WORLD-CLASS TECHNOLOGY, SERVICE AND SUPPORT · WORLD-CLASS TECHNOLOGY, SERVICE AND SUPPORT Catalog OPW.pdf 1 6-1-2012 13:16:47. 3 Welcome to the OPW Fluid Transfer Group For over

WORLD-CLASS TECHNOLOGY, SERVICE AND SUPPORT

Catalog OPW.pdf 1 6-1-2012 13:16:47

3

Welcome to the OPW Fluid Transfer Group

For over 50 years OPW Fluid Transfer Group Europe is dedicated to provide expert solutions for the safe handling, processing, monitoring and transportation of hazardous bulk products.A motivated team of professionals understand customer needs as well as applicable legislation and local requirements. Engineering skills and a sophisticated production facility in combination with modern logistics offer our clients the flexibility and innovation required to keep and enhance their marketplace.This together with our long expertise and customer focus makes OPW Fluid Transfer Group what it is today, one of the global leaders in the market. Our focus is primarily on Hydrocarbon and Chemical products. Our expertise concentrates on road tankers and railcar transport; loading- , unloading- and transloading facilties and the safe quick and dry-disconnect coupling systems.Nowadays safeguarding the environment, equipment and people is key, OPW Fluid Transfer Group line of products offer worldclass solutions for your Transportation needs as well as your Loading Terminal facilities. Zero Harm ,Total Integrity is our motto.

Sincerely yours,OPW Fluid Transfer Group Europe BV

H. GildeManaging director

I N T R O D U C T I O N

Catalog OPW.pdf 2 6-1-2012 13:16:48

4

3.2.3.4. 1.5. 3.3.

3.1. 1.6.

1.4.2.1.4.1.

1.1.1.2.1.3.

1.7.2.2.

2.3.

1.1. 1.2. 1.3. 1.4.

3.1. 3.2. 3.4.

4.1.2.3.2.1. 2.2.

1.5. 1.6. 1.7.

3.3. 3.5.

Catalog OPW.pdf 3 6-1-2012 13:16:48

INTRODUCTION 3

INDEX 5

1 BOTTOM LOADING COMPONENTS 7 1.1. 1.2. 1.3. 1.4. 1.5. 1.6. Carbon Steel / Stainless Steel

1.7.

2 VAPOUR RECOVERY COMPONENTS 29 2.1. 2.2. 2.3.

3 OVERFILL PREVENTION SYSTEMS 39 3.1.

3.2. 4403-series

3.3. Retain Overfill Monitoring 3205E 48

3.4. 3.5.

4 CIVAFLO MANIFOLDS 57 4.1. CIVAFLO Manifolds 58

I N D E X

5

Catalog OPW.pdf 4 6-1-2012 13:16:49

Catalog OPW.pdf 5 6-1-2012 13:16:49

BO

TTOM

LOA

DIN

G CO

MPO

NEN

TS

1.6.

1.4.1.3.

1.1.1.2.

1.7.

1.1. API Tank Truck Adaptor

1.2. Dust Cap

1.3. Gravity Coupler

1.4. Air Interlock for VR-Adaptor

1.5. Bottom Valve

1.6. Manhole Cover Carbon Steel / Stainless Steel

1.7. Pressure/Vacuum-Vent

Catalog OPW.pdf 6 6-1-2012 13:16:49

8

F E A T U R E S A N D B E N E F I T S

C E R T I F I C A T E S

891, EN13083

API Tank Truck Adaptor

891NB, API Adaptor

891BA, API Adaptor

Designed in accordance

Two piece

4” TTMA

Nominal size

Rotatable

Flat bottom

Minimum number of internals

Bushed running surfaces

Stainless Steel

Viton GFLT

Compatible

Heavy duty

Easy-grip

Mounting lugs

Grease nipple

891BA, API Adaptor with Air Interlock model 200

Catalog OPW.pdf 7 6-1-2012 13:16:49

S P E C I F I C A T I O N S

8 9 1 N B

8 9 1 B A

ø 11

ø 149

171

181

8 HOLES

ø 165

103

57

181

ø 197

162

214

84

51

General Spec’s API Tank Truck Adapter

Catalog OPW.pdf 8 6-1-2012 13:16:49

S P A R E P A R T S

R E L A T E D P R O D U C T S

O R D E R I N G S P E C I F I C A T I O N S

Repair kit

Art. number Description

891 API Adaptor with Handle

891 API Adaptor without Handle

3

33

8

Item Part Nr Description QTY Item Part Nr Description QTY

3

3

3

3

3

Catalog OPW.pdf 9 6-1-2012 13:16:51

875 AL40 Dust Cap

Certified per ADR 4.3.4.1.1 up to 3 bar

Lightweight pressure die-cast aluminium

construction for maximum strength and

weight reduction

Easy use due to radial cam and lug design

Buna-N seal

Glass-filled nylon cams to reduce wear

Locking hole for wire security seal

Private branding on API Dust Cap is optional

CIVACON’s 875 API Dust Cap is lightweight, corrosion resistant and designed for the protection of API RP 1004 tank-truck adaptors complying to ADR.

875 AL40, Dust Cap

875-AL40, ADR



Catalog OPW.pdf 10 6-1-2012 13:16:54


8 7 5 A L 4 0 D U S T C A P

General Spec’s 875-AL40 Dust Cap

Maximum working pressure 3 bar

other temperatures in request

ø130

205

All dimensions are in mm

Catalog OPW.pdf 11 6-1-2012 13:16:56

S P A R E P A R T S



Item Part number Description


1

Catalog OPW.pdf 12 6-1-2012 13:16:56

Gravity Coupler

Designed in accordance with API RP 1004,

ADR and EN13083

Pressure die-cast lightweight aluminium construction

for maximum strength and weight reduction

Innovative design for:

- improved high-flow rates

- minimum pressure drop

- complete draining capacities to prevent contamination

Compatible with diesel, bio diesel, gasoline,

ethanol and methanol

Viton GFLT seal

Over Centre CAM - holds on adaptor top & bottom

No wear of API adaptor surface

15° angle for improved unloading

Single piece 3” and 4” CAM and Groove

One hand operation, simple robust mechanism

The 876 Gravity Coupler optimizes the connection between 4” API Adaptors and 3” or 4” hose connections, ensuring safe and fast unloading. The 876 has been

designed with an over centre CAM for easy connection.


Catalog OPW.pdf 13 6-1-2012 13:16:56


8 7 6 - S E R I E S

General Spec’s 876 Gravity Coupler

Nominal size 4” or DIN100



98

184

182

108

42

145

B A

129

Catalog OPW.pdf 14 6-1-2012 13:16:57

S P A R E P A R T S



Repair kit


4” male kamlok outlet

3” male kamlok outlet

1

Catalog OPW.pdf 15 6-1-2012 13:16:57

300 / 301 Air Interlock Valve

Corrosion resistant nickel-plated aluminium body

Main shaft wiper seal will prevent contaminations

from entering seal area

Universal mounting fits all civacon API bottom loading

adaptors and vapour recovery adaptors

Stainless steel operating shaft and spring eliminating

corrosion

Lightweight aluminium end cap

Different end cap designs possible to meet specific

requirements

Electrically continous

Civacon’s New Model 300 Series Air Interlock Valve is the perfect solution for all your petroleum transport interlock needs.

From drive-off protection on APIs and Vapor Adaptors, to interlocking guard bars and cabinet doors, our Model 300 Air Interlock Valve fits right in. The Model 300 valve is a drop-in replacement for our earlier models

and for competitive brands. The fit and function remain identical to previous models. Their new durable yet lightweight

hard-coat anodized aluminum body, stainless steel internals and hardware deliver extreme durability, extended life and

provide superior protection from chemicals and the elements. This completely new design uses industry standard

that requires no vent hole in the rear end cap. This provides a completely

use. Maintenance requirements have been minimized for long, trouble-free operation.


300, Air Interlock front

300, Air Interlock back

Catalog OPW.pdf 16 6-1-2012 13:16:58


M O D E L 3 0 0

M O D E L 3 0 1

General Specifications

Valve type 3-way

Weight model 300 250 g


Catalog OPW.pdf 17 6-1-2012 13:16:58

S P A R E P A R T S




equipped with sight glass

- included in 200 RK2 - included in 300 RK

300 Air Interlock Valve with push button, 3-way,

3

2 ��4 m�

��

^��

��7

��

�&�

��

��

[��@2>+�\,#�� ",�]� ^,M�� Q#/�"�V,�� \,#�� ",�]� ^,M�� Q#/�"�V,��

1 &��@�� =��\��#�� 8 �&�^^� �� \��?��?��

� &��@�� _��%*��` ��&�� 9 _&�� @��?��b��&@��&�=*��%�Z<��!��]�

3 &��@�f� �� *��<*�'�=*�� 10 _&��f�� \��?��

4 �&��^�� ;\�� ;�'#<�[��",/�+=��&#<��

� �&�� =�� 11 ��^�� <*�'�<��

6 �&��f� �� '�X�� &�� (�)g_h��` ��&��`&�gj��m@m��

7 �&��m� �� >��\�`��\��?�� 13 _&��&�� &� )��;��'��

2

2

2

Catalog OPW.pdf 18 6-1-2012 13:16:59

20

EURO-Line Bottom Valves

All EURO100-Line Bottom Valves in accordance

Available models:

Pressure balanced or non pressure balanced

operation

Sequenced or non-sequenced operation

4” or DN100 connection

Lightweight pressure die-cast for improved

strength and reduced weight

Hard anodized and stainless steel internals

Stainless steel filter/strainer

Shear Groove to prevent spillage in case

of an accident

Superior flow rate: - up to 2.500 litres/minute

- no moving parts in the flow path

Viton GLFT seals

Valve service inside of the compartment

Manually openable in case of emergency

EURO 100-Line, Bottom Valve Compact

EURO100-Line, Bottom Valve Super Compact

EURO100-Line, Bottom Valve 4” TTMA or TW

EURO100, EN13308 EURO100, EN13316



Catalog OPW.pdf 19 6-1-2012 13:16:59

&��

��m

&^�

��m

|� ^

��$

|�

|� }

��m�

��m

|��

^�|

&&&

$

�

�

�^

|�

��%��pp��*+�

��~��pp��*+�

Z�>�~>%��g��h>g]

|� ^

|&&

&%z

m�_�

g>��

|�

�=$

$�|��

^��

m

�

�

|��

|�

&�^

&�&

�&m

��

| }

|�f

��

&&��z

��%��pp��*+�

��~��pp��*+�

Z�>�~>%��g��h>g]

&&��z


E U R O 1 0 0 - 3 S E R I E S

E U R O 1 0 0 - 1 S E R I E S

General Spec’s EURO100-Line Bottom Valves

Working pressure 5 bar (500 kPa)

Operating air pressure 4 bar

Maximum flow rating 2.500 litre/minute

Seals Viton GFLT

other temperatures on request

��

|��

^�&�

�

�m�

��

|�

�mf

|&&

&��

m��

m$

|��

^�

�

�

&&��z

|�

|��

��%��pp��*+�

��~��pp��*+�

Z�>�~>%��g��h>g]

E U R O 1 0 0 - 2 S E R I E S


Catalog OPW.pdf 20 6-1-2012 13:16:59

22

S P A R E P A R T S



Repair kit

Bottom Valve

Contents EURO100RK Repair kitItem Part number Description

4 82-30-53 Gasket (Viton)


Compact Model: EURO100-1 series

Super Compact Model: EURO100-2 series

4” TTMA Outlet Model: EURO100-3 series: -3 series

2

3

4

5

Catalog OPW.pdf 21 6-1-2012 13:17:00

23



Manhole Cover T400-series

H71521, Base Plate model

T400-PFC01A, Pressure Activated Fill-cover

Complies

Pressure and vacuum vent fitted as standard for

Spring-loaded Pressure-activated fill cap

Emergency venting

Automatic sealing of the P/V vent in a roll over

situation

20” base-plate for access compliance with ADR.

Two-stage opening allows safe release of

opening fill cap.

Lockable

Secure 24-bolt fixing

Lightweight pressed aluminium base-plate

Security facility

K1-T400-240217GJ, Manhole Cover As-sembly

T400, EN13317PAF, EN13314

Catalog OPW.pdf 22 6-1-2012 13:17:00

24


B A S E P L A T E E X A M P L E S

107

.070

60

THRU24 HOLESEQ. SPACED

9

THRU16 HOLESEQ. SPACED

9

THRU8 HOLES

EQ. SPACED

8

183 183

58

82.5

17022.5 °

80.0

0

109.5

0

170.

00

60.8

0

60.0

0

190

24 HOLES 9.0 - B.C=522mm

16 HOLES 9.0 - B.C.=302mm

8 HOLES 9.0 - B.C.=130mm

General Spec’s Manhole Cover T400-series

54

38

92

110140

9816

2


Catalog OPW.pdf 23 6-1-2012 13:17:01

25



S P A R E P A R T S

mounting holes for overfill sensor,


Item Part number Description

Catalog OPW.pdf 24 6-1-2012 13:17:01

Pressure Vacuum Vent

In accordance

Pressure Die-Cast aluminium design, stainless steel

and acetal components for durability and longer

life time

Automatic sealing in case of a tanker rollover

Pressure Flow capacity

Vacuum Flow capacity

Lightweight durable design (400 gram)

Removable filter for easy serviceability

Viton GFLT seals

Quick-Strip-In-place design, no tools required

Suitable for fill-covers (PAF)

Double dovetail grooves for poppet O-rings for

a more secure and longer-lasting seal

1¼ BSPP connection

CIVACON’s NV3000E high-flow pressure vacuum vent is designed for durability, safety and service performance.

NV3000E, Pressure Vacuum Vent

NV3000E, EN 14595



Catalog OPW.pdf 25 6-1-2012 13:17:02

71

71

75

123

20


General Specifications NV3000E

Weight 400 gram


Catalog OPW.pdf 26 6-1-2012 13:17:02

28

S P A R E P A R T S



Art. number DescriptionT400-series Manhole cover assembly

5

8

4

3

2

Article Nr. Description NV3000RK Repair Kit NV3000E

Spare part only supplied as complete kit

Contents Repair Kit NV3000RK

Item Article Nr. Description Qty.

Catalog OPW.pdf 27 6-1-2012 13:17:03

VAPO

R R

ECOVERY CO

MPO

NEN

TS

2.2. 2.3.

2.1.

2.1. Vapour Recovery Adaptor

2.2. Vapour Recovery Valve

2.3. Vapour Line Valve

Catalog OPW.pdf 28 6-1-2012 13:17:03

30

Vapour Recovery Adaptor

In accordance

Lightweight pressure die-cast construction for

maximum strength and weight reduction

4” TTMA mounting flange

Nominal size

Minimum number of internals to minimize pressure

drop and improve flow rate

Bushed running surfaces for efficient operation

Stainless Steel internals for maximum service life

Viton GFLT seals

Compatible with diesel, bio diesel, gasoline, ethanol

and methanol

Heavy duty poppet for smoother opening characteristics

Mounting lugs

Standard equipped with sight glass and drain plug

efficiency and service performance of vapour recovery with a minimum pressure drop.

633LVB, Vapour Recovery Adaptor with 300/301 Air Interlock



1711T-CA-PL, Dust Cap

633LVB, Vapour Recovery Adaptor with 300/301 Air Interlock

Catalog OPW.pdf 29 6-1-2012 13:17:04


General Specifications 633LVB-201


Weight 3,5 Kg

205

120

87

11

149

172

62

19

2754

Catalog OPW.pdf 30 6-1-2012 13:17:04

32

TM

633

LVB

S P A R E P A R T S



Repair kit

Item Part Nr Description Quantity

LVH

LVH-AL

Lock Washer S.S. 4

LVH/LVB


NV3000E Pressure vacuum vent

equipped with sight glass

equipped with sight glass and

4

3

2

Catalog OPW.pdf 31 6-1-2012 13:17:05

33

Vapor Recovery Vent

Lightweight aluminum body

Double Piston Seals

Improved Seal Chemical Compatibility and

Temperature Rating

New Cap Design

Added Exhaust Port to help vent close faster

Improved Flow Rating and Pressure Drop

Reduction

New Rotation Features allows you to mount

the vent from 0 - 45º

Locking Ring prevents additional leak paths

from the Vapor System

for temperature range rated at -40º ºC. A newcap design threads into the top of the vent allows

for a better seal and corrosion free design.

The presence of a locking ring prevents additional leak paths that

The locking ring allows more freedom for mounting the vent to the normal TTMA bolt pattern.

Seals have been improved to be more compatible with chemicals that could potentially come into contact with them.

T195SVE, Vapor receovery vent



EN13082EN13082

Catalog OPW.pdf 32 6-1-2012 13:17:05

34


General Specifications

Pressure Drop 0,5 mbar at 2,400 lpm

Weight 2,5 kg


(38

mm

)1.

475

(154mm)6.000

(106mm)4.125

(95

mm

)3.

725

(255mm)9.937

(89

mm

)3.

500

Catalog OPW.pdf 33 6-1-2012 13:17:06

35

S P A R E P A R T S



Repair kit

Item Part Nr Description QTY.

2


T400-series Manhole cover assembly

NV3000E Internal pressure/vacuum vent

2

3

4

5

8

20

FF I

Catalog OPW.pdf 34 6-1-2012 13:17:06

Vapour Line Valve

In accordance with

Stainless Steel flame arrestor covering

inlet/outlet port

Mounting flange

Compact design

Constructed of Aluminum with corrosion-resistant

trim

Operates in

Self-opening at vacuum

VITON® GFLT seals compatible with all fuel grades

and additives

CIVACON’s vapour line valve provides additional safety and security when carrying hazardous liquids. Pressure is vented into the atmosphere when it is not sealed for vapour transfer. In case of vapour transfer, vapour line

valve is closed.

1995TWD-2, Vapour Line Valve

1995TWD-2, EN130821995TWD-2, RDW



1995TWD-2, Vapour Line Valve

Catalog OPW.pdf 35 6-1-2012 13:17:07


General Spec’s 1995 TWD-2 Vapour Line Valve

Working pressure 5 bar (500 kPa)

Seals Viton GFLT

Weight 2,2 Kg


Catalog OPW.pdf 36 6-1-2012 13:17:08

38

S P A R E P A R T S



Repair kit

Item Part Number Description

Spare parts only supplied as complete kit


with TW-flange

with TW-flange

43

2

5

Catalog OPW.pdf 37 6-1-2012 13:17:08

OVER

FILL PR

EVENTIO

N SYSTEM

S

3.1.

3.2.3.4.

3.3.

3.1. Overfill Prevention Sensor

3.2. Socket 4403-series

3.3. Retain Overfill Monitoring 3205E 48

3.4. Retain Sensor

3.5. Tester

Catalog OPW.pdf 38 6-1-2012 13:17:09

40

2+5-Wire Overfill Sensors

Product Number Materials

1552 & 1112E-XXXX Sensor Cap - Glass Filled Nylon

Cap O-ring seals - Silicone

Sensing Length Adjustability

Sensor Housing - Aluminum

Locking Nut - Plated Steel

Product Range Sensor Shaft - Aluminum

Viscosity

Snap Ring - Stainless

Approvals Europe (ATEX)

Weight 1.15 lbs.

Operating Temperature -40º F (-40º C) to

Storage Temperature

**Special length sensors are available upon request

In accordance

Intrinsically safe operation

ATEX certified

Continuously self checking

Optic overfill sensors detect the presence of liquid at a preset level. The new

sors and Monitors, as well as all industry standard signal formats. These new

work directly with 2&5-wire loading racks when wired directly to a blue

replacement for our existing Liberty™ optic sensors. With their universal industry compatible signal format, they are a perfect choice

for all of your overfill detection sensor applications. All of the features & benefits of these new sensors are also available in our

new 2-wire sensor version as well (see separate data sheet).

2-Wire, ATEX, EN13922 5-Wire, ATEX, EN13922



Catalog OPW.pdf 39 6-1-2012 13:17:09


General Specifications 2 + 5 Wire Overfill Sensors

Zone specification Zone 0

Signals Intrinsically safe


AA

82mm

87mm

BSPP MOUNTING NUT

SENSING POINT

M20 x 1.52 PLCS

TAMPER EVIDENT TAB

MANHOLE PLATE

DUAL O-RING SENSOR TO HOUSING SEAL

-007 = 127mm - 178mm-0012 = 235mm - 286mm-0018 = 387mm - 438mm

HOUSING

SEAL

PRISM

RETAINING RING

Catalog OPW.pdf 40 6-1-2012 13:17:09

42

S P A R E P A R T S




3205E On-board Monitoring System

SCS-300 Sealed Parcel Delivery System

Item Part Number Description QTY

1

3

4

5 H52842M

8

H52845M

H52844M O-ring

3

2

5

8

4

Catalog OPW.pdf 41 6-1-2012 13:17:10

43

Sockets

In accordance with API standards

4403-model in accordance with

Pressure switch in accordance to VOC requirements

Simple and durable connection using 3 J-slots

Colour coded labels and caps for easy identification

Brake interlock switch

Grounding pin incorporated in all models

Connecting up to - 8 thermistor sensors

- 8 2-wire optic sensors

CIVACON’s Sockets are designed for optimal communication between

4103E Socket

EN13922 Conformation declaration



4403E Socket 4403B Socket

Catalog OPW.pdf 42 6-1-2012 13:17:10

44


4 1 0 3 E

General Spec’s 4103 & 4403 Sockets


4 4 0 3 E

4103E

WW

W. OP W- F T G . NL ( + 3 1 ) 2 5 2 - 6 6 0

3

00

FLUID TRANSFER GROUP COMPANYAN

YFLUID TRANSFER GROUP COMPANYAN

4403E

WW

W

. OP W- F T G . NL ( + 3 1 ) 2 5 2 - 6 6 03

00

Catalog OPW.pdf 43 6-1-2012 13:17:11

45

S P A R E P A R T S

PAR

TS B

REA

K D

OW

N

��>�� <��%~�=>�� h>��<��%� ��$� ��>�� <��%~�=>�� h>��<��%� ��$�

�� _��&�� h~��<��=g~>� �� &� _��&^�� <�>��

&� �� %��=g�� _��m�@ ��>� g�=>g� ��

�� @�� q�w��g��>��@�� _��f�� %�>��

� _�& f^�� j��>��%>�<�>%>� �� _�� %��=~��%� ��

�� _�&��m�� >;��m��$&��&�pp� &� �� _��f �� >;��@�&��`&w� ��

�� _��&�� ;��_>��`�� &� �f� _��m�� j��~%h�;��>� ��

f� _�� m�� >;��m@�&��`mw� � �m� _��&��@&� ��>;��@�&��`mw� �

m� _�� j��>��%>�<�>%>� ��

^� h�&��f�� =�h��

�� _�&^�&�� <g��>� �� ><��

�� _��&mm�� =g>� �� @ ��

��@��*�� @ ��

h~��<�

4 4 0 1 E

Catalog OPW.pdf 44 6-1-2012 13:17:11

S P A R E P A R T S

�@2

>+�&

2�@

X�Q

�U

��

��>�� <��%~�=>�� h>��<��%� ��$� ��>�� <��%~�=>�� h>��<��%� ��$�

�� _�&�� h~��<��=g�� &� h�&��f�� =�h��

&� _�&��m�� >;��m��$&��&�pp� &� �� _��m�@ ��=� g�=>g� ��

�� _��&^�� <�>�� _��f �� >;��@�&��`&w� ��

� _��&�� ;��_>��`�� &� �� _�� m�� >;��m@�&��`mw� �

�� _��&mm�� =g>� �� _��&��@&� ��>;��@�&��`mw� ��

�� _�� %��=~��%� �� f� _��m�� j��~%h�;��>� ��

f� �� %��=g�� m� _�&�� <�>��~�>��>%��

m� ��@ � q�w��g��>��@� � �� ^� _�&m�� h�<��

^� _�& f^�� j��>��%>�<�>%>� �� &��

�� _�&^�&�� <g��>� ��

�� _�� j��>��%>�<�>%>� ��

_�&�� )��%j� ��

4 4 0 3 B

Catalog OPW.pdf 45 6-1-2012 13:17:11

S P A R E P A R T S

R E L A T E D P R O D U C T S O R D E R I N G S P E C I F I C A T I O N S


3205E Onboard monitoring system

SCS-300 Sealed parcel delivery system

and /thermistor sensors, black label and cap,

green label and cap

�@2

>+�&

2�@

X�Q

�U

��

��>�� <��%~�=>�� h>��<��%� ��$� ��>�� <��%~�=>�� h>��<��%� ��$�

�� _�� h~��<��j�>>%� �� &� h�&��f�� =�h��

&� _�&��m�� >;��m��$&��&�pp� &� �� _��m�@ ��>� g�=>g� ��

�� _��&^�� <�>�� _��f �� >;��@�&��`&w� ��

� _��&�� ;��_>��`�� &� �� _�� m�� >;��m@�&��`mw� �

�� _��&mm�� =g>� �� _��&��@&� ��>;��@�&��`mw� ��

�� _�� %��=~��%� �� f� _��m�� j��~%h�;��>� ��

f� �� %��=g��

m� ��@ � q�w��g��>��@� � ��

^� _�& f^�� j��>��%>�<�>%>� ��

�� _�&^�&�� <g��>� ��

�� _�� j��>��%>�<�>%>� �� @ �� h~��<�

��@��*�� @ ��

�><��

4 4 0 3 E

Catalog OPW.pdf 46 6-1-2012 13:17:12

48

Retain Overfill Monitoring 3205E

OPW Model 3205E ROM (Retain Overfill Monitoring) monitor secondary overfill

prevention system incorporating retained product monitoring used in tank truck

loading operations. ROM indicates Wet/dry conditions, wire short cuts, grounding

conditions and shorted sensors by means of advanced diagnostics by means of

LED and separate display.



In In accordance with ATEX

Compartment empty and overfill detection in

one unit

Compatible with all industry standard sensors and

rack monitors

After system alerts, loading cannot proceed without

activation of the reset circuit

Reset circuit for bottom sensors only

Bottom retain sensor override timer cancels over-

ride timing when plug is removed from socket

ROMII Plus monitor automatically closes bottom

valves for additional security if connected.

Support for up to 8 compartment tankers using

2-wire optic overfill and bottom sensors

Support for optic overfill sensors

Number of installed sensors automatically

configured at installation

Timer with progress indicator Infrared function key

Individual LED indication per auxiliary input device

LED indication per compartment and status symbols on display

LED socket connection status for proper connection

assurance

Working temperature

3205E

Catalog OPW.pdf 47 6-1-2012 13:17:13

230

150


General Spec’s ROMII Plus Onboard Monitoring System

Power 24 VDC

Weight 2,2 Kg


40

Catalog OPW.pdf 48 6-1-2012 13:17:13

50

214

134

n6.

5




3205E ROM onboard monitoring system

Catalog OPW.pdf 49 6-1-2012 13:17:14

2-Wire Optic Bottom Sensors

In accordance with:

- ATEX

Certified for use in zone 0

Intrinsically safe signals

Instant permissive signal (no warm up time)

Continuously checking of system operation such as

wiring, sockets and sensor itself

Immediate system shutdown (250 ms) in case of

compartment ‘wet’ detections

Immediate re-permit in case of compartment ‘dry’

detection of compartment ‘dry’ detection

The CIVACON’S 2-Wire Optic Bottom Sensors are designed for compartment empty detection of liquid petroleum products. Not only are they instantly

permissive and specially designed for optimal communication with our Rack

ATEX, EN13922 ATEX, EN13922


Catalog OPW.pdf 50 6-1-2012 13:17:15

52


General Spec’s Bottom Sensor

Zone specification Zone 0

Signals Intrinsically safe

Weight 320 g


130

27

65

130

33

1000R

Catalog OPW.pdf 51 6-1-2012 13:17:15

53




3205E On-board Monitoring System

SCS-300 Sealed Parcel Delivery System

with bottom inline housing

Catalog OPW.pdf 52 6-1-2012 13:17:16

54

TESTER TYPE 1397E-1398E

No operating action required

Led indicator for amount of compartments

Separate Led indicator for ground verification

Test ground loop and ground bolt

Fitted ATEX emergizer

Available for 3-J and 4-J slots

Extra diagnostic information available

Robust housing

Small housing, can be located in truck cabin

Auto switch off when removed from socket

with 5-wire overfill sensors.

the grounding and the overfill sensors.

LED indicator explanation

The tester is equipped with two LEDS on the back of the plugOne white led (with the text GND) One bi-color LED (with the text dry/wet)The white LED informs the user over the grounding status.LED off: Bad or no groundingLED flashing: grounding OKThe bi-color LED indicator flashes green when the sensors are permissive.The bi-color LED indicator flashes red when the sensors are non-permissive.

The flash pattern of the LED indicator depends upon the number of compart-ments; LED indicator flashes every 5-seconds Number/times of flashes indicates

ted by one long and two short flashes.

ATEX 0449



1397E

1398E

Catalog OPW.pdf 53 6-1-2012 13:17:16

55


1 3 9 7 E / 1 3 9 8 E




ROMII-Plus Onboard monitoring system

SCS-300 Sealed parcel delivery system

143

OPW

156

GND DRYWET

1398E

n 98

Catalog OPW.pdf 54 6-1-2012 13:17:17

Catalog OPW.pdf 55 6-1-2012 13:17:17

CIVAFLO

MA

NIFO

LD SYSTEM

S

4.1.

4.1. CIVAFLO Manifolds 58

Catalog OPW.pdf 56 6-1-2012 13:17:18

58


The CIVAFLO Single and double Manifold by CIVACON helps improve the quality and performance of your delivery service.

Civaflo Manifold

Catalog OPW.pdf 57 6-1-2012 13:17:18

C I V A F L O C O M P O N E N T S

Optional Product Return SpoutDesigned to facilitate quick line changes, the product return spout

is centrally located and angled to provide for easy connection.

A sight glass on the spout allows the driver to see the return

product flow to help facilitate accurate product changes.

Guard Bar AssemblyAn air interlock switch is activated from the system control panel

to provide access to manifold connections. This feature prevents

unauthorized access to fuel compartments and restricts access to

the manifold/API couplers unless the PGI and Operator Interface

the appropriate fuel connections are made.

Manifold ValveThe air activated manifold chamber is a double-acting cylinder

assembly that guarantees valve opening/closing every time. Its

closed loop pneumatic system keeps debris from entering the valve.

indicator visible through the transparent lens located on the top of

each manifold valve.

Interlocked/IndependentManifold GalleriesTwo different fuel types can be dispensed from the same vehicle

By simply selecting between the two independent manifold

galleries. The air activation system only allows one manifold to be

opened at any time. The manifold galleries are specific to either the

gasoline or the diesel PTO and pump, this means that the manifold

chambers are discriminate depending on the fuel selected to

ensure that cross contamination is never a problem.

Manifold Sight glassNo more guess work - Having made the compartment selection, the

full width product site glass allows the driver to confirm his selection

is correct.

Catalog OPW.pdf 58 6-1-2012 13:17:19

4

5

M A N I F O L D O P E R A T I O N

Bottom LoadingThe guard bar is released to provide access to the API coupler.

Both manifold valves remain closed providing for high,

unobstructed flow rates.

Pump Unloading – Manifold and Valve OperationDuring pump unloading, the appropriate manifold and valve is selected to allow the flow of fuel into the collection

tubes, through the pump and then dispensed through the meter and hose.

Product ReturnAn interlock switch that receives a signal from the operator interface

unit and main control unit releases the guard bar. A tight-fill nozzle

is connected to the return spout to allow for the return of fuel left

in the hose to the appropriate fuel compartment. A sight glass on

the spout allows the driver to see the return product flow to help

facilitate accurate product changes.

Diesel

Gas Air Closed

Diese l Air Open

Diesel to Pump

Gas

Gas Air Open

Diese l Air Closed

Gas to Pump

Product Return Sight Glass for Visual Confirmation of Change

Fit Hose Nozzle

Product Returning to Compartment

The Civaflo dual manifold provides a wide range of options depending on your particular loading or unloading arrangement:

Catalog OPW.pdf 59 6-1-2012 13:17:19

N O T E S

Catalog OPW.pdf 60 6-1-2012 13:17:20

N O T E S

Catalog OPW.pdf 61 6-1-2012 13:17:20

OPW Fluid Transfer Group: One Company, Five Brands

www.hiltap.com

www.civacon.com

www.opw-es.com

www.midlandmfg.net

www.suresealinc.com

www.opw-ftg.nl

Catalog OPW.pdf 62 6-1-2012 13:17:20

Documents

WORLD-CLASS TECHNOLOGY, SERVICE AND SUPPORT · WORLD-CLASS TECHNOLOGY, SERVICE AND SUPPORT Catalog OPW.pdf 1 6-1-2012 13:16:47. 3 Welcome to the OPW Fluid Transfer Group For over