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Wood-plastic Composite Materials Production
Guizhou Provincial Investment Promotion Bureau 2012
Hotline for Investment Service of Guizhou Province:0851-6826305
Tel of the Project’s Unit:0855-8275643
Page 1
32Pages in Total
Wood-plastic Composite Materials Production
Guizhou Provincial Investment Promotion Bureau 2012
Hotline for Investment Service of Guizhou Province:0851-6826305
Tel of the Project’s Unit:0855-8275643
Page 2
32Pages in Total
Wood-plastic Composite Materials
Production
Recommendation for Attracting
Investment
Contents
1. Overview ............................................................................................ 5
2. Introduction of the Site Where the Project will be Operated ............ 5
3. Enterprise’s Profile ............................................................................ 6
4. Industrial Background ........................................................................ 6
4.1.Product and Its Features ................................................................ 6
4.1.1.Product ............................................................................... 6
4.1.2.Features of the Product ...................................................... 6
4.2. Industrial Characteristics and Marketing ..................................... 7
4.2.1.Industrial Characteristics ................................................... 7
4.2.2. Marketing .......................................................................... 8
4.3. Analysis of the Project Strengths ......................................................... 9
4.3.1.Competitive Advantage ..................................................... 9
4.3.2.Market Advantage .............................................................. 9
5. Analysis of Technology ...................................................................10
5.1 Maturity Analysis of Technology ...............................................10
5.2 Analysis of Technique .................................................................10
Wood-plastic Composite Materials Production
Guizhou Provincial Investment Promotion Bureau 2012
Hotline for Investment Service of Guizhou Province:0851-6826305
Tel of the Project’s Unit:0855-8275643
Page 3
32Pages in Total
5.2.1 Pretreatment of Raw Materials ........................................ 11
5.2.2 Pelleting ........................................................................... 11
5.2.3 Extrusion Moulding ......................................................... 11
5.2.4 Surface Treatment ............................................................12
5.2.5 Product Inspection and Classified Packing .....................12
6. Contents of Construction .................................................................12
6.1. Construction’s Goal ...................................................................12
6.2 Construction ................................................................................12
6.2.1. Building Project ..............................................................12
6.2.2. Equipments .....................................................................13
7. Analysis of Economic Indicators .....................................................15
7.1 Estimated Investment ..................................................................15
7.1.1 Total Investment...............................................................15
7.1.2 Utilization of Funds .........................................................16
7.2 Production Capacity and Estimated Revenue .............................16
7.3 Estimated Raw Materials ............................................................16
7.4 Estimated Costs of Workforce, Manufacturing, Management,
and Marketing ...........................................................................................17
7.4.1 Regular Working Staffs, Salary and Welfare ...................17
7.4.2 Manufacturing Expenses .................................................17
7.4.3 Estimated Overhead Expenses .........................................17
7.4.4 Selling Cost ......................................................................18
7.4.5 Financial Cost ..................................................................18
Wood-plastic Composite Materials Production
Guizhou Provincial Investment Promotion Bureau 2012
Hotline for Investment Service of Guizhou Province:0851-6826305
Tel of the Project’s Unit:0855-8275643
Page 4
32Pages in Total
7.5 Conclusion of Economic Analysis ..............................................18
7.5.1 Analysis of Profitability ...................................................18
7.5.2 Conclusion of Financial Analysis ....................................19
8. Summary ..........................................................................................19
Wood-plastic Composite Materials Production
Guizhou Provincial Investment Promotion Bureau 2012
Hotline for Investment Service of Guizhou Province:0851-6826305
Tel of the Project’s Unit:0855-8275643
Page 5
32Pages in Total
1. Overview
By making full use of the rich timber resources in Qiandongnan
Prefecture, the project, led by Qiandongnan Prefecture Forestry Group
Artificial Board Co., Ltd., takes offcut and waste plastic as the basic
materials to produce a new multi-purpose wood-plastic composite
materials. The new materials feature in high-polymer chemistry
principles and filled plastic. Meanwhile, after some special treatment
and process, the new materials can be recycled.
Due to the stiffness of plastic, toughness and flexibility of wood,
Wood-plastic composite materials and their products are widely used in
many areas, like construction, automobile, shipping and furniture. Since
the 1980s, its sales volume is increasing dramatically.
The total investment of the project is 98.7749 million Yuan, among
which the fixed assets investment is 75 million Yuan and initial working
capital is 23.7749 million Yuan. The production line with 20,000 tons of
wood-plastic production annually has been built.
After full production, the annual sales income is 280 million Yuan,
the annual overall cost 227.885 million Yuan, the annual profit 26.0605
million Yuan, the annually average sales tax and its surtax 13.8672
million Yuan. With the 24% internal rate of return and the net present
value of 31.5672 million Yuan, the static investment payback term is
4.9 years.
2. Introduction of the Site Where the Project will be
Operated
Kaili City is the capital of Qiandongnan Miao&Dong Autonomous
Prefecture, located in the Miao ridge from Yun-Gui Plateau to midlands,
surrounded by clean river. Xiang-Qian Railway, Zhuzhou-Liupanshui
Double Track Lines, G60 Hu-Kun Highway and 320 State Line all
passing trough the area.
Qiandongnan Prefecture is one of the most forest districts in China,
abundant in forest. Besides, because of being the main commercial
wood area, it is entitled with Home of Fir in China" and Sea of Forest".
The area of forest here is 2,232,000 hectare; the storage of useful wood
is 67,600,000 m3. The forest coverage is the top one (49.37%) in
Guizhou. It boasts one nature reserve at provincial level and seven
Wood-plastic Composite Materials Production
Guizhou Provincial Investment Promotion Bureau 2012
Hotline for Investment Service of Guizhou Province:0851-6826305
Tel of the Project’s Unit:0855-8275643
Page 6
32Pages in Total
nature reserves at county level.
3. Enterprise’s Profile
Qiandongnan Prefecture Forestry Group Artificial Board Co., Ltd
is the backbone enterprise in Artificial Board Association in Guizhou
Province, and is a leading company in forestry industry in Qiandongnan
Prefecture. It specializes in producing medium density fiberboard.
There are two producing lines for the production. And the annual
production capacity is 50,000 cubic meters and its annual output value
is 33 million Yuan.
The company has 138 staff in total, including 19 technical
personnel, 4 with intermediate qualification, and 15 with junior
qualification.
4. Industrial Background
4.1.Product and Its Features
4.1.1.Product
Wood-plastic composite materials are mainly based on agricultural
and forestry wastes and other primary biomass-based raw materials.
The new materials feature in high-polymer chemistry principles and
filled plastic. When mixed with a certain proportion of plastic base
materials and supported by appropriate processing aids, it can form a
kind of recyclable and multi-purpose material after the special
treatment.
4.1.2.Features of the Product
Due to the advantages of both wood and plastic, wood-plastic
composite materials and their products thus are rigid like plastic, and
tough and flexible like wood. Besides, it has its unique features: ○1It is
moth-resistant, anti-aging, anti-corrosion, and hardly water absorption
or deformation, and with a long service life.○2 It is wood-like, but has a
better wood dimensional stability. It would not crack, warp, or have
wood scar. It also can be cut, pasted, jointed by nails and bolts, or
re-processed like wood. ○3It has a higher hardness than plastic, and with
unique feature of thermoplastics processing. Since its reusage and
Wood-plastic Composite Materials Production
Guizhou Provincial Investment Promotion Bureau 2012
Hotline for Investment Service of Guizhou Province:0851-6826305
Tel of the Project’s Unit:0855-8275643
Page 7
32Pages in Total
recyclability, it is environmentally friendly. It has a wide range of
applications:
As for the construction materials, it can support a variety of
decorative materials indoors and outdoors, such as ceilings, floors,
fences, stairs, panels, doors, window frames, building templates,
moisture separators and moldings, etc.
As for vehicles, and ships manufacturing materials, it can be made
as sustainable vehicle and ship floor, handrails, instrument panels, seat
backs, and cabin partitions.
As for packaging and transportation materials, it can be made into
a variety of industrial pallets, warehouse bedding plate, various packing
cases, and transport shelf.
As for landscaping materials, it can be made into fence, decking
plank road, flower boxes, waste bins, outdoor decking, garden handrails,
and decorative plates.
As for furniture manufacturing materials, it can be made into
tables, chairs, benches, sofas, beds, cabinets, bookshelves, and coffee
table, etc.
4.2. Industrial Characteristics and Marketing
4.2.1.Industrial Characteristics
The wood-plastic composite materials nowadays are mainly based
on agricultural and forestry wastes and other primary biomass-based
raw materials. The new materials feature in high-polymer chemistry
principles and filled plastic. When mixed with a certain proportion of
plastic base materials and supported by appropriate processing aids, it
can form a kind of recyclable and multi-purpose material after the
special treatment. It is a desirable alternative to natural wood. Statistics
shows that the production of one ton wood-plastic material, you can
save ten 20-year-old timber trees. Making full use of the cotton stalk,
straw and waste plastics to develop recycling-based green building
materials industry is not only in line with the requirements of the
modern industrial economy, but also, it helps to control pollution and to
utilize comprehensively as well as extend the industrial chain. It thus
forms a feedback process of “resources-products-renewable objects”,
Wood-plastic Composite Materials Production
Guizhou Provincial Investment Promotion Bureau 2012
Hotline for Investment Service of Guizhou Province:0851-6826305
Tel of the Project’s Unit:0855-8275643
Page 8
32Pages in Total
and a resource recycling mode of "low input - high output - zero
emissions”. It therefore helps treat the increasingly serious white
pollution, and reduce the impact that the agricultural residue straw
makes on the agricultural machinery quality, and process, and thus,
increase the income of agricultural workers. The products can not only
drive the local economy, but also solve the low employment in rural
area, which play a practical role in helping government solving the
“Three Rural Issues”.
At present, in Qiandongnan Prefecture of Guizhou Province, there
are 500,000 m3 of commercial wood consumption annually, with
80,000 tons of low-quality timber and logging slash. Still, 330,000
cubic meters of commercial timber and 300,000 tons of low-quality
materials and logging slash can be used as the raw material for the
project. So there is no worry for the lack of raw material.
4.2.2. Marketing
Given the current wood-plastic commodity market reality and the
prospects in China, the project focuses on its characteristics, and then
gradually promote and develop the products from general market to
specific market, and from the indoor to outdoor. We are trying to
expand the new market around the following areas.
(1) Enter the market fields that ordinary wooden product cannot
easily enters such as outdoor buildings, garden facilities, wood
packaging.
(2) Enter the fields that the wood-plastic goods can play a good
performance, such as architectural templates.
(3) Enter the fields with price advantage, such as highways, rail
fences, etc.
(4) Enter the fields with special requirements for environment
protection, such as home renovation, kitchen furniture, export container,
etc.
Wood-plastic Composite Materials Production
Guizhou Provincial Investment Promotion Bureau 2012
Hotline for Investment Service of Guizhou Province:0851-6826305
Tel of the Project’s Unit:0855-8275643
Page 9
32Pages in Total
4.3. Analysis of the Project Strengths
4.3.1.Competitive Advantage
At present, Qiandongnan wood processing and comprehensive
resources utilization project mainly produce blockboard, plywood,
medium density fiberboard and other wood-based panel products. With
small scale production, low-grade products, low added value, low
scientific and technological level, its environmental performance and
market potential are far lower than the wood-plastic composite
materials.
That taking offcut and waste plastic as the basic materials to
produce wood-plastic composite materials cost less than the traditional
product and is more competitive in the market..
During the processing, the surface of the wood-plastic composite
materials can be pressed into a variety of patters and have paint
handling. It can directly be processed as doors, windows and other
products. Therefore, with different colors and samples, its market is no
longer a single, but broad and competitive.
4.3.2.Market Advantage
With the continuous improvement of people's living standards,
people also have higher requirements for the materials they use and live.
Green, ecologically clean materials, as well as with stable performance
have a very broad development prospect.
Making full use of forestry residues and waste plastics, the project
can produce the wood-plastic composite material that is non-toxic,
non-pollution and recyclable. It is stronger than fiberboard, and its
water resistance ability is better than phenolic plastic wood-based
panels. Its overall performance is excellent. Using less or no natural
resources and energy is of great significance to improving people’s
living environment and maintaining a good ecological environment. It
thus can bring considerable economic and social benefits for our
society.
North America is the world's largest wood-plastic composite
materials consumption area. Its consumption volume is 320,000 tons
Wood-plastic Composite Materials Production
Guizhou Provincial Investment Promotion Bureau 2012
Hotline for Investment Service of Guizhou Province:0851-6826305
Tel of the Project’s Unit:0855-8275643
Page 10
32Pages in Total
in2001; the consumption volume in 2005 is double than that in 2001,
reached 700,000 tons. In 2007, the market for wood-plastic composite
materials around the world was USD 1.4 billion which had maintained a
good growth momentum by the year 2010. The growth rate had reached
19%, which is much higher than the overall growth rate of the plastic
industry over the same year.
5. Analysis of Technology
5.1 Maturity Analysis of Technology
Wood-plastic composite materials has begun to gain popularity
since 1980s and reached rapid development in 1990s. With introduction
of technology of wood-plastic composite materials production into
China in the 21st century, more than ten enterprises began to produce
wood-plastic composite materials in the provinces of Anhui, Jiangsu,
Guangdong, Liaoning provinces, etc.
Technology applied in this project is “Extrusion Molding
Technology” developed by the Wood Industry Institute of China
Forestry Science Research Institute. With recognition of State
Administration of Forestry, the technology has shared three national
patents for invention and six patents of utility model and the exterior
and performance has reached the international leading level. The
products of a demonstration plant with the annual capacity of 10,000
tons in Qingdao have been successfully used to the construction of
Olympic buildings.
5.2 Analysis of Technique
Processing technique is shown as follows:
Wood-plastic Composite Materials Production
Guizhou Provincial Investment Promotion Bureau 2012
Hotline for Investment Service of Guizhou Province:0851-6826305
Tel of the Project’s Unit:0855-8275643
Page 11
32Pages in Total
5.2.1 Pretreatment of Raw Materials
Pretreatment of raw materials aims to make their status and
performances available for technical processing.
After pulverizing, the wood meal will be seasoned to realize the
moisture content of 8%~12%; and then seasoned timber will be
delivered to the roller mill and finally we will get the wood powder
with average standard size of 60~80 holes of each square inch.
5.2.2 Pelleting
In proportion of 60%, 35%, 5%, wood meal, recycled plastic and
processing aids will be batched in the high/low speed mixer set and then
be pelletized in the double-screw extruder. What followed are
measurement, packing and warehousing.
5.2.3 Extrusion Moulding
Entering the conical twin-screw extruder, the composite grains will
be delivered to the mould where hydronics occurs, after which sections
shall be got with the help of traction machine.
Plant fiber dehydration
and surface treatment
Batching Pelleting
Batching Cooling
means
Extrusion
moulding
Extrusion
moulding
Tracto
r
Guillotine
shear
Stockpilin
g
Inspection Sorting Wareho-using
Wood-plastic Composite Materials Production
Guizhou Provincial Investment Promotion Bureau 2012
Hotline for Investment Service of Guizhou Province:0851-6826305
Tel of the Project’s Unit:0855-8275643
Page 12
32Pages in Total
5.2.4 Surface Treatment
With transferring machine and embossing machine, staining and
embossing should be done during stretching and placing comes next
after cutting, while those which don’t go through staining and
embossing will be dealt with sanding.
5.2.5 Product Inspection and Classified Packing
The certificated products will be packaged and stored in the
warehouse. By crushing and pelleting for the leftover materials, they
can be reclaimed as raw materials.
6. Contents of Construction
6.1. Construction’s Goal
This project aims to establish a production line with an annual
output of 20,000 tons of wood-plastic composite materials. The
varieties of products are as follows: plates of various kinds, railings,
decorative sheets, profiled bars, building units (beam columns, walling,
door and window frame), furniture parts, etc. Specifications are up to
the requirements of market and customers.
6.2 Construction
Due to new construction within the exsiting plant area, the project
involves no land purchasing.
6.2.1. Building Project
NO. Items Building Area
(㎡)
1 Wood-plastic Composite Materials
Workshop
22,400
2 Pump Room of Recycling Cooling
Water
40
Wood-plastic Composite Materials Production
Guizhou Provincial Investment Promotion Bureau 2012
Hotline for Investment Service of Guizhou Province:0851-6826305
Tel of the Project’s Unit:0855-8275643
Page 13
32Pages in Total
3 Substation Transformer Center 240
4 Room of Fire Pump 40
5 Finished Goods Warehouse 1,350
6 Office 43
Total 24,500
The investment for the building project is 15million Yuan.
6.2.2. Equipments
NO. Names &Specifications Quantity(set/unit) Remarks
Ⅰ Pretreatment
1 Crusher 4
2 Roller mill 5
3 Heat Drier 2
Ⅱ Pelleting
1 High\Low Speed Mixer Set 12 two high speed
mixer sets& one
low speed mixer set
2 Double Screw Extruder 10
Wood-plastic Composite Materials Production
Guizhou Provincial Investment Promotion Bureau 2012
Hotline for Investment Service of Guizhou Province:0851-6826305
Tel of the Project’s Unit:0855-8275643
Page 14
32Pages in Total
3 Measurement&Packing
Machine
11
4 Forklift(3~5tons) 2
Ⅲ Extrusin Moulding
1 Conical Twin-screw Extuder
58/125
2
2 Conical Twin-screw Extuder
65/132
30
3 Conical Twin-screw Extuder
80/156
5
4 Assembling Die 54
5 Other Dies 11
Ⅳ Surface
Treatment&Assembling
1 Transfer Machine 4 two-tone
2 Embossing Machine 4
3 Sanding Machine 5
4 Assembling Equipment 1
Ⅴ Recycling
1 Crusher 2 grain size(big)
Wood-plastic Composite Materials Production
Guizhou Provincial Investment Promotion Bureau 2012
Hotline for Investment Service of Guizhou Province:0851-6826305
Tel of the Project’s Unit:0855-8275643
Page 15
32Pages in Total
2 Crusher 2 grain size(small)
Ⅵ Processing Aids
1 Air Compresser4Nm3/min 5
2 Circulation Cooling System
9600L/min
1
3 Vehichel 3
Ⅶ Power Supply Equipments
1 10kVtrolley 5
2 Transformer 2
3 Low Voltage Chest 12
4 Low Voltage Capacitor
Compensate Box
4
5 Power Distribution Cabinet 12
The investment of the above equipments is 60 million yuan.
7. Analysis of Economic Indicators
7.1 Estimated Investment
7.1.1 Total Investment
The gross investment of this project is 98.7749 million Yuan, of
which the fixed assets reach 75 million Yuan and the initial working
capital reach 23.7749 million Yuan at mimium.
Wood-plastic Composite Materials Production
Guizhou Provincial Investment Promotion Bureau 2012
Hotline for Investment Service of Guizhou Province:0851-6826305
Tel of the Project’s Unit:0855-8275643
Page 16
32Pages in Total
7.1.2 Utilization of Funds
Funds of this project will be used in the following aspects:
Project Budget(1 million Yuan)
Basic Buildings 15.00
Equipments 60.00
Initial Working Capital 23.7749
Total 98.7749
7.2 Production Capacity and Estimated Revenue
Based on market share and sales volume prediction, a tentative
plan for the scale of production is drawn out as follows:
Production capacity will be 40% of the designed productive
capacity for the first year, 80% for the second year and 100% for the
third and following years. Duration of the project is ten years.
As estimated, annually 20,000 tons of wood-plastic composite
materials whose average price is 14,000 Yuan per ton, can be produced
yearly. Thus, the annul sales income is 350 million yuan.
7.3 Estimated Raw Materials
The cost of main raw materials is 9,000yuan per ton.
Details of fuel and power consumption are shown as follows:
Item Unit Quantity Cconsumption
Water m3/t 6 150,000
Wood-plastic Composite Materials Production
Guizhou Provincial Investment Promotion Bureau 2012
Hotline for Investment Service of Guizhou Province:0851-6826305
Tel of the Project’s Unit:0855-8275643
Page 17
32Pages in Total
Power Kwh/t 320 8,000,000
Total
7.4 Estimated Costs of Workforce, Manufacturing,
Management, and Marketing
7.4.1 Regular Working Staffs, Salary and Welfare
It is planed to hire 230 workers whose annual wage and welfare is
20,000 Yuan per person, which will cost 4.6 million Yuan annually.
7.4.2 Manufacturing Expenses
① Repair charge accounts for 5% of the original value of fixed
assets.
② Composite life method is applied in depreciation of fixed
assets.
The average annual depreciation rate of production and
non-production equipments is 10%. The salvage value is 4% of the
original value and the compounding period is 10 years.
③ estimated other manufacturing expenses
Other manufacturing expenses account for 10% of the original
value of fixed assets.
7.4.3 Estimated Overhead Expenses
Overhead expenses(including the wage and welfare of 10
management staff, company appropriation, funds for the board of
directors, trade union’s funds, employee education funds, labor
insurance and medical insurance, etc.) is 0.3 million Yuan and 5% of
annual sales should be added to the fixed amount.
Wood-plastic Composite Materials Production
Guizhou Provincial Investment Promotion Bureau 2012
Hotline for Investment Service of Guizhou Province:0851-6826305
Tel of the Project’s Unit:0855-8275643
Page 18
32Pages in Total
7.4.4 Selling Cost
It shall be the fixed amount 0.3 million and 5% of the annual sales.
7.4.5 Financial Cost
According to financial system, interest paid on long-term loans and
current fund loans should be included in the total cost expense, no bank
loans involved in this project.
7.5 Conclusion of Economic Analysis
7.5.1 Analysis of Profitability
① Profits evaluation and distribution
Details of sales revenue, sales tax and extra charges, profits
distribution are shown in the income statement.
② Analysis of cash flow statement and evaluation indicator
The following indicator is accounted for according to cash flow
statement (see the appendix for detail).
INDEX NAME
Net Present Value(I=15%,1 million Yuan)=31.5672
Internal Rate of Return=18%
Static Investment Term=4.9 years
Return On Investment=26%
Internal rate of return is higher than the basic rate of income which
is 15%, and net present value is much greater than zero, therefore the
project is financially feasible.
Wood-plastic Composite Materials Production
Guizhou Provincial Investment Promotion Bureau 2012
Hotline for Investment Service of Guizhou Province:0851-6826305
Tel of the Project’s Unit:0855-8275643
Page 19
32Pages in Total
7.5.2 Conclusion of Financial Analysis
With achievement of designed capacity, the annual income of sales
shall be 280 million Yuan; the annual total cost is 227.885 million Yuan;
the annual profit is 26.0605 million Yuan; the annual sales tax and extra
charges is 13.8672 million Yuan; the internal rate of return is 18%; the
static investment term is 4.9 years; the net present value is 31.5672
million Yuan. All indexes above are higher than national industry
standard, which proves its economic feasibility.
Summary
This project is to make full use of wood for waste materials and
plastics processing to produce wood-plastic composite materials able to
be recycled and regenerated. Staying in line with national industrial
policy, the project not only stays in line with national industrial policy
not only but remains economical use of wood and environmental
friendly as well. Moreover, with bright market prospect and mature
technology, it risks very little and enjoys high benefits.
Wood-plastic Composite Materials Production
Guizhou Provincial Investment Promotion Bureau 2012
Hotline for Investment Service of Guizhou Province:0851-6826305
Tel of the Project’s Unit:0855-8275643
Page 20
32Pages in Total
Estimated Tax and Surtax(Unit:10,000 Yuan)
No. Item
The 1st
Year
The 2nd
Year
The 3rd
Year
The 4th
Year
The 5th
Year
The 6th
Year
The 7th
Year
The 8th
Year
The 9th
Year
The 10th
Year
Production
Load(%) 40.00 80.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00
1 Sales Revenue 11200.00 22400.00 28000.00 28000.00 28000.00 28000.00 28000.00 28000.00 28000.00 28000.00
2
Sales Tax &
Surtax 686.63 1386.72 1736.76 1736.76 1736.76 1736.76 1736.76 1736.76 1736.76 1736.76
2.1
Value-added
Tax (VAT) 624.21 1260.65 1578.88 1578.88 1578.88 1578.88 1578.88 1578.88 1578.88 1578.88
2.11 Output Tax 1904.00 3808.00 4760.00 4760.00 4760.00 4760.00 4760.00 4760.00 4760.00 4760.00
2.12 Input Tax 1279.79 2547.35 3181.13 3181.13 3181.13 3181.13 3181.13 3181.13 3181.13 3181.13
Wood-plastic Composite Materials Production
Guizhou Provincial Investment Promotion Bureau 2012
Hotline for Investment Service of Guizhou Province:0851-6826305
Tel of the Project’s Unit:0855-8275643
Page 21
32Pages in Total
2.2
Urban
Maintenance &
Construction
Tax 43.69 88.25 110.52 110.52 110.52 110.52 110.52 110.52 110.52 110.52
2.3
Surtax for
Education
Expenses 18.73 37.82 47.37 47.37 47.37 47.37 47.37 47.37 47.37 47.37
Estimated Profit(Unit:10,000 Yuan)
No. Item
The 1st
Year
The 2nd
Year
The 3rd
Year
The 4th
Year
The 5th
Year
The 6th
Year
The 7th
Year
The 8th
Year
The 9th
Year
The 10th
Year
1
Sales
Revenue 11200.00 22400.00 28000.00 28000.00 28000.00 28000.00 28000.00 28000.00 28000.00 28000.00
2 Total 9924.20 18500.40 22788.50 22788.50 22788.50 22788.50 22788.50 22788.50 22788.50 22788.50
Wood-plastic Composite Materials Production
Guizhou Provincial Investment Promotion Bureau 2012
Hotline for Investment Service of Guizhou Province:0851-6826305
Tel of the Project’s Unit:0855-8275643
Page 22
32Pages in Total
Cost
3
Sales Tax
& Surtax 686.63 1386.72 1736.76 1736.76 1736.76 1736.76 1736.76 1736.76 1736.76 1736.76
4
Taxable
Income 589.17 2512.88 3474.74 3474.74 3474.74 3474.74 3474.74 3474.74 3474.74 3474.74
5
Income
Tax 147.29 628.22 868.68 868.68 868.68 868.68 868.68 868.68 868.68 868.68
6
After-tax
Profit 441.88 1884.66 2606.05 2606.05 2606.05 2606.05 2606.05 2606.05 2606.05 2606.05
7
Accumulat
ive Total
Profit
After-tax 441.88 2326.54 4932.60 7538.65 10144.70 12750.75 15356.81 17962.86 20568.91 23174.97
Wood-plastic Composite Materials Production
Guizhou Provincial Investment Promotion Bureau 2012
Hotline for Investment Service of Guizhou Province:0851-6826305
Tel of the Project’s Unit:0855-8275643
Page 23
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Estimated Working Capital(Unit: 10,000 Yuan)
No. Item
Mini
mum
Turn
over
Days
Tu
rn
ov
er
Ti
me
s
The 1st
Year
The 2nd
Year
The 3rd
Year
The 4th
Year
The 5th
Year
The 6th
Year
The 7th
Year
The 8th
Year
The 9th
Year
The 10th
Year
Produ
ction
Load
(%) 40.00 80.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00
1
Curre
nt
Asset
s 3572.48 6563.84 8059.52 8059.52 8059.52 8059.52 8059.52 8059.52 8059.52 8059.52
1.1 Recei
vable 40 9 1244.44 2488.89 3111.11 3111.11 3111.11 3111.11 3111.11 3111.11 3111.11 3111.11
Wood-plastic Composite Materials Production
Guizhou Provincial Investment Promotion Bureau 2012
Hotline for Investment Service of Guizhou Province:0851-6826305
Tel of the Project’s Unit:0855-8275643
Page 24
32Pages in Total
s
1.2
Inven
tory 688.03 1314.95 1628.41 1628.41 1628.41 1628.41 1628.41 1628.41 1628.41 1628.41
1.2.1
Raw
and
Auxil
iary
Mater
ials 30 12 56.67 113.33 141.67 141.67 141.67 141.67 141.67 141.67 141.67 141.67
1.2.2
Motiv
e
Power 30 12 21.35 42.70 53.38 53.38 53.38 53.38 53.38 53.38 53.38 53.38
1.2.3
Unfin
ished
Produ
cts 15 24 334.34 645.02 800.35 800.35 800.35 800.35 800.35 800.35 800.35 800.35
1.2.4 Finis
hed 10 36 275.67 513.90 633.01 633.01 633.01 633.01 633.01 633.01 633.01 633.01
Wood-plastic Composite Materials Production
Guizhou Provincial Investment Promotion Bureau 2012
Hotline for Investment Service of Guizhou Province:0851-6826305
Tel of the Project’s Unit:0855-8275643
Page 25
32Pages in Total
Produ
cts
1.3 Cash 1640.00 2760.00 3320.00 3320.00 3320.00 3320.00 3320.00 3320.00 3320.00 3320.00
2
Curre
nt
Liabi
litie
s
2.1
Accou
nt
Payab
le 60 6 159.06 107.68 134.54 134.54 134.54 134.54 134.54 134.54 134.54 134.54
3
Worki
ng
Capit
al 3413.42 6456.16 7924.98 7924.98 7924.98 7924.98 7924.98 7924.98 7924.98 7924.98
Wood-plastic Composite Materials Production
Guizhou Provincial Investment Promotion Bureau 2012
Hotline for Investment Service of Guizhou Province:0851-6826305
Tel of the Project’s Unit:0855-8275643
Page 26
32Pages in Total
Estimated Cash Flow (Unit: 10,000 Yuan)
No. Item
Constru
ction
Period
The 1st
Year
The 2nd
Year
The 3rd
Year
The 4th
Year
The 5th
Year
The 6th
Year
The 7th
Year
The 8th
Year
The 9th
Year
The 10th
Year
Production Load
(%) 40.00 80.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00
1 Cash Inflow 11200.00 22400.00 28000.00 28000.00 28000.00 28000.00 28000.00 28000.00 28000.00 31713.42
1.1 Sales Revenue 11200.00 22400.00 28000.00 28000.00 28000.00 28000.00 28000.00 28000.00 28000.00 28000.00
1.2 Recovered Fixed
Assets Margin 300.00
1.3
Recovered
Circulating
Fund
3413.42
Wood-plastic Composite Materials Production
Guizhou Provincial Investment Promotion Bureau 2012
Hotline for Investment Service of Guizhou Province:0851-6826305
Tel of the Project’s Unit:0855-8275643
Page 27
32Pages in Total
Recycling
Subsidies for
Advanced Funds
0.00
2 Cash Outflow 9877.49 10758.12 20515.34 25393.95 25393.95 25393.95 25393.95 25393.95 25393.95 25393.95 25393.95
2.1 Fixed Assets
Investments 7500.00
2.2
Intangible
Assets
Investment
2.3 Deferred Assets
2.4 Initial Working
Capital 2377.49
2.5 Subsidies for
Advanced Funds
Wood-plastic Composite Materials Production
Guizhou Provincial Investment Promotion Bureau 2012
Hotline for Investment Service of Guizhou Province:0851-6826305
Tel of the Project’s Unit:0855-8275643
Page 28
32Pages in Total
2.6 Operating Cost 9924.20 18500.40 22788.50 22788.50 22788.50 22788.50 22788.50 22788.50 22788.50 22788.50
2.7 Sales Tax &
Surtax 686.63 1386.72 1736.76 1736.76 1736.76 1736.76 1736.76 1736.76 1736.76 1736.76
2.8 Income Tax 147.29 628.22 868.68 868.68 868.68 868.68 868.68 868.68 868.68 868.68
Wood-plastic Composite Materials Production
Guizhou Provincial Investment Promotion Bureau 2012
Hotline for Investment Service of Guizhou Province:0851-6826305
Tel of the Project’s Unit:0855-8275643
Page 29
32Pages in Total
The Depreciation of Fixed Assets and Deferred Assets Amortization Schedule(unit:10,000 Yuan)
No. Item
Depreci
able
Life
Const
ructi
on
Perio
d
The
1st
Year
The
2nd
Year
The
3rd
Year
The
4th
Year
The
5th
Year
The
6th
Year
The
7th
Year
The
8th
Year
The
9th
Year
The
10th
Year
1 Total Fixed Assets 10
Original Value 7500
Depreciation Expense 720 720 720 720 720 720 720 720 720 720
Net Value 6780 6060 5340 4620 3900 3180 2460 1740 1020 300
2 Intangible Assets 10
Amortization 0 0 0 0 0 0 0 0 0 0 0
Wood-plastic Composite Materials Production
Guizhou Provincial Investment Promotion Bureau 2012
Hotline for Investment Service of Guizhou Province:0851-6826305
Tel of the Project’s Unit:0855-8275643
Page 30
32Pages in Total
Net Value 0 0 0 0 0 0 0 0 0 0
3 Deferred Assets 5
Amortization 0 0 0 0 0 0
Net Value 0 0 0 0 0
4
Total Intangible and
Deferred Assets
Amortization 0 0 0 0 0 0 0 0 0 0
Net Value 0 0 0 0 0 0 0 0 0 0
5 Total 720 720 720 720 720 720 720 720 720 720
Wood-plastic Composite Materials Production
Guizhou Provincial Investment Promotion Bureau 2012
Hotline for Investment Service of Guizhou Province:0851-6826305
Tel of the Project’s Unit:0855-8275643
Page 31
32Pages in Total
Estimated Costs of Purchasing Fuel and Power (unit: 10,000 Yuan)
S/N Item Unit
Unit
price(Yuan)
The 1st
producing year
The 2nd
producing year
The 3rd
producing
and the future
years
Consumption Amount (Yuan) Consumption Amount (Yuan) Consumption Amount (Yuan)
1 Electricity hw/h 0.75 3200000 240 6400000 480 8000000 600
2 Water ton 2.7 60000 16.2 120000 32.4 150000 40.5
Total 256.2 512.4 640.5
Estimated Cost(Unit:10,000 Yuan)
No. Items 1st year 2
nd year 3
rd year 4
th year 5
th year 6
th year 7
th year 8
th year 9
th year 10
th year
Product load
(%)) 40.00 80.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00
1
Raw
material
purchased 7200.00 14400.00 18000.00 18000.00 18000.00 18000.00 18000.00 18000.00 18000.00 18000.00
2
Fuel and
power
purchased 256.20 512.40 640.50 640.50 640.50 640.50 640.50 640.50 640.50 640.50
3
Salaries
and welfare 460.00 460.00 460.00 460.00 460.00 460.00 460.00 460.00 460.00 460.00
4 Manufacture 828.00 828.00 828.00 828.00 828.00 828.00 828.00 828.00 828.00 828.00
Wood-plastic Composite Materials Production
Guizhou Provincial Investment Promotion Bureau 2012
Hotline for Investment Service of Guizhou Province:0851-6826305
Tel of the Project’s Unit:0855-8275643
Page 32
32Pages in Total
cost
4.1 Fix fund 36.00 36.00 36.00 36.00 36.00 36.00 36.00 36.00 36.00 36.00
4.2
Depreciation
and
Amortization
cost 720.00 720.00 720.00 720.00 720.00 720.00 720.00 720.00 720.00 720.00
4.3
Other
Manufacture
cost 72.00 72.00 72.00 72.00 72.00 72.00 72.00 72.00 72.00 72.00
5
Rent for
Factory
house
6
Management
fees 590.00 1150.00 1430.00 1430.00 1430.00 1430.00 1430.00 1430.00 1430.00 1430.00
7
Sales
capital 590.00 1150.00 1430.00 1430.00 1430.00 1430.00 1430.00 1430.00 1430.00 1430.00
8 Total cost 9924.20 18500.40 22788.50 22788.50 22788.50 22788.50 22788.50 22788.50 22788.50 22788.50
8.1
Fixed
assets 1918.00 2478.00 2758.00 2758.00 2758.00 2758.00 2758.00 2758.00 2758.00 2758.00
8.2
Variable
assets 8006.20 16022.40 20030.50 20030.50 20030.50 20030.50 20030.50 20030.50 20030.50 20030.50