WINTER 2012IE 368.FACILITY DESIGN AND OPERATIONS MANAGEMENT 1 IE 368: FACILITY DESIGN AND OPERATIONS MANAGEMENT Lecture Notes #1 Course Overview & Introduction

WINTER 2012IE 368.FACILITY DESIGN AND OPERATIONS MANAGEMENT

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IE 368: FACILITY DESIGN AND OPERATIONS MANAGEMENT

Lecture Notes #1

Course Overview&

Introduction


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Today’s Agenda

Information on syllabus Instructor’s information Office hours Text Grading Exams & Homework Class format

Homework #1 Student information sheet

Introductory lecture


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Instructor’s Information

Instructor: Dr. J. David PorterOffice: 420 Rogers HallPhone: (541) 737-2446Email: [email protected] Hours

Mondays and Wednesdays 4:00 – 5:30 PM By appointment Do not email technical questions about an assignment

• Lengthy or potentially difficult questions should be handled face to face with instructor


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Grader

Nadia Bathaee Email: [email protected]

● Responsibility Grade homework assignments


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Prerequisites

ST 314 or equivalent is needed First section of the course We will review some of it

IE 366 and IE 367 Listed prerequisites Helpful but not critical If specific material is needed, it will be covered for

course purposes


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Course Information

Course homepage: http://classes.engr.oregonstate.edu/mime/winter2012/

ie368• Syllabus• Handouts

Lecture material Information sheet

• Homework assignments Solutions will be provided via email

Check the page daily for course information and announcements


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Required Textbook

Tompkins, J.A., White, J.A., Bozer, Y.A., Tanchoco, M.A. (2010). Facilities Planning (4th Ed). Hoboken, NJ: John Wiley and Sons, Inc. Textbook is widely used Good combination of practical/theoretical

methods Encyclopedic A good reference for practicing engineers

We will move around the text according to the tentative course plan


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Other References

Hopp, W.J. & Spearman, M.L. (2007). Factory Physics : foundations of manufacturing management (3rd Ed.). New York, NY: Irwin McGraw-Hill Inc. Mainly used in the first portion of the course Library does not have a copy Lectures should be sufficient coverage

Probability & statistics texts


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Grading Criteria

Homework 20%Midterm Exam 25%

Thursday, February 9th, 2012

Final Exam (cumulative) 30% Monday, March 19, 2012 @ 9:30am

Term project 25%


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Exams & Homework

Homework Homework assignments are due at the beginning of the

lecture session No late assignments will be allowed!

A random selection of problems will be graded• Each HW is worth 10 pts

Group study is encouraged but splitting up assignments is not

Exams Open book and open notes exams

• No laptop computers permitted Based on homework, lecture material, & reading

assignments


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Lecture Format

The first part of class will be devoted to questions Unreasonably long questions will be handled one on one If I do not know the answer, I will get it for the class by

the next lecture

Lecture Ask questions

5 min. break Not meant as an exit time

End of Class Will try to leave time for questions


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Lecture Format (cont.)

Material will be delivered on PowerPoint slides using a Tablet PC Material will be added to slides during class There will be periodic in-class problem solving sessions

• Solutions completed electronically on slides Minor changes to the slides may be made just before

class

All added (hand written) material is your responsibility Hand written material added by instructor will NOT be

available on the course’s website


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Classroom Rules

Cell phones shall not be accessed during class time Shut it off and put it away

No newspapersNo completing homework or other assignmentsNo sleepingUse common sense and be considerate of othersNotify instructor when absent from class as soon as

possible Before or after the fact Justifiable reason


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Homework #1: Information Sheet

Due on Thursday, Jan. 12th

Must include a recent picture of you to be considered complete

Turn in the paper sheet at the beginning of the lecture session

It helps me get your names right


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Course Outline

Introduction – Chapter 1Determining Requirements & Production

System Design (3 parts) See “Reading Assignment” column on tentative course

schedule Lecture material with some handouts (not in the

textbook)

Facilities Layout Chapter 3 – Characterizing relationships and flow Chapter 6 – Layout models Chapter 4 – Personnel requirements


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Course Outline (cont.)

Facilities Location Chapter 10 – pp. 517-550

Selected Material Handling and Storage Topics (as time permits) Parts of Chapter 5 & 10


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Questions?


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Introduction


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Course Catalog Description

Design and analysis of industrial facilities including just-in-time systems, queuing, material handling systems, material flow analysis, line balancing, systematic layout planning, design of warehouse facilities, and facilities location

The different elements described above are all part of Facilities Planning The facilities planned today must help an organization

achieve Supply Chain Excellence Each organization in the supply chain should plan

facilities with their partners in mind


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Facilities’ Characteristics

All the facilities in the supply chain should have the following characteristics:

Flexibility

Modularity

Upgradability

Adaptability

Selective Operability


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Facilities Planning Viewpoints

Civil engineering

Electrical/Mechanical engineering

Architectural

Construction management/Contractor

Real estate

Urban planning

Industrial engineering


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IE Viewpoint of Facilities Planning

Industrial Engineers focus on requirements, resource allocation, and efficient use of resources Facilities are the integration of many lower level systems

• Space requirements with respect to flow and operations control• Personnel requirements• Equipment requirements• System design/layout with respect to flow and operations

control• The use of information systems and technology to increase

effectiveness• Movement within a facility• Movement between facilities – Location• …


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Facilities Planning

Facilities planning determines how an activity’s tangible fixed assets best support achieving the activity's objectives

FacilitiesPlanning


Costs of design changes during a project

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Facilities PlanningA

mou

nt (

$)

Planning Designing Building Installing Commissioning


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Focus of IE 368

This course will focus on facilities planning Flow design Determining requirements Layout

Coverage of storage and materials handling, and facilities location

Many of the specific principles taught are useful in other applications Equipment fractions Queuing models


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Example of a Manufacturing Facility


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From an IE Viewpoint

Why are the components of this facility located as drawn?

Why are they arranged as drawn?Why are there so many duplicated items?Why is the facility so large or small?Why are there enclosed rooms and open areas?How many people will be working in the facility?Does this design meet requirements?etc.


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IE Approaches

Industrial Engineers develop models to understand, design and validate systems

Procedures e.g., Systematic Layout Planning (SLP)

Analytical models e.g., machine fraction equations, queuing models

Analytical layout models/softwareComputer simulations

Documents

WINTER 2012IE 368.FACILITY DESIGN AND OPERATIONS MANAGEMENT 1 IE 368: FACILITY DESIGN AND OPERATIONS MANAGEMENT Lecture Notes #1 Course Overview & Introduction