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Who is Metal Components LLC.?
Metal Components LLC. has well over a half century of metal fabricating experience with over forty years in contract fabricating. Through careful growth and capital commitment, MC has become a leader in contract manufacturing for OEM accounts. Our 100,000 square foot plant in Grand Rapids, Michigan offers close-tolerance, precision metal fabrication with the quality our customers have depended on since we first opened our doors.
Corporate Member of the Michigan Minority Business Development Council
Typical Products
• Stands• Kiosks• Electronic Enclosures &
Housings• Electronic Components• Office Furniture Components &
Assemblies• Automotive Diagnostic
Systems Cabinetry• Appliance Service Components• Conveyer System Components• Vending Machine Components• Wire/EDM Systems
Components• Industrial Workstations• Point of Purchase Display
Systems• Technical Furniture
Product Samples
Mobile Diagnostics
Cabinets
Emissions Testing Cabinet
What Differentiates Metal Components?
Supply Chain Management
Product & Program
Management
Business Technology
Lean Manufacturi
ng
Employee Involvement
Advanced Engineering Capabilities
Supply Chain Management
Advanced Engineering Capabilities
Manufacturing Processes & Equipment
Manufacturing Processes & Equipment
Business Technology
Quality Control & Program ManagementEmployee Involvement
Click on a picture for more details.
E-CommerceImproved Co-EngineeringContinued Commitments to Technology and Lean ManufacturingMaintain ISO CertificationDedicated to Continuous Improvement
E-Commerce Strategy
• Customer Service Portal– Immediate Access to Order & Account
Status– Published Performance & Status Reports
• On-Line Ordering– XML-Based Secure Ordering– Purchase Orders Received Via Web or E-Mail
• On-Line Procurement– Internal Purchasing Activities Via Web or E-
Mail– Access to Supplier Exchanges Provides the
Best Pricing
Is Metal Components LLC…
More than just a sheet metal fabricator?A full service engineering, product
development and manufacturing supplier?Prepared for the New Economy?
Yes
Yes
Yes
Ready for your business? Absolutely
Thank You For Choosing
Metal Components LLC.
http://www.metalcompinc.com
Voice 616-252-1900
Fax 616-252-1970
E-Mail [email protected]
Advanced Engineering Capabilities
• Design Engineers• CAD/CNC Technicians• Pro/Engineer 2000i2
• CadKey• AccuFab Dynamic
Nesting• Concurrent Engineering• Complete Product Design
Capability• Project Management
Manufacturing Processes & EquipmentWelding
Turret Presses
Flexible Manufacturing
System
RAS Folder
Powder Coating
Brake Presses
Many Additional Capabilities
Click on a picture for more details.
CL-5 Laser
Welding Capabilities
Arc Welders MANUFACTURER OUTPUT TYPE GE Six-Axis Robotic Variable Mig Hobart 250 A Tig Lincoln 300 A Tig Miller Syncrowave 351 350 A Tig Lincoln 400 A Mig Miller (2) 300 A Mig Hobart 250 A Mig Miller (5) 250 A Mig Miller (5) 200 A Mig Spot Welders MANUFACTURER KVA THROAT Banner 75 24” Rapco (3) 60 30” Peer 50 10” Taylor Winfield 50 24” Taylor Winfield 40 24” LORS (Floating Head) 23 36”
Turret Presses
Manufacturer Tons Bed Travel HPM
Finn Power A5 (2) 25 50x120 3500 IPM 300
Strippit 30 41x50 2000 IPM 200
Strippit 30 41x50 3200 IPM 280
CL-5 Laser Center
Max Ga.
Bedsize
Watts
Feedrate
½” 48x48 1700 1000 IPM
Flexible Manufacturing System
The Finn Power Shear Genius integrates and automates
loading, punching and shearing required for fabrication of high
quality components.
Tons: 33
Bed: 51x200
Travel: 4176 IPM
HPM: 400
RAS Folder
The RAS is a 120” CNC folding system with a
74 Deg/Sec stroke that can handle up to 9 GA
steel.
Paint & Wash Systems
• Rapid Engineering conveyorized 6 stage wash and iron phosphate system
• DeVilbiss & Brinks wet coat system
• Binks powder coat system
Brake Presses
Manufacturer Tons Bed Shut Ht. Stroke
Cincinnati 225 120 17” 8”
Cincinnati 175 120 17” 10”
Cincinnati (2) 135 144 17” 8”
Cincinnati 90 120 17” 8”
Cincinnati 60 48 17” 8”
Additional Capabilities & Equipment
Cincinnati ¼”x10’ Shear
OMP/Dake Saw
Timesaver deburring system
Haeger PEM insertion presses
Drilling & tapping
In-house tool capability
Light & Full Assembly
Stretch Wrap Machine
Metal Finishing
Silk Screening
Finish Services (plating, anodizing, Teflon
coating, etc.)
Supply Chain Management
Production Control & Capacity Management
MC employs an Advanced Planning & Scheduling system which goes far beyond traditional MRP approaches to production control. The APS system allows MC superior control over production activities.
Going beyond APS, MC uses utilization and efficiency reports (historical and current) to establish needs and identify and eliminate bottlenecks. Advanced Throughput Tools based on Eli Goldratt’s Theory of Constraints provide detailed views into potential bottlenecks and overall shop floor activity, allowing our capacity management team to make highly informed decisions.
We also make extensive use of a Kanban system for our primary materials.
Supply Chain Management
Supply Chain Management
Bar Coding & Specialized Labels
MC has full Barcode and Labeling capabilities. We use Zebra Thermal Printers (up to 6” wide) and can read and create all standard label formats. MC offers a standard shipping label (similar to the one pictured) or our staff can create a label tailored to your specific needs.
Business Technology
Integrated ERP System
Business Intelligence Tools
E-Commerce
Leading Edge Technologies
Highly Reliable Systems
Business Technology
Business Intelligence
Open data allows MC limitless reporting capabilities
Crystal Enterprise (Crystal Reports) provides report
scheduling and automatic generation of HTML reports.
Ad Hoc Queries and Crystal Analysis provide clear and quick
views into our ERP systems.
Business Technology
E-CommerceMC is poised to create a full B2B
solution.
All of our web systems are hosted in-house for improved
control and quicker deployment.
A combination of Thin Client technology and Internet-enabled
databases provides MC with a solid E-Commerce foundation.
We will continue to support EDI transactions until all our
customers have moved to full E-Commerce and XML
technologies.
Business Technology
Leading Edge Technology
Network Computers
Real-Time Labor Data
Automated Nesting and NC Generation
Client/Server NC Program Distribution
Secure Remote Access
Lean Manufacturing
MC LLC is committed to the Toyota
Production System.We provide ongoing TPS training to our staff and have created a Continuous Improvement Team to measure the success of our Kaizen events and determine what areas are best served by future events.
MC has implemented cellular manufacturing approaches for numerous projects. While not all our production lends itself well to cellular manufacturing, we are committed to using cells whenever appropriate.
Product & Program Management
ISO-9001 Certified
MC proudly hoisted our ISO-9001 banner in June, 2001.
ISO demonstrates our commitment to quality and
excellence.We will continue to stand behind or ISO
policy:
Employee Involvement
MC provides continuous education opportunities and requirements for our employees. These include shop math, measurement tools and systems, problem solving, TPS (Lean), and job skills training.
MC further offers employee involvement through team-based problem resolution (8D), a Gain Share system, Educational Reimbursement programs, 401k, and Profit Sharing.