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Wienerberger Presents Resource Efficient Clay Bricks – POROTHERM BRICKS Thursday, June 9, 2016
Wienerberger India
9/6/2016 3
Wienerberger India – Product portfolio
9/6/2016 4
Wall Roof Facade
The Evolution of Clay based Building Materials
9/6/2016 5
Bigger
Lighter
Cooler
Cheaper
Environmental Friendly
Precise
9/6/2016 6Wienerberger India
9/6/2016 7
Wienerberger India – Production facility
► Plant Location: Kunigal, Karnataka
► Capacity in tons: 450 tons / Day
► Start of production: 2009
The projects include large apartment, villas,
educational institutes, hospitals, hotels,
commercial complexes and individual houses.
Wienerberger India – Production Unit
9/6/2016 8
One of a kind brick manufacturing facility which is high tech yet green in every possible way…
Wienerberger India – Production Unit
9/6/2016 9
Porotherm Clay Bricks- The Smart Bricks
9/6/2016 10
Porotherm Clay Smart Bricks – Manufacturing
Process
9/6/2016 11
Re- tapping of Kiln Heat for dryers
Chamber dryers with Turbo drying technology
Bio Mass Fuel
Tunnel Kiln – 130 meter – fuel efficient
Recycle of Green waste
Optimized blend considering drying & Firing behavior – analyzed prior
Porotherm Clay Smart Bricks – Resource Efficient
Bricks (REBs)
9/6/2016 12
Raw Materials & Resources Utilized
Product Design – Geometry
Product Contribution
Re-Cycle Potential
Green Accreditations
Porotherm – Raw Materials (Clay)
9/6/2016 13
Main raw material: Tank Clay / All clays sourced locally (Tumkur district)
Minimum transport distances (4-12 km)
De-silting of clay tanks / non-agricultural land – Rejuvenates the
water tanks
Naturally available organic waste used as embodied body fuel
No toxic chemicals
100 % Natural
Porotherm Clay Bricks- The Intelligent Walling
Material
9/6/2016 14
Porotherm Design / Geometry
9/6/2016 15
Design with 50% Void Ratio
Consumes half the Raw Materials
Low on demand than solid conventional walling material
brick animation.wmv
Porotherm – Product Parameters
9/6/2016 16
Name Length Width Height Weight Density Compressive
Strength
Water
Absorption Efflorescence U-Value
Sound
Insulation
Fire
Resistance
MM MM MM Kg. Kg/m 3 N/mm 2 % W/m 2K Rw (db) min
POROTHERM HP 200 400 200 200 11.1 694 1.0 44.08 240
POROTHERM HP 150 400 150 200 8.8 733 1.2 41.90 120
POROTHERM HP 100 400 100 200 6.3 788 1.7 38.75 90
POROTHERM HP 200H 200 200 200 5.6
POROTHERM HP 150H 200 150 200 4.4
POROTHERM HP 100H 200 100 200 3.2
Dimensions (mm) 400 200 150 100
Tolerance in (mm) ± 8 ± 4 ± 3 ± 2
Weight / Density ± 10%
Note :
POROTHERM is manufactured using Natural Raw Materials, hence there could be variations in colour
Compressive testing is performed as per IS 3952 method - Ref: Annexure A of IS 3952
Sound Insulation is an estimated value as per Mass Law - NBC, without render considered
As Per EN 771-1 Class D1
POROTHERM HP - Product Parameters
Same as
full bricks
Same as
full bricks
Same as
full bricks
Same as
full bricks
Same as
full bricks
Same as full
bricks
≥3.5 ~ 15
POROTHERM HP - Tolerance
Slight
Same as full
bricks
Product Contribution
9/6/2016 17
Lower Density – Light weight walling – 700 to 800 Kg/m3
Saves on Structural Resources in a building (Steel & Concrete)
Faster Construction / Higher Productivity
Saves Time
Saves on transport – Fuel & Road Congestion
Low on water absorption ≤ 15% (% By weight)
Saves WATER – A Natural Resource
Good on Thermal Insulations – 1.0 W/m2K
Saves Energy in conditioning indoor climate
Product Contribution
9/6/2016 18
No shrinkage on finished product
Eliminates possibility of cracks on walls
High on Fire resistance – Fired @ 1000oC
Low on wastage
As low As – 3 to 4% (Confirmed by Third Party)
Committed towards quality and accountability
Natural and Healthy Living
Wienerberger Quality
9/6/2016 19
Accountability
20
POROTHERM HP – Bricks Cutting
STEP 1 - Mark with required size STEP 2 – Cutting with wet cutter
STEP 3 – Chisel on the Webs of brick
with sharp chiselSTEP 4 – Proper cut piece without any
wastage
Recyclable Potential
9/6/2016 22
Burnt Clay – NO Reactivity
Bio Degradable / Part of soil
Crushed and used in farms and fields
The Green Heritage…IGBC, GRIHA
9/6/2016 23
The rating system developed based on guidelines of USGBC and
promoted by CII – Confederation Of Indian Industries
POROTHERM HP Clay bricks are rated under following criteria’s
Energy Efficiency : Lower ‘U’ values assure better thermal insulation thus
providing comfortable indoor climate – reduce energy demand for air conditioning
- ‘U’ Value : 1.0 W/m²K
Material with Recycled Content :
- Raw Material used are industrial waste or recycled materials – thus save on
natural resources Eg. coal ash, rice husk, granite slurry etc.
Regional Material : Factory to site distance < 400km
In addition we use De- silted Clay from dead water tanks
9/6/2016 24
► GRIHA is a rating system developed considering Indian Climate Zones
and inhabitants requirements indigenously.
/ recycled content
The Green Heritage…IGBC, GRIHA cont…
GRIHA
9/6/2016 25
Leed Rating : Gold
Project Name: Indian School of Business
Type: Institutional building
Contractor: JayPee Contractors
Architect: Inform Architects
Location: Hyderabad
Wall Area: 100,000+ Sft
Indian School of Business (Institution), Hyderabad
June 9, 2016
POROTHERM HP : Projects
27
Builder Name: Godrej Properties Limited
Project Name: Platinum
Type: Residential Apartment
Wall Area: 8,00,000 Sft
Contractor: Gammon India Limited
Architect: RSP Architects.
Structural Const: Sterling Consultants.
Location: Bangalore
Porotherm HP – Godrej Platinum
Pre Certified -
Gold Rating
Green Building
Customer Name: Jayanagar National College
Type: Educational Institute
Wall Area: 45,000 Sft
Architect: Harsha Designs
Structural Engineer: Design Consultant & Commercial Agency
Location: Bangalore9/6/2016
Wienerberger Clients – Jayanagar National College, Blore
29
Project Name: Puma Store
Type: Retail Outlet
Architect: Studio DeCode
Location: Bangalore
Wall Area: 4250 Sft
PUMA has launched their first sustainable store in Bangalore,
India making it an exceptional retail experience. It is the first one
globally that will revolutionize the concept of retail spaces. The
800 sq meters space has been designed in a way where every
element has been locally developed and sourced. It
incorporates a number of revolutionary and innovative design
strategies to ensure significant energy savings and
environmentally friendly practices. The lower levels serve as a
retail area and a ‘PUMA Social Club’ cafe and bar is located on
the upper floor and terrace.
Puma Store (Retail Outlet), Bangalore
Builder Name: Advantage Raheja
Project Name: Pebble Bay
Type: Residential Apartment
Wall Area: 700,000 Sft
Contractor: Gammon India
Architect: Vijay Raheja
Structural Const: Prasad Consultants
Location: Bangalore
9/6/2016
Wienerberger Clients – Raheja Pebble Bay (Apartments),B lore
31
Builder Name: Total Environment Building Systems Pvt Ltd
Project Name: WOYM, TMFT, VGG
Type: Residential Apartment
Wall Area: 12,00,000 Sft
Contractor: Inhouse.
Architect: Inhouse.
Structural Const: Inhouse.
Location: Bangalore
Porotherm HP – Total Environment
Project Name: Geojit BNP Paribas
Type: Commercial Building
Leed Consultant: M. SELVARASU
Location: Kochi
Porotherm Bricks Used: Over 140,000
The landmark building is constructed keeping in mind
the environmental health, sustainability and the
comfort of the occupants. It focuses on efficient
energy management and low water consumption and
will generate less waste materials, thus creating a
space for a healthy work environment. The building
that boasts of 1,04,580sqft area is expected to
consume 25% less energy than other conventional
buildings.
Geojit BNP Paribas’ Green Building, Corporate office @ Kochi
Builder Name: Ramanyam
Project Name: Aurovil
Type: Residential Apartments
Wall Area: 170,000 Sft
Contractor: In house
Architect: In house
Location: Chennai
9/6/2016
Wienerberger Clients – Ramanyam, Aurovil), Chennai
34
Client Name: Quasitum Intelli software pvt ltd
Type: Commercial- IT Park
Wall Area: 60,000 Sft
Contractors: Opus India developers
Architects: Fluid Space Architects
Location: Bangalore9/6/2016
Wienerberger Clients – Quasitum Intelli (Commercial), Blore
35
Porotherm HP – Individual Residences
Porotherm HP – Individual Residences
Porotherm HP – Individual Residences
Porotherm HP – Individual Residences
Porotherm HP – Individual Residences
Porotherm HP – Individual Residences
Porotherm HP – Individual Residences
Porotherm HP – School Project
Thank you for your time
Visit us at our showroom on Richmond Road
Thank you!www.wienerberger.in