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PROCESS:

VEHICLE:  

OPERATION

0 5 10 15 20 25 30 35

RATIO:

TAKT TIM

WALK

AUTO

MANUAL

Element#

TIME

PROCESS STEP

Step#

500N

PREPARE

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PROCESS:

VEHICLE:

OPERATION TIM

0 10 20 30 40 50 60 70

1

3

3

3

RATIO:

500N TAKT TIM

MANUAL

AUTO

WALK

PREPARE

B 1Load & Switch on stem seal

presing machine ST 55 14

Operator#

Step#

PROCESS STEP

TIME

B 2Spring retainer, intake &

exhaust valve assembly16

B 3 Leak test unload +Record+Load +Record

8 25

B 4 Load & press the valve lock 32 10

Mahindra Heavy En

Lean - STANDARDIZED WO

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PROCESS:

VEHICLE:

OPERATION T

0 10 20 30 40 50 60 70

5

5

RATIO:

500N TAKT TIM

MANUAL

AUTO

WALK

PREPARED

C 1Rocker arm, Intermediate

shaft fixing66

Operator#

Step#

PROCESS STEP

TIME

C 2 Lock plate assembly 27

C 3 unload 17

Mahindra Heavy E

Lean - STANDARDIZED W

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Manual+Walk Free time ManualA 110 9 95B 75 44 61C 124 -5 110

Manual M/CST 1 34ST 2 19ST 3 11 45ST 4 50ST 5 5 14

ST 6 16ST 7 32 25ST 8 35ST 9 8 25ST 10 66ST 11 25 Takt time AVT/CDST 12 44 AVT 475 MinsTotal 266 188 CD 40 Engines

309 240 CHManpower Calculation Total Manual time/TT

309/1192.596639 TT

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28500 sec

240 CH

118.75119 sec

-20

0

20

40

60

80

100

120

140

A B C

Manual+Walk

Free time

Manual

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Unload 12 11 10 9 8 7

4(4) 0 7(2)[2] 0 0 1(1)

Manual+Walk Free time ManualA 110 9 95B 75 44 61C 124 -5 110

6

-20

0

20

40

60

80

100

120

140

A B C

Manual+Walk

Free time

Manual

0

20

40

60

80

100

120

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7

8

AC

0

20

40

60

80

100

120

140

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6 5 4 3 2 1 Load

2 0 2(2) 0 0 2

6 5 4 3 2 1 Load

7

8 9 10 11 12 Unload

Manual+Wal Free time ManualA 99 30 89C 114 15 109

5 4 3 2 1 Load

A C

Manual+Walk

Free time

Manual

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