brief History

Aug. 1987 Established In Seoul

Sep. 1987 Beginning to the Manufacturing & Sales of Motor Starting Reactor

Feb. 1988 Beginning to the Manufacturing & Sales of Condenser Series Reactor ( 22.9kV Class )

Oct. 1989 Beginning to the Exporting of Reactor to Japan

Feb. 1994 Beginning to the Manufacturing & Sales of Transformer for Dust Collector ( DC110kV Class )

Mar. 1994 Conversion to the SANIL ELECTRIC CO., LTD.

Jun. 1995 Cooperative company of Hyundai Heavy Industries Co., Ltd. (HHI)

(Supplying the Marine Transformer)

Sep. 1995 Factory Expansion Moving to Namdong Industrial Complex in Incheon-City

Jun. 1996 Appointed as a partner for High-Technology Development Subject as Development of Express Railway

Reactor" by Industrial Technology Policy Institute

Oct. 1996. Appointed as a partner for developing the main transformer for Express Railways by Ministry of

Science and technology of Korean Government

Aug. 1997 Acquired KSC 4306 Certificate of Pole Mounted Transformer

Dec. 1997 Certificated ISO 9001 Quality Management System

Jan. 1998. Beginning to the Manufacturing & Sales of Cast-Resin Transformer

Dec. 1998 Registered a Vendor on KEPCO (Pole Mounted Transformer)

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Apr. 1999 Certificate of Selection for Promising Electric Power Venture Enterprise Company

(Small & Medium Business Administration)

Apr. 1999 Exempt Certificate of Office Recognition Test (Exemption No.: 99-GA-0455) Cast-Resin Transformer

Sep. 1999 “UL” Listed for Insulation System for Transformer (UL File No: E205282)

Dec. 1999 Acquired the “EQ” Certificate of KEMC [ KEMC : Korea Energy Management Corporation]

May. 2000 Sensor CE Mark Acquisition (European export standard)

May. 2000 Established Auxiliary Research Institute

Nov. 2000 Awarded a prize for the export performance by Ministry of Commerce, Industry and Energy

Apr. 2001 Factory Expansion Moving to Sihwa Industrial Complex in Siheung-City

Sep. 2001 Awarded the Presidential order of Industrial Service Merit for technical development

Nov. 2001 Certificate of Selection for “INNO-BIZ” Company


Mar. 2002 Certificated “High Efficiency Power Transformer" by KEMCO

[ KEMCO : Korea Energy Management Corporation ]

Mar. 2003 Certificated ISO 14001 Environmental Management System

Jan. 2004 Renewed certificate of ISO 9001 (Year 2000) Quality Management System

Apr. 2004 Certificate of Complete by Classification Society

“Marine DRY / CAST-RESIN TYPE TRANSFORMER FOR APPLICATION OF MARINE“

Brief History

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Jan. 2005 Beginning to the Manufacturing & Sales of High Efficiency Transformer

Jan. 2005 Beginning to the Exporting of Power Transformer to Middle-East Asia Area

- Kuwait, Yemen etc…

Jan. 2006 Beginning to the Exporting of Power Transformer to East-South Asia Area

- Philippines, Vietnam, Malaysia etc…

Jun. 2006 Beginning to the Manufacturing & Sales of Switching elemental device : KORAIL

Sep. 2007 Beginning to the Manufacturing & Sales of 6.6kV class Soft Starter : KWRC

[KWRC : Korea Water Resources Corporation]

May. 2008 Supplied Air, Water Cooler Type (AFWF) Cast-Resin 4MVA Transformer to Off Shore Project

Jun. 2008 Type Test Certificate of High Efficiency Cast-Resin 3MVA Transformer including Short-Circuit tests by

IEC60076-11 (KERI)

Aug. 2008 Certificate of Selection for “INNO-MANAGEMENT” Company


Sep. 2008 Type Test Certificate of OIL type 3MVA Transformer including Short-Circuit tests by IEC60076-5 (KEMA)

Nov. 2008 Award 5 Million USD Export Monument by Ministry of Knowledge Economy

Mar. 2009 Type Test Certificate of Cast-Resin 1.5MVA Transformer including Short-Circuit tests by IEC60076-11

(KEMA)

Brief History

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Brief History

Mar. 2009 Type Test Certificate of Oil type 20MVA Transformer including Short-Circuit tests by IEC60076-5 (KERI)

Aug. 2009 Type Test Certificate of Oil type 2MVA (22.4KV/415V 50Hz) Transformer including Short-Circuit tests by

IEC60076-5 (Mitsubishi Electric Laboratories)

Nov. 2009 Award 10 Million USD Export Monument by Ministry of Knowledge Economy

Jun. 2010 Certificated UL for Dry Type General Purpose and Power Transformer (UL1561) up to 500KVA

Jul. 2010

Certificated the Integrate Management System for Quality (ISO 9001:2008),

Environment (ISO 14001:2004) and Occupational Health & Safety (OHSAS 18001)

by BSI (British Standard Institution)

Jan. 2011 Registered a Vendor to SEC (Saudi Arabia Electric Company)

Sep. 2011 Certified “Excellent Quality Products Manufacturer” by POSCO

Nov. 2011 Qualified “Class IE Transformer Manufacturer of Nuclear Power Station” by Korea Electric Association

Mar. 2012 Successfully pass Type Test of 7.4MVA AFWF IP44 Cast-Resin Transformer Witnessed by GE Energy.

(Propulsion Transformers feed one Converter / Motor Combination Enabling 24 Pulses operation)

Mar. 2012 Development of Cast-Resin Type Auto-Transformer 55kv Class(Korea Rail Network Authority)

Mar. 2012 First Supply in the world, Two(2) Cast Resin Transformers of 1Ph Auto 55KV 7.5/15 MVA to Korea

Express Rail Way System

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Brief History

Sep. 2012 President’s awarding in commemoration ( 2012 year – A Man of Merit for Extension of Electric

Equipments Industry )

Sep. 2012 Supply 12 Transformers for Marine Propulsion, Cast Resin Type 7.4MVA 24 pulses to GE Energy(HHI)

Nov. 2012 Type Test Certificate of Special test to prove suitability to climatic class C2, to environmental class E2

and to fire behavior test class F1 in accordance with IEC60076-11 by CESI / Italy

Nov. 2012 Certified “Reliable Marine Equipment Manufacturer” by The Korea Shipbuilders’ Association

Dec. 2012 Install The Newest Technology of Vacuum Resin Casting System Manufactured by Hubers / Germany

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Organization

President

Sales Division

Quality Management Team

QC

QA

A/S

Technical Institute

Electric Division Electronics Division

Electric

Technique Team Production Team

Electric

Sales Team Busan Office

Support Team

Finance Team

QSS

Innovation Team

Management Team

Domestic

Sales Team

Over Sea

Sales Team

Marine Sales Oil Team Purchasing

Team 1 Team

Electronics

Sales Team

Sensor

Technique Team

Sensor

Production Team

Soft Starter Team

Dry Team

2 Team

Encoder Team

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Major Domestic Customers

60%

40%

Domestic Customers

HYUNDAI HEAVY INDUSTRIAL

HYUNDAI E&C

HYUNDAI ENG

HYUNDAI MIPO SHIPBUILDING

HYUNDAI SAMHO INDUSTRIAL

SAMSUNG ELECTRONICS

SAMSUNG HEAVY INDUSTRIAL

SAMSUNG ENG

HANJIN INDUSTRY

POSCO E&C

POSCO ICT

POSCO ENERGY

POSCO Engineering

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Major Overseas Customers

40%

60%

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NO COUNTRY COMPANY

RAGISTRATION

APPROVED

AT FINAL

STAGE

IN

PROCESS

1 FRANCE/UK/CHINA GE ENERGY ○

2 SAUDI

ARABIA

SEC(SCECO) ○

ARAMCO ○

3

U

A

E

AUTHORITY ADWEA ○

DEWA ○

ADNOC

TAKREER ○

ADCO ○

ZADCO ○

FERTIL ○

ADMA ○

BOROUGE ○

ADGAS ○

GASCO ○

TAQA ○

VENDOR QUALIFICATION STATUS

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NO COUNTRY COMPANY

RAGISTRATION

APPROVED AT FINAL

STAGE

IN

PROCESS

4 QATAR KAHRAMAA ○

5 KUWAIT

KNPC ○

KOC ○

MEW ○

6 OMAN OMAN DISTRIBUTION

CODE REVIEW PANEL(DCRP) ○

7 MOROCCO ONE(Office National del’Electricite) ○

8 ALGERIE

SONELGAZ(CREDEG) ○

SONATRACH ○


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NO COUNTRY COMPANY

RAGISTRATION

APPROVED AT FINAL

STAGE

IN

PROCESS

9 MALAYSIA

JKR

(JABATAN KERJA RAYA MALAYSIA) ○

PETRONAS ○

10 VIETNAM EVN ○

11 JAPAN

TOSHIBA MITSUBISHI ELECTRIC

CORPORATION ○

IHI CORPORATION ○

12 CANADA SNC LAVALIN ENGINEERS

& CONSTRUCTORS ○

13 U.S.A FLUOR ○

14 U.K/UAE PETROFAC ○


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Products Overview

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Production Range

10 %

30 %

20 %

40 %

DRY TYPE

TRANSFORMER/REACTOR

SOFT STARTER

&SENSOR

OIL IMMERSED TYPE

TRANSFORMER

CAST-RESIN

TRANSFORMER

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Production Capability

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Power Transformer

Capacity Up to 50MVA

Voltage Up to 66KV

Frequency 60Hz, 50Hz

Cooling Method ONAN / ONAF

Connection Dyn11, Ddo, etc…

Tap Changing Method NLTC & OLTC

Applicable Standard IEC, KS, JEC

Production Range & Specification

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Special Auto Transformer ( Express Railway Transformer )

Capacity 10/20MVA

Voltage 55kV / 27.5kV

Frequency 60Hz

H.V. Bushing Type Oil to Gas Bushing

Applicable Standard IEC, KS


Express Railway Transformers

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Special Transformer for Harmonic Protection ( for Active filter )

Phase / Capacity 1Ph. / 4.5MVA

Voltage 55kV / 400V x 3


H.V. Bushing Type Oil to Gas Bushing

Applicable Standard IEC, KS, ES


Express Railway Transformers(10sets)

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Furnace Transformer ( Thyristor Transformer )


Voltage Up to 33kV


Tap Changing Method NLTC

Applicable Standard IEC, JEC


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Distribution Transformer

Capacity Up to 2MVA

Voltage Up to 33kV


Applicable Standard

(Corrugated Tank) IEC, KS, JEC


Corrugated Transformers

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Pad Mounted Transformer

Capacity Up to 3MVA

Voltage Up to 22kV


Insulation Class E

Applicable Standard ANSI


Pad Mount Transformers

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Cast–Resin Transformer


Voltage Up to 33kV


Insulation Class B or F



Cast Resin Transformers

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Cast–Resin Transformer for Marine( WATER COOLER TYPE )


Voltage

H.V. Up to 11kV

L.V. Up to 600V


Cooling Method AFWF

Insulation Class B or F

Certificate DNV, ABS, BV, Lloyd’s


Cast Resin Transformers for Marine

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Dry type Transformer


Dry Transformers


Voltage Up to 22.9kV



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Reactor (AC/DC)

Production Range

Reactor (AC/DC)

Motor Starting Reactor

Condenser Series Reactor

Inverter Reactor

Special Purpose Reactor

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Sensor

Production Range

Beam Sensor

A transparent object detection

Sensor

Area Sensor

Proximity

Sensor

High frequency rash type Sensor

Static capacitive Sensor

Fiver Sensor I-Mark Sensor

High temperature Sensor

Encoder Incremental Encoder

High speed Encoder

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Soft Starter

Production Range

Usage Starting for AC Motor

Input

Voltage

L.V. 220/380/440V

H.V. 3300/6600V

Capability Delay 125%,

Overload 500%

Production

Capability

L.V. Up to 750kW

H.V. Up to 10,000kW


Soft Starter (HV/LV)

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“Development of New Products through R&D”

SANIL Technical Ability

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Sanil’s Quality Management System

The Greatest

Customer

Satisfaction

• Qualified personnel

• Standardized procedure

• Work instruction

• Perfect check and inspection

• Quality/Environment/H & S

• UL/KEPIC(nuclear)

• Classification of ship

• International standards

• Managing Special process/

Traceability/Calibration/Supplier

• Continuous improvement

• 3Jung 5S : Sort/Straighten/shine/

Standardize/Sustain

• DMAIC/QSS : Define/Measure/

Analyze/ Improve/Check

• Research and Development

Customer communication Self-QC of each process

Integrated management system Continuous improvement activity

• Approval technical specification

& data

• Clarify entry order

• Managing claim and complain

• Rapid feed back

• Providing best service

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Factory Inspection and Test

Sanil can carry out in-house all of routine test, special and type test.

• H : Holding point (Means that carried out test for certain) • W : Witness • R : Report review • Routine Test : Will be carried out all transformer • Type and Special Test : Will be carried out only one transformer per type

Inspection & Test Item Test Type Participated by

Routine Type Special Sanil Customer

1. Construction & Dimension Check ● H W

2. Winding Resistance Measurement ● H R

3. Ratio Check ● H W

4. Phase Relationship Check ● H R

5. Insulation Resistance Measurement ● H R

6. No-load Loss & Current Measurement ● H W

7. Impedance Voltage And Load Loss Measurement ● H W

8. Temperature Rise Test ● H W

9. Impulse Test ● H R

10. Separate-source Voltage Withstand Test ● H W

11. Induced Over voltage Withstand Test ● H W

12. Sound Level Measurement ● H W

13.Partial Discharge Measurement ● H W

14. Calculation Of Efficiency And Voltage Regulation ● H R

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Test Equipment List

No. Test Item Equipment Name Specification Maker

1 Measurements of

Winding Resistance Micro ohm meter 0.05MicroΩ~100Ω Rayteck (Swiss)

2 Voltage Ratio Measurement Ratio meter Error:±0.1%, Range:1~2000:1 Rayteck (Swiss)

3 Measurements of Losses,

Impedance and Current

• Auxiliary transformer

• Power meter, CT, PT

• IVR & M-G set

• Capacitor bank

500kV 6.6-3.3-1.6-0.88/0.44kV

CT:10-1500A, PT:220-3300V

300kVA 480/480±100% 60Hz

6.6kV, 3.3kV, 1.65kV 5MVAR

Sanil (Korea)

YEW (Japen)

Sanil (Korea)

Samwha (Korea)

4 Temperature Rise Test

• Auxiliary transformer

• IVR & M-G set

• Capacitor bank

• Temp. recording system

1000kVA 14.4-7.2-4.32-2.16/0.44kV

300kVA 480/480±100% 60Hz

6.6kV, 3.3kV, 1.65kV 5MVAR

0~150℃

Sanil (Korea)

Sanil (Korea)

Samwha (Korea)

Fluke(USA.)

5 Impulse Test Impulse voltage test system 600kV Impulse voltage generator Sinjensa (Korea)

6 Applied Voltage Test Applied voltage test system 100kVA 200kV Sinjensa (Korea)

7 Induced Overvoltage Test High frequency M-G set 75kW 400Hz Sinjensa (Korea)

8 Sound Level Test Sound level meter 20~130dB YEW(Japan)

9 Insulation Resistance Measurement

Megger tester 5000V/1000GΩ YEW(Japan)

10 Partial Discharge Measurement PD Measurement System 0~100 Pico C Soken(Japan)

Techimp(Italy)

The following test facility includes an impulse generator, precision power analyser for loss measurement, PD analyser and temperature data recorder.

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Certificate of Quality/Environmental Management System

ISO 14001 ISO 9001

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Certificate of Occupational Health

& Safety Management System & KEPIC

OHSAS 18001 KEPIC CERTIFICATE

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Certificate of High Efficiency Transformer

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CE Certificate

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Certificate

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Certificate of Complete Type Test (OIL TRANSFORMER)

KERI KEMA

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KERI KEMA

Certificate of Complete Type Test (CAST-RESIN TRANSFORMER)

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Certificate of Complete by Classification Society

ABS Lloyds Register RS

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RINA DNV GL

Certificate of Complete by Classification Society

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CESI

Certificate

UL

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THANK YOU

Documents

World reliable - sanil.co.kr · A transparent object detection Sensor Area Sensor Proximity Sensor High frequency rash type Sensor Static capacitive Sensor Fiver Sensor I-Mark Sensor