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Working Instructions- mechanical -

D5803, D5833

 XperiaTM 

Z3 Compact 

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Working Instructions (mech)

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CONTENTS

1  Exterior Views................................................................................. 4 1.1  D5803, D5833........................................................................................ 4 

2  Tools................................................................................................ 5 3  Disassembly.................................................................................... 6 

3.1  SIM Tray ................................................................................................ 6 

3.2  Window Back........................................................................................ 6 

3.3  Tray Label & Label Core Unit .............................................................. 7 

3.4  Cover Rear............................................................................................ 7 

3.5  Shield Camera ...................................................................................... 8 

3.6  Main Camera......................................................................................... 8 

3.7 

Main PBA .............................................................................................. 9 

4 

Replacement .................................................................................12 

4.1  SIM Tray .............................................................................................. 12 

4.2  Cap USB.............................................................................................. 12 

4.3  Cap SIM............................................................................................... 12 

4.4  Panel Side Charger ............................................................................ 12 

4.5  Window Back...................................................................................... 14 

4.6  Tray Label & Label Core Unit ............................................................ 14 

4.7  NFC Antenna ...................................................................................... 14 

4.8 

Loud Speaker ..................................................................................... 16 

4.9  Holder Vib ........................................................................................... 17 

4.10  Shield Camera .................................................................................... 17 

4.11  Holder Camera.................................................................................... 17 

4.12  Cushion Camera................................................................................. 18 

4.13  Main Camera....................................................................................... 18 

4.14  Main PBA ............................................................................................ 19 

4.15  Side Key FPC...................................................................................... 23 

4.16  Chat Camera & Holder Chat Camera ................................................ 24 

4.17 

Battery................................................................................................. 25 

4.18  Cushion Holder 1st MIC Duct ............................................................ 27 

4.19  Holder 2nd MIC Duct .......................................................................... 28 

4.20  Magnetic charger connector ............................................................. 28 

4.21  Jack FPC............................................................................................. 29 

4.22  Ear Speaker ........................................................................................ 31 

4.23  Plate Receiver..................................................................................... 32 

4.24  Cover Rear.......................................................................................... 34 

4.25 

Front Cover......................................................................................... 35 

4.26  Sheet Copper Plate A ~ E .................................................................. 36 

4.27  Liquid Indicator .................................................................................. 36 

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4.28  Board Swap  – Replacement .............................................................. 37 

4.29  Board Swap  – Change Label ............................................................. 38 

4.30  Board Swap  – Customize of Software .............................................. 38 

5  Reassembly...................................................................................39 5.1  Front Cover & Main PBA & Battery ................................................... 39 

5.2  Main Camera....................................................................................... 41 

5.3  Shield Camera .................................................................................... 41 

5.4  Cover Rear.......................................................................................... 41 

5.5  Tray Label & Label Core Unit ............................................................ 42 

5.6  Window Back...................................................................................... 42 

5.7  SIM Tray .............................................................................................. 45 

6  Revision History ...........................................................................46 

For general information about mechanical repair related issues, refer to

1220-1333: Generic Repair Manual - mechanical 

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1 Exterior Views

1.1 D5803, D5833

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2 Tools

SPECIAL TOOLS

1. Torque Screwdriver 

2. Front Opening Tool

3. Bits (JCIS No 0)

4. Flex Film Assembly Tool

5. Guitar Pick

6a & d. Top and Bottom Press

6b & c. Press inlay

7. Adhesive Window Back alignment fixture

8. Earspeaker/Loudspeaker Press tool

9. Jack FPC Press tool

For part no’s on the tools above, refer to the ‘Tools Catalogue/Matrix’.

STANDARD TOOLS

1. Dentist Hook

2. Nylon Pointer 

3. Tweezers

4. Suction Cup

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Disassembly

Remove the Window Back.

Scrap! Adhesive Window Back is not to be reused.

3.3 Tray Label & Label CoreUnit

 Add force toward bottom side and free the Tray Label withLabel Core Unit from the Cover Rear.

Remove the Tray Label.

3.4 Cover Rear 

Unsnap the NFC Antenna connector by using the Nylonpointer.

Remove the Screws in the sequence which shown in thepicture.

Scrap! Screws are not to be reused.

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Disassembly

Unhook the Cover Rear from the Front Cover.

Remove the Cover Rear.

Unsnap the Battery connector.

3.5 Shield Camera

Unhook the Shield Camera from the Front Cover.

Remove the Shield Camera.

Scrap! Shield Camera is not to be reused.

3.6 Main Camera

Unsnap the Main Camera connector.

Remove the Main Camera.

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Disassembly

3.7 Main PBA

Unsnap the Jack FPC connector.

Unsnap the LCD FPC connector.

Insert the LCD FPC connector into the hole of the MainPBA.

Remove the Screw.

Scrap! Screw is not to be reused.

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Disassembly

Detach the Vibrator from the Front Cover once.

Unhook the Main PBA from the Front Cover.

Lift up from the left side of the Main PBA carefully.

Stop lifting around 15 degree.

Let the LCD FPC connector pass through the hole of theMain PBA.

Make sure not to damage the LCD FPC by the PBA hole! 

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4 Replacement

4.1 SIM TrayFollow the 3.1 Disassembly instructions! 

Prepare the new SIM Tray.

Follow the 5.16 Reassembly instructions! 

 

4.2 Cap USBPrepare the new Cap USB.

Pull out the old Cap USB.

Insert the leg of the new Cap USB into the hole.

Close the Cap.

4.3 Cap SIMPrepare the new Cap SIM.

Pull out the old Cap SIM.

Insert the leg of the new Cap SIM into the hole.

Close the Cap.

4.4 Panel Side Charger Prepare the new Panel Side Charger.

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Replacement

REMOVAL

Open the Cap USB.

Remove the old Panel Side Charger with the Flex Film Assembly Tool.

INSTALLATION

 Attach the new Panel Side Charger into a cavity and press itfor 10 sec to make it securely attached.

 

Close the Cap USB

 

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Replacement

4.5 Window Back

Follow the 3.2 Disassembly instructions! 

Prepare the new Window Back.

Follow the 5.6 Reassembly instructions! 

4.6 Tray Label & Label CoreUnit

Follow the 3.2  – 3.3 Disassembly instructions! 

Prepare the new Tray Label & Label Core Unit

Follow the 5.5  – 5.6 Reassembly instructions! 

4.7 NFC AntennaFollow the 3.2 Disassembly instructions! 

Carry out the Removal as described below.

Carry out the Installation as described below.

Follow the 5.6 Reassembly instructions! 

REMOVAL

Unsnap the NFC Antenna connector with the Nylon pointer.

Remove carefully the NFC Antenna from the Battery.

Make sure not to deform the Battery laminate.

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Replacement

INSTALLATION

Prepare the new NFC Antenna.

Paste the new NFC Antenna at the position shown in thepicture.

Connect the NFC Antenna connector.

Make sure it hooks! 

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Replacement

4.8 Loud Speaker 

Follow the 3.2  – 3.4 Disassembly instructions! 

Carry out the Removal as described below.

Carry out the Installation as described below.

Follow the 5.4  – 5.6 Reassembly instructions! 

REMOVAL

Insert the Nylon Pinter into the gap between the LoudSpeaker and Front Cover.

Remove the Loud Speaker & Cushion Loud Speaker.

Scrap! Cushion Loud Speaker is not to be reused.

Clean any remaining adhesive residue! 

INSTALLATION

Prepare the new Loud Speaker & Cushion Loud Speaker.

 Attach the Cushion Loud Speaker & Loud Speaker.

Make sure the orientation is correct.

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Replacement

Press 305N x 5 sec on the Loud Speaker with the Press

Tool Ear Speaker to make it securely attached.

4.9 Holder Vib

Follow the 3.2  – 3.4 & 3.11 – 3.12 Disassembly instructions! 

Remove the old Holder Vib.

Prepare and place the new Holder Vib.

Follow the 5.4 – 5.6 & 5.13 – 5.16 Reassembly instructions! 

4.10 Shield Camera

Follow the 3.2  – 3.5 Disassembly instructions! 

Prepare the new Shield Camera.

Follow the 5.3 – 5.6 Reassembly instructions! 

4.11 Holder Camera

Follow the 3.2  – 3.5 Disassembly instructions! 

Remove the old Holder Camera.

Prepare and place the new Holder Camera.

Follow the 5.3 – 5.6 Reassembly instructions! 

Make sure not to touch the lens.

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Replacement:

4.12 Cushion CameraFollow the 3.2  – 3.5 Disassembly instructions! 

Remove the old Cushion Camera.

Prepare and attach the new Cushion Camera.

Follow the 5.3 – 5.6 Reassembly instructions! 

Make sure not to touch the lens.

4.13 Main CameraFollow the 3.2  – 3.5 Disassembly instructions! 

Carry out the Installation as described below.

Follow the 5.3 – 5.6 Reassembly instructions! 

Make sure not to touch the lens.

INSTALLATION

Prepare the new Main Camera & Cushion Camera & HolderCamera & Sheet FPC Camera.

Paste the Cushion Camera

Place the Holder Camera on the Main Camera.

Paste the Sheet FPC Camera on the Camera FPC.

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Replacement

4.14 Main PBA

Follow the 3.1 – 3.7 Disassembly instructions! 

Carry out the Removal as described below.

Carry out the Installation as described below.

Follow the 5.2  – 5.7 Reassembly instructions! 

REMOVAL

Follow the 4.17 Battery Removal.

Unsnap the zif connector of the Chat Camera.

Remove the Chat Camera & Holder Chat Camera.

INSTALLATION

Prepare the new Main PBA & Adhesive Battery Bottom & Adhesive Battery Top & Adhesive PBA & Adhesive Vib &Gasket PBA & Holder 2nd MIC Duct & Side Key FPC &Sheet Plate LCD SD & Sheet SIM.

Scrap! The parts listed above are not to be reused.

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Replacement

Prepare the Chat Camera & Holder Chat Camera.

Paste the Adhesive Vib on the Cover Front.

Paste the Sheet Plate LCD SD & Sheet SIM on eachconnector.

Paste the Adhesive PBA on the shield lids as shown in thepicture.

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Replacement

Paste the Gasket PBA on the shield lid as shown in thepicture.

Follow the 4.15 Side Key FPC Installation! 

Connect the zif connector of the Chat Camera & HolderChat Camera.

 Attach the Holder 2nd MIC Duct on the Main PBA.

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Replacement

Follow the 5.1 Reassembly instruction without the Battery! 

Follow the 4.17 Battery Installation! 

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Replacement

4.15 Side Key FPCFollow the 3.1 – 3.7 Disassembly instructions! 

Carry out the Removal as described below.

Carry out the Installation as described below.

Follow the 5.1 – 5.7 Reassembly instructions! 

REMOVAL

Unsnap the Side Key FPC from the Main PBA.

Clean up the remaining conductive adhesive on the MainPBA.

Make sure not to scratch the metal contacts! 

INSTALLATION

Prepare the New Side Key FPC.

Connect the Side Key FPC connector.

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Replacement

 Attach 5 contact points with its conductive adhesive.

Snap the Side Key FPC on the rim of the Main PBA.

4.16 Chat Camera & HolderChat Camera

Follow the 3.1 – 3.7 Disassembly instructions! 

Carry out the Removal as described below.

Carry out the Installation as described below.

Follow the 5.1 – 5.7 Reassembly instructions!

REMOVAL

Unsnap the zif connector.

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Replacement:

INSTALLATION

Prepare the new Chat Camera & Holder Chat Camera.

 Attach the Holder Chat Camera on the Chat Camera.

Connect the zif connector on the Main PBA.

4.17 BatteryFollow the 3.1 – 3.7 Disassembly instructions! 

Carry out the Removal as described below.

Carry out the Installation as described below.

Follow the 5.4 – 5.7 Reassembly instructions! 

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Replacement

4.19 Holder 2nd MIC DuctFollow the 3.1 – 3.7 Disassembly instructions! 

Remove the old Holder 2nd MIC Duct.

 Attach the new Holder 2nd MIC Duct.

Follow the 5.1 – 5.7 Reassembly instructions! 

4.20 Magnetic chargerconnector 

Follow the 3.1 – 3.7 Disassembly instructions! 

Carry out the Removal as described below.

Carry out the Installation as described below.

Follow the 5.1 – 5.7 Reassembly instructions! 

REMOVAL

Remove the Magnetic charger connector pushing it frominner side.

INSTALLATION

Prepare the new Magnetic Charger Connector.

Place it into the cavity of Front Cover.

Press 60N±10N x 10 sec with Press Tool 1275-4443(Fixture Press Charge Connector press pad)+ Generic SidePanel Press Tool.

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Replacement

4.21 Jack FPCFollow the 3.1 – 3.7 Disassembly instructions! 

Remove the old Holder 2nd MIC Duct.

 Attach the new Holder 2nd MIC Duct.

Follow the 5.1 – 5.7 Reassembly instructions! 

REMOVAL

Insert the Flex Film Assembly Tool to remove the Jack FPC.

INSTALLATION

Prepare the new Jack FPC & Adhesive Prox & CushionShade 3LED & Sheet Shade 3LED FPC.

Scrap! The parts listed above not to be reused.

Paste the Adhesive Prox on the Front Cover.

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Replacement

Insert the Jack FPC into the Front Cover.

Press 605N x 10 sec with Press Tool Audio Jack.

Place its proximity sensor into the cavity.

Paste the Sheet Shade 3LED FPC.

Paste the Cushion Shade 3LED.

Fold up the FPC and paste the adhesive of FPC within themetal plate area.

Follow the calibrations in Trouble Shooting Application1291-4299 – mechanical! 

Noise cancelling

Proximity sensor 

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Replacement

4.22 Ear Speaker Follow the 3.1 – 3.7 Disassembly instructions! 

Carry out the Removal as described below.

Carry out the Installation as described below.

Follow the 5.1 – 5.7 Reassembly instructions!

REMOVAL

Insert the Flex Film Assembly Tool to remove the old EarSpeaker.

INSTALLATION

Prepare the new Ear Speaker & Adhesive WP Receiver.

Scrap! The parts listed above not to be reused.

Place the Adhesive WP Receiver.

Place the Ear Speaker.

Make sure the orientation is correct.

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Replacement

Press 305N x 5 sec with Press Tool Ear Speaker.

4.23 Plate Receiver Follow the 3.1 – 3.7 Disassembly instructions! 

Carry out the Removal as described below.

Carry out the Installation as described below.

Follow the 5.1 – 5.7 Reassembly instructions! 

REMOVAL

Insert the Flex Film Assembly Tool to remove the old EarSpeaker.

Insert the Flex Film Assembly Tool to remove the old PlateReceiver.

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Replacement

INSTALLATION

Prepare the new Plate Receiver & Ear Speaker.

Scrap! The parts listed above not to be reused.

Place the Plate Receiver.

Place the Ear Speaker.

Make sure the orientation is correct.

Press 305N x 5 sec with Press Tool Ear Speaker.

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Replacement

4.24 Cover Rear Follow the 3.2  – 3.4 Disassembly instructions! 

Carry out the Installation as described below.

Follow the 5.4 – 5.6 Reassembly instructions! 

INSTALLATION

Prepare the new Cover Rear & Sheet Cover Battery &Cushion Cover Battery

Paste the Sheet Cover Battery.

Paste the Cushion Cover Battery.

 Adhesive area is shown in the picture.

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Replacement

4.25 Front Cover Follow the 3.1 – 3.7 Disassembly instructions! 

Carry out the Installation as described below.

Follow the 5.1 – 5.7 Reassembly instructions! 

Carry out the 4.4 Panel Side Charger Installation.

Carry out the 4.2 – 4.3 Cap USB/SIM instructions.

INSTALLATION

Prepare the new Front Cover & Sheet ANT.

Only for D5803! 

Paste the Sheet ANT.

Only for D5803! 

Paste the Sheet Shade 3LED FPC on the Jack FPC.

Paste the Cushion Shade 3LED on it.

Follow the calibrations in Trouble Shooting Application1291-4299 – mechanical! 

 Accelerometer 

Gyroscope

Noise cancelling

Proximity sensor 

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Replacement

4.26 Sheet Copper Plate A ~ EFollow the 3.1 – 3.7 Disassembly instructions! 

Remove the old Sheet Copper Plate.

Paste the new Sheet Copper Plate within the guide line.

Follow the 5.1 – 5.7 Reassembly instructions! 

4.27 Liquid Indicator Follow the 3.2  – 3.4 Disassembly instructions! 

Remove the old Liquid Indicator.

Paste the new Liquid Indicator.

Follow the 5.4 – 5.6 Reassembly instructions! 

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Replacement

4.28 Board Swap  – Replacement

Follow the 3.1 – 3.7 Disassembly instructions!

Follow the 4.14 Removal Instructions!

Reuse the Chat Camera & Holder Chat Camera.

Follow the 4.14 Installation Instructions!

Follow the 5.2 – 5.7 Reassembly Instructions!

Press the On/Off key to power on the unit, place unit on flat

desk and wait 4 minutes until system boot up has beencompleted.

Please DO NOT move the unit during the start up until“Select Language” menu is shown on the display! 

 After “Select Language” menu, turn off the unit.

Follow the calibrations in Trouble Shooting Application1291-4299 – mechanical! 

 Accelerometer 

Gyroscope

Noise cancelling

Proximity sensor 

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Replacement

4.29 Board Swap  – Change Label

CHANGE LABEL

Follow the instructions in the Generic Repair Manual –Build swap for change of label.

4.30 Board Swap  – Customize of Software

CUSTOMIZE OF SOFTWARE

Follow the instructions in the Generic Repair Manual –Build swap for customization of the software.

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Reassembly

Paste the Vibrator.

Take a new Adhesive Vib! 

Tighten the Screw. Torque spec is 10±2 N.cm.

Connect the LCD FPC connector.

Connect the Jack FPC connector.

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Reassembly

Tighten the Screws in the sequence shown in the picture.Torque spec for the Screw M1.4 (Gold) is 10±2 N.cm.Torque spec for the Screw M1.2 (Silver) is 6-1 N.cm.

Take new Screws! 

Connect the NFC Antenna connector.

Make sure it hooks! 

5.5 Tray Label & Label CoreUnit

 Attach the Tray Label through the slit of the Cover Rear andthe Front Cover.

5.6 Window Back

Remove the old Adhesive Window Back and all remains ofthe Adhesive residue.

Clean the edges of the Window Back carefully with alcoholbefore the new Adhesive Window Back is mounted. Thisaction is done to secure the water resistant of the unit.

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Reassembly

Place the new Adhesive along the guide of the Fixture ToolWindow Back.

Place the Window Back in a correct position.

Press with the Fixture Tool Window Back bottom side tosecure the attachment

The Window Back is ready to be assembled.

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Reassembly

Insert the Press Tool Window Back Top with the press headdownwards.

Insert the Press Tool Window Back Bottom.

Place the unit with the Window Back upwards in the bottominlay.

Follow the instruction in 1003 - 9107 Tool Catalogue -mechanical and document Toothed Rack Press Instruction.

Insert the bottom press.

Press with 500 ± 50 N for 10 seconds

(the pressure value is adjusted for 600N because of theweight of the pressure fixture)

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Reassembly

5.7 SIM Tray

Insert the SIM Tray.

Close the Cap SIM.

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6 Revision HistoryRev. Date Changes / Comments

1 2014-Sep-10 Initial release

2 2014-Sep-11 5.4 Fixed the description and screw sequences.