World-ClassEquipment & ProcessExpertise HFX Marketing

World-Class Equipment & Process Expertise HFX Marketing Package INCLUDED DOCUMENTS

For more information visit www.waterinnovations.net

Contact at 760.294.1888 [email protected]

©2016 Water Innovations HFX Marketing Package July 2016 1 | P a g e

• Selection Guide • HFX Deionization Systems Brochure • HFX35D Water Recycling Datasheet • HFX55D Water Recycling Datasheet • HFX75D Water Recycling Datasheet • HFX115D Water Recycling Datasheet • HFX135D Water Recycling Datasheet • Wastewater Treatment Needs Analysis

http://www.waterinnovations.net/

mailto:[email protected]

World-Class Equipment & Process Expertise HFX Water Recycling System SELECTION GUIDE



©2016 Water Innovations HFX Selection Guide July 2016 1 | P a g e

HFX Standard Duplex Recycling Systems include on integrated skids with central ized control

• Two (2) Goulds SSH System Feed Pumps w/ optional VFD • Two (2) minimum Hydrus Carbon Filters for chlorine & organics • Two (2) minimum 5-micron Bag Filter Housings for TSS • Two (2) Cation Exchangers with 3-way actuated control valves • Two (2) Anion Exchangers with 3-way actuated control valves • One (1) inlet uS & flow sensor for Feed-forward regeneration • One (1) outlet uS & pH sensor for Feed-back regeneration • One (1) automatic make-up water supply valve • One (1) 3-way actuated product & off-spec water control valve • One (1) each uS sensor & 3-way valve for regeneration waste • Two (2) Goulds SSH DI Water Pumps w/ optional VFD • One (1) Ultra-violet (UV) Sterilizer for min. 4-hour tank turnover • One (1) Allen Bradley (AB) CompactLogix PAC Controller • One (1) AB 10.4” color Panelview for Human-Machine Interface • High Purity (HP) includes 2nd cation exchanger for 3 to 5 MegOhm • Enhanced Pretreatment (EP) includes Hydrus Macrolite® filters

System Selection 1. System Size?

• 35-gpm, 55-gpm, 75-gpm, 115-gpm, or 135-gpm

2. Requirement for continuous DI Water? • If "Yes" a Duplex provides one cation & anion vessel in service at all times even during regeneration • If "No" a Simplex with one cation & anion vessels only requires system to be off-line for regeneration

3. Is the analytical data of feed water?

• If "Yes" supply water data for review • If "No" provide application details to confirm suitability

4. Is Total Dissolved Solids (TDS) in feed water <600 mg/L?

• If "Yes" this is a suitable application • If "No" but is <800 mg/l provide flow to confirm suitability

5. Are there Specifications for the Recycled Water Quality? • If “Yes” answer the following questions • If "No" specifications provided in system datasheets apply

A. Is the required water quality better than 3 uS/cm? • If "Yes" the HP is required and will produce 3-5 Meg-Ohm • If >3-5 Meg-Ohm, mixed-bed polishing resin is required

B. Are there specifications for pH, TOC, silica, or particles?

• If "Yes", provide specifications to confirm suitability • If "No" specifications provided in datasheets apply







6. Is there an existing wastewater treatment system? • Neutralization is required for non-metal bearing feed water • Metals precipitation is required for metal-beating feed water • If there is no treatment system, we can specify and propose

7. Volume of System Feed and DI Water Tanks? • DI water tank must be sized to meet production & regeneration DI water consumption per datasheets

Tank Volume Dimensions Comment 2,000 gallons 64"D x 160"H Minimum for HFX35d 4,000 gallons 95"D x 140"H Minimum for HFX55d 5,000 gallons 102"D x 152"H Minimum for HFX75d 8,400 gallons 119"D x 188"H Minimum for HFX115d

10,000 gallons 141"D x 160"H Minimum for HFX135d

8. Systems • Standard - includes all components detailed on the page 1 • Optional Adders - EP with Macrolite or HP with Polishing Cation • Required Adders - System Feed & DI Water Tanks at above cost

System Macrolite

Filter

Carbon

Bag Filter

Cation

Anion Polishing

Cation

Flow

Quality HFX35S N Y Y Y Y N 35-GPM < 5 Us/CM HFX35EP Y Y Y Y Y N 35-GPM < 5 Us/CM HFX35HP N Y Y Y Y Y 35-GPM < 5 MgOhm HFX55S N Y Y Y Y N 55-GPM < 5 Us/CM HFX55EP Y Y Y Y Y N 55-GPM < 5 Us/CM HFX55HP N Y Y Y Y Y 55-GPM < 5 MgOhm HFX75S N Y Y Y Y N 75-GPM < 5 Us/CM HFX75EP Y Y Y Y Y N 75-GPM < 5 Us/CM HFX75HP N Y Y Y Y Y 75-GPM < 5 MgOhm HFX115S N Y Y Y Y N 115-GPM < 5 Us/CM HFX115EP Y Y Y Y Y N 115-GPM < 5 Us/CM HFX115HP N Y Y Y Y Y 115-GPM < 5 MgOhm HFX135S N Y Y Y Y N 135-GPM < 5 Us/CM HFX135EP Y Y Y Y Y N 135-GPM < 5 Us/CM HFX135HP N Y Y Y Y Y 135-GPM < 5 MgOhm

9. Installation and Deliverables

• Typical lead-time is 8 to 10 weeks from receipt of purchase order and initial payment • Deliverables include electrical schematics, Installation Manual, and O&M Manual • Warranty is 12-months from date of installation as detailed in proposal Terms & Conditions









W a t e r I n n o v a t i o n s • 2 5 1 N . V i n e w o o d S t , E • E s c o n d i d o , C A 9 2 0 2 9 • 7 6 0 - 7 4 6 - 7 3 0 5

HFX Deionization SystemsHIGH FLOW IX FOR INDUSTRIALAPPLICATIONS

World-Class Equipment & Process Expertise

From 35 to 135 gpm

350 N Engel St. Escondido, CA 92029 - 760.294.1888 - [email protected]




The Water Innovations, Inc. High Flow Ion Exchange (HFX) Series is engineered as a comprehensive skid-mounted package for cost effective water purification. Deionization will improve the overall quality of your feedwater. It removes total dissolved solids (TDS) effectively and economically making your water useful for high-purity rinsing, making up critical process chemistries and cleaning surfaces for applying perfect coatings.

Products That Meet Your SpecificationsHFX Series systems are available in five standard sizes: 35, 55, 75, 115 and 135 gallons per minute (gpm).The recommended feedwater TDS concentration is less than 600 mg/liter. (We can also purify feedwater with TDS concentrations above that level – ask us how we can help!)

The HFX Series produce pure deionized water.The conductivity is less than 5 microsiemens, less than 2 mg/l TDS.System Extras / Options

Water Innovations, Inc. will work with you to determine other system needs, such as a booster pump, a properly-sized neutralization system, DI water storage, repressurization and/or ultraviolet disinfection.

ChoicesDifferent applications have different requirements. That’s why we created three designs from which you can choose.

Simplex Systems have single cation and anion resin tanks, the smallest footprint and lowest cost of any of our systems.They require a larger DI storage tank to assure a continuous supply of water during regeneration.

Duplex Systems have two cation and two anion resin tanks, and are available in two configurations, Duplex Series and Duplex Plus Series, each assuring a continuous supply of deionized water.Duplex Series systems are designed for facilities that have planned shutdowns, allowing infrequent maintenance to occur during those times.Duplex Plus Series systems are designed for facilities that operate 24 hours a day, seven days per week. Infrequent maintenance can take place with the system in operation.The footprint for Duplex Plus Series systems is slightly larger than Duplex Series systems with the same capacity.Complete Training and Field Support

Water Innovations, Inc. supplies start-up, training and field support on every system sold. Our systems are backed by responsive, factory-authorized service technicians. Process and Parts Warranty

Water Innovations, Inc. offers both a process and parts warranty and our full support to guarantee that you get the water quality you expect.

HFXThe most cost-effective approach available to recycle rinse water & achieve environmental compliance

Benefits

• Low operating cost & low waste volumes

• Water, sewer and treatment costs savings

• In a Duplex design for continuous operation

• Closed loop operation reducing sewer discharge

• Color Touch-screen Human Machine Interface

• Simple to install skid-mounted pre-piped & -wired

Industry Applications

• Electroplating• Metal Finishing• Printed Circuit Board• Electronics Components• Paint & Powder Coating

• Photographic Processing• Parts Washing & Phosphating

Process Applications

• Copper Rinse Water Recycling

• Nickel Rinse Water Recycling

• Tin/Lead Rinse Water Recycling

• Chrome Rinse Water Recycling

• Electroless Rinse Recycling

• Selective Metal Scavenging

• Highest flow with the lowest foot-print

Simplex System DesignEach system uses one tank of both cation and anion resin, providing continuous operation, except during regeneration.

Duplex System DesignEach system uses two tanks of both cation and anion resin, providing continuous operation, even during regeneration.

Packed Bed, Countercurrent RegenerationCountercurrent regeneration uses up to 50 percent less chemicals and 50 percent less water than conventional

deionization systems, reduces waste and produces

superior quality water at lower

operating costs.

Patented* Feed Forward ControlA programmable logic controller initiates all regeneration functions, delivering consistent, high quality water automatically. By monitoring the influent water conductivity and flow rate, the system constantly adjusts to changing inlet water conditions. This reduces chemical consumption and waste, while producing high quality water and savings on operating costs.

Application-specific ResinsEach resin is carefully selected by our engineers to match the specific demands of each application.

Skid Mounted / Pre-pipedCompletely prepackaged, pre-piped and skid-mounted, WaterInnovations, Inc. High Purity Deionization Systems require minimal floor space, install quickly and can be easily relocated.

PLC Control and User-Friendly InterfaceAny system condition that requires operator attention is alarmed and indicated on the panel. System setpoints can be adjusted (password protected) by the operator without PLC programming.

GuaranteeWe guarantee, in writing, the performance of every system we sell, assuring you of our total commitment to reliable water treatment.

ModemAllows for remote system monitoring and program upgrades.

Engineered for efficiency, simplicity and reliability

*U.S. Patent Nos. 5,069,779 and 5,022,994

HFX Ion Exchange Water Recycling Systems

Flow(gpm) Simplex Duplex Duplex + Series

35 No. of Bag Filters 210ft3, One 30”D x 72” H 28 ft3, Two 24” D x 72”H 9’ x 10’ x 10’ H

216ft3, Two 24”D x 65”H 56 ft3, Four 24”D x72”H 10 x 16’ x 10’ H

2SameSame12’ x 20’ x 10’ H

75

115

135

Carbon Tank SizeResin Tank SizeApx.Space Required

55 214ft3, One 36”D x 72” H 44 ft3, Two 30” D x 72”H 9’ x 10’ x 10’ H 10 x 16’ x 10’ H


20Ft3,Two 30”D x 72”H88 ft3, Four 30”D x72”H

Carbon Tank SizeResin Tank SizeApx.Space Required

No. of Bag Filters 2

220ft3, One 30”D x 72” H 62 ft3, Two 36” D x 72”H 9’ x 10’ x 10’ H

428ft3,Two 36”D x 72”H 120ft3,Four 36”D x72”H 13’ x 19’ x 10’ H


No. of Bag Filters Carbon Tank SizeResin Tank SizeApx.Space Required

442ft3,Three 36”Dx72”H 220ft3,Four 48”D x72”H 13’ x 19’ x 10’ H



228ft3, One 36”D x 72” H 80 ft3, Two 42” D x 72”H 11’ x 13’ x 10’ H

452ft3,Two 42”D x 72”H 160ft3,Four 42”D x72”H 13’ x 19’ x 10’ H



Additional Equipment Packages

Storage Tank for deionized water storage

Repressurization Pump for transfer of deionized water

Submicron Filtration for low particle count water

Backwashing Filter for suspended solids removal

Neutralizer for automatic neutralization of regenerants

Cation Polisher for water purity greater than 3 megohm-cm

Ultraviolet Sterilization for biological control of process water

Chemical Reuse Option saves up to 30% of chemical costs

Monitoring and Data Logging for SPC and ISO records

Best-In-Class System ControlsEach system includes on separate epoxy-coated steel (or optional stainless steel) frames, bag filters with redundant capacity, Hydrus automatic backwashing carbon filters, cation exchanger, and anion exchanger. System controls utilize PLC and touch screen for system operation and historical data monitoring.

Not Available



World-Class Equipment & Process Expertise HFX Ion Exchange Systems HFX35D WATER RECYCLING



©2016 Water Innovations HFX 35D July 2016 1 | P a g e

TANKS OPERATING SPECIFICATIONSSystem Feed Feed Water QualityVolume 1,500 gallons Temperature 55°F-105oF

DI Water pH 3-10 SU

Volume 2,500 gallons TSS <5 mg/L

SKID MOUNTED COMPONENTS TDS <600 mg/L

Feed Pumps Chlorine <2 mg/L

Number Two (2) Product Water QualityHorsepower 5 HP TDS (mg/L) <2 mg/L

Motor Control (Optional) Variable H2 Drive Conductivity <5 uS

Standard Pre-Treatment** Silica <20 μg/L

System Hydrus HF224cbOD System Flow 35 gpm

Vessel Construction PE Lined Fiberglass REGENERATION SPECIFICATIONSMedia Granular Activated Carbon Flow Configuration Alternating Duplex

Volume per Vessel 8 ft3 Regeneration Countercurrent

Bag Filters Waste Flow 9 gpm

Number Two (2) Cycle Time 75 minutes

Filter Rating 5-micron Cation ExchangersCation & Anion Exchangers* HCI per Cycle 18 gallons

Number Two (2) of each Waste per cycle 543 gallons

Vessel Size 24” x 72" Grains Capacity 280,000

Construction PE Lined Fiberglass Anion ExchangersCation Resin Strong Acid NaOH per cycle 10 gallons

Anion Resin Strong Base Waste per Cycle 690 gallons

Volume per Vessel 14 ft3 Grains Capacity 252,000

Controls UTILITIESInlet Conductivity Signet 2850 Electrical Voltage 208-230/460

Outlet Conductivity Signet 2850 Full Load Amps 60/30

Outlet Flow Signet 2537 Make-up Water 10 gpm

Outlet pH Signet 2750 Compressed Air 5 scfm @80-psi

Controller CompactLogix PHYSICAL DATATouchscreen 10.4” PanelView 6+ Shipping/Operating Wgt 3,000/6,000 lbs

Drum Low Level Sensors One (1) of Each Frame/Coating 304SS/Polyurethane

DI Supply Pumps Piping Schedule 80 PVC

Number Two (2) Available OptionsHorsepower 5 HP *HP - High Purity Duplex Cation for 3-5 MegOhm

Motor control (optional) Variable H2 Drive **EP - Enhanced Pretreatment for TSS Fitration

UV Sterilization Tank-size dependent







Operating Profile - Removes d issolved solids from compat ib le feed water with TDS <600-mg/ l u s i n g p r e -t r e a tm e n t b y back-washable carbon & replaceable bag filtration followed by two-stage, separate-bed cation & anion exchange. Produces a near-continuous supply of deionized water with duplex components with 50% of the resin in reserve or in regeneration. Water quality of less than 5 µS is produced when operated within design parameters

System Feed Tank - Constructed of HDLPE and sized based on system operating capacity. Analog level control provides for automatic water make-up supply, system operation, high level alarm, and to prevent the feed pump from running dry. PVC tank fittings for inlets & outlets pipes including tank isolation valve are included. As applicable, includes required seismic anchoring with PE certification

System Feed Pumps - Skid-mounted in duplex configuration with automatic alternating to share service load to extend operating life. Sized to provide full rated-service flow even during periodic media backwashing. Constructed of 316 SS, Viton® & ceramic wetted-parts. Centrifugal-drive 230/460VAC TEFC motor with optional variable Hz drives for soft-start to optimize operating efficiency. Includes common skid inlet & outlet with pumps isolation & check valves for service

Carbon Filters - Sized for minimum service flow of 8-gpm per ft2 of bed surface area. Utilizes Hydrus control valves for automatic up-flow backwash to remove accumulated particles. Minimum duplex vessels enabling backwash during service cycle without need to take system off-line. Utilizes filtered water from the vessel(s) remaining on-line. Vessels inlet outlet & drains piped in parallel with isolation valves for service. Backwash is automatically triggered based upon the totalized flow since the previous backwash based on an operator-adjustable set point manually through the HMI Bag Filters - There are minimum two (2) bag filter housings piped in parallel collectively rated for nominal system flow while allowing one filter to be taken off-line for change-out. The housings are constructed of reinforced polypropylene and are individually valve so one housing can be serviced while the other(s) remains in operation. Filter bags are made of polypropylene and have a nominal rating of 5 microns

Cation & Anion Exchanger - Both are two-vessel units alternating between service & regeneration controlled by air-actuated valves. Service flow as pressurized by the feed pump is down-flow with internal distribution utilizing an upper slotted diffuser and a bottom hub-&-lateral assembly Regenerations - Initiated in Feed-forward mode based on resin loading as calculated separately for the Cation and Anion in-service vessel by measuring the feed water quality and flow. Feed-back regenerations are triggered based on the outlet water quality and with cation or alternatively anion regeneration triggered based on outlet water pH as an indicator of relative exhaustion

Deionization Media - Each cation vessel shall utilize high-capacity, strong acid, macroporous cation resin, with an exchange capacity of >20,000 grains per cubic foot when regenerated with 4 pounds of hydrochloric acid per cubic foot of resin. The cation resin will have a minimum of 10% cross-linking. Each Anion vessel shall include high-capacity, weak and strong base anion resins, with an exchange capacity of >18,000 grains per cubic foot when regenerated with 6 pounds of sodium hydroxide per cubic foot of resin. The weak and strong base resin bead sizes are designed to keep the two layers separate. Inert plastic beads shall be used to pack both the Cation and Anion resin vessels while still allowing the resin minimum space for expansion and contraction.







Chemical Draw - The regenerating vessel will draw regeneration chemicals from a customer provided 55-gallon drum or bulk tank. The feed is educted by a pressurized DI water feed with chemical concentration verified with a hydrometer and adjusted with proportional valving to control the flow of chemical regulated from 0-10 lbs/ft3.

DI Water Storage Tank - Constructed of HDLPE and sized based on a combination of system operating capacity and requirement for regeneration water. Analog level control provides for automatic system operation, high level alarm, and to prevent the feed pump from running dry. PVC tank fittings for inlets & outlets pipes including tank isolation valve are included. As applicable, includes required seismic anchoring with PE certification. DI water is continuously recirculated through an UV Sterilizer at 3-4 tank turn-overs per hour to retard biological growth.

DI Water Supply Pump - Skid-mounted in duplex configuration with automatic alternating to share service load to extend operating life. Sized to provide full rated-service flow even during resin regeneration which utilizes accumulated DI water. Constructed of 316 SS, Viton® & ceramic wetted-parts. Centrifugal-drive 230/460VAC TEFC motor with optional variable Hz drives for soft-start to optimize operating efficiency. Skid outlets to service with a diaphragm valve for flow control and for regeneration with a pressure-regulating valve for consistent supply pressure. The DI water supply loop recirculates to the tank with a pressure-retaining valve to ensure adequate supply pressure

System Skids - Components other than tanks are skid-mounted, pre-piped, & pre-wired limiting installation to interconnect piping & electrical connections. Construction is of 304- SS with sandblasting prior to a polyurethane coating. Skids include feet for securing skids to the floor and lugs for electrical grounding of electrical components.

Piping - Piping is Schedule 80 PVC with both solvent welded and threaded connections.

System Controls -Operation, monitoring, and control of the integrated system utilizes an Allen-Bradley CompactLogix programmable automation controller (PAC) with Human-machine interface (HMI) through a Panelview Plus color touch screen. System operation while highly automated also employs manual control with an intuitive operator-friendly interface. Product water to process is assured with recirculation of “off-spec” water to the feed tank if above an operator-adjustable set point. System operating set points and alarms are set at the touch screen which is password protected to limit access to the operator, supervisor, maintenance, or engineer based on necessity and relative expertise. Additional Options

** HP – High Purity Duplex Polishing Cation Exchanger – With added duplex polishing-cation skid to produce higher quality DI water in the range of 3-5 MegOhm. ** EP – Enhanced Pre-treatment –With added Hydrus Macrolite® multi-media backwashable filters for removal of up to 50 mg/l suspended solids larger in size than 5-microns.







TANKS OPERATING SPECIFICATIONSSystem Feed Feed Water Quality

Volume 2,000 gallons Temperature 55°F-105oF

DI Water pH 3-10 SU




Number Two (2) Product Water QualityHorsepower 7.5 HP TDS <2 mg/L







Number Two (2) Cycle Time 75 minutes


Number Two (2) of each Waste per cycle 825 gallons



Anion Resin Strong Base Waste per Cycle 1,000 gallons









Number Two (2) Available OptionsHorsepower 7.5 HP *HP - High Purity Duplex Cation for 3-5 MegOhm









Operating Profile - Removes d issolved solids from compat ib le feed water with TDS <600-mg/ l u s i n g p r e -t r e a tm e n t b y back-washable carbon & replaceable bag filtration followed by two-stage, separate-bed cation & anion exchange. Produces a near-continuous supply of deionized water with duplex components with 50% of the resin in reserve or in regeneration. Water quality of less than 5 µS is produced when operated within design parameters




Cation & Anion Exchanger – Both are two-vessel units alternating between service & regeneration controlled by air-actuated valves. Service flow as pressurized by the feed pump is down-flow with internal distribution utilizing an upper slotted diffuser and a bottom hub-&-lateral assembly Regenerations –Initiated in Feed-forward mode based on resin loading as calculated separately for the Cation and Anion in-service vessel by measuring the feed water quality and flow. Feed-back regenerations are triggered based on the outlet water quality and with cation or alternatively anion regeneration triggered based on outlet water pH as an indicator of relative exhaustion.













System Controls – Operation, monitoring, and control of the integrated system utilizes an Allen-Bradley CompactLogix programmable automation controller (PAC) with Human-machine interface (HMI) through a Panelview Plus color touch screen. System operation while highly automated also employs manual control with an intuitive operator-friendly interface. Product water to process is assured with recirculation of “off-spec” water to the feed tank if above an operator-adjustable set point. System operating set points and alarms are set at the touch screen which is password protected to limit access to the operator, supervisor, maintenance, or engineer based on necessity and relative expertise.

Additional Options










DI Water pH 3-10 SU




Number Two (2) Product Water QualityHorsepower 10 HP TDS <2 mg/L







Number Three (3) Cycle Time 75 minutes


Number Two (2) of each Waste per cycle 1,200 gallons













Motor Control (Optional) Variable H2 Drive **EP - Enhanced Pretreatment for TSS Fitration








Operating Profile - Removes d issolved solids from compat ib le feed water with TDS <600-mg/ l u s i n g p r e -t r e a tm e n t b y backwashable carbon & replaceable bag filtration followed by two-stage, separate-bed cation & anion exchange. Produces a near-continuous supply of deionized water with duplex components with 50% of the resin in reserve or in regeneration. Water quality of less than 5 µS is produced when operated within design parameters




Cation & Anion Exchanger – Both are two-vessel units alternating between service & regeneration controlled by air-actuated valves. Service flow as pressurized by the feed pump is down-flow with internal distribution utilizing an upper slotted diffuser and a bottom hub-&-lateral assembly Regenerations – Initiated in Feed-forward mode based on resin loading as calculated separately for the Cation and Anion in-service vessel by measuring the feed water quality and flow. Feed-back regenerations are triggered based on the outlet water quality and with cation or alternatively anion regeneration triggered based on outlet water pH as an indicator of relative exhaustion.













System Controls – Operation, monitoring, and control of the integrated system utilizes an Allen-Bradley CompactLogix programmable automation controller (PAC) with Human-machine interface (HMI) through a Panelview Plus color touch screen. System operation while highly automated also employs manual control with an intuitive operator-friendly interface. Product water to process is assured with recirculation of “off-spec” water to the feed tank if above an operator-adjustable set point. System operating set points and alarms are set at the touch screen which is password protected to limit access to the operator, supervisor, maintenance, or engineer based on necessity and relative expertise. Additional Options










DI Water pH 3-10 SU











Number Three (3) Cycle Time 75 minutes









Outlet Flow Signet 2537 Compressed Air 5 scfm @80-psi

Outlet pH Signet 2750 Make-up Water 25 gpm


Drum Low level Sensors One (1) of Each Frame/Coating 304SS/Polyurethane











Operating Profile - Removes d issolved solids from compat ib le feed water with TDS <600-mg/l u s i n g p r e -t r e a tm e n t b y back-washable carbon & replaceable bag filtration followed by two-stage, separate-bed cation & anion exchange. Produces a near-continuous supply of deionized water with duplex components with 50% of the resin in reserve or in regeneration. Water quality of less than 5 µS is produced when operated within design parameters




Cation & Anion Exchanger – Both are two-vessel units alternating between service & regeneration controlled by air-actuated valves. Service flow as pressurized by the feed pump is down-flow with internal distribution utilizing an upper slotted diffuser and a bottom hub-&-lateral assembly Regenerations –Initiated in Feed-forward mode based on resin loading as calculated separately for the Cation and Anion in-service vessel by measuring the feed water quality and flow. Feed-back regenerations are triggered based on the outlet water quality and with cation or alternatively anion regeneration triggered based on outlet water pH as an indicator of relative exhaustion.













System Controls – Operation, monitoring, and control of the integrated system utilizes an Allen-Bradley CompactLogix programmable automation controller (PAC) with Human-machine interface (HMI) through a Panelview Plus color touch screen. System operation while highly automated also employs manual control with an intuitive operator-friendly interface. Product water to process is assured with recirculation of “off-spec” water to the feed tank if above an operator-adjustable set point. System operating set points and alarms are set at the touch screen which is password protected to limit access to the operator, supervisor, maintenance, or engineer based on necessity and relative expertise. Additional Options










DI Water pH 3-10 SU





Motor Control (Optional) Variable H2 Drive Conductivity <5 μg/L






Number Four (4) Cycle Time 75 minutes



Vessel Size 48” x 72" Grains Capacity 1,100,000






Outlet Flow Signet 2537 Compressed Air 5 scfm @80-psi

Outlet pH Signet 2750 Make-up Water 35 gpm


Drum Low level Sensors One (1) of Each Frame/Coating 304SS/Polyurethane











Operating Profile - Removes d issolved solids from compat ib le feed water with TDS <600-mg/ l u s i n g p r e -t r e a tm e n t b y back-washable carbon & replaceable bag filtration followed by two-stage, separate-bed cation & anion exchange. Produces a near-continuous supply of deionized water with duplex components with 50% of the resin in reserve or in regeneration. Water quality of less than 5 µS is produced when operated within design parameters.

System Feed Tank - Constructed of HDLPE and sized based on system operating capacity. Analog level control provides for automatic water make-up supply, system operation, high level alarm, and to prevent the feed pump from running dry. PVC tank fittings for inlets & outlets pipes including tank isolation valve are included. As applicable, includes required seismic anchoring with PE certification.

System Feed Pumps - Skid-mounted in duplex configuration with automatic alternating to share service load to extend operating life. Sized to provide full rated-service flow even during periodic media backwashing. Constructed of 316 SS, Viton® & ceramic wetted-parts. Centrifugal-drive 230/460VAC TEFC motor with optional variable Hz drives for soft-start to optimize operating efficiency. Includes common skid inlet & outlet with pumps isolation & check valves for service.

Carbon Filters - Sized for minimum service flow of 8-gpm per ftt2 of bed surface area. Utilizes Hydrus control valves for automatic up-flow backwash to remove accumulated particles. Minimum duplex vessels enabling backwash during service cycle without need to take system off-line. Utilizes filtered water from the vessel(s) remaining on-line. Vessels inlet outlet & drains piped in parallel with isolation valves for service. Backwash is automatically triggered based upon the totalized flow since the previous backwash based on an operator-adjustable set point manually through the HMI. Bag Filters - There are minimum two (2) bag filter housings piped in parallel collectively rated for nominal system flow while allowing one filter to be taken off-line for change-out. The housings are constructed of reinforced polypropylene and are individually valve so one housing can be serviced while the other(s) remains in operation. Filter bags are made of polypropylene and have a nominal rating of 5 microns.

Cation & Anion Exchanger – Both are two-vessel units alternating between service & regeneration controlled by air-actuated valves. Service flow as pressurized by the feed pump is down-flow with internal distribution utilizing an upper slotted diffuser and a bottom hub-&-lateral assembly. Regenerations –Initiated in Feed-forward mode based on resin loading as calculated separately for the Cation and Anion in-service vessel by measuring the feed water quality and flow. Feed-back regenerations are triggered based on the outlet water quality and with cation or alternatively anion regeneration triggered based on outlet water pH as an indicator of relative exhaustion.










DI Water Supply Pump - Skid-mounted in duplex configuration with automatic alternating to share service load to extend operating life. Sized to provide full rated-service flow even during resin regeneration which utilizes accumulated DI water. Constructed of 316 SS, Viton® & ceramic wetted-parts. Centrifugal-drive 230/460VAC TEFC motor with optional variable Hz drives for soft-start to optimize operating efficiency. Skid outlets to service with a diaphragm valve for flow control and for regeneration with a pressure-regulating valve for consistent supply pressure. The DI water supply loop recirculates to the tank with a pressure-retaining valve to ensure adequate supply pressure.



System Controls – Operation, monitoring, and control of the integrated system utilizes an Allen-Bradley CompactLogix programmable automation controller (PAC) with Human-machine interface (HMI) through a Panelview Plus color touch screen. System operation while highly automated also employs manual control with an intuitive operator-friendly interface. Product water to process is assured with recirculation of “off-spec” water to the feed tank if above an operator-adjustable set point. System operating set points and alarms are set at the touch screen which is password protected to limit access to the operator, supervisor, maintenance, or engineer based on necessity and relative expertise.

Additional Options










World-Class Equipment & Process Expertise Water Innovations Pre-Engineering WASTEWATER TREATMENT NEEDS ANALYSIS



©2016 Water Innovations Waste Treatment Needs Analysis July 2016 1 | P a g e

We appreciate you considering Water Innovations, Inc. and look forward to working with you. This Wastewater Treatment Needs Analysis is the 1st critical step to ensure we understand your unique application, requirements, and objectives to engineer a water recycling and/or waste treatment solution that meets your needs. In certain cases, we will have input information known to us from prior conversations and if so would ask that you please review for accuracy. Please complete as much information as possible to serve as the starting point for further discussions. Not all questions will apply to all customers and applications. Thank you in advance and don’t hesitate to contact us if you have any questions at [email protected]

Customer Information

Company Name: Company Address: City / State / Zip: Contact Telephone #: Contact Name: Contact Email Address: Contact Title: Website Industry Description

Project Background

1. What is the project status for vendor and technology selection? Near to Selection Early Stages Gathering Information Future

2. Do you have a budget set aside for this project?

Budgeted this Fiscal Year Budgeted next Fiscal Year Not Budgeted 3. What is the primary project objective? - Select all that apply or describe if other

Water Recycling Deionized Water Waste Treatment Other:

4. What are the key business drivers for you evaluating a system? - Select all that apply

Financial Payback Discharge Compliance Labor/Maintenance Savings Expansion Capabilities Water Conservation Waste disposal Water cost Water Recycling Product Quality Waste Treatment Zero Discharge Environmental Awareness Other: (describe)

5. What is your role in the company and project? - Engineering, Operations, Management, or other








6. Are primarily you or others in your company responsible for the project? - if others what is their role

7. Are you needing to replace or to upgrade an existing system or is this a new system?

8. Are you considering multiple potential vendors or looking for a single strategic vendor partner?

9. Do you have a preference for a particular treatment technology - UF/RO, IX, or precipitation?

10. Have you previously been involved in purchase of a WWT or recycling system? – if so describe

11. Do you have previous experience with WWT or rinse water recycling? – with what technology

Production Process If available, provide a process tank line sequence & lay out including volumes & temperatures; rinses water source and flow rate; and for each rinse, pH, conductivity, & total suspended solids, obtain by creating a representative composite sample from small samples taken at multiple times over 1-2 work days.

What type of parts are being processed? Is the method of parts processing Rack Barrel Basket Other If plating on metal substrates – what are primary baths If plating on plastics or other – what are primary baths If anodizing what type On what substrate Aluminum Stainless Steel Other Type of parts (Provide Pictures if available)

Number of parts per day

Surface area per part

Work type % if multiple i.e. - 50% rack, 40% barrel ,10% Basket -- 60% plating, 40% anodizing Total rinse water usage in gallons-per-minute or gallons-per-day Deionized water usage in gallons-per-minute or gallons-per-day Required rinse water quality in conductivity (uS/cm) or total dissolved solids (TDS) Percentage of total process rinses currently being recycled if any







Make-Up Water If available provide a facility water report including at a minimum conductivity or TDS, total hardness, pH, & suspended solids (TSS) and concentrations of predominant ions including sodium, calcium, carbonate, bi-carbonate, sulfate, nitrates, & chlorides

Facility cost of water per 1,000-gallons or hundred cubic feet Facility water source Municipal Groundwater Well If DI water is produced, by on-site regenerable IX Service deionization (SDI) SDI with RO If on-site regenerable ion exchange (IX), equipment age and manufacturer If SDI is used for DI water, how many gallons per day and cost per year If RO is used prior to SDI, how many gallons of product per day and waste per day If RO is used, is there pre-treatment with softener and/or activated carbon or chemical treatment

Waste Treatment

If available, provide treatment process sequence & lay out including tank’s volume & flow rates, and facility wastewater Pre-treatment Permit

Do you have a waste treatment system? Yes No A water recycling system? Yes No Total volume of waste water in gallons-per-minute or gallons-per-day Volume of wastewater continuously discharged in gallons-per-minute or gallons-per-day Volume of wastewater “Batch-treated” in gallons-per-day Is any water currently being recycled? Yes No Volume of rinse water recycled in gallons-per-minute or gallons-per-day How recycled - UF/RO Ion Exchange Media Filtration Other Primary discharge pre-treatment target metals Does the current treatment system have available any excess capacity – Yes No Are there regulatory limits or surcharges for TSS TDS BOD/COD Volume of cyanide-bearing wastewater if any in gallons-per-minute or gallons-per-day Volume of hexavalent chrome-bearing wastewater in gallons-per-minute or gallons-per-day Approximate annual cost for on-site treatment chemical per year Type of Treatment Chemicals used – proprietary precipitant & coagulant or Generic Off-site liquid hazardous waste disposal gallons per year and cost per year Off-site F006 sludge disposal pounds per year and cost per year Cost of 32% Hydrochloric acid per drum Cost of 50% sodium hydroxide per drum







Facility and Utilities

Available voltage - 220V 380V 440V Production schedule per day - 8 hours 16 hours 24 hours Other Available space for system Available compressed air supply - Yes No

Additional Information Miscellaneous Information - What else would you like us to know?

Project Roles and Contacts: In addition to yourself, who will be involved in the evaluation and decision-making process? Please also include all team members that will be part of this project.

Contact Name Title Project Role Email

Reminder - requested information to provide: 1. Production Process tank line sequence & lay out including: a. Tank’s volume & temperature b. Rinses water source & replenishment flow rate c. For each rinse, representative pH, conductivity, and total suspended solids, obtain by creating a

composite sample from small samples taken at multiple times over 1-2 work days 2. Facility water supply report a. Including at a minimum conductivity or TDS, total hardness, pH, & suspended solids (TSS) and

concentrations of predominant ions including sodium, calcium, carbonate, bi-carbonate, sulfate, nitrates, & chlorides

3. Waste treatment process sequence & lay out including: a. Tank’s volume & flow rates b. Wastewater pre-treatment permit



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