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Kawneer’s continuous development and engineering programmes may bring about product changes. Kawneer reserves the right to introduce without notice such changes which will not detract from the product’s performance © KAWNEER UK LTD September 2013 Certificate No. FM 01954 Certificate No. EMS 70103 Kawneer UK Ltd Astmoor Road, Astmoor Industrial Estate Runcorn, Cheshire WA7 1QQ, United Kingdom Tel: +44 (0) 1928 502500 Fax: +44 (0) 1928 502501 London Office 41-42 Eastcastle Street London W1W 8DU Tel: +44 (0) 207 409 1422 Fax: +44 (0) 207 409 1466 Email: [email protected] www.kawneer.co.uk Other brochures available on request from Kawneer are: - Architectural Aluminium Systems Finishes - Entrance Doors and Framing Systems - Curtain Wall Systems - AA ® 130 Brise Soleil System Solar Shading for Reduced Solar Heat Gain - Door and Window Sliding Solutions - Residential Aluminium Glazing Systems - Specialist Horizontal Sliding Window Solutions for your Healthcare Project - Fire Resistant Systems - Architectural Aluminium Glazing Systems Specification Guide - Sustainability: Our Total Commitment Front cover: Eastern Gateway Building, Brunel University, Middlesex. YRM Architects and Architeknic Architects (Photo: Brunel University) Window Systems A R C H I T E C T U R A L A L U M I N I U M G L A Z I N G S Y S T E M S

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Page 1: Window Systems€¦ · Other brochures available on request from Kawneer are: ... to BS 6375-1: 2009 All Windows comply with Operation and Strength Test BS 6375 Pt2 Details of the

Kawneer’s continuous development and engineering programmes may bring about product changes. Kawneerreserves the right to introduce without notice such changes which will not detract from the product’s performance© KAWNEER UK LTD

September 2013

Certificate No. FM 01954 Certificate No. EMS 70103

Kawneer UK LtdAstmoor Road, Astmoor Industrial EstateRuncorn, Cheshire WA7 1QQ, United Kingdom

Tel: +44 (0) 1928 502500 Fax: +44 (0) 1928 502501

London Office 41-42 Eastcastle Street London W1W 8DU

Tel: +44 (0) 207 409 1422 Fax: +44 (0) 207 409 1466

Email: [email protected] www.kawneer.co.uk

Other brochures available on request from Kawneer are:

- Architectural Aluminium Systems Finishes

- Entrance Doors and Framing Systems

- Curtain Wall Systems

- AA®130 Brise Soleil SystemSolar Shading for Reduced Solar Heat Gain

- Door and Window Sliding Solutions

- Residential Aluminium Glazing Systems

- Specialist Horizontal Sliding Window Solutions for your Healthcare Project

- Fire Resistant Systems

- Architectural Aluminium Glazing Systems Specification Guide

- Sustainability: Our Total Commitment

Front cover: Eastern Gateway Building, Brunel University, Middlesex. YRM Architects and Architeknic Architects (Photo: Brunel University)

Window Systems

A R C H I T E C T U R A L A L U M I N I U M G L A Z I N G S Y S T E M S

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Lord Hope Building, University of StrathclydeSheppard Robson Architects

AA®720 HI Renovation TIP WindowsSwing DoorsCurtain Wall Contents

Introduction 4

AA®540 Series Window System 6

AA®541 Casement Window 8

AA®542 Pivot Window 10

AA®543 Tilturn Window 12

AA®720 Series Window Systems 14

AA®720 Window Series 16

AA®720 Casement Window 18

AA®600TE and AA®600TEPlus Series Window Systems 22

AA®601TE and AA®601TEPlus Casement Windows 24

AA®601TE Parallel Opening Window 26

AA®602TE Pivot Window 28

AA®603TE Tilturn Window 29

GT70 Slimline Renovation Window 30

Case Study - Dock 9, Erie Basin 32

Supporting Your Projects 34

3

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Introduction

Kawneer, a global systems companyKawneer offers a comprehensive range ofarchitectural aluminium building products andsystems for commercial construction-entrances, framing systems, windows andcurtain wall systems.

Since its beginnings over a century ago,Kawneer has been recognized as aninnovator. Through the years, we've balancedexperience with innovation. We've listenedto our customers, and we are dedicated toproviding the tools our customers need tosucceed.

Our unrivalled team has a wealth ofexperience working closely with architects,contractors and clients to develop projectsolutions from their earliest concepts. We arecommitted to injecting innovation into newproduct development to ensure our productsmeet the most exacting engineering andtechnical standards whilst overcomingsophisticated design challenges. Kawneer’sglobal design expertise, combined withaluminium's flexibility and recyclability, makesour building systems and products the rightsolutions for today and tomorrow.

Committed to the success of your projectKawneer products are made from materials of the highest quality and designed with the benefit of many years of constructionexperience. Because we control every stageof the process, from mining the bauxite orethrough to designing individual systems, we offer a unique resource to architects andcontractors. Our engineers and designers can support you through every stage of thedesign and installation process, ensuring a successful outcome.

Need something special?Kawneer offers the world’s greatest pool of talent in architectural glazing systems, andwe can design custom solutions that willhelp you to realise your most daringconcepts. So don’t compromise - by workingwith Kawneer you can achieve a solution toyour most challenging architectural concept.

Total PerformanceHigh performance is an essential ingredient for all building components today – it is demanded by users and required by current building regulations. Throughout ourhistory we have kept ahead of both themarket and regulatory requirements to offerglazing solutions that surpass even the mostdemanding specifications, and our productsmeet or exceed all required standards ofthermal performance. We have developedleading-edge production techniques toensure that manufacturing efficiency isoptimised, and environmental impact isminimised, and our right-first-time qualitymanagement systems have been devised tominimise waste and exceed the requirementsof current ISO 9001 standards.

Why Aluminium?Kawneer has been producing advanced glazing solutions in this versatile material formany decades. Aluminium is a near-perfectmaterial for architectural glazing products, and has practical advantages over all otheravailable choices, including inherentresistance to corrosion and very low whole-life costs. Aluminium is also anenvironmentally friendly material and possiblyone of the best options for energy savingwithin the construction industry. In thebuilding sector vast amounts of aluminiumare collected for recycling, with rates as highas 92-98%, and more than 50% of the energyused in aluminium production comes fromhydro-electric schemes.

Cala Homes, Glasgow HarbourRMJM Architects

WindowsTilt Slide DoorsSwing Doors

4 5

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7

West Lothian Council, Livingston, EdinburghBDP Architects

Casement WindowsTilturn WindowsEntrance DoorsSwing DoorsCurtain Wall

Phot

ogra

ph:

BD

P A

rchi

tect

s

AA®540 Series Window System

ConstructionCrimped with mechanical corner cleats. Cornerbraces are also used.

Weathering is achieved by the use of single anddual durometer, EPDM gaskets – all with non-shrinkage cord.

Pressure equalised system.

GlazingGlazing and panels up to 39mm thickness canbe accommodated.

IntroductionThe Kawneer AA®540 Series corresponds to theBRE Global Green Guide online genericspecification for windows and achieves asummary rating of A+*. The AA®540 has beendesigned with aesthetics and energy efficiencyin mind to ensure compliance with today’sstringent performance requirements.

Suitable for new build and refurbishmentprojects, the AA®540 is the window of choicefor all applications. Consisting of a Casement,Pivot and Tilturn window within the same suite,the AA®540 is suitable for Education,Healthcare, Commercial, Retail and Residentialmarkets where cost is the key driver.

A polyamide thermal break offers the option ofsingle and dual colour along with enhancedthermal performance. The excellent weatherperformance ensures that the AA®540 system issuitable for low or high rise applications.

It is designed to suite with Kawneer’s curtainwalling, framing and door products ensuring totalflexibility in application.

For information on Kawneer’s AA®545 SwingDoor, which completes the AA®540 SeriesWindow & Door Range, please refer to ourEntrance Doors and Framing Systems Brochure.

Independently Weather Performance Tested to BS 6375-1: 2009

All Windows comply with Operation and Strength Test BS 6375 Pt2

Details of the Kawneer product tests are available from the Technical Services Department at Runcorn.

* www.thegreenguide.org.uk Element Number 1231500011

6

Air Infiltration Watertightness Wind ResistanceBS EN 12207: 2000 BS EN 12208: 2000 BS EN 12210: 2000

AA®541 Casement Class 4 Class 9A Class AE2400

AA®542 Pivot Class 4 Class 9A Class AE2400

AA®543 Tilturn Class 4 Class 9A Class AE2400

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17

Casement Product SelectorPerformance AA®541 Casement AA®601TE & AA®601TEPlus Casement AA®720 Casement

Weather Performance (BS 6375) • • •

Security to BS 7950 • •� •

Capable of achieving U-value 1.7 W/m2K 1.6 W/m2K X 1.4 W/m2K

Warm Edge Spacer 1.5 W/m2K 1.5 W/m2K X 1.0 W/m2K

Special Features

BRE Green Guide ‘A+’ Rated Frame n • •

Blast Enhanced Applications •

Design Features

Dual Colour Option • • •

Composite Windows • • •

Ribbon Windows • • •

Punched Out Openings • • •

Colour Co-ordinated Hardware •

Triple Glazing o • •

Infills: upto 39mm upto 39mm or 50mm upto 56mm

Standard Hardware Groove • •

Multi-Point / Single Sided Locking Options • • •

100mm Restriction • • •

Trickle Ventilation • • •

Locking Handles • • •

Folding Openers • • •

Cockspur Handle • •

Espagnolette Handle • • •

Friction Hinges • • •

Butt Hinges • • •

Variable Angle Corner Post •

System Depth

54mm 67mm 72mm

Maximum Window Sizes *

Projected Top Hung 1800mm x 1800mm upto 2300mm x upto 2500mm s 2300mm x 2500mm

Projected Side Hung 845mm x 1800mm 890mm x 1900mm s 845mm x 1800mm

Top Hung with Butt Hinges 1500mm x 1600mm 1800mm x 1600mm 900mm x 1800mm

Side Hung with Butt Hinges 900mm x 1600mm 900mm x 1600mm 1600mm x 1800mm

Applications

New Build • • •

Refurbishment • • •

Notes: o - Optional/Limited* - Dependant on Glass Size and Weight� - AA®601TEX - AA®601TEPluss - Heavy Duty Vent

n - Corresponds to the BRE Global Green Guide online generic specification for windows and achieves a summary rating of A+.www.thegreenguide.org.uk Element Number 1231500011

AA®541 Casement Window

IntroductionThe Kawneer AA®541 Casement Window ispart of the Kawneer AA®540 Series windowrange designed to offer optimum weather andthermal performance at a competitive price.The AA®541 corresponds to the BRE GlobalGreen Guide online generic specification forwindows and achieves a summary rating ofA+**. The AA®541 uses a multi-chamberthermal break core, ensuring thermal efficiencyand full compliance with Document L.

The AA®541 Casement is available as a tophung or side hung window, the polyamidethermal break offers single or dual colouroptions.

Product Features

� BRE Green Guide ‘A+’ Rated Frame **

� Multi-point locking

� Option of Trickle ventilation

� Espagnolette locking and key locking handles

� Projected top hung or side hung or butt hinge options

� Suites with AA®542 Pivot, AA®543 Tilturn,AA®545 Swing Door, AA®100/AA®110 Curtain Walling, 451PT Framing System

� Offset handle position (side hung)

� Interlocking wedge spacers

� Restriction to 100mm

� Folding openers with link bars

� Standard hardware groove

� Glazing 6mm - 39mm

** Corresponds to the BRE Global Green Guide online generic specification for windows and achieves a summary rating of A+.www.thegreenguide.org.uk Element Number 1231500011

With the decisiveadvantage of…� For projects that require sustainable and

environmental advantages

� Security in line with BS 7950-1997Amendments 1, 2 & 3 *

� Can help meet the requirements ofDocument F

� Added security

� Total flexibility suits most casementproject applications

� Total design flexibilityOffering total project solutions

� Safety in use

� Provides enhanced weather performanceeven on large windows

� Compliant with the HTM 55 regulationsand BS 8213 of 100mm initial opening

� Offers safety in use

� Cost effective hardware solution

� Total flexibility to suit most glassapplications

* Does not refer to standard hardware, security hardware required.

L10 335

SecurityKawneer’s AA®541 Casement Window hasbeen independently tested to BS 7950:1997 – Amendments 1, 2 & 3.

8 9

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11

Pivot Product Selector

Performance AA®542 Pivot AA®602TE Pivot

Weather Performance (BS 6375) • •

Capable of achieving U-value 1.7 W/m2K 1.7 W/m2K

Warm Edge Spacer 1.6 W/m2K 1.6 W/m2K

Special Feature

BRE Green Guide ‘A+’ Rated Frame n •

Design Features

Dual Colour Option • •

Composite Windows • •

Ribbon Windows • •

Punched Out Openings • •

Colour Co-ordinated Hardware •

Triple Glazing o •

Infills upto 39mm • •

Infills upto 50mm •

Multi-Point / Single Sided Locking Options • •

Storm Catches • •

Up to 100mm Restriction • •

Trickle Ventilation • •

Locking Handles • •

Cockspur Handle • •

Espagnolette Handle • •

10° Restriction • •

15° Restriction • •

System Depth

54mm •

67mm •

Maximum Window Sizes *

Height* 1800mm 1900mm

Width* 1800mm 1900mm

Applications

New Build • •

Refurbishment • •

Notes: o - Optional/Limited* - Dependant on Glass Size and Weightn - Corresponds to the BRE Global Green Guide online

generic specification for windows and achieves a summary rating of A+.www.thegreenguide.org.uk Element Number 1231500011

10

AA®542 Pivot Window

IntroductionThe Kawneer AA®542 Pivot Window is part ofthe Kawneer AA®540 Series window rangedesigned to offer optimum weather andthermal performance at a competitive price.The AA®542 corresponds to the BRE GlobalGreen Guide online generic specification forwindows and achieves a summary rating of A+*.The AA®542 uses a multi-chamber thermalbreak core, ensuring thermal efficiency andfull compliance with Document L.

The AA®542 Window is available for bothhorizontal pivot and vertical pivot applications,which makes it the ideal choice where naturalventilation is a key project requirement.

Product Features With the decisiveadvantage of …

L10 335

� BRE Green Guide ‘A+’ Rated Frame * � For projects that require sustainable and environmental advantages

� Horizontal and vertical pivot option � Total flexibilityCan offer continuous air flow assisting compliance to Document F

� Option of Trickle ventilation � Can help meet the requirements of Document F

� Multi-point locking or storm catch option � Suitable for all applications and available budget

� Available with integral automatic 10° and � Offers safety in operation and use. Can 15° restriction and a reverse stop at 170° offer compliance with HTM 55 and BS

8213 with up to 100mm initial opening

� Adjustable friction on the pivot mechanism � Can be adjusted to meet the needs of the project application meeting the needs of the end user

� The pivot operation is exclusively designed � Designed to suit the extrusion for for Kawneer exceptional aesthetics and performance

� Suites with AA®541 Casement, AA®543 � Total design flexibilityTilturn, AA®545 Swing Door, AA®100/AA®110 Offering total project solutionsCurtain Walling and 451PT Framing System

* Corresponds to the BRE Global Green Guide online generic specification for windows and achieves a summary rating of A+.www.thegreenguide.org.uk Element Number 1231500011

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12 13

Tilturn Product SelectorPerformance AA®543 Tilturn AA®603TE Tilturn AA®720 Tilturn

Weather Performance (BS 6375) • • •

Security to BS 7950 • • •

Capable of achieving U-value 1.6 W/m2K 1.6 W/m2K 1.3 W/m2K

Warm Edge Spacer 1.5 W/m2K 1.5 W/m2K 1.0 W/m2K

Special Feature

BRE Green Guide ‘A+’ Rated Frame n • •

Design Features

Dual Colour Option • • •

Composite Windows • • •

Ribbon Windows • • •

Punched Out Openings • • •

Colour Co-ordinated Hardware •

Triple Glazing o • •

Infills: upto 39mm upto 39mm or 50mm upto 56mm

Standard Hardware Groove • •

Multi-Point Locking • • •

100mm Restriction • • •

Trickle Ventilation • • •

Locking Handles • • •

Folding Openers •

Cockspur Handle •

Espagnolette Handle •

Friction Hinge •

Butt Hinges •

Multi-function Handle • • •

Variable Angle Corner Post •

System Depth

54mm 67mm 72mm

Maximum Window Sizes *

Tilturn only upto 1600mm x upto 2200mm upto 1600mm x upto 2100mm upto 1600mm x upto 2100mm

Side Hung upto 1600mm x upto 2200mm upto 1400mm x upto 2200mm upto 1600mm x upto 2100mm

Bottom Hung upto 2369mm x upto 836mm upto 1800mm x upto 2100mm upto 2000mm x upto 1200mm

Applications

New Build • • •

Refurbishment • • •

Heavy Commercial • •

Notes: o - Optional/Limited* - Dependant on Glass Size and Weightn - Corresponds to the BRE Global Green Guide online

generic specification for windows and achieves a summary rating of A+.www.thegreenguide.org.uk Element Number 1231500011

AA®543 Tilturn Window

IntroductionThe Kawneer AA®543 Tilturn Window is partof the Kawneer AA®540 Series window range,designed to offer optimum weather andthermal performance at a competitive price.The AA®543 corresponds to the BRE GlobalGreen Guide online generic specification forwindows and achieves a summary rating ofA+**. The AA®543 uses a multi-chamberthermal break core, ensuring thermalefficiency and full compliance with Document L.

SecurityKawneer’s AA®543 Tilturn Window has beenindependently tested to BS 7950: 1997 –Amendments 1, 2 & 3.

Product Features With the decisiveadvantage of …

L10 335

� BRE Green Guide ‘A+’ Rated Frame ** � For projects that require sustainable and environmental advantages

� Tilt before turn operation. Tilt for � Safety in operation and use. The full ventilation and turn for cleaning opening in the ‘turn’ position offers an

escape route in an emergency (subject to size)

� Option of Trickle ventilation � Can help meet the requirements of Document F

� Multi-point locking and optional security � Security in line with BS 7950: 1997 hardware Amendments 1, 2 & 3*

� Multi-function handle � Offering locked, turn lock and open modes

� Option of concealed hinges � Aesthetics

� Standard hardware groove � Cost effective hardware solution

� Suites with AA®541 Casement, AA®542 � Total design flexibilityPivot, AA®545 Swing Door, AA®100/AA®110 Offering total project solutionsCurtain Walling and 451PT Framing System

** Corresponds to the BRE Global Green Guide online generic specification for windows and achieves a summary rating of A+.www.thegreenguide.org.uk Element Number 1231500011

* Does not refer to standard hardware,security hardware required.

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14 15

AA®720 Series Window Systems

IntroductionThe Kawneer AA®720 Series has beendeveloped to meet the latest Europeanrequirements for thermal performance and hasbeen future proofed against expected changesin thermal regulation up to 2019.

To enable complete flexibility of design,performance and cost, the AA®720 Series isavailable in four levels of thermal performance– the AA®720, the AA®720 HW, the AA®720 HIand the AA®720 HI ReflexPlus.

The 72mm profiles incorporate the very latestthermal technology including; extrudedpolyamide and patented thermal breaks,insulated centre seals, foam isolators and foamcore insulation.

As well as being fully integrated, the range cansuite with Kawneer’s curtain walling and framingproducts and is suitable for installation in lowor high rise buildings for commercial anddomestic new build or refurbishment projects.

ConstructionCrimped or pinned with mechanical cornercleats. Corner braces are also used.

Weathering is achieved by the use of single anddual durometer, EPDM gaskets.

Pressure equalised system.

ConfigurationsAs well as flexibility in performance, the AA®720offers versatility in design with the rangeencompassing a wide variety of integratedwindow and door configurations. There is alsoa fire resistant AA®720 FR variant within therange that provides fire-rated door and fixedscreen solutions.

New variants to the AA®720 range are:

� Softline/Design variants with rounded contours

� Renovation “TIP” steel window replacement system

� Renovation variant with angular contours

� Concealed Vent variant where vent profilesare not visible from the outside

� Curtain Wall Look-a-like variant that offersthe appearance of curtain wall

For information on Kawneer’s AA®720 SeriesDoor Systems please refer to our EntranceDoors and Framing Systems Brochure.

GlazingGlazing and panels up to 56mm thickness canbe accommodated enabling the use of tripleglazing for when there is a requirement for thevery highest thermal and acoustic performance.

AA®720

AA®720 HW

AA®720 HI

AA®720 HI ReflexPlus

EPDM Centre Seal

PE Foam & Glass Isolator

EPDM Centre Seal

PE Foam & Glass Isolator

Dual Durometer Centre Seal

(EPDM & Foam)

U-values are based on a 1230mm x 1480mm CEN sized tilturn window

Incorporating 1.1 W/m2K double glazing with warm edge Swisspacer V bar

Incorporating 0.6 W/m2K triple glazing with warm edge Swisspacer V bar

Thermal Performance of the Range

AA®600TE AA®720 AA®720 HW AA®720 HI AA®720 HI ReflexPlus

CEN Sized U-value (W

/m2 K)

2

1

0

1.5 1.5

1.2

1.0 1.00.9

1.4 1.41.3

Vector FinPE Foam

Reflex Technology

Reflex Technology

Vent PerimeterThermal PE FoamLow ‘E’ ReflectiveHeat Shield

Perimeter PE Foam

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16 17

AA®720 Window Series

AA®720 HIStandard

AA®720 HISoftline

Straight overall contour withflush vent and frame line

Rounded overall contour Narrow sightlines with visiblealuminium facet on the vent

For the replacement of steelheritage windows For the replacement of

steel heritage windows

Angular contours forrenovation projects

AA®720 HI Renovation “TIP” usedon a steel window replacement project

AA®720 HIIntegral

(Concealed Vent)

AA®720 HIRenovation

AA®720 HICurtain WallLook-a-like

AA®720 HIRenovation “TIP”

Product Selector

Performance AA®720 AA®720 HW AA®720 HI AA®720 HI Reflex

U-value (Double Glazing)* 1.5 W/m2K 1.4 W/m2K 1.4 W/m2K 1.3 W/m2K

U-value (Triple Glazing)** 1.2 W/m2K 1.0 W/m2K 1.0 W/m2K 1.0 W/m2K

Frame Depth 72mm 72mm 72mm 72mm

Window Energy Rating (WER)* A A A A

BRE Green Guide Summary Rating n A A A A

Sound Insulation (BS EN 4109) 39-47 dB 39-47 dB 39-47 dB 39-47 dB

Air Infiltration (BS EN 12207: 2000) Class 4 Class 4 Class 4 Class 4

Watertightness (BS EN 12208: 2000) Class E1200 Class E1200 Class E1200 Class E1200

Wind Resistance (BS EN 12210: 2000) Class C4/B4 Class C4/B4 Class C4/B4 Class C4/B4

Security (ENV 1627) WK1, 2 & 3 WK1, 2 & 3 WK1, 2 & 3 WK1, 2 & 3

Design Variants

Standard • • • •

Softline/Design – Rounded Contours • • • •

Integral – Concealed Vent • • • •

Renovation “TIP” – Steel Replacement • • • •

Renovation – Angular Contours • • • •

Curtain Wall Look-a-like • • • •

Configurations

Inward Opening

Tilturn • • • •

Side Hung • • • •

Bottom Hung • • • •

Turn/Tilt • • • •

Tilt/Slide • • • •

Outward Opening

Vertical Pivot •

Horizontal Pivot •

Top Hung Casement • • • •

Design Features

Maximum Vent Size 1600mm x 2100mm

Maximum Vent Weight 200kg 200kg 200kg 200kg

Dual Colour Option • • • •

Maximum Glazing Thickness 56mm 56mm 56mm 56mm

Multi-Point Locking • • • •

* Window Energy Ratings and U-values based on CEN size windows (1230mm x 1480mm) using 1.1 W/m2K double glazing with warm edge spacer.

** U-values based on CEN size windows (1230mm x 1480mm) using 0.6 W/m2K triple glazing with warm edge spacer.

n Corresponds to the BRE Global Green Guide online generic specification for commercial windows and achieves a summary rating of A. www.thegreenguide.org.uk Element Number 1231500007.

Sound insulation values are Rw reduction values and are based on tests using acoustic glazing. Further details areavailable within the Product ManualIndependently weather and operational performance tested to BS EN 1026, 1027 & 12211Refer to size charts within the Product Manual for the full range of available sizes

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18

AA®720 Casement Window

Product Features With the decisive advantage of …� BRE Green Guide ‘A’ Rated Frame *** � For projects that require sustainable and environmental

advantages

� Range of locking options available � Flexibility – choose from standard Espagnolette locking to enhanced security in line with PAS 24: 2012

� Option of Trickle ventilation � Can help meet the requirements of Document F

� Projected top hung or side hung or butt hinge options � Total flexibility suits most casement project applications

� Suites with the AA®720 Tilturn, AA®720 Pivot, � Total design flexibility AA®720 Door and AA®100/AA®110 Curtain Wall Offering total project solutions

� Offset handle position for side hung windows � Safety in use – Suitable for ‘Lifetime Homes’ Specification

� Choice of restrictors available to 100mm � Design flexibility. Compliant with the HTM 55 regulations& BS 8213 of 100mm initial opening

� Folding Openers with Link Bars � Offers safety in use

� Maximum size 2300mm x 2500mm � Suitable in even the most demanding of applications

� Suited hardware � Compatible hardware to compliment the AA®720, AA®540 and AA®3720 ranges

www.thegreenguide.org.uk Element Number 1231500011

IntroductionThe Kawneer AA®720 Casement Window is the latestaddition to the AA®720 range of Windows and Doors. In linewith the existing range, the AA®720 Casement is availablein four levels of thermal performance – incorporatingKawneer’s latest Reflex unique thermal break technology.

The AA®720 Casement Windows are available as top hungor side hung windows and can be either internally orexternally glazed. Additional advantages of the advancedthermal break technology include the options of dual colourfinishes, to provide design flexibility in various applications.

ConstructionCrimped with mechanical corner cleats. Corner braces arealso used, to provide a robust joint detail.

Pressure equalised system.

Weathering is achieved by the use of EPDM gaskets withnon-shrinkage cord.

AA®720 Reflex TechnologyDue to the anticipated amendments to Approved DocumentL, and the continued market demands for high performancewindows, Kawneer has developed a unique system it canapply to it’s polyamide thermal breaks to give further thermalimprovements to the window, and reduce heat transferthrough the profile.

The inclusion of a low emmisivity reflective foil to the thermal‘flags’ allows the AA®720 Casement to achieve U-values aslow as 1.0 W/m²K for a CEN size window with a warm edgespacer *.

GlazingGlazing and panels up to 56mm thick can be accommodatedto allow for the inclusion of triple glazing for the very highestthermal and acoustic performance.

The additional choice of softline** or security beads providefurther design flexibility.

SecurityKawneer’s AA®720 Casement Window is due to undergosecurity testing in accordance with PAS 24: 2012.

19

Other Product FeaturesIn addition to the features described, theKawneer AA®720 Casement Window offersmarket leading weight capabilities for a tophung window. With a capability of up to 130kg,high performance acoustic and/or security glassapplications can be easily accommodatedwithin the standard window without additionalreinforcements or fabrication requirements.

With a choice of locking or non locking handlesin a range of finishes, the system can beincorporated effectively in a number ofapplications.

Weather PerformanceThe AA®720 Casement Window is currentlyundergoing stringent weather and performancetesting in accordance with BS 6375: Part 1: 2009by a UKAS accredited independent test centre.

Thermal Evaluation

The Kawneer AA®720 Casement Window hasbeen designed with flexibility and ease offabrication as key requirements. The systemprovides the option of internal or external glazeoptions, to suit a variety of applications. Thesystem incorporates a standard hardwaregroove, to provide cost effective lockinghardware without compromising performanceor security.

The Kawneer AA®720 Casement, can bemanufactured within 4 levels of thermalperformance – providing flexibility in design,performance and cost.

AA®720 HW – Most cost effective option –Reflex Technology within the vent profile,closed cell PE glazing rebate foam, closed cellframe perimeter foam insulation tape.

AA®720 HI – Greater Performance Level, costconscious – Reflex Technology within the ventprofile, closed cell PE vector fin glazing rebatefoam, closed cell vent perimeter foam, closedcell frame perimeter foam insulation tape.

AA®720 HI Reflex – Greater Performance Level– Reflex Technology within the vent and frameprofiles, closed cell PE vector fin glazing rebatefoam, closed cell vent perimeter foam, closedcell frame perimeter foam insulation tape.

AA®720 HI ReflexPlus – Highest PerformanceLevel – Reflex Technology within the vent andframe profiles, closed cell PE vector fin glazingrebate foam, closed cell vent perimeter foam,closed cell frame perimeter foam insulationtape, low ‘e’ heat shield centre seal.

HW Casement HI Casement Reflex Casement ReflexPlus Casement

Glass 1.1 Ug 0.6 Ug 1.1 Ug 0.6 Ug 1.1 Ug 0.6 Ug 1.1 Ug 0.6 Ug

Overall 1.54 1.18 1.50 1.14 1.48 1.13 1.38 1.03Uw W/m2K W/m2K W/m2K W/m2K W/m2K W/m2K W/m2K W/m2K

Based on a 44mm Outer Frame/82mm Inside Glaze vent Combination 1.1Ug glass with warm TGI SpacerM bar Ψ 0.0460.6Ug glass with warm edge SwisspacerV bar Ψ 0.039

AA®720 Casement Window undergoingweather and performance testing

L10 335

* Incorporating 0.6 W/m2K triple glazing with warm edge spacer** Allows up to 44m glazing using softline bead*** Corresponds to the BRE Global Green

Guide online generic specification for windows and achieves a summary rating of A.

Thermal Evaluation of the AA®720 HW CasementWindow

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20 21

AA®720 HW Casement

AA®720 HI Casement

AA®720 Reflex Casement

AA®720 ReflexPlus Casement

Closed CellPE Backer Rod

ReflexTechnology

Perimeter PE Foam

Vector FinPE Foam

ReflexTechnology

Vent PerimeterThermal PE Foam

Perimeter PE Foam

Vector FinPE Foam

ReflexTechnology

ReflexTechnology

Vent PerimeterThermal PE Foam

Perimeter PE Foam

Vector FinPE Foam

Reflex Technology

Reflex Technology

Vent PerimeterThermal PE Foam

Low ‘E’ ReflectiveHeat Shield

Perimeter PE Foam

Lord Hope Building, University of StrathclydeSheppard Robson Architects

AA®720 HI Renovation TIP WindowsSwing DoorsCurtain Wall

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AA®600TE and AA®600TEPlus Series Window Systems

Pembury Hospital, Kent

Casement WindowsEntrance Doors

Swing DoorsUnitised Curtain Wall

22

ConstructionCrimped with mechanical corner cleats. Cornerbraces are also used.

Weathering is achieved by the use of singleand dual durometer, EPDM gaskets - all withnon-shrinkage cord.

Pressure equalised system.

GlazingGlazing and panels up to 50mm thickness canbe accommodated.

IntroductionThe Kawneer AA®600TE and AA®600TEPlus

Series has been designed to give specifiers atotally integrated system.

It has been developed to set new standardsin window and door systems through itsunrivalled flexibility of design and outstandingweather and thermal performance.

The Kawneer AA®600TE and AA®600TEPlus

Series is a high performance, totallyintegrated and fully co-ordinated window anddoor system. A polyamide thermal breakoffers dual colour and enhanced thermalperformance.

The range can suite with Kawneer’s curtainwalling and framing products and is suitablefor installation in low or high rise buildingsfor commercial and domestic new build orrefurbishment projects.

Aluminium framing construction incorporatesextruded polyamide thermal break profileswhich mechanically interlock with inner andouter aluminium extrusions in a bi-tubularconfiguration to produce fixed frames oropening frames to suit performance and costrequirements.

With the use of extruded gasket profiles, this system achieves its weather sealingperformance by means of drained andventilated rebates on a pressure equaliseddesign principle. The system has beendesigned with no visible gasket line to enhancethe overall appearance.

The window system has been exclusivelydesigned, developed and tested by KawneerUK using proven technology. Installationcontracts are carried out by fully trainedKawneer approved specialist contractors.

Air Infiltration Watertightness Wind ResistanceBS EN 12207: 2000 BS EN 12208: 2000 BS EN 12210: 2000

AA®601TE and AA®601TEPlusClass 4 Class 9A Class AE2400Casement

AA®602TE Pivot Class 4 Class 9A Class AE2400

AA®603TE Tilturn Class 4 Class 9A Class AE2400

AA®603TE Tilt Slide 2-pane Class 4 Class 9A Class C4

AA®603TE Tilt Slide 4-pane Class 4 Class 9A Class CE2400

Independently Weather Performance Tested to BS 6375-1: 2009

23

All Windows comply with Operation and Strength Test BS 6375 Pt2.

Details of the Kawneer product tests are available from the Technical ServicesDepartment at Runcorn.

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AA®601TE and AA®601TEPlus Casement Windows

IntroductionKawneer's AA®601TE and AA®601TEPlus

Casement Windows are members of theAA®600TE and AA®600TEPlus Series Window& Door System, designed to optimisethermal performance in compliance withDocument L and Scottish Building StandardsPart 6.

The AA®601TE and AA®601TEPlus Casementwindows are available as top or side hungwindows and can be single or dual colourwith a polyamide thermal break for excellentthermal performance.

SecurityKawneer's AA®601TE Casement Windowhas been tested to BS 7950: 1997 -Amendments 1, 2 & 3.

Product Features

� Multi-point locking with corner drive

� Option of Trickle ventilation

� Espagnolette locking and key locking handles

� Projected top hung or side hung or butt hinge options

� Heavy Duty Vent

� Suites with AA®602TE Pivot, AA®603TE Tilturn, AA®605TE and AA®605TEPlus

Doors, Kawneer Curtain Walling, AA®130 Brise Soleil and 451PT Framing

� Fireman’s axe handles as an option

� Offset handle position

� Interlocking wedge spacers

� Fixed restrictor with adjustable friction

� Stays with adjustable friction

� Folding openers with link bars

� Colour co-ordinated handles and hinges

With the decisiveadvantage of…� Security in line with BS 7950-1997

Amendments 1, 2 & 3 * (AA®601TE)

� Can help meet the requirements ofDocument F

� Added security

� Total flexibility suits most casementproject applications

� Increased vent sizes and weights

� Total design flexibilityOffering total project solutions

� Can help provide an emergency escape

� Safety in use

� Provides enhanced weather performanceeven on large windows

� Compliant with the HTM 55 regulationsand BS 8213 of 100mm initial opening

� Can be adjusted to meet the needs ofthe project application meeting theneeds of the end user

� Offers safety in use

� Better aesthetics

* Does not refer to standard hardware,security hardware required.

24 25

Islington Wharf, ManchesterBroadway Malyan Architects

Casement WindowsEntrance DoorsTilt Slide Doors

Swing DoorsCurtain Wall

FramingL10 335

AA®601TEPlusThermal EnhancementThe AA®601TEPlus enhancements includeconvection fins within the framing and ventprofiles as well as EPDM “heat shields” inthe hardware cavity. These modificationsenable the system to outperform thestringent thermal demands outlined inApproved Document L 2010.

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26 27

IntroductionThe Kawneer AA®601TE Parallel OpeningWindow is available as a stand alone windowsystem and as an insert into existing Kawneercurtain walling and framing systems allowingcomplete design freedom.

Based on the established Kawneer AA®601TEwindow system, the parallel opening designbenefits from the proven thermal performanceof the standard AA®601TE casement, achievingU-values of 1.5 W/m2K for a CEN sized windowwith warm edge spacer, while offeringexceptional levels of natural ventilation and airexchange.

Increased air flow around the full perimeter ofthe window facilitates highly efficient naturalventilation while greatly reducing draughts.Fresh air is drawn in via the bottom of thewindow while warm, stale air is expelled via thetop of the window creating full circulation of airwithin the room.

This efficient exchange of air can assist withApproved Document F compliance and canenable the AA®601TE Parallel Opening Windowto meet the ventilation requirements of eventhe most demanding project.

Operational SafetyThe Kawneer AA®601TE Parallel OpeningWindow operating forces have beenindependently tested with vent sizes up to amaximum of 1500mm wide x 2400mm highfalling within the 100N operating forcerequirement for manual operation. TheAA®601TE Parallel Opening Window can alsobe used with automatic operators for operatingforces greater than 100N or in places ofrestricted access.

Windows are restricted to 80mm clear openingas standard giving the confidence of safeoperation for all users while further enhancingthe security of the window.

Weather PerformanceIndependently Tested to BS 6375-1: 2009

Air Permeability 600PaWatertightness 750PaResistance to Windload 2400Pa

Complies with Operation and Strength Test

BS 6375 Pt2.

SecurityThe Kawneer AA®601TE Parallel OpeningWindow has been independently securitytested to BS 7950: 1997 - Amendments 1, 2& 3, giving our customers, specifiers and end-users the confidence that the window meetsexceptional security criteria.

* A recent case study carried out by Arup based ona typical classroom reported free air flow of 560litres/sec for parallel opening windows compared to290 litres/sec for top hung windows of anequivalent size.

Similarly, air changes within the classroom werereported as 10.9 per hour for the parallel windowdesign compared to 5.7 for the equivalent sized tophung windows.

AA®601TE Parallel Opening Windowthe optimum ventilation solution for maximum air exchange

Product Features With the decisiveadvantage of…

� Effective ventilation around the whole � Can achieve approximately twice the perimeter of the window natural ventilation of an equivalent sized

top hung window *

� Increased air circulation and natural � Draughts are reduced while fresh airventilation exchange is maximised *

� 80mm clear opening restriction as standard � Safety for all users and occupants

� Proven thermal performance of standard � U-value of 1.5 W/m2K for CEN sized AA®601TE window

� Suites with Kawneer Curtain Wall and � Total design flexibility Framing products Offering total project solutions

� Parallel operation of window � Maintains the same reflective aesthetic as the facade

� Maximum vent size of 1500mm wide x � Large vents allow maximum glass area and 2400mm high for manual operation can reduce the quantity of vents required(larger sizes may be possible using automatic operators)

L10 335

Roberts K. CFD Comparative Analysis of Parallel & Top Hung Windows, 2009.

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AA®602TE Pivot Window

IntroductionThe Kawneer AA®602TE Pivot window is based on the tried and tested design principles of theKawneer AA®600TE series window and doorsystem. The pivot window is available inhorizontal or vertical applications which makesit a suitable window for most instances.

The AA®602TE pivot is especially user friendlywith the chamfered vent for ease of operation;this with the unique gasketed pivot that remainswatertight without the use of sealants gives theend user peace of mind.

The addition of an automatic restrictor of 10 or15 degrees makes operation and safety in useparamount. This, coupled with the ventilationat the top and bottom of the window for fullcirculation of air makes the pivot the first choicefor hospitals and offices. The vertical pivotcomplies with HTM 55/BS 8213 which makes itsuitable for hospitals, schools and residentialapartments.

Product Features

� Horizontal and vertical pivot option

� Chamfered vent

� Option of Trickle ventilation

� Multi-point locking with corner drives

� Available with integral automaticrestrictor with 10° and 15° and reversestop at 170° with integral adjustablefriction mechanism active from 0° to 170°

� Option of two safety face mountedrestrictors

� The pivot operation is exclusivelydesigned for Kawneer

� Colour co-ordinated pivots and handles

� Adjustable friction on the pivotmechanism

� Suites with AA®601TE and AA®601TEPlus

Casement, AA®603TE Tilturn, AA®605TEand AA®605TEPlus Doors, KawneerCurtain Walling and 451PT Framing

With the decisive advantage of…� Total flexibility

Can offer continuous air flow assistingcompliance to Document F

� Offers excellent aesthetics coupled withsmooth and positive operation for theend user

� Can help meet the requirements ofDocument F

� Added security

� Offers safety in operation and use

� Offers safety in operation andcompliance with HTM 55 and BS 8213 of 100mm initial opening

� Designed to suit the extrusion forexceptional aesthetics and performance

� Aesthetics to suit project requirements

� Can be adjusted to meet the needs ofthe project application meeting theneeds of the end user

� Total design flexibilityOffering total project solutions

28 29

L10 335

IntroductionThe Kawneer AA®603TE Tilturn window (tiltin for ventilation – turn in for cleaning) is theideal solution for ground floor applicationswhere an outward opening window couldcause injury to passers by. It is also ideal formulti-storey applications as the window canbe cleaned safely from inside the buildingwith the window in the turn mode.

The AA®603TE Tilturn is suitable for new buildor refurbishment projects.

Product Features

� Tilt before turn operation. Tilt forventilation and turn for cleaning

� Option of Trickle ventilation

� Top arm locator

� Suites with AA®601TE and AA®601TEPlus

Casement, AA®602TE Pivot, AA®605TEand AA®605TEPlus Doors, Kawneer Curtain Walling and 451PT Framing

� Multi-point locking and optional securityhardware

� Multi-function handle

� Option of concealed hinges

L10 335

AA®603TE Tilturn Window

With the decisive advantage of…� Draught free baffled ventilation and safety

in operation and use. The full opening inthe ‘turn’ position offers an escape routein an emergency (subject to size)

� Can help meet the requirements ofDocument F

� Offering anti slam and positive ventilationposition

� Total design flexibilityOffering total project solutions

� Security in line with BS 7950: 1997Amendments 1, 2 & 3 *

� Offering locked, turn lock and openmodes

� Aesthetics

SecurityKawneer’s AA®603TE Tilturn Window hasbeen tested to the BS 7950:1997 Standard,incorporating Amendment Nos.1, 2 & 3* -Specification for enhanced securityperformance, proven by stringent laboratorytesting, carried out at the Building ResearchEstablishment (BRE).

* Does not refer to standard hardware, security hardware required.

The Shoe Factory, LeicesterMetropolis Architecture

Casement Windows, Tilturn Windows, GT70 Windows,Entrance Doors, Swing Doors,Framing

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IntroductionThe Kawneer GT70 Slimline RenovationWindow is an elegant aluminium fenestrationsolution designed specifically to replicate theappearance of steel windows. Suitable forinstallation in new build or refurbishmentprojects, the GT70 window combines theoptimum technical performance expected oftoday’s aluminium windows, with the finesightlines characteristic of original steelwindows. These slender sightlines areenhanced further by optional bevelleddesigned feature caps adding a uniquesculptured effect to the external surface ofthe building.

ConstructionFraming construction incorporates fill anddebridge thermal break with resin. Allframes have mechanically jointed andadhesive bonded corners. Installation canbe by the direct fix method or by twist infixing lugs.

GlazingInward opening windows are internallyglazed and outward opening windows areexternally glazed, with a maximum glassthickness of 54mm for fixed lights and vents(inside glazed) and 33mm (outside glazed).

Weather PerformanceAir Infiltration Grade C at 600PaWatertightness no leakage at 600PaResistance to Windload up to 2000Pa*

*2000 special is dependant upon correctmullion and transom selection to suit spanand spacing per project

Product Features� Fine sightline characteristics of steel

windows

� Suitable for composite and ribbonwindows

� Option for open out or open inwards

� A range of structural and couplingmullions available

� Special bevelled beads

� Concealed drainage system

With the decisiveadvantage of…� Particularly suitable for refurbishment

projects

� Replication of steel with additionalbenefits associated with aluminium suchas the high strength to weight ratio

� Offers wide choice of aesthetics

GT70 Slimline Renovation Window

Kinnaird HouseTrehearne Architects

GT70 Windows

L10 335

30 31

GT70 Open In GT70 Open Out

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Block B contrasts the arrangement of

Kawneer’s windows in block A by inserting

vertical strips into the façade to 500mm

modules. Various slot views are framed across

the water at once, depending on the

occupant’s position within a particular room.

Architect Neil Brown of Broadway Malyan

(now director of nb architects) said: “The

Kawneer systems complied very well

aesthetically and met all performance

requirements as detailed by the acoustics and

façade and M&E engineers.

“They created a very futuristic appearance in

accordance with the original design intent

and interface very well with the other

materials used on the project. The selection

of materials deliberately remained simple to

enhance and complement the purity of each

of the individual elements of the scheme.”

Case Study - Dock 9, Erie Basin

To help bring a futuristic appearance to the

£25 million development of one of the last

remaining sites at Manchester’s iconic Salford

Quays, Kawneer’s curtain walling, windows

and doors featured on the Millennium

Estates’ two mixed-use towers next to Erie

Basin at Dock 9.

The curtain walled rainscreen front of block A

of 10 storeys, which maintains a very

horizontal emphasis, projects over the

dockside walkway and cantilevers out akin to

a ship launching into water.

The 20 storeys of the predominately white

block B hover over a two-storey podium

structure that contains car parking for

residents and retail units fronting the

dockside walkway.

The two towers in total comprise more than

200 apartments including studios and one-to

three-bedroomed units as well as 6,000ft2 of

retail space.

Broadway Malyan Architects designed the

two concrete-framed residential towers to

contrast in nature and positioning so they

would have equal presence on the 0.46-

hectare site and as such, block A has been

cladded horizontally and block B vertically.

Block A’s apartments have been planned so

the living room always has a corner view

beyond the balcony towards the dock and

Lowry Centre. Each room type has a different

Kawneer window arrangement, all to a

500mm module.

32

Dock 9, Erie Basin, Salford QuaysBroadway Malyan Architects

Casement WindowsTilt Slide Windows

Entrance DoorsSwing DoorsCurtain Wall

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Dock 9, Erie Basin, Salford QuaysBroadway Malyan Architects

Casement WindowsTilt Slide Windows

Entrance DoorsSwing DoorsCurtain Wall

AuthoritiesISO 9001:2000Quality Management System

BS EN 12020 Extruded precision aluminium profiles

BS 3987Specification for anodic coatings

BS 6496Specification for powder organic coatings

BS 6375 Part 1Classification for weathertightness

BS 6375 Part 2Specification for operation and strength

BS 4873Specification for aluminium alloy windows

BS 7950:1997Incorporating Amendment Nos.1, 2 & 3 -Specification for enhanced securityperformance

BS 4255 Part 1Specification for non-cellular gaskets

BS EN ISO 12567-1:2000NPL hot box test

ASTM C509-94Specification for cellular gaskets

34 35

Supporting Your Projects

A full range of guaranteedcolours availableKawneer Permacover™ is a high quality polyesterpowder paint finish, offering over 200 paintcolours of which 23 are metallic and providingoutstanding resistance to environmentalconditions. Kawneer Permacover™ has a 15 yeargloss and 30 year matt and metallic guaranteessubject to application and Kawneer acceptancein marine, industrial, swimming pools or otheraggressive atmospheres.

To ensure the highest quality finish, powdercoating is carried out in house as part of oursingle-source responsibility.

Kawneer Permanodic® is a range of subtle anodised colours which have been specificallydeveloped for architectural glazing systems.Kawneer Permanodic® is a tried and testedanodising process, proven in acceleratedlaboratory tests, extensive field trials and contractexperience. Subject to compliance with Kawneer’srequirements, a 25 year finishes guarantee canbe obtained.

Project AssistanceKawneer's regionally based team ofArchitectural Advisers and the ArchitecturalServices Team based at our Head Office inRuncorn are able to provide project adviceand support:

Tel: 01928 502604 / Fax: 01928 502512Email: [email protected]

Information on Kawneer's extensive rangeof Curtain Wall, Window, Framing, Door,Fire Resistant and Sliding Solutions can alsobe obtained from our Head Office bycalling:

Tel: 01928 502612

Kawneer UK Ltd is part of Alcoa Building andConstruction Systems, and enjoys theextensive resources of the entire Alcoaorganisation, allied to the specific glazingsystems experience of Kawneer’s manyoperations around the world. As a result ofthis our partners and customers have directaccess to one of the largest pools of technicalexpertise in the construction industry.