WORLD BILL ACCEPTOR WBA-12-SS WBA-13-SS WBA-22-SS WBA-23-SS WBA-24-SS2 WBA … · 2008-12-12 · The machine can be equipped with a lock for higher security. Each SS and SS2 cash

Copyright © 1998-2003 Japan Cash Machine Co. Ltd. All rights reserved.

WORLD BILL ACCEPTORWBA-12-SSWBA-13-SSWBA-22-SSWBA-23-SS

WBA-24-SS2WBA-25-SS2

Model NumbersSpecifications

CHAPTER 1

Date: November, 2003

WBA MANUAL CHAPTER 1

How to read the Model Classification Number

Model Numbers

WBA - * * - SS(2) - * * * (*) - * * * - * *(1) (2)(3) (4) (5) (6) (7)(8)(9) (10)

(1) WBA Bill Acceptor

(2) Type of acceptor head1 - 1x head (magnetic sensors enhanced)2 - 2x head (optical sensors enhanced)

(3) Type of CPU board0 - Flash ROM (1M)1 - EPROM (1M)2 & 4 - Flash ROM (4M)3 & 5 - EPROM (4M)

(4) Type of Cash BoxSS - SS Down Stacker (80mm width)SS2 - SS2 Down Stacker (82mm width for Euro

banknotes)

(5) Country Code

(6) Denominations to be accepted(Example) Euro banknotes

(7) Cash Box Capacity4 - 400 notes5 - 500 notes (standard)A - 1,000 notes

(8) Faceplate0 - without faceplate (standard)1 - with faceplate

(9) Guide Width1 - 66mm (Type 1)2 - 70mm (Type 2)3 - 76mm (Type 3)4 - 80mm (Type 4)5 - 82mm (Type 5)

(10) Interface01 - ID001: Parallel Interface02 - ID002: Pulse Interface03 - ID003: Bidirectional Serial Interface

(standard)44 - ID044/045: Serial & Pulse Interface0A2 - ID-0A2: Serial & Pulse Selectable

Interface

Contact JCM for other I/F.

EUR1EUR2EUR3EUR4EUR5 * * * * * * *

* * * * * ** * * * ** * * ** * *

Country Code

Denomination

EXAMPLE

WBA-25-SS2-EUR5-505-03WBA model bill acceptor for Euro banknotes accepting up to 500 Euro, with 2x head, EPROM, SS2 stacker, 500-notecash box, 82mm width bill guides and ID-003 I/F without faceplate.

1. Model Classification

Page 1


MO

DEL

NU

MBE

RS

SPE

CIF

ICAT

ION

S

2. General Specifications

Accepted Bill Denominations: Refer to the software specifications of each unit.Bill insertion: Refer to the software specifications of each unit.Acceptance rate: 90% or more (Including the 1st return and 2nd acceptance.

The following bills, however, are excluded.)a) Dirty, worn, wet, torn, or extremely wrinkled bills.b) Bill with a folded corner or edge.c) Bill with a noticeable cutting size difference or printingdisplacement.

Validation Time: Within 2 seconds (Time until the output of the vend signal.)Standard Interface: ID-003 bi-directional serial interface (Photocoupler isolation)Cash box: Security (lockable) box

Capacity --- Average 500 bills (Coupons)Note: The lock shall be installed by a user (the catch is supplied

with the unit.)Escrow: One bill or one barcode couponPower requirements: DC +12V (+-5%), capacity 2.5A or morePower consumption: Standby status --- 2.8VA

Operation status --- 14VA (MAX. 24VA)Environment: Operating temperature --- 0 oC to 45 oC

Storage temperature --- -20 oC to 60 oCRelative humidity --- 30% to 80%No direct sunlight

Outside dimensions: Refer to the drawing below.Weight: Main unit(with cash box)--- Approx. 4.8 Kg

Cash box alone --- Approx 1.5 KgInstallation: Horizontal and indoor installation

45.8

6-M4

2-M7

114

303.

8

278

3.521

10.5

2

6.649.86.6

6.6276.6

6.6

50

225

22.2

100

150

30

100

155

67

298

30

21.5

267

202

9.2

67

9.2

4.2

2.5+0.05 0

104.

4

93 87

3. Dimensions

Page 2

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161.3 (0.5K Cash Box)

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213 (1K Cash Box)




Operation Manual

CHAPTER 2

Date: August, 2003


Contents

1. Features ........................................................................................................................ P12. Component Names ....................................................................................................... P13. DIP Switch Setting ........................................................................................................ P24. Installation ..................................................................................................................... P25. Input/Output Circuits ..................................................................................................... P36. Cabling .......................................................................................................................... P37. Pin Assignment ............................................................................................................ P48. Operation Flowchart ...................................................................................................... P59. Retrieving Bills .............................................................................................................. P610. Clearing Bill Jam ......................................................................................................... P611. Preventive Maintenance .............................................................................................. P7

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WBA MANUAL CHAPTER 2 Page 1

The WBA has the following features.

· Able to read a wide range of bill sizesFour types of bill guides are available for theWBA. Switching the bill guides allows the unit toread bills ranging from 62mm to 82mm wide.The length of bills read are from 125mm to170mm.

62mm - 82mm

· DIP switch settings to accept/reject billsUp to 7 denominations are accepted.Accept / reject of each denomination is Dip-switch selectable.

· Easy bill retrievalThe cash box can be detached from the main unit towithdraw deposited bills.The machine can be equipped with a lock for highersecurity. Each SS and SS2 cash box stores up to 500bills.

1. Features

2. Component Names

Acceptor head

Acceptor headrelease lever

Transport unit release lever

Cash box release lever

Cash box

Bill insertion slot

Transport unit


3. Dipswitch Settings

8 7 6 5 4 3 2 1 OFF

Verify the software in the WBA before installing it. The DIPswitch settings are determined by the software.See software specifications proivded separately for DIPswitch settings of your software.

4. Installation

1. Installation

There are three mounting holes on each side(a total of six mounting holes).

2. Switching the bill guides

Unless your WBA has been used with another software before,correct bill guides should be installed in the acceptor unit .Each software has designated bill guide types (ex. USA = 66mmwidth = Type 1 Bill Guide, EUR5 = 82mm width = Type 5 Bill Guide).Refer to the software specification to find which bill guide should beinstalled.

To remove the bill guides, first remove the acceptor head from themain unit and then push out the bill guides from the back of theacceptor head with a Phillips-head screwdriver. To install the billguides, push the guides into the acceptor head slot from the frontuntil you hear a click. Be sure to push the guides in the correctdirection.

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5. Input/Output Circuits

6. Cabling

External connectorSocket DR1-12-2SCFO(JAE)Contact DR-SC24-7000(JAE)

External connector (CN1)Housing 51030-0230(MOLEX)Contact 50083-8*14(MOLEX) (AWG #24~#30)



External harness

Page 3


Pin No.12

Signal Name+ 12VGND

FunctionDC +12V power supplyGround

CN 1

2 1

Pin No.12345

Signal NameM. RESTXD+ 12VRXDGND

FunctionAcceptor reset signalData transmissionInterface Power supply (DC+12V)Data receptionGround

CN 2

5 4 3 2 1

CN 3

4 3 2 1

Pin No.1234

Signal NameLED +LED -NCNC

FunctionLED drive (anode)LED drive (cathode)ReservedReserved

Pin No.123456789

1011121314151617181920

Signal Name+ 12VGNDM. RESTXD+ 12VRXDGNDNCNCNCNCNCGND GroundLED + LED Drive (Anode)NC Do not use this pinNC Do not use this pinNC Do not use this pinLED - LED Drive (Cathode) NC Do not use this pinNC Do not use this pin

FunctionDC +12V power supplyGround Acceptor reset signalData transmissionInterface Power supply (DC+12V)Data receptionGroundDo not use this pinDo not use this pinDo not use this pinDo not use this pinDo not use this pin

Connector1 7

14 20

7. Pin Assignment - ID-003 I/F (Standard)

Page 4

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8. Operation Flowchart - ID-003 I/F (Standard)

POWER ON

CPU.ROM.RAMTEST

OK

TEST MODE

VALI.STACKERTEST

OK

OK

STAND-BY

UNEXPECTEDSENSOR ON

ENABLE

LED ON

BILLINSERTED

MOTOR FWD

DATASAMPLINGSTART

OK

LED OFF

BILLREMOVED

A

A A

B

B

A

NO

NO

NO

NO

NO

NO

NO

NO

NO(JAM)

NO(JAM)

YES

YES

YES

YES

YES

YES

YES

YES

YES

YES

YES

YES

NO

NO

NO

NO

ILLEGALDATA/CONDITION

SAMPLINGEND

MOTOR STOP

VALIDATESAMPLING

DATA

INHIBITCONDITION

CREDIT OUTPUT

BILL FEED OUTTO STACKER

FEED OK

VEND OUTPUT

BILL STACK

STACKCOMPLETE

FULL

FULL ON

LED OFF

STOP

STOP

TEST MODE

REJECT

OK

LED OFF

BILL REJECT

A

Page 5


9. Retrieving Bills

1. Push the release lever down and pull thecash box forward.

2. Open the cash box cover and removethe bills.

10. Clearing Bill Jam

1. Pull the tabs on both sides of the acceptorforward to open the acceptor head. Removethe jammed bill.

2. If the jammed bill cannot be removed byopening the acceptor, pull the transport unitopen/close lever to open the transport coverand remove the jammed bill.

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3. When a bill is jammed near the inlet of the cashbox, push the release lever down to pull out thecash box and remove the jammed bill.

11. Preventive Maintenance

It is important to keep the bill path, rollers, andbelts clean. The sensor lenses are transparent,and made of polymer material. Handle them withcare.

To clean the lenses, use a lint-free cloth and mildnon-abrasive detergent such as liquid dish soapmixed with water.

Do not use alcohol or thinner for cleaning.

Note: JCM recommend Cleaning Cards #G00173

Cash box Preventive Maintenance (P/M)Do periodic P/M on the cash boxes to ensureproper operation. Use compressed air to blowout the paper fibers and other debris that buildsup over time. Check the belts and all movingparts for wear and proper positioning. If the unitdoes not operate properly, it can cause bill jams.

After completing the P/M, Auto-Calibration is

recommended (Refer to Chapter 7).For

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Cash box Preventive Maintenance (P/M) Do periodic P/M on the cash boxes to ensure proper operation. Use compressed air to blow out the paper fibers and other debris that builds up over time. Check the belts and all moving parts for wear and proper positioning. If the unit does not operate properly, it can cause bill jams. After completing the P/M, Auto-Calibration is recommended (Refer to Chapter 7).

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For further information please contact [email protected]

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G 00173




ID-003 CommunicationSpecifications

CHAPTER 3

Date: August, 2007

Huisgen

Text Box

To receive our ID-003 Specification you have to sign up a Non Disclosure Agreement For further information please contact:

Huisgen

Text Box

Japan Cash Machine Germany GmbH Muendelheimer Weg 60 40472 Düsseldorf Germany ([email protected])




Disassemblyand

Assembly

CHAPTER 4

Date: August, 2007


Contents

1 Disassembly of Unit ...................................................................................................... P12 Disassembly of Validator Unit ....................................................................................... P2

1. Removing the upper sensor board ........................................................................... P22. Removing the lower sensor board ............................................................................ P2

3 Disassembly of Transport Unit ...................................................................................... P41. Removing the CPU board assembly ......................................................................... P42. Removing the stack motor and encoder sensor board ............................................. P53. Removing the driving motor, encoder sensor board, and lever sensor board........... P64. Removing the solenoid lever assembly and solenoid lever sensor board ................ P75. Removing the feed-out sensor board assembly ....................................................... P86. Removing the upper timing belt and home position sensor board assembly ............ P97. Removing the lower timing belt ............................................................................... P10

4 Disassembly of Cash Box ........................................................................................... P111. Removing the press mechanism unit ...................................................................... P112. Removing the timing belt ........................................................................................ P12

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1 Disassembly of Unit

1. Pull down the acceptor head release lever topull out the acceptor head.

2. Pull down the transfer unit release lever and pullout the transfer unit.

3. Press down the cash box release lever to pullout the cash box.


1. Removing the upper sensor board(1) While pushing down latches using a small

screwdriver, slide the metal cover off. Thelatches are located inside recess on themetal cover (2 locations).

(2) Disconnect the harness from the sensorboard and remove 3 screws to remove thesensor board.

2. Removing the lower sensor board(1) Remove 4 screws on each side and

disconnect the harness to remove the cover.

2 Disassembly of Validator Unit

DIS

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(2) Remove 3 screws securing the lower sensorboard and remove the sensor board.

(3) Remove the E-ring from the shaft andremove the gear. Remove 2 screws and 2washers which secure the belt tensionassembly on both sides.

(4) Remove the E-ring from the shaft and shiftthe shaft toward the opposite side. At thistime, two pins which fix the gear will pop up.Remove these pins. Pull out the shaftcompletely and remove the 2 belt tensionassembly units.


(5) Remove the E-ring and disassemble the unitinto belts, tension rollers, pulleys, tensionsprings, and shaft.

3. Disassembly of Transport Unit

1. Removing the CPU board assembly(1) Disconnect 9 connectors from the CPU

board.

(2) Remove 2 screws securing the CPU boardassembly on both sides and remove 1screw from the validator catch to removethe beam. Then, pull out the CPU board.

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(3) Remove 1 screw from the CPU board anddisconnect the harness to the underside ofthe board.

2. Removing the stack motor and encodersensor board(1) Remove 1 mounting screw of the encoder

sensor board and pull out the encodersensor board. Then, disconnect the harnessof the encoder sensor board.

(2) Insert a screwdriver into the notch of thestack motor encoder and remove 2 mountingscrews to remove the motor.


3. Removing the driving motor, encodersensor board, and lever sensor board(1) Remove 1 mounting screw of the encoder

sensor board and pull out the encodersensor board. Disconnect the harness onthe encoder sensor board.

(2) Insert the screwdriver into the notch of thedriving motor encoder and remove 2mounting screws to remove the motor.

(3) Remove 1 screw and disconnect theharness to remove the lever sensor board.

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4. Removing the solenoid lever assemblyand solenoid lever sensor board(1) Pull out the latch lever and pull up the entire

solenoid lever cover. Remove 1 screw atthe tip to remove the TR cover.

(2) Remove 2 screws and disconnect theharness to remove the solenoid lever sensorboard.

(3) Remove the spring at the lower portion of thesolenoid lever assembly. Remove 2 screwson both sides and 4 E-rings, and pull out theshaft to remove the solenoid lever assembly.


(4) Disassembly diagram of solenoid leverassembly.

5. Removing the feed-out sensor boardassembly(1) Remove 2 screws, one each side, and

disconnect the harness to remove the feed-out sensor board.

(2) Disassembly diagram of feed-out sensorboard assembly.

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6. Removing the upper timing belt andhome position sensor board assembly(1) Remove the E-ring and remove the gears

on both sides. At this time, a pin will pop-upfrom the left gear. Remove this pin.

(2) Remove 4 screws, 2 each side, and pull outthe home position sensor board todisconnect the harness.

(3) Remove 3 E-rings and a washer. Next, shiftthe timing belt wheel toward the inner sideand pull out 2 pins. The shaft can beremoved from the left side. Remove thetiming belt.


(4) Disassembly diagram of shaft

7. Removing the lower timing belt(1) Remove 7 E-rings. 3 gears, 1 pin, and 4

screws.

(2) Separate the transfer unit to remove thetiming belt.

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4 Disassembly of Cash Box

1. Removing the pusher mechanism unit(1) Remove 2 screws and pull out the pusher

mechanism unit.

(2) Remove 6 screws on both sides to removethe pusher mechanism.


2. Removing the timing belt(1) Remove 2 screws on both sides to remove

the coupling bracket.

(2) Remove 4 E-rings, 2 gears, 1 pin, and 2bearings to remove the spring fixed on theshaft.

(3) Separate the pusher mechanism to removethe timing belt.

Contents

Wiring Diagram 1. WBA-14-SS3B 2. WBA-15-SS3B 3. WBA-24-SS3B 4. WBA-25-SS3B

CHAPTER 5

Copyright © 1998-2004 Japan Cash Machine Co.Ltd. All rights reserved.

Issue 2007-08

Bill AcceptorWBA-14/15-SS3BWBA-24/25-SS3B

5 - 2

CHAPTER 5 Wiring Diagram

1. W

BA

-14-

SS3B

3 1 21 2 3 41 2 33 2 11 2 31 2 3

FEED

MO

TOR

STA

CK

ER M

OTO

R

SEN

SOR

BO

AR

DK

I980

-JC

KI9

80-J

C

KI1

102-

JC

KR

797-

JC

KI9

82-J

C

KI1

044-

JC

SOLE

NO

ID

943-

840-

05-0

9B-0

2

840-

05-0

8A

840-

05-0

7A

840-

05-0

6A

664-

840-

05-0

5B-0

1

664-

840-

05-0

4B-0

1B

RO

WN

RED

OR

AN

GE

YEL

LOW

BR

OW

NR

EDO

RA

NG

EY

ELLO

WG

REE

NB

LUE

PUR

PLE

GR

AYW

HIT

E

BR

OW

NR

EDO

RA

NG

E

BR

OW

NR

EDO

RA

NG

EY

ELLO

W

BR

OW

NR

EDO

RA

NG

E

RED

RED

(YEL

LOW

)

664-

843-

06-0

8-01

CN

1

CN

2

CN

3

CN

4

CN

5

CN

6

CN

7

CN

8

CN

9

CN

10

20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

1 2 3 4 5 6 7 8 9 10

ENC

-AEN

C-C

ENC

-GSE

NC

-ASE

NC

-CSE

NC

-GFE

IN-A

FEIN

-CFE

IN-G

NC

1 2 3 4

LED

+LE

D-

NC

NC

+12

GN

DM

.RES

TXD

+12V

RX

DG

ND

I-TT

L1O

-TTL

1I-

TTL2

O-T

TL2

I-TT

L3I/F

GN

DLE

D-P

I-TT

L4I-

TTL5

O-T

TL3

O-T

TL4

O-T

TL5

O-T

TL6

HO

T+H

OT-

1 2 1 2ST

HO

T+ST

HO

T-

1 2 3 4 5 61 2 3 41 2 3

DG

5V

FEO

T-E

DG

GN

D

DG

5V

SHO

M-C

CA

BX

-CD

G G

ND

SLEV

-ASL

EV-C

SLEV

-GN

CSO

L+SO

L-

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

AN

GN

DA

N 6

VA

N0

AN

1A

N2

AN

3A

N4

AN

5A

N6

AN

7S-

SW1

S-SW

2S-

SW3

S-SW

4S-

SW5

S-SW

6FL

EVR

ESET

SKL

TXD

(DI)

RX

D(D

O)

CS

LD TOS

DG

5V

DG

GN

D

CPU

BO

AR

D

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

843-

05-0

1AB

RO

WN

RED

OR

ENG

EY

ELLO

WG

REE

NB

LUE

PUR

PLE

GR

AYW

HIT

EB

LAC

KB

RO

WN

RED

OR

AN

GE

YEL

LOW

GR

EEN

BLU

EPU

RPL

EG

RAY

WH

ITE

BLA

CK

1 2 3 4

DG

5V

IT T

XD

IT R

XD

DG

GN

D

BR

OW

NR

EDO

RA

NG

EY

ELLO

WG

REE

NB

LUE

PUR

PLE

GR

AYW

HIT

EB

LAC

KB

RO

WN

RED

OR

AN

GE

YEL

LOW

GR

EEN

BLU

EPU

RPL

EG

RAY

WH

ITE

BLA

CK

BR

OW

NR

EDO

RA

NG

EY

ELLO

WG

REE

NB

LUE

840-

05-0

2BB

RO

WN

RED

OR

AN

GE

YEL

LOW

GR

EEN

BLU

EPU

RPL

EG

RAY

WH

ITE

BLA

CK

BR

OW

NR

EDO

RA

NG

EY

ELLO

WG

REE

NB

LUE

PUR

PLE

GR

AYW

HIT

EB

LAC

KB

RO

WN

RED

OR

AN

GE

YEL

LOW

GR

EEN

BLU

E

840-

05-0

1B

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

AN

GN

DA

N 6

VA

N0

AN

1A

N2

AN

3A

N4

AN

5A

N6

AN

7D

/M I/M I/RB

H R

ESR

CK

PH R

ESFL

EVR

ESET

SKL

TXD

(DI)

RX

D(D

0)C

SLD TO

SD

C 5

VD

C G

ND

1 2 3 4 5 6

AN

6V

AN

GN

DM

GS

PT1/

HG

RPT

2/H

GR

PTB

AR

H

1 2 3 4 5 6 7 8 9 10 11 12

D/M I/H I/R

PH R

ESG

AIN

RC

KSK

LLD

DA

1 D

ON

CD

C 5

VD

C G

ND

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

840-

06-0

9C84

0-06

-08C

840-

05-0

3A

BR

OW

NR

EDO

RA

NG

EY

ELLO

WG

REE

NB

LUE

BR

OW

NR

EDO

RA

NG

EY

ELLO

WG

REE

NB

LUE

PUR

PLE

GR

AYW

HIT

EB

LAC

KB

RO

WN

RED

SEN

SOR

BO

AR

D (U

P)SE

NSO

R B

OA

RD

(DO

WN

)

CN

1C

N2

CN

3

CN

1

SEN

SOR

BO

AR

D

SEN

SOR

BO

AR

D

SEN

SOR

BO

AR

D

SEN

SOR

BO

AR

D

SEN

SOR

BO

AR

D

5 - 3


2. W

BA-1

5-SS

3B

840-

05-0

6AB

RO

WN

RED

OR

AN

GE

YEL

LOW

GR

EEN

BLU

E

PUR

PLE

GR

AYW

HIT

E

840-

05-0

7AB

RO

WN

RED

OR

AN

GE

BR

OW

NR

EDO

RA

NG

EY

ELLO

W

840-

05-0

8A

943-

840-

05-0

9B-0

1B

RO

WN

RED

OR

AN

GE

RED

RED

(YEL

LOW

)

1 2 3 1 2 3 3 2 1

KI9

80-J

C

KI9

80-J

C

KI1

102-

JC

SEN

SOR

BO

AR

D

SEN

SOR

BO

AR

D

SEN

SOR

BO

AR

D

SEN

SOR

BO

AR

D

SEN

SOR

BO

AR

D

SEN

SOR

BO

AR

D

KR

797-

JC

KI9

82-J

C

KI1

044-

JC

CN

1

CN

2

CN

3

CN

4

CN

5

CN

6

CN

7

CN

8

CN

9

CN

103 1 21 2 3 41 2 3

FEED

MO

TOR

STA

CK

ER M

OTO

R

664-

840-

05-0

4B-0

1B

RO

WN

RED

664-

840-

05-0

5B-0

1O

RA

NG

EY

ELLO

W

MO

T+M

OT-

1 2 1 2 1 2 3 4 5 6 7 8 9 10 1 2 3 1 2 3 4 1 2 3 4 5 6

SLEV

-ASL

EV-C

SLEV

-GN

CSO

L+SO

L-

DC

5V

SHO

M-C

CA

BX

-CD

G G

ND

DC

5V

FEO

T-E

DC

GN

D

ENC

-AEN

C-C

ENC

-GSE

NC

-ASE

NC

-CSE

NC

-GFE

IN-A

FEIN

-CFE

IN-G

NC

ST M

OT+

ST M

OT-

20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

+12

GN

DM

.PES

TXD

+12V

RX

DG

ND

I-TT

L1O

-TTL

1I-

TTL2

O-T

TL2

9 I-

TTL3

I/F G

ND

LED

-PI-

TTL4

I-TT

L5O

-TTL

3O

-TTL

4O

-TTL

5O

-TTL

6

1 2 3 4 1 2 3 4

LED

+LE

D-

NC

NC

DG

5V

IT T

XD

IT R

SXD

C G

ND

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

AN

GN

DA

N 6

VA

NO

AN

1A

N2

AN

3A

N4

AN

5A

N6

AN

7S-

SH1

S-SH

2S-

SH3

S-SH

4S-

SH5

S-SH

6FL

EVPR

ESET

SKL

TXD

(DC

)R

XD

(D0)

CS

LD TOS

DC

5V

DC

GN

D

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

BR

OW

NR

EDO

RA

NG

EY

ELLO

WG

REE

NB

LUE

PUR

PLE

GR

AYW

HIT

EB

LAC

KB

RO

WN

RED

OR

AN

GE

YEL

LOW

GR

EEN

BLU

EPU

RPL

EG

RAY

WH

ITE

BLA

CK

843-

05-0

1A66

4-84

3-06

-08-

02

BR

OW

NR

EDO

RA

NG

EY

ELLO

WG

REE

NB

LUE

PUR

PLE

GR

AYW

HIT

EB

LAC

KB

RO

WN

RED

OR

AN

GE

YEL

LOW

GR

EEN

BLU

EPU

RPL

EG

RAY

WH

ITE

BLA

CK

BR

OW

NR

EDO

RA

NG

EY

ELLO

WG

REE

NB

LUE

BR

OW

NR

EDO

RA

NG

EY

ELLO

WG

REE

NB

LUE

PUR

PLE

GR

AYW

HIT

EB

LAC

KB

RO

WN

RED

OR

AN

GE

YEL

LOW

GR

EEN

BLU

EPU

RPL

EG

RAY

WH

ITE

BLA

CK

BR

OW

NR

EDO

RA

NG

EY

ELLO

WG

REE

NB

LUE

840-

05-0

2B84

0-05

-01B

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

CN

1A

N G

ND

AN

6V

AN

0A

N1

AN

2A

N3

AN

4A

N5

AN

6A

N7

D/M T/H

I/RB

H R

ESR

CK

PH R

ESFL

EVR

ESET

SKL

TXD

(DI)

RX

D(D

O)

CS

LD TOS

DG

5V

DG

GN

D

1 2 3 4 5 6

AN

6V

AN

GN

DM

GC

PT1/

MG

RPT

2/M

GR

PTB

AR

H

D/M T/H

I/RPH

RES

GA

INR

CK

SKL

LDD

A1

DO

NC

DG

5V

DG

GN

D

1 2 3 4 5 6 7 8 9 10 11 12CN

2

CN

3

SEN

SOR

BO

AR

D (D

OW

N)

840-

06-0

8C84

0-06

-09C

SEN

SOR

BO

AR

D (U

P)

840-

05-0

3B

RO

WN

RED

OR

AN

GE

YEL

LOW

GR

EEN

BLU

E

BR

OW

NR

EDO

RA

NG

EY

ELLO

WG

REE

NB

LUE

PUR

PLE

GR

AYW

HIT

EB

LAC

KB

RO

WN

RED

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18CN

1

SOLE

NO

ID

CPU

BO

AR

D

5 - 4


3. W

BA-2

4-SS

3B

SEN

SOR

BO

AR

D (U

P)SE

NSO

R B

OA

RD

(DO

WN

)

840-

05-0

3B84

0-05

-02C

843-

05-0

11 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

SEN

SOR

BO

AR

D

SEN

SOR

BO

AR

D

SEN

SOR

BO

AR

D

SEN

SOR

BO

AR

D

SEN

SOR

BO

AR

D

KI9

80-J

C

KI9

80-J

C

KI9

80-J

C

KR

797-

JC

KI9

82-J

C

1 2 3 1 2 3 1 2 33 2 1 1 2 3 4 3 2 1K

I104

4-JC

943-

840-

05-0

9A-0

1B

RO

WN

RED

OR

AN

GE

RED

RED

(YEL

LOW

)

BR

OW

NR

EDO

RA

NG

EY

ELLO

W

840-

05-0

2

840-

05-0

7B

RO

WN

RED

OR

AN

GE

PUR

PLE

GR

AYW

HIT

E

BR

OW

NR

EDO

RA

NG

EY

ELLO

WG

REE

NB

LUE

840-

05-0

6

664-

840-

05-0

5A-0

1O

RA

NG

EY

ELLO

W

BR

OW

NR

ED

664-

840-

05-0

4A-0

1

FEED

MO

TOR

STA

CK

ER M

OTO

R

MO

T+M

OT-

1 2 1 2ST

MO

T+ST

MO

T-

ENC

-AEN

C-C

ENC

-GSE

NC

-ASE

NC

-CSE

NC

-GFE

IN-A

FEIN

-CFE

IN-G

NC

DG

5V

FEO

T-E

DG

-GN

D

1 2 3 1 2 3 4

DG

5V

SHO

M-C

CA

BX

-CD

G G

ND

SLEV

-ASL

EV-C

SLEV

-GN

CSO

L+SO

L-

1 2 3 4 5 6

20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

+12

GN

DM

.RES

TXD

+12V

RX

DG

ND

I-TT

L10-

TTL1

I-TT

L20-

TTL2

I-TT

L3I/F

GN

DLE

D-P

I-TT

L4I-

TTL5

O-T

TL3

O-T

TL4

O-T

TL5

O-T

TL6

LED

+LE

D-

NC

NC

1 2 3 4 1 2 3 4

DG

5V

IT T

XD

IT R

XD

DG

GN

D

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

AN

GN

DA

N 6

VA

N0

AN

1A

N2

AN

3A

N4

AN

5A

N6

AN

7S-

SW1

S-SW

2S-

SW3

S-SW

4S-

SW5

S-SW

6FL

EVR

ESET

SKL

TXD

(DI)

RX

D(D

O)

SS LD TOS

DG

5V

DG

GN

D

BR

OW

NR

EDO

RA

NG

EY

ELLO

WG

REE

NB

LUE

PUR

PLE

GR

AYW

HIT

EB

LAC

KB

RO

WN

RED

OR

AN

GE

YEL

LOW

GR

EEN

BLU

EPU

RPL

EG

RAY

WH

ITE

BLA

CK

BR

OW

NR

EDO

RA

NG

EY

EELL

OW

GR

EEN

BLU

EE

BR

OW

NR

EDO

RA

NG

EY

ELLO

WG

REE

NB

LUE

PUR

PLE

GR

AYW

HIT

EB

LAC

KB

RO

WN

RED

OR

AN

GE

YEL

LOW

GR

EEN

BLU

EPU

RPL

EG

RAY

WH

ITE

BLA

CK

BR

OW

NR

EDO

RA

NG

EY

EELL

OW

GR

EEN

BLU

EE

840-

05-0

2A84

0-05

-01A

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

AN

GN

DA

N 6

VA

N0

AN

1A

N2

AN

3A

N4

AN

5A

N6

AN

7D

/M T/H

I/RB

H R

ESR

CK

PH R

ESFL

EVR

ESET

SKL

TXD

(DI)

RX

D(D

O)

CS

LD TOS

DG

5V

DG

GN

D

1 2 3 4 5 6 7 8 9 10

AN

6V

AN

GN

DU

PTC

U P

TRU

PTL

MA

GPT

183

PT28

4PT

BA

R. H

NC

1 2 3 4 5 6 7 8 9 10 11 12

D/M I/R

UIR

ON

UR

ED O

NPH

RES

GA

INR

CK

SKL

LDD

A1

D0

DG

5V

DG

GN

D

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

BR

OW

NR

EDO

RA

NG

EY

ELLO

WG

REE

NB

LUE

PUR

PLE

GR

AYW

HIT

EB

LAC

K

BR

OW

NR

EDO

RA

NG

EY

ELLO

WG

REE

NB

LUE

PUR

PLE

GR

AYW

HIT

EB

LAC

KB

RO

WN

RED

840-

05-1

6A

664-

843-

06-0

8-01

CN

5

CN

6

CN

7

CN

8

CN

9

CN

10

CN

4

CN

3

CN

2

CN

1

CPU

BO

AR

D

1 2 3 4 5 6 7 8 9 10

SEN

SOR

BO

AR

D

SOLE

NO

ID

BR

OW

NR

EDO

RA

NG

EY

ELLO

WG

REE

NB

LUE

PUR

PLE

GR

AYW

HIT

EB

LAC

KB

RO

WN

RED

OR

AN

GE

YEL

LOW

GR

EEN

BLU

EPU

RPL

EG

RAY

WH

ITE

BLA

CK

CN

3

CN

2C

N1

CN

1

5 - 5


4. W

BA-2

5-SS

3B

1 2 3 4 5 6 7 8 9 10

BR

OW

NR

EDO

RA

NG

EY

ELLO

W

BR

OW

NR

EDO

RA

NG

E

1 2 3 1 2 3 4 3 2 11 2 31 2 3 3 2 1

KI9

80-J

C

KI9

80-J

C

KI1

102-

JC

KR

797-

JC

KI9

82-J

C

KI1

044-

JCSE

NSO

R B

OA

RD

SEN

SOR

BO

AR

D

SEN

SOR

BO

AR

D

SEN

SOR

BO

AR

D

SEN

SOR

BO

AR

D

SEN

SOR

BO

AR

D

BR

OW

NR

EDO

RA

NG

E RED

RED

(YEL

LOW

)

BR

OW

NR

ED

OR

AN

GE

YEL

LOW

BR

OW

NR

EDO

RA

NG

EY

ELLO

WG

REE

NB

LUE

PUR

PLE

GR

AYW

HIT

E

840-

05-0

8

840-

05-0

7

1 2M

OT+

MO

T-

ST M

OT+

ST M

OT-

1 2

ENC

-AEN

C-C

ENC

-GSE

NC

-ASE

NC

-CSE

NC

-GFE

IN-A

FEIN

-CFE

IN-G

NC

1 2 3

DG

5V

FEO

T-E

DG

GN

D

1 2 3 4

DG

5V

SHO

M-C

CA

BX

-CD

G G

ND

1 2 3 4 5 6

SLEV

-ASL

EV-C

SLEV

-GN

CSO

L+SO

L-

1 2 3 4

LED

+LE

D-

NC

NC

1 2 3 4

DG

5V

IT T

XD

IT R

XD

DG

GN

D

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

AN

GN

DA

N 6

VA

NO

AN

1A

N2

AN

3A

N4

AN

5A

N6

AN

7S-

SW1

S-SW

2S-

SW3

S-SW

4S-

SW5

S-SW

6FL

EVR

ESET

SKL

TXD

(DI)

RX

D(D

O)

CS

LD TOS

DG

5V

DG

GN

D

20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

+12

GN

DM

.RES

TXD

+12V

RX

DG

ND

I-TT

L1O

-TTL

1I-

TTL2

O-T

TL2

I-TT

L3I/F

GN

DLE

D-P

I-TT

L4I-

TTL5

O-T

TL3

O-T

TL4

O-T

TL5

O-T

TL6

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

BR

OW

NR

EDO

RA

NG

EY

ELLO

WG

REE

NB

LUE

PUR

PLE

GR

AYW

HIT

EB

LAC

KB

RO

WN

RED

OR

AN

GE

YEL

LOW

GR

EEN

BLU

EPU

RPL

EG

RAY

WH

ITE

BLA

CK

843-

05-0

1

BR

OW

NR

EDO

RA

NG

EY

ELLO

WG

REE

NB

LUE

PUR

PLE

GR

AYW

HIT

EB

LAC

KB

RO

WN

RED

OR

AN

GE

YEL

LOW

GR

EEN

BLU

EPU

RPL

EG

RAY

WH

ITE

BLA

CK

BR

OW

NR

EDO

RA

NG

EY

ELLO

WG

REE

NB

LUE

BR

OW

NR

EDO

RA

NG

EY

ELLO

WG

REE

NB

LUE

PUR

PLE

GR

AYW

HIT

EB

LAC

KB

RO

WN

RED

OR

AN

GE

YEL

LOW

GR

EEN

BLU

EPU

RPL

EG

RAY

WH

ITE

BLA

CK

BR

OW

NR

EDO

RA

NG

EY

ELLO

WG

REE

NB

LUE

AN

GN

DA

N 6

VA

N0

AN

1A

N2

AN

3A

N4

AN

5A

N6

AN

7D

/M T/H

I/RB

H R

ESR

CK

PH R

ESFL

EVR

ESET

SKL

TXD

(DI)

RX

D(D

0)C

SLD TO

SD

G 5

VD

G G

ND

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

AN

6V

AN

GN

DU

PTC

U P

TRU

PTL

MA

GPT

1&3

PT2&

4PT

BA

R H

NC

1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 11 12

D/M I/R

UIR

ON

UR

ED O

NPH

RES

GA

INR

CK

SKL

LDD

A1

D0

DG

5V

DG

GN

D

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

BR

OW

NR

EDO

RA

NG

EY

ELLO

WG

REE

NB

LUE

PUR

PLE

GR

AYW

HIT

EB

LAC

K

BR

OW

NR

EDO

RA

NG

EY

ELLO

WG

REE

NB

LUE

PUR

PLE

GR

AYW

HIT

EB

LAC

KB

RO

WN

RED

840-

06-0

3B

840-

05-1

6A

840-

06-0

2C

664-

843-

06-0

8-02

CPU

BO

AR

D

664-

840-

05-0

4A-0

1

664-

840-

05-0

5A-0

1

840-

05-0

6

943-

840-

05-0

9A-0

1

SEN

SOR

BO

AR

D (D

OW

N)

SEN

SOR

BO

AR

D (U

P)

CN

1C

N1

CN

2

CN

3

CN

2

CN

3

CN

4

CN

1C

N5

CN

6

CN

7

CN

8

CN

9

CN

10

840-

05-0

2A84

0-05

-01A

SOR

ENO

ID

FEED

MO

TOR

STA

CK

ER M

OTO

R


12

34

56

78

12

34

56

78

B C D EA

B C D EA

Page 4

WBA

-23-

SS




Trouble Shooting

CHAPTER 6

Date: August, 2003

JAPAN CASH MACHINE CO., LTD. Page 1

[INTRODUCTION]

Most failures in the acceptor occur due to a minor cause. It is important to check that the connector is properly connected and that the harness is not disconnected, before replacing parts.

Poorly accepting of bills by the acceptor is often due to a fact that iron content adheres to the magnetic head or the magnetic head roller. Therefore the acceptor should be cleaned.

To determine the cause of the failure and fine defective parts, it is important to observe in detail the operating state of the acceptor when the power is turned on.

The use of the test mode of WBA also allows the cause of the failure to be checked.When the acceptor head has been disassembled to repair or when the sensor board has been replaced, the

sensor should be adjusted.The repair should be performed referring to the adjustment manual, the wiring diagram and the

disassembling procedures.

[CLASSIFICATION OF FAILURE]

The cause of failure can be broadly classified into the following four failures. Check the operating state.

(1) Test mode fails to be entered.

(2) Initial operation is error.

(3) Bills are rejected or poorly accepted.

(4) Bills are transferred not smoothly.


TRO

UB

LE S

HO

OTI

NG

Page 2

(1) Test mode fails to be entered

Check that dip switch settingis correct

Both LED1 and LED2 on CPUboard does not light up

On CPU board, LED1 flickersand LED2 does not light up

On CPU board, LED1 does not light up and LED2 flickers

On CPU board, LED1 light upand LED2 does not light up

On CPU board, LED1 light upand LED2 flickers

Result of CPU board check isOK

Power is supplied toCPU board?

Check power lineharness

ROM errorNormal ROM has beenmounted and properlydownloaded?

Replace CPUboard

YES

YES

YES

YES

YES

YES

YES

YES

NO NO

NO

NO

NO

NO

NG

JAPAN CASH MACHINE CO., LTD. Page 3

(2) Initial operation is error

Check LED fornumber of flickers

Number of flickers isone

Number of flickers istwo

Number of flickers isthree

Number of flickers isfour

Number of flickers isfive

Number of flickers issix

Number of flickers iseight

Number of flickers isten

Full cash box

Pressure unit errorStacker jamStacker home sensor error

Stacker lever errorStacker lever sensor errorOpened transfer unit cover

Jam within acceptor headSensor error within acceptor head

Disengaged acceptor headDifferent kind of acceptor head

Transfer errorTransfer motor errorEncoder sensor error

Stacker lever errorStacker lever sensor error

Cash box not insertedCash box sensor error


TRO

UB

LE S

HO

OTI

NG

Page 4

(3) Bills are rejected or poorly accepted

Check that ROM ismatched with billcompatible country

Clean inside of acceptorhead and check againacceptation

Adjust sensor and checkagain acceptation

Check harness fordisconnection

Check sensor board

Check CPU board

Replace ROM

Replace harness

Replace sensorboard

Replace CPU board

NG NG

NG

NG

NG

OK

NG

(4) Bills are transferred not smoothly

Check bills for transferstate

Check transfer path

Check transfer roller

Check transfer belt

Check lever

Check transmissiongear

Repair/replace

NG

NG

NG

NG

NG




CalibrationDownloading to Flash Memory

CHAPTER 7

Date: July 2007


Contents

1. Description - calibration ................................................................................................. P12. Tools Needed ................................................................................................................ P13. Enable Calibration Mode ............................................................................................... P14. When using MS-DOS Calibration Program (ADJX0.exe) ............................................... P25. MS-DOS Calibration procedure..................................................................................... P26. When using Windows Calibration Program (AdjMenu(V***).exe .................................. P.107. Error messages..........................................................................................................P.118. Sensor name and sensor name conversion table ....................................................... P169. Description - downloading to flash memory .................................................................. P1610. Tools needed ............................................................................................................ P1711. Enable WBA Download Mode .................................................................................... P1712. Starting the download program .................................................................................. P1713. When using MS-DOS Download Program (DWN.exe)................................................ P1814. MS-DOS Download procedure .................................................................................. P1915. When using Windows Download Program (DOWNLOAD(V1.2*).exe) ........................ P2116. Setting the WBA DIP Switches ................................................................................... P2217. Error Code ................................................................................................................. P2418. Sensor, board, and motor locations ............................................................................ P26

CAL

IBR

ATIO

NDO

WNL

OADI

NG T

O F

LASH

MEM

ORY


I

WBA I/F Mib 232 Test Adapter(Part#: G00176)

WBA - ** - SSAC-Power

Connect the cableto serial port

12p 20p Conversion Harness( Part #: 067463)

- Black calibration paper KS-031 (#055156) for WBA-1x KS-033 (#057485) for WBA-2x

- White calibration paper KS-030 (#055155) for WBA-1x KS-032 (#057487) for WBA-2x

- Mag tool MG-03 (Part #: G00179)

Tools needed to calibrate your WBA

(1) Refer to the diagram above to properly connect the cables / harnesses.

Make sure the power of host machine is OFF when connecting the harness tothe WBA. Failure to do so may cause electric shock and/or permanent damage to theequipment.

2. Tools needed

3. Enable Calibration Mode

8 7 6 5 4 3 2 1 OFF

1. Description - calibration

Calibration sets a starting reference point for all the optical and magnetic sensors within the unit.This task can be done at the host unit or at your workbench.

WHEN TO CALIBRATE- After the acceptor component has been disassembled for repair- After a sensor board has been replaced- Whenever bill acceptance is degraded- Once a year

You will need the following tools to calibrate your WBA.

PC: IBM PC AT or compatibleOS: MS-DOS V5.x/6.x or Windows 98/2000/XP

Page 2

komanns

Rechteck

komanns

Rechteck

komanns

Rechteck

komanns

Linien

komanns

Linien

komanns

Textfeld

Cable WBA-xx to MIB (Part#:G00153)

komanns

Linien


4. When using MS-DOS Calibration Program (ADJX0.exe)

There are 2 ways to start the WBA MS-DOS calibration software:A) Start from MS-DOS

1) Turn on the PC and start MS-DOS. See your PC and MS-DOS manuals to find out how to start MS-DOS.

2) Insert the floppy disk containing the calibration program to the PC’s floppy drive.3) Change the current drive to the drive in which you have inserted the floppy disk (if it is A drive, enter

A:).4) To start calibration of WBA-12/13, enter “ADJ10” and press [ENTER]. To start calibration of WBA-22/23/24/25, enter “ADJ20” and press [ENTER].

B) Start by double-clicking the calibration program (Use at own risk)1) Turn on the PC and start Windows 98/2000/Me/XP.2) Insert the floppy disk containing the calibration program to the PC’s floppy drive.3) Double-click the file to start the program (“ADJ10” for WBA-12/13, “ADJ20” for WBA-22/23/24/25).

(1) When the calibration program starts, screen 1 appears. Check the software name, type, and versionnumber. To end the software without making calibration, press [ESC].

PUSH Enter KEY.

WBA-xx, WBA-xx ACCEPTOR HEAD ADJUSTMENT SOFT TYPE:A

VerX.XX

XX-XX-XX

JAPAN CASH MACHINE CO., LTD.

(2) Press the [ENTER] key. Screen 2 appears.

<scr 1>

Set White reference paper. Hit Enter Key.

<scr 2>

(2) Set DIP switch No.8 ON and 1 to 7 OFF.(3) Supply power to the WBA.(4) The indicator LED flashes approximately every second.(5) Set DIP switch No.8 OFF. Confirm the indicator LED turns off.

5. MS-DOS Calibration procedure

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(3) Insert the white calibration paper (“KS-030” for WBA-12/13 and “KS-032” for WBA-22/23/24/25)as shown below, and close the acceptor head. Make sure that the tabs on both side of theacceptor head are firmly locked.

KS-030(Part#: 055155)

KS-032(Part #: 057487)

.

Adjusting XXXX

<scr 3>

Set Black reference paper. Hit Enter Key.

Adjustment BAR Sensor

(4) Press the [ENTER] key to start calibration. Do not move the acceptor head and calibration paperduring calibration.

<scr 4>

(5) When screen 4 appears, insert the black calibration paper.


KS-031(Part #: 055156)

KS-033(Part #: 057485)

Now Adjusting

<scr 5>

(8) Press the [ENTER] key to start calibration. Repeat the steps (5) to (8) three to five times untilscreen 7 appears.

<scr 6>

Set White reference paper. Hit Enter Key.

Adjustment BAR Sensor

(7) When screen 6 appears, remove the black reference paper and insert the white calibration paperagain and press the [ENTER] key.

(6) Press the [ENTER] key to start calibration. Do not move the head and calibration paper duringcalibration.

Close the acceptor head. Make sure that the tabs on both side of the acceptor head are firmly locked.

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Pull out reference paper. Hit Enter Key.

Adjusting XXXX

<scr 8>

Set MAG HEAD TESTER. Push Enter Key.

MAG GAIN ADJUST

<scr 9>

(9) When screen 7 appears, calibration with black and white calibration papers is complete.Remove the calibration paper and close the acceptor head. Make sure that the tabs on bothside of the acceptor head are firmly locked.

(10) Press the [ENTER] key to start calibration without calibration paper (no paper calibaration).

(11) When the calibration is complete, the screen 9 appears.

<scr 7>


MAG HEAD

TEST BOARD

MC-01

Mag tool(Part #: G00176)

Align the second line of mag head test boardjust above the roller of acceptor head lower tray

Adjust peak level. Push Enter key to start.

MAG GAIN ADJUST

MAG Center A/D = 0.8v (41) PEAK: 0.84v

(a) (b)

<scr 10>

MAG HEAD

TEST BOARD

MC-01

(12) Calibrate the magnetic sensor(s). Insert the mag head test board to the acceptor and find alocation where the second line of mag head test board just above the roller of acceptor head lowertray (show the diagram below). Make sure that the tabs on both side of the acceptor head arefirmly locked. Closing the acceptor head after the calibration starts results in an error.

(13) Press the [ENTER] key. Screen 10 appears. (a) shows the current value and (b) shows thepeak value detected after the mag board has been inserted.

(14) Slowly move the mal-head test board back and forth to find the peak value. The peak value(b) should be between 0.5V and 1.2V.

(15) Continue to move slowly the MAG head test board back and forth several millimeters to findthe position where the “MAG Center A/D” value enters the range within -0.1V in relationto the peak value.

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Adjusting MAG Gain

MAG GAIN ADJUST

<scr 11>

Write the adjustings to VALI HEAD. Yes-->Y No-->N :

<scr 12>

CompletePush Enter KEY TO CONTINUE. END:ESC KEY.

DATE: xxxxxxxx ID: WBAxxxxxxWrite Complete

<scr 13>

(16) When the “MAG Center A/D” value enters the designated range, press the [ENTER] key.The calibration starts and screen 11 appears.

(17) When the calibration is complete, screen 12 appears. A prompt asks if the calibration resultsshould be written in the acceptor head memory. Press the [Y] key and then [ENTER] to write thedata to memory. If you choose [N], all the calibration data will be lost when the power turns off.

(18) When the screen 13 appears, all calibration procedures are complete. If you wish to continuecalibration with another acceptor head, press [ENTER] and replace with a new acceptor head. Toend calibration procedure, press [ESC].


6. When using Windows Calibration Program (AdjMenu(V***).exe

(1) Confirm that all the following programs are in the same folder.- AdjMenu(V***).exe (Ver1.01 or higher)- Adj10win_e.exe- Adj20win_e.exe- WBANO.DAT *1

*1 If there is no WBANO.DAT, open a text file (.txt) and save the file name as WBANO and the file expansionas .DAT.

(2) Double click the AdjMenu(V***).exe and then the following window will appear.

(3) Push the [WBA-10] or [WBA-20] button depending on your WBA type.

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7. Calibration Procedure for Windows

(1) When pushing the [WBA-10] or [WBA-20] button, the following window will appear. The WBA-20Calibration screens are used in the following steps as an example.

(2) Push the [SETUP] button to set the COM Port No. connecting with your WBA.(3) Select the COM Port No. from the pull-down menu.(4) Push the [START] button to start calibration and then following message window will appear.

(5) Confirm the acceptor head is installed and then push [OK] button. Then the following message windowwill appear.

(6) Set the white reference paper (KS-030 for WBA-1X, KS-032 for WBA-2X) as shown below and then closethe acceptor head lid close firmly.

KS-030(Part#: 055155)

KS-032(Part #: 057487)

(7) Push the [OK] button of the message window to start the white paper calibration.

Page 11Page 8Page 9


(8) Then the following window will appear and the white paper calibration will start.

(9) When complete the white paper calibration, the following message window will appear.

(10) Set the black calibration paper (KS-31 for WBA-1X, KS-33 for WBA-2X) as shown below and thenclose the acceptor head lid firmly.

KS-031(Part #: 055156)

KS-033(Part #: 057485)

(11) Then push the [OK] button of the message window to start the black paper calibration.(12) Then the following window will appear and the black paper calibration will start.

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(13) Repeat the steps (5) to (9) several times and then the following message window will appear.

(14) Remove the calibration paper and then push the [OK] button.(15) The following window will appear and no paper calibration will start.

(16) When complete the no paper calibration, then the following message window will appear.

(17) Set the MAG head test board of MAG HEAD TESTER as shown below and close the acceptor headlid firmly.

MAG HEAD

TEST BOARD

MC-01

Mag tool(Part #: 041793)

Align the second line of mag head test boardjust above the roller of acceptor head lower tray

(18) Then push the [OK] button of the message window to start the mag sensor calibration.

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(19) When the following window appear, move the mag head board back and forth to find the peak value.The peak value should be between 0.5V and 1.2V.

(20) Continue to move the mag head board slowly back and forth to find the MAG LEVEL position whereit is within -0.1V of the peak value. For example, if the peek level is 0.65V, find the position of theMAG LEVEL is between 0.55 to 0.65V

(21) When the values are fixed, push [OK] button to start the MAG sensor calibration.

(22) When the MAG calibration is completed, the following message window will appear.

(23) Push the [YES] button to write the calibration data to the WBA memory.(24) Then the following message window will appear and then push the [OK] button.

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(25) The following message window will appear and push the [OK] button.

(26) This is the end of the calibration. Push the [Exit] button to close the calibration program.

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8. Error Messages

xxxxx Communication Error xxxxx: Communication with WBA has failed.=> Check all the connections. Make sure you have executed the correct calibration program.

xxxxx Adjustment Error (Gain) xxxxx: Gain calibration error=> Make sure you have correctly inserted white calibration paper as instructed by the monitor.

xxxxx Adjustment Error (Black Level) xxxxx: Black level calibration error=> Make sure you have correctly inserted black calibration paper as instructed by the monitor.

xxxxx Adjustment Error (No paper) xxxxx: No paper level calibration error=> Make sure you have removed calibration paper.

xxxxx Adjustment Error (MAG) xxxxx: Magnetic head calibration error=> Make sure you have correctly inserted mag head test board as instructed by the monitor.

When an calibration error occurs, the sensor signal name and signal value involved in the calibration error will bedisplayed on the line above the message “xxxxx Adjustment Error (XXXX) xxxxx.”

Example of error message:

L2l(2.80V)[1.47]NGXXXXX Adjustmennt Error (XXXX) XXXXX

9. Sensor Signal Name and Sensor Name Conversion Table

Sensor signal name Sensor name

C2l

R2l

L2l

C2R

R2R

L2R

A

B

BUR

CDR

RDRLDR

HPC,LEC

HPR,LER

HPL,LEL

HPR,LER

HPC,LEC

HPL,LEL

PT1,LE1

PT2,LE2

HBAR

HPC

HPRHPL

WBA-1 * -SS

Sensorsignalname Sensor name

C2I

C2R

CUI

CUR

CDI

CDR

R2I

R2R

RUI

RUR

RDI

RDR

L2I

L2R

LUI

LUR

LDI

LDR

R2E

L2E

R2A

L2A

BUR

UHPC, DHPC

UHPC

DHPC

UHPR, DHPR

UHPR

DHPR

UHPL, DHPL

UHPL

DHPL

PT1

PT2

PT3

PT4

HBAR

WBA-2 * -SS

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10. Description - donwloading to flash memory

This section describes how to download software program to the Flash ROM of the CPU board.

WHEN TO DOWNLOAD

- Software Upgrade- After a CPU board has been replaced

*This paragraph describes the method of using WBA I/F test bench. For the method 2), see a separateinstruction manual of DT-004.*This paragraph is for Flash Rom models only (WBA-12/22/24).

WBA - ** - SS

Connect to serial

12p 20p Conversion Harness(841-05-25, Part #: 067463)

WBA I/F Box( MIB232 Test Box # G00176)

Tools needed for downloading

PC: IBM PC/AT and compatiblesThe PC must have 1 or more RS-232C communication ports (D-sub pin).

Communication port address: 3F8 to 3FF (serial port 1)2F8 to 2FF (serial port 2)

OS: MS-DOS Version 5.x/6.x or Windows98/2000/XP.

11. Tools needed

12. Enable WBA Download Mode

(1) Refer to the diagram above to properly connect the cables / harnesses.

Make sure the power of PS15-006 / host machine is OFF when connecting the harness to the WBA.Failure to do so may cause electric shock and/or permanent damage to the device.

8 7 6 5 4 3 2 1 OFF

Switches #1, 6 - 8 ON

Location of DIP switches

komanns

Rechteck

komanns

Linien

komanns

Linien

komanns

Linien

komanns

Linien

komanns

Linien

komanns

Rechteck

komanns

Textfeld

AC Power

komanns

Textfeld

Cable MIB to WBA-xx #G00153

komanns

Linien


(2) Set the CPU board DIP switches 8, 7, 6 and 1 ON and switches 5 to 2 OFF. This way the baud rate isset to 38400bps. Note the baud rate of 38400bps is available for 4M Flash Rom only (WBA12/22/24).

(3) Supply power to the unit.(4) The CPU board LED 1 and LED 2 flash alternately and the forced download mode starts.(5) Save the download program (DWN.exe) and the software into a floppy drive (or the same directory).

There are 2 ways to start the WBA download program from MS-DOS. Fordownloading from Windows, refer to 1A) Start from MS-DOS

1) Turn on the PC.2) Insert the floppy disk containing the download program (DWN.exe) and the software to the

PC’s floppy drive.3) Start MS-DOS. See your PC and MS-DOS manuals to find out how to start MS-DOS.4) When the MS-DOS menu appears, type “A” and press [ENTER] (when your floppy disk is in

“A” drive).5) Type “DIR” and press [ENTER]. The list of file names in the floppy disk appears.6) Find the file name of software and enter the parameters as shown in the diagram below. For

example, if the file name is 2420710.USA, and the serial port number is 1, type as:DWN 2420710.USA 2 252 246 1 [ENTER]

B) Start from Windows98 MS-DOS Prompt or Windows 2000/Me/XP Command Prompt Menu(Use at own risk)

1) Turn on the PC and start Windows 98/2000/Me/XP.2) Insert the floppy disk containing the download program (DWN.exe) and software to the PC’s floppy

drive.3) Start MS-DOS Prompt or Command Prompt from START menu of Windows.4) When the MS-DOS/Command Prompt menu appears, type “A:” and press [ENTER] (when your

floppy disk is in A drive).5) Type “DIR” and press [ENTER]. The list of file names in the floppy disk appears.

13. When using MS-DOS Download Program (DWN.exe)

Microsoft (R) Windows 98 (C) Copyright Microsoft Corp 1981-1999

C:/Windows>A:

A:/>DIR

2420710 USA 524,288 01-12-15 21:21 2420710.USADWN EXE 57,863 98-08-28 11:45 DWN.EXE

A:/>DWN 2420710.USA 2 252 246 1

Space Space

File name of softwareDonwload Program

(4)

(5)

(6)

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14. MS-DOS Download procedureFind the file name of software and enter parameters as shown in the diagram below. For example, if the filename is 2420710.USA, and the serial port number is 1, type as:

DWN 2420710.USA 2 252 246 1 [ENTER]Explanation of Parameters: DWN File name [baud rate] [address] [size] [port] [ENTER]

File name Download file name. (Must be specified.)[baud rate] Baud rate 0: 9600bps, 1:19200bps, 2: 38400bps Default: 0[address] Fixed at 252 (FC hex.). Default: 252[size] Fixed at 246. Default: 246[port] Serial port number Default: 2

Dev.=fc Port=2 File=2420710.USA DWLD01:00200000:0027FFFF 91DO 38400bps RUN 1

DOWN LOAD PROGRAM Ver.

I: Addressed Reset

G: Global Reset

F: File Download

Ctrl - f: File Download (Selection)

214-00 05/JUN/'03 JCM

V :Version Information Request

Ctrl - X: Abort

P: Program Check Verify

S: Set Start Addr. & Seed Val.

(Start Addr.: 000000 Seed Val.: 0000)

Device Ver. :

Vaildator Status: Disable

Comm Status: OK Poll - - -> <- - - Bill Validator Disabled

Selected serial port No.Entered download filename.

If the download file is correct, "DWLD01" is shown here.Baud rate

Execution ScreenWhen the program starts, the following screen appears.

Note: If the download file is correct, “DWLD01” appears on the top line.

Operation:Use the letter keys to enter a command.

I: Addressed Reset - Reset a selected unit in the game machine.V: Version Information Request - Reads the program version after downloading is complete.G: Global Reset - Reset all the units (including WBA) connected to the host controllerCtrl + X: Abort - Exit the program.F: File Download - Downloads the specified file.P: Program Check Verify - Check CRC by the WBA itself.Ctrl + F: File Download (Selection) - DO NOT USE THIS COMMANDS: Set Start Addr. & Seed Val. - The start address and initial value of CRC when checking CRC.


(3) When the downloading is completed successfully, LED1 and LED2 flash in unison.

(4) “CRC” appears on the monitor.

(a) V * * * : CRC value calculated by WBA(b) M * * * : CRC value calculated by PC

If the downloading is completed successfully, the CRC* values of (a) and (b) should be the same.

(5) The downloading is complete. Press the “Shift” V key to verify the update if necessary.

(6) Exit the program (Ctrl - X).

Reference: “CRC” is an error correction method for checking whether or not data is correctly transmitted.

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Dev=fc Port=2 File=2420710.USA DWLD01:00200000:0027FFFF 91DO 38400bps RUN 1

DOWN LOAD PROGRAM Ver.

I: Addressed Reset

G: Global Reset

F: File Download

Ctr - f: File Download (Selection)

2.11-00 28/AUG/'98 JCM

V :Version Information Request

Ctrl - X: Abort

P: Program Check Verify

S: Set Start Addr. & Seed Val.

(Start Addr.: 000000 Seed Val.: 0000)

Device Ver. :

Vaildator Status: Disable

Comm Status: OK

Download Data - - ->Poll - - ->



Download End and Confirm - - ->Poll - - ->Poll - - ->

Poll - - ->

<- - - ACK<- - - Program Download Ready<- - - ACK<- - - Program Download Ready<- - - ACK<- - - Program Download Ready<- - - ACK<- - - No Activity<- - - Prog. Check Verified-V91DO:M91DO

<- - - Bill Validator DisabledACK - - -> (a) (b)

(1) Press F key (capital letter) to start the download program.

(2) Downloading starts. The LEDs 1 and 2 on the CPU board flashes alternatively.

4 3 2 1 OFF

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15. When using Windows Download Program (DOWNLOAD(V1.2*).exe)

(1) Copy the Download Program Ver. 1.2*.exe and wba_download_config.txt to your PC.(2) When double clicking the DOWNLOAD(V1.2*).exe and then the following window will appear.

(3) Push the [Version Check] button and confirm the current software version of your WBA.(4) Push the [BROWSE] button to select new software you want to download to your WBA.(5) Confirm the COM port number of you PC which WBA is connecting and select the comport number from

the pull-down menu.(6) Select the baud rate 38400 from the pull-down menu.(7) Push the [Start Download] button to start downloading.(8) When the downloading is completed successfully, the following message window will appear.

(9) Push the [OK] button and exit the download program.

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13. Setting the WBA DIP Switches

1. Test Mode

Selecting the test mode1. Set DIP switch 8 to ON and switches 1 to 7 to OFF.

2. The indicator LED will flash.

3. Set DIP switches to the test mode setting you want to execute.

4. Set DIP switch 8 to OFF.

5. The test mode starts.

8 7 6 5 4 3 2 1 OFF

Setting the test mode.

18 7 6 5 4 3 2

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

Details about the Acceptor Sensor Test (PH06)

18 7 6 5 4 3 2

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

Online test

Transport unit/acceptor head bill acceptance operation test (See Error CodeTable 1 and 3.)

Bill acceptance test of unit with cash box (See Error Code Table 1 and 3.)

Transport motor forward rotation test

Transport motor reverse rotation test

Stacker up/down test

Acceptor head/stacker test (See Error Code Table 2.)

Stacker test (without acceptor head)

Solenoid test

Acceptor head sensor test (PH06)See “Details about the Acceptor Sensor Test (PH06).”Stacker sensor test (PH07)See “Details about the Stacker Sensor Test (PH07).”

WBA-10

PLEV

Reserved

PT1

PT2

HPL

HPR

HPC

Reserved

WBA-20

FLEV

PT3

PT4

PT1

PT2

UHPL,DHPL

UHPR,DHPR

UHPC,DHPC

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Details about the Stacker Sensor Test (PH07)

18 7 6 5 4 3 2

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

Feed in sensor

Solenoid lever

Feed out

Stacker home

No cassette

Validator encoder

Stacker encoder

Acceptor head detached signal

DIP switch input test

18 7 6 5 4 3 2

OFF

OFF

OFF

1

2

3

Change the DIP switch settings in the order of 1, 2, and 3.If the test is successful, the LED turns ON.

Serial port loopback test

8 7 6 5 4 3 2 1 OFF

If the test is successfull, the LED lights up.

2. Download Mode

Forced download mode

(baud rate 9600bps: for WBA10/20 only)

(baud rate 19200bps: for WBA10/12/20/22/24)

(baud rate 38400bps: for WBA12/22/24 only)

18 7 6 5 4 3 2

OFF

OFF

OFF


17. Error Code

Error Code Table 1Error Code Table 1 summarizes the error codes of the receiving operations of thetransfer unit/acceptor headpiece and the unit with cash box.

No. of indicator LED flashes

1

2

3

4

5

6

7

8

9

10

11

12

Description

Cash box full

Stacker jam, or pusher unit problem.

Transport cover is open, or stacker lever problem.

Jam in the acceptor head.

The acceptor head is detached or it has been calibrated, or wrong acceptorhead type.

Transport motor problem. The pulse signal is not sent from the encoder sesor.

Reserved.

Stacker lever problem.

Reserved.

Reserved.

Reserved.

No cash box.

Error Code Table 2Acceptor head and stacker test.

No. of indicatorLED flashes

1

2

3

4

5

6

7

Description

Reserved.

Stacker lever problem.

Jam in the acceptor head.

Cash box jam.

Cash box full.

Pusher mechanism problem.

The acceptor head is detached or it has not been calibrated, or wrong acceptor head type

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Error Code Table 3Return code.

Number of pulses

1

2

3

4

5

6

7

8

9

10

11

12

13

14

Reason for return

Crooked insertion

Magnetic pattern error

A sensor other than DT1, PT2 detected a billwhile the acceptor was on standby.

The dark-light ratio of the bill is below the fixed value

Level error; the bill is unusually dirty.Two overlapping bills were detected.

Error in a photosensor

Returned an illegal bill type.

Reserved

(1) The *HPC sensor did not detect the bill within thespecified period after it was initially taken in.

(2) The *HPL *HPR, did not delect the billwithin the specified period after it was initiallytaken in.

(3) The feed sensor did not detect the bill within thespecified period after it was initially taken in.

Reserved

Stacker lever trouble.

Bill length error.

Color pattern error.

None of the *HPR, *HPC, nor *HPL detected a bill when the type of billsignal is output.The feed-in sensor stops detecting a bill before the *HPC sensor duringtransfer of bill to cash box.The HPC sensor detected a bill again during transfer of bill to cash box.


18. Sensor, Board, and Motor Locations

Sensor Boards

CPU Board

Stacker Motor

Feed Motor

Feed-in Sensor Stacker Lever

Stacker Solenoid

Feed-out Sensor

Cash Box

Stacker Home

Upper

Lower

Documents

WORLD BILL ACCEPTOR WBA-12-SS WBA-13-SS WBA-22-SS WBA-23-SS WBA-24-SS2 WBA … · 2008-12-12 · The machine can be equipped with a lock for higher security. Each SS and SS2 cash