1
16 Public classes $1,495 January 22–25 Charlotte, NC February 12–15 Orlando, FL March 12–15 Charlotte, NC April 23–26 Seattle, WA April 23–25 Edmonton, AB* May 7–10 Dallas, TX May 21–24 Columbus, OH June 11–14 Denver, CO June 18–21 Myrtle Beach, SC July 16–19 Charlotte, NC July 30–August 2 St Louis, MO August 13–16 Myrtle Beach, SC September 17–20 Charlotte, NC September 24–26 Scarborough, ON* October 1–4 Dallas, TX October 22–25 Richmond, VA November 5–8 San Diego, CA November 9–12 Charlotte, NC December 10–13 Houston, TX 2013 tuition 3.5 days – optional certification exam on day 4 A written examination is available for this course. Test fee – $250 per person. Success- ful completion of the written exam results in ISO Category II Certification. Work Identification WI211 ISO Category II— Vibration Analysis I Recommended for Plant personnel requiring a basic understanding of analytical method- ologies used to determine machinery conditions for improvement of pre- dictive maintenance program results; including maintenance supervi- sors, rotating machinery engineers, predictive maintenance coordinators, reliability engineers, and advanced mechanics and technicians Course objective At the end of this course, participants should learn how to select appropriate sensors and techniques for diagnos- ing typical machinery malfunctions Participants will be taught to read vibration signatures and evaluate machinery condition from vibration data Participants will understand how to isolate the affected machinery components, recognize various com- mon problems, and make recomen- dations for continued operation or scheduled repairs Course description An introduction to performing vibration analysis within a condition monitor- ing program Various techniques used to diagnose machinery condition are reviewed, including time waveforms, spectral analysis, phase measurements, and amplitude measurement methods Applies sensor fundamentals to vibration analysis, including an overview of sensor strengths and weaknesses in applications Common machinery malfunctions are dis- cussed, including basic guidelines for the best detection tools for each machinery problem, and key signs to be aware of Malfunctions and common pitfalls are demonstrated and real-world vibration analysis case histories are shared • What is vibration and how can it be used to evaluate machinery condition: - Frequency, a time waveform, phase, an FFT spectrum (signature) - Displacement, velocity, and acceleration - RMS, peak, and peak-to-peak amplitude - How to know when vibration is too high • Vibration sensors and their applications • Vibration and detection by various instruments Analog vs digital methods • High frequency detection (HFD) and alarm levels at various speeds • Vibration analysis and how it is used to evaluate machine operating condition - Mass unbalance, eccentric rotors, bent shafts, and misalignment - Mechanical looseness, improper component fit, soft foot, and belt drive problems - Rolling bearing problem detection using vibration spectrum analysis - Gear wear problem detection - Electrical problems within induction motors - Balance resonances, detection, and effects on machinery • Vibration alarms, spectral band alarms, and optimum frequency ranges • Common pitfalls in making everyday vibration measurements and the effect on detection and diagnosis of machinery problems • Time waveform and converting to an FFT spectrum • Predictive maintenance programs • Real-world case histories for problems found within the Illustrated Vibration Diagnostic Chart Prerequisites Up to six months full-time condition monitoring program experience; knowl- edge of basic sensor and monitoring instrumentation On-site per class $11,495 # people 5 6+ people $345 per person 2013 course schedule * Courses held in Canada do not include certification examinations The theoretical material presented, and the hands-on reinforcement activities, are appropriate to the corresponding certification level, but the student is encouraged to arrange testing through the CMVA at their discretion

WI211 ISO Category II Vibration Analysis I

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Page 1: WI211 ISO Category II Vibration Analysis I

16

Publicclasses $1,495

January22–25 Charlotte,NC

February12–15 Orlando,FL

March12–15 Charlotte,NC

April23–26 Seattle,WA

April23–25 Edmonton,AB*

May7–10 Dallas,TX

May21–24 Columbus,OH

June11–14 Denver,CO

June18–21 MyrtleBeach,SC

July16–19 Charlotte,NC

July30–August2 St .Louis,MO

August13–16 MyrtleBeach,SC

September17–20 Charlotte,NC

September24–26 Scarborough,ON*

October1–4 Dallas,TX

October22–25 Richmond,VA

November5–8 SanDiego,CA

November9–12 Charlotte,NC

December10–13 Houston,TX

2013 tuition

3.5 days – optional certification exam on day 4

A written examination is available for this course. Test fee – $250 per person. Success-ful completion of the written exam results in ISO Category II Certification.

Work Identification

WI211ISO Category II—

Vibration Analysis I

Recommended for Plantpersonnelrequiringabasicunderstandingofanalyticalmethod-ologiesusedtodeterminemachineryconditionsforimprovementofpre-dictivemaintenanceprogramresults;includingmaintenancesupervi-sors,rotatingmachineryengineers,predictivemaintenancecoordinators,reliabilityengineers,andadvancedmechanicsandtechnicians .

Course objectiveAttheendofthiscourse,participantsshouldlearnhowtoselectappropriatesensorsandtechniquesfordiagnos-ingtypicalmachinerymalfunctions .Participantswillbetaughttoreadvibrationsignaturesandevaluatemachineryconditionfromvibrationdata .Participantswillunderstandhowtoisolatetheaffectedmachinerycomponents,recognizevariouscom-monproblems,andmakerecomen-dationsforcontinuedoperationorscheduledrepairs .

Course descriptionAnintroductiontoperformingvibrationanalysiswithinaconditionmonitor-ingprogram .Varioustechniquesusedtodiagnosemachineryconditionarereviewed,includingtimewaveforms,spectralanalysis,phasemeasurements,andamplitudemeasurementmethods . Appliessensorfundamentalstovibrationanalysis,includinganoverviewofsensorstrengthsandweaknessesinapplications .Commonmachinerymalfunctionsaredis-cussed,includingbasicguidelinesforthebestdetectiontoolsforeachmachineryproblem,andkeysignstobeawareof . Malfunctionsandcommonpitfallsaredemonstratedandreal-worldvibrationanalysiscasehistoriesareshared .•Whatisvibrationandhowcanitbe

usedtoevaluatemachinerycondition:- Frequency,atimewaveform,phase,anFFTspectrum(signature)

- Displacement,velocity,andacceleration

- RMS,peak,andpeak-to-peakamplitude

- Howtoknowwhenvibrationistoohigh

•Vibrationsensorsandtheirapplications•Vibrationanddetectionbyvarious

instruments .Analogvs .digitalmethods

•Highfrequencydetection(HFD)andalarmlevelsatvariousspeeds

•Vibrationanalysisandhowitisusedtoevaluatemachineoperatingcondition- Massunbalance,eccentricrotors,bentshafts,andmisalignment

- Mechanicallooseness,impropercomponentfit,softfoot,andbeltdriveproblems

- Rollingbearingproblemdetectionusingvibrationspectrumanalysis

- Gearwearproblemdetection- Electricalproblemswithininductionmotors

- Balanceresonances,detection,andeffectsonmachinery

•Vibrationalarms,spectralbandalarms,andoptimumfrequencyranges

•Commonpitfallsinmakingeverydayvibrationmeasurementsandtheeffectondetectionanddiagnosisofmachineryproblems

•TimewaveformandconvertingtoanFFTspectrum

•Predictivemaintenanceprograms•Real-worldcasehistoriesforproblems

foundwithintheIllustratedVibrationDiagnosticChart

PrerequisitesUptosixmonthsfull-timeconditionmonitoringprogramexperience;knowl-edgeofbasicsensorandmonitoringinstrumentation .

On-site

perclass $11,495

#people 5

6+people $345perperson

2013 course schedule

*CoursesheldinCanadadonotincludecertificationexaminations .Thetheoreticalmaterialpresented,andthehands-onreinforcementactivities,areappropriatetothecorrespondingcertificationlevel,butthestudentisencouragedtoarrangetestingthroughtheCMVAattheirdiscretion .